Loading documents preview...
Basic Wireline Operations Course
Mahmoud F. Radwan Subsurface & Integrity Op. Act. Dept. Head Basic Wireline Operations / M.F.Radwan
1
Presenter Name:
Short Biography
Mahmoud Farag Radwan Mahmoud Radwan is a Subsurface & Integrity Operations Acting Dept. Head at AMAL Petroleum Company (AMAPETCO) with more than 12 years of experience in oil & gas industry. Mahmoud worked in Well Engineering, Intervention, Integrity & Work-over at several companies, including Badr El-Din Pet. Co. (BAPETCO), Qarun Pet. Co. (QPC) and Wadi El-Sahel Petroleum Co. (WASPETCO). Also, a freelance instructor at upstream Oil & Gas in Egypt & UAE since 2008. Mahmoud received a BSc degree in Petroleum Engineering from Al-Azhar University in 2007.
• •
Publications
•
•
Evaluating Sustainable Annulus Pressure (SAP) in Sour Wells and the Possible Causes to Avoid Recurrence to the Well Integrity Annual Middle East Conference in Abu Dhabi; UAE in Apr 2015 Implementing NDT methods for maintenance and inspection to the Asset Integrity Management North Africa Conference in Cairo; Egypt in Nov 2015 Feasibility Evaluation of Using Downhole Gas-water Separation Technology in gas Reservoirs with Bottom Water; paper number: SPE-183739-MS to the 20th Middle East Oil & Gas Show and Conference in Mar 2017 http://dx.doi.org/10.2118/183739-MS Managing the Operational Challenges in Corroded Wells through Well 2 Integrity Management System to the Improving Brownfield Performance Technical Convention, in Cairo; Egypt in Dec 2019
Course Objectives • Provide a full understanding of wireline operations. • Highlight the critical aspects of wireline and the pressure control. • Learn the function and use of a wide range of wireline tools. • Utilize a “hand-on” approach to learning in a workshop. • Use cutaway tools to ensure a complete understanding of downhole operation. • Become proficient in the operation of the wireline unit. • Learn the “job planning” aspects of a successful wireline operation.
Basic Wireline Operations / M.F.Radwan
3
Course Contents • • • • • • • • • • • • • •
Pressure Basis & Well Completion Xmas Trees, Types of trees; single, dual, composite, solid block. Wireline, History and development Uses and limitations of wireline. Wire types and strengths. Wireline Units, Design, function and operating procedures Surface equipment: Pressure control equipment. Braided line equipment Pressure Testing, Test Procedures and safety precautions, Tool string Components Rig-up Procedures, Lifting options Plugs and Flow controls, Running and pulling procedures Sliding Side Doors, Description and use in the well and types Shifting tools and procedures, Additional Equipment Gas lift, Side Pocket mandrels uses, Gas lift valves – design, function and procedures. Wireline Parameters. Safety Management at Workplace.
Basic Wireline Operations / M.F.Radwan
4
PRESSURE BASIC & BASIS
Basic Wireline Operations / M.F.Radwan
5
PRESSURE BASIC & BASIS Conversion Factors 1 Bar
=
14.5 psi
1 kPa
=
0.1461 psi
1 Atmosphere
=
14.7 psi
1 kg/sq m
=
0.20 lb/sq ft
1 meter
=
3.28 feet
1 foot
=
0.30 meter
1 cu ft
=
7.481 US Gallon
1 US Gallon
=
231 cu ins
1 US Barrel
=
5.6146 cu ft
1 US Barrel
=
42 US Gallon
Basic Wireline Operations / M.F.Radwan
6
PRESSURE BASIC & BASIS 1
Fundamentals of Fluids & Pressure
Pressure is defined as Force per unit area exerted by fluid i.e.
Pressure
=
Force
÷
Area
Using concept, the formula can be changed:
2
Force
=
Pressure
×
Area
Area
=
Force
÷
Pressure
Basic laws of physics concerning fluids & gas •
Liquids are not compressible
•
Gases are compressible
•
Liquids & gases are both FLUIDS
•
Pressure in a fluid is transmitted equally in all directions.
Basic Wireline Operations / M.F.Radwan
7
PRESSURE BASIC & BASIS 3
Fresh Water
Fresh water weighs the same per unit volume anywhere in the world that is why it’s called “Universal Fluid”& used as STANDARD for comparison with other
fluid. Fresh Water Facts: PG
= Force (Density/ft3) ÷ Area (ins2)
•
Density of 62.4
• • • • •
Density of 8.33 lbs/gal = 62.4 lb/ft3 ÷ 144 ins2 = 0.433 psi/ft 3 Density of 7.48 US gal/ft Relationship between Density (ppg) & PG PG of 0.433 psi/ft (psi/ft) is always the same 0.052 is used as SG of 1 constant for any calculation between them. API 10º
lbs/ft3
= 7.48 gal/ft3 ÷ 144 ins2 = 0.052 psi/ft
Formula of Density (ppg) = Density (lb/ft3) Density (US gal/ft3) Density (ppg) = 62.4 ÷ 7.48 = 8.33 ppg Formula of fresh water PG if density in ppg is given, PG = Density (ppg) × Constant Basic Wireline Operations / M.F.Radwan
= 8.33 ppg × 0.052 (constant) = 0.433 psi/ft 8
PRESSURE BASIC & BASIS 4
Specific Gravity (SG)
The ratio of the density of a substance compared to density of another substance which is used as the standard (Fresh Water). Many fluids in petroleum industry is expressed in SG as well as in wt ppg. It’s necessary to convert SG to PG to find HP.
To find SG of fluid simply divide fluid wt by fresh water wt. E.g. Salt water wt is 10 ppg. Salt water SG = 10 ppg ÷ 8.33 ppg =
1.2
To find PG of fluid simply multiply fresh water PG by fluid SG E.g.
Find the HP of brine at 5000 ft TVD with brine SG of 1.17. HP of brine = 1.17 × 0.433 psi/ft × 5000 ft
Basic Wireline Operations / M.F.Radwan
=
2533 psi
9
PRESSURE BASIC & BASIS 5
API Gravity
API gravity is another value used to express relative wt of fluids & was introduced by American Petroleum Institute to standardized the wt of fluids at base temperature of 60º F. Water as standard fluid had been assigned the value of 10º API gravity. To convert API gravity to SG, the following formula is used. SG = 141.5 ÷ (131.5 + APIº) E.g.
Find the SG of 30º API oil SG = 141.5 ÷ (131.5 + 30º) = 141.5 ÷ 161.5 = 0.875
Basic Wireline Operations / M.F.Radwan
10
PRESSURE BASIC & BASIS 6
Hydrostatic Pressure (HP)
HP is the pressure developed by column of fluid at given TVD. “Hydro” means fluid & “static” means stationary. HP is pressure created by stationary column of fluid. To calculate HP in psi of any fluid simply multiply TVD in ft by PG of fluid.
E.g.
Find HP in psi of fresh water at 500 ft TVD. HP = 500 ft × 0.433 psi/ft = 216.5 psi
To calculate HP in kPa of any fluid simply multiply TVD in meter by SG by 9.81 E.g.
Find HP in kPa of brine with SG of 1.32 at 1800 m TVD. HP = 1800 m × 1.32 × 9.81 = 23 308.56 kPa Bar = 23 308.56 kPa ÷ 100 = 233 Bar
To find BHA of 2 fluid column or more simply add the HP of the fluid column of the same unit of measurement together. Basic Wireline Operations / M.F.Radwan
11
PRESSURE BASIC & BASIS 7
Case Study
What is the differential pressure in psi exists between the tubing & annulus at the SSD assembly located at 8960 ft MD (8200 ft TVD) in the tubing? Available Information: The tubing/casing annulus is filled with 9.2 ppg brine full. The well is S/I at surface with CITHP of 600 psi. There is a gas cap of 0.6 SG gas down to 4000 ft fluid level 32° API oil from fluid level’ to 12000 ft. Steps: 1 Sketch your information. 2 Calculate HP @ 8200 ft TVD brine in annulus 3 Calculate HP of gas cap @ 4000’ 4 Calculate HP of oil column from 4000 ft to 8200 ft 5 BHP of tubing @ SSD, Gas HP + 32° API oil HP 6 Calculate the differential pressure at 8200 ft. Basic Wireline Operations / M.F.Radwan
12
STEP 1 Always draw a sketch with all relevant information CITHP 600 psi
0.6 Gravity Gas
4000 ft Fluid Level
9.2 ppg brine
SSD @ 8200’ TVD
32º API Oil
Basic Wireline Operations / M.F.Radwan
13
Case Study 1 HP of brine in annulus; = HP = =
SG × WPG × TVD 9.2 8.33 × 0.433 × 8200 3919.6 psi
2 HP of gas GCF from table CITHP x GCF
= = =
CITHP × GCF 1.087 600 × 1.087 =
3 HP of oil column; HP
= = =
SG × WPG × TVD 141.5 (131.5 + 32° API) × 0.433 × 4200 1573.9 psi
4 BHP in tubing @ SSD =
652.2 psi
652.2 + 1573.9 = 2226.1 psi
5 Differential Pressure @ SSD = = =
Annulus HP – Tubing BHP 3919.6 - 2226.1 1693.5 psi
Direction of flow is from Annulus to Tubing. Basic Wireline Operations / M.F.Radwan
14
Well COMPLETION Objective:
Provide general knowledge of design philosophy, types, functional requirements & accessories.
Basic Wireline Operations / M.F.Radwan
15
WELL COMPLETION WC is the “hardware” of the outflow system & final stage of a drilled well. The design philosophy of WC is to “Maximize Profitability”. by maximizing well hydrocarbon recovery. by considering the full hydrocarbon resource life cycle. Quality concepts for WC is;
“A Quality Well is a well which contributes, over its life cycle, maximum monetary value, without compromising safety & environmental standards”
Basic Wireline Operations / M.F.Radwan
16
WELL COMPLETION TYPE 1. 2. 3.
PRODUCER INJECTOR KILL
The well is either Vertically & Horizontally completed.
Open Hole Completion
Uncemented Liner Completion
Gravel Pack / WWS Completion
Tubingless Completion
Cemented & Perforated Completion
Single String or Multiple String Completion
Convectional or Monobore Completion
Basic Wireline Operations / M.F.Radwan
17
WELL COMPLETION Well Completion design is dictated by the type of well to be completed. 1.
Producer
2.
Injector
3.
Kill
The 3 considerations of designing well completions are; 1.
Inflow system
2.
Outflow system
3.
Number of zones to be produced
Basic Wireline Operations / M.F.Radwan
18
COMPLETION Design 2 OUTLOW 3 PRODUCING ZONE
ZONE 1
ZONE 1
1 INFLOW
ZONE 2
PRODUCING ZONE
WELLBORE
PRODUCING ZONE
Interface between Producing Interface between Wellbore Zones & Wellbore & Surface Facility Basic Wireline Operations / M.F.Radwan
ZONE 2
ZONE 3
ZONE 3
No of Zones 19
1. Inflow system - VERTICAL Technological advances allow boosting of the well inflow to a considerable extent – albeit at a cost.
OPEN HOLE Basic Wireline Operations / M.F.Radwan
SLOTTED LINER
WWS or PREPACK SCREEN
GRAVEL PACK 20
1. Inflow system - vertical
STD CEMENTED & PERF PROD CASING Basic Wireline Operations / M.F.Radwan
INTERNAL GRAVEL PACK 21
1. Inflow system - horizontal OPEN HOLE
SLOTTED LINER
PRE-PACK SCREEN
Production Casing Cement Sheath Open Hole Section
Slotted Liner
Pre-Pack Screen
◦◦ ◦◦◦ ◦◦ ◦◦◦ ◦◦ ◦◦◦ ◦◦
GRAVEL PACK
CMT & PERF LINER
Graded Gravel Gravel Pack Screen
Perforations
• ••••••••••••••••••• • ••• •••• •••• •••• Basic Wireline Operations / M.F.Radwan
22
2. OUTFLOW – PRI RECOVERY It’s essentially a conduit with flow controls & where necessary artificial lift or pressure boosting facilities.
TUBINGLESS
HIGH PRESSURE
MONOBORE
With out tubing.
Cemented, perforated & completed with tubing & accessories.
With high rate liner
Low pressure gas reservoir
Basic Wireline Operations / M.F.Radwan
Restriction Free Susceptible for WI 23
2. OUTFLOW – SEC RECOVERY ROD PUMPING Pumping Unit
HYDRAULIC PUMPING
Production Casing
Tubing
Sucker Rod String Gas
Operating Fluid Level
Oil Tubing Anchor Plunger Pump Barrel Travelling Valve Stationary Valve Gas Anchor Perforations Sump
Basic Wireline Operations / M.F.Radwan
24
2. OUTFLOW – SEC RECOVERY GAS LIFT Compression
Manifold
Surge Tank
Gas
Water
Oil
Motorised Flowline Valve
Continuous Gas Lift Unloading Valves
Intermittent Gas Lift Gas Supply Control And Metering System
Unloading Valves Operating Gas Lift Valve (OGLV) Standing Valve
Basic Wireline Operations / M.F.Radwan
25
3. PRODUCING ZONES – SINGLE Single Completion
Basic Wireline Operations / M.F.Radwan
Single Selective Interval
Single Commingle
26
3. PRODUCING ZONES – MULTIPLE Multiple Completion
Basic Wireline Operations / M.F.Radwan
Concentric Completion
Multiple Commingle Completion
Multiple Selective Completion
27
Casing Design : Basic Construction 1. 30” conductor 2 2. Conductor setting depth 3 3. 20” surface casing 4 4. 20” shoe 5 5. Cement 6 6. Formation open to C annulus 7 7. 13 3/8” casing 8 8. Formation open to B annulus 9 9. 9 5/8” production casing 10. Liner hanger 11 11. 7” Liner 12. TD – Total Depth 12 1
10
Basic Wireline Operations / M.F.Radwan
28
Completion Components – What’s installed 1 1. Tubing hanger (Upper annulus 2
3
4 5 9 5/8” Production Casing
6
8
7
9
10
11 12 Basic Wireline Operations / M.F.Radwan
barrier) 2. SC-SSSV (Sub-surface barrier) 3. Control line 4. Tubing (Vertical barrier) 5. A annulus (tubing-casing) 6. Gas lift valves (in SPMs) 7. Expansion joint: Tubing Seal Receptacle 8. Anchor seal assembly 9. Production packer 10. Packer sealing element (Lower barrier) 11. Tailpipe 12. WEG 29
Tubing Hanger
Well COMPLETION COMPLETION ACCESSORY: 1 Anchoring Device
Landing Nipples
2
Circulation Device
SSD SPM
3
Isolation Device
Packer Tubing Seal Assembly, PBR
4
Anti-Erosion Device
Blast Joint Flow Coupling
5
Others
WLEG Perforated Joint Control Line Tubing Hanger
Basic Wireline Operations / M.F.Radwan
Control Line Flow Coupling SCSSV Landing Nipple Top No-Go Nipple
SPM Top No-Go Nipple SSD
Top Packer SSD Producing Zone 2
Blast Joint
Btm Packer Bottom No-Go Nipple
Perforated Joint
WL Entry Guide Producing Zone 1
PRODUCER COMPLETION SCHEMATIC
30
Well COMPLETION 1.
ANCHORING DEVICE Short tubular with 3 main features; Shoulder, Seal Bores Profiles.
1.1
Ported Nipple Provides communication & receptacle.
1.2
Top No-Go Receptacle for selective locks.
1.3
Bottom No-Go Receptacle for No-Go locks & prevent tools drop into rat-hole.
1.4
WL
SV Nipple Provides receptacle for SV locks & fluid.
Basic Wireline Operations / M.F.Radwan
hydraulic
31
TRSV
DHSV 1. PASSV
WRSV
2. SCSSV -
WRSV
-
TRSV
Basic Wireline Operations / M.F.Radwan
32
Well COMPLETION Orienting Sleeve
2.
CIRCULATION DEVICE Profile
2.1
Sliding Side Door (SSD) Provide communication between tubing & annulus. Incorporate nipple profile. inner sleeve with packing, & seal bores. Advantage & Disadvantage Discriminator
2.2
Seal Bore Inner Sleeve 3 Positions
Side Pocket Mandrel Provide communication between tubing & annulus. Incorporate orienting sleeve, discriminator, receptacle with profile & seal bores for 1” or 11/2” valves. Advantage & Disadvantage
Basic Wireline Operations / M.F.Radwan
Ports
Receptacle Releasing Shoulder
33
SPM ACCESSORIES Dummy Valve • Blank off the communication port
Gas Lift Valve • Annulus injection pressure activated • Production pressure activated
Latches • Lock in receptacle profile
Locking & Releasing Mechanism
Basic Wireline Operations / M.F.Radwan
34
Well COMPLETION 3.
ISOLATION DEVICE
PRODUCTION PACKER 3.1 Permanent Packer
3.2
Integral casing part & run independently. Tubing run with connector & seal elements. Remove by milling. Electrically WL set.
Retrievable Packer
Hold-Down Buttons
Elements
Integral part of tubing & run on production tubing. Hydraulically set.
3.3
Inflatable Packer
Slips
Well Intervention applications
Basic Wireline Operations / M.F.Radwan
35
Well COMPLETION 4. 4.1
ANTI-EROSION DEVICE Blast Joint Heavy-walled tubular. Installed opposite perforations (non-gravel pack) where abrasive action & external cutting occurs caused by formation fluids or sand.
4.2
Flow Coupling Heavy-walled tubular. Installed DS FCD which caused turbulence e.g. Nipple, SSD, SCSSV. High velocity & high pressures wells installed both US & DS.
Basic Wireline Operations / M.F.Radwan
36
Well COMPLETION 5.
5.1
OTHERS
Wireline Entry Guide (WLEG) Bottom most tubing accessories. Provide easy access for WL tools into tubing.
5.2
Perforated Joint Eliminate flow restrictions. Provide true downhole flow readings.
5.3
Control Line Transport hydraulic fluid to SCSSV Continuous length & securely clamped on tubing wall.
5.4
Tubing Hanger Set in THS , suspend tubing weight & provide sealing. BPV Receptacle
Basic Wireline Operations / M.F.Radwan
37
Well COMPLETION 6
COMPLETION ACCESSORY DEPTH RATIONALIZATION 1 DHSV HP of control line fluid Earth crater depth
2 Landing Nipple Below kick off point for deviation. Check well integrity Hanging depth for FCD.
1
2
3
2 4 5
3 SPM Hydrostatic head of hydrocarbon & communication
4 SSD Depth of required communication
5 Packer
4 6 5 2
Determined by reservoir depths.
6 Anti-Erosion Device Determined by reservoirs & flow characteristics Basic Wireline Operations / M.F.Radwan
38
WELLHEAD & XMAS TREE Objective:
Provide general knowledge of types, functional requirements & accessories.
Basic Wireline Operations / M.F.Radwan
39
Wellhead Provides the following functions: Anchor & connections for each individual casing Pressure isolation of individual casing Connection for Xmas tree Connections for completion string Isolation of production annulus Access to annulus for pressure monitoring and/or pumping. Types of Wellheads: Compact Wellhead (sub-sea) Conventional Wellhead Basic Wireline Operations / M.F.Radwan
40
WELLHEAD & XMAS TREE COMPACT WELLHEAD It’s positioned on the seabed. During drilling sub-sea BOP is installed above it.
Basic Wireline Operations / M.F.Radwan
41
WELLHEAD & XMAS TREE CONVENTIONAL WELLHEAD It’s a built up of modules. During drilling BOP is installed above it & it must be removed each time a new module to be installed & replaced the BOP on top of it before commence drilling. Features: 1 2 3 4 5 6 7
Starter Spool (Conductor Pipe) Surface Casing Head Surface Casing Hanger Production Casing Head Production Casing Hanger Tubing Head Tubing Hanger
Basic Wireline Operations / M.F.Radwan
42
WELLHEAD & XMAS TREE XMAS TREE Surface valves manifold to control flow of well fluids & access for well intervention activities. Features: 1 LMV Manual, NOT working valve optimum conditions.
2 UMV Emergency valve (Hyd/Pneu) & cut wire.
3 FWV Permits passage of well fluids to CV.
4 CHOKE VALVE (CV) Restrict, control or regulate flow of well fluids.
5 KWV Permits entry of kill fluids into tubing or equalize.
6 SV/CV Permits entry of well interventions. Basic Wireline Operations / M.F.Radwan
43
Xmas Tree Type Xmas Tree type: Solid Block (Mono Block) Xmas Tree Contains fewer components (for high pressure wells) Composite Block Xmas Tree Valves are located on separate block & joined by API flange. Horizontal Xmas Tree New concept used for sub-sea completion.
Basic Wireline Operations / M.F.Radwan
44
Dual Solid Block Xmas Tree
Basic Wireline Operations / M.F.Radwan
45
WELLHEAD & XMAS TREE Wellhead Connection Types; Screwed type (low press <1 000psi). API Flanged type (high press <5 000psi). API Flanged type are mostly used by OPCO – because it’s less susceptible & easier oriented.
Example of API Flange specification: 9⅛” – 5000 psi API Flange. 9⅛” is the ID of the flange & 5000 psi is the working pressure.
Basic Wireline Operations / M.F.Radwan
46
Wireline Well Intervention technique of conveying tools & instrument downhole. The most efficient & practical method to diagnose well problems. Easily junk wells if not properly manage.
Wireline Category: 1. 2. 3. 4.
Slickline or Solidline or Pianoline Digital Slickline Braidedline Electricline
Introduction to Wireline Slickline - Mechanical wireline Method of conveying tools into a wellbore under pressure Operations conducted in cased hole Performed during all phases of a well’s life Quick turn around operation
Basic Wireline Operations / M.F.Radwan
48
Introduction to Wireline - history Cross-circular Slickline – around 1930’s Hand powered - wells were shallow Measuring device hand held against the wire Tension in line – felt by operators leather covered hand on the wire
Basic Wireline Operations / M.F.Radwan
49
Wireline - development
Basic Wireline Operations / M.F.Radwan
50
Wireline Operations
Basic Wireline Operations / M.F.Radwan
51
Wireline Operations
Basic Wireline Operations / M.F.Radwan
52
Wireline Operations
Basic Wireline Operations / M.F.Radwan
53
Slickline, Braided Line and E-Line
Basic Wireline Operations / M.F.Radwan
54
SLICKLINE Single strand wire with wire OD range from 0.105”, 0.108”, 0.125” & 0.190
(0.092”, 0.082”, 0.072” & 0.066”).
• •
Wire selection depends on the severity of the operation load. It’s robust & versatile in service
Mechanical application; • • • •
Removal of well obstruction Repair mechanical failure Bringing other zones in-line Setting downhole FCD
Advance application by running; • • • •
Recorded Real Time Data Acquisition Instrument Recorded Tubing Caliper Perforators Tubing Cutter
Basic Wireline Operations / M.F.Radwan
55
Basic Wireline Operations / M.F.Radwan
56
Basic Wireline Operations / M.F.Radwan
57
Basic Wireline Operations / M.F.Radwan
58
BRAIDEDLINE Multi-strands wire cable OD range from 3⁄16”, 7⁄32”, ¼” & 5 ⁄16”. •
Wire selection depends on the severity of the operation load required.
Application: •
Retrieval of downhole tools with slickline failure.
•
Fishing job
•
Swabbing
Basic Wireline Operations / M.F.Radwan
59
ELECTRICLINE Multi-strands wire cable range from 3⁄16”, 7⁄32”, ¼” & 5 ⁄16”, 7⁄16” & ¾” OD with single or multiple conductors. Application by running; • SRO Pressure & Temperature Recorder
• SRO Electronic Logging Instrument for open hole & cased hole. • Coring Services • Packer setting • Perforations etc.
Basic Wireline Operations / M.F.Radwan
60
What is Slickline Small diameter wire with sufficient strength to accomplish the operation without breaking – why small? Minimize the load of its own weight Minimizing the cross-sectional area reduces the effect of wellhead pressure Enables the use of smaller diameter spools, reels and sheaves without overstressing the material when bending
Basic Wireline Operations / M.F.Radwan
61
Typical Slickline Rig-up
Basic Wireline Operations / M.F.Radwan
62
What is Slickline When selecting Slickline, several factors should be considered Minimum breaking stress Resistance to corrosion
Effects of bending Environmental conditions, desert dust, seawater, temperature Well Pressure Effecting the magnitude of force on the line diameter Influencing the effects of H2S
Basic Wireline Operations / M.F.Radwan
63
Nominal Weight of Wire
Basic Wireline Operations / M.F.Radwan
64
Types of Slickline Most popular material I.P.S. (Improved Plow Steel) High ultimate tensile strength, good ductility, low cost Minimum Breaking strain 0.125” – 2840lbs Not suitable for H2S and CO2 conditions Must be protected when not in use – line wiper used when removing from well, protective coating when stored on drum Use of inhibitor subs and protective inhibitors
Basic Wireline Operations / M.F.Radwan
65
Types of Slickline For wells with high H2S and CO2 Alloy and Stainless Steel lines Materials not as strong as IPS (alloy 0.125” – 2220lbs) Excellent resistance to corrosion Line wiper still used when pulling out of the well, less need form immediate protection when not in used Cost…..IPS x 12+
Basic Wireline Operations / M.F.Radwan
66
Selecting Wireline
Basic Wireline Operations / M.F.Radwan
67
Basic Wireline Operations / M.F.Radwan
68
Slickline - testing Testing of Slicklines Before each operation, during the operation, when finished Three methods in use
Torsion, wrap and straight pull testing Other indicators Coil of the wire Marking, pitting of the line
Basic Wireline Operations / M.F.Radwan
69
Care of Wireline How to Reduce the Odds Taking Care of The Wireline Special Alloy/SS
Carbon Steel
Wrap test
Torsion Test
Wire Wrapped Around
One End Fixed
it’s Own Diameter
Other End Rotated.
Basic Wireline Operations / M.F.Radwan
70
Slickline - testing
Torsion testing Used to test IPS Set length of line The rotations counted Fracture inspected Four different scenarios possible
Basic Wireline Operations / M.F.Radwan
71
Basic Wireline Operations / M.F.Radwan
72
Care of Wireline How to Reduce the Odds Taking Care of The Wireline
Test Good
Test Good
Basic Wireline Operations / M.F.Radwan
Test Bad
Test Bad
73
Slickline -
Wrapping testing
Used to determine condition of alloy and stainless lines Line wrapped around its own diameter
Number of rotations – inspect for fractures Cost…….
Basic Wireline Operations / M.F.Radwan
74
Approx. Specs. & Load Limits for Slickline and Braided Line
Basic Wireline Operations / M.F.Radwan
75
Wireline Fatigue
Basic Wireline Operations / M.F.Radwan
76
Slickline – line spooling Initial spooling
Marking of flat wraps Spooling during the operation
Spread evenly across the drum Tension on line when running in/out of hole – loose wraps? Oiling of line
Basic Wireline Operations / M.F.Radwan
77
Slickline – bending cycles Bending stresses are created whenever wire deviates from the a straight line condition This in conjunction with sheave size is the most common reason for line failure 14 bending cycles to run in and out of the hole
Basic Wireline Operations / M.F.Radwan
78
Slickline – wire management Critical in Slickline operations Total length on drum / amount cut off Well condition / H2S, drilling fluid, etc.,….. Max line tension Operating depth Line test results / line condition Records controlled in base
Basic Wireline Operations / M.F.Radwan
79
Basic Wireline Operations / M.F.Radwan
80
Added Weight Necessary to Pull Slickline
Basic Wireline Operations / M.F.Radwan
81
Slickline units Conveyance method for deploying and recovering tools and devices from the well Units are broken into two different hydraulic drive systems, open or closed loop Open loop - The open loop system has been in use for several decades and provides a good control of the line force over line speed Closed loop - This type of system has a more refined approach to the control of Line speed over line force
Basic Wireline Operations / M.F.Radwan
82
WIRELINE EQUIPMENT 1 Surface Equipment 1.1 1.2 1.3
WL Unit Power Pack Hoisting Unit
2 PCE 2.1 2.2 2.3 2.4 2.5
Quick Union Stuffing Box / GIH Lubricator BOP Tree Adapter
Optional PCE 2.6 2.7 2.8 2.8 2.9
Tool Trap Tool Catcher Injection Sub SCU Pumping Tee
3 Subsurface Equipment (SSE) 3.1 3.2 3.3 3.4 3.5
Toolstring Service Tools Tubing Conditioning Tools Running Tools Pulling Tools
Basic Wireline Operations / M.F.Radwan
3.6 Shifting Tool 3.7 Kick Over Tool 3.8 Overshot 3.9 Spear 3.10 Flow Control Device 83
Surface EQUIPMENT 1.1
Wireline Unit • •
Single Drum or Dual Drum Skid Mounted / Containerized / Helicopter Unit Component
• • • •
1.2
Operating Panel – Direction Lever, Brake, Hydraulic Valve, Gauges etc Measuring Device Weighing Device Level Wind
Power Pack • •
Diesel or Electrical Powered Zoning Classification Zone 0 – Continuous present of flammable agent. Zone 1 – Flammable agent likely to occur in normal operation. Zone 2 – Flammable agent not likely to occur in normal operation.
Basic Wireline Operations / M.F.Radwan
84
SURFACE EQUIPMENT 1.3
Hoisting Unit • • • • • •
Pedestal Crane Mast ‘A’ Frame Derrick Gin Pole Rig
Operational Considerations: • • • •
Length of Lubricators, Risers & Stack Up. Height of Hoisting Unit Fishing Job Toolstring Length
Basic Wireline Operations / M.F.Radwan
85
Basic Wireline Operations / M.F.Radwan
86
Basic Wireline Operations / M.F.Radwan
87
Slickline units Designed specific
Location Climate
Operation Client/industry needs
New technologies Basic Wireline Operations / M.F.Radwan
88
Slickline units – power supply Either diesel or electric Drive hydraulic motor Can be one piece e.g. ASEP Maintenance routines Safety when starting
Basic Wireline Operations / M.F.Radwan
89
Slickline Equip. – Positioning Zone restrictions Wind direction – H2S Distance between wellhead and unit Access – egress Location limitations Securing
Basic Wireline Operations / M.F.Radwan
90
Slickline Surface Equip. Lay-out Remote ESD
Pump Unit Toolbox
Power Pack HAZARDOUS ZONE (15 m)
Working Platform Independent Control Panel
Wellhead
WL Unit Portable Winch Fire Extinguisher Basic Wireline Operations / M.F.Radwan
91
Slickline units – controls 4 way lever – direction control Speed controlled by selecting correct gear Force controlled by adjusting the fluid bypass (double A valve) Hand brake – mechanical or air Wire Spooler
Basic Wireline Operations / M.F.Radwan
92
Unit controls Engine start / shut down
RPM adjustment Engine diagnostics BOP operation Operation recording system Auto spooling / wire oiling
Basic Wireline Operations / M.F.Radwan
93
Unit controls - odometer Usually in feet Takes reading from counterhead Zero taken at start of operation Matched to counterhead Key fully retracted Cable condition
Basic Wireline Operations / M.F.Radwan
94
Unit – controls – weight indicator Reads pressure changes from the load cell Needle movements combined with the odometer reading indicate depth in well Zero, hose condition, cell gap Temperature can affect readings Certification
Basic Wireline Operations / M.F.Radwan
95
Slickline unit – counter head Pressure wheels hold wire against counter wheel Wire angle of exit
Three wheel system Load cell built into counterhead Wire spooled by moving counterhead
Basic Wireline Operations / M.F.Radwan
96
Basic Wireline Operations / M.F.Radwan
97
Basic Wireline Operations / M.F.Radwan
98
Slickline – sheaves / line wiper Diameter sized to wire size Holes in wheel Line wiper connection Pre job checks Certification
Basic Wireline Operations / M.F.Radwan
99
Slickline – correction factors Critical angle at lower sheave Load cell connects below lower sheave
What if the angle is greater than 90 degrees ASEP 3 wheel counterhead – no K factor – wire must leave counterhead laterally
Basic Wireline Operations / M.F.Radwan
100
Care of Wireline How to Reduce the Odds
4 Stuffing Box 1 Counter Wheel Assembly
3 Hay Pulley
2 Pressure Wheels
5 Weight Indicator Basic Wireline Operations / M.F.Radwan
101
Care of Wireline How to Reduce the Odds
Load Cell
Calibration
Load cells are calibrated at a 900. To get a true reading on the gauge the wire must also make a 900 angle around the wheel.
Basic Wireline Operations / M.F.Radwan
102
Angle Factor 5 1.998 10 1.992 15 1.983 20 1.970 25 1.953 30 1.932 35 1.907 40 1.879 45 1.848 50 1.813 55 1.774 60 1.732 65 1.687 70 1.638 75 1.587 80 1.532 85 1.475 90 1.414 95 1.351 100 1.286 105 1.218 110 1.147 115 1.075 120 1.000 125 0.923 130 0.845 135 0.765 140 0.684 145 0.601 150 0.518 155 0.433 160 0.347 165 0.261 170 0.174 175 0.087 180 0.000
Multiplication Factor 0.71 0.71 0.71 0.72 0.72 0.73 0.74 0.75 0.77 0.78 0.80 0.82 0.84 0.86 0.89 0.92 0.96 1.00 1.05 1.10 1.16 1.23 1.32 1.41 1.53 1.67 1.85 2.07 2.35 2.73 3.27 4.07 5.42 8.11 16.21 0.000
Basic Wireline Operations / M.F.Radwan
Correction Factors for Martin Decker Weight Indicators Actual Load = Gauge Reading x 1.414 / Factor for Angle Actual Load = Gauge Reading x Multiplication Factor
103
Slickline – wire clamp Secure the wire without damage Normally attached above the lower sheave Used when rigging up/down During non routine occurrences Securing to rig up
Basic Wireline Operations / M.F.Radwan
104
Pressure control equipment - why Enables servicing of a live well Seals with wire static or moving Provides an access for deployment Provides a chamber for recovery
Protection due to quality control of Equipment Safety devices in the rig up
Basic Wireline Operations / M.F.Radwan
105
Pressure control - rating and service type Equipment must be suitable for the type of operation Pressure rating Working pressure / Test pressure Safety factor Service type Standard service and H2S service
Basic Wireline Operations / M.F.Radwan
106
Pressure control equipment - rig up components
Main components Ancillary components Equipment selection Factor affecting changes in rig up
Hoisting methods Wire selection
Basic Wireline Operations / M.F.Radwan
107
Quick unions dimensions All pressure control connections use this system Pressure not dependent on how tight the connection is
O ring retains the pressure Nomenclature Types of connection available Sizes comparison
Basic Wireline Operations / M.F.Radwan
108
Quick Unions – Otis and Bowen Components
Thread type Identification Connecting together Safety issues Holes in collar
Basic Wireline Operations / M.F.Radwan
109
O rings O Ring material Sizing of O ring Sealing faces Back up rings Non extrusion rings Tolerance of pin/box
Basic Wireline Operations / M.F.Radwan
110
PCE - QUICK UNION OTIS
BOWEN
Pin End
•Thread Connection:
O-Ring
5¾ - 4 ACME Thread •Hand Tight NO wrench •O-Ring seal
Box End
•To be kept clean at all time. •Check thread & o-ring before make-up. Basic Wireline Operations / M.F.Radwan
111
Pressure control equipment - riser Spacer lubricator – tree to work level
Internal Diameter Lengths Ports Communications Handling
Basic Wireline Operations / M.F.Radwan
112
Wireline valves – BOP’s Must be installed on all rig ups Surface barrier Enables remedial repairs to be done Manual or hydraulic
Different ram configurations Choice dependant on well conditions and operation
Responsibility Basic Wireline Operations / M.F.Radwan
113
Wireline valves – rams, seals and guides Two types of seals – inner and outer Two types of inner seals Guide selection Inner seals for 0.092” / 0.125” Ram/body tolerance Maintenance Safety
Basic Wireline Operations / M.F.Radwan
114
Basic Wireline Operations / M.F.Radwan
115
Wireline valves – hydraulic – single ram Used on wells with or without H2S
Up to 10000psi WP (8,333psi MPWHP) Hydraulic oil chambers Manual handles – close only Fittings Bridles
Maintenance
Basic Wireline Operations / M.F.Radwan
116
Wireline valves – hydraulic – single ram Used on wells with or without H2S
Over 10000psi WP (8,333psi MPWHP) Ram orientation Panel or pump to operate Indicator rods Lifting caps / test caps
Basic Wireline Operations / M.F.Radwan
117
Pressure control equipment - lubricator Chamber to deploy and recover tools
Length required Internal sizes Ports – ½” NPT maximum Thread tape – safety Positioning – pull line Safety – hand awareness
Basic Wireline Operations / M.F.Radwan
118
Lubricator Length
Basic Wireline Operations / M.F.Radwan
119
Wireline Fishing/Jarring Best Practices
Basic Wireline Operations / M.F.Radwan
120
Stuffing box – manual pack off Allows for sealing when line is stationary of moving Cylinder packing – how many Packing glands
Sheave guard Blow out plunger Manual nut
Basic Wireline Operations / M.F.Radwan
121
Stuffing box – hydraulic pack off Hydraulic packing nut Piston position Staff movement
Sheave bearings Holes in sheaves Line tracking
Basic Wireline Operations / M.F.Radwan
122
PCE - STUFFING BOX
Hydraulic Stuffing Box Basic Wireline Operations / M.F.Radwan
Manual Stuffing Box 123
Top Sheave with Isolation
Basic Wireline Operations / M.F.Radwan
124
Liquid seal head (Grease Injection Head GIH) Developed by Camco for work in Alaska Improved sealing at higher pressure 5,000, 10,000 and 15,000 WP
Low friction – no stuffing box packings Separate pump to operate
Basic Wireline Operations / M.F.Radwan
125
PCE - GREASE INJECTION HEAD Flow Tube Range: 2 Tubes: <2K psi 3 Tubes: <10K psi
GIH Contaminated Grease Tank
4 Tubes: <15K psi Clearance: 0.004” – 0.006”
SCU
Pack Off Hand Pump Lubricator
BOP Flow Tube, Flow Tube & Cable Cable & Grease
Grease Pump
Flow Tube
Basic Wireline Operations / M.F.Radwan
GIH
GREASE SYSTEM 126
PCE - LUBRICATOR
Lower Section
Basic Wireline Operations / M.F.Radwan
Top Section
127
Slickline PCE Stuffing Box
Stuffing Box Lubricator SLICKLINE FISHING OPERATION
SLICKLINE OPERATION
Lubricator 0.125 Ram BOP Blind Ram
Shear & Seal Ram
Basic Wireline Operations / M.F.Radwan
0.108 Ram BOP
Shear & Seal Ram
128
BRAIDEDLINE PCE GIH PRIMARY BARRIER SCU Lubricator
SECONDARY BARRIER 1 2 3 4
1 Braidedline Ram 2 Braidedline Inverted Ram 3 Blind Ram 4 Shear Ram
Shear & Seal Ram TERTIARY BARRIER
Basic Wireline Operations / M.F.Radwan
129
WIRELINE EQUIPMENT 1 Surface Equipment 1.1 1.2 1.3
WL Unit Power Pack Hoisting Unit
2 PCE 2.1 2.2 2.3 2.4 2.5
Quick Union Stuffing Box / GIH Lubricator BOP Tree Adapter
3 Subsurface Equipment (SSE) 3.1 3.2 3.3 3.4 3.5
Toolstring Service Tools Tubing Conditioning Tools Running Tools Pulling Tools
Basic Wireline Operations / M.F.Radwan
Optional PCE 2.6 2.7 2.8 2.8 2.9
Tool Trap Tool Catcher Injection Sub SCU Pumping Tee
3.6 Shifting Tool 3.7 Kick Over Tool 3.8 Overshot 3.9 Spear 3.10 Flow Control Device 130
Sub Surface Equipment All sub surface tools must incorporate ‘Fishing Neck’ a recovery feature. Int FN Ext FN
3.1 Toolstring 1. 2. 3. 4.
1
Rope Socket Stem Jar Knuckle Joint
2
Optional Tools 5. 6. 7. 8. 9. 10. 11. 12.
Roller Stem High Density Stem Hydraulic Jar Spring Jar Knuckle Jar QLS Swivel Joint Accelerator
Basic Wireline Operations / M.F.Radwan
12
3
4
10
11
9
8
7
6
5 131
TOOLSTRING CONFIGURATIONS Roller Stem
Rope Socket 3 ft
3 ft
Swivel Joint 4 ft
Accelerator
6 ft
Stem
3 ft
3 ft
3 ft
3 ft
4 ft
Knuckle Joint 6 ft 4 ft Upstroke Jar
2½ ft
2½ ft
2½ ft 2½ ft
2½ ft
2½ ft
Spang Jar
SSSV Basic Wireline Operations / M.F.Radwan
10°-20° Angle
20°-30° Angle
30°-50° Angle
50° Angle & Above 132
SUB-SURFACE EQUIPMENT 3.2
Service Tool 1. 2. 3. 4. 5. 6. 7.
1
Gauge Cutter Blind Box Lead Impression Block (LIB) Wire Scratcher Tubing End Locator Pump Bailer Hydrostatic Bailer 4
2
Basic Wireline Operations / M.F.Radwan
6
7
5
3
133
SUB-SURFACE EQUIPMENT 3.3
Tubing Conditioning Tool - Always use with Pulling Tool 1.
Swage - To restore light tubing collapse.
2.
Broach -To remove scale /paraffin deposits
1
Basic Wireline Operations / M.F.Radwan
2
134
SUB-SURFACE EQUIPMENT 3.4
Running Tools 1 2 3 4
External Fishing Neck Internal Fishing Neck Selective Running Tool Non-Selective Running Tool
Latching Mechanism: (Jar ▲ or ▼to free) 7
5 Shear Pins 6 Dogs RT Accessories: 7 Shank, Probe, Guide & Prong.
3
2 4
1
6 5
Basic Wireline Operations / M.F.Radwan
135
C-1 Running Sequence
Locating Ring Stop at No-Go
Pin Sheared
Nipple ▲ Dog Trailing
Shank Move ▲
▼ Dog Retract
▼ Dog Expand
▲ Dog Expand Tubing
RIH Basic Wireline Operations / M.F.Radwan
Locating Nipple
Shearing Top Pin
Shearing Bottom Pin
136
RUNNING TOOLS
OTIS “X” R/T (X-Lock)
CAMCO “W-1” R/T (M-Lock)
Basic Wireline Operations / M.F.Radwan
BAKER “G” R/T (S-Lock)
CAMCO “Z-6” R/T (DB-Lock)
CAMCO “DT” R/T (C-Lock) 137
SUB-SURFACE EQUIPMENT 3.5
Pulling Tools 1. 2.
External Fishing Neck Internal Fishing Neck
Shear Direction: 3. 4.
Jar ▲ (Large Pin) Jar ▼ (Small Pin)
3 Basic Wireline Operations / M.F.Radwan
1
3
2 138
Reach “S” Series Pulling Tool (▼)
Basic Wireline Operations / M.F.Radwan
“R” Series Pulling Tool (▲)
139
SHEARING MECHANISM Jar ▲ Pulling Tools (R)
Jar ▼ Pulling Tools (S) Top Sub
Sleeve Ring
Core Nut Main Spring Shear Pin Body Dog Spring Core
Dog
FCD Basic Wireline Operations / M.F.Radwan
140
Pulling Tools
CAMCO “JU” P/T CAMCO “JD” P/T Basic Wireline Operations / M.F.Radwan
CAMCO “PRS-2” P/T CAMCO “PRS” P/T OTIS “GS” P/T
OTIS “GR” P/T 141
SSD Applications Displacing annulus and tubing fluid after completion Selective production, testing or treating of various zones Production of multiple zones Circulation to kill a well or introduce corrosion inhibitors Positioning co-mingling chokes in dual zone flow
Gas lifting ( in the absence of suitable gas lift mandrels)
Basic Wireline Operations / M.F.Radwan
142
Otis SSD’s Original Otis SSD’s - O, D and A O – open down D – open down – larger flow area – heavy crude A – open up If SSD had leak, completion had to be pulled Installation of nipple profile at SSD XO, XD and XA (higher pressure – RD and RA Basic Wireline Operations / M.F.Radwan
143
Otis XO SSD Otis SSD’s use V packings in body to seal Sleeve has to be moved down to open communication with annulus To open sleeve Otis B shifting tool is used All sleeves with X in their title have X nipple as part of device 2 x seal bores (same size) one above sleeve and one below
Basic Wireline Operations / M.F.Radwan
144
Basic Wireline Operations / M.F.Radwan
145
Basic Wireline Operations / M.F.Radwan
146
Basic Wireline Operations / M.F.Radwan
147
Basic Wireline Operations / M.F.Radwan
148
Basic Wireline Operations / M.F.Radwan
149
SUB-SURFACE EQUIPMENT 3.6
Shifting Tool 1.
Serves to open or close Sliding Sleeve.
2.
Selective & Non-Selective
3.
Pressure equalization is compulsory prior opening SSD
4.
Feature
Key or Dog Self Releasing Safety Release
Basic Wireline Operations / M.F.Radwan
150
Shifting Operation SSD
RIH & Locate
Basic Wireline Operations / M.F.Radwan
Equalizing
Fully Open
Pass Through
151
Safety RELEASE Feature
Closing Basic Wireline Operations / M.F.Radwan
Shearing Pin
Pin Sheared 152
Shifting Tool
Collets Key
Key Spring
Top Sub Shear Pin Key Retainer
Connecting Adjuster Mandrel
Control Sleeve Main Spring
Spring Housing Key
Main Spring
Key Spring
Spring Split Ring
Collets
Shifting Dog
Dog Retainer Locating Dog
Shear Pins
Body
Main Mandrel
OTIS “B” Positioning Tool (OTIS SSD) Basic Wireline Operations / M.F.Radwan
OTIS “BO” Downshift Tool (OTIS SSD)
Thread Protector BAKER “D-2” Shifting Tool (BAKER “L” SSD) 153
Basic Wireline Operations / M.F.Radwan
154
Basic Wireline Operations / M.F.Radwan
155
Basic Wireline Operations / M.F.Radwan
156
Basic Wireline Operations / M.F.Radwan
157
Basic Wireline Operations / M.F.Radwan
158
Basic Wireline Operations / M.F.Radwan
159
Basic Wireline Operations / M.F.Radwan
160
SUB-SURFACE EQUIPMENT 3.7
Kick Over Tools 1.
Serves to set or pull valve from Side Pocket Mandrel
2.
Pressure equalization is compulsory prior pulling valve from SPM
3.
Feature:
Locating Finger Self Orient-able Kickable Arm Assembly Safety Release
Basic Wireline Operations / M.F.Radwan
161
Kick Over Tool
Locating Finger
Shear Pin Spring
Set Screw
Leaf Spring
Arm Assembly
Guide
Catcher Sub CAMCO “OK “ Series KOT Basic Wireline Operations / M.F.Radwan
CAMCO “OM “ Series KOT
MERLA KOT 162
Side Pocket Mandrel Orienting Sleeve Guide
Communication Port
Tubing ID
GLV Pocket
Oval Cross Section
BK-2 Latch
Discriminator
E Dummy
Side Pocket Gas-lift Dummy Valve
Basic Wireline Operations / M.F.Radwan
163
Kick-Over Tool Running Sequence OK Series KOT
(a)
(b)
Basic Wireline Operations / M.F.Radwan
(c)
(d)
(a)
RIH
(b)
Locate & orienting
(c)
Trigger
(d)
Setting valve in pocket
(e)
Release RT & POOH
MERLA KOT
(e) 164
SUB-SURFACE EQUIPMENT 3.8
Overshot To latch on downhole tools without Fishing Neck
3.9
External
Spear To latch on downhole tools without Fishing Neck
Basic Wireline Operations / M.F.Radwan
Internal
165
SUB-SURFACE EQUIPMENT 3.10 Flow Control Device Lock Mandrel + Type of Plug + Equalizing Sub Type of Lock: Slip Lock, Collar Lock & Nipple Lock Type of Plugs: Hold pressure ▼, Hold ▲, Hold ▼&▲
Basic Wireline Operations / M.F.Radwan
166
Wireline Parameters Five considerations required serious attention prior wireline operations. 1.
Job Planning
2.
Rig-up & Rig-down
3.
Pressure Testing
4.
RIH Considerations
5.
Emergency Response
Basic Wireline Operations / M.F.Radwan
167
Wireline Parameters 1.
Job Planning: •
Obtain Well Information
•
Study Well History
•
Tools & Equipment Inventory
•
Pre-Run Checks on Tools & Equipment
•
Personnel Knowledge & Skills
•
Safety Devices & Equipment
Basic Wireline Operations / M.F.Radwan
1 Husband & 4 Wives
168
Wireline Parameters 2.
Rig Up & Rig Down: •
Effective Communication
•
Working Location
•
Weather Condition
•
Hazardous Environment for Material Selection
•
Pre-Run Checks on Tools & Equipment
•
Back Up & Spares for Tools & Consumables
Basic Wireline Operations / M.F.Radwan
169
Wireline Parameters 3
Pressure Testing • •
Max CITHP + Safety Factor (500 psi) & apply in stages. PT medium; 60:40 ratio by volume of fresh water & glycol respectively. (This would prevents “Emulsion” formation in oil wells or “Hydrates” if it would be discharged into wells)
De-Pressurize • • • •
Bleed off through production process venting system. If not possible, bleed off with extreme care, no personnel & source of ignition down wind. De-pressurizing must be a Controlled Operation. PATIENCE is the virtue of this case & NO ACCELERATION is permitted. Ensure that equipment is earthed to prevent ignition by static electricity.
Basic Wireline Operations / M.F.Radwan
170
Pressure Testing P/Testing BOP
RU on Xmas Tree P/Testing Lubricator & BOP
Depress Above BOP
Xmas Tree Valve Isolation Close SV
Apply Press
Monitor Press
Open Master Valve Open BOP
Open Swab Valve
Monitor Press Close Ram
Open Equal Valve
Close WV Open Ram Open MV
Open SSV Close MV
Open SV
Pull T/String All Way Up
Basic Wireline Operations / M.F.Radwan
171
Wireline Parameters 4.
RIH Considerations
Wireline Philosophy:
“Achieve WL Objective with Minimum Run” Basic Wireline Operations / M.F.Radwan
172
Safety Management at Workplace 1. Attitude -
Awareness of one’s action on health, property & environment all day & everyday.
2. Anticipation -
Expecting or predicting dangerous situations & allows you to be prepared.
3. Hazard Identification -
Source of danger.
4. Risk Assessment -
Probability that hazard may cause damage, loss or injury.
5. Risk Control & Implementation 6. Review -
Continual updating.
Basic Wireline Operations / M.F.Radwan
173
Safety Management Tool Work Permit
Manage & control risks related to individual work tasks. Control work activities in order to prevent incidents due to interface work conflicts. Provide clear information to eliminate misunderstanding of work tasks hazards. Document appropriate approvals. Communicate activities to all affected personnel.
Work Permit Provides:
Nature of work Safety Management Safety Administration
Job Safety Analysis (JSA)
Sequence of Job Steps Potential Hazards Recommended SOP
Basic Wireline Operations / M.F.Radwan
174
Principle Flow Chart of Work Permit 1a
Location & Equipment to be worked on
1b
Precise Description of work
3a
Conflict of Work (Persons made aware)
COLOR CODE: 1c
Tools & Equipment to be used
1d
3b
3c
Acceptance (Performing Authority)
3d
Permit Issued (Area Authority)
Requested By:
2a
2c
2d
2e
NATURE OF WORK
SAFETY MGT
Hazards Identified 3e
2b
Permit Approved (PIC)
Revalidation
Precautions
Personal Protection
3f
Isolation Certificates
3g
SAFETY ADMIN
Permit Suspended
Permit Completed
Gas Testing
Basic Wireline Operations / M.F.Radwan
175
Supplementary Document
Basic Wireline Operations / M.F.Radwan
176
WL Emergency Response Plan IN THE EVENT OF EMERGENCY – If the toolstring is in
lubricator 1 2 3 4
Close UM Valve Shut off Power Pack Depressurize Lubricator Install WL Clamp
5 Secure & make safe work area. 6 Refer to Installation Supervisor for further instruction with regards to evacuation. Basic Wireline Operations / M.F.Radwan
177
WL Emergency Response Plan IN THE EVENT OF EMERGENCY – If the toolstring is
suspended in well.
1 Shut off Power Pack 2 Close BOP & Depressurize 3 Install WL Clamp
4 Secure & make safe work area & proceed to fire drill. 5 Refer to Installation Supervisor for further instruction with regards to evacuation. Basic Wireline Operations / M.F.Radwan
178
Hydrogen Sulphide (H2S) Guidelines for Working in H2S Environment A pre-work safety briefing must be held in which all departments concerned should be involved, Job Safety Analysis (JSA) is to be H2S Characteristic exercised in this pre-work meeting.
Deadly – Extremely Toxic Gas.
All persons involved in the work shall be conversant with H2S Colorless procedures for recognition, escape, and first aid treatment.
Heavier than air, tends to settle in low lying areas.
Barriers and warning notices must be erected and PA Readily dispersed bymade windas movement or air currents. announcements appropriate.
Odor only inwill lowbeconcentrations rapidly deadens thein the A of jobrotten site Heggs S monitor provided and personnel involved 2 sense of smell. work shall be conversant on the uses of this monitor. Highly corrosive to certain metals. The responsible person planning the work and organizing the
More deadly must than Carbon (CO), and toxicweather as worksite be awareMonoxide of wind direction andalmost prevailing Hydrogen Cyanide (HCN) the gas.duration of the job. conditions throughout
A sufficient number of Breathing Apparatus (BA) sets must be readily available at the worksite.
Basic Wireline Operations / M.F.Radwan
179
Pressure Control Equipment Test and Maintenance Record Basic Wireline Operations / M.F.Radwan
180
Generic RU Sequence Study
program & well history. Exercise JSA & apply PTW. Toolbox meeting & position SE. Conduct & analyze wire test. MU RS in redressed S/Box. MU & Slide inspected toolstring in lubricator, connect RS & clamp wire. Close Wing Valve, depressurized Xmas tree, RD tree cap & RU tree connection. Install fusible cap on SSV conn c/panel to SCSSV & open SCSSV, well tag & signage.
Basic Wireline Operations / M.F.Radwan
Stack up riser, BOP & hoses. Lift up lubricator vertically & release clamp. MU service tool into toolstring & zero at THF Pull wire slowly to the S/Box & SU lubricator on BOP. Hook-up pump unit to pump-tee, p/test to spec & monitor press. Close BOP rams, depressurized above ram & monitor press BU. Open BOP equalize valve & fully open rams. Open master & crown valve respectively slowly & RIH.
181
Safety Tips During RU NEVER hammer or climb pressurized lubricators (PCE) Know the pressure before work on it. Hold 2 hands on wire & cut in between hands. Open mouth & turn head away from needle valve during depressurizing. In making or breaking, off-set wrenches ± 8” apart. NEVER use inflammable mixtures without proper ventilation (read MSDS) PCE to be pressure & function tested prior RIH.
Basic Wireline Operations / M.F.Radwan
Make certain of proper footing when climbing around Xmas tree. Function test all down-hole tool prior RIH. 2 WL personnel onsite during operation. WL unit to be anchored securely. Barriers & Signs to be posted. All work permits are approved & displayed. Worksite to be left in SAFE condition during suspension or completion.
182
References M.F.Radwan “IWCF Well Intervention Hand-outs in Dec. 2018”. Halliburton Slickline Services Manual in 2010. Schlumberger Slickline Training Manual in 2004. Matt Billingham; Schlumberger, Digital Trigger: Safe, On-Demand, Efficient and Recordable Perforating on Slickline in 2012.EWAPS George E. King Engineering Slickline Basics Presentation (www.GEKEngineering.com) http://www.taylormadetc.com/ American Petroleum Institute Exploration & Production Department. Wireline Operations and Procedures. (June, 2000). Third Edition. Washington, DC. Basic Wireline Operations / M.F.Radwan
183
Thank You
184