Competitive Parts Maintenance - Komatsu D65e-12 D65p-12

Cat® Product & Application Information

CATALYST This publication is designed to provide Cat dealer machine sales representatives with information that assists their daily interaction with end-users of Cat equipment.

It is intended as internal document only and not for public release.

December 2010

Value Estimating Tool (VET) Komatsu D65E-12, D65P-12 Track-type Tractor Competitive Parts & Maintenance The following includes information that will assist in the development of a Value Analysis utilizing known parts and maintenance information on a competitive machine. The information contained here-in is to utilize local conditions in component prices that includes necessary taxes etc and local labor rates etc to develop a defendable Value Comparison against a respective Cat model. The attached is based in known current information and can be subject to change without notice. Source: Komatsu “The Gold Book – Parts and Accessories Manual”. 2005 Parts of the information provided here-in are based also on estimates for intervals etc. Serial number 60492 and up. The following are Komatsu D65E-12 & D65P-12 Track-type Tractor part numbers and maintenance intervals. Maintenance – Component Capacities Description Qty Engine 1 Transmission & P-Train 1 Final Drive 2 Hydraulic System 1 Damper Case 1 Cooling System 1 (1) (2)

Interval 500 hrs 1000 hrs 1000 hrs 2000 hrs 2000 hrs As Req’d

Capacity (1) Refill 38 liter 48 liter 24 liter (2) 55 liter 1.7 liter 52 liter

Amount of oil/fluids to refill for each compartment For Low Ground Pressure version P-12, Final Drives are 27 liter refill capacity each.

© December 2010 Caterpillar PFWE09-03 (V2 Replaces AUG09 Version)

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Maintenance – Filters etc Description Part Number Filter, Trans & P-Train 07063-01054 (1) Filter, Engine 6136-51-5121 Filter, Fuel 600-311-8293 Corrosion Resistor 600-411-1150 Filter, Hydraulic Oil 07063-01100 (2) Filter, Engine Precleaner 600-182-8110 Filter, Engine Air Filter 6114-80-7101

Qty 1 1 1 1 1 1 1

Interval 250 hrs 500 hrs 500 hrs 1000 hrs 2000 hrs As Req’d (3) As Req’d (3)

(1)

Compatible/Interchangeable with Komatsu Hybrid Oil Filter 07063-51054. Compatible/Interchangeable with Komatsu Hybrid Oil Filter 7063-51100. (3) Interval defined by application environment for air-bone dust. Utilize 2000 hrs as a base.

(2)

The Komatsu Hybrid filter is a progressive porosity paper filter where 75% of the total filtration surface consists of stacked filter paper of differing porosity. The Hybrid filter targets to reduce the frequency in both filter component and compartment.

Maintenance - Grease Description Equaliser Bar – Side Pin Equaliser Bar – Center Pin Semi-U Blade with Tilt Angle Blade Multi-Shank Ripper

Qty 2 1 13 12 10

Interval 250 hrs 250 hrs 50 hrs Where fitted (Weekly lubrication) 50 hrs Where fitted (Weekly lubrication) 50 hrs Where fitted (Weekly lubrication)

Wear Items – Ground Engaging Tools E-12, Semi-Universal Blade (Serial Number 60492 and up) Description Part Number Qty Cutting Edge 130-70-41130 1 Cutting Edge 130-920-2180 1 Bolt – Cutting Edge 02090-11270 17 Nut – Cutting Edge 02290-11219 17 End Bit 175-71-2272 1 End Bit 175-71-2282 1 Bolt – End Bit 02090-11495 14 Bolt – End Bit 02290-11422 14 E-12, Straight Blade Description Cutting Edge Bolt – Cutting Edge Nut – Cutting Edge End Bit End Bit Bolt – End Bit Nut – End Bit

Part Number 14X-71-11310 02090-11270 02290-11219 144-70-11251 144-70-11261 02090-11270 02290-11219

© December 2010 Caterpillar PFWE09-03 (V2 Replaces AUG09 Version)

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Qty 2 18 18 1 1 10 10

E-12, Angle Blade Description Cutting Edge Bolt – Cutting Edge Nut – Cutting Edge End Bit End Bit Bolt – End Bit Nut – End Bit

Part Number 144-70-11131 02090-11270 02290-11219 144-70-11251 144-70-11261 02090-11270 02290-11219

Qty 2 22 22 1 1 10 10

P-12, Straight Blade Description Cutting Edge Bolt – Cutting Edge Nut – Cutting Edge End Bit End Bit Bolt – End Bit Nut – End Bit

Part Number 14Y-71-11210 02090-11270 02290-11219 13F-Z27-1582 13F-Z27-1572 02090-11270 02290-11219

Qty 2 22 22 1 1 10 10

P-12, Angle Blade Description Cutting Edge Cutting Edge Bolt – Cutting Edge Nut – Cutting Edge End Bit End Bit Bolt – End Bit Nut – End Bit

Part Number 130-920-2180 130-70-51130 02090-1127 02290-11219 13F-Z27-1582 13F-Z27-1572 02090-11270 02290-11219

Qty 2 1 25 25 1 1 10 10

Multi-Shank Ripper Description Ripper “Point” – Int Pin Ripper “Point” – Short Ripper “Point” – Long

Part Number 141-78-11253 09244-02508 141-78-11330 141-78-11254

Qty 3 3 3 (1) 3 (1)

(1)

Optional Short and Long Tips/”points” to standard Intermediate.

© December 2010 Caterpillar PFWE09-03 (V2 Replaces AUG09 Version)

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Wear Items – Undercarriage The following charts are based on the following criteria of classification: Classification A General to Rocky terrain and river banks. B General to Soft terrain. C Extremely soft terrain (swampy)

© December 2010 Caterpillar PFWE09-03 (V2 Replaces AUG09 Version)

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Repair & Maintenance Items Component Komatsu S6D125E Engine Fuel Water Separator Air Intake Heater Thermo-stat Dust Indicator V-Belt, Radiator V-Belt, Air Conditioner Bulldozer Lift Cylinder Bulldozer Tilt Cylinder Ripper Cylinder Battery (standard) Battery (Large Capacity) Disc-Brakes, Steering, total Heater, Cab

Part Number 6151-SE-0020 600-311-9731 600-815-3810 600-421-6130 08670-02001 04121-22271 04121-22272 04121-21754 14Y-63-01014 707-98-28600 14Y-63-01032 707-98-52140 14X-63-01052 707-98-52131 08000-42220 207-06-31470 14Y-22-13140 14Y-22-13150 09480-02400

Comment________ Short Block Installed to intake manifold Radiator coolant Type A. Air Cleaner Restriction. 6D125E for E-12 (180hp) S6D125E for P-12 (190hp) For both engine configurations Cylinder Assembly Seal Kit Cylinder Assembly Seal Kit Cylinder Assembly Seal Kit 2 Req’d. Spec as 165G51. 2 Req’d. Spec as 195G51 10 Req’d - Disc 8 Req’d – Plate

Notes:

The information contained herein is intended for circulation only to Caterpillar and dealer employees whose duties require knowledge of such reports and is intended exclusively for their information and training. It may contain unverified analysis and facts observed by various Caterpillar or dealer employees. However, effort has been made to provide reliable results regarding any information comparing Caterpillar built and competitive machines. Effort has been made to use the latest available specification sheet and other material in the full understanding that these are subject to change without notice. Any reproduction of this release without the foregoing explanation is prohibited

© December 2010 Caterpillar PFWE09-03 (V2 Replaces AUG09 Version)

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