Activa 3 G.pdf

  • Uploaded by: NEMA IMPEX
  • 0
  • 0
  • January 2021
  • PDF

This document was uploaded by user and they confirmed that they have the permission to share it. If you are author or own the copyright of this book, please report to us by using this DMCA report form. Report DMCA


Overview

Download & View Activa 3 G.pdf as PDF for free.

More details

  • Words: 22,816
  • Pages: 104
Loading documents preview...
SCV110 SCV110 F

1 18KWPFD1

© Honda Motor Co., Ltd. 2014

FOREWORD INDEX

1

ENGINE GROUP

2

FRAME GROUP

3

PART NUMBER INDEX

4

PART NAME INDEX

5

B1 CONTENTS

Instruction for use of parts catalogue

Page

• This parts catalogue has been created as of December 20, 2014. • Since this date, the sales practice for repair parts may have been changed or the parts may have been eliminated (listed for those not for sale). • The modified information is reflected on the latest Electronic Parts Catalogue (EPC).  Also, refer to the parts catalogue news for any change. • See the parts catalogue news for any revision that is made after December 20, 2014. • Always specify the part number when ordering a part. • Check the model, type, serial numbers, color, maker, and the size as needed before ordering a part. • Note that the illustrations (part drawings) can differ from the actual parts in shape. They are given just to help you to refer to the parts.

Address No.

Instruction for use of parts catalogue ......................... 1 How to refer to the part information ............................ 2 Part catalogue structure ............................................. 3 When the parts were revised...................................... 5 Abbreviations used in the parts catalogue.................. 5 Part block and serial number check ........................... 6 Models, parts catalogue codes and applicable 

B B B B B B

1 2 3 5 5 6

serial numbers ........................................................... 7

B 7 B 8

hose......................................................................... 10

B10 B14 C 3 D 1 F 1 I 1 J 1

Color chart .................................................................. 8 Fuel hose, general purpose hoses and vinyl 

FLAT RATE SERVICE TIME.................................... 14 Illustrated index ........................................................ 19 ENGINE GROUP..................................................... 26 FRAME GROUP...................................................... 50 PART NO. INDEX..................................................... 91 PART NAME INDEX................................................. 95

1

1

2 3 4 5

• When modifications or additions to this parts catalogue are made, a revised edition will be issued at an appropriate time, with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor.

Initial version issue date

December 20, 2014 Honda Motor Co., Ltd. 1 2014.12.20

E

B 2 Reference with “Illustrated index”

How to refer to the part information

1 Reference with “Part number index”

Reference with “Part name index”

2 2014.12.20

E

B 3 Address number

Part catalogue structure

• Address No. is provided (in place of the page No.) to help you refer to the part with the part No. or part name.

1

Block title Block number Service item/Flat rate time Reference number • Title number marked with the parenthesis or parentheses indicates that it continues from the previous page.

Part number Description Assemblies

Honda color code

• Sections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their individual parts can also be obtained.)

Color description Note • Notes are shown with the parentheses in the part name column.

Required quantity • Reqd. QTY shown in the parenthesis or parentheses indicates the optional part. • Reqd. QTY marked with “N” indicates the optional part that should be selected as needed. • Reqd. QTY indicates the number of the part used in the block.

Serial number Parts catalogue code • When the parts catalogue code column is blank, it indicates that the part is applicable to all codes.

3 2014.12.20

E

B 4 • Parts enclosed within a dotted line different block.

1

15

16

18 19

17

are covered in a

• A hollow arrow indicates the block No. for the parts enclosed within a dotted line . • A solid arrow indicates the block No. the part in question is connected to.

18 Replacement Identification Information for

Designated Part No. 19 Location of Replacement Identification Infor-

mation for Designated Part No. • If an arrow mark is indicated in 19, the part is incompatible with a different part No. • Make sure to order the part of the same manufacture, including the component part. • To make an order, indicate the part No., which includes the symbol displayed on the applicable section of the part to be replaced.

4 2014.12.20

E

B 5 When the parts were revised

Abbreviations used in the parts catalogue

1 Be sure to check the serial number!! RIGHT is abbreviated as “R.”

“L.” stands for LEFT

* “L.” or “R.” in the description of a part stands for the LEFT hand side or the RIGHT hand side. Determine the left or right as if you were in the motorcycle seat. • The following abbreviations are used in this parts catalogue.

The number has been When shown at the left side, When shown at the right side, used from the initial model it is applicable to the models it is applicable to the models without revision. o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000. subsequent numbers. • The parts listed with "###" at the end of the parts name have limited supply period (parts not for sale).

A ........... Ampere ABS ....... Anti-lock brake system A.C. ....... Alternating current A.M. ...... Attaching mark ASSY. .... Assembly C.D.I. ..... Capacitive discharge ignition COMP. ... Complete D.C. ....... Direct current EX. ........ Exhaust FR. ........ Front G ........... Gram HEX. ..... Hexagonal IN. ......... Inlet KPH ...... Kilometers per hour

L. ............Left L (100L) .Link (100 Links) L.E.D. .....Light emitted diode MM .........Millimeter MPH .......Miles per hour R. ...........Right RR. .........Rear STD. .......Standard T (22T) ...Tooth (22 Teeth) TCS ........Traction control system T.M. ........Transcript mark V ............Volt W ...........Watt WL .........With labelling WOL .......Without labelling

5 2014.12.20

E

B 6 Part block and serial number check

1 Part block

Required serial number Check point

Engine parts

Carburetor parts

Frame parts

E-1~

E-17

F-1~

Engine serial number

Carburetor serial number

Frame serial number

2

1

1

3

3 2

6 2014.12.20

E

B 7 Models, parts catalogue codes and applicable serial numbers

1

Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows. Parts with parts catalogue codes are exclusive for models destined for countries designated. If no area codes are listed, parts are for common use. Model SCV110F

Area code

Type

Applicable engine serial No.

Applicable frame serial No.

2ID

India

JF50E2000001~

ME4JF503LE8000001~

ID

India

JF50E2000001~

ME4JF504LE8000001~

Applicable carburetor identification No. PB5TA A

* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration. PB5TA A KC

7 2014.12.20

E

B 8 Color chart

1

• When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been added a part color code.

SCV110 (SCV110F) MODEL

SCV110F Trance blue metallic

Black

Geny gray metallic

Pearl amazing white

Basic part No.

B-220M

NH-1

NH-A04M

NH-B63P

COLOR

No.

Name of colored parts

Applicable model Initial applicable model

Final applicable model

Applicable block No.

Ref.No.

1

COVER COMP., RR. HANDLE

53250-KWP-F00

ZA

ZA

ZA

ZA

F-4

4

2

COVER SET, FR.

64200-KWP-F00

ZB

ZF

ZE

ZD

F-6

3

3

COVER, CENTER

80151-KWP-F00

ZA

ZA

ZA

ZA

F-8

6

4

COVER, FR. HANDLE

53205-KWP-F00

ZF

ZC

ZE

ZD

F-4

3

5

COVER, INNER

81131-KWP-900

ZA

ZA

ZA

ZA

F-6

9

6

COVER, RR. CENTER

83750-KWP-F00

ZF

ZC

ZE

ZD

F-8

16

7

COVER, RR. CENTER LOWER

83751-KWP-F00

ZF

ZC

ZE

ZD

F-8

17

8

GRIP, RR.

77300-KWP-D00

ZA

ZA

ZA

ZA

F-8

5

9

MARK

61106-KWP-910

ZA

ZA

ZA

ZB

F-26

1

10

MARK

86834-KWP-F00

ZA

ZA

ZA

ZA

F-26

3

11

MARK, FR. CENTER COVER

87101-KWP-900

ZA

ZA

ZA

ZB

F-26

4

12

MARK, HET

86833-KWP-D00

ZA

ZA

ZA

ZA

F-26

2

13

SEAT COMP., DOUBLE

77200-KWP-D03

ZA

ZA

ZA

ZA

F-12

2

14

SEAT COMP., DOUBLE

77200-KWP-D12

ZA

ZA

ZA

ZA

F-12

2

15

SEAT COMP., DOUBLE

77200-KWP-F01

ZA

ZA

ZA

ZA

F-12

2

8 2014.12.20

E

B 9 SCV110 (SCV110F) MODEL

SCV110F Lusty red metallic

COLOR

No.

Name of colored parts

Majestic brown metallic

Basic part No.

R-357M

YR-329M

ZA

Applicable model Initial applicable model

Final applicable model

1

Applicable block No.

Ref.No.

F-4

4

1

COVER COMP., RR. HANDLE

53250-KWP-F00

ZA

2

COVER SET, FR.

64200-KWP-F00

ZC

ZA

F-6

3

3

COVER, CENTER

80151-KWP-F00

ZA

ZA

F-8

6

4

COVER, FR. HANDLE

53205-KWP-F00

ZB

ZA

F-4

3

5

COVER, INNER

81131-KWP-900

ZA

ZA

F-6

9

6

COVER, RR. CENTER

83750-KWP-F00

ZB

ZA

F-8

16

7

COVER, RR. CENTER LOWER

83751-KWP-F00

ZB

ZA

F-8

17

8

GRIP, RR.

77300-KWP-D00

ZA

ZA

F-8

5

9

MARK

61106-KWP-910

ZA

ZA

F-26

1

10

MARK

86834-KWP-F00

ZA

ZA

F-26

3

11

MARK, FR. CENTER COVER

87101-KWP-900

ZA

ZA

F-26

4

12

MARK, HET

86833-KWP-D00

ZA

ZA

F-26

2

13

SEAT COMP., DOUBLE

77200-KWP-D03

ZA

ZA

F-12

2

14

SEAT COMP., DOUBLE

77200-KWP-D12

ZA

ZA

F-12

2

15

SEAT COMP., DOUBLE

77200-KWP-F01

ZA

ZA

F-12

2

9 2014.12.20

E

B10 Fuel hose, general purpose hoses and vinyl hose

1

• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. • When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part name, or use the catalogue below. (The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.) • When exchanging the hose, cut and use at the specified length as mentioned in the part name. (For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.) • The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.

Fuel hoses/Tubes

Fuel hoses/Tubes Bulk part

Standard part No.

Bulk part No.

Inner diameter (mm)

95001-30xxx-2x 95001-30xxx-3x 95001-30xxx-4x

95001-30001-20M 95001-30001-30M 95001-30001-40M 95001-35001-50M <95001-35003-50M> 95001-35001-60M <95001-35003-60M> 95001-35001-60M <95001-35003-60M> 95001-35001-50M <95001-35003-50M> 95001-35001-60M <95001-35003-60M> 95001-45001-50M <95001-45003-50M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-45001-50M <95001-45003-50M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-55001-50M <95001-55003-50M> <95001-55008-50M>

3.0 3.0 3.0

95001-35xxx-2x 95001-35xxx-3x 95001-35xxx-4x 95001-35xxx-5x 95001-35xxx-6x 95001-45xxx-2x 95001-45xxx-3x 95001-45xxx-4x 95001-45xxx-5x 95001-45xxx-6x 95001-55xxx-2x

3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5 4.5 4.5 5.5

Bulk part

Length (m)

1 1 1 1 3 1 3 1 3 1 3 1 3 1 3 1 3 8 1 3 8 1 3 1 3 8 1 3 8

Standard part No.

95001-55xxx-3x 95001-55xxx-4x 95001-55xxx-5x 95001-55xxx-6x 95001-75xxx-2x 95001-75xxx-3x 95001-75xxx-4x 95001-75xxx-5x 95001-75xxx-6x 95001-80xxx-2x 95001-80xxx-3x 95001-80xxx-4x 95001-80xxx-5x 95001-80xxx-6x

10 2014.12.20

E

Bulk part No.

95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-55001-50M <95001-55003-50M> <95001-55008-50M> 95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-75001-50M <95001-75003-50M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-75001-50M <95001-75003-50M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-80001-50M 95001-80001-60M 95001-80001-60M 95001-80001-50M 95001-80001-60M

Inner diameter (mm)

5.5 5.5 5.5 5.5 7.5 7.5 7.5 7.5 7.5 8.0 8.0 8.0 8.0 8.0

Length (m)

1 3 8 1 3 8 1 3 8 1 3 8 1 3 1 3 8 1 3 8 1 3 1 3 8 1 1 1 1 1

B11 Vinyl tube

Vinyl tube Bulk part

Standard part No.

Bulk part No.

95003-01001-60M 95003-01xxx-3x <95003-01003-60M>

Inner Outer dia- meter dia-meter (mm) (mm) 2.9

Vinyl tube Bulk part

Length (m)

Standard part No.

Bulk part No.

Inner Outer dia- meter dia-meter (mm) (mm)

Bulk part Length (m)

6.8

1 3

95003-14001-10M 95003-14xxx-1x <95003-14003-10M>

6.0

9.0

1 3

95003-14001-10M 95003-14xxx-20 <95003-14003-10M>

6.0

9.0

1 3

95003-01001-60M 95003-01xxx-60 <95003-01003-60M>

2.9

6.8

1 3

95003-03001-60M 95003-03xxx-3x <95003-03003-60M>

3.0

6.0

1 3

95003-14001-60M 95003-14xxx-3x <95003-14003-60M>

6.0

9.0

1 3

95003-03001-60M 95003-03xxx-60 <95003-03003-60M>

3.0

6.0

1 3

95003-17001-10M 95003-17xxx-1x <95003-17003-10M>

7.0

9.0

1 3

95003-05001-60M 95003-05xxx-3x <95003-05003-60M> <95003-05008-60M>

3.5

6.5

1 3 8

95003-19001-10M 95003-19xxx-1x <95003-19003-10M> <95003-19008-10M>

7.0

11.0

1 3 8

6.5

1 3 8

95003-19001-10M 95003-19xxx-20 <95003-19003-10M> <95003-19008-10M>

11.0

1 3 8

95003-19001-60M 95003-19xxx-3x <95003-19003-60M> <95003-19008-60M>

7.0

11.0

1 3 8

7.0

11.0

1 3 8

9.0

1 3

9.0

1 3

12.0

1 3

95003-05001-60M 95003-05xxx-60 <95003-05003-60M> <95003-05008-60M>

3.5

95003-07001-10M 95003-07xxx-1x <95003-07003-10M> <95003-07008-10M>

4.0

7.0

1 3 8

95003-07001-10M 95003-07xxx-20 <95003-07003-10M> <95003-07008-10M>

4.0

7.0

1 3 8

95003-19001-60M 95003-19xxx-60 <95003-19003-60M> <95003-19008-60M>

7.0

1 3 8

95003-21001-10M 95003-21xxx-1x <95003-21003-10M>

7.0

Standard part No.

Bulk part No.

Inner Outer dia- meter dia-meter (mm) (mm)

95003-36001-10M 95003-36xxx-1x <95003-36003-10M> <95003-36008-10M>

11.0

13.0

1 3 8

95003-36001-10M 95003-36xxx-20 <95003-36003-10M> <95003-36008-10M>

11.0

13.0

1 3 8

95003-37001-60M 95003-37xxx-3x 95003-37003-60M>

11.0

15.0

1 3

95003-37001-60M 95003-37xxx-60 <95003-37003-60M>

11.0

15.0

1 3

95003-38001-10M 95003-38xxx-1x <95003-38003-10M>

12.0

13.0

1 3

95003-38001-10M 95003-38xxx-20 <95003-38003-10M>

12.0

13.0

1 3

95003-39001-10M 95003-39xxx-1x <95003-39003-10M>

12.0

14.0

1 3

95003-39001-10M 95003-39xxx-20 <95003-39003-10M>

12.0

14.0

1 3

95003-40001-10M 95003-40xxx-20 <95003-40003-10M>

12.0

16.0

1 3

95003-40001-60M 95003-40xxx-3x <95003-40003-60M>

12.0

16.0

1 3

95003-40001-60M 95003-40xxx-60 <95003-40003-60M>

12.0

16.0

1 3

95003-43001-10M 95003-43xxx-1x <95003-43003-10M> <95003-43008-10M>

13.0

15.0

1 3 8

95003-43001-10M 95003-43xxx-20 <95003-43003-10M> <95003-43008-10M>

13.0

15.0

1 3 8

95003-45001-10M 95003-45xxx-1x <95003-45003-10M> <95003-45008-10M>

14.0

18.0

1 3 8

95003-07001-60M 95003-07xxx-3x <95003-07003-60M> <95003-07008-60M>

4.0

95003-07001-60M 95003-07xxx-60 <95003-07003-60M> <95003-07008-60M>

4.0

7.0

1 3 8

95003-07001-70M 95003-07xxx-7x <95003-07003-70M> <95003-07008-70M>

4.0

7.0

1 3 8

95003-23001-10M 95003-23xxx-20 <95003-23003-10M>

8.0

12.0

1 3

95003-23001-60M 95003-23xxx-3x <95003-23003-60M> <95003-23008-60M>

8.0

12.0

1 3 8

95003-23001-60M 95003-23xxx-60 <95003-23003-60M> <95003-23008-60M>

8.0

12.0

1 3 8

95003-25001-10M 95003-25xxx-1x <95003-25003-10M>

9.0

11.0

1 3

95003-45001-10M 95003-45xxx-20 <95003-45003-10M> <95003-45008-10M>

14.0

18.0

1 3 8

95003-25001-10M 95003-25xxx-20 <95003-25003-10M>

9.0

11.0

1 3

95003-50001-10M 95003-50xxx-1x <95003-50003-10M>

16.0

19.0

1 3

95003-25001-60M 95003-25xxx-3x <95003-25003-60M>

9.0

11.0

1 3

95003-50001-10M 95003-50xxx-20 <95003-50003-10M>

16.0

19.0

1 3

95003-25001-70M 95003-25xxx-7x <95003-25003-70M>

9.0

11.0

1 3

95003-50001-60M 95003-50xxx-3x <95003-50003-60M>

16.0

19.0

1 3

95003-27001-10M 95003-27xxx-1x <95003-27003-10M>

9.0

13.0

1 3

95003-55001-10M 95003-55xxx-1x <95003-55003-10M>

17.5

20.5

1 3

95003-27001-10M 95003-27xxx-20 <95003-27003-10M>

9.0

13.0

1 3

95003-55001-10M 95003-55xxx-20 <95003-55003-10M>

17.5

20.5

1 3

95003-27001-60M 95003-27xxx-3x <95003-27003-60M>

9.0

13.0

1 3

95003-60001-10M 95003-60xxx-1x <95003-60003-10M>

22.0

27.0

1 3

95003-27001-60M 95003-27xxx-60 <95003-27003-60M>

9.0

13.0

1 3

95003-60001-10M 95003-60xxx-20 <95003-60003-10M>

22.0

27.0

1 3

95003-60001-60M 95003-60xxx-3x <95003-60003-60M>

22.0

27.0

1 3

95003-60001-60M 95003-60xxx-60 <95003-60003-60M>

22.0

27.0

1 3

95003-08001-10M 95003-08xxx-1x <95003-08003-10M> <95003-08008-10M>

4.5

6.5

1 3 8

95003-09001-60M 95003-09xxx-3x <95003-09003-60M>

4.5

8.0

1 3

95003-09001-60M 95003-09xxx-60 <95003-09003-60M>

4.5

8.0

1 3

95003-10001-10M 95003-10xxx-1x <95003-10003-10M>

5.0

8.0

1 3

8.0

1 3

8.0

1 3

8.0

1 3

95003-10001-10M 95003-10xxx-20 <95003-10003-10M> 95003-10001-60M 95003-10xxx-3x <95003-10003-60M> 95003-10001-60M 95003-10xxx-60 <95003-10003-60M>

5.0 5.0 5.0

95003-11001-60M 95003-11xxx-3x <95003-11003-60M> <95003-11008-60M>

5.0

9.0

1 3 8

95003-11001-60M 95003-11xxx-60 <95003-11003-60M> <95003-11008-60M>

5.0

9.0

1 3 8

95003-12001-10M 95003-12xxx-1x <95003-12003-10M> <95003-12008-10M>

5.0

7.0

1 3 8

95003-12001-10M 95003-12xxx-20 <95003-12003-10M> <95003-12008-10M>

5.0

7.0

1 3 8

95003-21001-10M 95003-21xxx-20 <95003-21003-10M> 95003-23001-10M 95003-23xxx-1x <95003-23003-10M>

8.0 8.0 8.0

95003-33001-10M 95003-33xxx-1x <95003-33003-10M>

10.0

14.0

1 3

95003-33001-10M 95003-33xxx-20 <95003-33003-10M>

10.0

14.0

1 3

1

Length (m)

11 2014.12.20

E

B12 General purpose hoses

General purpose hoses Bulk part

1

Bulk part

Standard part No.

Bulk part No.

Inner diameter (mm)

Length (m)

95005-11xxx-3x 95005-11xxx-5x

95005-11001-30M 95005-11001-50M 95005-12001-10M <95005-12003-10M> 95005-12001-20M 95005-12001-30M 95005-12001-50M 95005-14001-10M 95005-14001-20M <95005-14003-20M> 95005-14001-30M 95005-14001-50M 95005-17001-10M 95005-17001-20M 95005-17001-30M 95005-17001-50M 95005-30001-30M 95005-30001-50M 95005-35001-10M <95005-35003-10M> <95005-35008-10M> 95005-35001-20M 95005-35001-30M 95005-35001-10M <95005-35003-10M> <95005-35008-10M> 95005-35001-50M 95005-45001-10M <95005-45003-10M> <95005-45008-10M> 95005-45001-20M 95005-45001-30M

11.0 11.0

1 1 1 3 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 3 8 1 1 1 3 8 1 1 3 8 1 1

95005-12xxx-1x 95005-12xxx-2x 95005-12xxx-3x 95005-12xxx-5x 95005-14xxx-1x 95005-14xxx-2x 95005-14xxx-3x 95005-14xxx-5x 95005-17xxx-1x 95005-17xxx-2x 95005-17xxx-3x 95005-17xxx-5x 95005-30xxx-3x 95005-30xxx-5x 95005-35xxx-1x 95005-35xxx-2x 95005-35xxx-3x 95005-35xxx-4x 95005-35xxx-5x 95005-45xxx-1x 95005-45xxx-2x 95005-45xxx-3x

12.0 12.0 12.0 12.0 14.0 14.0 14.0 14.0 17.0 17.0 17.0 17.0 3.0 3.0 3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5

Standard part No.

95005-45xxx-4x 95005-45xxx-5x 95005-50xxx-3x 95005-50xxx-5x 95005-55xxx-1x 95005-55xxx-2x 95005-55xxx-4x 95005-65xxx-1x 95005-65xxx-2x 95005-70xxx-3x 95005-70xxx-5x 95005-75xxx-1x 95005-75xxx-2x 95005-80xxx-1x 95005-80xxx-2x 95005-80xxx-3x 95005-80xxx-5x 95005-91xxx-3x 95005-91xxx-5x 95005-92xxx-3x 95005-92xxx-5x

Bulk part No.

95005-45001-10M <95005-45003-10M> <95005-45008-10M> 95005-45001-50M 95005-50001-30M <95005-50003-30M> 95005-50001-50M 95005-55001-10M <95005-55003-10M> <95005-55008-10M> 95005-55001-20M <95005-55003-20M> 95005-55001-10M <95005-55003-10M> <95005-55008-10M> 95005-65001-10M <95005-65003-10M> 95005-65001-20M 95005-70001-30M <95005-70003-30M> 95005-70001-50M 95005-75001-10M <95005-75003-10M> 95005-75001-20M 95005-80001-10M <95005-80003-10M> 95005-80001-20M 95005-80001-30M 95005-80001-50M 95005-91001-30M 95005-91001-50M 95005-92001-30M 95005-92001-50M

Inner diameter (mm)

4.5 4.5 5.0 5.0 5.3 5.3 5.3 6.5 6.5 7.0 7.0 7.3 7.3 8.0 8.0 8.0 8.0 12.0 12.0 12.0 12.0

Length (m)

1 3 8 1 1 3 1 1 3 8 1 3 1 3 8 1 3 1 1 3 1 1 3 1 1 3 1 1 1 1 1 1 1

NOTE: X is displayed to represent the omitted numerals and letters of the roman alphabet.

CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose. Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according to the service manual or the instructions issued with the bulk part.

12 2014.12.20

E

B13 • Bulk part number of fuel hose, general purpose hose and vinyl hose. (Example)

1

95001-75001-50M Bulk part number: Refers to the bulk part. Marking code (hose type): (fuel hose and general purpose hose) Change code (for added hose): (Vinyl hose) • Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero). Types of code: • Fuel hose 2: Red outside braid (3 mm inside dia. only) 5: Black inside braid 3: Red (3 mm inside dia. only) 4: Ash gray with red stripe (3 mm inside dia. only) 6: Black

• Vinyl hose 1: Clear 2: Black 3: Light red 6: Light red 7: Pale black

• General hose 1: Ash gray 2: Ash gray 3: Black 5: Black

Lengths: 001: 1 m (standard) 003: 3 m 008: 8 m I.D code: (fuel hose and general purpose hose) 30: 3.0 mm 11: 11 mm 35: 3.5 mm 91: 12 mm (outside dia. 15) mm 45: 4.5 mm 92: 12 mm (outside dia. 16) mm 50: 5.0 mm 12: 12 mm (outside dia. 17) mm 55: 5.3 mm, 5.5 mm 14: 14 mm 65: 6.5 mm 17: 17 mm 70: 7.0 mm 75: 7.3 mm, 7.5 mm 80: 8.0 mm ID./OD. code: (vinyl hose) 01: ID. 2.9, OD. 6.8 mm 03: ID. 3.0, OD. 6.0 mm 05: ID. 3.5, OD. 6.5 mm 07: ID. 4.0, OD. 7.0 mm 08: ID. 4.5, OD. 6.5 mm 09: ID. 4.5, OD. 8.0 mm 12: ID. 5.0, OD. 7.0 mm 10: ID. 5.0, OD. 8.0 mm 11: ID. 5.0, OD. 9.0 mm

14: ID. 6.0, 17: ID. 7.0, 19: ID. 7.0, 21: ID. 8.0, 23: ID. 8.0, 25: ID. 9.0, 27: ID. 9.0, 33: ID. 10.0, 36: ID. 11.0,

OD. 9.0 mm OD. 9.0 mm OD. 11.0 mm OD. 9.0 mm OD. 12.0 mm OD. 11.0 mm OD. 13.0 mm OD. 14.0 mm OD. 13.0 mm

37: ID. 11.0, 38: ID. 12.0, 39: ID. 12.0, 40: ID. 12.0, 43: ID. 13.0, 45: ID. 14.0, 50: ID. 16.0, 55: ID. 17.5, 60: ID. 22.0,

OD. 15.0 mm OD. 13.0 mm OD. 14.0 mm OD. 16.0 mm OD. 15.0 mm OD. 18.0 mm OD. 19.0 mm OD. 20.5 mm OD. 27.0 mm

Hose type: 1: Fuel hose 3: Vinyl hose 5: General hose

13 2014.12.20

E

B14 Editorial style

FLAT RATE SERVICE TIME

1

Flat rate service time (FRT) means the standard time required to service a MC, which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide.

The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject. Other representative service items not using repair parts (removal/ installation, adjustment, inspection/measuring, and other work) are listed collectively in the list in the preface, classified according to the work.

FRT setting system

FRT setting standard

Net service time Removal, Disassembly/reassembly, Installation Inspection, Measurement, Adjustment, Confirmation Diagnosis/troubleshooting (Electric system)

• Decimal system (in unit of 0.1) is adopted to set FRT as it is convenient to calculate the wage. Example: (0.1) 6 minutes, (0.2) 12 minutes [Labor cost per hour] x [FRT] = [Wage] • FRT is set with a hand tool. • Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure.

Completion inspection Float time Preparation (Process check, Confirmation arrangement for necessary tools) Related work (Transfer of vehicles) * Float time is set by multiplying the net service time by a given coefficient.

14 2014.12.20

E

B15 Work procedure

Service item whose FRT is not presented

• As the work procedure is set with the work time according to the method in the separate Service Manual, refer to this Manual as required.

• Accessories and service parts that are not listed to use in this manual.

• Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual. • Work basically is to be performed by one person, and when two or more people are required, setting is done as the total time for the number of people. • The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard. • Special tools and service equipment used to set FRT are those specified or recommended in Service Manual.

1

• Locations with little aging deterioration or breakage during normal use. • Service work that can be finished by one touch. • Service work that is seldom done (i.e. extremely small causes of trouble and service frequency). * When FRT is not presented, please calculate wages based on appropriate actual work time Operation not included of FRT • Oil and coolant water draining, Waiting time for warming up operation and etc.. • Additional operation that involves removal/installation of standard exterior equipment. • Indirect time spent for service by visiting the customer, trade-in, and delivery of a MC. • Indirect time required for ordering and delivery of parts. • Cost for grease, adhesive agent, etc. used for service work.

15 2014.12.20

E

B16 Explanation of FRT by using an example (The example may differ from the actual presented items)

1

Ref. No.

L.O.N.

(Relative ref. Number) Description

F.R.T.

(1, 3, 4, 7) 2

111118

CAMSHAFT • • • • • • • • • • • • • •

4.5

• Includes: Valve clearance adjustment 111118A Replace rocker arm add • • • • • • • • • • • • • • • • • • • • • • • • • 1.0

Reference No. of the illustration of part that shows location of the replacement work. FRT is an abbreviation of Flat Rate Time indicating the standard service time required for the replacement.

Indicating work contents that are included in the service item. Indicating a reference No. whose operation and time are the same as FRT4.5 for the camshaft.  (The application range is limited to the service items without an LON setting within a same block.) How to refer to the service item by using the sample (camshaft replacement) Open to the page of the block where the camshaft's spare part illustration is shown.

Look for the camshaft illustration, and refer to the service item and FRT that agree with the reference No.

LON is an abbreviation of Labor Operation Number, and it is a classification of the service items by the work unit code.  The same operation code is used regardless of the models.  Standard operation is indicated with 6 digits code, and additional operation is indicated with 7 digits code. Indicating the camshaft replacement and FRT4.5. Indicating FRT1.0 that will be added when additional operation (replace rocker arm) is done in association with camshaft replacement.

16 2014.12.20

E

C 1 Indication mark for the listing of service items that continues to the following page Ref.

L.O.N.

No. 2

111118

(Relative ref. Number)

1





Code







1

Engine

2

Transmission

3

Fuel & Exhaust

4

Frame & Body

5

Steering/Suspension

6

Electrical

7

Wheels/Brakes

8

Controls/instrument

9

-

0

-

Indication of the block with no setting of FRT L.O.N.

(Relative ref. Number)

F.R.T.

Description

NO INFORMATION • • • • • • • • • • • • • • • • • • • • LON code system

1

11

1

18

A

a

b

c

d

e

A

1

c



Mark indicated at the last line.

No.

18

a) Category codes and classification

CAMSHAFT • • • • • • • • • • • • • • • 4.5

+

Ref.

1

a

F.R.T.

Description

11

Category

c) Operation codes and classification Code

Operation category

1

Replace, Removal/Installation, Change

a) Category code..................... Engine

2

Overhaul

b) Location/function code ........ Engine upper

3

Adjust, Balance

c) Operation code.................... Replace

4

(Paint-related work: Top-coat)

d) Operation sequence number (Unit code can be shown with alphabet) ......................... camshaft (No regular rule of code)

5

Test, Inspect/diagnose, Measurement, Check

6

(Overhaul-related work: Rebore)

7

(Overhaul-related work: Reseal)

8

(Resurface)

9

(Paint-related work: Refinish)

0

Repair, Cleaning, Air bleeding

e) Additional code ................... replace rocker arm (No regular rule of code)

17 2014.12.20

E

C 2 Major service items without using spare parts Removal/Installation, Adjustment, Inspection/Measurement, Overhaul, Other work E: Engine, F: Frame

1

* OPERATIONS OTHER THAN REPLACING PARTS • Removal/installation Set for the configuration with the parts removed from the vehicle. LON 1101E5 E

3111D6 1101E6

DESCRIPTION TILTING ENGINE ASSEMBLY- REMOVAL/INSTALLATION INCLUDES: All necessary adjustment CARBURETOR ASSEMBLY- REMOVAL/INSTALLATION CRANKCASE SEPARATION INCLUDES: Engine removal and installation

FRT 1.0

E

DESCRIPTION

3.3

FRT

3113A0

CARBURETOR IDLE-ADJUSTMENT

0.1

6143A1

SPARK PLUG-ADJUSTMENT/CLEANING

0.1

1113A0

VALVE CLEARANCE-ADJUSTMENT NOTE: For 1 vehicle

0.5

6163A0

HEADLIGHT-AIMING

0.1

7113A0 F 7113A1 3113A3

FRONT BRAKE-ADJUSTMENT EXCLUDES: Front brake shoe adjustment REAR BRAKE-ADJUSTMENT EXCLUDES: Rear brake shoe adjustment THROTTLE OPERATION-ADJUSTMENT

E

0.4

• Adjustment LON

• Inspection/Measurement

F

LON

DESCRIPTION

FRT

1115A0

COMPRESSION PRESSURE-MEASUREMENT

0.2

3115A0

CARBURETOR FLOAT LEVEL- MEASUREMENT

0.5

6145A0

IGNITION TIMING-INSPECTION

0.2

6105A0

BATTERY-CHECKING OF ELECTROLYTE  LEVEL & CHARGE

0.2

• Overhaul Work condition: The required Measurements, inspections, adjustments, and cleaning/washing of each part are performed, including the main body removal/installation work and the replacement of defective parts. LON E

311200

LON E

1130A1

0.1

18 2014.12.20

CARBURETOR-OVERHAUL INCLUDES: All necessary adjustment

FRT 0.9

• Other work

0.2 0.2

DESCRIPTION

E

DESCRIPTION OIL FILTER SCREEN-CLEANING

FRT 0.1

ENGINE GROUP D 1

E-1

CAMSHAFT/VALVE

RIGHT CRANKCASE

CYLINDER

D10

E-8 GENERATOR(DENSO)

2

D 8

E-6

CAM CHAIN/TENSIONER

D 9

E-7

CYLINDER HEAD

D 7

E-5

D 3

E-3

CYLINDER HEAD COVER

D 5

E-4

D 2

E-2

SHROUD/FAN COVER

C 3

D11

E-8-1 GENERATOR(MITSUBA)

19 2014.12.20

E

C 4

ENGINE GROUP D12

E-9

2

DRIVEN FACE(EXEDY)

DRIVEN FACE(F.C.C.)

E 5

E-14 TRANSMISSION

E 6

E-15 LEFT CRANKCASE

20 2014.12.20

E 1

E-13

DRIVE FACE

E 3

E-13-1

STARTING MOTOR(MITSUBA)

D16

E-12

LEFT CRANKCASE COVER

D14

E-10-1

STARTING MOTOR(LUCAS)

D15

E-11

D13

E-10

OIL PUMP

E

C 5

ENGINE GROUP E 7

E-16 CRANKSHAFT/PISTON

E 8

E-17 CARBURETOR

2

21 2014.12.20

E

FRAME GROUP F 1

F-1

METER(NIPPON SEIKI)

F 5

F-3

METER(MINDA)

F 3

F-2

HEADLIGHT(FIEM)

F 4

F-2-1

F 2

F-1-1

HEADLIGHT(LUMAX)

C 6

F 7

F-4

HANDLE LEVER/SWITCH/CABLE

STEERING HANDLE/HANDLE COVER

3

F 8

F-5 FRONT FENDER

F 9

F-6 FRONT COVER

FLOOR PANEL/PILLION STEP

22 2014.12.20

F11

F-7

E

C 7

FRAME GROUP F12

F-8

FRONT CUSHION

G 4

F-11

FRONT WHEEL

F16

F-9-10

FRONT FORK

G 2

F-10

F14

F-9

BODY COVER

G 5

F-12

REAR WHEEL

SEAT/LUGGAGE BOX

3

G 6

F-13 FUEL TANK

G 7

F-14 REAR FENDER

G 8

F-15 AIR CLEANER

23 2014.12.20

E

C 8

FRAME GROUP G 9

F-15-1

KICK STARTER ARM/STAND

G13

F-19

REAR CUSHION

G11

F-17

EXHAUST MUFFLER

G12

F-18

G10

F-16

AIR SUCTION VALVE

G14

F-19-1

FRONT WINKER(FIEM)

FRONT WINKER(MINDA)

3

G15

F-20 REAR COMBINATION LIGHT(FIEM)

G16

F-20-1 REAR COMBINATION LIGHT(LUMAX)

24 2014.12.20

E

H 1

F-21 BATTERY

C 9

FRAME GROUP H 2

F-22

CAUTION LABEL

H 5

F-24

FRAME BODY

H 6

F-25

H 4

F-23

WIRE HARNESS

TOOL

H 7

F-26 MARK/EMBLEM

H 8

FOP-1 INNER BOX

3

H 9

FOP-2 SARI STEP SET

25 2014.12.20

E

E-1

D 1

SHROUD/FAN COVER Ref. (Relative ref. Number) L.O.N. No. Description

1 1151E0 COVER, FAN ••••••••••••••••••• 2 1111U9 SHROUD, ENGINE :UPPER •••••••• 4 (3) 1111V0 SHROUD, ENGINE :LOWER •••••••• 1111Y1 SHROUD, ENGINE :BOTH •••••••••

2

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

19610-KWP-D00 19621-KWP-D00 19625-KWP-D00 19631-KVT-D00 19639-GBC-000

COVER COMP., FAN •••••••••••• SHROUD, IN. ••••••••••••••••• SEAL, SHROUD •••••••••••••••• SHROUD, EX. ••••••••••••••••• RUBBER, MOUNTING ••••••••••••

1 1 1 1 1

6 7 8 9 10

33715-GB0-900 82871-671-000 90672-KPL-901 93404-06020-00 93903-25380

COLLAR, TAILLIGHT SETTING ••• GROMMET, DRAIN HOLE, 25MM ••• CLIP, BODY •••••••••••••••••• BOLT-WASHER, 6X20 ••••••••••• SCREW, TAPPING, 5X16 ••••••••

1 1 1 1 5

11 96001-06025-07 BOLT, FLANGE, 6X25 ••••••••••

2

SCV110 F

Serial No.

Parts catalogue code

26 2014.12.20

E

F.R.T.

0.2 0.5 0.9 0.9

E-2

D 2

CYLINDER HEAD COVER Ref. (Relative ref. Number) L.O.N. No. Description

2 1111C4 COVER, CYLINDER HEAD ••••••••• 4 1111D2 GASKET, CYLINDER HEAD COVER ••

F.R.T.

0.3 0.3

2

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

11211-KWP-900 12310-KWP-901 12315-KZN-900 12391-KWP-900 90017-KPL-900

TUBE, BREATHER •••••••••••••• COVER COMP., CYLINDER HEAD •• CLAMPER, THROTTLE CABLE ••••• GASKET, CYLINDER HEAD COVER • BOLT, HEAD COVER ••••••••••••

1 1 1 1 2

6 7 8 9

90543-MV9-670 95002-02120 95002-02130 96001-06014-00

RUBBER, MOUNTING •••••••••••• CLIP, TUBE(B12) ••••••••••••• CLIP, TUBE(B12.5) ••••••••••• BOLT, FLANGE, 6X14 ••••••••••

2 1 1 1

SCV110 F

Serial No.

Parts catalogue code

27 2014.12.20

E

E-3

D 3

CYLINDER HEAD Ref. (Relative ref. Number) L.O.N. No. Description

1 111106 HEAD, CYLINDER ••••••••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Valve adjust and reface 2 1111L9 GUIDE, INTAKE VALVE(ONE) ••••• .INCLUDES: Engine removal and installation .INCLUDES: Reaming .INCLUDES: Valve adjust and reface 1111M0 GUIDE, EXHAUST VALVE(ONE) •••• .INCLUDES: Engine removal and installation .INCLUDES: Reaming .INCLUDES: Valve adjust and reface 1111M9 GUIDE, VALVE :FOR 1 VEHICLE •• .INCLUDES: Engine removal and installation .INCLUDES: Reaming .INCLUDES: Valve adjust and reface + 4 111115 GASKET, CYLINDER HEAD ••••••••

2

Reqd. QTY

Ref. No.

Part No.

1 2 3 4

12200-KWP-D00 12204-KWP-P00 12206-KPL-900 12251-KWP-D01 12252-KWP-D00

5 16211-KWP-900

28

Description

SCV110 F

HEAD COMP., CYLINDER •••••••• GUIDE, VALVE(O.S.) •••••••••• CLIP, VALVE GUIDE ••••••••••• GASKET, CYLINDER HEAD  (STD/0.25/0.50) GASKET, CYLINDER HEAD  (0.75/1.00) INSULATOR A, CARBURETOR •••••

(1) 1

Serial No.

Parts catalogue code

1 2 2 1

6 7 8 9 10

16212-KWP-900 16229-KRP-601 17110-KWP-D00 17113-KWP-900 18640-KWP-D00

INSULATOR B, CARBURETOR ••••• GASKET A, CARBURETOR INSULATOR PIPE COMP., IN. ••••••••••••• RUBBER, IN. PIPE SEAL ••••••• PIPE COMP., AIR FEED ••••••••

1 1 1 1 1

11 12 13 14 15

18645-KVY-900 31917-KWP-D01 90004-KGF-910 90201-GCC-000 90401-GCC-000

GASKET, AIR FEED PIPE ••••••• PLUG, SPARK(MR7C-9N)(NGK) ••• BOLT, STUD, 7X17 •••••••••••• NUT, HEX., 7MM •••••••••••••• WASHER, 7.2X16X2.5 ••••••••••

1 1 2 4 4

16 17 18 19 20

90402-KWP-900 90701-KPL-900 91304-KWP-900 91308-GFM-900 92900-06035-0B

WASHER, 6MM ••••••••••••••••• DOWEL PIN, SPECIAL, 8X14 •••• O-RING, 25X2.4 •••••••••••••• O-RING, 25.5X1.9 •••••••••••• BOLT, STUD, 6X35 ••••••••••••

1 2 1 2 2

21 94050-06000 NUT, FLANGE, 6MM •••••••••••• 22 95701-06014-00 BOLT, FLANGE, 6X14 ••••••••••

2 1 2014.12.20

E

F.R.T.

2.7

2.4

2.4

2.7

1.5

E-3

D 4

CYLINDER HEAD Ref. (Relative ref. Number) L.O.N. No. Description

+ 4 5 8 10

311131 111107

3111D1 12 614130

.INCLUDES: Engine removal and installation (7,18) INSULATOR, THROTTLE BODY/ CARBURETOR •••••••••••••••••• (6,19) MANIFOLD, INTAKE ••••••••••••• (11) PIPE, SECONDARY AIR •••••••••• PLUG, SPARK ••••••••••••••••••

F.R.T.

0.4 0.4 0.3 0.1

2

Ref. No.

Reqd. QTY Part No.

Description

22) 95702-06014-00 BOLT, FLANGE, 6X14 •••••••••• 23 95701-06018-00 BOLT, FLANGE, 6X18 •••••••••• 95702-06018-00 •••••••••••••••••••••••••••• 24 95701-06100-00 BOLT, FLANGE, 6X100 ••••••••• 95702-06100-00 •••••••••••••••••••••••••••• 25 96001-06028-00 BOLT, FLANGE, 6X28 ••••••••••

SCV110 F

Serial No.

Parts catalogue code

1 3 3 2 2 2

29 2014.12.20

E

E-4

D 5

CAMSHAFT/VALVE Ref. (Relative ref. Number) L.O.N. No. Description

2 111118 CAMSHAFT ••••••••••••••••••••• .INCLUDES: Valve adjustment 3 1111Q4 SPROCKET, CAM •••••••••••••••• 4 (6) 1111K8 ARM, INTAKE VALVE ROCKER(ONE) .INCLUDES: Valve adjustment 5 (6) 1111K9 ARM, EXHAUST VALVE ROCKER(ONE) .INCLUDES: Valve adjustment 1111L8 ARM, VALVE ROCKER :FOR 1 VEHICLE •••••••••••••• .INCLUDES: Valve adjustment 7 1111N0 VALVE, INTAKE(ONE) ••••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Refacing 8 1111N1 VALVE, EXHAUST(ONE) •••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Refacing 1111P0 VALVE :FOR 1 VEHICLE ••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Refacing

2

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

12209-GB4-682 14100-KWP-D00 14321-KWP-900 14430-KWP-900 14440-KWP-900

SEAL, VALVE STEM(ARAI) •••••• CAMSHAFT COMP. •••••••••••••• SPROCKET, CAM(34T) •••••••••• ARM COMP., IN. VALVE ROCKER • ARM COMP., EX. VALVE ROCKER •

SCV110 F

Parts catalogue code

2 1 1 1 1

7 8 9 10

14711-KVY-900 14721-KVY-900 14751-KWP-900 14771-GB4-680

SHAFT, EX. ROCKER ARM •••••••  (IN./EX.) 2 VALVE, IN. •••••••••••••••••• 1 VALVE, EX. •••••••••••••••••• 1 SPRING, VALVE ••••••••••••••• 2 RETAINER, VALVE SPRING •••••• 2

11 12 13 14 15

14775-KWP-900 14781-KPL-900 90012-KWW-740 90083-KRM-840 90206-KPL-900

SEAT, VALVE SPRING •••••••••• COTTER, VALVE ••••••••••••••• SCREW, TAPPET ADJUSTING ••••• BOLT, KNOCK, 5MM •••••••••••• NUT, TAPPET ADJUSTING •••••••

6 14461-GCC-000

Serial No.

2 4 2 2 2

30 2014.12.20

E

F.R.T.

1.7 0.6 1.7 1.7 1.7 2.0

2.0

2.2

E-4

D 6

CAMSHAFT/VALVE Ref. (Relative ref. Number) L.O.N. No. Description

9

(1,10,11,12) 1111P2 INTAKE VALVE SPRING AND/OR STEM SEAL(ONE) •••••••••••••• .INCLUDES: Engine removal and installation 1111P3 EXHAUST VALVE SPRING AND/OR STEM SEAL(ONE) •••••••••••••• .INCLUDES: Engine removal and installation 1111Q2 VALVE SPRING AND/OR STEM SEAL :FOR 1 VEHICLE •••••••••••••• .INCLUDES: Engine removal and installation

F.R.T.

1.8

1.8

1.9

2

31 2014.12.20

E

E-5

D 7

CAM CHAIN/TENSIONER Ref. (Relative ref. Number) L.O.N. No. Description

1 110140 CHAIN, CAM ••••••••••••••••••• .INCLUDES: Engine removal and installation 2 111130 TENSIONER, CAM CHAIN ••••••••• .INCLUDES: Engine removal and installation 3 (5) 111133 LIFTER, TENSIONER •••••••••••• 6 111139 GUIDE, CAM CHAIN ••••••••••••• .INCLUDES: Engine removal and installation

2

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

14401-KWP-901 14510-KWP-900 14520-KPL-840 14531-GCC-000 14560-KCW-880

CHAIN, CAM(90L) ••••••••••••• TENSIONER, CAM CHAIN •••••••• LIFTER ASSY., TENSIONER ••••• PIVOT, CAM CHAIN TENSIONER •• GASKET, TENSIONER LIFTER ••••

1 1 1 1 1

6 7 8 9 10

14611-KWP-900 90005-KY7-000 91301-HM5-630 91306-105-690 95701-06022-00 95702-06022-00

GUIDE, CAM CHAIN •••••••••••• SCREW, PAN, 6X6 ••••••••••••• O-RING, 15.2X1.5 •••••••••••• O-RING, 1.5X9.5 ••••••••••••• BOLT, FLANGE, 6X22 •••••••••• ••••••••••••••••••••••••••••

1 1 1 1 2 2

SCV110 F

Serial No.

Parts catalogue code

32 2014.12.20

E

F.R.T.

3.6 2.2

0.6 1.5

E-6

D 8

CYLINDER Ref. (Relative ref. Number) L.O.N. No. Description

1 1111A5 CYLINDER ••••••••••••••••••••• .INCLUDES: Engine removal and installation 2 111102 GASKET, CYLINDER ••••••••••••• .INCLUDES: Engine removal and installation

F.R.T.

1.9 1.8

2

Ref. No.

Reqd. QTY Part No.

1 12101-KWP-D00 2 12191-KWP-D00 3 90701-KPL-900

Description

CYLINDER •••••••••••••••••••• GASKET, CYLINDER •••••••••••• DOWEL PIN, SPECIAL, 8X14 ••••

SCV110 F

Serial No.

Parts catalogue code

1 1 2

33 2014.12.20

E

E-7

D 9

RIGHT CRANKCASE Ref. (Relative ref. Number) L.O.N. No. Description

1 110120 CRANKCASE :RIGHT ••••••••••••• .INCLUDES: Engine removal and installation 1101A2 CRANKCASE :BOTH •••••••••••••• .INCLUDES: Engine removal and installation 6 110132 OIL SEAL, CRANKSHAFT :RIGHT •• .INCLUDES: Engine removal and installation 1101H3 OIL SEAL, CRANKSHAFT :BOTH ••• .INCLUDES: Engine removal and installation

2

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

11100-KWP-D00 11103-KWP-900 11361-KVY-900 15651-KWP-900 90031-KWP-D00

CRANKCASE COMP., R. ••••••••• BUSH, ENGINE HANGER RUBBER •• COVER, OIL PUMP ••••••••••••• GAUGE, OIL LEVEL •••••••••••• BOLT A, STUD, 7X193.5 •••••••

1 1 1 1 2

6 7 8 9 10

91201-KWP-D01 91307-035-000 91307-639-000 92800-12000 94109-12000

OIL SEAL, 16X26X7(ARAI) ••••• O-RING, 18X3 •••••••••••••••• O-RING, 64X2 •••••••••••••••• BOLT, DRAIN PLUG, 12MM •••••• WASHER, DRAIN PLUG, 12MM ••••

1 1 1 1 1

DOWEL PIN, 8X20 ••••••••••••• BOLT, FLANGE, 6X22 •••••••••• •••••••••••••••••••••••••••• BOLT, FLANGE, 6X55 •••••••••• •••••••••••••••••••••••••••• BOLT, FLANGE, 6X80 •••••••••• •••••••••••••••••••••••••••• BOLT, FLANGE, 6X115 ••••••••• ••••••••••••••••••••••••••••

2 1 1 4 4 3 3 1 1

11 94301-08200 12 95701-06022-00 95702-06022-00 13 95701-06055-00 95702-06055-00 14 95701-06080-00 95702-06080-00 15 95701-06115-00 95702-06115-00

SCV110 F

Serial No.

Parts catalogue code

34 2014.12.20

E

F.R.T.

3.7 4.8 3.4 3.7

E-8

D10

GENERATOR(DENSO) Ref. (Relative ref. Number) L.O.N. No. Description

1 1151A6 FAN, COOLING ••••••••••••••••• 2 613100 GENERATOR ASSEMBLY •••••••••••

F.R.T.

0.3 0.7

2

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

19510-KWP-D00 31100-KWP-D01 32907-GGC-900 32976-107-010 90002-KGH-900

FAN COMP., COOLING •••••••••• GENERATOR ASSY., A.C.(DENSO) CLIP, A.C. GENERATOR CORD ••• CLAMPER, WIRE HARNESS ••••••• BOLT, FLANGE, 5X14 ••••••••••

1 1 1 1 2

WASHER, 10MM •••••••••••••••• NUT, FLANGE, 10MM ••••••••••• BOLT, FLANGE, 6X16 •••••••••• •••••••••••••••••••••••••••• BOLT, FLANGE, 6X22 •••••••••• BOLT, SOCKET, 6X16 ••••••••••

1 1 3 3 2 1

6 90410-GCC-000 7 94050-10000 8 95701-06016-00 95702-06016-00 9 96001-06022-00 10 96600-06016-00

SCV110 F

Serial No.

Parts catalogue code

35 2014.12.20

E

E-8-1

D11

GENERATOR(MITSUBA) Ref. (Relative ref. Number) L.O.N. No. Description

1 1151A6 FAN, COOLING ••••••••••••••••• 2 613100 GENERATOR ASSEMBLY •••••••••••

2

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

19510-KWP-D00 31100-KWP-D21 32907-GGC-900 32976-107-010 90002-KGH-900

FAN COMP., COOLING •••••••••• GENERATOR ASSY., A.C.(MITSUBA) CLIP, A.C. GENERATOR CORD ••• CLAMPER, WIRE HARNESS ••••••• BOLT, FLANGE, 5X14 ••••••••••

1 1 1 1 2

WASHER, 10MM •••••••••••••••• NUT, FLANGE, 10MM ••••••••••• BOLT, FLANGE, 6X16 •••••••••• •••••••••••••••••••••••••••• BOLT, FLANGE, 6X22 •••••••••• BOLT, SOCKET, 6X16 ••••••••••

1 1 3 3 2 1

6 90410-GCC-000 7 94050-10000 8 95701-06016-00 95702-06016-00 9 96001-06022-00 10 96600-06016-00

SCV110 F

Serial No.

Parts catalogue code

36 2014.12.20

E

F.R.T.

0.3 0.7

E-9

D12

OIL PUMP Ref. (Relative ref. Number) L.O.N. No. Description

2

(1) 113105 PUMP ASSY., OIL •••••••••••••• 3 1131C4 GEAR, OIL PUMP DRIVEN ••••••••

F.R.T.

0.8 0.6

2

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

15021-436-000 15100-KTP-900 15133-KVY-900 15135-KVY-900 90001-KPL-900

ROTOR SET, OIL PUMP ••••••••• PUMP ASSY., OIL ••••••••••••• GEAR, OIL PUMP DRIVEN(39T) •• SHAFT COMP., OIL PUMP ••••••• BOLT, HEX., 6X30 ••••••••••••

1 1 1 1 2

6 90701-KPL-900 7 93901-34120 8 96220-30168

DOWEL PIN, SPECIAL, 8X14 •••• SCREW, TAPPING, 4X8 ••••••••• ROLLER, 3X16.8 ••••••••••••••

2 1 1

SCV110 F

Serial No.

Parts catalogue code

37 2014.12.20

E

E-10

D13

STARTING MOTOR(LUCAS) Ref. (Relative ref. Number) L.O.N. No. Description

1 6121A6 PINION, STARTER •••••••••••••• 2 612145 HOLDER, STARTER DRIVE GEAR ••• 3 (6) 612105 MOTOR, STARTING •••••••••••••• 4 6121B6 BRACKET, STARTING MOTOR FRONT 5 6111A5 SUB HARNESS, STARTER •••••••••

2

Ref. No.

Reqd. QTY Part No.

Description

SCV110 F

2 3 4 5

28150-KPL-900 31210-KWP-D01 31214-KWP-D01 32105-KWP-E01

PINION ASSY., STARTER(14/40T)  (LUCAS) HOLDER COMP., STARTER PINION MOTOR UNIT, STARTING(LUCAS) • BRACKET COMP., FR. •••••••••• HARNESS COMP., STARTING MOTOR

6 7 8 9

91309-KPL-901 93412-05012-08 93892-04006-08 96001-06035-00

O-RING •••••••••••••••••••••• BOLT-WASHER, 5X12 ••••••••••• SCREW-WASHER, 4X6 ••••••••••• BOLT, FLANGE, 6X35 ••••••••••

1 28120-KWP-D02

1 1 1 1 1 1 3 1 2

Serial No.

Parts catalogue code

38 2014.12.20

E

F.R.T.

0.5 0.4 0.4 0.6 0.4

E-10-1

D14

STARTING MOTOR(MITSUBA) Ref. (Relative ref. Number) L.O.N. No. Description

1 6121A6 PINION, STARTER •••••••••••••• 2 612145 HOLDER, STARTER DRIVE GEAR ••• 3 (6) 612105 MOTOR, STARTING •••••••••••••• 4 6121B6 BRACKET, STARTING MOTOR FRONT 5 6111A5 SUB HARNESS, STARTER •••••••••

F.R.T.

0.5 0.4 0.4 0.6 0.4

2

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

28120-KVB-901 28150-KPL-900 31210-KZK-901 31214-KZK-901 32105-KWP-E02

PINION ASSY., STARTER(14/40T) HOLDER COMP., STARTER PINION MOTOR UNIT, STARTER(MITSUBA) BRACKET COMP., FR. •••••••••• HARNESS COMP., STARTING MOTOR

1 1 1 1 1

6 7 8 9

91309-KEE-630 93892-04006-08 93892-05016-08 96001-06035-00

O-RING •••••••••••••••••••••• SCREW-WASHER, 4X6 ••••••••••• SCREW-WASHER, 5X16 •••••••••• BOLT, FLANGE, 6X35 ••••••••••

1 1 3 2

SCV110 F

Serial No.

Parts catalogue code

39 2014.12.20

E

E-11

D15

LEFT CRANKCASE COVER Ref. (Relative ref. Number) L.O.N. No. Description

2 1101A6 COVER, CRANKCASE :LEFT •••••••

2

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

11230-KWP-900 11341-KWP-D00 11342-KWP-D00 11344-GW3-980 50501-KPL-900

CLAMPER COMP., RR. BRAKE CABLE COVER, L. SIDE •••••••••••••• PLATE, L. COVER ••••••••••••• RUBBER, STARTER PINION HOLDER STOPPER, RUBBER •••••••••••••

1 1 1 1 1

6 7 8 9

90701-KPL-900 93903-34120 96001-06035-00 96001-06075-00

DOWEL PIN, SPECIAL, 8X14 •••• SCREW, TAPPING, 4X8 ••••••••• BOLT, FLANGE, 6X35 •••••••••• BOLT, FLANGE, 6X75 ••••••••••

2 5 7 1

SCV110 F

Serial No.

Parts catalogue code

40 2014.12.20

E

F.R.T.

0.5

E-12

D16

DRIVE FACE Ref. (Relative ref. Number) L.O.N. No. Description

2

(4,6) 2111A0 FACE, DRIVE •••••••••••••••••• 5 2111A1 FACE, MOVABLE DRIVE •••••••••• 7 (1,8) 2111A4 ROLLER, WEIGHT ••••••••••••••• 10 (9) 1121A9 GEAR, KICK STARTER DRIVEN •••• 11 1121A2 SPINDLE, KICK STARTER •••••••• 14 112103 SPRING, KICK STARTER RETURN ••

F.R.T.

0.5 0.5 0.5 0.4 0.5 0.5

2

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

22011-KPL-940 22102-KWP-D00 22105-KWP-D00 22109-KZL-840 22110-KWP-D00

PIECE SET, SLIDE •••••••••••• FACE, DRIVE(69T) •••••••••••• BOSS, DRIVE FACE •••••••••••• RATCHET, STARTER •••••••••••• FACE COMP., MOVABLE DRIVE •••

1 1 1 1 1

6 22113-KWP-D00 7 22123-KWN-780 22123-KWP-D00 8 22131-KWP-D00 9 28223-KZL-840 10 28230-KZL-840

FIN, DRIVE FACE ••••••••••••• ROLLER SET, WEIGHT •••••••••• •••••••••••••••••••••••••••• PLATE, RAMP ••••••••••••••••• SPRING, KICK DRIVEN GEAR •••• GEAR COMP., KICK DRIVEN(7T) •

1 1 1 1 1 1

11 28250-KWP-D00

1 1 1 1 1 1 1 1 1

SCV110 F

12 13 14 15

28253-KVT-900 28255-KPL-900 28281-KZL-C00 90412-KZL-840

SPINDLE COMP., KICK STARTER  (57T) BUSH, KICK SPINDLE •••••••••• COLLAR, KICK BOSS ••••••••••• SPRING, KICK RETURN ••••••••• WASHER, THRUST, 10MM ••••••••

16 17 18 19

90426-KVB-900 90451-KVT-900 90608-KVT-901 94030-14200

WASHER, SPECIAL, 14MM ••••••• WASHER, KICK SPINDLE •••••••• CIRCLIP, EXTERNAL, 16MM ••••• NUT, HEX., 14MM •••••••••••••

Serial No.

Parts catalogue code

41 2014.12.20

E

E-13

E 1

DRIVEN FACE(F.C.C.) Ref. (Relative ref. Number) L.O.N. No. Description

1 2121A0 OUTER, CLUTCH •••••••••••••••• 5 (2,4) 2121A6 WEIGHT SET, CLUTCH ••••••••••• 7 2111B2 BELT, DRIVE •••••••••••••••••• 8 (10,11,13) 2111A2 FACE, DRIVEN ••••••••••••••••• 9 (21,22,23) 2111A3 FACE, MOVABLE DRIVEN ••••••••• 12 (14) 2111A7 SPRING, DRIVEN FACE •••••••••• 20 (19) 2111A8 BEARING, DRIVEN FACE ••••••••• 2111A8A .Replace 1 bearing add •••••••

2

Ref. No.

Reqd. QTY Part No.

Description

SCV110 F

1 22100-KWP-D01 2 22350-KWP-900 22350-KWP-D01 3 22361-KWP-D00 4 22401-KGG-910 5 22535-KWP-D00

OUTER COMP., CLUTCH(F.C.C.) • PLATE COMP., DRIVE •••••••••• •••••••••••••••••••••••••••• PLATE, CLUTCH SIDE •••••••••• SPRING, CLUTCH •••••••••••••• WEIGHT SET, CLUTCH ••••••••••

1 1 1 1 3 1

6 22804-148-000 7 23100-KWP-D01 23100-KWP-D02 8 23205-KWP-D00 9 23224-KWP-D00

3 1 1 1

10 23225-KSY-900

RUBBER, CLUTCH DAMPER ••••••• BELT, DRIVE(BANDO) •••••••••• BELT, DRIVE(GATES) •••••••••• FACE SET, DRIVEN(F.C.C.) •••• FACE SET, MOVABLE DRIVEN  (F.C.C.) PIN, ROLLER GUIDE •••••••••••

1 3

11 12 13 14 15

23226-KVB-900 23233-KWP-D00 23237-KWP-D00 23238-KWP-900 90202-KPL-900

ROLLER, GUIDE ••••••••••••••• SPRING, DRIVEN FACE ••••••••• COLLAR, SEAL •••••••••••••••• COLLAR, SPRING •••••••••••••• NUT, SPECIAL, 28MM ••••••••••

3 1 1 1 1

16 17 18 19

90441-GY6-940 90601-KWP-900 90605-166-720 91009-KVY-961

WASHER, 12.2X29X2.5 ••••••••• CIRCLIP, INTERNAL, 28MM ••••• CIRCLIP, 7MM •••••••••••••••• BEARING, RADIAL BALL, 6902U  (NSK) BEARING, NEEDLE, 20X29X18  (SCHAEFFLER)

1 1 3

20 91109-KVY-901

Serial No.

Parts catalogue code

1 1

42 2014.12.20

E

F.R.T.

0.5 0.8 0.5 0.7 0.8 0.7 0.8 0.1

E-13

E 2

DRIVEN FACE(F.C.C.)

2

Reqd. QTY

Ref. No.

Part No.

Description

21 22 23 24

91211-K24-901 91351-642-000 91351-GR1-000 94030-12200

SEAL, DRIVEN FACE, 34X39X3 •• O-RING, PINION CAP •••••••••• O-RING, 38.5X2 •••••••••••••• NUT, HEX., 12MM •••••••••••••

SCV110 F

Serial No.

Parts catalogue code

2 1 1 1

43 2014.12.20

E

E-13-1

E 3

DRIVEN FACE(EXEDY) Ref. (Relative ref. Number) L.O.N. No. Description

1 2121A0 OUTER, CLUTCH •••••••••••••••• 5 (2,4) 2121A6 WEIGHT SET, CLUTCH ••••••••••• 7 2111B2 BELT, DRIVE •••••••••••••••••• 8 (10,11,13) 2111A2 FACE, DRIVEN ••••••••••••••••• 9 (21,22,23) 2111A3 FACE, MOVABLE DRIVEN ••••••••• 12 (14) 2111A7 SPRING, DRIVEN FACE •••••••••• 20 (19) 2111A8 BEARING, DRIVEN FACE ••••••••• 2111A8A .Replace 1 bearing add •••••••

2

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

22100-KWP-D02 22350-KWP-D02 22361-K27-V02 22401-KWP-D02 22534-KWP-D00

OUTER COMP., CLUTCH(EXEDY) •• PLATE COMP., DRIVE •••••••••• PLATE, CLUTCH SIDE(EXEDY) ••• SPRING, CLUTCH(8KGF) •••••••• WEIGHT SET, CLUTCH ••••••••••

1 1 1 3 1 3 1 1 1

10 23225-KSY-900

RUBBER, CLUTCH DAMPER ••••••• BELT, DRIVE(BANDO) •••••••••• BELT, DRIVE(GATES) •••••••••• FACE SET, DRIVEN(EXEDY) ••••• FACE SET, MOVABLE DRIVEN  (EXEDY) PIN, ROLLER GUIDE •••••••••••

1 3

11 12 13 14 15

23226-K27-V02 23233-KWP-D02 23237-KWP-D02 23238-KWP-D02 90202-KN7-670

ROLLER, GUIDE ••••••••••••••• SPRING, DRIVEN FACE ••••••••• COLLAR, SEAL •••••••••••••••• COLLAR, SPRING •••••••••••••• NUT, SPECIAL, 28MM ••••••••••

3 1 1 1 1

16 17 18 19

90441-GY6-940 90464-K27-V02 90605-166-720 91009-KVY-961

WASHER, 12.2X29X2.5 ••••••••• CIRCLIP, INTERNAL, 28MM(EXEDY) CIRCLIP, 7MM •••••••••••••••• BEARING, RADIAL BALL, 6902U  (NSK) BEARING, NEEDLE, 20X29X18  (SCHAEFFLER)

1 1 3

SEAL, DRIVEN FACE, 34X39X3 ••

2

6 22804-148-000 7 23100-KWP-D01 23100-KWP-D02 8 23204-KWP-D00 9 23223-KWP-D00

20 91109-KVY-901

44

21 91211-K24-901

SCV110 F

Serial No.

Parts catalogue code

1 1

2014.12.20

E

F.R.T.

0.5 0.8 0.5 0.7 0.8 0.7 0.8 0.1

E-13-1

E 4

DRIVEN FACE(EXEDY)

2

Ref. No.

Reqd. QTY Part No.

22 91351-642-000 23 91351-GR1-000 24 94030-12200

Description

O-RING, PINION CAP •••••••••• O-RING, 38.5X2 •••••••••••••• NUT, HEX., 12MM •••••••••••••

SCV110 F

Serial No.

Parts catalogue code

1 1 1

45 2014.12.20

E

E-14

E 5

TRANSMISSION Ref. (Relative ref. Number) L.O.N. No. Description

2 3 4 5 6 7 9 10

2101A2 2101A3 2101E9 210142 2101A5 210170 2101C8 2101C9 2101E6 2101J0

15 2101F1 2101J1

2

Ref. No.

CASE, TRANSMISSION ••••••••••• GASKET, TRANSMISSION CASE •••• SHAFT, DRIVE ••••••••••••••••• COUNTERSHAFT, TRANSMISSION ••• GEAR, COUNTER •••••••••••••••• SHAFT, FINAL GEAR •••••••••••• BEARING, COUNTERSHAFT :RIGHT • BEARING, COUNTERSHAFT :BOTH •• (12) BEARING, FINAL GEAR SHAFT :RIGHT •••••••••••••••••••••• BEARING, FINAL GEAR SHAFT :BOTH ••••••••••••••••••••••• BEARING, DRIVESHAFT :RIGHT ••• BEARING, DRIVESHAFT :BOTH ••••

Reqd. QTY Part No.

1 2 3 4

11220-GCC-000 21200-KZK-900 21395-KWP-901 23411-KWP-D00 23411-KWP-F20 5 23421-KWP-D00 23421-KWP-F20 6 23422-KWP-F00 23422-KWP-F20 7 23430-KWP-F00 23430-KWP-F20 8 90701-KPL-900 9 91006-KWP-901 10 91008-KWP-D01 91008-KWP-D02 91008-KWP-D03 11 91203-KPL-901 12 91225-KWP-D01 13 95701-06030-00 95702-06030-00 14 95701-06040-00 95702-06040-00 15 96100-63010-00

Description

SCV110 F

TUBE, MISSION BREATHER •••••• CASE COMP., MISSION ••••••••• GASKET, TRANSMISSION CASE ••• DRIVESHAFT(19T) ••••••••••••• •••••••••••••••••••••••••••• COUNTERSHAFT(13T) ••••••••••• ••••••••••••••••••••••••••••

1 1 1 1 1 1 1

GEAR, COUNTER(51T) •••••••••• •••••••••••••••••••••••••••• GEAR COMP., FINAL(49T) •••••• •••••••••••••••••••••••••••• DOWEL PIN, SPECIAL, 8X14 •••• BEARING, RADIAL BALL, 6201 •• BEARING, RADIAL BALL, 6004(UU)  (NSK) BEARING, RADIAL BALL, 6004(UU)  (FAG) BEARING, RADIAL BALL, 6004(UU)  (NEI LTD)

1 1 1 1 2 1

OIL SEAL, 14X20X3.2 ••••••••• OIL SEAL, 27X42X7 ••••••••••• BOLT, FLANGE, 6X30 •••••••••• •••••••••••••••••••••••••••• BOLT, FLANGE, 6X40 •••••••••• •••••••••••••••••••••••••••• BEARING, RADIAL BALL, 6301 ••

1 1 4 4 3 3 1

Serial No.

Parts catalogue code

1 1 1

46 2014.12.20

E

F.R.T.

1.4 1.1 1.4 1.1 1.1 1.1 1.3 1.4 1.3 1.4 1.3 1.5

E-15

E 6

LEFT CRANKCASE Ref. (Relative ref. Number) L.O.N. No. Description

2 110115 CRANKCASE :LEFT •••••••••••••• .INCLUDES: Engine removal and installation 1101A2 CRANKCASE :BOTH •••••••••••••• .INCLUDES: Engine removal and installation 6 (5,7,16) 1131B5 SCREEN, OIL FILTER ••••••••••• 11 2101C7 BEARING, COUNTERSHAFT :LEFT •• 2101C9 BEARING, COUNTERSHAFT :BOTH •• 12 2101E5 BEARING, FINAL GEAR SHAFT :LEFT ••••••••••••••••••••••• 2101J0 BEARING, FINAL GEAR SHAFT :BOTH ••••••••••••••••••••••• 13 2101F0 BEARING, DRIVESHAFT :LEFT •••• 2101J1 BEARING, DRIVESHAFT :BOTH •••• 14 110131 OIL SEAL, CRANKSHAFT :LEFT ••• .INCLUDES: Engine removal and installation 1101H3 OIL SEAL, CRANKSHAFT :BOTH ••• .INCLUDES: Engine removal and installation 15 2101E7 OIL SEAL, DRIVESHAFT •••••••••

F.R.T.

4.5 4.8

0.1 1.3 1.4 1.3 1.4 1.4 1.5 3.6

2

3.7 1.4

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

11103-KWP-900 11200-KWP-D01 11203-KWP-D00 11204-KWP-D00 12361-KPL-900

BUSH, ENGINE HANGER RUBBER •• CRANKCASE COMP., L. ••••••••• BUSH, RR. CUSHION UNDER RUBBER PLATE, OIL SEAL STOPPER ••••• CAP, TAPPET ADJUSTING HOLE ••

1 1 1 1 1

6 7 8 9 10

15421-KPL-900 15426-KCW-880 90008-KPL-900 90032-KWP-D00 90474-333-000

SCREEN, OIL FILTER •••••••••• SPRING, OIL FILTER SCREEN ••• BOLT, MAIN STAND SPRING ••••• BOLT B, STUD, 7X198 ••••••••• WASHER, SEALING, 8MM ••••••••

1 1 1 2 2

11 12 13 14 15

91006-KWP-901 91007-KWP-901 91104-KCW-880 91202-KWP-D01 91203-KWP-D01

BEARING, RADIAL BALL, 6201 •• BEARING, RADIAL BALL, 6202 •• BEARING, RADIAL BALL, 6204 •• OIL SEAL, 20.8X53X6(ARS) •••• OIL SEAL, 20X32X6.2(ARS) ••••

1 1 1 1 1

16 91302-001-020 O-RING, 30.8MM •••••••••••••• 17 95701-06016-00 BOLT, FLANGE, 6X16 •••••••••• 95702-06016-00 •••••••••••••••••••••••••••• 18 95701-08012-00 BOLT, FLANGE, 8X12 •••••••••• 95702-08012-00 ••••••••••••••••••••••••••••

1 2 2 2 2

SCV110 F

Serial No.

Parts catalogue code

47 2014.12.20

E

E-16

E 7

CRANKSHAFT/PISTON Ref. (Relative ref. Number) L.O.N. No. Description

1 1101B5 CRANKSHAFT ••••••••••••••••••• .INCLUDES: Engine removal and installation 3 (2,4,5) 111103 PISTON RING AND/OR PISTON(ONE) .INCLUDES: Engine removal and installation

2

Ref. No.

Reqd. QTY Part No.

Description

SCV110 F

1 13000-KWP-D01 2 13011-KWP-D00 13012-KWP-D00 13013-KWP-D00 13021-KWP-D00 13022-KWP-D00 13023-KWP-D00 13031-KWP-D00 13032-KWP-D00 13033-KWP-D00 13041-KWP-D00 13042-KWP-D00 13043-KWP-D00 13051-KWP-D00 13052-KWP-D00 13053-KWP-D00 3 13101-KWP-D00 13102-KWP-D00 13103-KWP-D00 13104-KWP-D00 13105-KWP-D00 4 13111-KWS-900 5 13115-KWS-900

CRANKSHAFT COMP. •••••••••••• RING SET, PISTON(STD.)(RIKEN) RING SET, PISTON(STD.)(SAM) • RING SET, PISTON(STD.)(TPR) • RING SET, PISTON(0.25)(RIKEN) RING SET, PISTON(0.25)(SAM) • RING SET, PISTON(0.25)(TPR) • RING SET, PISTON(0.50)(RIKEN) RING SET, PISTON(0.50)(SAM) • RING SET, PISTON(0.50)(TPR) • RING SET, PISTON(0.75)(RIKEN) RING SET, PISTON(0.75)(SAM) • RING SET, PISTON(0.75)(TPR) • RING SET, PISTON(1.00)(RIKEN) RING SET, PISTON(1.00)(SAM) • RING SET, PISTON(1.00)(TPR) • PISTON(STD.) •••••••••••••••• PISTON(0.25) •••••••••••••••• PISTON(0.50) •••••••••••••••• PISTON(0.75) •••••••••••••••• PISTON(1.00) •••••••••••••••• PIN, PISTON ••••••••••••••••• CLIP, PISTON PIN, 12MM ••••••

1 1 1 1 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) 1 (1) (1) (1) (1) 1 2

6 90741-KPL-900

KEY, WOODRUFF •••••••••••••••

1

Serial No.

Parts catalogue code

48 2014.12.20

E

F.R.T.

3.9

2.0

E-17

E 8

CARBURETOR Ref. (Relative ref. Number) L.O.N. No. Description

2 3 4 6 12 24

(8) 3111A3 NEEDLE, JET •••••••••••••••••• (16) 311120 FLOAT OR FLOAT VALVE ••••••••• 3111A6 CHAMBER, FLOAT ••••••••••••••• 3111A8 VALVE, THROTTLE •••••••••••••• 3111B5 CARBURETOR ASSEMBLY •••••••••• (18,25) 3111D4 JET, MAIN ••••••••••••••••••••

F.R.T.

0.6 0.5 0.4 0.3 0.6 0.5

2

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

16010-K24-901 16012-KWP-E01 16013-KRB-901 16015-K24-901 16016-KPH-901

GASKET SET •••••••••••••••••• NEEDLE SET, JET ••••••••••••• FLOAT SET ••••••••••••••••••• CHAMBER SET, FLOAT •••••••••• SCREW SET •••••••••••••••••••

1 1 1 1 1

6 7 8 9 10

16022-KWP-E01 16028-KPL-901 16037-KRS-601 16041-KPL-901 16075-KPL-901

VALVE SET, THROTTLE ••••••••• SCREW SET ••••••••••••••••••• PLATE SET, VALVE •••••••••••• NUT SET, SQUARE ••••••••••••• O-RING ••••••••••••••••••••••

1 1 1 1 1

11 12 13 14 15

16076-KPL-901 16100-KWP-F01 16119-KPL-901 16119-KWP-901 16148-KPL-901

O-RING •••••••••••••••••••••• CARBURETOR ASSY.(PB5TA A) ••• PLATE, STAY ••••••••••••••••• STAY, WIRE •••••••••••••••••• CAP, CHOKE DUST •••••••••••••

2 1 1 1 1

16 17 18 19 20

16155-KPL-901 16163-KWS-901 16165-KVT-D01 93892-04010-18 93892-04018-08

VALVE COMP., FLOAT •••••••••• GASKET, FLOAT CHAMBER ••••••• HOLDER, NEEDLE JET •••••••••• SCREW-WASHER, 4X10 •••••••••• SCREW-WASHER, 4X18 ••••••••••

1 1 1 1 2

21 22 23 24 25

93892-05012-18 95002-02659 95005-35280-50 99101-GCK-0850 99103-KWP-0350

SCREW-WASHER, 5X12 •••••••••• CLIP, TUBE(B6.5) •••••••••••• TUBE, 3.5X280(95005-35001-50M) JET, MAIN, #85 •••••••••••••• JET COMP.(#35X#35) ••••••••••

1 1 1 1 1

SCV110 F

Serial No.

Parts catalogue code

49 2014.12.20

E

F-1

F 1

HEADLIGHT(LUMAX) Ref. (Relative ref. Number) L.O.N. No. Description

1 6161A7 HEADLIGHT UNIT ••••••••••••••• 3 616180 SOCKET, POSITION LIGHT ••••••• 4 616182 BULB, POSITION LIGHT ••••••••• 5 (2) 616118 BULB, HEADLIGHT ••••••••••••••

Ref. No.

3

Reqd. QTY Part No.

1 33110-KWP-F01 2 33126-KWP-F01 3 33150-KWP-F01 4 33301-KVE-900 5 34901-KTE-740 34901-KVN-971 6 53209-GAH-000 7 90101-GJ6-000

Description

SCV110 F

HEADLIGHT UNIT(LUMAX) ••••••• COVER, RUBBER(LUMAX) •••••••• SOCKET ASSY., POSITION LIGHT  (LUMAX) BULB, WEDGE BASE(T10 12V 5W) BULB, HEADLIGHT(HS1)  (12V 35/35W)(PHILIPS) BULB, HEADLIGHT(HS1)  (12V 35/35W)(PHOENIX)

1 1

CLIP, HEADLIGHT ••••••••••••• BOLT, ADJUSTING •••••••••••••

2 1

Serial No.

Parts catalogue code

1 1 1 1

50 2014.12.20

E

F.R.T.

0.4 0.3 0.3 0.3

F-1-1

F 2

HEADLIGHT(FIEM) Ref. (Relative ref. Number) L.O.N. No. Description

1 6161A7 HEADLIGHT UNIT ••••••••••••••• 3 616180 SOCKET, POSITION LIGHT ••••••• 4 616182 BULB, POSITION LIGHT ••••••••• 5 (2) 616118 BULB, HEADLIGHT ••••••••••••••

Ref. No.

F.R.T.

0.4 0.3 0.3 0.3

Reqd. QTY Part No.

1 33110-KWP-F02 2 33112-K14-601 3 33150-KWP-F02 4 33301-KVE-900 5 34901-KTE-740 34901-KVN-971 6 53209-GAH-000 7 90101-GJ6-000

Description

SCV110 F

HEADLIGHT UNIT(FIEM) •••••••• COVER, RUBBER ••••••••••••••• SOCKET ASSY., POSITION LIGHT  (FIEM) BULB, WEDGE BASE(T10 12V 5W) BULB, HEADLIGHT(HS1)  (12V 35/35W)(PHILIPS) BULB, HEADLIGHT(HS1)  (12V 35/35W)(PHOENIX)

1 1

CLIP, HEADLIGHT ••••••••••••• BOLT, ADJUSTING •••••••••••••

2 1

Serial No.

3

Parts catalogue code

1 1 1 1

51 2014.12.20

E

F-2

F 3

METER(NIPPON SEIKI) Ref. (Relative ref. Number) L.O.N. No. Description

1

3 4 5 6 10 12

Ref. No.

3

(2) 6161G3 BULB, METER •••••••••••••••••• .NOTE: Same time for two units or more 8121A1 METER ASSY., COMBINATION ••••• 8121A2 METER, COMBINATION ••••••••••• 8121B7 LENS, METER •••••••••••••••••• 8121B3 CASE, METER •••••••••••••••••• 6161G4 SOCKET ASSY., METER BULB ••••• 811160 CABLE, SPEEDOMETER •••••••••••

Reqd. QTY Part No.

1 34908-KVE-900 2 34909-KVE-900 3 37200-KWP-F01 4 37210-KWP-F01 5 37211-KRP-901

Description

SCV110 F

BULB, WEDGE BASE(T10)  (12V 1.7W)(TOSHIBA) BULB, WEDGE BASE(T10)(12V 3W)  (TURN) SPEEDOMETER ASSY. ••••••••••• METER COMP., SPEED & FUEL ••• LENS ••••••••••••••••••••••••

2 1 1 1

Parts catalogue code

3

6 7 8 9 10

37212-KWP-901 37213-KRP-901 37214-KPL-901 37215-MB6-831 37224-KWP-901

CASE •••••••••••••••••••••••• LENS, PILOT TURN •••••••••••• LENS, PILOT HIGH BEAM ••••••• CLAMP ••••••••••••••••••••••• SOCKET COMP. ••••••••••••••••

1 2 1 1 1

11 12 13 14 15

37305-KE5-008 44830-KWP-901 90035-166-008 91352-671-003 93903-24420

SCREW-WASHER, 3X22 •••••••••• CABLE COMP., SPEEDOMETER •••• SCREW-WASHER, SPECIAL, 4X10 • O-RING, 8.5X1.5(ARAI) ••••••• SCREW, TAPPING, 4X16 ••••••••

3 1 2 1 1

SCREW, TAPPING, 5X16 ••••••••

3

16 93903-25380

Serial No.

52 2014.12.20

E

F.R.T.

0.3 0.4 0.6 0.4 0.5 0.4 0.8

F-2-1

F 4

METER(MINDA) Ref. (Relative ref. Number) L.O.N. No. Description

1

3 5 6 7 11 13

Ref. No.

(2) 6161G3 BULB, METER •••••••••••••••••• .NOTE: Same time for two units or more 8121A1 METER ASSY., COMBINATION ••••• 8121A2 METER, COMBINATION ••••••••••• 8121B7 LENS, METER •••••••••••••••••• 8121B3 CASE, METER •••••••••••••••••• 6161G4 SOCKET ASSY., METER BULB ••••• 811160 CABLE, SPEEDOMETER •••••••••••

F.R.T.

0.3 0.4 0.6 0.4 0.5 0.4 0.8

Reqd. QTY Part No.

1 34908-KVE-900 2 34909-KVE-900 3 37200-KWP-F02 4 37205-KWP-D21 5 37210-KWP-F02

Description

SCV110 F

BULB, WEDGE BASE(T10)  (12V 1.7W)(TOSHIBA) BULB, WEDGE BASE(T10)(12V 3W)  (TURN) SPEEDOMETER ASSY.(MINDA) •••• SCREW-WASHER, SPECIAL, 4X8 •• METER COMP., SPEED & FUEL  (MINDA)

3

Parts catalogue code

3 2 1 2 1

6 7 8 9 10

37211-KWP-D21 37212-KWP-D21 37213-KWP-D21 37214-KWP-D21 37215-KWP-D21

LENS •••••••••••••••••••••••• CASE •••••••••••••••••••••••• LENS, PILOT TURN •••••••••••• LENS, PILOT(HIGH BEAM) •••••• CLAMP •••••••••••••••••••••••

1 1 2 1 1

11 12 13 14 15

37224-KWP-D21 37305-KWP-D21 44830-KWP-901 91352-671-003 93903-24420

SOCKET COMP. •••••••••••••••• SCREW, 3X22 ••••••••••••••••• CABLE COMP., SPEEDOMETER •••• O-RING, 8.5X1.5(ARAI) ••••••• SCREW, TAPPING, 4X16 ••••••••

1 3 1 1 1

SCREW, TAPPING, 5X16 ••••••••

3

16 93903-25380

Serial No.

53 2014.12.20

E

F-3

F 5

HANDLE LEVER/SWITCH/CABLE Ref. (Relative ref. Number) L.O.N. No. Description

1 2 4 5 6 7 8 9 10 11 12 13 14 15 17 18 21 23 24

3

CABLE, THROTTLE •••••••••••••• CABLE, CHOKE ••••••••••••••••• SWITCH, LIGHTING ••••••••••••• SWITCH, STARTER •••••••••••••• SWITCH, DIMMER ••••••••••••••• SWITCH, HORN ••••••••••••••••• SWITCH, WINKER ••••••••••••••• SWITCH, FRONT STOP ••••••••••• SWITCH, REAR STOP :LEVER SIDE SWITCH, STOP :BOTH ••••••••••• CABLE, REAR BRAKE •••••••••••• CABLE, FRONT BRAKE SECOND •••• CABLE, FRONT BRAKE ••••••••••• GRIP, THROTTLE ••••••••••••••• GRIP, HANDLE :LEFT ••••••••••• HOUSING, THROTTLE •••••••••••• BRACKET, HANDLE LEVER :LEFT •• LEVER, HANDLE :RIGHT ••••••••• LEVER, HANDLE :LEFT •••••••••• LEVER, HANDLE :BOTH •••••••••• EQUALIZER, BRAKE CABLE •••••••

Reqd. QTY

Ref. No.

Part No.

1 2 3 4

06179-KZK-901 17950-KWP-900 32161-KSP-920 35150-KWP-D11 35150-KZK-901

Description

SCV110 F

CABLE SET, THROTTLE ••••••••• CABLE COMP., CHOKE •••••••••• BAND B1, WIRE ••••••••••••••• SWITCH UNIT, LIGHTING(MINDA) SWITCH UNIT, LIGHTING  (JAY USHIN) SWITCH UNIT, STARTER ••••••••

1 1 1 1

6 35170-KPL-842 35170-KPL-901 7 35180-KWP-901 8 35200-KVT-911 35200-KWP-901 9 35340-KWP-900 10 35340-KWP-F01

SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH

1 1 1 1 1 1 1

11 12 13 14 15

43450-KWP-910 45440-KWP-910 45450-KWP-910 53146-KRB-901 53166-KPL-901

CABLE COMP., RR. BRAKE •••••• CABLE COMP., L. FR. BRAKE ••• CABLE COMP., R. FR. BRAKE ••• GRIP COMP., THROTTLE •••••••• GRIP, L. HANDLE •••••••••••••

1 1 1 1 1

16 17 18 19 20

53167-KPL-900 53168-KWP-900 53172-KWP-910 53173-KPL-900 53173-KWP-910

HOUSING, UPPER THROTTLE ••••• HOUSING, UNDER THROTTLE ••••• BRACKET, L. BRAKE LEVER ••••• BAND, HANDLE BRACKET •••••••• COVER, L. BRAKE LEVER BRACKET

1 1 1 1 1

21 53175-KWP-D00

LEVER, R. STEERING HANDLE •••

1

5 35160-KWP-901

54

811100 811120 6151C1 615116 615117 6151A3 615118 6151B2 6151B3 6151B6 811130 8111B3 811125 810150 8101C0 810155 8101C8 8101C7 8101C6 8101F5 8101D1

UNIT, DIMMER(JAY USHIN) UNIT, DIMMER(MINDA) •• UNIT, HORN ••••••••••• UNIT, WINKER(JAY USHIN) UNIT, WINKER(MINDA) •• ASSY., FR. STOP •••••• ASSY., FR. STOP ••••••

Serial No.

Parts catalogue code

1 1

2014.12.20

E

F.R.T.

1.1 0.4 0.5 0.5 0.5 0.5 0.5 0.4 0.5 0.6 1.1 1.0 1.0 0.4 0.1 0.5 0.7 0.3 0.3 0.4 0.9

F-3

F 6

HANDLE LEVER/SWITCH/CABLE

Reqd. QTY

Ref. No.

Part No.

Description

22 23 24 25

53176-GBL-870 53178-KWP-D00 53180-KWP-910 53185-KWP-910

BOOT, BRAKE LEVER ROD ••••••• LEVER, L. STEERING HANDLE ••• EQUALIZER COMP. ••••••••••••• ARM COMP., RR. BRAKE LOCK •••

1 1 1 1

26 27 28 29 30

53186-GBL-870 53186-KWP-910 53188-K24-900 53189-K24-900 53199-KZN-910

COVER, RR. BRAKE LOCK LEVER • SPRING, BRAKE LOCK ARM RETURN SPRING, DELAY ••••••••••••••• STOPPER, EQUALIZER •••••••••• SPRING, BRAKE LEVER RETURN ••

1 1 1 1 1

31 32 33 34 35

88110-KWP-F01 88113-KRP-901 88120-KWP-F01 90102-KWP-900 90115-KPL-900

MIRROR ASSY., R. BACK ••••••• CAP, LOCK NUT ••••••••••••••• MIRROR ASSY., L. BACK ••••••• BOLT, ADAPTER, 8MM •••••••••• SCREW, HANDLE LEVER PIVOT •••

1 2 1 2 1

36 37 38 39 40

90115-KRP-980 90115-KZN-910 90118-KWP-910 90304-KPL-900 90310-KPL-900

SCREW, HANDLE LEVER PIVOT ••• SCREW, HANDLE LEVER PIVOT ••• SCREW, PAN, 5X13 •••••••••••• NUT, HEX., 5MM •••••••••••••• LOCK NUT, R. MIRROR  (LEFT HAND THREAD)  (BOTH SIDES)

1 1 1 3

41 93401-06020-00 BOLT-WASHER, 6X20 ••••••••••• 42 93500-05012-1H SCREW, PAN, 5X12 ••••••••••••

SCV110 F

Serial No.

3

Parts catalogue code

2 2 2

55 2014.12.20

E

F-4

STEERING HANDLE/HANDLE COVER

F 7

Ref. (Relative ref. Number) L.O.N. No. Description

1 810100 PIPE, STEERING HANDLE •••••••• 3 4131B5 COVER, HANDLE :FRONT ••••••••• 4 4131B6 COVER, HANDLE :REAR •••••••••• 4131U1 COVER, HANDLE :BOTH ••••••••••

Ref. No.

3

Reqd. QTY Part No.

Description

SCV110 F

1 53100-KWP-910 HANDLE COMP., STEERING •••••• 2 53124-KWP-900 COLLAR, HANDLE SETTING •••••• 3 53205-KWP-F00ZA COVER, FR. HANDLE  *YR329M*  MAJESTIC BROWN METALLIC 53205-KWP-F00ZB *R357M*....LUSTY RED METALLIC 53205-KWP-F00ZC *NH1*...................BLACK 53205-KWP-F00ZD *NHB63P*..PEARL AMAZING WHITE 53205-KWP-F00ZE *NHA04M*...GENY GRAY METALLIC 53205-KWP-F00ZF *B220M*..TRANCE BLUE METALLIC 4 53250-KWP-F00ZA COVER COMP., RR. HANDLE  *NH1*...................BLACK 5 86150-KWS-601 EMBLEM, PRODUCT(SJS) •••••••• NUT, FLANGE SPECIAL, 10MM  (SIMMODS MARSHALL) 7 90502-KWP-900 COLLAR B, HANDLE SETTING •••• 8 93891-05016-07 SCREW-WASHER, 5X16 •••••••••• 9 93903-34380 SCREW, TAPPING, 4X12 •••••••• 10 95801-10055-08 BOLT, FLANGE, 10X55 ••••••••• 95802-10055-08 •••••••••••••••••••••••••••• 6 90304-KTE-911

Serial No.

Parts catalogue code

1 1 1 1 1 1 1 1 1 1 1 1 2 6 1 1

56 2014.12.20

E

F.R.T.

1.0 0.4 0.5 0.7

F-5

F 8

FRONT FENDER Ref. (Relative ref. Number) L.O.N. No. Description

2 4131B7 FENDER, FRONT ••••••••••••••••

Ref. No.

F.R.T.

1.3

Reqd. QTY Part No.

Description

1 61105-KWP-910 2 61100-KWP-F00ZZ 3 95801-06010-07 95802-06010-07

GROMMET, FR. FENDER ••••••••• FENDER, FR. ••••••••••••••••• BOLT, FLANGE, 6X10 •••••••••• ••••••••••••••••••••••••••••

SCV110 F

Serial No.

3

Parts catalogue code

1 1 3 3

57 2014.12.20

E

F-6

F 9

FRONT COVER Ref. (Relative ref. Number) L.O.N. No. Description

1 3 5 6

4101B0 413122 4131M2 4131M3 4131V6 9 411150

Ref. No.

3

Reqd. QTY Part No.

Description

SCV110 F

1 50330-KWP-F00 TRAY COMP., BATTERY ••••••••• 2 61104-428-000 COLLAR, FR. FENDER •••••••••• 3 64200-KWP-F00ZA COVER SET, FR.(WL)  *TYPE6*...................... 64200-KWP-F00ZB *TYPE5*...................... 64200-KWP-F00ZC *TYPE4*...................... 64200-KWP-F00ZD *TYPE3*...................... 64200-KWP-F00ZE *TYPE2*...................... 64200-KWP-F00ZF *TYPE1*...................... 4 64303-KWP-F00 STAY, FR. NUMBER PLATE •••••• 5 64304-KWP-F00ZZ COVER COMP., R. FR. ••••••••• 6 7 8 9

58

HOLDER, BATTERY BOX •••••••••• COVER, FRONT CENTER •••••••••• COVER, FRONT SIDE :RIGHT ••••• COVER, FRONT SIDE :LEFT •••••• COVER, FRONT SIDE :BOTH •••••• PANEL, INNER •••••••••••••••••

64305-KWP-F00ZZ 64307-KWP-F00 64308-KWP-F00 81131-KWP-900ZA

Parts catalogue code

1 2 1 1 1 1 1 1 1 1

10 84703-425-000

COVER COMP., L. FR. ••••••••• LOUVER, R. FR. COVER •••••••• LOUVER, L. FR. COVER •••••••• COVER, INNER  *NH1*...................BLACK RUBBER, TAILLIGHT MOUNTING ••

11 12 13 14 15

BOLT, INNER COVER ••••••••••• NUT, CLIP, 5MM •••••••••••••• NUT, CLIP, 5MM •••••••••••••• CLIP, SNAP FITTING •••••••••• SCREW, TAPPING, 5X12 ••••••••

1 10 4 4 4

16 93903-25380 SCREW, TAPPING, 5X16 •••••••• 17 94050-06080 NUT, FLANGE, 6MM •••••••••••• 18 95701-06012-08 BOLT, FLANGE, 6X12 •••••••••• 95702-06012-08 ••••••••••••••••••••••••••••

12 2 3 3

90111-KWP-900 90344-KRB-900 90344-KRP-900 90601-SJA-003 93903-25280

Serial No.

1 1 1 1 2

2014.12.20

E

F.R.T.

0.4 0.3 0.2 0.2 0.3 0.4

F-6

Ref. No.

F10

FRONT COVER

Reqd. QTY Part No.

Description

19 95701-06025-07 BOLT, FLANGE, 6X25 •••••••••• 95702-06025-07 •••••••••••••••••••••••••••• 20 95801-06010-08 BOLT, FLANGE, 6X10 •••••••••• 95802-06010-08 ••••••••••••••••••••••••••••

SCV110 F

Serial No.

3

Parts catalogue code

2 2 4 4

59 2014.12.20

E

F-7

F11

FLOOR PANEL/PILLION STEP Ref. (Relative ref. Number) L.O.N. No. Description

1 4131B4 COVER, UNDER ••••••••••••••••• 3 (2) 4101C8 BAR, PILLION STEP :RIGHT ••••• 4 (6) 4101C7 BAR, PILLION STEP :LEFT •••••• 4101P4 BAR, PILLION STEP :BOTH •••••• 7 4131D2 STEP, FLOOR •••••••••••••••••• 8 4131KQ COVER, PILLION STEP :RIGHT ••• 9 4131KP COVER, PILLION STEP :LEFT •••• 4131KR COVER, PILLION STEP :BOTH •••• 10 415130 MAT, FLOOR ••••••••••••••••••• 11 4131J5 COVER, FLOOR SIDE :LEFT ••••••

3

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

50621-KWP-900 50710-KWP-E00 50711-KWP-900 50712-KWP-900 50713-KWP-900

COVER, UNDER •••••••••••••••• RUBBER, R. PILLION STEP ••••• BAR, R. PILLION STEP •••••••• BAR, L. PILLION STEP •••••••• WASHER, PILLION STEP ••••••••

1 1 1 1 2

6 7 8 9 10

50720-KWP-E00 64310-KWP-D00ZZ 64312-KWP-900 64313-KWP-900 64315-KWP-F00

RUBBER, L. PILLION STEP ••••• PANEL COMP., FLOOR •••••••••• COVER, R. PILLION STEP •••••• COVER, L. PILLION STEP •••••• MAT, FLOOR ••••••••••••••••••

1 1 1 1 1

11 12 13 14 15

64330-KWP-900ZZ 91509-GE2-760 93404-06012-08 93404-06016-08 93404-06020-08

COVER COMP., L. SIDE •••••••• SCREW, PAN, 5X11.5 •••••••••• BOLT-WASHER, 6X12 ••••••••••• BOLT-WASHER, 6X16 ••••••••••• BOLT-WASHER, 6X20 •••••••••••

1 4 2 2 4

16 17 18 19 20

93903-25380 94101-06000 94201-16150 95015-81000 95701-06012-08 95702-06012-08

SCREW, TAPPING, 5X16 •••••••• WASHER, PLAIN, 6MM •••••••••• PIN, SPLIT, 1.6X15 •••••••••• PIN A, PILLION STEP ••••••••• BOLT, FLANGE, 6X12 •••••••••• ••••••••••••••••••••••••••••

2 2 2 2 4 4

SCV110 F

Serial No.

Parts catalogue code

60 2014.12.20

E

F.R.T.

0.4 0.2 0.2 0.3 0.2 0.1 0.1 0.1 0.1 0.2

F-8

F12

BODY COVER Ref. (Relative ref. Number) L.O.N. No. Description

2 3 5 6 7 12 13

4131F2 811175 4131F6 4131R6 4131J0 4111J5 4131H9 4131J1 16 4131J8 17 413124

Ref. No.

KEY, SEAT LOCK ••••••••••••••• CABLE, SEAT LOCK ••••••••••••• RAIL, GRAB :REAR ••••••••••••• COVER, BODY :CENTER •••••••••• COVER, BODY :RIGHT ••••••••••• HINGE, CENTER COVER •••••••••• COVER, BODY :LEFT •••••••••••• COVER, BODY :BOTH •••••••••••• COVER, REAR CENTER ••••••••••• COVER, REAR UNDER ••••••••••••

F.R.T.

0.3 0.3 0.3 0.3 0.7 0.3 0.7 0.9 0.3 0.3

Reqd. QTY Part No.

1 75582-KCW-870 2 77239-KWP-901 77239-KWP-D21 3 77240-KWP-F00 4 77241-KWP-901 5 77300-KWP-D00ZA

Description

SCV110 F

SPRING, LOCK KEY SETTING •••• KEY, SEAT LOCK(JAY USHIN) ••• KEY, SEAT LOCK(MINDA) ••••••• CABLE, SEAT LOCK •••••••••••• STAY, SEAT LOCK ••••••••••••• GRIP, RR.  *NH35M*.CLOUD SILVER METALLIC

1 1 1 1 1 1

11 12 13 14 15

1 1 1 1 1

MOUL, R. BODY COVER ••••••••• HINGE, BODY COVER ••••••••••• COVER COMP., L. BODY •••••••• PIPE, L. RR. GRIP SUPPORT ••• MOUL, L. BODY COVER •••••••••

16 83750-KWP-F00ZA COVER, RR. CENTER  *YR329M*  MAJESTIC BROWN METALLIC 83750-KWP-F00ZB *R357M*....LUSTY RED METALLIC 83750-KWP-F00ZC *NH1*...................BLACK 83750-KWP-F00ZD *NHB63P*..PEARL AMAZING WHITE 83750-KWP-F00ZE *NHA04M*...GENY GRAY METALLIC 83750-KWP-F00ZF *B220M*..TRANCE BLUE METALLIC

3

Parts catalogue code

1 1 1 1 1

6 80151-KWP-F00ZA COVER, CENTER  *NH1*...................BLACK 7 83500-KWP-F00ZZ COVER COMP., R. BODY •••••••• 8 83508-KPL-900 HOOK, LUGGAGE ••••••••••••••• 9 83510-KWP-F00ZZ STAY, FR. BODY COVER •••••••• 10 83511-KWP-F00ZZ PIPE, R. RR. GRIP SUPPORT ••• 83520-KWP-F00 83560-KWP-F00 83600-KWP-F00ZZ 83611-KWP-F00ZZ 83620-KWP-F00

Serial No.

1 1 1 1 1 1

61 2014.12.20

E

F-8

Ref. No.

3

F13

BODY COVER

Reqd. QTY Part No.

Description

SCV110 F

17 83751-KWP-F00ZA COVER, RR. CENTER LOWER  *YR329M*  MAJESTIC BROWN METALLIC 83751-KWP-F00ZB *R357M*....LUSTY RED METALLIC 83751-KWP-F00ZC *NH1*...................BLACK 83751-KWP-F00ZD *NHB63P*..PEARL AMAZING WHITE 83751-KWP-F00ZE *NHA04M*...GENY GRAY METALLIC 83751-KWP-F00ZF *B220M*..TRANCE BLUE METALLIC 18 90302-KPL-660 NUT, PUSH, 3MM •••••••••••••• 19 91509-GE2-760 SCREW, PAN, 5X11.5 •••••••••• 20 93600-05012-0G SCREW, FLAT, 5X12 •••••••••••

1 1 1 1 1 1 10 1 2

21 93903-34380 22 95701-06012-08 95702-06012-08 23 95701-08012-08 95702-08012-08 24 95701-10020-08 95702-10020-08

14 6 6 4 4 2 2

SCREW, TAPPING, 4X12 •••••••• BOLT, FLANGE, 6X12 •••••••••• •••••••••••••••••••••••••••• BOLT, FLANGE, 8X12 •••••••••• •••••••••••••••••••••••••••• BOLT, FLANGE, 10X20 ••••••••• ••••••••••••••••••••••••••••

Serial No.

Parts catalogue code

62 2014.12.20

E

F-9

F14

FRONT FORK Ref. (Relative ref. Number) L.O.N. No. Description

3 4 6 7 8 9 11 14 15

(23) RACE, STEERING BALL :UPPER ••• RACE, STEERING BALL :LOWER ••• RACE, STEERING BALL :BOTH •••• COVER, PIVOT ARM :RIGHT •••••• COVER, PIVOT ARM :LEFT ••••••• COVER, PIVOT ARM :BOTH ••••••• FORK ASSY., FRONT •••••••••••• ARM, FORK PIVOT :RIGHT ••••••• ARM, FORK PIVOT :LEFT •••••••• ARM, FORK PIVOT :BOTH •••••••• RACE, STEERING TOP CONE •••••• (1,16) 5101B0 RACE, STEERING BOTTOM CONE •••

5101A0 5101A1 5101C9 5111J7 5111J6 5111J8 511100 5111A5 5111A4 5111A6 5101A9

F.R.T.

1.3 1.3 1.3 0.1 0.1 0.1 1.3 0.3 0.3 0.4 0.9 1.5

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

06531-KEM-P00 33740-KTE-601 50301-KEM-900 50302-268-010 50306-KPL-900

BALL SET, STEEL, #8X19 •••••• REFLECTOR, FR. SIDE REFLEX •• RACE, STEERING UPPER BALL ••• RACE, STEERING BOTTOM BALL •• NUT, STEERING STEM LOCK •••••

1 2 -------- -------- 2ID 1 1 1

6 51103-KWP-940 7 51104-KWP-940 8 51110-KWP-D10 51110-KWP-D00 9 51215-KZK-900 10 51314-KZK-901

COVER, R. PIVOT ••••••••••••• COVER, L. PIVOT ••••••••••••• FORK SUB ASSY., FR. ••••••••• •••••••••••••••••••••••••••• ARM SET, R. PIVOT ••••••••••• BUSH, PIVOT ARM •••••••••••••

1 1 1 -------- -------- 2ID 1 -------- -------- ID 1 4

11 12 13 14 15

ARM SET, L. PIVOT ••••••••••• COLLAR, ARM PIVOT ••••••••••• CAP, FR. FORK DISTANCE COLLAR RACE, STEERING TOP CONE ••••• RACE, STEERING BOTTOM CONE ••

1 2 4 1 1

DUST SEAL, STEERING HEAD •••• WASHER, STEERING HEAD DUST  SEAL SCREW, FORK COVER ••••••••••• NUT, FLANGE SPECIAL, 6MM  (SIMMONDS MARSHALL) NUT, FLANGE SPECIAL, 8MM ••••

1

51315-KZK-900 51334-KPL-900 51336-KZK-900 53211-KEM-900 53212-250-010

16 53214-250-000 17 53215-KPL-900 18 90102-KPL-900 19 90302-KTE-911 20 90309-KTE-911

21 91251-GZ5-003 SEAL, PIVOT ARM ••••••••••••• 22 95801-08055-08 BOLT, FLANGE, 8X55 ••••••••••

SCV110 F

Serial No.

3

Parts catalogue code

1 2

 2 -------- -------- 2ID 2

4 2

63 2014.12.20

E

F-9

Ref. No.

3

F15

FRONT FORK

Reqd. QTY Part No.

Description

22) 95802-08055-08 BOLT, FLANGE, 8X55 •••••••••• 23 96211-05000 BALL, STEEL, #5(5/32) •••••••

SCV110 F

Serial No.

Parts catalogue code

2 26

64 2014.12.20

E

F-9-10

F16

FRONT CUSHION Ref. (Relative ref. Number) L.O.N. No. Description

1 5111G8 CUSHION ASSY., FRONT :RIGHT •• 6 5111G7 CUSHION ASSY., FRONT :LEFT ••• 5111H7 CUSHION ASSY., FRONT :BOTH •••

Ref. No.

F.R.T.

0.3 0.3 0.4

Reqd. QTY Part No.

1 51400-KWP-901 51400-KWP-D01 51400-KWP-E02 2 51413-GC8-003 51413-KPL-902 51413-KWP-D01 3 51486-GC8-003 51486-KPL-903 51487-KWP-D01 4 51486-KRP-981 51486-KWP-D01 52486-KPL-903 5 51489-KWP-D01

Description

SCV110 F

CUSHION ASSY., R. FR.(SHOWA)  (KWP) CUSHION ASSY., R. FR.  (ENDURANCE) CUSHION ASSY., R. FR.(GABRIEL)  (GIL) BUSH, FR. CUSHION UNDER(SHOWA)  (KWP) BUSH, FR. CUSHION UNDER  (GABRIEL)  (GIL) BUSH, FR. CUSHION UNDER  (ENDURANCE) COLLAR, RUBBER BUSH(SHOWA) ••  (KWP) COLLAR, RUBBER BUSH(GABRIEL)  (GIL) COLLAR, RUBBER BUSH(B)  (ENDURANCE) COLLAR, CUSHION RUBBER BUSH  (SHOWA)  (KWP) COLLAR, RUBBER BUSH(A)  (ENDURANCE) COLLAR, RUBBER BUSH(GABRIEL)  (GIL) BUSH, FR. CUSHION UPPER  (ENDURANCE)

Serial No.

3

Parts catalogue code

1 1 1 4 4 4 2 2 2 2 2 2 2

65 2014.12.20

E

F-9-10

Ref. No.

3

G 1

FRONT CUSHION

Reqd. QTY Part No.

(5) 52489-331-003 52489-KPL-902 6 51500-KWP-901 51500-KWP-D01 51500-KWP-E02 7 90121-KPL-900 8 90443-KPL-900

Description

SCV110 F

Serial No.

Parts catalogue code

RUBBER A, JOINT(SHOWA) ••••••  (KWP) 2 BUSH, RUBBER(GABRIEL) •••••••  (GIL) 2 CUSHION ASSY., L. FR.(SHOWA)  (KWP) CUSHION ASSY., L. FR.  (ENDURANCE) CUSHION ASSY., L. FR.(GABRIEL)  (GIL) BOLT, HEX., 8X32 •••••••••••• WASHER, SPECIAL, 8MM ••••••••

1 1 1 2 2

66 2014.12.20

E

F-10

G 2

FRONT WHEEL Ref. (Relative ref. Number) L.O.N. No. Description

1 711115 SHOE(PAD) SET, BRAKE :FRONT •• 2 710139 FRONT TIRE(ONE) •••••••••••••• 4 (22) 710151 AXLE, FRONT WHEEL •••••••••••• 7 7101D4 FRONT WHEEL •••••••••••••••••• 9 (23) 7101C3 GEAR, SPEEDOMETER •••••••••••• 10 (13) 7111D0 PANEL, FRONT BRAKE ••••••••••• 15 7111C3 ARM, BRAKE :FRONT •••••••••••• 21 710115 BEARING, FRONT WHEEL(ONE) •••• 710115G .Replace 1 bearing add •••••••

Ref. No.

F.R.T.

0.3 0.5 0.2 0.5 0.3 0.4 0.2 0.4 0.1

Reqd. QTY Part No.

1 06430-KWP-900 06430-KWP-D00 2 42711-KWP-D01 42711-KWP-F01 42711-KZK-901 42711-KZK-902 3 42753-KWP-E01 4 44301-KPL-900 5 44311-KPL-900

Description

SCV110 F

SHOE SET, BRAKE(JB) ••••••••• SHOE SET, BRAKE(ASK) •••••••• TIRE(DUNLOP)(90/100-10 53J) • TIRE(CEAT)(90/100-10 53J) ••• TIRE(MRF)(90/100-10M/C 53J) • TIRE(TVS)(90/100-10M/C 53J) • VALVE, RIM(TRITON) •••••••••• AXLE, FR. WHEEL ••••••••••••• COLLAR, FR. WHEEL SIDE ••••••

1 1 1 1 1 1 1 1 1

6 7 8 9 10

44620-KPL-900 44650-KWP-E01 44809-KPL-900 44811-KPL-900 45010-KWP-910

COLLAR, FR. AXLE DISTANCE ••• WHEEL SUB ASSY., FR. •••••••• WASHER, SPEEDOMETER GEAR •••• GEAR, SPEEDOMETER ••••••••••• PANEL SUB COMP., FR. BRAKE ••

1 1 1 1 1

11 12 13 14 15

45133-KPL-900 45134-250-000 45141-KWP-D00 45145-KPL-900 45410-KWP-E00

SPRING, FR. BRAKE SHOE •••••• DUST SEAL, BRAKE CAM •••••••• CAM, FR. BRAKE •••••••••••••• INDICATOR, FR. BRAKE •••••••• ARM COMP., FR. BRAKE ••••••••

2 1 1 1 1

16 17 18 19 20

45435-KPL-900 45453-KWP-911 45456-KWP-910 45459-KWP-911 90306-KTE-911

SPRING, BRAKE ARM RETURN •••• JOINT, BRAKE ARM •••••••••••• SPRING, BRAKE CABLE END ••••• NUT, BRAKE ADJUSTING •••••••• NUT, FLANGE SPECIAL, 12MM  (SIMMONDS MARSHALL)

1 2 2 2

Serial No.

3

Parts catalogue code

1

67 2014.12.20

E

F-10

Ref. No.

3

21 22 23 24 25

G 3

FRONT WHEEL

Reqd. QTY Part No.

Description

90912-KPL-900 91251-KWP-901 91253-KPL-900 94050-06000 95701-06035-00 95702-06035-00

BEARING, RADIAL BALL, 6201U • DUST SEAL, 20X32X5 •••••••••• DUST SEAL, 41X60X7 •••••••••• NUT, FLANGE, 6MM •••••••••••• BOLT, FLANGE, 6X35 •••••••••• ••••••••••••••••••••••••••••

SCV110 F

Serial No.

Parts catalogue code

2 1 1 1 1 1

68 2014.12.20

E

F-11

G 4

REAR WHEEL Ref. (Relative ref. Number) L.O.N. No. Description

1 2 3 5 8

Ref. No.

711140 710118 710142 7111C4 7111B4

SHOE(PAD) SET, BRAKE :REAR ••• REAR WHEEL ••••••••••••••••••• REAR TIRE(ONE) ••••••••••••••• ARM, BRAKE :REAR ••••••••••••• CAM, BRAKE :REAR •••••••••••••

F.R.T.

0.4 0.6 0.6 0.5 0.5

Reqd. QTY Part No.

Description

SCV110 F

1 06430-KWP-900 06430-KWP-D00 2 42650-KWP-E00 3 42711-KWP-D01 42711-KWP-F01 42711-KZK-901 42711-KZK-902 4 42753-KWP-E01 5 43410-KWP-900

SHOE SET, BRAKE(JB) ••••••••• SHOE SET, BRAKE(ASK) •••••••• WHEEL SUB ASSY., RR. •••••••• TIRE(DUNLOP)(90/100-10 53J) • TIRE(CEAT)(90/100-10 53J) ••• TIRE(MRF)(90/100-10M/C 53J) • TIRE(TVS)(90/100-10M/C 53J) • VALVE, RIM(TRITON) •••••••••• ARM, RR. BRAKE ••••••••••••••

6 43472-KPL-900 7 45133-KPL-900

9 90112-KPL-900 10 90305-KWP-901

SPRING, RR. BRAKE ARM ••••••• 1 SPRING, FR. BRAKE SHOE ••••••  (RR.) 2 CAM, FR. BRAKE ••••••••••••••  (RR.) 1 BOLT, FLANGE, 6X30 •••••••••• 1 NUT, HEX., 16MM ••••••••••••• 1

11 90501-KPL-900 12 95015-32001 13 95015-42000

WASHER, 16MM •••••••••••••••• JOINT B, BRAKE ARM •••••••••• NUT B, BRAKE ROD ADJUSTING ••

8 45141-KWP-D00

Serial No.

3

Parts catalogue code

1 1 1 1 1 1 1 1 1

1 1 1

69 2014.12.20

E

F-12

G 5

SEAT/LUGGAGE BOX Ref. (Relative ref. Number) L.O.N. No. Description

2 4131E4 SEAT :DOUBLE ••••••••••••••••• 6 4131E8 CATCH, SEAT :REAR SIDE ••••••• 9 412102 BOX, LUGGAGE •••••••••••••••••

Ref. No.

3

Reqd. QTY Part No.

Description

SCV110 F

1 77115-KWP-900 RUBBER, SEAL •••••••••••••••• 2 77200-KWP-D03ZA SEAT COMP., DOUBLE  (TS INTERSEATS)  *TYPE1*...................... 77200-KWP-D12ZA SEAT COMP., DOUBLE(VARROC)  *TYPE1*...................... 77200-KWP-F01ZA SEAT COMP., DOUBLE(TS TECH)  *TYPE1*...................... 3 77201-KWP-900 HINGE, SEAT ••••••••••••••••• 4 77203-KWP-900 STAY, HOOK LUGGAGE •••••••••• 5 77206-KG8-900 RUBBER, SEAT SETTING ••••••••

Serial No.

Parts catalogue code

1 1 1 1 1 1 2

6 7 8 9 10

77235-KWP-900 77236-GBL-000 77251-KPL-900 81250-KWP-901 90101-KWP-900

CATCH COMP., SPRING, SEAT BAG, SERVICE BOX, LUGGAGE BOLT-WASHER,

SEAT ••••••••••• CATCH •••••••••• BOOK ••••••••••• •••••••••••••••• 8X40 •••••••••••

1 1 1 1 2

11 12 13 14 15

90105-KTP-900 90107-KWP-900 90112-KRP-900 91509-GE2-760 94050-06000

PIN, HINGE •••••••••••••••••• BOLT-WASHER, 8X16 ••••••••••• BOLT, FLANGE, 6X18 •••••••••• SCREW, PAN, 5X11.5 •••••••••• NUT, FLANGE, 6MM ••••••••••••

1 1 2 4 2

16 95701-06012-08 BOLT, FLANGE, 6X12 •••••••••• 95702-06012-08 ••••••••••••••••••••••••••••

2 2

70 2014.12.20

E

F.R.T.

0.1 0.3 0.2

F-13

G 6

FUEL TANK Ref. (Relative ref. Number) L.O.N. No. Description

1 3101A3 COCK, FUEL AUTO •••••••••••••• 2 310115 SCREEN, FUEL STRAINER •••••••• 3 310100 TANK, FUEL ••••••••••••••••••• 11 (12) 617105 FUEL TANK SENDING UNIT •••••••

Ref. No.

0.4 0.4 0.5 0.4

Reqd. QTY Part No.

1 16950-KRP-981 2 16952-KRP-980 3 17500-KWP-900 17500-KWP-E00 4 17505-KWP-900 5 17515-KWP-900

Description

SCV110 F

COCK ASSY., FUEL •••••••••••• SCREEN SET, FUEL STRAINER ••• TANK COMP., FUEL •••••••••••• •••••••••••••••••••••••••••• TRAY, FUEL •••••••••••••••••• TUBE, FUEL DRAIN ••••••••••••

1 1 1 1 1 1

JOINT, FUEL TUBE •••••••••••• CAP COMP., FUEL FILLER •••••• PACKING, FUEL FILLER CAP •••• TUBE COMP., FUEL •••••••••••• TUBE COMP., VACUUM ••••••••••

1 1 1 1 1

11 37800-KWP-D01 37800-KWP-F01 12 37801-GA7-700 13 37802-GA7-700 14 93404-06012-08 15 95002-02070

FUEL UNIT(NIPPON SEIKI) ••••• FUEL UNIT ••••••••••••••••••• PACKING, BASE ••••••••••••••• RETAINER, FUEL UNIT ••••••••• BOLT-WASHER, 6X12 ••••••••••• CLIP, TUBE(B7) ••••••••••••••

1 1 1 1 2 2

16 95002-02080 17 95002-50000

CLIP, TUBE(B8) •••••••••••••• CLIP, TUBE(C9) ••••••••••••••

1 1

6 7 8 9 10

F.R.T.

17525-KTP-900 17620-KRP-980 17632-383-831 17683-KWP-D01 17684-KWP-D00

Serial No.

3

Parts catalogue code

71 2014.12.20

E

F-14

G 7

REAR FENDER Ref. (Relative ref. Number) L.O.N. No. Description

1

(2,3) 312120 ELEMENT, SUB AIR CLEANER ••••• 6 413102 FENDER, REAR •••••••••••••••••

3

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

18805-KPL-900 18807-KPL-900 18812-KPL-900 33741-KPL-902 80104-KPL-900

ELEMENT, SUB AIR CLEANER •••• COVER, SUB AIR CLEANER •••••• SEAL, SUB AIR CLEANER ••••••• REFLECTOR, REFLEX ••••••••••• PLATE, RR. FENDER SPLASH GUARD

1 1 1 1 1

6 7 8 9 10

80105-KWP-901 90111-KWP-900 90301-KWN-901 90311-KTE-910 93404-06012-08

FENDER, RR. ••••••••••••••••• BOLT, INNER COVER ••••••••••• NUT, U, 5MM ••••••••••••••••• NUT, RR. FENDER ••••••••••••• BOLT-WASHER, 6X12 •••••••••••

1 1 1 2 2

SCREW, TAPPING, 5X20 ••••••••

1

11 93903-25480

SCV110 F

Serial No.

Parts catalogue code

72 2014.12.20

E

F.R.T.

0.2 0.5

F-15

G 8

AIR CLEANER Ref. (Relative ref. Number) L.O.N. No. Description

1

312105 4 3121A5 7 312102 8 3121B6

(2) ELEMENT, AIR CLEANER ••••••••• CASE, AIR CLEANER •••••••••••• COVER, AIR CLEANER CASE •••••• TUBE, AIR CLEANER CONNECTING •

F.R.T.

0.1 0.4 0.1 0.4

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

17210-KVT-D00 17212-GEE-000 17216-KVT-940 17225-KVT-D00 17234-KCC-941

ELEMENT, AIR CLEANER •••••••• SEAL, AIR CLEANER COVER ••••• TUBE, DRAIN ••••••••••••••••• CASE SUB ASSY., AIR CLEANER • TUBE, AIR CLEANER DRAIN •••••

1 2 1 1 1

6 7 8 9

17234-KWP-E00 17235-KWP-E00 17253-KWP-900 17254-KWP-D00

1 1 1

10 50731-KV3-770

COVER, AIR CLEANER DUCT ••••• COVER SUB ASSY., AIR CLEANER TUBE, AIR CLEANER CONNECTING BAND, AIR CLEANER CONNECTING  TUBE(40) COLLAR, PILLION STEP SETTING

1 2

11 12 13 14

CLAMP, TUBE(D12.0) •••••••••• BOLT-WASHER, 6X40 ••••••••••• SCREW, TAPPING, 5X20 •••••••• CLIP, TUBE(B12.5) •••••••••••

1 2 8 1

90602-KPL-900 93404-06040-07 93903-25480 95002-02130

SCV110 F

Serial No.

3

Parts catalogue code

73 2014.12.20

E

F-15-1

G 9

AIR SUCTION VALVE Ref. (Relative ref. Number) L.O.N. No. Description

2 314130 VALVE, SECONDARY AIR CONTROL •

3

Reqd. QTY

Ref. No.

Part No.

1 2 3 4 5

17316-611-000 18600-KWP-901 18651-KPL-840 18652-KZK-900 18653-KWP-900

CLIP, VALVE TUBE, HOSE, TUBE,

6 7 8 9 10

50141-KWP-D00 90682-SA0-670 94050-06000 95002-02070 95701-06012-08 95702-06012-08

STAY, AIR SUCTION VALVE ••••• CLAMP, CANISTER HOSE •••••••• NUT, FLANGE, 6MM •••••••••••• CLIP, TUBE(B7) •••••••••••••• BOLT, FLANGE, 6X12 •••••••••• ••••••••••••••••••••••••••••

1 2 2 2 2 2

11 95701-06020-08 BOLT, FLANGE, 6X20 •••••••••• 95702-06020-08 ••••••••••••••••••••••••••••

2 2

Description

SCV110 F

BREATHER TUBE ••••••••• ASSY., AIR SUCTION •••• AIR SUCTION VALVE ••••• AIR SUCTION VALVE ••••• AIR SUCTION VALVE  (VACUUM)

Serial No.

Parts catalogue code

2 1 1 1 1

74 2014.12.20

E

F.R.T.

0.2

F-16

G10

EXHAUST MUFFLER Ref. (Relative ref. Number) L.O.N. No. Description

1 4 5 6

Ref. No.

GASKET, EXHAUST PIPE ••••••••• MUFFLER •••••••••••••••••••••• PROTECTOR, MUFFLER ••••••••••• PROTECTOR, EXHAUST PIPE ••••••

0.2 0.2 0.1 0.1

Reqd. QTY Part No.

1 2 3 4

18292-GY1-610 18292-KTP-900 18293-KVT-900 18300-KWP-E01 18300-KWP-F20 5 18318-KWP-F00

Description

SCV110 F

GASKET, EX. PIPE •••••••••••• PACKING, PROTECTOR •••••••••• RUBBER, PROTECTOR PACKING ••• MUFFLER COMP., EX. •••••••••• •••••••••••••••••••••••••••• PROTECTOR, MUFFLER ••••••••••

1 4 2 1 1 1

PROTECTOR, EX. PIPE ••••••••• NUT, CAP, 7MM ••••••••••••••• COLLAR, 9.5X10 •••••••••••••• WASHER, PLAIN, 10MM ••••••••• BOLT-WASHER, 6X20 •••••••••••

1 2 2 2 2

11 94101-06700 WASHER, PLAIN, 6MM •••••••••• 12 95802-10040-07 BOLT, FLANGE, 10X40 ••••••••• 13 96001-06010-07 BOLT, FLANGE, 6X10 ••••••••••

2 2 2

6 7 8 9 10

3131B4 313120 313121 3131A6

F.R.T.

18319-KWP-E00 90304-MJ0-920 90312-KVT-900 90510-KWP-E00 93404-06020-07

Serial No.

3

Parts catalogue code

75 2014.12.20

E

F-17

G11

KICK STARTER ARM/STAND Ref. (Relative ref. Number) L.O.N. No. Description

1 112107 ARM, KICK STARTER •••••••••••• 2 (3) 410175 STAND, MAIN •••••••••••••••••• 4 410176 SPRING, MAIN STAND ••••••••••• 5 410180 BAR, SIDE STAND •••••••••••••• 8 410182 SPRING, SIDE STAND •••••••••••

3

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

28300-KVT-900 50500-KZK-D00 50503-GCC-000 50505-GCC-000 50530-KWP-D00

ARM ASSY., KICK STARTER ••••• STAND COMP., MAIN ••••••••••• SHAFT, MAIN STAND ••••••••••• SPRING ASSY., MAIN STAND •••• BAR COMP., SIDE STAND •••••••

1 1 1 1 (1)

6 7 8 9 10

50532-KWP-D00 50535-KWP-D00 50536-KPL-900 90109-KPL-900 90304-KTE-911

COLLAR, SIDE STAND •••••••••• BRACKET, SIDE STAND ••••••••• SPRING, SIDE STAND •••••••••• BOLT, SIDE STAND PIVOT •••••• NUT, FLANGE SPECIAL, 10MM  (SIMMODS MARSHALL)

(2) (1) (1) (1)

11 12 13 14

94102-12000 94201-25250 95702-08025-07 95801-10070-07 95802-10070-07

WASHER, PLAIN, 12MM ••••••••• PIN, SPLIT, 2.5X25 •••••••••• BOLT, FLANGE, 8X25 •••••••••• BOLT, FLANGE, 10X70 ••••••••• ••••••••••••••••••••••••••••

1 1 1 (2) (2)

SCV110 F

Serial No.

Parts catalogue code

(1)

76 2014.12.20

E

F.R.T.

0.1 0.3 0.2 0.3 0.2

F-18

G12

REAR CUSHION Ref. (Relative ref. Number) L.O.N. No. Description

1 512115 CUSHION ASSY., REAR ••••••••••

Ref. No.

F.R.T.

0.4

Reqd. QTY Part No.

Description

SCV110 F

CUSHION ASSY., RR.(SHOWA) •••  (MSL) 52400-KWP-F02 CUSHION ASSY., RR.(GABRIEL) • 52400-KWP-F03 CUSHION ASSY., RR.(ENDURANCE) 2 52486-GA7-003 COLLAR, RUBBER BUSH(SHOWA) ••  (MSL) 52486-K23-902 COLLAR, RUBBER BUSH(ENDURANCE) 52487-KWS-901 COLLAR, RUBBER BUSH(GABRIEL) 3 52485-088-901 BUSH, RR. CUSHION RUBBER  (SHOWA)  (MSL) 52489-KWS-901 BUSH, RUBBER(GABRIEL) ••••••• 52495-K23-902 BUSH, RUBBER(ENDURANCE) ••••• 4 92201-08032-0A BOLT, HEX., 8X32 •••••••••••• 5 95801-10035-00 BOLT, FLANGE, 10X35 ••••••••• 95802-10035-00 ••••••••••••••••••••••••••••

1 52400-KWP-901

Serial No.

3

Parts catalogue code

1 1 1 1 1 1 1 1 1 1 1 1

77 2014.12.20

E

F-19

G13

FRONT WINKER(FIEM) Ref. (Relative ref. Number) L.O.N. No. Description

1 6161B6 SOCKET, WINKER :RIGHT FRONT •• 2 6161L4 LENS, FRONT WINKER :RIGHT •••• 3 6161B5 SOCKET, WINKER :LEFT FRONT ••• 6161B7 SOCKET, WINKER :BOTH FRONT ••• 4 6161L3 LENS, FRONT WINKER :LEFT ••••• 6161M6 LENS, FRONT WINKER :BOTH ••••• 5 616133 BULB, WINKER :FRONT •••••••••• .NOTE: Same time for two units 6161G0 BULB, WINKER :FOR 1 VEHICLE ••

3

Reqd. QTY

Ref. No.

Part No.

1 2 3 4 5

33405-KWP-901 33410-KWP-F01 33455-KWP-901 33460-KWP-F01 34904-KRY-971 34904-KTE-920

6 93903-24310

Description

SCV110 F

SOCKET COMP., R. •••••••••••• LENS COMP., R. •••••••••••••• SOCKET COMP., L. •••••••••••• LENS COMP., L. •••••••••••••• BULB, WINKER LIGHT(PY21W)  (AMBER)(12V 21W) BULB, WINKER(AMBER)(12V 21W)  (PY21W)

1 1 1 1

SCREW, TAPPING, 4X12 ••••••••

6

Serial No.

Parts catalogue code

2 2

78 2014.12.20

E

F.R.T.

0.3 0.3 0.3 0.3 0.3 0.4 0.3 0.3

F-19-1

G14

FRONT WINKER(MINDA) Ref. (Relative ref. Number) L.O.N. No. Description

1 6161B6 SOCKET, WINKER :RIGHT FRONT •• 2 6161L4 LENS, FRONT WINKER :RIGHT •••• 3 6161B5 SOCKET, WINKER :LEFT FRONT ••• 6161B7 SOCKET, WINKER :BOTH FRONT ••• 4 6161L3 LENS, FRONT WINKER :LEFT ••••• 6161M6 LENS, FRONT WINKER :BOTH ••••• 5 616133 BULB, WINKER :FRONT •••••••••• .NOTE: Same time for two units 6161G0 BULB, WINKER :FOR 1 VEHICLE ••

F.R.T.

0.3 0.3 0.3 0.3 0.3 0.4 0.3 0.3

Reqd. QTY

Ref. No.

Part No.

1 2 3 4 5

33405-KWP-D21 33410-KWP-F02 33455-KWP-D21 33460-KWP-F02 34904-KRY-971 34904-KTE-920

6 93903-24310

Description

SCV110 F

SOCKET COMP., R. •••••••••••• LENS COMP., R. •••••••••••••• SOCKET COMP., L. •••••••••••• LENS COMP., L. •••••••••••••• BULB, WINKER LIGHT(PY21W)  (AMBER)(12V 21W) BULB, WINKER(AMBER)(12V 21W)  (PY21W)

1 1 1 1

SCREW, TAPPING, 4X12 ••••••••

6

Serial No.

3

Parts catalogue code

2 2

79 2014.12.20

E

F-20

G15

REAR COMBINATION LIGHT(FIEM) Ref. (Relative ref. Number) L.O.N. No. Description

3 6 7 8 9

TAILLIGHT ASSEMBLY ••••••••••• TAILLIGHT UNIT ••••••••••••••• SOCKET, TAILLIGHT •••••••••••• LENS, TAILLIGHT •••••••••••••• BULB, WINKER :REAR ••••••••••• .NOTE: Same time for two units 6161G0 BULB, WINKER :FOR 1 VEHICLE •• 10 6161G1 BULB, TAILLIGHT ••••••••••••••

3

6161H2 6161D5 6161E7 6161E4 616139

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

32920-KVT-901 32930-KVT-901 33700-KWP-F01 33706-KWP-F01 33707-KWP-F01

CLIP A, HARNESS ••••••••••••• CLIP B, HARNESS ••••••••••••• LIGHT ASSY., RR. COMBINATION PACKING A, SEAL ••••••••••••• PACKING B, SEAL •••••••••••••

1 1 1 1 1

6 7 8 9

33710-KWP-F01 33715-KWP-F01 33720-KWP-F01 34904-KRY-971

TAILLIGHT UNIT(FIEM) •••••••• SOCKET COMP.(FIEM) •••••••••• LENS COMP., TAILLIGHT(FIEM) • BULB, WINKER LIGHT(PY21W)  (AMBER)(12V 21W) BULB, WINKER(AMBER)(12V 21W) BULB, WINKER(AMBER)(12V 21W)  (PY21W) BULB, TAILLIGHT(12V 21/5W) •• BULB, TAIL & STOP LIGHT  (12V 21/5W)

1 1 1

SCREW, PAN, 5X11.5 •••••••••• SCREW, TAPPING, 4X16 ••••••••

6 8

34904-KTE-910 34904-KTE-920 10 34906-KRB-900 34907-KVN-901 11 91509-GE2-760 12 93901-24420

SCV110 F

Serial No.

Parts catalogue code

2 2 2 1 1

80 2014.12.20

E

F.R.T.

0.5 0.6 0.3 0.6 0.1 0.3 0.1

F-20-1

REAR COMBINATION LIGHT(LUMAX)

G16

Ref. (Relative ref. Number) L.O.N. No. Description

2 5 6 7 8

6161H2 6161D5 6161E7 6161E4 616139

TAILLIGHT ASSEMBLY ••••••••••• TAILLIGHT UNIT ••••••••••••••• SOCKET, TAILLIGHT •••••••••••• LENS, TAILLIGHT •••••••••••••• BULB, WINKER :REAR ••••••••••• .NOTE: Same time for two units 6161G0 BULB, WINKER :FOR 1 VEHICLE •• 9 6161G1 BULB, TAILLIGHT ••••••••••••••

F.R.T.

0.5 0.6 0.3 0.6 0.1 0.3 0.1

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

32920-KWP-F02 33700-KWP-F02 33706-KWP-F02 33707-KWP-F02 33710-KWP-F02

CLIP A, HARNESS ••••••••••••• LIGHT ASSY., RR. COMBINATION PACKING A, SEAL ••••••••••••• PACKING B, SEAL ••••••••••••• TAILLIGHT UNIT(LUMAX) •••••••

1 1 1 1 1 1 1

10 91509-GE2-760

SOCKET COMP.(LUMAX) ••••••••• LENS COMP., TAILLIGHT(LUMAX) BULB, WINKER LIGHT(PY21W)  (AMBER)(12V 21W) BULB, WINKER(AMBER)(12V 21W)  (PY21W) BULB, TAILLIGHT(12V 21/5W) •• BULB, TAIL & STOP LIGHT  (12V 21/5W) SCREW, PAN, 5X11.5 ••••••••••

11 93901-34410

SCREW, TAPPING, 4X16 ••••••••

1

6 33715-KWP-F02 7 33720-KWP-F02 8 34904-KRY-971 34904-KTE-920 9 34906-KRB-900 34907-KVN-901

SCV110 F

Serial No.

3

Parts catalogue code

2 2 1 1 6

81 2014.12.20

E

F-21

H 1

BATTERY Ref. (Relative ref. Number) L.O.N. No. Description

1 610100 BATTERY ••••••••••••••••••••••

3

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

31500-KVT-941 50325-KWP-D01 50325-KWP-E00 50341-KWP-D00 50381-KWP-E00

BATTERY ASSY.(ETZ4)(EXIDE) •• BOX, RELAY UPPER •••••••••••• COVER, C.D.I. UNIT •••••••••• BAND COMP., BATTERY ••••••••• CASE, BATTERY •••••••••••••••

1 1 1 1 1

6 50386-KWP-D00 RUBBER A, BATTERY ••••••••••• 7 95701-06012-08 BOLT, FLANGE, 6X12 •••••••••• 95702-06012-08 ••••••••••••••••••••••••••••

1 1 1

SCV110 F

Serial No.

Parts catalogue code

82 2014.12.20

E

F.R.T.

0.2

F-22

H 2

WIRE HARNESS Ref. (Relative ref. Number) L.O.N. No. Description

1 2 4 5 6 8 9 11 12 13

Ref. No.

6141A1 614105 6141E3 6131B2 611100 615145 6151A1 616169 6111C3 6111C5

IGNITION CONTROL MODULE •••••• COIL, IGNITION ••••••••••••••• CAP, NOISE SUPPRESSOR •••••••• RECTIFIER, REGULATE •••••••••• HARNESS, WIRE •••••••••••••••• SWITCH, COMBINATION & LOCK ••• KEY SET •••••••••••••••••••••• HORN ••••••••••••••••••••••••• RELAY, WINKER •••••••••••••••• RELAY, STARTER •••••••••••••••

F.R.T.

0.3 0.3 0.2 0.4 1.3 0.9 1.0 0.1 0.2 0.3

Reqd. QTY Part No.

1 30410-KWP-E01 30410-KWP-E03 2 30500-KWP-D01 3 30520-GFM-900 4 30700-KWP-901 5 31600-KWP-E01 31600-KWP-E02 6 32100-KWP-F00 32100-KWP-F20 7 35011-KWP-910 35011-KWP-D20 8 35012-KWP-D00 35012-KWP-D20 9 35014-KWP-D00 35014-KWP-D20 10 35121-KWP-910 35121-KWP-D20

Description

SCV110 F

SPARK UNIT COMP.(DENSO) ••••• SPARK UNIT COMP.(SHINDENGEN) COIL ASSY., IGNITION(WINGS) • SPACER, IGNITION COIL ••••••• CAP ASSY., NOISE SUPPRESSOR  (ANU) RECTIFIER COMP., REGULATE  (SHINDENGEN) RECTIFIER COMP., REGULATE  (STAR ENGINEERS)

1 1 1 2

HARNESS, WIRE ••••••••••••••• •••••••••••••••••••••••••••• SHUTTER SET, KEY(JAY USHIN) •  (KEY NO. PXXX/QXXX) SHUTTER SET, KEY(MINDA) •••••  (KEY NO. RXXX/SXXX) SWITCH ASSY. SET, COMBINATION  & LOCK(JAY USHIN) SWITCH ASSY. SET, COMBINATION  & LOCK(MINDA) KEY & SCREW SET(JAY USHIN) •• KEY & SCREW SET(MINDA) •••••• KEY, BLANK ••••••••••••••••••  (91KEYTOP2REPORDER) (KEY NO. PXXX/QXXX) ••••••••••••••••••••••••••••  (D2KEYTOP2REPORDER) (KEY NO. RXXX/SXXX)

1 1

Serial No.

3

Parts catalogue code

1 1 1

1 1 1 1 1 1 (1) (1) (1) (1)

83 2014.12.20

E

F-22

Ref. No.

3

H 3

WIRE HARNESS

Reqd. QTY Part No.

11 38110-KWP-901 12 38301-KWP-D21 38301-KZK-901 13 38501-KPL-901 14 90164-KEE-630 15 90657-KRP-901

Description

SCV110 F

HORN COMP. •••••••••••••••••• RELAY COMP., WINKER  (STAR ENGINEERS) RELAY COMP., WINKER ••••••••• RELAY COMP., STARTER •••••••• SCREW, FLAT, 6X12 ••••••••••• CABLE, TIE(LONG) ••••••••••••

Parts catalogue code

1 1 1 1 2 1

16 92101-06020-4J BOLT, HEX., 6X20 •••••••••••• 17 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 95702-06012-08 •••••••••••••••••••••••••••• 18 95701-06012-08 BOLT, FLANGE, 6X12 •••••••••• 95702-06012-08 •••••••••••••••••••••••••••• 19 95701-06016-00 BOLT, FLANGE, 6X16 •••••••••• 95702-06016-08 •••••••••••••••••••••••••••• 20 95701-06016-08 BOLT, FLANGE, 6X16 •••••••••• 95702-06016-08 ••••••••••••••••••••••••••••

2 1 1 1 1 1 1 1 1

21 98200-31000 22 98200-31500

2 2

FUSE, BLADE(10A) •••••••••••• FUSE, BLADE(15A) ••••••••••••

Serial No.

84 2014.12.20

E

F-23

H 4

FRAME BODY Ref. (Relative ref. Number) L.O.N. No. Description

1 1101H4 DUCT, BELT COVER ••••••••••••• 3 410100 BODY, FRAME •••••••••••••••••• .INCLUDES: Engine removal and installation 5 4101B5 LINK, ENGINE HANGER •••••••••• .INCLUDES: Engine removal and installation

F.R.T.

0.3 4.9 1.1

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

11345-KWP-900 11346-KCW-870 50100-KWP-D01 50352-GW0-730 50355-KWP-D00

DUCT, L. COVER •••••••••••••• BAND, L. COVER DUCT ••••••••• BODY COMP., FRAME ••••••••••• RUBBER, LINK STOPPER •••••••• LINK SUB ASSY., ENGINE HANGER

1 1 1 1 1

6 7 8 9 10

80102-KWP-900 81256-KWP-D00 83561-KPL-840 83640-KWP-F00 90105-KJ9-000

PLATE, FRAME BODY SPLASH GUARD ROD, BODY OPENER •••••••••••• CUSHION, BODY COVER ••••••••• COVER, SEAT LOCK CABLE •••••• BOLT, FLANGE, 10X210 ••••••••

1 1 2 1 1

BOLT, FLANGE, 10X238 •••••••• NUT, FLANGE SPECIAL, 10MM  (SIMMODS MARSHALL) PLUG, END ••••••••••••••••••• CLAMP, TUBE(D29) •••••••••••• SCREW, PAN, 5X11.5 ••••••••••

1

11 90106-GCC-000 12 90304-KTE-911 13 90862-GCC-000 14 91405-KPL-900 15 91509-GE2-760

16 93500-04025-0G SCREW, PAN, 4X25 ••••••••••••

SCV110 F

Serial No.

3

Parts catalogue code

2 1 1 2 1

85 2014.12.20

E

F-24

H 5

TOOL Ref. (Relative ref. Number) L.O.N. No. Description

NO INFORMATION •••••••••••••••

3

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

84510-KWP-900 89102-KPL-900 89103-KPL-900 89216-KB7-000 89216-KWP-D00

AID KIT, FIRST •••••••••••••• DRIVER, SCREW(NO.2 +/-) ••••• GRIP •••••••••••••••••••••••• SPANNER, 12X14 •••••••••••••• WRENCH, PLUG(16) ••••••••••••

SCV110 F

Serial No.

Parts catalogue code

1 1 1 1 1

86 2014.12.20

E

F.R.T.

F-25

H 6

CAUTION LABEL Ref. (Relative ref. Number) L.O.N. No. Description

F.R.T.

NO INFORMATION •••••••••••••••

Ref. No.

Reqd. QTY Part No.

1 87505-KWP-F00 2 87509-KWP-900 3 87560-MZ0-670

Description

SCV110 F

Serial No.

3

Parts catalogue code

LABEL, TYRE ••••••••••••••••• 1 LABEL, AIR CLEANER ELEMENT  NOTICE 1 LABEL, DRIVE •••••••••••••••• 1

87 2014.12.20

E

F-26

H 7

MARK/EMBLEM Ref. (Relative ref. Number) L.O.N. No. Description

NO INFORMATION •••••••••••••••

Ref. No.

3

Reqd. QTY Part No.

Description

SCV110 F

1 61106-KWP-910ZA MARK(COMBI BRAKE)  *TYPE1*......................  (LEFT HAND SIDE) 61106-KWP-910ZB *TYPE2*......................  (LEFT HAND SIDE) 2 86833-KWP-D00ZA MARK, HET  *TYPE1*...................... 3 86834-KWP-F00ZA MARK(3G)  *TYPE1*...................... 4 87101-KWP-900ZA MARK, FR. CENTER COVER  *TYPE1*...................... 87101-KWP-900ZB *TYPE2*...................... 5 87515-KWP-F00 EMBLEM, R. BODY COVER •••••••

1 1 1

6 87615-KWP-F00

1

EMBLEM, L. BODY COVER •••••••

Serial No.

Parts catalogue code

1 1 1 2

88 2014.12.20

E

F.R.T.

FOP-1

H 8

INNER BOX Ref. (Relative ref. Number) L.O.N. No. Description

2 4131B3 BOX, INNER ••••••••••••••••••• 7 4131X6 INNER BOX ASSEMBLY ••••••••••• 10 4101N3 KEY, TOOL BOX OR BAG •••••••••

F.R.T.

0.2 0.3 0.1

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

75581-KPL-900 81130-KWP-900 81134-KWP-900 81135-KWP-900 81137-KWP-900

SPRING, LOCK KEY SETTING •••• BOX ASSY., INNER •••••••••••• OUTER, INNER BOX •••••••••••• INNER, INNER BOX •••••••••••• SEAL, INNER BOX •••••••••••••

1 1 1 1 1

6 7 8 9 10

81138-KWP-900 81140-KWP-900 81141-KWP-900 81143-GC8-000 81145-KPL-900

SEAL, OUTER INNER ••••••••••• BOX SET, INNER •••••••••••••• LID, INNER BOX •••••••••••••• PIN, INNER BOX LID •••••••••• KEY SET, INNER BOX ••••••••••

1 1 1 2 1

12 13 14 15

90344-KRP-900 93404-06020-08 93903-25180 93903-25580

NUT, CLIP, 5MM •••••••••••••• BOLT-WASHER, 6X20 ••••••••••• SCREW, TAPPING, 5X10 •••••••• SCREW, TAPPING, 5X25 ••••••••

4 1 4 6

SCV110 F

Serial No.

3

Parts catalogue code

89 2014.12.20

E

FOP-2

H 9

SARI STEP SET Ref. (Relative ref. Number) L.O.N. No. Description

1 4101R7 STEP ASSY., PILLION •••••••••• 2 4101R8 BAR, PILLION STEP(A) :LEFT ••• 7 4101C9 BRACKET, PILLION STEP :LEFT ••

3

Reqd. QTY

Ref. No.

Part No.

Description

1 2 3 4 5

83520-KPL-900 83521-KPL-900 83522-KPL-900 83523-KPL-900 83524-KPL-900

STEP ASSY., SARI •••••••••••• PLATE, SARI STEP •••••••••••• PIN A, SARI STEP •••••••••••• PIN B, SARI STEP •••••••••••• SPRING, STEP RETURN •••••••••

1 1 1 1 1

6 7 8 9 10

83526-KPL-900 83530-KPL-900 92201-08045-0A 94050-08000 94103-08800

STOPPER, STEP RUBBER •••••••• STEP COMP., SARI •••••••••••• BOLT, HEX., 8X45 •••••••••••• NUT, FLANGE, 8MM •••••••••••• WASHER, PLAIN, 8MM ••••••••••

1 1 2 2 2

PIN, SPRING, 3X14 ••••••••••• PIN, SPRING, 3X28 •••••••••••

1 1

11 94305-30142 12 94305-30282

SCV110 F

Serial No.

Parts catalogue code

90 2014.12.20

E

F.R.T.

0.3 0.2 0.5

PART NO. INDEX Part Number

Address Page Ref.

06000 06179-KZK-901 06430-KWP-900 06430-KWP-D00 06531-KEM-P00

F5 G2 G4 G2 G4 F14

54 67 69 67 69 63

1 1 1 1 1 1

11000 11100-KWP-D00 11103-KWP-900 11200-KWP-D01 11203-KWP-D00 11204-KWP-D00 11211-KWP-900 11220-GCC-000 11230-KWP-900 11341-KWP-D00 11342-KWP-D00 11344-GW3-980 11345-KWP-900 11346-KCW-870 11361-KVY-900

D9 D9 E6 E6 E6 E6 D2 E5 D15 D15 D15 D15 H4 H4 D9

34 34 47 47 47 47 27 46 40 40 40 40 85 85 34

1 2 1 2 3 4 1 1 1 2 3 4 1 2 3

14100-KWP-D00 14321-KWP-900 14401-KWP-901 14430-KWP-900 14440-KWP-900 14461-GCC-000 14510-KWP-900 14520-KPL-840 14531-GCC-000 14560-KCW-880 14611-KWP-900 14711-KVY-900 14721-KVY-900 14751-KWP-900 14771-GB4-680 14775-KWP-900 14781-KPL-900

D8 D8 D3 D3 D3 D5 D3 D3 D2 D2 E6 D2

33 33 28 28 28 30 28 28 27 27 47 27

1 2 1 2 3 1 4 4 2 3 5 4

15000

E7 E7 E7 E7 E7 E7 E7 E7 E7 E7 E7 E7 E7 E7 E7

48 48 48 48 48 48 48 48 48 48 48 48 48 48 48

1 2 2 2 2 2 2 2 2 2 2 2 2 2 2

13000 13000-KWP-D01 13011-KWP-D00 13012-KWP-D00 13013-KWP-D00 13021-KWP-D00 13022-KWP-D00 13023-KWP-D00 13031-KWP-D00 13032-KWP-D00 13033-KWP-D00 13041-KWP-D00 13042-KWP-D00 13043-KWP-D00 13051-KWP-D00 13052-KWP-D00

13053-KWP-D00 13101-KWP-D00 13102-KWP-D00 13103-KWP-D00 13104-KWP-D00 13105-KWP-D00 13111-KWS-900 13115-KWS-900

Address Page Ref.

E7 E7 E7 E7 E7 E7 E7 E7

48 48 48 48 48 48 48 48

2 3 3 3 3 3 4 5

D5 D5 D7 D5 D5 D5 D7 D7 D7 D7 D7 D5 D5 D5 D5 D5 D5

30 2 30 3 32 1 30 4 30 5 30 6 32 2 32 3 32 4 32 5 32 6 30 7 30 8 30 9 30 10 30 11 30 12

D12 D12 D12 D12 E6 E6 D9

37 37 37 37 47 47 34

1 2 3 4 6 7 4

E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8

49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

14000

12000 12101-KWP-D00 12191-KWP-D00 12200-KWP-D00 12204-KWP-P00 12206-KPL-900 12209-GB4-682 12251-KWP-D01 12252-KWP-D00 12310-KWP-901 12315-KZN-900 12361-KPL-900 12391-KWP-900

Part Number

15021-436-000 15100-KTP-900 15133-KVY-900 15135-KVY-900 15421-KPL-900 15426-KCW-880 15651-KWP-900 16000 16010-K24-901 16012-KWP-E01 16013-KRB-901 16015-K24-901 16016-KPH-901 16022-KWP-E01 16028-KPL-901 16037-KRS-601 16041-KPL-901 16075-KPL-901 16076-KPL-901 16100-KWP-F01 16119-KPL-901 16119-KWP-901 16148-KPL-901 16155-KPL-901 16163-KWS-901 16165-KVT-D01

Part Number

16211-KWP-900 16212-KWP-900 16229-KRP-601 16950-KRP-981 16952-KRP-980

Address Page Ref.

D3 D3 D3 G6 G6

28 28 28 71 71

17000 17110-KWP-D00 17113-KWP-900 17210-KVT-D00 17212-GEE-000 17216-KVT-940 17225-KVT-D00 17234-KCC-941 17234-KWP-E00 17235-KWP-E00 17253-KWP-900 17254-KWP-D00 17316-611-000 17500-KWP-900 17500-KWP-E00 17505-KWP-900 17515-KWP-900 17525-KTP-900 17620-KRP-980 17632-383-831 17683-KWP-D01 17684-KWP-D00 17950-KWP-900

D3 D3 G8 G8 G8 G8 G8 G8 G8 G8 G8 G9 G6 G6 G6 G6 G6 G6 G6 G6 G6 F5

18000 18292-GY1-610 18292-KTP-900 18293-KVT-900 18300-KWP-E01 18300-KWP-F20 18318-KWP-F00 18319-KWP-E00 18600-KWP-901 18640-KWP-D00 18645-KVY-900 18651-KPL-840 18652-KZK-900 18653-KWP-900 18805-KPL-900 18807-KPL-900 18812-KPL-900

G10 G10 G10 G10 G10 G10 G10 G9 D3 D3 G9 G9 G9 G7 G7 G7

19000 19510-KWP-D00 19610-KWP-D00 19621-KWP-D00 19625-KWP-D00 19631-KVT-D00 19639-GBC-000

D10 D11 D1 D1 D1 D1 D1

2014.12.20

I 1 Part Number

21000 5 6 7 21200-KZK-900 1 21395-KWP-901 2 22000

28 8 28 9 73 1 73 2 73 3 73 4 73 5 73 6 73 7 73 8 73 9 74 1 71 3 71 3 71 4 71 5 71 6 71 7 71 8 71 9 71 10 54 2

22011-KPL-940 22100-KWP-D01 22100-KWP-D02 22102-KWP-D00 22105-KWP-D00 22109-KZL-840 22110-KWP-D00 22113-KWP-D00 22123-KWN-780 22123-KWP-D00 22131-KWP-D00 22350-KWP-900 22350-KWP-D01 22350-KWP-D02 22361-K27-V02 22361-KWP-D00 22401-KGG-910 22401-KWP-D02 22534-KWP-D00 22535-KWP-D00 22804-148-000

Part Number

Address Page Ref.

28000 E5 E5

46 46

2 28120-KVB-901 3 28120-KWP-D02 28150-KPL-900

D16 E1 E3 D16 D16 D16 D16 D16 D16 D16 D16 E1 E1 E3 E3 E1 E1 E3 E3 E1 E1 E3

41 42 44 41 41 41 41 41 41 41 41 42 42 44 44 42 42 44 44 42 42 44

1 1 1 2 3 4 5 6 7 7 8 2 2 2 3 3 4 4 5 5 6 6

E1 E3 E1 E3 E3 E1 E3 E1 E1 E3 E3 E1 E1 E3 E1 E3 E1 E3 E5 E5 E5 E5 E5 E5 E5 E5

42 44 42 44 44 42 44 42 42 44 44 42 42 44 42 44 42 44 46 46 46 46 46 46 46 46

23000

23100-KWP-D01 75 1 75 2 23100-KWP-D02 75 3 75 4 23204-KWP-D00 75 4 23205-KWP-D00 75 5 23223-KWP-D00 75 6 23224-KWP-D00 74 2 23225-KSY-900 28 10 28 11 23226-K27-V02 74 3 23226-KVB-900 74 4 23233-KWP-D00 74 5 23233-KWP-D02 72 1 23237-KWP-D00 72 2 23237-KWP-D02 72 3 23238-KWP-900 23238-KWP-D02 23411-KWP-D00 23411-KWP-F20 35 1 23421-KWP-D00 36 1 23421-KWP-F20 26 1 23422-KWP-F00 26 2 23422-KWP-F20 26 3 23430-KWP-F00 26 4 23430-KWP-F20 26 5 E

Address Page Ref.

28223-KZL-840 28230-KZL-840 28250-KWP-D00 28253-KVT-900 28255-KPL-900 28281-KZL-C00 28300-KVT-900

D14 D13 D13 D14 D16 D16 D16 D16 D16 D16 G11

39 38 38 39 41 41 41 41 41 41 76

1 1 2 2 9 10 11 12 13 14 1

H2 H2 H2 H2 H2

83 83 83 83 83

1 1 2 3 4

D10 D11 D13 D14 D13 D14 H1 H2 H2 D3

35 2 36 2 38 3 39 3 38 4 39 4 82 1 83 5 83 5 28 12

H2 H2 D13 D14 F5 D10 D11 G15 G16 G15 D10 D11

83 83 38 39 54 35 36 80 81 80 35 36

6 6 5 5 3 3 3 1 1 2 4 4

F1 F2 F2 F1 F1 F2 F1

50 51 51 50 50 51 50

1 1 2 2 3 3 4

30000 30410-KWP-E01 30410-KWP-E03 30500-KWP-D01 30520-GFM-900 30700-KWP-901 31000

31100-KWP-D01 31100-KWP-D21 31210-KWP-D01 31210-KZK-901 31214-KWP-D01 31214-KZK-901 31500-KVT-941 31600-KWP-E01 7 31600-KWP-E02 7 31917-KWP-D01 7 7 32000 8 8 32100-KWP-F00 9 32100-KWP-F20 9 32105-KWP-E01 10 32105-KWP-E02 10 32161-KSP-920 11 32907-GGC-900 11 12 32920-KVT-901 12 32920-KWP-F02 13 32930-KVT-901 13 32976-107-010 14 14 33000 4 4 5 33110-KWP-F01 5 33110-KWP-F02 6 33112-K14-601 6 33126-KWP-F01 7 33150-KWP-F01 7 33150-KWP-F02 33301-KVE-900

4

91

PART NO. INDEX Part Number

33301-KVE-900 33405-KWP-901 33405-KWP-D21 33410-KWP-F01 33410-KWP-F02 33455-KWP-901 33455-KWP-D21 33460-KWP-F01 33460-KWP-F02 33700-KWP-F01 33700-KWP-F02 33706-KWP-F01 33706-KWP-F02 33707-KWP-F01 33707-KWP-F02 33710-KWP-F01 33710-KWP-F02 33715-GB0-900 33715-KWP-F01 33715-KWP-F02 33720-KWP-F01 33720-KWP-F02 33740-KTE-601 33741-KPL-902

Address Page Ref.

F2 G13 G14 G13 G14 G13 G14 G13 G14 G15 G16 G15 G16 G15 G16 G15 G16 D1 G15 G16 G15 G16 F14 G7

51 78 79 78 79 78 79 78 79 80 81 80 81 80 81 80 81 26 80 81 80 81 63 72

F1 F2 F1 F2 G13 G14 G15 G16 G15 G13 G14 G15 G16 G15 G16 G15 G16 F3 F4 F3 F4

50 5 51 5 50 5 51 5 78 5 79 5 80 9 81 8 80 9 78 5 79 5 38000 80 9 81 8 38110-KWP-901 80 10 38301-KWP-D21 81 9 38301-KZK-901 80 10 38501-KPL-901 81 9 52 1 42000 53 1 52 2 42650-KWP-E00 53 2 42711-KWP-D01

34000 34901-KTE-740 34901-KVN-971 34904-KRY-971

34904-KTE-910 34904-KTE-920

4

34906-KRB-900 34907-KVN-901 34908-KVE-900 34909-KVE-900

92

35150-KWP-D11 35150-KZK-901 35160-KWP-901 35170-KPL-842 35170-KPL-901 35180-KWP-901 35200-KVT-911 35200-KWP-901 35340-KWP-900 35340-KWP-F01

H2 H2 H2 H2 H2 H2 H2 H2

Address Page Ref.

F5 F5 F5 F5 F5 F5 F5 F5 F5 F5

54 4 54 4 54 5 54 6 54 6 54 7 54 8 54 8 54 9 54 10

F3 F4 F4 F3 F4 F3 F4 F3 F4 F3 F4 F3 F4 F4 F3 F3 F4 F3 F4 G6 G6 G6 G6

52 53 53 52 53 52 53 52 53 52 53 52 53 53 52 52 53 52 53 71 71 71 71

H3 H3 H3 H3

84 84 84 84

G4 G2 G4 G2 G4 G2 G4 G2 G4 G2 G4

69 67 69 67 69 67 69 67 69 67 69

37000 37200-KWP-F01 37200-KWP-F02 37205-KWP-D21 37210-KWP-F01 37210-KWP-F02 37211-KRP-901 37211-KWP-D21 37212-KWP-901 37212-KWP-D21 37213-KRP-901 37213-KWP-D21 37214-KPL-901 37214-KWP-D21 37215-KWP-D21 37215-MB6-831 37224-KWP-901 37224-KWP-D21 37305-KE5-008 37305-KWP-D21 37800-KWP-D01 37800-KWP-F01 37801-GA7-700 37802-GA7-700

42711-KWP-F01

35000 35011-KWP-910 35011-KWP-D20 35012-KWP-D00 35012-KWP-D20 35014-KWP-D00 35014-KWP-D20 35121-KWP-910 35121-KWP-D20

4 1 1 2 2 3 3 4 4 3 2 4 3 5 4 6 5 6 7 6 8 7 2 4

Part Number

83 7 42711-KZK-901 83 7 83 8 42711-KZK-902 83 8 83 9 42753-KWP-E01 83 9 83 10 83 10

Part Number

Address Page Ref.

43000 43410-KWP-900 43450-KWP-910 43472-KPL-900

G4 F5 G4

Part Number

50711-KWP-900 50712-KWP-900 69 5 50713-KWP-900 54 11 50720-KWP-E00 69 6 50731-KV3-770

Address Page Ref.

F11 F11 F11 F11 G8

60 3 60 4 60 5 60 6 73 10

67 4 51103-KWP-940 67 5 51104-KWP-940 67 6 51110-KWP-D00 67 7 51110-KWP-D10 67 8 51215-KZK-900 67 9 51314-KZK-901 52 12 51315-KZK-900 53 13 51334-KPL-900 51336-KZK-900 51400-KWP-901 51400-KWP-D01 67 10 51400-KWP-E02 67 11 51413-GC8-003 69 7 51413-KPL-902 67 12 51413-KWP-D01 67 13 51486-GC8-003 69 8 51486-KPL-903 67 14 51486-KRP-981 67 15 51486-KWP-D01 67 16 51487-KWP-D01 54 12 51489-KWP-D01 54 13 51500-KWP-901 67 17 51500-KWP-D01 67 18 51500-KWP-E02 67 19 52000

F14 F14 F14 F14 F14 F14 F14 F14 F14 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 F16 G1 G1 G1

63 63 63 63 63 63 63 63 63 65 65 65 65 65 65 65 65 65 65 65 65 66 66 66

6 7 8 8 9 10 11 12 13 1 1 1 2 2 2 3 3 4 4 3 5 6 6 6

52400-KWP-901 52400-KWP-F02 52400-KWP-F03 52485-088-901 52486-GA7-003 52486-K23-902 52486-KPL-903 52487-KWS-901 52489-331-003 52489-KPL-902 52489-KWS-901 52495-K23-902

G12 G12 G12 G12 G12 G12 F16 G12 G1 G1 G12 G12

77 77 77 77 77 77 65 77 66 66 77 77

1 1 1 3 2 2 4 2 5 5 3 3

F7 F7 F5 F5 F5 F5 F5 F5 F5

56 56 54 54 54 54 54 54 54

44000

44301-KPL-900 44311-KPL-900 44620-KPL-900 44650-KWP-E01 44809-KPL-900 3 44811-KPL-900 3 44830-KWP-901 4 4 45000 5 5 6 45010-KWP-910 6 45133-KPL-900 7 7 45134-250-000 8 45141-KWP-D00 8 9 45145-KPL-900 10 45410-KWP-E00 9 45435-KPL-900 10 45440-KWP-910 11 45450-KWP-910 11 45453-KWP-911 12 45456-KWP-910 11 45459-KWP-911 11 50000 12 13 50100-KWP-D01 50141-KWP-D00 50301-KEM-900 11 50302-268-010 12 50306-KPL-900 12 50325-KWP-D01 13 50325-KWP-E00 50330-KWP-F00 50341-KWP-D00 50352-GW0-730 2 50355-KWP-D00 2 50381-KWP-E00 3 50386-KWP-D00 2 50500-KZK-D00 3 50501-KPL-900 2 50503-GCC-000 3 50505-GCC-000 2 50530-KWP-D00 3 50532-KWP-D00 3 50535-KWP-D00 4 50536-KPL-900 50621-KWP-900 50710-KWP-E00

I 2

51000 G2 G2 G2 G2 G2 G2 F3 F4

G2 G2 G4 G2 G2 G4 G2 G2 G2 F5 F5 G2 G2 G2

H4 G9 F14 F14 F14 H1 H1 F9 H1 H4 H4 H1 H1 G11 D15 G11 G11 G11 G11 G11 G11 F11 F11

2014.12.20

85 74 63 63 63 82 82 58 82 85 85 82 82 76 40 76 76 76 76 76 76 60 60 E

3 6 3 4 5 2 3 1 4 4 5 5 6 2 5 3 4 5 6 7 8 1 2

53000 53100-KWP-910 53124-KWP-900 53146-KRB-901 53166-KPL-901 53167-KPL-900 53168-KWP-900 53172-KWP-910 53173-KPL-900 53173-KWP-910

Part Number

Address Page Ref.

53175-KWP-D00 F5 53176-GBL-870 F6 53178-KWP-D00 F6 53180-KWP-910 F6 53185-KWP-910 F6 53186-GBL-870 F6 53186-KWP-910 F6 53188-K24-900 F6 53189-K24-900 F6 53199-KZN-910 F6 53205-KWP-F00ZA F7 53205-KWP-F00ZB F7 53205-KWP-F00ZC F7 53205-KWP-F00ZD F7 53205-KWP-F00ZE F7 53205-KWP-F00ZF F7 53209-GAH-000 F1 F2 53211-KEM-900 F14 53212-250-010 F14 53214-250-000 F14 53215-KPL-900 F14 53250-KWP-F00ZA F7

54 55 55 55 55 55 55 55 55 55 56 56 56 56 56 56 50 51 63 63 63 63 56

21 22 23 24 25 26 27 28 29 30 3 3 3 3 3 3 6 6 14 15 16 17 4

57 58 57 88 88

2 2 1 1 1

61000 61100-KWP-F00ZZ F8 61104-428-000 F9 61105-KWP-910 F8 61106-KWP-910ZA H7 61106-KWP-910ZB H7 64000 64200-KWP-F00ZA F9 64200-KWP-F00ZB F9 64200-KWP-F00ZC F9 64200-KWP-F00ZD F9 64200-KWP-F00ZE F9 64200-KWP-F00ZF F9 64303-KWP-F00 F9 64304-KWP-F00ZZ F9 64305-KWP-F00ZZ F9 64307-KWP-F00 F9 64308-KWP-F00 F9 64310-KWP-D00ZZ F11 64312-KWP-900 F11 64313-KWP-900 F11 64315-KWP-F00 F11 64330-KWP-900ZZ F11

1 75000 2 14 15 75581-KPL-900 16 75582-KCW-870 17 77000 18 19 20 77115-KWP-900

58 3 58 3 58 3 58 3 58 3 58 3 58 4 58 5 58 6 58 7 58 8 60 7 60 8 60 9 60 10 60 11

H8 F12

89 61

1 1

G5

70

1

PART NO. INDEX Part Number

Address Page Ref.

77200-KWP-D03ZA G5 77200-KWP-D12ZA G5 77200-KWP-F01ZA G5 77201-KWP-900 G5 77203-KWP-900 G5 77206-KG8-900 G5 77235-KWP-900 G5 77236-GBL-000 G5 77239-KWP-901 F12 77239-KWP-D21 F12 77240-KWP-F00 F12 77241-KWP-901 F12 77251-KPL-900 G5 77300-KWP-D00ZA F12

70 70 70 70 70 70 70 70 61 61 61 61 70 61

2 2 2 3 4 5 6 7 2 2 3 4 8 5

80000

Address Page Ref.

83620-KWP-F00 F12 83640-KWP-F00 H4 83750-KWP-F00ZA F12 83750-KWP-F00ZB F12 83750-KWP-F00ZC F12 83750-KWP-F00ZD F12 83750-KWP-F00ZE F12 83750-KWP-F00ZF F12 83751-KWP-F00ZA F13 83751-KWP-F00ZB F13 83751-KWP-F00ZC F13 83751-KWP-F00ZD F13 83751-KWP-F00ZE F13 83751-KWP-F00ZF F13

61 85 61 61 61 61 61 61 62 62 62 62 62 62

15 9 16 16 16 16 16 16 17 17 17 17 17 17

84000

80102-KWP-900 H4 80104-KPL-900 G7 80105-KWP-901 G7 80151-KWP-F00ZA F12

85 72 72 61

81000 81130-KWP-900 H8 81131-KWP-900ZA F9 81134-KWP-900 H8 81135-KWP-900 H8 81137-KWP-900 H8 81138-KWP-900 H8 81140-KWP-900 H8 81141-KWP-900 H8 81143-GC8-000 H8 81145-KPL-900 H8 81250-KWP-901 G5 81256-KWP-D00 H4

89 58 89 89 89 89 89 89 89 89 70 85

82000 82871-671-000

Part Number

D1

26

83000 83500-KWP-F00ZZ F12 83508-KPL-900 F12 83510-KWP-F00ZZ F12 83511-KWP-F00ZZ F12 83520-KPL-900 H9 83520-KWP-F00 F12 83521-KPL-900 H9 83522-KPL-900 H9 83523-KPL-900 H9 83524-KPL-900 H9 83526-KPL-900 H9 83530-KPL-900 H9 83560-KWP-F00 F12 83561-KPL-840 H4 83600-KWP-F00ZZ F12 83611-KWP-F00ZZ F12

61 61 61 61 90 61 90 90 90 90 90 90 61 85 61 61

6 84510-KWP-900 5 84703-425-000 6 6 86000

H5 F9

86150-KWS-601 F7 86833-KWP-D00ZA H7 2 86834-KWP-F00ZA H7 9 3 87000 4 5 87101-KWP-900ZA H7 6 87101-KWP-900ZB H7 7 87505-KWP-F00 H6 8 87509-KWP-900 H6 9 87515-KWP-F00 H7 10 87560-MZ0-670 H6 9 87615-KWP-F00 H7 7 88000 88110-KWP-F01 7 88113-KRP-901 88120-KWP-F01 7 8 9 10 1 11 2 3 4 5 6 7 12 8 13 14

F6 F6 F6

89000 89102-KPL-900 89103-KPL-900 89216-KB7-000 89216-KWP-D00

H5 H5 H5 H5

86 1 58 10

56 88 88

5 2 3

88 88 87 87 88 87 88

4 4 1 2 5 3 6

90004-KGF-910 90005-KY7-000 90008-KPL-900 90012-KWW-740 90017-KPL-900

D12 D10 D11 D3 D7 E6 D5 D2

90031-KWP-D00 90032-KWP-D00 90035-166-008 90083-KRM-840 90101-GJ6-000 90101-KWP-900 90102-KPL-900 90102-KWP-900 90105-KJ9-000 90105-KTP-900 90106-GCC-000 90107-KWP-900 90109-KPL-900 90111-KWP-900 90112-KPL-900 90112-KRP-900 90115-KPL-900 90115-KRP-980 90115-KZN-910 90118-KWP-910 90121-KPL-900 90164-KEE-630 90201-GCC-000 90202-KN7-670 90202-KPL-900 90206-KPL-900 90301-KWN-901 90302-KPL-660 90302-KTE-911 90304-KPL-900 90304-KTE-911

90304-MJ0-920 90305-KWP-901 90306-KTE-911 55 31 90309-KTE-911 55 32 90310-KPL-900 55 33 90311-KTE-910 90312-KVT-900 90344-KRB-900 90344-KRP-900 86 2 86 3 90401-GCC-000 86 4 90402-KWP-900 86 5 90410-GCC-000

90000 90001-KPL-900 90002-KGH-900

Part Number

37 35 36 28 32 47 30 27

90412-KZL-840 90426-KVB-900 5 90441-GY6-940 5 5 90443-KPL-900 13 90451-KVT-900 7 90464-K27-V02 8 90474-333-000 13 90501-KPL-900 5 90502-KWP-900

Address Page Ref.

D9 E6 F3 D5 F1 F2 G5 F14 F6 H4 G5 H4 G5 G11 F9 G7 G4 G5 F6 F6 F6 F6 G1 H3 D3 E3 E1 D5 G7 F13 F14 F6 F7 G11 H4 G10 G4 G2 F14 F6 G7 G10 F9 F9 H8 D3 D3 D10 D11 D16 D16 E1 E3 G1 D16 E3 E6 G4 F7

2014.12.20

34 47 52 30 50 51 70 63 55 85 70 85 70 76 58 72 69 70 55 55 55 55 66 84 28 44 42 30 72 62 63 55 56 76 85 75 69 67 63 55 72 75 58 58 89 28 28 35 36 41 41 42 44 66 41 44 47 69 56 E

5 9 13 14 7 7 10 18 34 10 11 11 12 9 11 7 9 13 35 36 37 38 7 14 14 15 15 15 8 18 19 39 6 10 12 7 10 20 20 40 9 8 12 13 12 15 16 6 6 15 16 16 16 8 17 17 10 11 7

I 3 Part Number

90510-KWP-E00 90543-MV9-670 90601-KWP-900 90601-SJA-003 90602-KPL-900 90605-166-720 90608-KVT-901 90657-KRP-901 90672-KPL-901 90682-SA0-670 90701-KPL-900

90741-KPL-900 90862-GCC-000 90912-KPL-900

Address Page Ref.

G10 D2 E1 F9 G8 E1 E3 D16 H3 D1 G9 D3 D8 D12 D15 E5 E7 H4 G3

75 27 42 58 73 42 44 41 84 26 74 28 33 37 40 46 48 85 68

9 6 17 14 11 18 18 18 15 8 7 17 3 6 6 8 6 13 21

E5 E6 E6 E5 E5 E5 E1 E3 E6 E1 E3 D9 E6 E5 E6 E2 E3 E5 F14 G3 G3 D7 E6 D3 D7 D9 D9 D3 D14 D13 E2 E4 E2 E4 F3 F4 H4

46 47 47 46 46 46 42 44 47 42 44 34 47 46 47 43 44 46 63 68 68 32 47 28 32 34 34 28 39 38 43 45 43 45 52 53 85

9 11 12 10 10 10 19 19 13 20 20 6 14 11 15 21 21 12 21 22 23 8 16 18 9 7 8 19 6 6 22 22 23 23 14 14 14

91000 91006-KWP-901 91007-KWP-901 91008-KWP-D01 91008-KWP-D02 91008-KWP-D03 91009-KVY-961 91104-KCW-880 91109-KVY-901 91201-KWP-D01 91202-KWP-D01 91203-KPL-901 91203-KWP-D01 91211-K24-901 91225-KWP-D01 91251-GZ5-003 91251-KWP-901 91253-KPL-900 91301-HM5-630 91302-001-020 91304-KWP-900 91306-105-690 91307-035-000 91307-639-000 91308-GFM-900 91309-KEE-630 91309-KPL-901 91351-642-000 91351-GR1-000 91352-671-003 91405-KPL-900

Part Number

91509-GE2-760

Address Page Ref.

12 19 14 11 10 15

F11 F13 G5 G15 G16 H4

60 62 70 80 81 85

H3 G12 H9 D9 D3

84 16 77 4 90 8 34 9 28 20

92000 92101-06020-4J 92201-08032-0A 92201-08045-0A 92800-12000 92900-06035-0B 93000 93401-06020-00 F6 93404-06012-08 F11 G6 G7 93404-06016-08 F11 93404-06020-00 D1 93404-06020-07 G10 93404-06020-08 F11 H8 93404-06040-07 G8 93412-05012-08 D13 93500-04025-0G H4 93500-05012-1H F6 93600-05012-0G F13 93891-05016-07 F7 93892-04006-08 D13 D14 93892-04010-18 E8 93892-04018-08 E8 93892-05012-18 E8 93892-05016-08 D14 93901-24420 G15 93901-34120 D12 93901-34410 G16 93903-24310 G13 G14 93903-24420 F3 F4 93903-25180 H8 93903-25280 F9 93903-25380 D1 F3 F4 F9 F11 93903-25480 G7 G8 93903-25580 H8 93903-34120 D15 93903-34380 F7 F13

55 60 71 72 60 26 75 60 89 73 38 85 55 62 56 38 39 49 49 49 39 80 37 81 78 79 52 53 89 58 26 52 53 58 60 72 73 89 40 56 62

41 13 14 10 14 9 10 15 13 12 7 16 42 20 8 8 7 19 20 21 8 12 7 11 6 6 15 15 14 15 10 16 16 16 16 11 13 15 7 9 21

4

93

PART NO. INDEX Part Number

Address Page Ref.

94000 94030-12200 94030-14200 94050-06000

94050-06080 94050-08000 94050-10000 94101-06000 94101-06700 94102-12000 94103-08800 94109-12000 94201-16150 94201-25250 94301-08200 94305-30142 94305-30282

E2 E4 D16 D3 G3 G5 G9 F9 H9 D10 D11 F11 G10 G11 H9 D9 F11 G11 D9 H9 H9

43 45 41 28 68 70 74 58 90 35 36 60 75 76 90 34 60 76 34 90 90

24 24 19 21 24 15 8 17 9 7 7 17 11 11 10 10 18 12 11 11 12

G6 G9 G6 D2 D2 G8 E8 G6 E8 G4 G4 F11 H3 F9 F11 F13 G5 G9 H1 H3 D3 D10 D11 E6 H3 H3 D4 G9 D7 D9 F10 E5 G3

71 74 71 27 27 73 49 71 49 69 69 60 84 58 60 62 70 74 82 84 28 35 36 47 84 84 29 74 32 34 59 46 68

15 9 16 7 8 14 22 17 23 12 13 19 17 18 20 22 16 10 7 18 22 8 8 17 19 20 23 11 10 12 19 13 25

95000 95002-02070 95002-02080 95002-02120 95002-02130 95002-02659 95002-50000 95005-35280-50 95015-32001 95015-42000 95015-81000 95701-06012-00 95701-06012-08

4

95701-06014-00 95701-06016-00

95701-06016-08 95701-06018-00 95701-06020-08 95701-06022-00

94

95701-06025-07 95701-06030-00 95701-06035-00

Part Number

95701-06040-00 95701-06055-00 95701-06080-00 95701-06100-00 95701-06115-00 95701-08012-00 95701-08012-08 95701-10020-08 95702-06012-08

Address Page Ref.

E5 D9 D9 D4 D9 E6 F13 F13 F9 F11 F13 G5 G9 H1 H3

46 34 34 29 34 47 62 62 58 60 62 70 74 82 84

95702-06014-00 D4 95702-06016-00 D10 D11 E6 95702-06016-08 H3

29 35 36 47 84

95702-06018-00 D4 95702-06020-08 G9 95702-06022-00 D7 D9 95702-06025-07 F10 95702-06030-00 E5 95702-06035-00 G3 95702-06040-00 E5 95702-06055-00 D9 95702-06080-00 D9 95702-06100-00 D4 95702-06115-00 D9 95702-08012-00 E6 95702-08012-08 F13 95702-08025-07 G11 95702-10020-08 F13 95801-06010-07 F8 95801-06010-08 F10 95801-08055-08 F14 95801-10035-00 G12 95801-10055-08 F7 95801-10070-07 G11 95802-06010-07 F8 95802-06010-08 F10 95802-08055-08 F15 95802-10035-00 G12 95802-10040-07 G10 95802-10055-08 F7 95802-10070-07 G11

29 74 32 34 59 46 68 46 34 34 29 34 47 62 76 62 57 59 63 77 56 76 57 59 64 77 75 56 76

14 13 14 24 15 18 23 24 18 20 22 16 10 7 17 18 22 8 8 17 19 20 23 11 10 12 19 13 25 14 13 14 24 15 18 23 13 24 3 20 22 5 10 14 3 20 22 5 12 10 14

Part Number

Address Page Ref.

96001-06028-00 D4 96001-06035-00 D13 D14 D15 96001-06075-00 D15 96100-63010-00 E5 96211-05000 F15 96220-30168 D12 96600-06016-00 D10 D11

29 38 39 40 40 46 64 37 35 36

98000 98200-31000 98200-31500

H3 H3

84 21 84 22

99101-GCK-0850 E8 99103-KWP-0350 E8

49 24 49 25

99000

96000 96001-06010-07 G10 96001-06014-00 D2 96001-06022-00 D10 D11 96001-06025-07 D1

25 9 9 8 9 15 23 8 10 10

75 13 27 9 35 9 36 9 26 11 2014.12.20

E

I 4 Part Number

Address Page Ref.

Part Number

Address Page Ref.

J 1

PART NAME INDEX Part name

Address

Page Ref.

[A ] AID KIT, FIRST ••••••••••••••• ARM ASSY., KICK STARTER •••••• ARM COMP., EX. VALVE ROCKER •• ARM COMP., FR. BRAKE ••••••••• ARM COMP., IN. VALVE ROCKER •• ARM COMP., RR. BRAKE LOCK •••• ARM SET, L. PIVOT •••••••••••• ARM SET, R. PIVOT •••••••••••• ARM, RR. BRAKE ••••••••••••••• AXLE, FR. WHEEL ••••••••••••••

H5 G11 D5 G2 D5 F6 F14 F14 G4 G2

86 76 30 67 30 55 63 63 69 67

1 1 5 15 4 25 11 9 5 4

G5 F14 F15 F5 H1

70 63 64 54 82

8 1 23 3 4

G8 F5 H4 G11 F11 F11 H1 E1 E3 E5 E5 E6 G3 E6 E6 E5 E1 E3 E1 E3 H4 D13 F11 G6 G7 F11 D1 F6 F11 G10 H8 G8 G5 G5 D9 E6 F6 F1

73 54 85 76 60 60 82 42 44 46 46 47 68 47 47 46 42 44 42 44 85 38 60 71 72 60 26 55 60 75 89 73 70 70 34 47 55 50

9 19 2 5 4 3 1 20 20 10 9 11 21 12 13 15 19 19 7 7 3 7 13 14 10 14 9 41 15 10 13 12 12 10 5 9 34 7

[B ] BAG, SERVICE BOOK •••••••••••• BALL SET, STEEL, #8X19 ••••••• BALL, STEEL, #5 •••••••••••••• BAND B1, WIRE •••••••••••••••• BAND COMP., BATTERY •••••••••• BAND, AIR CLEANER CONNECTING TUBE BAND, HANDLE BRACKET ••••••••• BAND, L. COVER DUCT •••••••••• BAR COMP., SIDE STAND •••••••• BAR, L. PILLION STEP ••••••••• BAR, R. PILLION STEP ••••••••• BATTERY ASSY. •••••••••••••••• BEARING, NEEDLE, 20X29X18 •••• BEARING, RADIAL BALL, 6004(UU) BEARING, RADIAL BALL, 6201 ••• BEARING, BEARING, BEARING, BEARING, BEARING,

RADIAL RADIAL RADIAL RADIAL RADIAL

BALL, BALL, BALL, BALL, BALL,

6201U •• 6202 ••• 6204 ••• 6301 ••• 6902U ••

BELT, DRIVE •••••••••••••••••• BODY COMP., FRAME •••••••••••• BOLT-WASHER, 5X12 •••••••••••• BOLT-WASHER, 6X12 •••••••••••• BOLT-WASHER, 6X16 •••••••••••• BOLT-WASHER, 6X20 ••••••••••••

BOLT-WASHER, 6X40 •••••••••••• BOLT-WASHER, 8X16 •••••••••••• BOLT-WASHER, 8X40 •••••••••••• BOLT A, STUD, 7X193.5 •••••••• BOLT B, STUD, 7X198 •••••••••• BOLT, ADAPTER, 8MM ••••••••••• BOLT, ADJUSTING ••••••••••••••

Part name

BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT,

Address

ADJUSTING••••••••••••••• DRAIN PLUG, 12MM•••••••• FLANGE, 10X20 ••••••••••• FLANGE, 10X210 •••••••••• FLANGE, 10X238 •••••••••• FLANGE, 10X35 ••••••••••• FLANGE, 10X40 ••••••••••• FLANGE, 10X55 ••••••••••• FLANGE, 10X70 ••••••••••• FLANGE, 5X14 ••••••••••••

Page Ref.

F2 D9 F13 H4 H4 G12 G10 F7 G11 D10 D11 F8 F10 G10 D4 D9 F9 F11 F13 G5 G9 H1 H3

51 34 62 85 85 77 75 56 76 35 36 57 59 75 29 34 58 60 62 70 74 82 84

BOLT, FLANGE, 6X14 •••••••••••• D2 D3 D4 BOLT, FLANGE, 6X16 •••••••••••• D10 D11 E6 H3

27 28 29 35 36 47 84

BOLT, FLANGE, 6X18 •••••••••••• D4 G5 BOLT, FLANGE, 6X20 •••••••••••• G9 BOLT, FLANGE, 6X22 •••••••••••• D7 D9 D10 D11 BOLT, FLANGE, 6X25 •••••••••••• D1 F10 BOLT, FLANGE, 6X28 •••••••••••• D4 BOLT, FLANGE, 6X30 •••••••••••• E5 G4 BOLT, FLANGE, 6X35 •••••••••••• D13 D14 D15 G3 BOLT, FLANGE, 6X40 •••••••••••• E5 BOLT, FLANGE, 6X55 •••••••••••• D9 BOLT, FLANGE, 6X75 •••••••••••• D15 BOLT, FLANGE, 6X80 •••••••••••• D9 BOLT, FLANGE, 8X12 •••••••••••• E6 F13 BOLT, FLANGE, 8X25 •••••••••••• G11 BOLT, FLANGE, 8X55 •••••••••••• F14 F15 BOLT, HEAD COVER•••••••••••••• D2 BOLT, HEX., 6X20•••••••••••••• H3

29 70 74 32 34 35 36 26 59 29 46 69 38 39 40 68 46 34 40 34 47 62 76 63 64 27 84

BOLT, FLANGE, 6X10 •••••••••••• BOLT, FLANGE, 6X100 ••••••••••• BOLT, FLANGE, 6X115 ••••••••••• BOLT, FLANGE, 6X12 ••••••••••••

2014.12.20

E

7 9 24 10 11 5 12 10 14 5 5 3 20 13 24 15 18 20 22 16 10 7 17 18 9 22 22 8 8 17 19 20 23 13 11 10 12 9 9 11 19 25 13 9 9 9 8 25 14 13 9 14 18 23 13 22 22 5 16

Part name

Address

BOLT, HEX., 6X30•••••••••••••• D12 BOLT, HEX., 8X32•••••••••••••• G1 G12 BOLT, HEX., 8X45•••••••••••••• H9 BOLT, INNER COVER••••••••••••• F9 G7 BOLT, KNOCK, 5MM•••••••••••••• D5 BOLT, MAIN STAND SPRING••••••• E6 BOLT, SIDE STAND PIVOT•••••••• G11 BOLT, SOCKET, 6X16•••••••••••• D10 D11 BOLT, STUD, 6X35•••••••••••••• D3 BOLT, STUD, 7X17•••••••••••••• D3 BOOT, BRAKE LEVER ROD••••••••• F6 BOSS, DRIVE FACE•••••••••••••• D16 BOX ASSY., INNER•••••••••••••• H8 BOX SET, INNER•••••••••••••••• H8 BOX, LUGGAGE•••••••••••••••••• G5 BOX, RELAY UPPER•••••••••••••• H1 BRACKET COMP., FR.•••••••••••• D13 D14 BRACKET, L. BRAKE LEVER••••••• F5 BRACKET, SIDE STAND••••••••••• G11 BULB, HEADLIGHT••••••••••••••• F1 F2 BULB, TAILLIGHT••••••••••••••• G15 G16 BULB, TAIL & STOP LIGHT••••••• G15 G16 BULB, WEDGE BASE•••••••••••••• F1 F2 F3 F4 BULB, WINKER•••••••••••••••••• G13 G14 G15 G16 BULB, WINKER LIGHT•••••••••••• G13 G14 G15 G16 BUSH, ENGINE HANGER RUBBER•••• D9 E6 BUSH, FR. CUSHION UNDER••••••• F16 BUSH, FR. CUSHION UPPER••••••• F16 BUSH, KICK SPINDLE•••••••••••• D16 BUSH, PIVOT ARM••••••••••••••• F14 BUSH, RR. CUSHION RUBBER•••••• G12 BUSH, RR. CUSHION UNDER RUBBER E6 BUSH, RUBBER•••••••••••••••••• G1 G12

Page Ref.

37 66 77 90 58 72 30 47 76 35 36 28 28 55 41 89 89 70 82 38 39 54 76 50 51 80 81 80 81 50 51 52

78 79 80 81 78 79 80 81 34 47 65 65 41 63 77 47 66 77

5 7 4 8 11 7 14 8 9 10 10 20 13 22 3 2 7 9 2 4 4 18 7 5 5 10 9 10 9 4 4 1 2 1 2 5 5 9 8 5 5 9 8 2 1 2 5 12 10 3 3 5 3

54 54 54

2 12 11

53

5

[C ] CABLE COMP., CHOKE•••••••••••• F5 CABLE COMP., L. FR. BRAKE••••• F5 CABLE COMP., RR. BRAKE•••••••• F5

95

J 2

PART NAME INDEX Part name

Address

CABLE COMP., R. FR. BRAKE •••• F5 CABLE COMP., SPEEDOMETER ••••• F3 F4 CABLE SET, THROTTLE •••••••••• F5 CABLE, SEAT LOCK ••••••••••••• F12 CABLE, TIE ••••••••••••••••••• H3 CAMSHAFT COMP. ••••••••••••••• D5 CAM, FR. BRAKE ••••••••••••••• G2 G4 CAP ASSY., NOISE SUPPRESSOR •• H2 CAP COMP., FUEL FILLER ••••••• G6 CAP, CHOKE DUST •••••••••••••• E8 CAP, FR. FORK DISTANCE COLLAR F14 CAP, LOCK NUT •••••••••••••••• F6 CAP, TAPPET ADJUSTING HOLE ••• E6 CARBURETOR ASSY. ••••••••••••• E8 CASE ••••••••••••••••••••••••• F3 F4 CASE COMP., MISSION •••••••••• E5 CASE SUB ASSY., AIR CLEANER •• G8 CASE, BATTERY •••••••••••••••• H1 CATCH COMP., SEAT •••••••••••• G5 CHAIN, CAM ••••••••••••••••••• D7 CHAMBER SET, FLOAT ••••••••••• E8 CIRCLIP, 7MM ••••••••••••••••• E1 E3 CIRCLIP, EXTERNAL, 16MM •••••• D16 CIRCLIP, INTERNAL, 28MM •••••• E1 E3 CLAMP •••••••••••••••••••••••• F3 F4 CLAMPER COMP., RR. BRAKE CABLE D15 CLAMPER, THROTTLE CABLE •••••• D2 CLAMPER, WIRE HARNESS •••••••• D10 D11 CLAMP, CANISTER HOSE ••••••••• G9 CLAMP, TUBE •••••••••••••••••• G8 H4 CLIP A, HARNESS •••••••••••••• G15 G16 CLIP B, HARNESS •••••••••••••• G15 CLIP, A.C. GENERATOR CORD •••• D10 D11 CLIP, BODY ••••••••••••••••••• D1 CLIP, BREATHER TUBE •••••••••• G9 CLIP, HEADLIGHT •••••••••••••• F1 F2 CLIP, PISTON PIN, 12MM ••••••• E7 CLIP, SNAP FITTING ••••••••••• F9 CLIP, TUBE ••••••••••••••••••• D2

5 96

Page Ref.

54 52 53 54 61 84 30 67 69 83 71 49 63 55 47 49 52 53 46 73 82 70 32 49 42 44 41 42 44 52 53 40 27 35 36 74 73 85 80 81 80 35 36 26 74 50 51 48 58 27

E8 G6

49 71

G8 G9 CLIP, VALVE GUIDE •••••••••••• D3 COCK ASSY., FUEL ••••••••••••• G6

73 74 28 71

13 12 13 1 3 15 2 13 8 4 7 15 13 32 5 12 6 7 2 4 5 6 1 4 18 18 18 17 17 9 10 1 3 4 4 7 11 14 1 1 2 3 3 8 1 6 6 5 14 7 8 22 15 16 17 14 9 3 1

Part name

Address

COIL ASSY., IGNITION •••••••••• COLLAR B, HANDLE SETTING•••••• COLLAR, 9.5X10 •••••••••••••••• COLLAR, ARM PIVOT••••••••••••• COLLAR, CUSHION RUBBER BUSH••• COLLAR, FR. AXLE DISTANCE ••••• COLLAR, FR. FENDER•••••••••••• COLLAR, FR. WHEEL SIDE•••••••• COLLAR, HANDLE SETTING •••••••• COLLAR, KICK BOSS••••••••••••• COLLAR, PILLION STEP SETTING•• COLLAR, RUBBER BUSH •••••••••••

Page Ref.

H2 F7 G10 F14 F16 G2 F9 G2 F7 D16 G8 F16

83 56 75 63 65 67 58 67 56 41 73 65

G12 COLLAR, SEAL•••••••••••••••••• E1 E3 COLLAR, SIDE STAND•••••••••••• G11 COLLAR, SPRING •••••••••••••••• E1 E3 COLLAR, TAILLIGHT SETTING ••••• D1 COTTER, VALVE••••••••••••••••• D5 COUNTERSHAFT•••••••••••••••••• E5 COVER COMP., CYLINDER HEAD •••• D2 COVER COMP., FAN•••••••••••••• D1 COVER COMP., L. BODY •••••••••• F12 COVER COMP., L. FR. ••••••••••• F9 COVER COMP., L. SIDE •••••••••• F11 COVER COMP., RR. HANDLE••••••• F7 COVER COMP., R. BODY •••••••••• F12 COVER COMP., R. FR. ••••••••••• F9 COVER SET, FR. •••••••••••••••• F9 COVER SUB ASSY., AIR CLEANER•• G8 COVER, AIR CLEANER DUCT••••••• G8 COVER, CENTER••••••••••••••••• F12 COVER, C.D.I. UNIT •••••••••••• H1 COVER, FR. HANDLE••••••••••••• F7 COVER, INNER•••••••••••••••••• F9 COVER, L. BRAKE LEVER BRACKET• F5 COVER, L. PILLION STEP•••••••• F11 COVER, L. PIVOT••••••••••••••• F14 COVER, L. SIDE •••••••••••••••• D15 COVER, OIL PUMP••••••••••••••• D9 COVER, RR. BRAKE LOCK LEVER••• F6 COVER, RR. CENTER••••••••••••• F12 COVER, RR. CENTER LOWER••••••• F13 COVER, RUBBER••••••••••••••••• F1 F2 COVER, R. PILLION STEP•••••••• F11 COVER, R. PIVOT••••••••••••••• F14 COVER, SEAT LOCK CABLE•••••••• H4 COVER, SUB AIR CLEANER •••••••• G7 COVER, UNDER•••••••••••••••••• F11 CRANKCASE COMP., L. ••••••••••• E6 CRANKCASE COMP., R. ••••••••••• D9 CRANKSHAFT COMP.•••••••••••••• E7 CUSHION ASSY., L. FR.••••••••• G1 CUSHION ASSY., RR. •••••••••••• G12 CUSHION ASSY., R. FR.••••••••• F16 CUSHION, BODY COVER ••••••••••• H4

77 42 44 76 42 44 26 30 46 27 26 61 58 60 56 61 58 58 73 73 61 82 56 58 54 60 63 40 34 55 61 62 50 51 60 63 85 72 60 47 34 48 66 77 65 85

2014.12.20

E

2 7 8 12 4 6 2 5 2 13 10 3 4 2 13 13 6 14 14 6 12 5 2 1 13 6 11 4 7 5 3 7 6 6 3 3 9 20 9 7 2 3 26 16 17 2 2 8 6 9 2 1 2 1 1 6 1 1 8

Part name

Address

CYLINDER•••••••••••••••••••••• D8

Page Ref.

33

1

34 28 33 37 40 46 86 46 85 68 68 67 63

11 17 3 6 6 8 2 4 1 22 23 12 16

73 72 88 56 88 55

1 1 6 5 5 24

41 42 44 42 44 41 35 36 57 72 41 49 63 71 84

5 8 8 9 9 2 1 1 2 6 6 3 8 11 21 22

28 49 28 33 28 27 75 49 32 46 34

7 1 11 2 4 4 1 17 5 3 4

[D ] DOWEL PIN, 8X20••••••••••••••• D9 DOWEL PIN, SPECIAL, 8X14•••••• D3 D8 D12 D15 E5 DRIVER, SCREW••••••••••••••••• H5 DRIVESHAFT•••••••••••••••••••• E5 DUCT, L. COVER•••••••••••••••• H4 DUST SEAL, 20X32X5•••••••••••• G3 DUST SEAL, 41X60X7•••••••••••• G3 DUST SEAL, BRAKE CAM•••••••••• G2 DUST SEAL, STEERING HEAD•••••• F14 [E ] ELEMENT, AIR CLEANER•••••••••• ELEMENT, SUB AIR CLEANER•••••• EMBLEM, L. BODY COVER••••••••• EMBLEM, PRODUCT••••••••••••••• EMBLEM, R. BODY COVER••••••••• EQUALIZER COMP.•••••••••••••••

G8 G7 H7 F7 H7 F6

[F ] FACE COMP., MOVABLE DRIVE••••• D16 FACE SET, DRIVEN•••••••••••••• E1 E3 FACE SET, MOVABLE DRIVEN•••••• E1 E3 FACE, DRIVE••••••••••••••••••• D16 FAN COMP., COOLING•••••••••••• D10 D11 FENDER, FR.••••••••••••••••••• F8 FENDER, RR.••••••••••••••••••• G7 FIN, DRIVE FACE••••••••••••••• D16 FLOAT SET••••••••••••••••••••• E8 FORK SUB ASSY., FR.••••••••••• F14 FUEL UNIT••••••••••••••••••••• G6 FUSE, BLADE••••••••••••••••••• H3 [G ] GASKET A, CARBURETOR INSULATOR GASKET SET•••••••••••••••••••• GASKET, AIR FEED PIPE••••••••• GASKET, CYLINDER•••••••••••••• GASKET, CYLINDER HEAD••••••••• GASKET, CYLINDER HEAD COVER••• GASKET, EX. PIPE•••••••••••••• GASKET, FLOAT CHAMBER••••••••• GASKET, TENSIONER LIFTER•••••• GASKET, TRANSMISSION CASE••••• GAUGE, OIL LEVEL••••••••••••••

D3 E8 D3 D8 D3 D2 G10 E8 D7 E5 D9

J 3

PART NAME INDEX Part name

Address

GEAR COMP., FINAL •••••••••••• GEAR COMP., KICK DRIVEN •••••• GEAR, COUNTER •••••••••••••••• GEAR, OIL PUMP DRIVEN •••••••• GEAR, SPEEDOMETER •••••••••••• GENERATOR ASSY., A.C. ••••••••

Page Ref.

E5 D16 E5 D12 G2 D10 D11 H5 F5 F5 F12 D1 F8 D7 D3

46 41 46 37 67 35 36 86 54 54 61 26 57 32 28

7 10 6 3 9 2 2 3 14 15 5 7 1 6 2

HANDLE COMP., STEERING ••••••• F7 HARNESS COMP., STARTING MOTOR D13 D14 HARNESS, WIRE •••••••••••••••• H2 HEADLIGHT UNIT ••••••••••••••• F1 F2 HEAD COMP., CYLINDER ••••••••• D3 HINGE, BODY COVER •••••••••••• F12 HINGE, SEAT •••••••••••••••••• G5 HOLDER COMP., STARTER PINION • D13 D14 HOLDER, NEEDLE JET ••••••••••• E8 HOOK, LUGGAGE •••••••••••••••• F12 HORN COMP. ••••••••••••••••••• H3 HOSE, AIR SUCTION VALVE •••••• G9 HOUSING, UNDER THROTTLE •••••• F5 HOUSING, UPPER THROTTLE •••••• F5

56 38 39 83 50 51 28 61 70 38 39 49 61 84 74 54 54

1 5 5 6 1 1 1 12 3 2 2 18 8 11 4 17 16

GRIP ••••••••••••••••••••••••• GRIP COMP., THROTTLE ••••••••• GRIP, L. HANDLE •••••••••••••• GRIP, RR. •••••••••••••••••••• GROMMET, DRAIN HOLE, 25MM •••• GROMMET, FR. FENDER •••••••••• GUIDE, CAM CHAIN ••••••••••••• GUIDE, VALVE ••••••••••••••••• [H ]

[I ] INDICATOR, FR. BRAKE ••••••••• INNER, INNER BOX ••••••••••••• INSULATOR A, CARBURETOR •••••• INSULATOR B, CARBURETOR ••••••

G2 H8 D3 D3

67 89 28 28

14 4 5 6

E8 E8 G4 G2 G6

49 49 69 67 71

25 24 12 17 6

[J ] JET COMP. •••••••••••••••••••• JET, MAIN, #85 ••••••••••••••• JOINT B, BRAKE ARM ••••••••••• JOINT, BRAKE ARM ••••••••••••• JOINT, FUEL TUBE ••••••••••••• [K ] KEY SET, INNER BOX ••••••••••• KEY & SCREW SET •••••••••••••• KEY, BLANK ••••••••••••••••••• KEY, SEAT LOCK ••••••••••••••• KEY, WOODRUFF ••••••••••••••••

H8 H2 H2 F12 E7

89 83 83 61 48

10 9 10 2 6

Part name

Address

Page Ref.

[L ] LABEL, AIR CLEANER ELEMENT NOTICE LABEL, DRIVE•••••••••••••••••• LABEL, TYRE••••••••••••••••••• LENS••••••••••••••••••••••••••

87 87 87 52 53 78 79 78 79 80 81 53 52 52 53 55 54 89 32 80 81 85 55 58 58

2 3 1 5 6 4 4 2 2 8 7 9 8 7 8 23 21 8 3 3 2 5 40 8 7

MARK•••••••••••••••••••••••••• H7

88

MARK, FR. CENTER COVER•••••••• MARK, HET ••••••••••••••••••••• MAT, FLOOR•••••••••••••••••••• METER COMP., SPEED & FUEL •••••

H7 H7 F11 F3 F4 F6 F6 D14 D13 F12 F12 G10

88 88 60 52 53 55 55 39 38 61 61 75

1 3 4 2 10 4 5 33 31 3 3 15 11 4

E8 G4 E8 G2 G10 F9

49 69 49 67 75 58

H8 NUT, FLANGE SPECIAL, 10MM ••••• F7 G11 H4

89 56 76 85

LENS COMP., L. •••••••••••••••• LENS COMP., R. •••••••••••••••• LENS COMP., TAILLIGHT••••••••• LENS, PILOT••••••••••••••••••• LENS, PILOT HIGH BEAM••••••••• LENS, PILOT TURN•••••••••••••• LEVER, L. STEERING HANDLE ••••• LEVER, R. STEERING HANDLE ••••• LID, INNER BOX •••••••••••••••• LIFTER ASSY., TENSIONER ••••••• LIGHT ASSY., RR. COMBINATION•• LINK SUB ASSY., ENGINE HANGER• LOCK NUT, R. MIRROR ••••••••••• LOUVER, L. FR. COVER •••••••••• LOUVER, R. FR. COVER ••••••••••

H6 H6 H6 F3 F4 G13 G14 G13 G14 G15 G16 F4 F3 F3 F4 F6 F5 H8 D7 G15 G16 H4 F6 F9 F9

[M ]

MIRROR ASSY., L. BACK••••••••• MIRROR ASSY., R. BACK••••••••• MOTOR UNIT, STARTER ••••••••••• MOTOR UNIT, STARTING •••••••••• MOUL, L. BODY COVER ••••••••••• MOUL, R. BODY COVER ••••••••••• MUFFLER COMP., EX. •••••••••••• [N ] NEEDLE SET, JET••••••••••••••• NUT B, BRAKE ROD ADJUSTING •••• NUT SET, SQUARE ••••••••••••••• NUT, BRAKE ADJUSTING •••••••••• NUT, CAP, 7MM••••••••••••••••• NUT, CLIP, 5MM ••••••••••••••••

2014.12.20

E

2 13 9 19 7 12 13 12 6 10 12

Part name

NUT, NUT, NUT, NUT,

Address

FLANGE SPECIAL, 12MM••••• FLANGE SPECIAL, 6MM•••••• FLANGE SPECIAL, 8MM•••••• FLANGE, 10MM•••••••••••••

Page Ref.

G2 F14 F14 D10 D11 D3 F9 G3 G5 G9 H9 E2 E4 D16 G4 F6 D3 F13 G7 E1 E3 F14 D5 G7

67 63 63 35 36 28 58 68 70 74 90 43 45 41 69 55 28 62 72 42 44 63 30 72

20 19 20 7 7 21 17 24 15 8 9 24 24 19 10 39 14 18 9 15 15 5 15 8

OIL SEAL, 14X20X3.2••••••••••• OIL SEAL, 16X26X7••••••••••••• OIL SEAL, 20X32X6.2••••••••••• OIL SEAL, 20.8X53X6••••••••••• OIL SEAL, 27X42X7••••••••••••• O-RING••••••••••••••••••••••••

E5 D9 E6 E6 E5 D13 D14 E8

46 34 47 47 46 38 39 49

O-RING, O-RING, O-RING, O-RING, O-RING, O-RING, O-RING,

D7 D9 D7 D3 D3 E6 E2 E4 D9 F3 F4 E2 E4 E1 E3 H8

32 34 32 28 28 47 43 45 34 52 53 43 45 42 44 89

11 6 15 14 12 6 6 10 11 8 7 9 18 19 16 23 23 8 14 14 22 22 1 1 3

80 81 80 81

4 3 5 4

NUT, FLANGE, 6MM••••••••••••••

NUT, FLANGE, 8MM•••••••••••••• NUT, HEX., 12MM••••••••••••••• NUT, NUT, NUT, NUT, NUT, NUT, NUT,

HEX., 14MM••••••••••••••• HEX., 16MM••••••••••••••• HEX., 5MM•••••••••••••••• HEX., 7MM•••••••••••••••• PUSH, 3MM•••••••••••••••• RR. FENDER••••••••••••••• SPECIAL, 28MM••••••••••••

NUT, STEERING STEM LOCK••••••• NUT, TAPPET ADJUSTING••••••••• NUT, U, 5MM••••••••••••••••••• [O ]

15.2X1.5•••••••••••••• 18X3•••••••••••••••••• 1.5X9.5••••••••••••••• 25X2.4•••••••••••••••• 25.5X1.9•••••••••••••• 30.8MM•••••••••••••••• 38.5X2••••••••••••••••

O-RING, 64X2•••••••••••••••••• O-RING, 8.5X1.5••••••••••••••• O-RING, PINION CAP•••••••••••• OUTER COMP., CLUTCH••••••••••• OUTER, INNER BOX••••••••••••••

5

[P ] PACKING A, SEAL••••••••••••••• G15 G16 PACKING B, SEAL••••••••••••••• G15 G16

97

J 4

PART NAME INDEX Part name

Address

PACKING, BASE •••••••••••••••• PACKING, FUEL FILLER CAP ••••• PACKING, PROTECTOR ••••••••••• PANEL COMP., FLOOR ••••••••••• PANEL SUB COMP., FR. BRAKE ••• PIECE SET, SLIDE ••••••••••••• PINION ASSY., STARTER •••••••• PIN A, PILLION STEP •••••••••• PIN A, SARI STEP ••••••••••••• PIN B, SARI STEP ••••••••••••• PIN, HINGE ••••••••••••••••••• PIN, INNER BOX LID ••••••••••• PIN, PISTON •••••••••••••••••• PIN, ROLLER GUIDE •••••••••••• PIN, SPLIT, 1.6X15 ••••••••••• PIN, SPLIT, 2.5X25 ••••••••••• PIN, SPRING, 3X14 •••••••••••• PIN, SPRING, 3X28 •••••••••••• PIPE COMP., AIR FEED ••••••••• PIPE COMP., IN. •••••••••••••• PIPE, L. RR. GRIP SUPPORT •••• PIPE, R. RR. GRIP SUPPORT •••• PISTON ••••••••••••••••••••••• PIVOT, CAM CHAIN TENSIONER ••• PLATE COMP., DRIVE ••••••••••• PLATE SET, VALVE ••••••••••••• PLATE, CLUTCH SIDE ••••••••••• PLATE, FRAME BODY SPLASH GUARD PLATE, L. COVER •••••••••••••• PLATE, OIL SEAL STOPPER •••••• PLATE, RAMP •••••••••••••••••• PLATE, RR. FENDER SPLASH GUARD PLATE, SARI STEP ••••••••••••• PLATE, STAY •••••••••••••••••• PLUG, END •••••••••••••••••••• PLUG, SPARK •••••••••••••••••• PROTECTOR, EX. PIPE •••••••••• PROTECTOR, MUFFLER ••••••••••• PUMP ASSY., OIL ••••••••••••••

Page Ref.

G6 G6 G10 F11 G2 D16 D13 D14 F11 H9 H9 G5 H8 E7 E1 E3 F11 G11 H9 H9 D3 D3 F12 F12 E7 D7 E1 E3 E8 E1 E3 H4 D15 E6 D16 G7 H9 E8 H4 D3 G10 G10 D12

71 71 75 60 67 41 38 39 60 90 90 70 89 48 42 44 60 76 90 90 28 28 61 61 48 32 42 44 49 42 44 85 40 47 41 72 90 49 85 28 75 75 37

12 8 2 7 10 1 1 1 19 3 4 11 9 4 10 10 18 12 11 12 10 8 14 10 3 4 2 2 8 3 3 6 3 4 8 5 2 13 13 12 6 5 2

F14 F14 F14 F14 D16 H2 F14 G7 H3 H3 G6 D5 E7

63 63 63 63 41 83 63 72 84 84 71 30 48

4 15 14 3 4 5 2 4 13 12 13 10 2

[R ]

5 98

RACE, STEERING BOTTOM BALL ••• RACE, STEERING BOTTOM CONE ••• RACE, STEERING TOP CONE •••••• RACE, STEERING UPPER BALL •••• RATCHET, STARTER ••••••••••••• RECTIFIER COMP., REGULATE •••• REFLECTOR, FR. SIDE REFLEX ••• REFLECTOR, REFLEX •••••••••••• RELAY COMP., STARTER ••••••••• RELAY COMP., WINKER •••••••••• RETAINER, FUEL UNIT •••••••••• RETAINER, VALVE SPRING ••••••• RING SET, PISTON •••••••••••••

Part name

Address

ROD, BODY OPENER•••••••••••••• ROLLER SET, WEIGHT•••••••••••• ROLLER, 3X16.8 •••••••••••••••• ROLLER, GUIDE•••••••••••••••••

Page Ref.

H4 D16 D12 E1 E3 D12 H1 G1 E1 E3 D3 H4 F11 D1 D2 G10 F11 G5 G5 D15 F9

85 41 37 42 44 37 82 66 42 44 28 85 60 26 27 75 60 70 70 40 58

7 7 8 11 11 1 6 5 6 6 9 4 6 5 6 3 2 1 5 4 10

SCREW-WASHER, SPECIAL, 4X10••• SCREW-WASHER, SPECIAL, 4X8 •••• SCREW SET •••••••••••••••••••••

G6 E6 F3 E8 E8 D13 D14 E8 D14 F7 F3 F4 E8

71 47 52 49 49 38 39 49 39 56 52 53 49

SCREW, SCREW, SCREW, SCREW, SCREW,

F4 F13 H3 F14 F6

53 62 84 63 55

SCREW, PAN, 4X25•••••••••••••• H4 SCREW, PAN, 5X11.5•••••••••••• F11 F13 G5 G15 G16 H4 SCREW, PAN, 5X12•••••••••••••• F6 SCREW, PAN, 5X13•••••••••••••• F6 SCREW, PAN, 6X6••••••••••••••• D7 SCREW, TAPPET ADJUSTING ••••••• D5 SCREW, TAPPING, 4X12 •••••••••• F7 F13 G13

85 60 62 70 80 81 85 55 55 32 30 56 62 78

2 6 11 19 20 8 7 21 8 8 13 4 5 7 12 20 14 18 35 36 37 16 12 19 14 11 10 15 42 38 7 13 9 21 6

ROTOR SET, OIL PUMP ••••••••••• RUBBER A, BATTERY••••••••••••• RUBBER A, JOINT••••••••••••••• RUBBER, CLUTCH DAMPER ••••••••• RUBBER, RUBBER, RUBBER, RUBBER,

IN. PIPE SEAL••••••••• LINK STOPPER •••••••••• L. PILLION STEP••••••• MOUNTING••••••••••••••

RUBBER, RUBBER, RUBBER, RUBBER, RUBBER, RUBBER,

PROTECTOR PACKING ••••• R. PILLION STEP••••••• SEAL•••••••••••••••••• SEAT SETTING •••••••••• STARTER PINION HOLDER• TAILLIGHT MOUNTING •••• [S ]

SCREEN SET, FUEL STRAINER ••••• SCREEN, OIL FILTER•••••••••••• SCREW-WASHER, 3X22 •••••••••••• SCREW-WASHER, 4X10 •••••••••••• SCREW-WASHER, 4X18 •••••••••••• SCREW-WASHER, 4X6 ••••••••••••• SCREW-WASHER, 5X12 •••••••••••• SCREW-WASHER, 5X16 ••••••••••••

3X22••••••••••••••••••• FLAT, 5X12••••••••••••• FLAT, 6X12••••••••••••• FORK COVER••••••••••••• HANDLE LEVER PIVOT •••••

2014.12.20

E

Part name

Address

SCREW, TAPPING, 4X12•••••••••• G14 SCREW, TAPPING, 4X16•••••••••• F3 F4 G15 G16 SCREW, TAPPING, 4X8••••••••••• D12 D15 SCREW, TAPPING, 5X10•••••••••• H8 SCREW, TAPPING, 5X12•••••••••• F9 SCREW, TAPPING, 5X16•••••••••• D1 F3 F4 F9 F11 SCREW, TAPPING, 5X20•••••••••• G7 G8 SCREW, TAPPING, 5X25•••••••••• H8 SEAL, AIR CLEANER COVER••••••• G8 SEAL, DRIVEN FACE, 34X39X3•••• E2 E3 SEAL, INNER BOX••••••••••••••• H8 SEAL, OUTER INNER••••••••••••• H8 SEAL, PIVOT ARM••••••••••••••• F14 SEAL, SHROUD•••••••••••••••••• D1 SEAL, SUB AIR CLEANER••••••••• G7 SEAL, VALVE STEM•••••••••••••• D5 SEAT COMP., DOUBLE•••••••••••• G5 SEAT, VALVE SPRING•••••••••••• D5 SHAFT COMP., OIL PUMP••••••••• D12 SHAFT, EX. ROCKER ARM••••••••• D5 SHAFT, MAIN STAND••••••••••••• G11 SHOE SET, BRAKE••••••••••••••• G2 G4 SHROUD, EX.••••••••••••••••••• D1 SHROUD, IN.••••••••••••••••••• D1 SHUTTER SET, KEY•••••••••••••• H2 SOCKET ASSY., POSITION LIGHT•• F1 F2 SOCKET COMP.•••••••••••••••••• F3 F4 G15 G16 SOCKET COMP., L.•••••••••••••• G13 G14 SOCKET COMP., R.•••••••••••••• G13 G14 SPACER, IGNITION COIL••••••••• H2 SPANNER, 12X14•••••••••••••••• H5 SPARK UNIT COMP.•••••••••••••• H2 SPEEDOMETER ASSY.••••••••••••• F3 F4 SPINDLE COMP., KICK STARTER••• D16 SPRING ASSY., MAIN STAND•••••• G11 SPRING, BRAKE ARM RETURN•••••• G2 SPRING, BRAKE CABLE END••••••• G2 SPRING, BRAKE LEVER RETURN•••• F6 SPRING, BRAKE LOCK ARM RETURN• F6 SPRING, CLUTCH•••••••••••••••• E1 E3

Page Ref.

79 52 53 80 81 37 40 89 58 26 52 53 58 60 72 73 89 73 43 44 89 89 63 26 72 30 70 30 37 30 76 67 69 26 26 83 50 51 52 53 80 81 78 79 78 79 83 86 83 52 53 41 76 67 67 55 55 42 44

6 15 15 12 11 7 7 14 15 10 16 16 16 16 11 13 15 2 21 21 5 6 21 3 3 1 2 11 4 6 3 1 1 4 2 7 3 3 10 11 7 6 3 3 1 1 3 4 1 3 3 11 4 16 18 30 27 4 4

J 5

PART NAME INDEX Part name

Address

Page Ref.

SPRING, DELAY •••••••••••••••• F6 SPRING, DRIVEN FACE •••••••••• E1 E3 SPRING, FR. BRAKE SHOE ••••••• G2 G4 SPRING, KICK DRIVEN GEAR ••••• D16 SPRING, KICK RETURN •••••••••• D16 SPRING, LOCK KEY SETTING ••••• F12 H8 SPRING, OIL FILTER SCREEN •••• E6 SPRING, RR. BRAKE ARM •••••••• G4 SPRING, SEAT CATCH ••••••••••• G5 SPRING, SIDE STAND ••••••••••• G11 SPRING, STEP RETURN •••••••••• H9 SPRING, VALVE •••••••••••••••• D5 SPROCKET, CAM •••••••••••••••• D5 STAND COMP., MAIN •••••••••••• G11 STAY, AIR SUCTION VALVE •••••• G9 STAY, FR. BODY COVER ••••••••• F12 STAY, FR. NUMBER PLATE ••••••• F9 STAY, HOOK LUGGAGE ••••••••••• G5 STAY, SEAT LOCK •••••••••••••• F12 STAY, WIRE ••••••••••••••••••• E8 STEP ASSY., SARI ••••••••••••• H9 STEP COMP., SARI ••••••••••••• H9 STOPPER, EQUALIZER ••••••••••• F6 STOPPER, RUBBER •••••••••••••• D15 STOPPER, STEP RUBBER ••••••••• H9 SWITCH ASSY. SET, COMBINATION & LOCK H2 SWITCH ASSY., FR. STOP ••••••• F5

55 42 44 67 69 41 41 61 89 47 69 70 76 90 30 30 76 74 61 58 70 61 49 90 90 55 40 90

28 12 12 11 7 9 14 1 1 7 6 7 8 5 9 3 2 6 9 4 4 4 14 1 7 29 5 6

83 54

SWITCH SWITCH SWITCH SWITCH SWITCH

54 54 54 54 54

8 9 10 6 7 4 5 8

UNIT, UNIT, UNIT, UNIT, UNIT,

DIMMER •••••••••• HORN •••••••••••• LIGHTING •••••••• STARTER ••••••••• WINKER ••••••••••

F5 F5 F5 F5 F5

[T ] TAILLIGHT UNIT ••••••••••••••• G15 G16 TANK COMP., FUEL ••••••••••••• G6 TENSIONER, CAM CHAIN ••••••••• D7 TIRE ••••••••••••••••••••••••• G2 G4 TRAY COMP., BATTERY •••••••••• F9 TRAY, FUEL ••••••••••••••••••• G6 TUBE COMP., FUEL ••••••••••••• G6 TUBE COMP., VACUUM ••••••••••• G6 TUBE, 3.5X280 •••••••••••••••• E8 TUBE, AIR CLEANER CONNECTING • G8 TUBE, AIR CLEANER DRAIN •••••• G8 TUBE, AIR SUCTION VALVE •••••• G9

80 81 71 32 67 69 58 71 71 71 49 73 73 74

TUBE, TUBE, TUBE, TUBE,

27 73 71 46

BREATHER ••••••••••••••• DRAIN •••••••••••••••••• FUEL DRAIN ••••••••••••• MISSION BREATHER •••••••

D2 G8 G6 E5

Part name

Address

Page Ref.

Part name

Address

Page Ref.

[V ] VALVE ASSY., AIR SUCTION•••••• VALVE COMP., FLOAT•••••••••••• VALVE SET, THROTTLE ••••••••••• VALVE, EX.•••••••••••••••••••• VALVE, IN.•••••••••••••••••••• VALVE, RIM••••••••••••••••••••

G9 E8 E8 D5 D5 G2 G4

74 49 49 30 30 67 69

2 16 6 8 7 3 4

35 36 42 44 69 28 28 34 41 60 75 76 60 75 90 47 41 66 67

6 6 16 16 11 16 15 10 17 5 9 11 17 11 10 10 16 8 8

63 41 42 44 67 69 86

17 15 5 5 7 2 5

[W ] WASHER, 10MM•••••••••••••••••• D10 D11 WASHER, 12.2X29X2.5 ••••••••••• E1 E3 WASHER, 16MM•••••••••••••••••• G4 WASHER, 6MM••••••••••••••••••• D3 WASHER, 7.2X16X2.5•••••••••••• D3 WASHER, DRAIN PLUG, 12MM •••••• D9 WASHER, KICK SPINDLE •••••••••• D16 WASHER, PILLION STEP •••••••••• F11 WASHER, PLAIN, 10MM ••••••••••• G10 WASHER, PLAIN, 12MM ••••••••••• G11 WASHER, PLAIN, 6MM •••••••••••• F11 G10 WASHER, PLAIN, 8MM •••••••••••• H9 WASHER, SEALING, 8MM •••••••••• E6 WASHER, SPECIAL, 14MM••••••••• D16 WASHER, SPECIAL, 8MM •••••••••• G1 WASHER, SPEEDOMETER GEAR •••••• G2 WASHER, STEERING HEAD DUST SEAL F14 WASHER, THRUST, 10MM •••••••••• D16 WEIGHT SET, CLUTCH•••••••••••• E1 E3 WHEEL SUB ASSY., FR. •••••••••• G2 WHEEL SUB ASSY., RR. •••••••••• G4 WRENCH, PLUG•••••••••••••••••• H5

6 5 3 2 2 3 1 4 9 10 23 8 5 3 5 1 3 5 1

5 99 2014.12.20

E

1

FOREWORD INDEX

2

ENGINE GROUP

3

FRAME GROUP

4

PART NUMBER INDEX

5

PART NAME INDEX

E. A 2014.12

Published by Honda Motor Co., Ltd. Printed in Japan

Related Documents

Activa 3 G.pdf
January 2021 0
Escucha Activa
January 2021 1
Placa Activa
March 2021 0
Activa Tu Frecuencia.pdf
February 2021 0

More Documents from "Florentina Sterghiu"