Wireline Operation Course - Mahmoud F. Radwan

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Basic Wireline Operations Course

Mahmoud F. Radwan Subsurface & Integrity Op. Act. Dept. Head Basic Wireline Operations / M.F.Radwan

1

Presenter Name:

Short Biography

Mahmoud Farag Radwan Mahmoud Radwan is a Subsurface & Integrity Operations Acting Dept. Head at AMAL Petroleum Company (AMAPETCO) with more than 12 years of experience in oil & gas industry. Mahmoud worked in Well Engineering, Intervention, Integrity & Work-over at several companies, including Badr El-Din Pet. Co. (BAPETCO), Qarun Pet. Co. (QPC) and Wadi El-Sahel Petroleum Co. (WASPETCO). Also, a freelance instructor at upstream Oil & Gas in Egypt & UAE since 2008. Mahmoud received a BSc degree in Petroleum Engineering from Al-Azhar University in 2007.

• •

Publications





Evaluating Sustainable Annulus Pressure (SAP) in Sour Wells and the Possible Causes to Avoid Recurrence to the Well Integrity Annual Middle East Conference in Abu Dhabi; UAE in Apr 2015 Implementing NDT methods for maintenance and inspection to the Asset Integrity Management North Africa Conference in Cairo; Egypt in Nov 2015 Feasibility Evaluation of Using Downhole Gas-water Separation Technology in gas Reservoirs with Bottom Water; paper number: SPE-183739-MS to the 20th Middle East Oil & Gas Show and Conference in Mar 2017 http://dx.doi.org/10.2118/183739-MS Managing the Operational Challenges in Corroded Wells through Well 2 Integrity Management System to the Improving Brownfield Performance Technical Convention, in Cairo; Egypt in Dec 2019

Course Objectives • Provide a full understanding of wireline operations. • Highlight the critical aspects of wireline and the pressure control. • Learn the function and use of a wide range of wireline tools. • Utilize a “hand-on” approach to learning in a workshop. • Use cutaway tools to ensure a complete understanding of downhole operation. • Become proficient in the operation of the wireline unit. • Learn the “job planning” aspects of a successful wireline operation.

Basic Wireline Operations / M.F.Radwan

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Course Contents • • • • • • • • • • • • • •

Pressure Basis & Well Completion Xmas Trees, Types of trees; single, dual, composite, solid block. Wireline, History and development Uses and limitations of wireline. Wire types and strengths. Wireline Units, Design, function and operating procedures Surface equipment: Pressure control equipment. Braided line equipment Pressure Testing, Test Procedures and safety precautions, Tool string Components Rig-up Procedures, Lifting options Plugs and Flow controls, Running and pulling procedures Sliding Side Doors, Description and use in the well and types Shifting tools and procedures, Additional Equipment Gas lift, Side Pocket mandrels uses, Gas lift valves – design, function and procedures. Wireline Parameters. Safety Management at Workplace.

Basic Wireline Operations / M.F.Radwan

4

PRESSURE BASIC & BASIS

Basic Wireline Operations / M.F.Radwan

5

PRESSURE BASIC & BASIS Conversion Factors 1 Bar

=

14.5 psi

1 kPa

=

0.1461 psi

1 Atmosphere

=

14.7 psi

1 kg/sq m

=

0.20 lb/sq ft

1 meter

=

3.28 feet

1 foot

=

0.30 meter

1 cu ft

=

7.481 US Gallon

1 US Gallon

=

231 cu ins

1 US Barrel

=

5.6146 cu ft

1 US Barrel

=

42 US Gallon

Basic Wireline Operations / M.F.Radwan

6

PRESSURE BASIC & BASIS 1

Fundamentals of Fluids & Pressure

Pressure is defined as Force per unit area exerted by fluid i.e.

Pressure

=

Force

÷

Area

Using  concept, the formula can be changed:

2

Force

=

Pressure

×

Area

Area

=

Force

÷

Pressure

Basic laws of physics concerning fluids & gas •

Liquids are not compressible



Gases are compressible



Liquids & gases are both FLUIDS



Pressure in a fluid is transmitted equally in all directions.

Basic Wireline Operations / M.F.Radwan

7

PRESSURE BASIC & BASIS 3

Fresh Water

Fresh water weighs the same per unit volume anywhere in the world that is why it’s called “Universal Fluid”& used as STANDARD for comparison with other

fluid. Fresh Water Facts: PG

= Force (Density/ft3) ÷ Area (ins2)



Density of 62.4

• • • • •

Density of 8.33 lbs/gal = 62.4 lb/ft3 ÷ 144 ins2 = 0.433 psi/ft 3 Density of 7.48 US gal/ft Relationship between Density (ppg) & PG PG of 0.433 psi/ft (psi/ft) is always the same  0.052 is used as SG of 1 constant for any calculation between them. API 10º

lbs/ft3

= 7.48 gal/ft3 ÷ 144 ins2 = 0.052 psi/ft

Formula of Density (ppg) = Density (lb/ft3)  Density (US gal/ft3)  Density (ppg) = 62.4 ÷ 7.48 = 8.33 ppg Formula of fresh water PG if density in ppg is given, PG = Density (ppg) × Constant Basic Wireline Operations / M.F.Radwan

= 8.33 ppg × 0.052 (constant) = 0.433 psi/ft 8

PRESSURE BASIC & BASIS 4

Specific Gravity (SG)

The ratio of the density of a substance compared to density of another substance which is used as the standard (Fresh Water). Many fluids in petroleum industry is expressed in SG as well as in wt ppg. It’s necessary to convert SG to PG to find HP.

To find SG of fluid simply divide fluid wt by fresh water wt. E.g. Salt water wt is 10 ppg.  Salt water SG = 10 ppg ÷ 8.33 ppg =

1.2

To find PG of fluid simply multiply fresh water PG by fluid SG E.g.

Find the HP of brine at 5000 ft TVD with brine SG of 1.17. HP of brine = 1.17 × 0.433 psi/ft × 5000 ft

Basic Wireline Operations / M.F.Radwan

=

2533 psi

9

PRESSURE BASIC & BASIS 5

API Gravity

API gravity is another value used to express relative wt of fluids & was introduced by American Petroleum Institute to standardized the wt of fluids at base temperature of 60º F. Water as standard fluid had been assigned the value of 10º API gravity. To convert API gravity to SG, the following formula is used. SG = 141.5 ÷ (131.5 + APIº) E.g.

Find the SG of 30º API oil SG = 141.5 ÷ (131.5 + 30º) = 141.5 ÷ 161.5 = 0.875

Basic Wireline Operations / M.F.Radwan

10

PRESSURE BASIC & BASIS 6

Hydrostatic Pressure (HP)

HP is the pressure developed by column of fluid at given TVD. “Hydro” means fluid & “static” means stationary.  HP is pressure created by stationary column of fluid. To calculate HP in psi of any fluid simply multiply TVD in ft by PG of fluid.

E.g.

Find HP in psi of fresh water at 500 ft TVD. HP = 500 ft × 0.433 psi/ft = 216.5 psi

To calculate HP in kPa of any fluid simply multiply TVD in meter by SG by 9.81 E.g.

Find HP in kPa of brine with SG of 1.32 at 1800 m TVD. HP = 1800 m × 1.32 × 9.81 = 23 308.56 kPa Bar = 23 308.56 kPa ÷ 100 = 233 Bar

To find BHA of 2 fluid column or more simply add the HP of the fluid column of the same unit of measurement together. Basic Wireline Operations / M.F.Radwan

11

PRESSURE BASIC & BASIS 7

Case Study

What is the differential pressure in psi exists between the tubing & annulus at the SSD assembly located at 8960 ft MD (8200 ft TVD) in the tubing? Available Information:  The tubing/casing annulus is filled with 9.2 ppg brine full.  The well is S/I at surface with CITHP of 600 psi.  There is a gas cap of 0.6 SG gas down to 4000 ft fluid level  32° API oil from fluid level’ to 12000 ft. Steps: 1 Sketch your information. 2 Calculate HP @ 8200 ft TVD brine in annulus 3 Calculate HP of gas cap @ 4000’ 4 Calculate HP of oil column from 4000 ft to 8200 ft 5 BHP of tubing @ SSD, Gas HP + 32° API oil HP 6 Calculate the differential pressure at 8200 ft. Basic Wireline Operations / M.F.Radwan

12

STEP 1 Always draw a sketch with all relevant information CITHP 600 psi

0.6 Gravity Gas

4000 ft Fluid Level

9.2 ppg brine

SSD @ 8200’ TVD

32º API Oil

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Case Study 1 HP of brine in annulus; = HP = =

SG × WPG × TVD 9.2  8.33 × 0.433 × 8200 3919.6 psi

2 HP of gas GCF from table CITHP x GCF

= = =

CITHP × GCF 1.087 600 × 1.087 =

3 HP of oil column; HP

= = =

SG × WPG × TVD 141.5  (131.5 + 32° API) × 0.433 × 4200 1573.9 psi

4 BHP in tubing @ SSD =

652.2 psi

652.2 + 1573.9 = 2226.1 psi

5  Differential Pressure @ SSD = = =

Annulus HP – Tubing BHP 3919.6 - 2226.1 1693.5 psi

Direction of flow is from Annulus to Tubing. Basic Wireline Operations / M.F.Radwan

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Well COMPLETION Objective:

Provide general knowledge of design philosophy, types, functional requirements & accessories.

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15

WELL COMPLETION WC is the “hardware” of the outflow system & final stage of a drilled well. The design philosophy of WC is to “Maximize Profitability”.  by maximizing well hydrocarbon recovery.  by considering the full hydrocarbon resource life cycle. Quality concepts for WC is;

“A Quality Well is a well which contributes, over its life cycle, maximum monetary value, without compromising safety & environmental standards”

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WELL COMPLETION TYPE 1. 2. 3.

PRODUCER INJECTOR KILL

The well is either Vertically & Horizontally completed. 

Open Hole Completion



Uncemented Liner Completion



Gravel Pack / WWS Completion



Tubingless Completion



Cemented & Perforated Completion



Single String or Multiple String Completion



Convectional or Monobore Completion

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17

WELL COMPLETION Well Completion design is dictated by the type of well to be completed. 1.

Producer

2.

Injector

3.

Kill

The 3 considerations of designing well completions are; 1.

Inflow system

2.

Outflow system

3.

Number of zones to be produced

Basic Wireline Operations / M.F.Radwan

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COMPLETION Design 2 OUTLOW 3 PRODUCING ZONE

ZONE 1

ZONE 1

1 INFLOW

ZONE 2

PRODUCING ZONE

WELLBORE

PRODUCING ZONE

Interface between Producing Interface between Wellbore Zones & Wellbore & Surface Facility Basic Wireline Operations / M.F.Radwan

ZONE 2

ZONE 3

ZONE 3

No of Zones 19

1. Inflow system - VERTICAL Technological advances allow boosting of the well inflow to a considerable extent – albeit at a cost.

OPEN HOLE Basic Wireline Operations / M.F.Radwan

SLOTTED LINER

WWS or PREPACK SCREEN

GRAVEL PACK 20

1. Inflow system - vertical

STD CEMENTED & PERF PROD CASING Basic Wireline Operations / M.F.Radwan

INTERNAL GRAVEL PACK 21

1. Inflow system - horizontal OPEN HOLE

SLOTTED LINER

PRE-PACK SCREEN

Production Casing Cement Sheath Open Hole Section

Slotted Liner

Pre-Pack Screen

◦◦ ◦◦◦ ◦◦ ◦◦◦ ◦◦ ◦◦◦ ◦◦

GRAVEL PACK

CMT & PERF LINER

Graded Gravel Gravel Pack Screen

Perforations

• ••••••••••••••••••• • ••• •••• •••• •••• Basic Wireline Operations / M.F.Radwan

22

2. OUTFLOW – PRI RECOVERY It’s essentially a conduit with flow controls & where necessary artificial lift or pressure boosting facilities.

TUBINGLESS

HIGH PRESSURE

MONOBORE

With out tubing.

Cemented, perforated & completed with tubing & accessories.

With high rate liner

Low pressure gas reservoir

Basic Wireline Operations / M.F.Radwan

Restriction Free Susceptible for WI 23

2. OUTFLOW – SEC RECOVERY ROD PUMPING Pumping Unit

HYDRAULIC PUMPING

Production Casing

Tubing

Sucker Rod String Gas

Operating Fluid Level

Oil Tubing Anchor Plunger Pump Barrel Travelling Valve Stationary Valve Gas Anchor Perforations Sump

Basic Wireline Operations / M.F.Radwan

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2. OUTFLOW – SEC RECOVERY GAS LIFT Compression

Manifold

Surge Tank

Gas

Water

Oil

Motorised Flowline Valve

Continuous Gas Lift Unloading Valves

Intermittent Gas Lift Gas Supply Control And Metering System

Unloading Valves Operating Gas Lift Valve (OGLV) Standing Valve

Basic Wireline Operations / M.F.Radwan

25

3. PRODUCING ZONES – SINGLE Single Completion

Basic Wireline Operations / M.F.Radwan

Single Selective Interval

Single Commingle

26

3. PRODUCING ZONES – MULTIPLE Multiple Completion

Basic Wireline Operations / M.F.Radwan

Concentric Completion

Multiple Commingle Completion

Multiple Selective Completion

27

Casing Design : Basic Construction 1. 30” conductor 2 2. Conductor setting depth 3 3. 20” surface casing 4 4. 20” shoe 5 5. Cement 6 6. Formation open to C annulus 7 7. 13 3/8” casing 8 8. Formation open to B annulus 9 9. 9 5/8” production casing 10. Liner hanger 11 11. 7” Liner 12. TD – Total Depth 12 1

10

Basic Wireline Operations / M.F.Radwan

28

Completion Components – What’s installed 1 1. Tubing hanger (Upper annulus 2

3

4 5 9 5/8” Production Casing

6

8

7

9

10

11 12 Basic Wireline Operations / M.F.Radwan

barrier) 2. SC-SSSV (Sub-surface barrier) 3. Control line 4. Tubing (Vertical barrier) 5. A annulus (tubing-casing) 6. Gas lift valves (in SPMs) 7. Expansion joint: Tubing Seal Receptacle 8. Anchor seal assembly 9. Production packer 10. Packer sealing element (Lower barrier) 11. Tailpipe 12. WEG 29

Tubing Hanger

Well COMPLETION COMPLETION ACCESSORY: 1 Anchoring Device 

Landing Nipples

2

Circulation Device

 

SSD SPM

3

Isolation Device

 

Packer Tubing Seal Assembly, PBR

4

Anti-Erosion Device

 

Blast Joint Flow Coupling

5

Others

   

WLEG Perforated Joint Control Line Tubing Hanger

Basic Wireline Operations / M.F.Radwan

Control Line Flow Coupling SCSSV Landing Nipple Top No-Go Nipple

SPM Top No-Go Nipple SSD

Top Packer SSD Producing Zone 2

Blast Joint

Btm Packer Bottom No-Go Nipple

Perforated Joint

WL Entry Guide Producing Zone 1

PRODUCER COMPLETION SCHEMATIC

30

Well COMPLETION 1.

ANCHORING DEVICE Short tubular with 3 main features; Shoulder, Seal Bores Profiles.

1.1

Ported Nipple  Provides communication & receptacle.

1.2

Top No-Go  Receptacle for selective locks.

1.3

Bottom No-Go  Receptacle for No-Go locks & prevent tools drop into rat-hole.

1.4

WL

SV Nipple  Provides receptacle for SV locks & fluid.

Basic Wireline Operations / M.F.Radwan

hydraulic

31

TRSV

DHSV 1. PASSV

WRSV

2. SCSSV -

WRSV

-

TRSV

Basic Wireline Operations / M.F.Radwan

32

Well COMPLETION Orienting Sleeve

2.

CIRCULATION DEVICE Profile

2.1

Sliding Side Door (SSD)  Provide communication between tubing & annulus.  Incorporate nipple profile. inner sleeve with packing, & seal bores.  Advantage & Disadvantage Discriminator

2.2

Seal Bore Inner Sleeve 3 Positions

Side Pocket Mandrel  Provide communication between tubing & annulus.  Incorporate orienting sleeve, discriminator, receptacle with profile & seal bores for 1” or 11/2” valves.  Advantage & Disadvantage

Basic Wireline Operations / M.F.Radwan

Ports

Receptacle Releasing Shoulder

33

SPM ACCESSORIES Dummy Valve • Blank off the communication port

Gas Lift Valve • Annulus injection pressure activated • Production pressure activated

Latches • Lock in receptacle profile

Locking & Releasing Mechanism

Basic Wireline Operations / M.F.Radwan

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Well COMPLETION 3.

ISOLATION DEVICE

PRODUCTION PACKER 3.1 Permanent Packer    

3.2

Integral casing part & run independently. Tubing run with connector & seal elements. Remove by milling. Electrically WL set.

Retrievable Packer

Hold-Down Buttons

Elements

 Integral part of tubing & run on production tubing.  Hydraulically set.

3.3

Inflatable Packer

Slips

 Well Intervention applications

Basic Wireline Operations / M.F.Radwan

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Well COMPLETION 4. 4.1

ANTI-EROSION DEVICE Blast Joint  Heavy-walled tubular.  Installed opposite perforations (non-gravel pack) where abrasive action & external cutting occurs caused by formation fluids or sand.

4.2

Flow Coupling  Heavy-walled tubular.  Installed DS FCD which caused turbulence e.g. Nipple, SSD, SCSSV.  High velocity & high pressures wells installed both US & DS.

Basic Wireline Operations / M.F.Radwan

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Well COMPLETION 5.

5.1

OTHERS

Wireline Entry Guide (WLEG)  Bottom most tubing accessories.  Provide easy access for WL tools into tubing.

5.2

Perforated Joint  Eliminate flow restrictions.  Provide true downhole flow readings.

5.3

Control Line  Transport hydraulic fluid to SCSSV  Continuous length & securely clamped on tubing wall.

5.4

Tubing Hanger  Set in THS , suspend tubing weight & provide sealing.  BPV Receptacle

Basic Wireline Operations / M.F.Radwan

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Well COMPLETION 6

COMPLETION ACCESSORY DEPTH RATIONALIZATION 1 DHSV  HP of control line fluid  Earth crater depth

2 Landing Nipple  Below kick off point for deviation.  Check well integrity  Hanging depth for FCD.

1

2

3

2 4 5

3 SPM  Hydrostatic head of hydrocarbon & communication

4 SSD  Depth of required communication

5 Packer

4 6 5 2

 Determined by reservoir depths.

6 Anti-Erosion Device  Determined by reservoirs & flow characteristics Basic Wireline Operations / M.F.Radwan

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WELLHEAD & XMAS TREE Objective:

Provide general knowledge of types, functional requirements & accessories.

Basic Wireline Operations / M.F.Radwan

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Wellhead Provides the following functions:  Anchor & connections for each individual casing  Pressure isolation of individual casing  Connection for Xmas tree  Connections for completion string  Isolation of production annulus  Access to annulus for pressure monitoring and/or pumping. Types of Wellheads:  Compact Wellhead (sub-sea)  Conventional Wellhead Basic Wireline Operations / M.F.Radwan

40

WELLHEAD & XMAS TREE COMPACT WELLHEAD It’s positioned on the seabed. During drilling sub-sea BOP is installed above it.

Basic Wireline Operations / M.F.Radwan

41

WELLHEAD & XMAS TREE CONVENTIONAL WELLHEAD It’s a built up of modules. During drilling BOP is installed above it & it must be removed each time a new module to be installed & replaced the BOP on top of it before commence drilling. Features: 1 2 3 4 5 6 7

Starter Spool (Conductor Pipe) Surface Casing Head Surface Casing Hanger Production Casing Head Production Casing Hanger Tubing Head Tubing Hanger

Basic Wireline Operations / M.F.Radwan

42

WELLHEAD & XMAS TREE XMAS TREE Surface valves manifold to control flow of well fluids & access for well intervention activities. Features: 1 LMV Manual, NOT working valve optimum conditions.

2 UMV Emergency valve (Hyd/Pneu) & cut wire.

3 FWV Permits passage of well fluids to CV.

4 CHOKE VALVE (CV) Restrict, control or regulate flow of well fluids.

5 KWV Permits entry of kill fluids into tubing or equalize.

6 SV/CV Permits entry of well interventions. Basic Wireline Operations / M.F.Radwan

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Xmas Tree Type Xmas Tree type: Solid Block (Mono Block) Xmas Tree Contains fewer components (for high pressure wells) Composite Block Xmas Tree Valves are located on separate block & joined by API flange. Horizontal Xmas Tree New concept used for sub-sea completion.

Basic Wireline Operations / M.F.Radwan

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Dual Solid Block Xmas Tree

Basic Wireline Operations / M.F.Radwan

45

WELLHEAD & XMAS TREE Wellhead Connection Types;  Screwed type (low press <1 000psi).  API Flanged type (high press <5 000psi).  API Flanged type are mostly used by OPCO – because it’s less susceptible & easier oriented.

Example of API Flange specification: 9⅛” – 5000 psi API Flange. 9⅛” is the ID of the flange & 5000 psi is the working pressure.

Basic Wireline Operations / M.F.Radwan

46

Wireline Well Intervention technique of conveying tools & instrument downhole. The most efficient & practical method to diagnose well problems. Easily junk wells if not properly manage.

Wireline Category: 1. 2. 3. 4.

Slickline or Solidline or Pianoline Digital Slickline Braidedline Electricline

Introduction to Wireline  Slickline - Mechanical wireline  Method of conveying tools into a wellbore under pressure  Operations conducted in cased hole  Performed during all phases of a well’s life  Quick turn around operation

Basic Wireline Operations / M.F.Radwan

48

Introduction to Wireline - history  Cross-circular Slickline – around 1930’s  Hand powered - wells were shallow  Measuring device hand held against the wire  Tension in line – felt by operators leather covered hand on the wire

Basic Wireline Operations / M.F.Radwan

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Wireline - development

Basic Wireline Operations / M.F.Radwan

50

Wireline Operations

Basic Wireline Operations / M.F.Radwan

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Wireline Operations

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52

Wireline Operations

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53

Slickline, Braided Line and E-Line

Basic Wireline Operations / M.F.Radwan

54

SLICKLINE Single strand wire with wire OD range from 0.105”, 0.108”, 0.125” & 0.190

(0.092”, 0.082”, 0.072” & 0.066”).

• •

Wire selection depends on the severity of the operation load. It’s robust & versatile in service

Mechanical application; • • • •

Removal of well obstruction Repair mechanical failure Bringing other zones in-line Setting downhole FCD

Advance application by running; • • • •

Recorded Real Time Data Acquisition Instrument Recorded Tubing Caliper Perforators Tubing Cutter

Basic Wireline Operations / M.F.Radwan

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58

BRAIDEDLINE Multi-strands wire cable OD range from 3⁄16”, 7⁄32”, ¼” & 5 ⁄16”. •

Wire selection depends on the severity of the operation load required.

Application: •

Retrieval of downhole tools with slickline failure.



Fishing job



Swabbing

Basic Wireline Operations / M.F.Radwan

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ELECTRICLINE Multi-strands wire cable range from 3⁄16”, 7⁄32”, ¼” & 5 ⁄16”, 7⁄16” & ¾” OD with single or multiple conductors. Application by running; • SRO Pressure & Temperature Recorder

• SRO Electronic Logging Instrument for open hole & cased hole. • Coring Services • Packer setting • Perforations etc.

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What is Slickline  Small diameter wire with sufficient strength to accomplish the operation without breaking – why small?  Minimize the load of its own weight  Minimizing the cross-sectional area reduces the effect of wellhead pressure  Enables the use of smaller diameter spools, reels and sheaves without overstressing the material when bending

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Typical Slickline Rig-up

Basic Wireline Operations / M.F.Radwan

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What is Slickline When selecting Slickline, several factors should be considered  Minimum breaking stress  Resistance to corrosion

 Effects of bending  Environmental conditions, desert dust, seawater, temperature  Well Pressure  Effecting the magnitude of force on the line diameter  Influencing the effects of H2S

Basic Wireline Operations / M.F.Radwan

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Nominal Weight of Wire

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Types of Slickline  Most popular material I.P.S. (Improved Plow Steel)  High ultimate tensile strength, good ductility, low cost  Minimum Breaking strain 0.125” – 2840lbs  Not suitable for H2S and CO2 conditions  Must be protected when not in use – line wiper used when removing from well, protective coating when stored on drum  Use of inhibitor subs and protective inhibitors

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Types of Slickline  For wells with high H2S and CO2  Alloy and Stainless Steel lines  Materials not as strong as IPS (alloy 0.125” – 2220lbs)  Excellent resistance to corrosion  Line wiper still used when pulling out of the well, less need form immediate protection when not in used  Cost…..IPS x 12+

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Selecting Wireline

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Slickline - testing Testing of Slicklines  Before each operation, during the operation, when finished  Three methods in use

Torsion, wrap and straight pull testing  Other indicators  Coil of the wire  Marking, pitting of the line

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Care of Wireline How to Reduce the Odds Taking Care of The Wireline Special Alloy/SS

Carbon Steel

Wrap test

Torsion Test

Wire Wrapped Around

One End Fixed

it’s Own Diameter

Other End Rotated.

Basic Wireline Operations / M.F.Radwan

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Slickline - testing

Torsion testing  Used to test IPS  Set length of line  The rotations counted  Fracture inspected  Four different scenarios possible

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72

Care of Wireline How to Reduce the Odds Taking Care of The Wireline

Test Good

Test Good

Basic Wireline Operations / M.F.Radwan

Test Bad

Test Bad

73

Slickline -

Wrapping testing

 Used to determine condition of alloy and stainless lines  Line wrapped around its own diameter

 Number of rotations – inspect for fractures  Cost…….

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Approx. Specs. & Load Limits for Slickline and Braided Line

Basic Wireline Operations / M.F.Radwan

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Wireline Fatigue

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Slickline – line spooling  Initial spooling

 Marking of flat wraps  Spooling during the operation

 Spread evenly across the drum  Tension on line when running in/out of hole – loose wraps?  Oiling of line

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Slickline – bending cycles  Bending stresses are created whenever wire deviates from the a straight line condition  This in conjunction with sheave size is the most common reason for line failure  14 bending cycles to run in and out of the hole

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Slickline – wire management  Critical in Slickline operations  Total length on drum / amount cut off  Well condition / H2S, drilling fluid, etc.,…..  Max line tension  Operating depth  Line test results / line condition  Records controlled in base

Basic Wireline Operations / M.F.Radwan

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Added Weight Necessary to Pull Slickline

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Slickline units  Conveyance method for deploying and recovering tools and devices from the well  Units are broken into two different hydraulic drive systems, open or closed loop  Open loop - The open loop system has been in use for several decades and provides a good control of the line force over line speed  Closed loop - This type of system has a more refined approach to the control of Line speed over line force

Basic Wireline Operations / M.F.Radwan

82

WIRELINE EQUIPMENT 1 Surface Equipment 1.1 1.2 1.3

WL Unit Power Pack Hoisting Unit

2 PCE 2.1 2.2 2.3 2.4 2.5

Quick Union Stuffing Box / GIH Lubricator BOP Tree Adapter

Optional PCE 2.6 2.7 2.8 2.8 2.9

Tool Trap Tool Catcher Injection Sub SCU Pumping Tee

3 Subsurface Equipment (SSE) 3.1 3.2 3.3 3.4 3.5

Toolstring Service Tools Tubing Conditioning Tools Running Tools Pulling Tools

Basic Wireline Operations / M.F.Radwan

3.6 Shifting Tool 3.7 Kick Over Tool 3.8 Overshot 3.9 Spear 3.10 Flow Control Device 83

Surface EQUIPMENT 1.1

Wireline Unit • •

Single Drum or Dual Drum Skid Mounted / Containerized / Helicopter Unit Component

• • • •

1.2

Operating Panel – Direction Lever, Brake, Hydraulic Valve, Gauges etc Measuring Device Weighing Device Level Wind

Power Pack • •

Diesel or Electrical Powered Zoning Classification Zone 0 – Continuous present of flammable agent. Zone 1 – Flammable agent likely to occur in normal operation. Zone 2 – Flammable agent not likely to occur in normal operation.

Basic Wireline Operations / M.F.Radwan

84

SURFACE EQUIPMENT 1.3

Hoisting Unit • • • • • •

Pedestal Crane Mast ‘A’ Frame Derrick Gin Pole Rig

Operational Considerations: • • • •

Length of Lubricators, Risers & Stack Up. Height of Hoisting Unit Fishing Job Toolstring Length

Basic Wireline Operations / M.F.Radwan

85

Basic Wireline Operations / M.F.Radwan

86

Basic Wireline Operations / M.F.Radwan

87

Slickline units  Designed specific

 Location  Climate

 Operation  Client/industry needs

 New technologies Basic Wireline Operations / M.F.Radwan

88

Slickline units – power supply  Either diesel or electric  Drive hydraulic motor  Can be one piece e.g. ASEP  Maintenance routines  Safety when starting

Basic Wireline Operations / M.F.Radwan

89

Slickline Equip. – Positioning  Zone restrictions  Wind direction – H2S  Distance between wellhead and unit  Access – egress  Location limitations  Securing

Basic Wireline Operations / M.F.Radwan

90

Slickline Surface Equip. Lay-out Remote ESD

Pump Unit Toolbox

Power Pack HAZARDOUS ZONE (15 m)

Working Platform Independent Control Panel

Wellhead

WL Unit Portable Winch Fire Extinguisher Basic Wireline Operations / M.F.Radwan

91

Slickline units – controls  4 way lever – direction control  Speed controlled by selecting correct gear  Force controlled by adjusting the fluid bypass (double A valve)  Hand brake – mechanical or air  Wire Spooler

Basic Wireline Operations / M.F.Radwan

92

Unit controls  Engine start / shut down

 RPM adjustment  Engine diagnostics  BOP operation  Operation recording system  Auto spooling / wire oiling

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93

Unit controls - odometer  Usually in feet  Takes reading from counterhead  Zero taken at start of operation  Matched to counterhead  Key fully retracted  Cable condition

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Unit – controls – weight indicator  Reads pressure changes from the load cell  Needle movements combined with the odometer reading indicate depth in well  Zero, hose condition, cell gap  Temperature can affect readings  Certification

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95

Slickline unit – counter head  Pressure wheels hold wire against counter wheel  Wire angle of exit

 Three wheel system  Load cell built into counterhead  Wire spooled by moving counterhead

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96

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97

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98

Slickline – sheaves / line wiper  Diameter sized to wire size  Holes in wheel  Line wiper connection  Pre job checks  Certification

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Slickline – correction factors  Critical angle at lower sheave  Load cell connects below lower sheave

 What if the angle is greater than 90 degrees  ASEP 3 wheel counterhead – no K factor – wire must leave counterhead laterally

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Care of Wireline How to Reduce the Odds

4 Stuffing Box 1 Counter Wheel Assembly

3 Hay Pulley

2 Pressure Wheels

5 Weight Indicator Basic Wireline Operations / M.F.Radwan

101

Care of Wireline How to Reduce the Odds

Load Cell

Calibration

Load cells are calibrated at a 900. To get a true reading on the gauge the wire must also make a 900 angle around the wheel.

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Angle Factor 5 1.998 10 1.992 15 1.983 20 1.970 25 1.953 30 1.932 35 1.907 40 1.879 45 1.848 50 1.813 55 1.774 60 1.732 65 1.687 70 1.638 75 1.587 80 1.532 85 1.475 90 1.414 95 1.351 100 1.286 105 1.218 110 1.147 115 1.075 120 1.000 125 0.923 130 0.845 135 0.765 140 0.684 145 0.601 150 0.518 155 0.433 160 0.347 165 0.261 170 0.174 175 0.087 180 0.000

Multiplication Factor 0.71 0.71 0.71 0.72 0.72 0.73 0.74 0.75 0.77 0.78 0.80 0.82 0.84 0.86 0.89 0.92 0.96 1.00 1.05 1.10 1.16 1.23 1.32 1.41 1.53 1.67 1.85 2.07 2.35 2.73 3.27 4.07 5.42 8.11 16.21 0.000

Basic Wireline Operations / M.F.Radwan

Correction Factors for Martin Decker Weight Indicators Actual Load = Gauge Reading x 1.414 / Factor for Angle Actual Load = Gauge Reading x Multiplication Factor

103

Slickline – wire clamp  Secure the wire without damage  Normally attached above the lower sheave  Used when rigging up/down  During non routine occurrences  Securing to rig up

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Pressure control equipment - why  Enables servicing of a live well  Seals with wire static or moving  Provides an access for deployment  Provides a chamber for recovery

 Protection due to quality control of Equipment  Safety devices in the rig up

Basic Wireline Operations / M.F.Radwan

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Pressure control - rating and service type  Equipment must be suitable for the type of operation  Pressure rating  Working pressure / Test pressure  Safety factor  Service type  Standard service and H2S service

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Pressure control equipment - rig up components

 Main components  Ancillary components  Equipment selection  Factor affecting changes in rig up

 Hoisting methods  Wire selection

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107

Quick unions dimensions  All pressure control connections use this system  Pressure not dependent on how tight the connection is

 O ring retains the pressure  Nomenclature  Types of connection available  Sizes comparison

Basic Wireline Operations / M.F.Radwan

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Quick Unions – Otis and Bowen  Components

 Thread type  Identification  Connecting together  Safety issues  Holes in collar

Basic Wireline Operations / M.F.Radwan

109

O rings  O Ring material  Sizing of O ring  Sealing faces  Back up rings  Non extrusion rings  Tolerance of pin/box

Basic Wireline Operations / M.F.Radwan

110

PCE - QUICK UNION OTIS

BOWEN

Pin End

•Thread Connection:

O-Ring

5¾ - 4 ACME Thread •Hand Tight NO wrench •O-Ring seal

Box End

•To be kept clean at all time. •Check thread & o-ring before make-up. Basic Wireline Operations / M.F.Radwan

111

Pressure control equipment - riser  Spacer lubricator – tree to work level

 Internal Diameter  Lengths  Ports  Communications  Handling

Basic Wireline Operations / M.F.Radwan

112

Wireline valves – BOP’s Must be installed on all rig ups Surface barrier Enables remedial repairs to be done Manual or hydraulic

Different ram configurations Choice dependant on well conditions and operation

Responsibility Basic Wireline Operations / M.F.Radwan

113

Wireline valves – rams, seals and guides Two types of seals – inner and outer Two types of inner seals Guide selection Inner seals for 0.092” / 0.125” Ram/body tolerance Maintenance Safety

Basic Wireline Operations / M.F.Radwan

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Basic Wireline Operations / M.F.Radwan

115

Wireline valves – hydraulic – single ram Used on wells with or without H2S

Up to 10000psi WP (8,333psi MPWHP) Hydraulic oil chambers Manual handles – close only Fittings Bridles

Maintenance

Basic Wireline Operations / M.F.Radwan

116

Wireline valves – hydraulic – single ram  Used on wells with or without H2S

 Over 10000psi WP (8,333psi MPWHP)  Ram orientation  Panel or pump to operate  Indicator rods  Lifting caps / test caps

Basic Wireline Operations / M.F.Radwan

117

Pressure control equipment - lubricator Chamber to deploy and recover tools

Length required Internal sizes Ports – ½” NPT maximum Thread tape – safety Positioning – pull line Safety – hand awareness

Basic Wireline Operations / M.F.Radwan

118

Lubricator Length

Basic Wireline Operations / M.F.Radwan

119

Wireline Fishing/Jarring Best Practices

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120

Stuffing box – manual pack off  Allows for sealing when line is stationary of moving  Cylinder packing – how many  Packing glands

 Sheave guard  Blow out plunger  Manual nut

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121

Stuffing box – hydraulic pack off  Hydraulic packing nut  Piston position  Staff movement

 Sheave bearings  Holes in sheaves  Line tracking

Basic Wireline Operations / M.F.Radwan

122

PCE - STUFFING BOX

Hydraulic Stuffing Box Basic Wireline Operations / M.F.Radwan

Manual Stuffing Box 123

Top Sheave with Isolation

Basic Wireline Operations / M.F.Radwan

124

Liquid seal head (Grease Injection Head GIH)  Developed by Camco for work in Alaska  Improved sealing at higher pressure  5,000, 10,000 and 15,000 WP

 Low friction – no stuffing box packings  Separate pump to operate

Basic Wireline Operations / M.F.Radwan

125

PCE - GREASE INJECTION HEAD Flow Tube Range: 2 Tubes: <2K psi 3 Tubes: <10K psi

GIH Contaminated Grease Tank

4 Tubes: <15K psi Clearance: 0.004” – 0.006”

SCU

Pack Off Hand Pump Lubricator

BOP Flow Tube, Flow Tube & Cable Cable & Grease

Grease Pump

Flow Tube

Basic Wireline Operations / M.F.Radwan

GIH

GREASE SYSTEM 126

PCE - LUBRICATOR

Lower Section

Basic Wireline Operations / M.F.Radwan

Top Section

127

Slickline PCE Stuffing Box

Stuffing Box Lubricator SLICKLINE FISHING OPERATION

SLICKLINE OPERATION

Lubricator 0.125 Ram BOP Blind Ram

Shear & Seal Ram

Basic Wireline Operations / M.F.Radwan

0.108 Ram BOP

Shear & Seal Ram

128

BRAIDEDLINE PCE GIH PRIMARY BARRIER SCU Lubricator

SECONDARY BARRIER 1 2 3 4

1 Braidedline Ram 2 Braidedline Inverted Ram 3 Blind Ram 4 Shear Ram

Shear & Seal Ram TERTIARY BARRIER

Basic Wireline Operations / M.F.Radwan

129

WIRELINE EQUIPMENT 1 Surface Equipment 1.1 1.2 1.3

WL Unit Power Pack Hoisting Unit

2 PCE 2.1 2.2 2.3 2.4 2.5

Quick Union Stuffing Box / GIH Lubricator BOP Tree Adapter

3 Subsurface Equipment (SSE) 3.1 3.2 3.3 3.4 3.5

Toolstring Service Tools Tubing Conditioning Tools Running Tools Pulling Tools

Basic Wireline Operations / M.F.Radwan

Optional PCE 2.6 2.7 2.8 2.8 2.9

Tool Trap Tool Catcher Injection Sub SCU Pumping Tee

3.6 Shifting Tool 3.7 Kick Over Tool 3.8 Overshot 3.9 Spear 3.10 Flow Control Device 130

Sub Surface Equipment All sub surface tools must incorporate ‘Fishing Neck’ a recovery feature. Int FN Ext FN

3.1 Toolstring 1. 2. 3. 4.

1

Rope Socket Stem Jar Knuckle Joint

2

Optional Tools 5. 6. 7. 8. 9. 10. 11. 12.

Roller Stem High Density Stem Hydraulic Jar Spring Jar Knuckle Jar QLS Swivel Joint Accelerator

Basic Wireline Operations / M.F.Radwan

12

3

4

10

11

9

8

7

6

5 131

TOOLSTRING CONFIGURATIONS Roller Stem

Rope Socket 3 ft

3 ft

Swivel Joint 4 ft

Accelerator

6 ft

Stem

3 ft

3 ft

3 ft

3 ft

4 ft

Knuckle Joint 6 ft 4 ft Upstroke Jar

2½ ft

2½ ft

2½ ft 2½ ft

2½ ft

2½ ft

Spang Jar

SSSV Basic Wireline Operations / M.F.Radwan

10°-20° Angle

20°-30° Angle

30°-50° Angle

50° Angle & Above 132

SUB-SURFACE EQUIPMENT 3.2

Service Tool 1. 2. 3. 4. 5. 6. 7.

1

Gauge Cutter Blind Box Lead Impression Block (LIB) Wire Scratcher Tubing End Locator Pump Bailer Hydrostatic Bailer 4

2

Basic Wireline Operations / M.F.Radwan

6

7

5

3

133

SUB-SURFACE EQUIPMENT 3.3

Tubing Conditioning Tool - Always use with Pulling Tool 1.

Swage - To restore light tubing collapse.

2.

Broach -To remove scale /paraffin deposits

1

Basic Wireline Operations / M.F.Radwan

2

134

SUB-SURFACE EQUIPMENT 3.4

Running Tools 1 2 3 4

External Fishing Neck Internal Fishing Neck Selective Running Tool Non-Selective Running Tool

Latching Mechanism: (Jar ▲ or ▼to free) 7

5 Shear Pins 6 Dogs RT Accessories: 7 Shank, Probe, Guide & Prong.

3

2 4

1

6 5

Basic Wireline Operations / M.F.Radwan

135

C-1 Running Sequence

Locating Ring Stop at No-Go

Pin Sheared

Nipple ▲ Dog Trailing

Shank Move ▲

▼ Dog Retract

▼ Dog Expand

▲ Dog Expand Tubing

RIH Basic Wireline Operations / M.F.Radwan

Locating Nipple

Shearing Top Pin

Shearing Bottom Pin

136

RUNNING TOOLS

OTIS “X” R/T (X-Lock)

CAMCO “W-1” R/T (M-Lock)

Basic Wireline Operations / M.F.Radwan

BAKER “G” R/T (S-Lock)

CAMCO “Z-6” R/T (DB-Lock)

CAMCO “DT” R/T (C-Lock) 137

SUB-SURFACE EQUIPMENT 3.5

Pulling Tools 1. 2.

External Fishing Neck Internal Fishing Neck

Shear Direction: 3. 4.

Jar ▲ (Large Pin) Jar ▼ (Small Pin)

3 Basic Wireline Operations / M.F.Radwan

1

3

2 138

Reach “S” Series Pulling Tool (▼)

Basic Wireline Operations / M.F.Radwan

“R” Series Pulling Tool (▲)

139

SHEARING MECHANISM Jar ▲ Pulling Tools (R)

Jar ▼ Pulling Tools (S) Top Sub

Sleeve Ring

Core Nut Main Spring Shear Pin Body Dog Spring Core

Dog

FCD Basic Wireline Operations / M.F.Radwan

140

Pulling Tools

CAMCO “JU” P/T CAMCO “JD” P/T Basic Wireline Operations / M.F.Radwan

CAMCO “PRS-2” P/T CAMCO “PRS” P/T OTIS “GS” P/T

OTIS “GR” P/T 141

SSD Applications  Displacing annulus and tubing fluid after completion  Selective production, testing or treating of various zones  Production of multiple zones  Circulation to kill a well or introduce corrosion inhibitors  Positioning co-mingling chokes in dual zone flow

 Gas lifting ( in the absence of suitable gas lift mandrels)

Basic Wireline Operations / M.F.Radwan

142

Otis SSD’s  Original Otis SSD’s - O, D and A  O – open down  D – open down – larger flow area – heavy crude  A – open up  If SSD had leak, completion had to be pulled  Installation of nipple profile at SSD  XO, XD and XA (higher pressure – RD and RA Basic Wireline Operations / M.F.Radwan

143

Otis XO SSD  Otis SSD’s use V packings in body to seal  Sleeve has to be moved down to open communication with annulus  To open sleeve Otis B shifting tool is used  All sleeves with X in their title have X nipple as part of device  2 x seal bores (same size) one above sleeve and one below

Basic Wireline Operations / M.F.Radwan

144

Basic Wireline Operations / M.F.Radwan

145

Basic Wireline Operations / M.F.Radwan

146

Basic Wireline Operations / M.F.Radwan

147

Basic Wireline Operations / M.F.Radwan

148

Basic Wireline Operations / M.F.Radwan

149

SUB-SURFACE EQUIPMENT 3.6

Shifting Tool 1.

Serves to open or close Sliding Sleeve.

2.

Selective & Non-Selective

3.

Pressure equalization is compulsory prior opening SSD

4.

Feature   

Key or Dog Self Releasing Safety Release

Basic Wireline Operations / M.F.Radwan

150

Shifting Operation SSD

RIH & Locate

Basic Wireline Operations / M.F.Radwan

Equalizing

Fully Open

Pass Through

151

Safety RELEASE Feature

Closing Basic Wireline Operations / M.F.Radwan

Shearing Pin

Pin Sheared 152

Shifting Tool

Collets Key

Key Spring

Top Sub Shear Pin Key Retainer

Connecting Adjuster Mandrel

Control Sleeve Main Spring

Spring Housing Key

Main Spring

Key Spring

Spring Split Ring

Collets

Shifting Dog

Dog Retainer Locating Dog

Shear Pins

Body

Main Mandrel

OTIS “B” Positioning Tool (OTIS SSD) Basic Wireline Operations / M.F.Radwan

OTIS “BO” Downshift Tool (OTIS SSD)

Thread Protector BAKER “D-2” Shifting Tool (BAKER “L” SSD) 153

Basic Wireline Operations / M.F.Radwan

154

Basic Wireline Operations / M.F.Radwan

155

Basic Wireline Operations / M.F.Radwan

156

Basic Wireline Operations / M.F.Radwan

157

Basic Wireline Operations / M.F.Radwan

158

Basic Wireline Operations / M.F.Radwan

159

Basic Wireline Operations / M.F.Radwan

160

SUB-SURFACE EQUIPMENT 3.7

Kick Over Tools 1.

Serves to set or pull valve from Side Pocket Mandrel

2.

Pressure equalization is compulsory prior pulling valve from SPM

3.

Feature:    

Locating Finger Self Orient-able Kickable Arm Assembly Safety Release

Basic Wireline Operations / M.F.Radwan

161

Kick Over Tool

Locating Finger

Shear Pin Spring

Set Screw

Leaf Spring

Arm Assembly

Guide

Catcher Sub CAMCO “OK “ Series KOT Basic Wireline Operations / M.F.Radwan

CAMCO “OM “ Series KOT

MERLA KOT 162

Side Pocket Mandrel Orienting Sleeve Guide

Communication Port

Tubing ID

GLV Pocket

Oval Cross Section

BK-2 Latch

Discriminator

E Dummy

Side Pocket Gas-lift Dummy Valve

Basic Wireline Operations / M.F.Radwan

163

Kick-Over Tool Running Sequence OK Series KOT

(a)

(b)

Basic Wireline Operations / M.F.Radwan

(c)

(d)

(a)

RIH

(b)

Locate & orienting

(c)

Trigger

(d)

Setting valve in pocket

(e)

Release RT & POOH

MERLA KOT

(e) 164

SUB-SURFACE EQUIPMENT 3.8

Overshot To latch on downhole tools without Fishing Neck

3.9

External

Spear To latch on downhole tools without Fishing Neck

Basic Wireline Operations / M.F.Radwan

Internal

165

SUB-SURFACE EQUIPMENT 3.10 Flow Control Device Lock Mandrel + Type of Plug + Equalizing Sub Type of Lock: Slip Lock, Collar Lock & Nipple Lock Type of Plugs: Hold pressure ▼, Hold ▲, Hold ▼&▲

Basic Wireline Operations / M.F.Radwan

166

Wireline Parameters Five considerations required serious attention prior wireline operations. 1.

Job Planning

2.

Rig-up & Rig-down

3.

Pressure Testing

4.

RIH Considerations

5.

Emergency Response

Basic Wireline Operations / M.F.Radwan

167

Wireline Parameters 1.

Job Planning: •

Obtain Well Information



Study Well History



Tools & Equipment Inventory



Pre-Run Checks on Tools & Equipment



Personnel Knowledge & Skills



Safety Devices & Equipment

Basic Wireline Operations / M.F.Radwan

1 Husband & 4 Wives

168

Wireline Parameters 2.

Rig Up & Rig Down: •

Effective Communication



Working Location



Weather Condition



Hazardous Environment for Material Selection



Pre-Run Checks on Tools & Equipment



Back Up & Spares for Tools & Consumables

Basic Wireline Operations / M.F.Radwan

169

Wireline Parameters 3

Pressure Testing • •

Max CITHP + Safety Factor (500 psi) & apply in stages. PT medium; 60:40 ratio by volume of fresh water & glycol respectively. (This would prevents “Emulsion” formation in oil wells or “Hydrates” if it would be discharged into wells)

De-Pressurize • • • •

Bleed off through production process venting system. If not possible, bleed off with extreme care, no personnel & source of ignition down wind. De-pressurizing must be a Controlled Operation. PATIENCE is the virtue of this case & NO ACCELERATION is permitted. Ensure that equipment is earthed to prevent ignition by static electricity.

Basic Wireline Operations / M.F.Radwan

170

Pressure Testing P/Testing BOP

RU on Xmas Tree P/Testing Lubricator & BOP

Depress Above BOP

Xmas Tree Valve Isolation Close SV

Apply Press

Monitor Press

Open Master Valve Open BOP

Open Swab Valve

Monitor Press Close Ram

Open Equal Valve

Close WV Open Ram Open MV

Open SSV Close MV

Open SV

Pull T/String All Way Up

Basic Wireline Operations / M.F.Radwan

171

Wireline Parameters 4.

RIH Considerations

Wireline Philosophy:

“Achieve WL Objective with Minimum Run” Basic Wireline Operations / M.F.Radwan

172

Safety Management at Workplace 1. Attitude -

Awareness of one’s action on health, property & environment all day & everyday.

2. Anticipation -

Expecting or predicting dangerous situations & allows you to be prepared.

3. Hazard Identification -

Source of danger.

4. Risk Assessment -

Probability that hazard may cause damage, loss or injury.

5. Risk Control & Implementation 6. Review -

Continual updating.

Basic Wireline Operations / M.F.Radwan

173

Safety Management Tool Work Permit     

Manage & control risks related to individual work tasks. Control work activities in order to prevent incidents due to interface work conflicts. Provide clear information to eliminate misunderstanding of work tasks hazards. Document appropriate approvals. Communicate activities to all affected personnel.

Work Permit Provides:   

Nature of work Safety Management Safety Administration

Job Safety Analysis (JSA)   

Sequence of Job Steps Potential Hazards Recommended SOP

Basic Wireline Operations / M.F.Radwan

174

Principle Flow Chart of Work Permit 1a

Location & Equipment to be worked on

1b

Precise Description of work

3a

Conflict of Work (Persons made aware)

COLOR CODE: 1c

Tools & Equipment to be used

1d

3b

3c

Acceptance (Performing Authority)

3d

Permit Issued (Area Authority)

Requested By:

2a

2c

2d

2e

NATURE OF WORK

SAFETY MGT

Hazards Identified 3e

2b

Permit Approved (PIC)

Revalidation

Precautions

Personal Protection

3f

Isolation Certificates

3g

SAFETY ADMIN

Permit Suspended

Permit Completed

Gas Testing

Basic Wireline Operations / M.F.Radwan

175

Supplementary Document

Basic Wireline Operations / M.F.Radwan

176

WL Emergency Response Plan IN THE EVENT OF EMERGENCY – If the toolstring is in

lubricator 1 2 3 4

Close UM Valve Shut off Power Pack Depressurize Lubricator Install WL Clamp

5 Secure & make safe work area. 6 Refer to Installation Supervisor for further instruction with regards to evacuation. Basic Wireline Operations / M.F.Radwan

177

WL Emergency Response Plan IN THE EVENT OF EMERGENCY – If the toolstring is

suspended in well.

1 Shut off Power Pack 2 Close BOP & Depressurize 3 Install WL Clamp

4 Secure & make safe work area & proceed to fire drill. 5 Refer to Installation Supervisor for further instruction with regards to evacuation. Basic Wireline Operations / M.F.Radwan

178

Hydrogen Sulphide (H2S) Guidelines for Working in H2S Environment A pre-work safety briefing must be held in which all departments concerned should be involved, Job Safety Analysis (JSA) is to be H2S Characteristic exercised in this pre-work meeting. 

Deadly – Extremely Toxic Gas.

All persons involved in the work shall be conversant with H2S Colorless procedures for recognition, escape, and first aid treatment. 

Heavier than air, tends to settle in low lying areas.

Barriers and warning notices must be erected and PA Readily dispersed bymade windas movement or air currents. announcements appropriate. 

Odor only inwill lowbeconcentrations rapidly deadens thein the  A of jobrotten site Heggs S monitor provided and personnel involved 2 sense of smell. work shall be conversant on the uses of this monitor. Highly corrosive to certain metals.  The responsible person planning the work and organizing the

More deadly must than Carbon (CO), and toxicweather as worksite be awareMonoxide of wind direction andalmost prevailing Hydrogen Cyanide (HCN) the gas.duration of the job. conditions throughout 

A sufficient number of Breathing Apparatus (BA) sets must be readily available at the worksite.

Basic Wireline Operations / M.F.Radwan

179

Pressure Control Equipment Test and Maintenance Record Basic Wireline Operations / M.F.Radwan

180

Generic RU Sequence  Study

program & well history.  Exercise JSA & apply PTW.  Toolbox meeting & position SE.  Conduct & analyze wire test.  MU RS in redressed S/Box.  MU & Slide inspected toolstring in lubricator, connect RS & clamp wire.  Close Wing Valve, depressurized Xmas tree, RD tree cap & RU tree connection.  Install fusible cap on SSV conn c/panel to SCSSV & open SCSSV, well tag & signage.

Basic Wireline Operations / M.F.Radwan

Stack up riser, BOP & hoses.  Lift up lubricator vertically & release clamp.  MU service tool into toolstring & zero at THF  Pull wire slowly to the S/Box & SU lubricator on BOP.  Hook-up pump unit to pump-tee, p/test to spec & monitor press.  Close BOP rams, depressurized above ram & monitor press BU.  Open BOP equalize valve & fully open rams.  Open master & crown valve respectively slowly & RIH. 

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Safety Tips During RU NEVER hammer or climb pressurized lubricators (PCE) Know the pressure before work on it. Hold 2 hands on wire & cut in between hands. Open mouth & turn head away from needle valve during depressurizing. In making or breaking, off-set wrenches ± 8” apart. NEVER use inflammable mixtures without proper ventilation (read MSDS) PCE to be pressure & function tested prior RIH.

Basic Wireline Operations / M.F.Radwan

 Make certain of proper footing when climbing around Xmas tree.  Function test all down-hole tool prior RIH.  2 WL personnel onsite during operation.  WL unit to be anchored securely.  Barriers & Signs to be posted.  All work permits are approved & displayed.  Worksite to be left in SAFE condition during suspension or completion.

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References  M.F.Radwan “IWCF Well Intervention Hand-outs in Dec. 2018”.  Halliburton Slickline Services Manual in 2010.  Schlumberger Slickline Training Manual in 2004.  Matt Billingham; Schlumberger, Digital Trigger: Safe, On-Demand, Efficient and Recordable Perforating on Slickline in 2012.EWAPS  George E. King Engineering Slickline Basics Presentation (www.GEKEngineering.com)  http://www.taylormadetc.com/  American Petroleum Institute Exploration & Production Department. Wireline Operations and Procedures. (June, 2000). Third Edition. Washington, DC. Basic Wireline Operations / M.F.Radwan

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Thank You

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