Ahu Installation Qualification Document
This document was uploaded by user and they confirmed that they have the permission to share it. If you are author or own the copyright of this book, please report to us by using this DMCA report form. Report DMCA
Overview
Download & View Ahu Installation Qualification Document as PDF for free.
More details
- Words: 4,014
- Pages: 32
Loading documents preview...
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO 1.0
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 1 of 32 REV NO: R0
PROTOCOL APPROVAL SHEET
The signatures below indicate of this protocol and its data collection forms certify that it may be executed. This approval is the joint responsibility of the listed functional areas of . PROTOCOL DEVELOPMENT Name
Designation
Signature
Date
PROTOCOL REVIEW Name
Designation
Signature
Date
Signature
Date
PROTOCOL APPROVAL Name
Designation
TABLE OF CONTENTS
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO SR. NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 2 of 32 REV NO: R0
CONTENTS
PAGE NO
1.0
PROTOCOL APPROVAL SHEET
1
2.0
PURPOSE, SCOPE, INTENDED USE, LOCATION, & RESPONSIBILITY
3
3.0
INSTALLATION QUALIFICATION PROCEDURE
4
4.0
EQUIPMENT/MATERIAL SPECIFICATION AND INSTALLATION CHECKS
5
4.1
AIR HANDLING UNIT
5
4.2
AIR FILTERS
8
4.3
DEHUMIDIFIER SPECIFICATION AND INSTALLATION CHECKS
10
4.4
PRE COOLING COIL TECHNICAL SPECIFICATION AND INSTALLATION CHECKS
12
4.5
DUCTING & INSULATION SPECIFICATION AND INSTALLATION CHECKS
14
4.6
TERMINAL HEPA FILTER HOUSING
15
4.7
TERMINAL HEPA FILTERS
16
4.8
SUPPLY AIR PERFORATED SS GRILLS
17
4.9
RETURN RISER PERFORATED SS GRILLS
18
4.10
RETURN RISER FILTERS
18
4.11
VOLUME CONTROL DAMPERS SPECIFICATION AND INSTALLATION CHECKS
19
4.12
FIRE DAMPERS SPECIFICATION AND INSTALLATION CHECKS
19
4.13
MAGNEHELIC GAUGES SPECIFICATION AND INSTALLATION CHECKS
20
4.14
TEMPERATURE & DP INDICATORS
21
4.15
CHW PIPING MANIFOLD & INSULATION SPECIFICATION CHECKS
22
4.16
CHW MANIFOLD VALVES & GAUGES SPECIFICATION AND INSTALLATION CHECKS
23
4.17
DRAIN U TRAP
26
5.0
CALIBRATION OF INSTRUMENTS
27
6.0
ABBREVIATIONS
28
7.0
OBSERVED DEVIATIONS
29
8.0
RECOMENDATIONS
30
9.0
CONCLUSION
31
10.0
ATTACHMENTS- AS BUILT DRAWINGS, TEST CERTIFICATES & CALIBRATION CERTIFICATES
32
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 3 of 32 REV NO: R0
2.0
PURPOSE, SCOPE, INTENDED USE, LOCATION AND RESPONSIBILITY
2.1
PURPOSE:
To provide the documentary evidences that the HVAC system (AHU-09) of Manufacturing Area is Installed as per design specification
2.2
SCOPE
This qualification protocol is applicable to the following rooms of Manufacturing Area Room Name Room Area in Ft2 False Ceiling Height Ft Room Volume in Ft3 GRANULATION
273.44
8.69
2377
MATERIAL IN
50.32
7.87
396
MATERIAL OUT
56.51
7.87
445
AIR LOCK
43.86
7.87
345
2.3
INTENDED USE:
To supply the required air quantity and quality to various rooms of Manufacturing Area. To maintain the temperature and humidity of room as per design specification. To provide differential air pressure of the room.
2.4
LOCATION Manufacturing Area
2.5 .
RESPONSIBILITY: To To To To
prepare qualification protocol. submit qualification protocol to for approval. record the observation along with during execution of the protocol. submit final qualification report to for approval. To install the HVAC system as per approved designed specification and at designated place
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 4 of 32 REV NO: R0
ENGINEERING
To review the Qualification protocol and report.
To get the system installed as per the design specification.
To provide utilities and supportive services for qualification.
TECHNICAL SERVICES
To review and approval of qualification protocol and report.
QUALITY ASSURANCE
To review and approval of qualification protocol and report.
3.0
INSTALLATION QUALIFICATION PROCEDURE:
Ensure that the AHU is installed at the designated place.
Check the Material of construction (MOC) of all the Critical parts.
Check other details as per the specifications of this protocol and enter the observations.
Check the Installation qualification parameters against their specification during installation of the AHU as record the same.
Document initial and date after each observation in respective column.
In case of any deviation, document in ‘Remark’ column and immediately inform to department head for necessary action.
Document the deviation details in Observed deviation section.
The Quality head and User department head of will decide whether deviation is acceptable or not.
If deviation is acceptable and it does not have any potential to impact on operation, initiate for operation qualification.
If deviation is not acceptable inform to Engineering Dept. head for necessary action for attending problems to complete Installation Qualification.
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 5 of 32 REV NO: R0
4.0 EQUIPMENT/MATERIAL SPECIFICATIONS & INSTALLATION CHECKS: 4.1 AIR HANDLING UNIT Sr. No 1
Item Description
Specification
Method of Observation
AHU HOUSING / CONSTRUCTION
a
Capacity
5050 CFM@160 mm of wc Static Pressure.
As per G.A. Dwg.
b
Over all Dimension
5239 L X 1450 W X 1150H in mm.
As per G.A. Dwg.
c
Basic construction
Aluminium frame work with pre coated G I panel with sandwich 43 ± 0.5 mm PUF insulated, Pre Filter section, 8 rows Cooling Coil, Blower & Motor section and Fine filter section
Visually
d
AHU Framework
Aluminium Extruded Section
Visually
2
Fan
a
Type / Model
b
M.O.C
BDB355T DRAUGHT FAN
As per G.A. Dwg.
Blower is made of G.I sheet
Visually
c
Capacity
5050 CFM
As per G.A. Dwg.
d
Static Pressure
160 mm WC Static Pressure
As per G.A. Dwg.
e
RPM
2874 RPM
As per G.A. Dwg.
Remarks
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 6 of 32 REV NO: R0
4.1 AIR HANDLING UNIT Sr. No
(Cont..)
Item Description
Specification
3
Motor
a.
Rating/Pole
7.5 KW / 2 Pole
b.
Speed in RPM
2916 rpm
4
Cooling Coil
Method of Observation
As per G.A. Dwg. Visually
a.
Type
Chilled Water Cooling Coil
As per G.A. Dwg.
b.
Coil Size and Face Area
1.1m x 0.92m & 10.89 Sqft.
Visually
c.
No of Rows
8 Rows
Visually
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 7 of 32 REV NO: R0
4.1 AIR HANDLING UNIT
(Cont..)
Sr. No
Item Description
5
Volume Control Dampers
a.
Type
Opposed Blade Aerofoil Design
Visually
b.
MOC/Thickness
Galvanized Iron
Visually
c.
Quantity
3 Nos
Visually
d.
Supply Air Damper Size
1100 W x 300 L mm
Visually
e.
Return Air Damper Size
1200 W x 300 L mm
Visually
f.
Fresh Air Damper Size
300 W x 300 L mm
Visually
6
Air Handling Unit Accessories
a.
DP Nozzle
4 No’s
Visually
b.
Flexible Connection (Fan)
Canvas Connection / 1 No
Visually
c.
Door Limit Switch
1 No’s
Visually
d.
View Lamp & View Glass
1 No’s
Visually
e.
Rubber Pad For AHU
8 No’s
Visually
f.
Cushy Foot (Blower)
6 No’s
Visually
g.
Drain Tray
SS – 304 with bottom insulation
Visually
Specification
Method of Observation
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 8 of 32 REV NO: R0
4.2 AIR FILTERS Sr. No
Item Description
Specification
Method of Observation
1
Pre filters
a.
Filter Media
synthetic media
b.
Filter Grade
G4
c.
Filter Type
Bag Type
Visually
d.
Filter Size / Qty
595Lx595Wx400H mm / 2 No 595Lx287Wx400H mm /2 No
Visually
Visually As per Mfg Sticker
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 9 of 32 REV NO: R0
4.2 AIR FILTERS: Sr. No
S
(Cont..)
Item Description
Specification
Method of Observation
2
Fine Filters
a.
Filter Media
Non woven synthetic media
b.
Filter Grade
F8
c.
Filter Type
Bag Type
Visually
d.
Filter Size / Qty
595Lx595Wx400H mm / 2 No 595Lx287Wx400H mm /2 No
Visually
Visually As per Mfg Sticker
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 10 of 32 REV NO: R0
4.3 DEHUMIDIFIER SPECIFICATION & INSTALLATION CHECK: Sr. No
Item Description
Specification
Method of Observation
a
DH MODULE / CAPACITY
CCR – 100 / 600 CFM
As per GA DWG
b
APPROX. DIMENSIONS
1470x1020x1130 MM
As per GA DWG
c
FRAME
CRCA POWDER COATED
As per GA DWG
d
PROCESS AIR FLOW
600 CFM
As per GA DWG
e
PROCESS MOTOR MAKE
SIEMENS
As per GA DWG
f
PROCESS MOTOR RATING/CURRENT
0.5 HP / 1.12 Amps.
As per GA DWG
g
PROCESS MOTOR SPEED
1400 RPM
As per GA DWG
h
PROCESS FILTER
470x280x75 MM – 10 MICRONS
As per GA DWG
i
REACTIVATION AIR FLOW
200 CFM
As per GA DWG
j
REACT. MOTOR MAKE
SIEMENS
As per GA DWG
k
REACT. MOTOR RATING/CURRENT
180 WATTS / 0.8 Amps.
As per GA DWG
l
REACT. MOTOR RPM
2550 rpm
As per GA DWG
m
REACT. FILTER
260x250x75 MM – 10 MICRONS
As per GA DWG
n
DESICCANT ROTOR
470 DIA x 200 MM
As per GA DWG
Remarks: Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
4.3
AIR HANDLING UNIT AHU-09 //IQ/S09
DEHUMIDIFIER SPECIFICATION & INSTALLATION CHECK:
Sr. No
Item Description
Specification
PAGE NO. 11 of 32 REV NO: R0
Continued...
Method of Observation
o
HUMIDITY & TEMP. SENSOR
GALLTEC, GERMANY
As per GA DWG
p
PLC & HMI
MISTSUBISHI
As per GA DWG
q
LIMIT SWITCH
TECHNIC MAKE
As per GA DWG
r
PRESSURE SWITCH RANGE
(1 – 10 M BAR)
As per GA DWG
s
THERMOSTAT MAKE
ELCON 50 – 300 ◦ C
As per GA DWG
t
ELECTRICAL HEATERS
1.2KW x 12 Nos.
As per GA DWG
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 12 of 32 REV NO: R0
4.4 PRE - COOLING COIL TECHNICAL SPECIFICATIONS & INSTALLATION CHECK Sr. No
Item Description
Specification
Method of Observation
a
FRESH AIR CAPACITY
184 CFM
As per GA DWG
b
DIMENSIONS
600x600x550MM
As per GA DWG
c
MOC CASING
ALUMINUN PROFILES WITH 2MM THK
As per GA DWG
d
OUTER SKIN
0.63 MM PRE COATED & PRE PLASTIC
As per GA DWG
e
INNE SKN
0.63 MM PLAIN GI
As per GA DWG
f
INSULATION
PUFF WITH 23±2MM THK
As per GA DWG
g
PRE-COOLING COIL SIZE
10” x 10” x 8 ROW
As per GA DWG
h
COIL TUBE MOC/DIA
COOPER / 3/8” DIA
As per GA DWG
i
FIN MATERIAL
ALUMINUN 0.15MM THK
As per GA DWG
j
FILTER MAKE / TYPE / MEDIA/SIZE
AAF/ FLANGED / HDPE+NONOWEN+AL.MESH / 305x305x75
As per GA DWG
k
EU CLASSIFATION / EFFICIENCY
EU 4 / 90% DOWN TO 10 MICRON
As per GA DWG
l
PRESSURE DROP
4-5 MM OF WC
As per GA DWG
m
FINAL PRESSURE DROP
12MM OF WC
As per GA DWG
Remarks:
Installed By:
Checked By:
()
()
Date:
Date:
Approved By:() Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 13 of 32 REV NO: R0
4.4 PRE - COOLING COIL TECHNICAL SPECIFICATIONS & INSTALLATION CHECK Sr. No
Item Description
Specification
Method of Observation
n
DRAIN PAN MOC /THK/INSULATION
SS 304 / 1MM/12MM TORCELIN
As per GA DWG
o
DRAIN PIPE
SS 304 / DIA 25 MM
As per GA DWG
p
DAMPER MOC
GI POWDER COATING
As per GA DWG
q
DAMPER SIZE
9” x 9”
As per GA DWG
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 14 of 32 REV NO: R0
4.5 DUCTING AND INSULATION SPECIFICATION & INSTALLATION CHECK: Sr. No
Item Description
Specification
Method of Observation
DUCTING a
MOC
G.I. Sheet metal Ducting – Prefabricated ducts
As per T.C.
b
Duct size
As per duct layout
As per Dwg.
c
Duct to Duct Connection
Through TDF Flange & Nut Bolts
Visually
d
Flange Joints
Gasket & RTV sealant
Visually
Make
Kflex and Paramount
As per T.C.
b
MOC
Nitrile Rubber(Kflex)/Chemically Cross Linked Closed Cell Polyethylene(paramount)
As per T.C.
c
Thickness for supply duct
13 MM
As per T.C.
d
Thickness for return duct
9 MM
As per T.C.
e
Density
30 + 3 Kg/m3 (paramount)
As per T.C.
DUCT INSULATION a
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 15 of 32 REV NO: R0
4.6 SUPPLY AIR HEPA HOUSINGS: Sr. No
Item Description
Specification
Method of Observation
1
Make
SPECTRUM
As per T.C.
2
M.O.C
Extruded Aluminium
As per T.C.
3
Room No
Size / Qty
GRANULATION
610Lx610Wx175H mm / 06 No’s
Visually
MATERIAL IN
610Lx610Wx175H mm / 01 No’s
Visually
MATERIAL OUT
610Lx610Wx175H mm / 01 No’s
Visually
STAFF ENTRY
610Lx650Wx175H mm / 01 No’s
Visually
Remarks:
Installed By:
Checked By:
Approved By: ()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 16 of 32 REV NO: R0
4.7 TERMINAL HEPA FILTERS: Sr. No
Item Description
Specification
Method of Observation
1
MOC – Filter Frame / MOC – Filter Media
Aluminium Extruded / Micro Glass Fibre Pleated Media
As per T.C.
a
Type / Grade
Mini Pleat HEPA Filter / EU-13
As per T.C.
99.990 % down to 0.3µ
As per T.C.
b 2
Efficiency Room Name
Size / Qty
GRANULATION
580Lx580Wx124H mm / 06 No’s
Visually
MATERIAL IN
580Lx580Wx124H mm / 01 No’s
Visually
MATERIAL OUT
580Lx580Wx124H mm / 01 No’s
Visually
STAFF ENTRY
580Lx580Wx124H mm / 01 No’s
Visually
Remarks:
Installed By:
Checked By:
()
()
Approved By:()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 17 of 32 REV NO: R0
4.8 SUPPLY AIR PERFORATED SS GRILLS Sr. No
Item Description
Specification
1
MOC
Stainless steel Perforated
2
Room Name
Size / Qty
GRANULATION
680Lx 680W mm / 06 No’s
MATERIAL IN
680Lx 680W mm / 01 No’s
MATERIAL OUT
680Lx 680W mm / 01 No’s
STAFF ENTRY
680Lx 680W mm / 01 No’s
Method of Observation
Observation
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 18 of 32 REV NO: R0
4.9 RETURN AIR PERFORATED GRILLS: Sr. No 1
Item Description
Specification
MOC / Thickness
Stainless steel
2
Thickness
20G
3
Room Name
Size / Qty
Method of Observation Visually
Observation
Visually
GRANULATION
780Lx 380W mm / 06 No’s
Visually
MATERIAL IN
630Lx 380W mm / 01 No’s
Visually
MATERIAL OUT
630Lx 380W mm / 01 No’s
Visually
STAFF ENTRY
630Lx 380W mm / 01 No’s
Visually
Remarks: Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
4.10 RETURN AIR RISER FILTERS: Sr. No 1
Item Description MOC Media/ Frame
Specification Synthetic Fibre/Aluminium
2
Frame Thickness
20G
3
Room Name
Size / Qty
Method of Observation Visually
Observation
Visually
GRANULATION
780Lx 380W mm / 06 No’s
Visually
MATERIAL IN
630Lx 380W mm / 01 No’s
Visually
MATERIAL OUT
630Lx 380W mm / 01 No’s
Visually
STAFF ENTRY
630Lx 380W mm / 01 No’s
Visually
Remarks: Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 19 of 32 REV NO: R0
4.11 VOLUME CONTROL DAMPERS SPECIFICATION & INSTALLATION CHECK: Sr. No a
Item Description
Specification
Method of Observation
Body
16 G Aluminium sheet
visually
b
Louvers
16 G Aluminium sheet
visually
c
Bush
ALUMINUM
visually
d
Size / Qty
300 Hx300 L mm –12 No.
visually
e
Type
Opposed blade
Visually
Observation
Remarks: Installed By: () Date:
Checked By: () Date:
Approved By: () Date:
4.12 FIRE DAMPERS SPECIFICATION & INSTALLATION CHECK: Sr. No a
Item Description
Specification
Method of Observation
Body
18 G GI sheet
visually
b
Louvers
18 G GI sheet
visually
c
Fire Rating
2 Hours as per UL 555
visually
d
Size/Qty (for return)
550Lx550W mm– 1 No
visually
e
Type
Opposed blade
Visually
Remarks: Installed By: () Date:
Checked By: () Date:
Approved By: () Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 20 of 32 REV NO: R0
4.13 MAGNEHELIC GAUGE SPECIFICATION & INSTALLATION CHECK : Sr. No.
Item Description
Specification
a
Make
Dwyer
b
Range / Qty
0-50 MM WC / 2 Nos.
c
Body MOC
Die cast aluminium case and bezel with acrylic cover
d
Accuracy
(+/-)2% of F.S
e
Dial size /Process Connection
4" / 1/8" NPT Female
Method of Observation As per T.C. Visually As per product Specification As per T.C. Visually
Remarks:
Installed By: () Date:
Checked By: () Date:
Approved By: () Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 21 of 32 REV NO: R0
4.14 TEMPERATURE & DIFFERENTIAL PRESSURE INDICATORS Sr. No
Item Description
Specification
1
Differential Pressure, Temperature & RH Indicator
a
Make
ACE
b
MOC-Case
SS 304
c
Measuring Range for DP
0 to 10mm WC
Method of Observation
Visually As per T.C. As Per T.C
0
d
Measuring Range for Temperature / RH
0.0-50 C/
e
Accuracy Level
+ 0.5% of Full Scale
f
Size
75(W) x 70(H) x 40(T) mm
Visually
g
Quantity
3 Nos
Visually
2
Differential Pressure Indicators
a
Make
ACE
b
MOC-Case
SS 304
As per T.C.
c
Measuring Range for DP
0 to 10mm WC
As Per T.C
d
Accuracy Level
+ 0.5% of Full Scale
As Per T.C
e
Size
75(W) x 70(H) x 40(T) mm
Visually
f
Quantity
1 Nos
Visually
0.0 to 100.0 %RH
As Per T.C As Per T.C
Visually
Remarks:
Installed By: () Date:
Checked By: () Date:
4.15 CHW PIPING MANIFOLD & INSULATION SPECIFICATION CHECK:
Approved By: () Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 22 of 32 REV NO: R0
Sr. No
Item Description
1
Chilled Water Piping
a
Make
Jindal
b
MOC
M.S “C’ Class as per IS-1239 (PT-I) 2004
As per T. C.
c
Pipe Size
Ø 40 MM
As per Dwg.
2
CHW Piping Insulation
Specification
a
Make
k-Flex
b
M.O.C
Nitrile Rubber
c
Thickness
25mm
Method of Observation
Observation
Visually
Visually As per Spec. Visually
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
4.16 CHW PIPING VALVES SPECIFICATION AND INSTALLATION CHECK:
(Cont..)
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO Sr. No 1
Item Description
AIR HANDLING UNIT AHU-09 //IQ/S09 Specification
PAGE NO. 23 of 32 REV NO: R0 Method of Observation
Observation
Butterfly Valves As per T.C.
a
MOC
CI construction
b
Size in mm
Ø40 MM
Visually
c
Quantity
6 Nos.
Visually
2
Balancing Valves
a
MOC
Cast Gun metal (IS 318 Gr. LTB2)
b
Size
Ø40 MM
c
Quantity
1 No.
Visually
d
Hand Wheel
Nylon Gr. 66
Visually
e
End Connection Type BSP Female Threads
3
Drain Valves
a
M.O.C
Brass
Visually
b
Size & Quantity
Ø25 MM & 1 Nos
Visually
c
End Connection Type BSP Female Threads
Visually
d
Quantity
Visually
As per Dwg.
1 No
Visually
Remarks: Installed By: ()
Checked By: ()
Approved By: ()
Date:
Date:
Date:
4.16 CHW PIPING VALVES SPECIFICATION AND INSTALLATION CHECK: Sr.
Item Description
Specification
Method of
(Cont..) Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
No
PAGE NO. 24 of 32 REV NO: R0 Observation
4
Y Strainers
a
MOC
Cast Iron
b
Filter Screen
Stainless Steel Perforated Screen of 2-3mm Perforation X 24G
Visually
c
Size / Qty
Ø 40 MM / 1 No.
Visually
5
3 Way Mixing Valve With Actuator
a
MOC / Make
Brass / Siemens
Visually
b
Actuator Operating voltage at power supply of AC 24V
AC 24V + 20%
Visually
c
Size
Ø 32 MM
Visually
d
Quantity
1 No.
Visually
As per T.C.
Remarks:
Installed By: () Date:
Checked By: () Date:
Approved By: () Date:
4.16 CHW PIPING VALVES SPECIFICATION AND INSTALLATION CHECK: Sr.
Item Description
Specification
Method of Observation
(Cont..) Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 25 of 32 REV NO: R0
No 6
Temperature Gauges
a
Make
Baumer
As per T.C.
b
MOC-Case
SS
As per T.C.
c
Range
0-50 Deg.C
As per T.C.
d
Size
4’’(100 mm) dial type
As per T.C.
e
Connection size
½” BSP (M)
As per T.C.
f
Quantity
2 Nos
7
Pressure Gauges
Visually
a
Make
Baumer
As per T.C.
b
MOC-Case
SS
As per T.C.
c
Range
0 to 10 Kg/Cm2
As per T.C.
d
Size
4’’(100 mm) dial type
As per T.C.
e
Connection size
3/8 ” BSP
As per T.C.
f
Quantity
2 Nos.
Visually
Remarks:
Installed By: () Date:
Checked By: () Date:
Approved By: () Date:
4.16 CHW PIPING VALVES SPECIFICATION AND INSTALLATION CHECK: Sr. No
Item Description
Specification
Method of Observation
(Cont..) Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 26 of 32 REV NO: R0
8
Auto Air Vent Valves
a
Body MOC
OTTONE/BRASS CW 617 N
b
Size
Ø25 MM
Visually
c
Quantity
1 No.
Visually
As per Manufacturers Specifications
Remarks: Installed By: () Date:
Checked By: () Date:
Approved By: () Date:
4.17 DRAIN U TRAP Sr. No
Item Description
Specification
Method of Observation
a
Pipe size
Ø40 MM
Visually
b
Pipe MOC
MS A Class Piping
Visually
c
Quantity
1 Nos.
Visually
Observation
Remarks:
Installed By: () Date:
Checked By: () Date:
Approved By: () Date:
5.0 CALIBRATION OF INSTRUMENTS:
The following Instruments are attached with this system Ensure that all the Instruments are calibrated prior to operation qualification of system.
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
Instrument Name
Tag No.
AIR HANDLING UNIT AHU-09 //IQ/S09
Calibration Frequency
PAGE NO. 27 of 32 REV NO: R0
Calibration Done on
Inspected By: -
Calibration Due on
Approved By: -
6.0 ABBREVIATIONS Abbreviation
Description
Abbreviation
Description
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 28 of 32 REV NO: R0
AHU
Air Handling Unit
MM WG
Millimeter Water gauge
CHW
Chilled Water
NA
Not Applicable
HW
Hot Water
NLT
Not Less Than
CMH
Cubic Meter per Hour
IQ
Installation Qualification
DP
Differential Pressure
Pa
Pascal
cGMP
Current Good manufacturing practices
PID
Plant and Instrumentation Drawing
DWG.
Drawing.
QA
Quality Assurance
TR
Tonnage Refrigeration
GPM
Gallon per Minute
URS
User Requirement Specification
HVAC
Heating Ventilation and Air Conditioning
UOM
Unit of Measurement
GI
Galvanized Iron
SA
Supply air
VCD
Volume Control Damper
RA
Return air
CS
Carbon Steel
T.C.
Test Certificate
HEPA
High Efficiency Particulate Air
FPD
Final Pressure Drop
IPD
Initial Pressure Drop
MS
Mild Steel
MOC
Material Of Construction
ISO
International Standards Organization
7.0 OBSERVED DEVIATIONS: DEVIATIONS
Vindair Engineers Pvt Ltd
RH
Relative Humidity
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO Details of Deviations
PAGE NO. 29 of 32 REV NO: R0
:
Investigation
:
Corrective Action
:
Acceptable
AIR HANDLING UNIT AHU-09 //IQ/S09
: Yes / No
Deviation Approved By / Date :
Name :
8.0 RECOMMENDATIONS:
Sign :
Name :
Sign :
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
9.0
CONCLUSION:
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 30 of 32 REV NO: R0
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
:
AIR HANDLING UNIT AHU-09 //IQ/S09
(Engineering)
Date: ( Q.A) Date
: 10.0 ATTACHMENTS
REV NO: R0
: Date
:
PAGE NO. 31 of 32
:
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO AS BUILT Drawings Materials Test Certificates Instruments Calibration Certificates
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 32 of 32 REV NO: R0
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 1 of 32 REV NO: R0
PROTOCOL APPROVAL SHEET
The signatures below indicate of this protocol and its data collection forms certify that it may be executed. This approval is the joint responsibility of the listed functional areas of . PROTOCOL DEVELOPMENT Name
Designation
Signature
Date
PROTOCOL REVIEW Name
Designation
Signature
Date
Signature
Date
PROTOCOL APPROVAL Name
Designation
TABLE OF CONTENTS
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO SR. NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 2 of 32 REV NO: R0
CONTENTS
PAGE NO
1.0
PROTOCOL APPROVAL SHEET
1
2.0
PURPOSE, SCOPE, INTENDED USE, LOCATION, & RESPONSIBILITY
3
3.0
INSTALLATION QUALIFICATION PROCEDURE
4
4.0
EQUIPMENT/MATERIAL SPECIFICATION AND INSTALLATION CHECKS
5
4.1
AIR HANDLING UNIT
5
4.2
AIR FILTERS
8
4.3
DEHUMIDIFIER SPECIFICATION AND INSTALLATION CHECKS
10
4.4
PRE COOLING COIL TECHNICAL SPECIFICATION AND INSTALLATION CHECKS
12
4.5
DUCTING & INSULATION SPECIFICATION AND INSTALLATION CHECKS
14
4.6
TERMINAL HEPA FILTER HOUSING
15
4.7
TERMINAL HEPA FILTERS
16
4.8
SUPPLY AIR PERFORATED SS GRILLS
17
4.9
RETURN RISER PERFORATED SS GRILLS
18
4.10
RETURN RISER FILTERS
18
4.11
VOLUME CONTROL DAMPERS SPECIFICATION AND INSTALLATION CHECKS
19
4.12
FIRE DAMPERS SPECIFICATION AND INSTALLATION CHECKS
19
4.13
MAGNEHELIC GAUGES SPECIFICATION AND INSTALLATION CHECKS
20
4.14
TEMPERATURE & DP INDICATORS
21
4.15
CHW PIPING MANIFOLD & INSULATION SPECIFICATION CHECKS
22
4.16
CHW MANIFOLD VALVES & GAUGES SPECIFICATION AND INSTALLATION CHECKS
23
4.17
DRAIN U TRAP
26
5.0
CALIBRATION OF INSTRUMENTS
27
6.0
ABBREVIATIONS
28
7.0
OBSERVED DEVIATIONS
29
8.0
RECOMENDATIONS
30
9.0
CONCLUSION
31
10.0
ATTACHMENTS- AS BUILT DRAWINGS, TEST CERTIFICATES & CALIBRATION CERTIFICATES
32
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 3 of 32 REV NO: R0
2.0
PURPOSE, SCOPE, INTENDED USE, LOCATION AND RESPONSIBILITY
2.1
PURPOSE:
To provide the documentary evidences that the HVAC system (AHU-09) of Manufacturing Area is Installed as per design specification
2.2
SCOPE
This qualification protocol is applicable to the following rooms of Manufacturing Area Room Name Room Area in Ft2 False Ceiling Height Ft Room Volume in Ft3 GRANULATION
273.44
8.69
2377
MATERIAL IN
50.32
7.87
396
MATERIAL OUT
56.51
7.87
445
AIR LOCK
43.86
7.87
345
2.3
INTENDED USE:
To supply the required air quantity and quality to various rooms of Manufacturing Area. To maintain the temperature and humidity of room as per design specification. To provide differential air pressure of the room.
2.4
LOCATION Manufacturing Area
2.5 .
RESPONSIBILITY: To To To To
prepare qualification protocol. submit qualification protocol to for approval. record the observation along with during execution of the protocol. submit final qualification report to for approval. To install the HVAC system as per approved designed specification and at designated place
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 4 of 32 REV NO: R0
ENGINEERING
To review the Qualification protocol and report.
To get the system installed as per the design specification.
To provide utilities and supportive services for qualification.
TECHNICAL SERVICES
To review and approval of qualification protocol and report.
QUALITY ASSURANCE
To review and approval of qualification protocol and report.
3.0
INSTALLATION QUALIFICATION PROCEDURE:
Ensure that the AHU is installed at the designated place.
Check the Material of construction (MOC) of all the Critical parts.
Check other details as per the specifications of this protocol and enter the observations.
Check the Installation qualification parameters against their specification during installation of the AHU as record the same.
Document initial and date after each observation in respective column.
In case of any deviation, document in ‘Remark’ column and immediately inform to department head for necessary action.
Document the deviation details in Observed deviation section.
The Quality head and User department head of will decide whether deviation is acceptable or not.
If deviation is acceptable and it does not have any potential to impact on operation, initiate for operation qualification.
If deviation is not acceptable inform to Engineering Dept. head for necessary action for attending problems to complete Installation Qualification.
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 5 of 32 REV NO: R0
4.0 EQUIPMENT/MATERIAL SPECIFICATIONS & INSTALLATION CHECKS: 4.1 AIR HANDLING UNIT Sr. No 1
Item Description
Specification
Method of Observation
AHU HOUSING / CONSTRUCTION
a
Capacity
5050 CFM@160 mm of wc Static Pressure.
As per G.A. Dwg.
b
Over all Dimension
5239 L X 1450 W X 1150H in mm.
As per G.A. Dwg.
c
Basic construction
Aluminium frame work with pre coated G I panel with sandwich 43 ± 0.5 mm PUF insulated, Pre Filter section, 8 rows Cooling Coil, Blower & Motor section and Fine filter section
Visually
d
AHU Framework
Aluminium Extruded Section
Visually
2
Fan
a
Type / Model
b
M.O.C
BDB355T DRAUGHT FAN
As per G.A. Dwg.
Blower is made of G.I sheet
Visually
c
Capacity
5050 CFM
As per G.A. Dwg.
d
Static Pressure
160 mm WC Static Pressure
As per G.A. Dwg.
e
RPM
2874 RPM
As per G.A. Dwg.
Remarks
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 6 of 32 REV NO: R0
4.1 AIR HANDLING UNIT Sr. No
(Cont..)
Item Description
Specification
3
Motor
a.
Rating/Pole
7.5 KW / 2 Pole
b.
Speed in RPM
2916 rpm
4
Cooling Coil
Method of Observation
As per G.A. Dwg. Visually
a.
Type
Chilled Water Cooling Coil
As per G.A. Dwg.
b.
Coil Size and Face Area
1.1m x 0.92m & 10.89 Sqft.
Visually
c.
No of Rows
8 Rows
Visually
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 7 of 32 REV NO: R0
4.1 AIR HANDLING UNIT
(Cont..)
Sr. No
Item Description
5
Volume Control Dampers
a.
Type
Opposed Blade Aerofoil Design
Visually
b.
MOC/Thickness
Galvanized Iron
Visually
c.
Quantity
3 Nos
Visually
d.
Supply Air Damper Size
1100 W x 300 L mm
Visually
e.
Return Air Damper Size
1200 W x 300 L mm
Visually
f.
Fresh Air Damper Size
300 W x 300 L mm
Visually
6
Air Handling Unit Accessories
a.
DP Nozzle
4 No’s
Visually
b.
Flexible Connection (Fan)
Canvas Connection / 1 No
Visually
c.
Door Limit Switch
1 No’s
Visually
d.
View Lamp & View Glass
1 No’s
Visually
e.
Rubber Pad For AHU
8 No’s
Visually
f.
Cushy Foot (Blower)
6 No’s
Visually
g.
Drain Tray
SS – 304 with bottom insulation
Visually
Specification
Method of Observation
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 8 of 32 REV NO: R0
4.2 AIR FILTERS Sr. No
Item Description
Specification
Method of Observation
1
Pre filters
a.
Filter Media
synthetic media
b.
Filter Grade
G4
c.
Filter Type
Bag Type
Visually
d.
Filter Size / Qty
595Lx595Wx400H mm / 2 No 595Lx287Wx400H mm /2 No
Visually
Visually As per Mfg Sticker
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 9 of 32 REV NO: R0
4.2 AIR FILTERS: Sr. No
S
(Cont..)
Item Description
Specification
Method of Observation
2
Fine Filters
a.
Filter Media
Non woven synthetic media
b.
Filter Grade
F8
c.
Filter Type
Bag Type
Visually
d.
Filter Size / Qty
595Lx595Wx400H mm / 2 No 595Lx287Wx400H mm /2 No
Visually
Visually As per Mfg Sticker
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 10 of 32 REV NO: R0
4.3 DEHUMIDIFIER SPECIFICATION & INSTALLATION CHECK: Sr. No
Item Description
Specification
Method of Observation
a
DH MODULE / CAPACITY
CCR – 100 / 600 CFM
As per GA DWG
b
APPROX. DIMENSIONS
1470x1020x1130 MM
As per GA DWG
c
FRAME
CRCA POWDER COATED
As per GA DWG
d
PROCESS AIR FLOW
600 CFM
As per GA DWG
e
PROCESS MOTOR MAKE
SIEMENS
As per GA DWG
f
PROCESS MOTOR RATING/CURRENT
0.5 HP / 1.12 Amps.
As per GA DWG
g
PROCESS MOTOR SPEED
1400 RPM
As per GA DWG
h
PROCESS FILTER
470x280x75 MM – 10 MICRONS
As per GA DWG
i
REACTIVATION AIR FLOW
200 CFM
As per GA DWG
j
REACT. MOTOR MAKE
SIEMENS
As per GA DWG
k
REACT. MOTOR RATING/CURRENT
180 WATTS / 0.8 Amps.
As per GA DWG
l
REACT. MOTOR RPM
2550 rpm
As per GA DWG
m
REACT. FILTER
260x250x75 MM – 10 MICRONS
As per GA DWG
n
DESICCANT ROTOR
470 DIA x 200 MM
As per GA DWG
Remarks: Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
4.3
AIR HANDLING UNIT AHU-09 //IQ/S09
DEHUMIDIFIER SPECIFICATION & INSTALLATION CHECK:
Sr. No
Item Description
Specification
PAGE NO. 11 of 32 REV NO: R0
Continued...
Method of Observation
o
HUMIDITY & TEMP. SENSOR
GALLTEC, GERMANY
As per GA DWG
p
PLC & HMI
MISTSUBISHI
As per GA DWG
q
LIMIT SWITCH
TECHNIC MAKE
As per GA DWG
r
PRESSURE SWITCH RANGE
(1 – 10 M BAR)
As per GA DWG
s
THERMOSTAT MAKE
ELCON 50 – 300 ◦ C
As per GA DWG
t
ELECTRICAL HEATERS
1.2KW x 12 Nos.
As per GA DWG
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 12 of 32 REV NO: R0
4.4 PRE - COOLING COIL TECHNICAL SPECIFICATIONS & INSTALLATION CHECK Sr. No
Item Description
Specification
Method of Observation
a
FRESH AIR CAPACITY
184 CFM
As per GA DWG
b
DIMENSIONS
600x600x550MM
As per GA DWG
c
MOC CASING
ALUMINUN PROFILES WITH 2MM THK
As per GA DWG
d
OUTER SKIN
0.63 MM PRE COATED & PRE PLASTIC
As per GA DWG
e
INNE SKN
0.63 MM PLAIN GI
As per GA DWG
f
INSULATION
PUFF WITH 23±2MM THK
As per GA DWG
g
PRE-COOLING COIL SIZE
10” x 10” x 8 ROW
As per GA DWG
h
COIL TUBE MOC/DIA
COOPER / 3/8” DIA
As per GA DWG
i
FIN MATERIAL
ALUMINUN 0.15MM THK
As per GA DWG
j
FILTER MAKE / TYPE / MEDIA/SIZE
AAF/ FLANGED / HDPE+NONOWEN+AL.MESH / 305x305x75
As per GA DWG
k
EU CLASSIFATION / EFFICIENCY
EU 4 / 90% DOWN TO 10 MICRON
As per GA DWG
l
PRESSURE DROP
4-5 MM OF WC
As per GA DWG
m
FINAL PRESSURE DROP
12MM OF WC
As per GA DWG
Remarks:
Installed By:
Checked By:
()
()
Date:
Date:
Approved By:() Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 13 of 32 REV NO: R0
4.4 PRE - COOLING COIL TECHNICAL SPECIFICATIONS & INSTALLATION CHECK Sr. No
Item Description
Specification
Method of Observation
n
DRAIN PAN MOC /THK/INSULATION
SS 304 / 1MM/12MM TORCELIN
As per GA DWG
o
DRAIN PIPE
SS 304 / DIA 25 MM
As per GA DWG
p
DAMPER MOC
GI POWDER COATING
As per GA DWG
q
DAMPER SIZE
9” x 9”
As per GA DWG
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 14 of 32 REV NO: R0
4.5 DUCTING AND INSULATION SPECIFICATION & INSTALLATION CHECK: Sr. No
Item Description
Specification
Method of Observation
DUCTING a
MOC
G.I. Sheet metal Ducting – Prefabricated ducts
As per T.C.
b
Duct size
As per duct layout
As per Dwg.
c
Duct to Duct Connection
Through TDF Flange & Nut Bolts
Visually
d
Flange Joints
Gasket & RTV sealant
Visually
Make
Kflex and Paramount
As per T.C.
b
MOC
Nitrile Rubber(Kflex)/Chemically Cross Linked Closed Cell Polyethylene(paramount)
As per T.C.
c
Thickness for supply duct
13 MM
As per T.C.
d
Thickness for return duct
9 MM
As per T.C.
e
Density
30 + 3 Kg/m3 (paramount)
As per T.C.
DUCT INSULATION a
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 15 of 32 REV NO: R0
4.6 SUPPLY AIR HEPA HOUSINGS: Sr. No
Item Description
Specification
Method of Observation
1
Make
SPECTRUM
As per T.C.
2
M.O.C
Extruded Aluminium
As per T.C.
3
Room No
Size / Qty
GRANULATION
610Lx610Wx175H mm / 06 No’s
Visually
MATERIAL IN
610Lx610Wx175H mm / 01 No’s
Visually
MATERIAL OUT
610Lx610Wx175H mm / 01 No’s
Visually
STAFF ENTRY
610Lx650Wx175H mm / 01 No’s
Visually
Remarks:
Installed By:
Checked By:
Approved By: ()
()
()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 16 of 32 REV NO: R0
4.7 TERMINAL HEPA FILTERS: Sr. No
Item Description
Specification
Method of Observation
1
MOC – Filter Frame / MOC – Filter Media
Aluminium Extruded / Micro Glass Fibre Pleated Media
As per T.C.
a
Type / Grade
Mini Pleat HEPA Filter / EU-13
As per T.C.
99.990 % down to 0.3µ
As per T.C.
b 2
Efficiency Room Name
Size / Qty
GRANULATION
580Lx580Wx124H mm / 06 No’s
Visually
MATERIAL IN
580Lx580Wx124H mm / 01 No’s
Visually
MATERIAL OUT
580Lx580Wx124H mm / 01 No’s
Visually
STAFF ENTRY
580Lx580Wx124H mm / 01 No’s
Visually
Remarks:
Installed By:
Checked By:
()
()
Approved By:()
Date:
Date:
Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 17 of 32 REV NO: R0
4.8 SUPPLY AIR PERFORATED SS GRILLS Sr. No
Item Description
Specification
1
MOC
Stainless steel Perforated
2
Room Name
Size / Qty
GRANULATION
680Lx 680W mm / 06 No’s
MATERIAL IN
680Lx 680W mm / 01 No’s
MATERIAL OUT
680Lx 680W mm / 01 No’s
STAFF ENTRY
680Lx 680W mm / 01 No’s
Method of Observation
Observation
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 18 of 32 REV NO: R0
4.9 RETURN AIR PERFORATED GRILLS: Sr. No 1
Item Description
Specification
MOC / Thickness
Stainless steel
2
Thickness
20G
3
Room Name
Size / Qty
Method of Observation Visually
Observation
Visually
GRANULATION
780Lx 380W mm / 06 No’s
Visually
MATERIAL IN
630Lx 380W mm / 01 No’s
Visually
MATERIAL OUT
630Lx 380W mm / 01 No’s
Visually
STAFF ENTRY
630Lx 380W mm / 01 No’s
Visually
Remarks: Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
4.10 RETURN AIR RISER FILTERS: Sr. No 1
Item Description MOC Media/ Frame
Specification Synthetic Fibre/Aluminium
2
Frame Thickness
20G
3
Room Name
Size / Qty
Method of Observation Visually
Observation
Visually
GRANULATION
780Lx 380W mm / 06 No’s
Visually
MATERIAL IN
630Lx 380W mm / 01 No’s
Visually
MATERIAL OUT
630Lx 380W mm / 01 No’s
Visually
STAFF ENTRY
630Lx 380W mm / 01 No’s
Visually
Remarks: Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 19 of 32 REV NO: R0
4.11 VOLUME CONTROL DAMPERS SPECIFICATION & INSTALLATION CHECK: Sr. No a
Item Description
Specification
Method of Observation
Body
16 G Aluminium sheet
visually
b
Louvers
16 G Aluminium sheet
visually
c
Bush
ALUMINUM
visually
d
Size / Qty
300 Hx300 L mm –12 No.
visually
e
Type
Opposed blade
Visually
Observation
Remarks: Installed By: () Date:
Checked By: () Date:
Approved By: () Date:
4.12 FIRE DAMPERS SPECIFICATION & INSTALLATION CHECK: Sr. No a
Item Description
Specification
Method of Observation
Body
18 G GI sheet
visually
b
Louvers
18 G GI sheet
visually
c
Fire Rating
2 Hours as per UL 555
visually
d
Size/Qty (for return)
550Lx550W mm– 1 No
visually
e
Type
Opposed blade
Visually
Remarks: Installed By: () Date:
Checked By: () Date:
Approved By: () Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 20 of 32 REV NO: R0
4.13 MAGNEHELIC GAUGE SPECIFICATION & INSTALLATION CHECK : Sr. No.
Item Description
Specification
a
Make
Dwyer
b
Range / Qty
0-50 MM WC / 2 Nos.
c
Body MOC
Die cast aluminium case and bezel with acrylic cover
d
Accuracy
(+/-)2% of F.S
e
Dial size /Process Connection
4" / 1/8" NPT Female
Method of Observation As per T.C. Visually As per product Specification As per T.C. Visually
Remarks:
Installed By: () Date:
Checked By: () Date:
Approved By: () Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 21 of 32 REV NO: R0
4.14 TEMPERATURE & DIFFERENTIAL PRESSURE INDICATORS Sr. No
Item Description
Specification
1
Differential Pressure, Temperature & RH Indicator
a
Make
ACE
b
MOC-Case
SS 304
c
Measuring Range for DP
0 to 10mm WC
Method of Observation
Visually As per T.C. As Per T.C
0
d
Measuring Range for Temperature / RH
0.0-50 C/
e
Accuracy Level
+ 0.5% of Full Scale
f
Size
75(W) x 70(H) x 40(T) mm
Visually
g
Quantity
3 Nos
Visually
2
Differential Pressure Indicators
a
Make
ACE
b
MOC-Case
SS 304
As per T.C.
c
Measuring Range for DP
0 to 10mm WC
As Per T.C
d
Accuracy Level
+ 0.5% of Full Scale
As Per T.C
e
Size
75(W) x 70(H) x 40(T) mm
Visually
f
Quantity
1 Nos
Visually
0.0 to 100.0 %RH
As Per T.C As Per T.C
Visually
Remarks:
Installed By: () Date:
Checked By: () Date:
4.15 CHW PIPING MANIFOLD & INSULATION SPECIFICATION CHECK:
Approved By: () Date:
Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 22 of 32 REV NO: R0
Sr. No
Item Description
1
Chilled Water Piping
a
Make
Jindal
b
MOC
M.S “C’ Class as per IS-1239 (PT-I) 2004
As per T. C.
c
Pipe Size
Ø 40 MM
As per Dwg.
2
CHW Piping Insulation
Specification
a
Make
k-Flex
b
M.O.C
Nitrile Rubber
c
Thickness
25mm
Method of Observation
Observation
Visually
Visually As per Spec. Visually
Remarks:
Installed By:
Checked By:
Approved By:
()
()
()
Date:
Date:
Date:
4.16 CHW PIPING VALVES SPECIFICATION AND INSTALLATION CHECK:
(Cont..)
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO Sr. No 1
Item Description
AIR HANDLING UNIT AHU-09 //IQ/S09 Specification
PAGE NO. 23 of 32 REV NO: R0 Method of Observation
Observation
Butterfly Valves As per T.C.
a
MOC
CI construction
b
Size in mm
Ø40 MM
Visually
c
Quantity
6 Nos.
Visually
2
Balancing Valves
a
MOC
Cast Gun metal (IS 318 Gr. LTB2)
b
Size
Ø40 MM
c
Quantity
1 No.
Visually
d
Hand Wheel
Nylon Gr. 66
Visually
e
End Connection Type BSP Female Threads
3
Drain Valves
a
M.O.C
Brass
Visually
b
Size & Quantity
Ø25 MM & 1 Nos
Visually
c
End Connection Type BSP Female Threads
Visually
d
Quantity
Visually
As per Dwg.
1 No
Visually
Remarks: Installed By: ()
Checked By: ()
Approved By: ()
Date:
Date:
Date:
4.16 CHW PIPING VALVES SPECIFICATION AND INSTALLATION CHECK: Sr.
Item Description
Specification
Method of
(Cont..) Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
No
PAGE NO. 24 of 32 REV NO: R0 Observation
4
Y Strainers
a
MOC
Cast Iron
b
Filter Screen
Stainless Steel Perforated Screen of 2-3mm Perforation X 24G
Visually
c
Size / Qty
Ø 40 MM / 1 No.
Visually
5
3 Way Mixing Valve With Actuator
a
MOC / Make
Brass / Siemens
Visually
b
Actuator Operating voltage at power supply of AC 24V
AC 24V + 20%
Visually
c
Size
Ø 32 MM
Visually
d
Quantity
1 No.
Visually
As per T.C.
Remarks:
Installed By: () Date:
Checked By: () Date:
Approved By: () Date:
4.16 CHW PIPING VALVES SPECIFICATION AND INSTALLATION CHECK: Sr.
Item Description
Specification
Method of Observation
(Cont..) Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 25 of 32 REV NO: R0
No 6
Temperature Gauges
a
Make
Baumer
As per T.C.
b
MOC-Case
SS
As per T.C.
c
Range
0-50 Deg.C
As per T.C.
d
Size
4’’(100 mm) dial type
As per T.C.
e
Connection size
½” BSP (M)
As per T.C.
f
Quantity
2 Nos
7
Pressure Gauges
Visually
a
Make
Baumer
As per T.C.
b
MOC-Case
SS
As per T.C.
c
Range
0 to 10 Kg/Cm2
As per T.C.
d
Size
4’’(100 mm) dial type
As per T.C.
e
Connection size
3/8 ” BSP
As per T.C.
f
Quantity
2 Nos.
Visually
Remarks:
Installed By: () Date:
Checked By: () Date:
Approved By: () Date:
4.16 CHW PIPING VALVES SPECIFICATION AND INSTALLATION CHECK: Sr. No
Item Description
Specification
Method of Observation
(Cont..) Observation
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 26 of 32 REV NO: R0
8
Auto Air Vent Valves
a
Body MOC
OTTONE/BRASS CW 617 N
b
Size
Ø25 MM
Visually
c
Quantity
1 No.
Visually
As per Manufacturers Specifications
Remarks: Installed By: () Date:
Checked By: () Date:
Approved By: () Date:
4.17 DRAIN U TRAP Sr. No
Item Description
Specification
Method of Observation
a
Pipe size
Ø40 MM
Visually
b
Pipe MOC
MS A Class Piping
Visually
c
Quantity
1 Nos.
Visually
Observation
Remarks:
Installed By: () Date:
Checked By: () Date:
Approved By: () Date:
5.0 CALIBRATION OF INSTRUMENTS:
The following Instruments are attached with this system Ensure that all the Instruments are calibrated prior to operation qualification of system.
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
Instrument Name
Tag No.
AIR HANDLING UNIT AHU-09 //IQ/S09
Calibration Frequency
PAGE NO. 27 of 32 REV NO: R0
Calibration Done on
Inspected By: -
Calibration Due on
Approved By: -
6.0 ABBREVIATIONS Abbreviation
Description
Abbreviation
Description
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 28 of 32 REV NO: R0
AHU
Air Handling Unit
MM WG
Millimeter Water gauge
CHW
Chilled Water
NA
Not Applicable
HW
Hot Water
NLT
Not Less Than
CMH
Cubic Meter per Hour
IQ
Installation Qualification
DP
Differential Pressure
Pa
Pascal
cGMP
Current Good manufacturing practices
PID
Plant and Instrumentation Drawing
DWG.
Drawing.
QA
Quality Assurance
TR
Tonnage Refrigeration
GPM
Gallon per Minute
URS
User Requirement Specification
HVAC
Heating Ventilation and Air Conditioning
UOM
Unit of Measurement
GI
Galvanized Iron
SA
Supply air
VCD
Volume Control Damper
RA
Return air
CS
Carbon Steel
T.C.
Test Certificate
HEPA
High Efficiency Particulate Air
FPD
Final Pressure Drop
IPD
Initial Pressure Drop
MS
Mild Steel
MOC
Material Of Construction
ISO
International Standards Organization
7.0 OBSERVED DEVIATIONS: DEVIATIONS
Vindair Engineers Pvt Ltd
RH
Relative Humidity
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO Details of Deviations
PAGE NO. 29 of 32 REV NO: R0
:
Investigation
:
Corrective Action
:
Acceptable
AIR HANDLING UNIT AHU-09 //IQ/S09
: Yes / No
Deviation Approved By / Date :
Name :
8.0 RECOMMENDATIONS:
Sign :
Name :
Sign :
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
9.0
CONCLUSION:
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 30 of 32 REV NO: R0
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO
:
AIR HANDLING UNIT AHU-09 //IQ/S09
(Engineering)
Date: ( Q.A) Date
: 10.0 ATTACHMENTS
REV NO: R0
: Date
:
PAGE NO. 31 of 32
:
INSTALLATION QUALIFICATION SYSTEM NAME SYSTEM NUMBER DOCUMENT NO AS BUILT Drawings Materials Test Certificates Instruments Calibration Certificates
AIR HANDLING UNIT AHU-09 //IQ/S09
PAGE NO. 32 of 32 REV NO: R0
Related Documents
Ahu Installation Qualification Document
January 2021 2
Ahu Operation Qualification Document
January 2021 0
Ahu Design Qualification Document
January 2021 0
Design Qualification Document-sample
February 2021 1
Installation Qualification For Compressed Air System
January 2021 1
Design Qualification
February 2021 2More Documents from "Doan Chi Thien"
Ahu Operation Qualification Document
January 2021 0
Ahu Design Qualification Document
January 2021 0
Ahu Installation Qualification Document
January 2021 2