Ct100 Es Bsiv Spc 2019.pdf

ES MOTORCYCLES

Bajaj Auto Limited Akurdi Pune 411 035 India Tel +91 20 27472851 Fax +91 20 27407385 www.bajajauto.com

ES

Spare Parts Catalogue

Notice All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product manufactured previously. Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued.

DOC. NO.:

REV. Dec-2017

Copy rights : All rights reserved. No part of this publicatin may be reproduced, stored in a retrival system, Or transmitted in any form or by any means, electromic mechanical photocopying, recording or otherwise, without the prior written permission of Bajaj Auto LTD.

Foreword

Instructions

We have pleasure in presenting the Spare Parts Catalogue for CT 100 ES Motorcycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 100% availability.

1. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text.

The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used. In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of catalogue, will be conveyed to you through our Service Circulars. You requested to make necessary corrections in the Parts Catalogue as per circulars so as to keep your catalogue up-to-date. This will ensure appropriate and speedy delivery of the Spare Parts as the order placed bear the latest part numbers.

this are the the will

In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address : Bajaj Auto Limited

In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order. 2. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required. 3. Part Number System : We have used 8 digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify the spare parts easily. 4. Abbreviations : The following abbreviations are used in this catalogue. Assly Assembly V Volts N.I. Not illustrated W Watts C'case Crankcase Accl. Accelerator Cyl Cylinder Comp. Complete O/s Over size Fr. Front Rr. Rear Std. Standard L Length A/t. Alternate R.H. Right hand L.H. Left hand Hex. Hexagonal AR As required

Index Plate No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Index Description Cover Cylinder Head - CT 100ES Cylinder Head - CT 100ES SAI System - CT 100ES Valve - CT 100ES Camshaft / Tensioner - CT 100ES Cylinder and Piston - CT 100ES Crankshaft - CT 100ES Transmission - CT 100ES Change Drum / Shift Fork - CT 100ES Gear Change Mechanism - CT 100ES Engine Assly / Crankcase RH - CT 100ES Crankcase LH - CT 100ES Oil Pump - CT 100ES Kick Starter Mechanism - CT 100ES Cover Clutch - CT 100ES Cover Magneto - CT 100ES Clutch Assly - CT 100ES Carburettor Assembly - CT 100ES Air Cleaner Complete - CT 100ES EVAP Mechanism Silencer Assly Starter Assembly - CT 100ES Magneto, C.D.I. & H.T. Coil - CT 100ES Seat Assly & Mounting Engine Mountings Frame and Frame Fitting Swing Arm / Rear Shock Absorber Foot Rest - Rider / Pillion Mudguard - Front & Rear Stand Assembly Tyre / Tube / Rim (Alloy Wheels)

Page No. 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62

Plate No. 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

Description Tyre / Tube / Rim (Spoke Wheels) Front Hub (Alloy Wheels) Front Hub (Spoke Wheels) Rear Hub (Alloy Wheels) Rear Hub (Spoke Wheels) Rear Brake Pedal Handle Bar Assly Front Fork Petrol Tank Cap & Gauge Fuel Fittings - Petrol Tank, Side Cover & Cover Seat Meter Assembly - CT 100ES Control Cables Chain Case Electrical Equipments Indicator Light Assly Tail Lamp Assly / Number Plate Head Lamp & Fairing Tool Kit Accessories / Grab Handle Painted Parts & Decals Kits List Amendment Sheet Part Index

Page No. 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102,104 105,108 109,112 113,124

ES PLATE NO : 1

PLATE NO : 3

PAGE NO. 1,2

PAGE NO. 5,6

PLATE NO : 2

PLATE NO : 4

PAGE NO. 3,4

ES PLATE NO : 5

PAGE NO. 9,10

PLATE NO : 7

PAGE NO. 7,8

PAGE NO. 13,14

PLATE NO : 6

PLATE NO : 8

PAGE NO. 11,12

PAGE NO. 15,16

ES PLATE NO : 9

PAGE NO. 17,18

PLATE NO : 11

PLATE NO : 10

PAGE NO. 19,20

PLATE NO : 12

PAGE NO. 21,22

ES PLATE NO : 13

PAGE NO. 25,26

PAGE NO. 27,28

PLATE NO : 16

PLATE NO : 15

PAGE NO. 23,24

PLATE NO : 14

PAGE NO. 29,30

PAGE NO. 31,32

ES PLATE NO : 17

PAGE NO. 33,34

PLATE NO : 19

PAGE NO. 37,38

PLATE NO : 18

PAGE NO. 35,36

ES PLATE NO : 21

PAGE NO. 41,42

PLATE NO : 23 PLATE NO : 20

PAGE NO. 39,40

PLATE NO : 22

PAGE NO. 43,44

PLATE NO : 24

PAGE NO. 45,46

PAGE NO. 47,48

ES PLATE NO : 25

PAGE NO. 49,50

PLATE NO : 27

PAGE NO. 53,54

PLATE NO : 26

PLATE NO :28

PAGE NO. 51,52

PAGE NO. 755,56

ES PLATE NO : 29

PLATE NO : 31

PAGE NO. 57,58

PAGE NO. 61,62

PLATE NO : 30

PLATE NO : 32

PAGE NO. 59,60

PAGE NO. 63,64

ES PLATE NO : 33

PLATE NO : 35

PAGE NO. 65,66

PAGE NO. 69,70

PLATE NO : 34

PLATE NO : 36

PAGE NO. 67,68

ES PLATE NO : 37

PAGE NO. 73,74

PLATE NO : 39

PAGE NO. 71,72

PAGE NO. 77,78

PLATE NO : 38

PLATE NO : 40

PAGE NO. 75,76

PAGE NO. 79,80

ES PLATE NO : 41

PLATE NO : 43

PAGE NO. 81,82

PAGE NO. 85,86

PLATE NO : 42

PLATE NO : 44

PAGE NO. 83,84

ES PLATE NO : 45

PAGE NO. 89,90

PLATE NO : 47

PAGE NO. 87,88

PAGE NO. 93,94

PLATE NO : 46

PLATE NO : 48

PAGE NO. 91,92

PAGE NO. 95,96

ES PLATE NO : 49

PAGE NO. 97,98

PLATE NO : 51 PAINTED PARTS & DECALS (PETROL TANK WITH BAJAJ DECAL)

PAGE NO. 101 TO 104

PLATE NO : 50

PLATE NO : 52 PAINTED PARTS & DECALS (PETROL TANK WITH CT DECAL)

PAGE NO. 99,100

PAGE NO. 105 TO 108

ES

ES

Plate No. 1

No.

Part No. Description

1 JV 5110 13 2 59 0400 38 3 JV 5110 12 4 JV 5110 11 5 JB 5110 11 6 JB 5110 15 7 DY 5810 09 8 DG 1210 40

1

Cover Cylinder Head Complete Flanged Bolt Gasket Cylinder Head Cover Plate Cylinder Head Bolt Head Mounting Bolt Head Mtg Tube Breather Clamp

Qty.

Remarks

1 4 1 1 4 1 1 2

2

ES

Plate No. 2

No. 1 2 3 4 5 6

3

Part No. Description PF 5111 LA J000 JB 5110 PA 5812 52 PF10 LJ A000

33 02 19 24 38 11

Head Cylinder Stud M8X1.25X41L Gasket Cylinder Head Insulator Carb PTE-16 Silver Manifold Intake O - Ring

Qty.

Remarks

1 2 1 1 1 1

4

Plate No. 3

ES

No.

9

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No. Description JH 5822 00 JL 5810 66 DY 5824 01 PF 5824 01 JE 5110 67 KA EG06 14 DY 5824 02 JY 5810 28 DG 1210 03 DY 5824 03 KA DF06 30 JD 1138 15 JD 1138 14 KC GA06 06

Unit SAI Band Clip SAI Hose Outlet Tube Hose Connector SAI Tube Outlet SAI Gasket SAI Flange Bolt - Flanged - Small Hose Intake SAI Clamp Clamp Hose Manifold SAI Bolt Flanged Sleeve SAI Unit Grommet SAI Unit Nut Hex Flanged

Qty.

Remarks

1 3 1 1 1 2 1 1 1 1 2 4 2 2

9

5

Front Wheel Direction

6

Plate No. 4

ES

No. 1 2 3 4 5 6

7

Front Wheel Direction

Part No. Description 36 DU40 76 36 JV00 06 CB 1010 09 CB 1010 22 DU 1010 60 JH 5112 12

Kit Valve Intake + Exhaust Kit Valve Repair Seal - Oil Cottor Valve Arm Rocker with Roller Shaft Rocker Arm

Qty.

1 1 2 4 2 2

Remarks Refer Kit List Refer Kit List

8

Plate No. 5

ES

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

9

Front Wheel Direction

Part No. Description PF 5112 09 39 0594 17 DD 1010 62 JA 5112 16 PF 5112 03 DH 1010 48 DK 1013 86 DS 1099 05 36 PF00 61 DH 1013 92 CS 1011 28 JE 5210 16 KA ED06 20 39 2669 21

Assembly Camshaft Circlip - Internal Bolt Tensioner Spacer Cam Sprocket Sprocket Cam Washer- Special: Camshaft Precoated Soc Hd Cap Bolt M8 X 40 Cam Chain 94 Links Kit Chain Guide Tensioner Pivot Bolt Gasket Chain Tensioner Bolt Flange M6 Ring - ‘O’ (ID 10.15X1.5)

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 2 1

Remarks With Bearings

Refer Kit List

10

Plate No. 6

ES

No. 1 2 3 4 5

Part No. Description 36 39 JH 39 36

PF00 1000 5210 2671 PF00

45 06 07 04 62

Kit Assembly Block Piston Pin - Hollow Dowel Gasket Cylinder Block Bolt Flange Kit Piston Ring

Qty.

1 2 1 1 1

Remarks Refer Kit List

Refer Kit List

4

11

Front Wheel Direction

12

Plate No. 7

ES

No. 1 2 2A 3 4 5 6 7 8 9 10 11

13

Front Wheel Direction

Part No. Description PF 59 39 59 59 JA 31 DS JA JB PF 36

5310 23 1500 14 1864 20 1200 03 1100 08 5310 15 1011 73 1011 54 5310 12 5310 21 5410 43 JZ00 23

Crankshaft Assembly Nut Flange Bearing Ball Washer Belleville Washer Pin(C/S Plunger) Key -Woodruff Key Spring Plunger Oil Crankshaft Damper Crankshaft Kit Gear Primary Drive + Driven

Qty.

1 2 2 2 1 1 1 1 1 1 1 1

Remarks

Refer Kit List

14

Plate No. 8

ES

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

15

Front Wheel Direction

Part No. Description PA 5510 02 PA 5512 07 JA 5510 02 39 0987 17 PF 5512 01 PF 5512 00 JA 5510 04 PF 5510 03 PF 5512 06 PF 5512 03 PF 5512 04 PA 5512 06 JZ 5512 05 PA 5512 05 JA 5510 08 JA 5510 09 59 2100 24 JZ 5510 04 DU 1012 13 DS 1013 55

Shaft Input Gear 4th Drive Spline Washer Ring - Snap Gear 3rd Drive Gear 2nd Drive Washer Thrust 2nd Drive Shaft Output Washer Gear 2nd Driven Gear 2nd Driven Gear 3rd Driven Gear 4th Driven Bush 1st Driven Gear 1st Driven Washer Thrust Collar Sprocket Drive O-Ring Sprocket Output Plate Lock-sprocket output Bolt Flanged

Qty.

Remarks

1 1 3 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

16

Plate No. 9

ES

No. 1 2 3 4 5 6 7

17

Front Wheel Direction

Part No. Description PF PF JD JZ JA JD 39

5610 5610 5610 5610 5610 5610 0992

00 02 04 02 02 11 06

Assly Drum Gear Shift Shaft Gear Fork Shift Fork Gear Shift Output Fork Input Disco-H Cam Drum Change Special bolt Dowel

Qty.

Remarks

1 2 1 1 1 1 5

18

Plate No. 10

ES

No. 1 2 3 4 5 6 7 8 9 10 11

19

Front Wheel Direction

Part No. Description PF 5612 00 JW 5612 06 JW 5612 08 BF 5612 19 LD B000 44 JH 5612 00 PF 5612 03 39 1902 04 DY 5614 00 JH 5614 04 DH 1015 09

Lever Comp Gear Shift Extension Spring Spring Gear Shift Return Bolt Washer (Spring Steel) Inhibitor Comp. Gear Shift Spring (Inhibitor) Bolt - Flange : M6 Lever Gear Shift Assembly Damper Damper

Qty.

Remarks

1 1 1 1 1 1 1 1 1 1 1

20

Plate No. 11

ES

No. 1 2 3 4 5 6 7 8 9 10 11

21

Front Wheel Direction

Part No. Description PF 5010 89 36 DU40 77 PF 5410 18 39 2562 20 59 2000 36 JA 5410 10 DH 1013 80 52 JA00 29 JA 5410 12 DH 1016 39 KA ED06 85 JE 5410 28

Engine Assembly - ES Kit Assembly crankcase RH Bushing Drum Needle Roller Bearing Bearing Ball C3 Clearances Stopper plate input bearing Screw - Pan Pre-coated Bolt Pre - Coated Guide Kick Lock Screw Earthing Bolt Pin

Qty.

1 1 1 1 1 1 1 1 1 2 2 1

Remarks

Refer Kit List

(M6X12)-39

22

Plate No. 12

ES

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

23

Front Wheel Direction

Part No. Description 36 DU40 78 59 2000 36 39 1715 19 39 2562 20 JA 5410 05 39 2190 19 31 2010 81 DH 1017 84 JH 5410 21 DH 1013 80 39 0999 06 59 0400 38 JG 5710 24 LJ A000 04 JV 5410 06 59 2100 23

Kit Assembly Crankcase LH Ball Bearing Seal - Oil Bearing - Needle Roller Bush Bendix Seal - Oil Switch - Neutral Gasket Neutral Switch Bracket Gear Stopper Screw Pan Cross - M6 Pin - Hollow Dowel Bolt Flange Mesh Oil Filter Assy_G2 ‘O’ ring-Strainer Cap Strainer ‘O’ ring Cap Strainer

Qty.

1 1 1 1 1 1 1 1 1 1 4 8 1 1 1 1

Remarks

With 'O' ring

24

Plate No. 13

ES

No. 1 2 3 4 5

25

Front Wheel Direction

Part No. Description JB FD JA 39 JB

5710 1010 5410 0999 5710

05 78 16 06 06

Assembly Oil Pump Screw Pan Cross Gasket Case Oil Pump Pin Dowel Gear Oil Pump Driven

Qty.

Remarks

1 3 1 2 1

26

Plate No. 14

ES

No. 1 2 3 4 5 6 7 8 9 9A 10 11 12 13 14

27

Front Wheel Direction

Part No. Description PF 6210 03 JA 6210 06 39 0738 17 DS 1011 17 JA 6210 02 39 0993 11 PA 6210 05 39 2408 17 JE 6210 03 JE 6210 04 DU 1010 50 36 DU10 07 DD 1010 97 JA 6212 06 22 1502 41

Kick Shaft Washer Thrust Circlip Spring Kick Starter Ratchet Ratchet Washer Plain Gear Starter Pinion External Circlip Spring Sleeve Assembly Kick Lever Kit Boss Kick Lever Damper Bolt Flange Plain Washer

Qty.

1 1 2 1 1 3 1 1 1 1 1 1 1 1 1

Remarks

Refer Kit Details

28

ES

Plate No. 15

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

29

Part No. Description 36 DU40 79 JV 5412 08 PF 5412 55 59 0400 38 LA E000 05 39 1671 21 JA 5412 11 DD 1211 81 PF 5514 07 39 1041 19 DS 1012 15 JL 5412 27 JA 5412 25 JA 5412 11 JA 5412 12 39 2443 11 JE 5412 14 30 1011 42 JV 5412 25

Kit Assly Clutch Cover Shaft Clutch Release Assly Bracket Clutch Cable Bolt - Flange : M6 Bolt Ring - ‘O’ Cap Oil Filler Element Oil Filter Rod-Push Seal - Oil Clip - Wire Window Oil Gauge O Ring Cap Oil Filler Cap Oil Filler Gasket Clutch Cover Plain Washer (12.5X24X0.8) Spring Torsion Cl. Cover Seal - Oil (Kick Shaft) Label Cover Clutch

Qty.

1 1 1 8 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Remarks Refer Kit List

30

Plate No. 16

ES

No.

Part No. Description

1 52 2 59 3 PF 4 39 5 JA 6 JB 7 PF 8 DS

31

Front Wheel Direction

JV01 0400 5412 0999 5410 5412 5412 1611

43 38 49 06 05 24 63 50

Silver Cover Magneto Assly Bolt - Flanged : Small Label Magneto Cover Dowel Bush Bendix Gasket Magneto Cover Assembly Cover LH RR Gear Shift Label

Qty.

1 7 1 2 1 1 1 1

Remarks Refer Kit List

32

Plate No. 17

ES

No. 1 2 3 3A 4 5 6 7 8 9 10 12 13 14 15

33

Front Wheel Direction

Part No. Description PF 5514 JA 5514 36 JZ00 39 2600 JB 5514 30 1010 36 JE00 PF 5514 JB 5514 28 1012 39 0980 JA 5514 39 1001 52 JA00 JE 5514

12 06 23 11 08 96 24 11 06 14 04 20 20 28 09

Assembly Clutch Collar Clutch Kit Primary Drive & Driven Washer - Plain Wheel Clutch Plate Cutch Kit Friction Plate Hub Clutch Holder Compression Spring Bolt Flanged Washer Plain Bearing - Ball Nut Crankshaft M14 Washer Belleville

Qty.

1 1 1 2 1 4 1 1 1 6 6 1 1 1 1

Remarks

Refer Kit List

Refer Kit List

34

Plate No. 18

ES

No.

Part No. Description

1 PF 5812 44 1a PF 5812 56 PF 5812 26 2 36 DU40 84 2a 36 DU41 02 3 36 JH00 40 4 36 DU40 83 5 36 DU40 81 5a 36 DM00 05 6 36 JH00 12 7 JB 5812 29 8 JB 5812 30 9 JB 5812 56 10 PA 5812 21 11 JB 5812 60 12 36 DU40 82 13 JB 5812 58 15 36 JH00 44

35

Front Wheel Direction

Carburetor Carburettor Carburator Assembly Kit Carb Jet Kit Jet Kit Carb Air Screw / Slow Jet Kit Carb Idling Screw Kit Carb Throttle Valve Kit Throttle Valve Kit O Ring & Gasket Valve Comp Float Float Arm Pin Float Screw Float Chamber Drain Screw Top Cap Tube Air Vent Float Chamber Kit

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Remarks

EURO III Euro II Refer Kit EURO III Refer Kit Refer Kit Refer Kit EURO III Refer Kit

List List List List List

36

Plate No. 19

ES

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

37

Front Wheel Direction

Part No. Description PF 5810 87 DH 1210 38 DY 5810 05 31 1210 29 DU 1210 52 DP 1210 25 DM 2210 01 DG 1210 40 39 2407 01 39 1789 24 DS 1211 26 DY 4018 01 DY 5810 10 DY 5810 09 DY 5810 02 LB U000 07

Assembly Air Filter Clamp Spacer Battery 3A Element air filter Ring Seal Air Filter Cover Clamp Band - Tool kit Clamp Screw (Mounting air filter) Washer (Nylon) Plug Pad battery Tube drain Tube Breather Cover air filter Screw

Qty.

Remarks

1 1 1 1 1 2 1 1 2 2 1 2 1 1 1 6

38

Plate No. 20

ES

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

39

Front Wheel Direction

Part No. Description JY 1710 77 JY 1710 70 DH 1410 70 GL 1710 36 DU 1412 77 DH 1410 75 JG 1710 29 JY 1718 25 JY 1710 69 DU 1412 78 JH 1710 48 PD 1716 16 DU 1412 71 DU 1412 72 JZ 1710 55

Canister Spring Band Clamp 9 x 8.4 Tube T Connector To Canister Conn. For Breather & Vapor Tube Tube Tank To T Connector Tube Drain Spring Band Clamp 11.5 x 8.4 Plug Fuel Drain Spring Band Clamp 15 x 10 Tube Inline Connector Grommet Purge Valve Valve Purge Tube Purge Valve To Carbuerattor Tube Canister Drain Strap Canister

Qty.

Remarks

1 8 1 1 1 1 2 1 1 1 1 1 1 1 1

40

Plate No. 21

ES

No. 1 1a 1b 2 3 4 5 6 7 8 9 10

41

Front Wheel Direction

Part No. Description YD U160 09 PF 5913 21 PF 5913 59 JE 5910 02 39 2295 15 PF 5910 43 JW 5910 28 PF 5910 45 DD 1013 66 39 2492 11 DK 1016 10 JB 5910 68

Silencer Assembly W/O Shield Assembly Silencer Assembly Silencer Gasket Exhaust Nut - U Wire Shield BM 150 Truss Screw M5 x 0.8 Shield Mufer (BM 150) Flanged Bolt Plain Washer Bolt M5 Washer Nylon Shield Silencer

Qty.

1 1 1 1 2 1 4 1 1 1 1 2

Remarks

EURO III Euro II

N.I.

42

Plate No. 22

ES

No. 1 2 3 4 5A 5B 6 7 8 9 10

43

Front Wheel Direction

Part No. Description PF 6214 00 PF 6214 11 JH 3516 01 KA ED06 25 36 DK00 77 DH 1011 63 36 DK00 76 DK 1016 05 DH 1011 63 39 0849 14 39 0972 04

Starter Drive Assly. Gear Assembly Starter Clutch Motor Assembly Starter Bolt Flange St Motor Mtg Kit Starter Clutch Spring Roller Clutch Body Complete Starter Clutch Plate Roller Clutch (SS 304) Roller Clutch (Dia 12 x 10) Washer - Lock Toothed Bolt Socket

Qty.

Remarks

1 1 1 2 1 5 1 1 5 3 3

44

Plate No. 23

ES

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No. Description

PF 3510 46 DY 3510 04 PF 3512 24 JN 4020 00 LA C000 52 PF 5412 42 DH 1013 80 DH 1013 80 DY 3512 01 DD 1110 12 DD 1110 48 DD 1110 11 KA DF06 16 CF 1110 19 DD 1110 18 15 39 1943 04

45

Front Wheel Direction

Rotor Assembly Stator Assembly - DC CDI Regulator with capacitor Bolt Socket Bracket Stator Harness - ES Pan Head Screw - Pick up coil Screw - Pan :- Pr-ecoated Coil HT With Cable B105a Grommet HT coil Spark Plug Cap Grommet Spark Plug Cap Bolt Flanged Plug - Spark BOSCH : Plug - Spark Champion Bolt-Regulator Mtg

Qty.

Remarks

1 1 1 1 2 1 2 1 1 2 1 1 2 2 2 1

46

Plate No. 24

ES

No.

Part No. Description

1 DU 2110 01 Seat assly comp. with Damper 2 DP 2110 09 Damper 3 39 1211 11 Plain Washer 4 39 1290 04 Hex. Bolt 5 DU 1410 14 Seat Lab

47

Front Wheel Direction

Qty.

Remarks

1 1 2 2 1

48

Plate No. 25

ES

No. 1 2 3 3a 4 5 6 7 8 9 10

3

3a 5

Part No. Description DM 1611 92 DM 1611 93 KA DD08 55 KA DD08 65 KC GD08 08 KC GD08 08 39 2702 04 39 2723 15 DY 1134 00 KA DD08 85 KA DD08 80

Bracket Engine Hanger LH Bracket Engine Hanger RH Bolt Flanged Bolt Flanged Nut Hex Flanged Nut Hex Flanged Hex. Bolt Hex Nut Flanged M10 Bracket Engine Mtg. Front Bolt Flanged Bolt Flanged

Qty.

Remarks

1 1 2 1 7 4 1 1 1 1 3

7 6

8 9/10

49

Front Wheel Direction

50

Plate No. 26

ES

No. 1 2 3 4 5 6 7 8 9

51

Front Wheel Direction

Part No. Description DU 39 31 DF DH 36 DJ DU DU

1612 2473 1910 1810 1810 3140 1811 1611 1610

83 04 02 90 14 05 15 96 24

Frame Assembly Flanged Bolt Clamp Nut Cap Steering Bearing cone kit Cage Bearing with Steel Ball Tape Frame Plug

Qty.

Remarks

1 1 1 1 1 1 2 1 2

52

Plate No. 27

ES

No. 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No. Description

39 39 39 39 DZ 36 39 31 39 30 39 52 JK 31 39 39 15 JK 16 39

16 14

13

0712 2366 0737 0714 1710 DF17 0248 1710 0201 1710 1225 DU05 1220 1710 0454 1309 1220 0553

15 15 12 11 16 01 11 06 11 18 15 55 04 12 11 11 02 02

Domed Cap Nut Domed Cap Nut Washer Spring Washer Plain Rear Shock Absorber Rubber Inner Bush kit Plain Washer Shaft Swing Arm Plain Washer Bushing Rubber Nut Hex./ ange Swing Arm (DU171018) With Bush Adjuster Chain (RH) Damper for Swing arm Plain washer Plain washer Adjuster Chain (LH) Self tapping Screw

Qty.

Remarks

4 4 4 8 2 1 2 1 2 2 1 1 1 1 2 2 1 2

15

53

Front Wheel Direction

54

Plate No. 28

ES

No.

11 7

1A 1B 2 4 5 6 7 8 9 10 11 12 13 14 15

Part No. Description DY 1130 00 DY 1130 02 DF 1614 13 DU 1612 66 DU 1612 71 39 2481 04 39 0784 08 DP 1611 70 JK 1130 08 DP 1611 63 30 1710 22 LA D001 26 39 1540 11 KD CB08 16 KA DD08 20

Assembly Main Step LH Assembly Main Step RH Rubber Main Step Stay LH With Pillion Step Stay Pillion RH Hex bolt anged Pin Split Step Pillion Rubber Pillion Washer For Pillion Foot Rest Pin For Pillion Foot Rest Bolt Flanged Plain Washer Washer Spring Bolt Flanged

Qty.

1 1 2 1 1 2 2 2 2 2 2 2 2 2 2

Remarks

N.I. N.I. N.I. N.I.

9 10 8

55

Front Wheel Direction

56

Plate No. 29

ES

No. 1 2 2A 3 4 5 6 7 8 9 10 11 12

Part No. Description KA DD08 16 DS 1611 25 DJ 1610 69 DU 1610 98 DU 1610 08 DM 1610 09 39 0711 11 39 0817 15 DD 1610 51 39 2483 04 DD 1610 13 KC GA05 05 DD 2010 02

Flanged Bolt Cable Guide Nail Cable Guide Brace Fender Rear Fender Rear Front Plain Washer Hex. Nut Flanged Flap Hex. Head Bolt Flange M6 Grommet Nut Reector Reex

Qty.

Remarks

4 1 1 1 1 1 6 6 1 6 1 1 1

11 12

57

Front Wheel Direction

58

Plate No. 30

ES

No. 1 2 3 4 4A 5 6 7 8

Part No. Description DY 39 DF 30 DH 30 DU 39 DG

1132 0422 1611 1611 1610 1611 1610 0787 1611

00 15 02 58 66 57 32 08 24

Stand Side Nyloc Nut Bolt Spring Spring Side Stand Shaft Center Stand Stand - Center With Damper Pin Cotter Damper Center Stand

Qty.

Remarks

1 1 1 1 1 1 1 1 1

8

59

Front Wheel Direction

60

Plate No. 31

ES

No.

Part No. Description

1 JK 1310 26 2 DM 1510 24 3 DU 1510 34 4 DM 1510 27

Wheel Front 1.4X17 Tyre With Tube - Front Wheel Rear 1.6X17 Tyre With Tube - Rear

Qty.

Remarks

1 1 1 1

3

61

Front Wheel Direction

62

Plate No. 32

ES

No. 1 2 3 4 5 6 7 8 9

63

Front Wheel Direction

Part No. Description 16 1510 66 DU 1510 25 DU 1510 26 DM 1510 29 DU 1510 25 DS 1510 49 DU 1510 26 DU 1510 18 DG 1510 22

Nipple Spoke Spoke Inner Front Spoke Outer Front Wheel Rim Front (1.6 x 17) Spoke Inner Rear Tube Front 2.75 X 17 Spoke Outer Rear Wheel Rim Rear (1.85 x 17) Band Rim

Qty.

Remarks

72 18 18 1 18 1 18 1 2

64

Plate No. 33

ES

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Part No. Description KP 31 KP 14 DZ DU 39 DU DZ 31 30 31 30 DD 39 39 DS KB 31 39 JA 30 39 39

BB63 00 1510 04 BB62 00 1510 21 1510 12 1510 05 0248 11 1510 31 1510 27 1510 60 1510 69 1510 11 1510 38 1510 08 0775 04 0798 15 1510 91 BA04 08 1510 14 0242 11 1316 06 1511 18 1013 21 0900 12

Bearing Ball 10x35x11 Collar Bearing Ball 10x30x9 Seal - Oil 30 X 17 X 6 Axle Front Collar Assly Washer - Plain Nut - U - M10 X 1.25 X A/F 17 Panel Front Brake Shoe Assembly - Brake With Asbestos Spring Cam Brake O Ring Lever Brake Cam Hex Head Bolt Flanged Nut Wear Indicator Screw Pan Cross Oil Seal Washer A Bushing Stopper For Bushing O Ring Washer Spring

Qty.

Remarks

1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 1 1 2 1 1 1 1

18

65

Front Wheel Direction

66

Plate No. 34

ES

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

67

Front Wheel Direction

Part No. Description 39 2680 20 DF 1510 03 31 1510 04 36 DZ00 08 KP BB62 00 DU 1510 05 DS 1510 91 DU 1510 31 39 0775 04 DD 1510 08 DZ 1510 12 30 15 1038 DZ 1510 27 31 15 1011 39 0798 15 30 1510 69 31 1510 60 39 1013 21 14 1510 21 KB CC05 14 31 1510 14 30 1511 18 JA 1316 06 39 0242 11 39 0900 12 KB BA04 08 39 1561 21

Bearing Ball 10x35x11 Drum Front Collar Gear Meter Screw Kit Bearing Ball 10x30x9 Collar Axle Assly. Wear Indicator Nut Hex. Slotted Bolt Lever Brake Cam Axle Ring O Panel Front Brake Cam Brake Flange Nut Spring Shoe Brake Assly. Ring 'O' Oil Seal Screw Counter (New Speedo Cable) Oil Seal Stopper for bushing Bushing Washer Spring Washer Screw pan Cross "O" ring (New Speedo Cable)

Qty.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1

Remarks

N.I.

68

Plate No. 35

ES

No. 1 2 3 4 5 6 7 8 9 10 10a 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

69

Front Wheel Direction

Part No. Description DX 1510 81 36 DU40 85 KP BB63 01 KP BB63 00 KP BB62 01 KP Bb62 00 31 1510 18 31 1510 21 DU 1510 10 KP BC60 04 DZ 1510 44 LA A000 34 31 1510 29 DU 1510 29 39 0794 15 31 1510 60 30 1510 69 JB 1312 23 30 1510 38 30 1510 05 31 1510 37 39 1074 04 39 0798 15 39 0988 15 39 0714 11 59 1500 03 31 1510 26 31 1510 28 DU 1510 06

Drive Chain Lock Kit Chain Sprocket Bearing ball C3 Clearance Bearing ball C3 Clearance Bearing ball C3 Clearance Bearing ball C3 Clearance Collar-Bearing Coupling Rubber Coupling Ball Bearing Panel Assembly - Brake - Rear ‘D’ Bolt Washer Axle Rear Nut U Flange Shoe Assembly - Brake With Asbestos Spring Cam Brake Assly ‘O’ Ring Wear Indicator Lever Cam Brake Hex Bolt with Flange Flange Nut Hexagon Nut M18X1.5P Washer Plain Nut - U M12 Collar Sleeve Coupling Collar

Qty.

Remarks

1 1 1 1 1 1 1 4 1 1 1 4 1 1 4 2 2 1 1 1 1 1 1 1 1 1 1 1

70

Plate No. 36

ES

No. 1 2 3 4 5 6 7A 7B 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

71

Front Wheel Direction

Part No. Description 36 DU40 85 LA A000 34 31 15 1029 39 0794 15 KP BC60 04 DX 1510 81 KP BB63 01 KP BB62 01 39 0988 15 31 1510 18 31 15 1021 DU 1510 09 31 1510 18 30 15 1069 31 1510 60 JB 1312 23 31 15 1024 30 15 1038 31 15 1037 39 0775 04 DU 1510 29 39 0714 11 59 1500 03 30 1510 05 31 1510 26 DU 1510 10 31 1510 28 39 0798 15

Kit Chain Sprocket ‘D’ Bolt Washer Nut Hex. Fine Bearing Ball Drive Chain Connecting Link Bearing-ball-C3 Bearing-ball-C3 Nut Hex. Collar Shock Damper Drum Rear Collar Assly. Spring Shoe Brake Assly. Brake Cam Assly. Panel Rear Brake Ring O Lever Brake Bolt Axle Washer Plain Nut Castle Indicator Collar Coupling Sleeve Hex. nut

Qty.

Remarks

1 4 2 4 1 1 1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

72

Plate No. 37

ES

No. 1 1A 2 2A 3 4 5 6 7 8 9 10 11 12 13 14

Part No. Description DY DD 39 39 DU 30 39 39 30 30 39 DF 39 30 30 30

1610 1610 0198 0805 1910 1910 0808 0797 1910 1910 0807 1510 0789 1910 1910 1510

02 78 11 11 30 38 08 08 31 35 08 16 12 37 36 95

Lever Brake Tubular Damper Plain Washer Plain Washer Rod Brake Pin Split pin Pin Cotter Spring Spring Pin Snap Torque rod Washer Spring Pin Brake adjusting nut Bolt

Qty.

Remarks

1 1 2 1 1 1 1 1 1 1 2 1 2 1 1 2

10

73

Front Wheel Direction

74

Plate No. 38

ES

No. 1 2 3 4 5 6 7 8 9 10 10A 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

75

Front Wheel Direction

Part No. Description DU 1811 14 FD 1810 30 39 1074 04 JZ 4014 08 JB 4014 00 PF 1610 15 PF 1610 05 DD 1911 42 DD 2011 70 PF 1610 07 PF 1610 13 DS 1910 52 DS 1910 18 FD 1810 31 DF 1810 91 DF 1810 92 FD 1810 19 FD 1810 20 39 0422 15 30 1910 48 JZ 1610 28 36 DU19 01 39 1184 15 39 1184 15 DD 1812 05 DX 1910 09 PF 1610 14 DD 2011 70 LB U000 12 JL 1610 14 DS 1910 38 JZ 4014 03

Handle Bar Holder Handle Upper Flanged Bolt Control Switch RH Control Switch LH Lever Clutch Hand Grip LH Lever grip - Right Front brake switch Grip Assembly RH Throttle Pipe Boot For Lever LH Boot For Lever RH Holder Handle Lower Damper Handle Upper Damper Handle Lower Washer Plain Upper Washer Plain Lower Nylock Nut Harness Band Lever Pivot Bolt Cable Adj. Kit - CT 100 Nut Nut Holder Fork Upper Lever Assembly RH Assembly Lever Holder LH With Adjuster Switch Assembly (with Lever) Screw Support Holder LH Holder Assembly - RH (for Spares) Switch Clutch (VB) Diode

Qty.

Remarks

1 2 4 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 2 2 2 1 1 1 1 2 1 1 1

76

Plate No. 39

ES

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

77

Front Wheel Direction

Part No. Description DU 1810 67 DU 1811 01 DU 1811 02 KA CF08 30 30 1810 26 DD 1810 32 DU 1811 08 31 1811 08 JK 1210 08 DM 1810 36 DE 1810 31 30 1262 21 DF 1810 85 59 0400 06 DD 1812 07 39 0789 12 59 0400 06 FD 1810 12 DF 1810 89 DD 1812 05 39 1943 04 DU 1811 11 PF 2326 03 DU 1810 99 DU 1811 00 PA 1210 41 30 1810 20 31 1810 19 31 1810 99

Assly Front Fork Tube Outer LH Tube Outer RH Bolt Socket Head Gasket Seal Dust Seal Oil Ring -Snap: Endu Sys Spacer Tube Pipe Complete-Suspension - Inner Spring Main 'O' Ring Bolt Fork Bolt With Washer M10x24l Fork Under Bracket Washer Spring Bolt With Washer M10x24l Cap Nut Fork Washer - Plain Holder Fork Upper Bolt Ignition Switch Mounting Lock Set + Tank Cap Lock Kit Leg Assy LH Leg Assy RH Seat Pipe Piston Ring Cap Oil Lock Rebound Spring

Qty.

1 1 1 2 2 2 2 2 2 2 2 2 2 2 1 2 2 1 1 1 2 1 1 1 1 2 2 2 2

Remarks

Non EVAP

78

Plate No. 40

ES

No. 1

2

1 2 3 4 5 6 7 8 9 10

3

10

4

11 12 13 14 15 16 17

5 12

7

13

6

11

Part No. Description 30 1410 52 39 0761 01 39 2179 24 DU 1410 95 30 1410 39 DD 1412 27 39 0740 11 33 1410 08 PF 1718 03 DU 1811 11 DU 1410 61 DZ 1410 75 JZ 1710 20 JH 1710 49 JZ 1710 21 DY 4026 00 JH 1710 17 AP 1012 55

Qty.

Remarks

Packing (For Cap) 1 Screw Pan Cross 2 Washer 2 Tap Assly. 1 Packing For Tap 1 Bolt Flanged 2 Washer Non Metalic 2 Clamp Tube 2 Tube Fuel 1 Lock Set + Tank Cap 1 Cap Asy-tank With Ss Cover & Plastic Hub1 Gasket 4 hole 1 Bush Vapour 1 O Ring 1 Washer Vapour Sealing 1 Gauge Fuel 1 O Ring Fuel Gauge 1 Screw Pan M5 x 10 (Pre-coated) 2

8 14 9

17 8

16

15

79

Front Wheel Direction

80

Plate No. 41

ES

No. 1 2 3 4 5 6 7 8 9 10

Part No. Description DF 39 DP DG DU 39 DH DU DD DH

1411 1553 2010 1410 1611 1789 1611 1611 1610 1611

28 04 37 19 02 24 58 19 22 58

Damper Fuel Tank Mounting Flange Bolt Collar Assly. Damper Damper Washer Nylon Grommet - Side Cover Screw Stepped Damper - cover side Grommet - Side Cover

Qty.

Remarks

2 2 2 2 1 1 1 4 2 2

8

81

Front Wheel Direction

82

Plate No. 42

ES

No. 1 2 3 4 5 6 7 8 9 10 11 12

Part No. Description

DU 1910 63 YD U160 02 YD U160 03 YD U160 04 YD U160 05 YD U160 06 YD U160 07 YD U160 08 YD U160 01 CM 2010 54 DU 1910 29 DU 1910 23 YD U100 03 13 YD U100 07 YD U100 02 14 39 0798 15

83

Front Wheel Direction

Speedometer Wiring Harness - Minda Fuel Machine-Minda Speedo Machine - Minda Housing - Pricol Wiring Harness - Pricol Fuel Machine - Pricol Speedo Machine - Pricol Housing - Minda Lamp 12V 2W Bracket Speedo Mtg. Cover Meter Lower Black Cover Meter Lower Black Cover case upper Speedo Top Cover with O-Ring Hex. Nut / Flange

Qty.

1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 2

Remarks

Make Make Make Make Make

-

JCPPL JCPPL Minda JCPPL Minda

84

Plate No. 43

ES

No. 1 2 3 4 5 6 7 8 9 10

85

Front Wheel Direction

Part No. Description DU 30 30 30 30 DY DZ 30 DZ DU

1910 60 19 1070 19 1069 19 1071 19 1072 1612 01 1910 14 1910 67 1910 19 1910 58

Cable Brake Spring Dust Seal Rod End Adjusting Nut Cable Clutch Cable Speedometer Oil Seal Inner Cable Speedo Cable Throttle

Qty.

Remarks

1 1 1 1 1 1 1 1 1 1

86

Plate No. 44

ES

Part No. Description

Qty.

1 36 DU40 04 Case Chain Kit 2 39 1211 11 Washer Plain 3 DF 1614 15 Trim case chain 4 DF 1614 16 Rubber Cap 5 DH 1612 83 Bolt Flanged

1 2 1 1 4

No.

87

Front Wheel Direction

Remarks

88

Plate No. 45

ES

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

89

Front Wheel Direction

Part No. Description DU CL DU DL DF 39 35 DD DD KA 39 39 39 DU DD 39 39 DU DF DD JN

2011 2010 1810 1810 1810 2141 1610 1811 1811 ED06 0817 0745 2473 1810 1811 2585 0813 1810 1810 1812 1810

08 23 70 10 98 24 60 83 84 40 15 01 04 47 86 01 02 31 98 52 31

Head Light Assy Without Bulb Lamp 12V-35/35W Flap Cowling Nut Well Screw SS Washer (Non metallic) Clip Nut Bracket Cowling Lower Bracket Fork Lower Bolt Flanged Small Hex. Nut / Flange Screw Pan Cross Hex. Bolt / Flange Bracket Cowling Upper Collar Screw Cross Rec. Pan Hd. Tp Screw Wind Shield/Label Screw SS Label “BAJAJ” Foam fairing

Qty.

Remarks

1 1 1 4 5 9 5 1 1 1 1 2 2 1 2 2 4 1 4 1 2

90

Plate No. 46

ES

No. 1 2 3 4 5 6 7 8

91

Front Wheel Direction

Part No. Description DU 2011 23 06 2010 83 39 1225 15 DU 2011 24 KC GA10 10 DU 2011 25 DU 2011 26 DD 1811 92

Indicator Front LH Lamp 12V-10W Nut-Hex-Flanged Indicator Front RH Nut - Hex Flanged Indicator Rear LH Indicator Rear RH Bracket Signal Mounting Front

Qty.

Remarks

1 4 2 1 2 1 1 1

92

Plate No. 47

ES

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

93

Front Wheel Direction

Part No. Description DU 2010 23 39 0817 15 31 2010 01 31 2010 28 DD 2010 11 39 0211 11 DP 1611 44 DD 1811 87 39 1783 01 KA DA06 12 DP 1611 45 DZ 1612 65 KC GA05 05 39 2765 01 DD 2010 02

Tail Light Assly. with Bulb Hex Nut / Flange Collar Lamp 12 V, 10/5W Damper Plain Washer Front Number plate Bracket Front No. Plate Truss Screw Flanged bolt Number plate Rear Bracket No. Plate Nut Hex Flanged Truss Screw Reector Reex

Qty.

Remarks

1 3 3 1 3 3 1 1 2 2 1 1 1 2 1

94

Plate No. 48

ES

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

13

95

Front Wheel Direction

Part No. Description KA DD08 14 DZ 2010 38 31 2010 79 DY 4014 00 DU 2011 19 PF 4018 06 DJ 2012 19 GF 2010 53 DS 2010 25 39 2473 04 31 2010 09 JD 4022 17 DY 4022 02 DY 4018 00 60 1114 20 JZ 4022 16 KA DF06 14 DK 2010 78 KA DF06 10 JV 4022 04

Flanged Bolt Horn Switch Rear Brake Spring Rear Brake Switch Harness Wiring 3ah Vrla Dry Battery Assembly Fuse Box Fuse 10A Assembly DC Flasher Hex Head Bolt / Flange Band Band Cable earth Clamp Battery Cable Tie Lock Cap (Starter Motor Bolt Flanged Starter Relay Bolt Flanged Cable assly. Starter relay to motor

Qty.

Remarks

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

96

Plate No. 49

ES

Part No. Description

Qty.

1 PA 2310 02 Tool Kit 2 DM 2210 01 Band For Tool Kit

1 1

No.

97

Front Wheel Direction

Remarks

98

Plate No. 50

ES

No.

Part No. Description

1 DU 2210 15 2 DZ 2210 11 3 DJ 2210 03 JZ 2316 00 4 DJ 2210 04 JZ 2316 01 5 39 1814 04 6 39 1608 04 7 DU 2210 01 8 KA DD08 14

99

Front Wheel Direction

Guard Sari Leg Guard Mirror LH Mirror Assembly LH Mirror RH Mirror Assembly RH Bolt - Flanged Bolt- Hex. Socket Head M 10x1.5 Grip Frame Die Cast Bolt-ange-kad St-d Dia-08 L-14

Qty.

Remarks

1 1 1 1 1 1 1 2 1 4

100

Plate No. 51

ES

Painted Parts and Decals (Petrol Tank with Bajaj Decal) No.

101

Front Wheel Direction

Part No. Description

Qty.

Remarks

1

52 DU11 74 52 DU11 75 52 DU11 76

Fuel Tank Black Red Wh Decal Fuel Tank Black Blue Wh Decal Fuel Tank Flame Red Wh Decal

1 1 1

EVAP EVAP EVAP

2

52 DU02 89 52 DU02 90

Assembly Fendor With Brace Jet Assembly Fendor With Brace Flame Red

1 1

Common for Black Red, Black Blue

3

52 DU09 29 52 DU09 34 52 DU09 39

Cowling Ebony Black With Red Decal Cowling Ebony Black With BL Decal Cowling Flame Red With Decal

1 1 1

4

52 DU10 82 52 DU10 83 52 DU10 84

Seat Cowl Ebony Black Wh Red Decal Seat Cowl Ebony Black Wh Blue Decal Seat Cowl Flame Red Wh Blue Decal

1 1 1

5

52 DU10 85 52 DU10 86 52 DU10 87

Side Cover LH EB. BLK Wh Red DKL Side Cover LH EB. BLK Wh BL DKL Side Cover LH Flame Red Wh DKL

1 1 1

6

52 DU10 88 52 DU10 89 52 DU10 90

Side Cover RH EB. BLK Wh Red DKL Side Cover RH EB. BLK Wh BL DKL Side Cover RH Flame Red Wh DKL

1 1 1

7

DU 1613 34 DU 1613 36 DU 1613 38

Decal Cover Side LH Black Red Decal Cover Side LH Black Blue Decal Cover Side LH Flame Red

1 1 1

8

DU 1613 35 DU 1613 37 DU 1613 39

Decal Cover Side RH Black Red Decal Cover Side RH Black Blue Decal Cover Side RH Flame Red

1 1 1

102

Plate No. 51

ES

Painted Parts and Decals (Petrol Tank with Bajaj Decal) No.

103

Front Wheel Direction

Part No. Description

Qty.

9

36 DU40 86 36 DU40 95 36 DU40 89

Kit Decal Fairing BL Red Kit Decal Fairing BL Blue Kit Decal Fairing FL Red

1 1 1

10

36 DU41 13 36 DU41 14 36 DU41 15

Kit Tank Dcl Black Red Kit Tank Dcl Black Blue Kit Tank Dcl Flame Red

1 1 1

11

36 DU41 16 36 DU41 17 36 DU41 18

Kit Seat Cowl Dcl Black Red Kit Seat Cowl Dcl Black Blue Kit Seat Cowl Dcl Flame Red

1 1 1

Remarks

104

Plate No. 52

ES

Painted Parts and Decals (Petrol Tank with CT Decal) No.

7/8

9

Remarks

52 DU09 22 52 DU09 23 52 DU09 24

Fuel Tank Black Red With Decal Fuel Tank Black Blue With Decal Fuel Tank Flame Red With Decal

1 1 1

EVAP EVAP EVAP

1a

52 DU10 31 52 DU10 32 52 DU10 33

Tank Black Red Wh Decal Tank Black Blue Wh Decal Tank Flame Red Wh Decal

1 1 1

Non EVAP Non EVAP Non EVAP

2

52 DU02 89 52 Du02 90 52 Du02 89

Front Fender Blue Front Fender Flame Red Front Fender Red

1 1 1

3

52 DU09 34 52 DU09 29 52 DU09 39

Cowling Ebony Black With Bl Decal Cowling Ebony Black With Red Decal Cowling Flame Red With Decal

1 1 1

4

52 DU09 31 52 DU09 26 52 DU09 36

Seat Cowl Ebony Black Wh Bl Decal Seat Cowl Ebony Black Wh Red Decal Seat Cowl Flame Red With Decal

1 1 1

5

52 DU09 32 52 DU09 27 52 DU09 37

Side Cover LH Ebony Blk Wh Bl Decal Side Cover LH Ebony Blk Wh Red Decal Side Cover LH Flame Red Wh Decal

1 1 1

6

52 DU09 33 52 DU09 28 52 DU09 38

Side Cover RH Ebony Blk Wh Bl Decal Side Cover RH Ebony Blk Wh Red Decal Side Cover RH Flame Red Wh Decal

1 1 1

7

DU 1612 86 DU 1612 88 DU 1612 92

Decal Side Cover LH Black Red Decal Side Cover LH Flame Red Decal Side Cover LH Black Blue

1 1 1

10

Front Wheel Direction

Qty.

1

11

105

Part No. Description

106

Plate No. 52

ES

Painted Parts and Decals (Petrol Tank with CT Decal) No.

7/8

9

Part No. Description

Qty.

8

DU 1612 87 DU 1612 89 DU 1612 93

Decal Cover Side Rh Black Red Decal Cover Side Rh Flame Red Decal Cover Side Rh Black Blue

1 1 1

9

36 DU40 86 36 DU40 89 36 DU40 95

Kit Decal Fairing Bl - Red Kit Decal Fairing Fl Red Kit Decal Fairing Bl Blue

1 1 1

10

36 DU40 87 36 DU40 90 36 DU40 96

Kit Decal Tank Bl-Red Kit Decal Tank Fl Red Kit Decal Tank Bl Blue

1 1 1

11

36 DU40 88 36 DU40 91 36 DU40 97

Kit Decal Seat Cowl Bl-Red Kit Decal Seat Cowl Fl Red Kit Decal Seat Cowl Bl Blue

1 1 1

Remarks

10

11

107

Front Wheel Direction

108

ES Kit Sr No Part No. 1

36DF1701

Consisting of Following Parts

Kit Description

Part No. Description Kit Bush Shocker

Qty/Kit

39255601 30171030 30171031

Screw Pan Cross - M6 Bush - Rubber Bush - Inner

2 4 4

2

36DZ0008

Kit Gear Meter Screw Aw (Platina)

31151064 30151041

Gear - Speedometer Gear Meter Screw

1 1

3

36314005

Kit Steering Cone

DH181026 DH181025 DH181023 36001052 36314002

Bearing Race Bearing Cone Bearing Cone (Fork) Grease Lithon Rr3 Kit Ball Steel

2 1 1 1 1

30101233 30101234 30101236 30101235 39085517

Boss Spring Ball - Steel Pin Circlip : E-Type

1 1 1 1 1

JE541016 JE521019 28101129 CB101009 JA511202 DY511202 CB101022 DZ151051 JZ551004 DY141001

GUIDE CAM CHAIN SLACK SIDE GUIDE CAM CHAIN TIGHT D102C SPRING - SEAT SEAL - VALVE STEM SPRING VALVE RETAINER VALVE B105A COTTER VALVE SPROCKET HUB (43T) SPROCKET OUTPUT 14T DISCO-H CHAIN 108 LINKS

1 1 2 2 2 2 4 1 1 1

4

36DU1007

Boss Kick Set - CT 100

5

36PF0061

KIT CAM CHAIN GUIDE

6

36JV0006

VALVE REPAIR KIT BM125

7

36DU4085

KIT CHAIN SPROCKET

8

36DU4086

KIT DECAL FAIRING BL-RED

DU181116 DU181117

COWLING LH BLACK RED COWLING RH BLACK RED

1 1

9

36DU4087

KIT DECAL TANK BL-RED

DU141283 DU141284 DU141291 DU141292

TANK TANK TANK TANK

1 1 1 1

10

36DU4088

KIT DECAL SEAT COWL BL-RED

DU161294 DU161295

COVER SEAT LH BLACK RED COVER SEAT RH BLACK RED

1 1

DU181118

COWLING LH FLAME RED

1

11

105

36DU4089

KIT DECAL FAIRING FL RED

UPPER LH BLACK RED UPPER RH BLACK RED LOWER LH BLACK RED LOWER RH BLACK RED

ES Kit Sr No Part No.

Consisting of Following Parts

Kit Description

Part No. Description

Qty/Kit

DU181119

COWLING RH FLAME RED

1 1 1 1 1

12

36DU4090

KIT DECAL TANK FL RED

DU141285 DU141286 DU141293 DU141294

TANK TANK TANK TANK

UPPER LH FLAME RED UPPER RH FLAME RED LOWER LH FLAME RED LOWER RH FLAME RED

13

36DU4091

KIT DECAL SEAT COWL FL RED

DU161296 DU161297

COVER SEAT LH FLAME RED COVER SEAT RH FLAME RED

1 1

14

36DU4095

KIT DECAL FAIRING BL BLUE

DU181122 DU181123

COWLING LH BLACK BLUE COWLING RH BLACK BLUE

1 1

15

36DU4096

KIT DECAL TANK BL BLUE

DU141289 DU141290 DU141297 DU141298

TANK TANK TANK TANK

1 1 1 1

16

36DU4097

KIT DCL S COWL BL BLUE

DU161300 DU161301

COVER SEAT LH BLACK BLUE COVER SEAT RH BLACK BLUE

1 1

17

36DU4076

KIT VALVE INTAKE+EXHAUST

PF511212 PF511213

VALVE INTAKE VALVE EXHAUST

1 1

18

36DU4077

KIT ASSLY CRANKCASE RH

PF541074 PF541018 BA102004

CRANKCASE RH BUSHING DRUM BM150 4 SPD PLUG

1 1 1

19

36DU4078

KIT ASSLY CRANKCASE LH

PF541072 39171519 39256220 JA541005 39219019

CRANKCASE LH OIL SEAL 22X35X7 NEEDLE ROLLER BRG. BUSH BENDIX OIL SEAL

1 1 1 1 1

20

36DU4079

KIT ASSLY CLUTCH COVER

56JV1V3Q 31101064 BA102004

SILVER COVER CLUTCH PLUG PLUG

1 1 1

21

36DU4080

KIT ASSLY BLOCK PISTON

PF521210

ASSEMBLY PISTON B104D

1

22

36PF0062

KIT PISTON RING SET

JB521207 PF521215 PF521204

RING PISTON (TOP) STEEL 2ND RING PISTON B104D RING PISTON OIL

1 1 1

UPPER LH BLACK BLUE UPPER RH BLACK BLUE LOWER LH BLACK BLUE LOWER RH BLACK BLUE

106

ES Kit Sr No Part No.

Part No. Description

23

36JZ0023

KIT PRIMARY DRIVE & DRIVEN

24

36JE0024

KIT FRICTION - D102B&C

25

36DK0077

KIT For Starter Clutch

107

Consisting of Following Parts

Kit Description

PF551401 JZ531006 JE551410 DK101596

Qty/Kit

CLUTCH HSG ASSLY COMP (Bm100) GEAR PRIMARY DRIVE

1 1

PLATE CLUTCH FRICTION - D102C

1

SPRING STARTER CLUTCH

1

ES Kit Sr No Part No.

Kit Description

Consisting of Following Parts Part No. Description

Qty/Kit

108

Amendment Sheet Page Fig. Old part New part no. no. no. no.

Description

ES Updation date

Remarks

Amendment Sheet Page Fig. Old part New part no. no. no. no.

Description

ES Updation date

Remarks

36

1a

------

PF581256

Carburettor

12.06.18

EURO III

32

6

PF541240

JB541224

Gasket Magneto Cover

01.02.19

Alternate Update

36

2a

------

36DU4102

Kit Jet

12.06.18

EURO III

86

6

DM191025

DY161201

Cable Clutch

01.02.19

Updated

36

5a

------

36DM0005

Kit Throttle Valve

12.06.18

EURO III

46

9

PA351212

DY351201

Coil HT With Cable

01.02.19

Updated

42

1a

------

PF591321

Assembly Silencer

12.06.18

EURO III

42

1b

-----------

PF591359

Assembly Silencer

01.02.19

Added

4

5

PF581424

52PF1038

Silver Manifold Intake

02.07.18

Updation

36

1a

-----------

PF581226

Carburattor Assembly

01.02.19

Added

12

1

36DU4080

36PF0045

Kit Assembly Block Piston 02.07.18

Updation

30

1

PF541256

52PF0761

Assly Clutch Cover

02.07.18

Updation

44

2

PF621409

PF621411

Gear Assly Starter Clutch

02.07.18

Updation

60

6

DM161172

DU161032

Stand - Center With Damper02.07.18

Updation

68

1

KPBB6300

39268020

Bearing Ball 10x35x11

02.07.18

Updation

82

7

30161169

DH161158

Grommet - Side Cover

02.07.18

Updation

82

10

30161169

DH161158

Grommet - Side Cover

02.07.18

Updation

30

1

----------

52PF0761

Assembly Clutch Cover

06.08.18

Remove

30

6

JV541225

PF541250

Label Clutch Cover

06.08.18

Updated Alternate

30

7

PF541254

JA541211

Cap Oil Filler

06.08.18

Updated Alternate

32

1

PF541237

52JV0143

Silver Cover Magneto

06.08.18

Updated Alternate

46

3

PF351224

PF351239

CDI

06.08.18

Updated Alternate

76

25

PF161011

DX191009

Lever Assembly RH

06.08.18

Updated Alternate

76

26

PF161009

PF161014

AssemblyLever Holder LH 06.08.18

Updated Alternate

76

29

PF161010

JL161014

Support Holder LH

06.08.18

Updated Alternate

76

30

PF161012

DS191038

Holder Assembly - RH

06.08.18

Updated Alternate

78

22

----------

PF232603

Lock Kit

06.08.18

Add.

80

10

---------

DU141061

Cap Asy-tank With Ss Cover06.08.18

Add.

102

1a

---------

52DU1031

Tank Black Red Wh Decal 06.08.18

Add.

102

1a

---------

52DU1032

Tank Black Blue Wh Decal 06.08.18

Add.

102

1a

--------

52DU1033

Tank Flame Red Wh Decal 06.08.18

Add.

46

3

PF351239

PF351224

CDI

Updated

109

22.11.18

110

Amendment Sheet Page Fig. Old part New part no. no. no. no.

111

Description

ES Updation date

Remarks

Amendment Sheet Page Fig. Old part New part no. no. no. no.

Description

ES Updation date

Remarks

112

Parts Index Part Number

6201083 14151021 14151021 16151066 22150241 28101214 30101096 30101142 30126221 30141039 30141052 30151005 30151005 30151038 30151038 30151038 30151038 30151069 30151069 30151069 30151069 30151095 30151118 30151118 30161157 30161158 30171018 30171022 30181020 30181026 30191031 30191035 30191036 30191037 113

ES Figure No.

2 4 19 1 14 9 5 18 12 5 1 17 23 13 12 16 17 11 16 14 13 14 22 22 5 4 9 11 26 5 7 8 13 12

Page No.

92 66 68 64 28 34 34 30 78 80 80 70 72 66 68 70 72 66 68 70 72 74 66 68 60 60 54 56 78 78 74 74 74 74

Part Number

30191038 30191048 30191067 30191069 30191070 30191071 30191072 31101173 31121029 31151004 31151004 31151011 31151011 31151014 31151014 31151018 31151018 31151018 31151021 31151021 31151024 31151026 31151026 31151028 31151028 31151029 31151029 31151037 31151037 31151060 31151060 31151060 31151060 31171006

Figure No.

Page No.

4 19 8 3 2 4 5 6 4 2 3 12 14 19 21 5 9 12 6 10 16 24 24 25 26 10a 3 18 18 10 17 13 14 7

74 76 86 86 86 86 86 14 38 66 68 66 68 66 68 70 72 72 70 72 72 70 72 70 72 70 72 70 72 66 68 70 72 54

Parts Index Part Number

31171012 31181019 31181099 31181108 31191002 31201001 31201009 31201028 31201079 31201081 33141008 35161060 36314005 39019811 39020111 39021111 39024211 39024211 39024811 39024811 39042215 39042215 39045411 39055302 39059417 39071111 39071215 39071411 39071411 39071411 39073712 39073817 39074011

ES Figure No.

13 27 28 8 3 3 11 4 3 7 8 7 6 2 8 6 20 24 6 7 2 18 14 16 2 6 1 3 22 21 2 3 7

Page No.

54 78 78 78 52 94 96 94 96 24 80 90 52 74 54 94 66 68 54 66 60 76 54 54 10 58 54 54 70 72 54 28 80

Part Number

39074501 39076101 39077504 39077504 39077504 39078408 39078708 39078912 39078912 39079415 39079415 39079708 39079815 39079815 39079815 39079815 39079815 39080511 39080708 39080808 39081302 39081715 39081715 39081715 39084914 39090012 39090012 39097204 39098004 39098717 39098815 39098815 39099206

Figure No.

12 2 15 9 19 7 7 11 16 12 4 6 16 15 20 27 14 2A 9 5 17 7 11 2 9 24 25 10 10 4 21 8 7

Page No.

90 80 66 68 72 56 60 74 78 70 72 74 66 68 70 72 84 74 74 74 90 58 90 94 44 66 68 44 34 16 70 72 18

114

Parts Index Part Number

39099311 39099906 39099906 39099906 39100006 39100120 39101321 39101321 39104119 39107404 39107404 39118415 39118415 39121111 39121111 39122515 39122515 39129004 39130911 39154011 39155304 39156121 39160804 39167121 39171519 39178301 39178924 39178924 39181404 39186420 39190204 39194304 39194304 39214124 115

ES Figure No.

6 11 4 4 2 13 23 18 10 19 3 22 23 3 2 10 3 4 14 13 2 27 6 6 3 9 10 6 5 2A 8 15 21 6

Page No.

28 24 26 32 12 34 66 68 30 70 76 76 76 48 88 54 92 48 54 56 82 68 100 30 24 94 38 82 100 14 20 46 78 90

Part Number

39217924 39219019 39229515 39236615 39240701 39240817 39244311 39247304 39247304 39247304 39248104 39248304 39249211 39256220 39256220 39258501 39260011 39266921 39267104 39268020 39270204 39272315 39276501 59040006 59040006 59040038 59040038 59040038 59040038 59110008 59120003 59150003 59150003 59150014

Figure No.

3 6 3 1A 9 8 16 2 13 10 6 9 8 3 4 16 3A 14 4 1 6 7 14 14 17 2 12 4 2 4 3 23 22 2

Page No.

80 24 42 54 38 28 30 52 90 96 56 58 42 22 24 90 34 10 12 68 50 50 94 78 78 2 24 30 32 14 14 70 72 14

Parts Index Part Number

59200036 59200036 59210023 59210024 60111420 36DF1701 36DK0076 36DK0077 36DM0005 36DU1007 36DU1901 36DU4004 36DU4076 36DU4077 36DU4078 36DU4079 36DU4081 36DU4082 36DU4083 36DU4084 36DU4085 36DU4085 36DU4086 36DU4086 36DU4087 36DU4088 36DU4089 36DU4089 36DU4090 36DU4091 36DU4095 36DU4095 36DU4096

ES Figure No.

4 2 16 17 15 5 6 5A 5a 11 21 1 1 1 1 1 5 12 4 2 2 1 9 9 10 11 9 9 10 11 9 9 10

Page No.

22 24 24 16 96 54 44 44 36 28 76 88 8 22 24 30 36 36 36 36 70 72 104 108 108 108 104 108 108 108 104 108 108

Part Number

36DU4097 36DU4102 36DU4113 36DU4114 36DU4115 36DU4116 36DU4117 36DU4118 36DZ0008 36JE0024 36JH0012 36JH0040 36JH0044 36JV0006 36JZ0023 36JZ0023 36PF0045 36PF0061 36PF0062 52DU0289 52DU0289 52Du0289 52DU0290 52Du0290 52DU0555 52DU0922 52DU0923 52DU0924 52DU0926 52DU0927 52DU0928 52DU0929 52DU0929

Figure No.

11 2a 10 10 10 11 11 11 4 6 6 3 15 2 11 3 1 9 5 2 2 2 2 2 11 1 1 1 4 5 6 3 3

Page No.

108 36 104 104 104 104 104 104 68 34 36 36 36 8 14 34 12 10 12 102 106 106 102 106 54 106 106 106 106 106 106 102 106

116

Parts Index Part Number

52DU0931 52DU0932 52DU0933 52DU0934 52DU0934 52DU0936 52DU0937 52DU0938 52DU0939 52DU0939 52DU1031 52DU1032 52DU1033 52DU1082 52DU1083 52DU1084 52DU1085 52DU1086 52DU1087 52DU1088 52DU1089 52DU1090 52DU1174 52DU1175 52DU1176 52JA0028 52JA0029 52JV0143 52PF1038 AP101255 BF561219 CB101009 CB101022 CF111019 117

ES Figure No.

4 5 6 3 3 4 5 6 3 3 1a 1a 1a 4 4 4 5 5 5 6 6 6 1 1 1 14 7 1 5 17 4 3 4 14

Page No.

106 106 106 102 106 106 106 106 102 106 106 106 106 102 102 102 102 102 102 102 102 102 102 102 102 34 22 32 4 80 20 8 8 46

Part Number

CL201023 CM201054 CS101128 DD101062 DD101097 DD101366 DD111011 DD111012 DD111018 DD111048 DD121181 DD141227 DD151008 DD151008 DD161013 DD161022 DD161051 DD161078 DD181032 DD181183 DD181184 DD181186 DD181187 DD181192 DD181205 DD181205 DD181207 DD181252 DD191142 DD201002 DD201002 DD201011 DD201170 DD201170

Figure No.

2 10 11 3 12 7 12 10 14 11 8 6 14 10 10 9 8 1A 6 8 9 15 8 8 24 20 15 20 8 12 15 5 9 27

Page No.

90 84 10 10 28 42 46 46 46 46 30 80 66 68 58 82 58 74 78 90 90 90 94 92 76 78 78 90 76 58 94 94 76 76

Parts Index Part Number

DE181031 DF141128 DF151003 DF151016 DF161102 DF161413 DF161415 DF161416 DF181085 DF181089 DF181090 DF181091 DF181092 DF181098 DF181098 DG121003 DG121040 DG121040 DG141019 DG151022 DG161124 DH101048 DH101163 DH101163 DH101380 DH101380 DH101380 DH101380 DH101392 DH101509 DH101639 DH101784 DH121038 DH141070

ES Figure No.

11 1 2 10 3 2 3 4 13 19 4 14 15 5 19 9 8 8 4 9 8 6 5B 8 6 10 7 8 10 11 9 8 2 3

Page No.

78 82 68 74 60 56 88 88 78 78 52 76 76 90 90 6 2 38 82 64 60 10 44 44 22 24 46 46 10 20 22 24 38 40

Part Number

DH141075 DH161066 DH161158 DH161158 DH161283 DH181014 DJ161069 DJ181115 DJ201219 DJ221003 DJ221004 DK101386 DK101605 DK101610 DK201078 DL181010 DM151024 DM151027 DM151029 DM161009 DM161192 DM161193 DM181036 DM221001 DM221001 DP121025 DP161144 DP161145 DP161163 DP161170 DP201037 DP211009 DS101117 DS101154

Figure No.

6 4A 7 10 5 5 2A 7 7 3 4 7 7 9 18 4 2 4 4 5 1 2 10 7 2 6 7 11 10 8 3 2 4 7

Page No.

40 60 82 82 88 52 58 52 96 100 100 10 44 42 96 90 62 62 64 58 50 50 78 38 98 38 94 94 56 56 82 48 28 14 118

Parts Index Part Number

DS101215 DS101355 DS109905 DS121126 DS151049 DS151091 DS151091 DS161125 DS161150 DS191018 DS191038 DS191052 DS201025 DU101050 DU101060 DU101213 DU121052 DU141014 DU141061 DU141095 DU141271 DU141272 DU141277 DU141278 DU151005 DU151005 DU151006 DU151009 DU151010 DU151010 DU151018 DU151025 DU151025 DU151026 119

ES Figure No.

11 20 8 11 6 17 7 2 8 12 30 11 9 10 5 19 5 5 10 4 13 14 5 10 6 6 26 11 7 25 8 2 5 3

Page No.

30 16 10 38 64 66 68 58 32 76 76 76 96 28 8 16 38 48 80 80 40 40 40 40 66 68 70 72 70 72 64 64 64 64

Part Number

DU151026 DU151029 DU151029 DU151031 DU151031 DU151034 DU161008 DU161024 DU161032 DU161098 DU161102 DU161119 DU161196 DU161266 DU161271 DU161283 DU161286 DU161287 DU161288 DU161289 DU161292 DU161293 DU161334 DU161335 DU161336 DU161337 DU161338 DU161339 DU181031 DU181047 DU181067 DU181070 DU181099 DU181100

Figure No.

7 11 20 8 8 3 4 9 6 3 5 8 8 4 5 1 7 8 7 8 7 8 7 8 7 8 7 8 18 14 1 3 23 24

Page No.

64 70 72 66 68 62 58 52 60 58 82 82 52 56 56 52 106 108 106 108 106 108 102 102 102 102 102 102 90 90 78 90 78 78

Parts Index Part Number

DU181101 DU181102 DU181108 DU181111 DU181111 DU181114 DU191023 DU191029 DU191030 DU191058 DU191060 DU191063 DU201023 DU201108 DU201119 DU201123 DU201124 DU201125 DU201126 DU211001 DU221001 DU221015 DX151081 DX151081 DX191009 DY113000 DY113002 DY113200 DY113400 DY161002 DY161201 DY351004 DY351201 DY401400

ES Figure No.

2 3 7 22 10 1 12 11 3 10 1 1 1 1 5 1 4 6 7 1 7 1 1 6 25 1A 1B 1 8 1 6 2 9 4

Page No.

78 78 78 78 80 76 84 84 74 86 86 84 94 90 96 92 92 92 92 48 100 100 70 72 76 56 56 60 50 74 86 46 46 96

Part Number

DY401800 DY401801 DY402202 DY402600 DY561400 DY581002 DY581005 DY581009 DY581009 DY581010 DY582401 DY582402 DY582403 DZ141075 DZ151012 DZ151012 DZ151027 DZ151027 DZ151044 DZ161265 DZ171016 DZ191014 DZ191019 DZ201038 DZ221011 FD101078 FD181012 FD181019 FD181020 FD181030 FD181031 GF201053 GL171036 JA131606

Figure No.

14 12 13 15 9 15 3 7 14 13 3 7 10 11 5 11 9 13 9 12 4 7 9 2 2 2 18 16 17 2 13 8 4 21

Page No.

96 38 96 80 20 38 38 2 38 38 6 6 6 80 66 68 66 68 70 94 54 86 86 96 100 26 78 76 76 76 76 96 40 66 120

Parts Index Part Number

JA131606 JA511216 JA531012 JA531015 JA541005 JA541005 JA541010 JA541012 JA541016 JA541211 JA541211 JA541212 JA541225 JA551002 JA551004 JA551008 JA551009 JA551406 JA551420 JA561002 JA621002 JA621006 JA621206 JB131223 JB131223 JB401400 JB511011 JB511015 JB511019 JB531021 JB541224 JB551406 JB551408 JB571005 121

ES Figure No.

23 4 8 5 5 5 5 8 3 7 14 15 13 3 7 15 16 2 12 5 5 2 13 15 15 5 5 6 3 9 6 8 4 1

Page No.

68 10 14 14 24 32 22 22 26 30 30 30 30 16 16 16 16 34 34 18 28 28 28 70 72 76 2 2 4 14 32 34 34 26

Part Number

JB571006 JB581229 JB581230 JB581256 JB581258 JB581260 JB591068 JD113814 JD113815 JD402217 JD561004 JD561011 JE511067 JE521016 JE541028 JE541214 JE551409 JE591002 JE621003 JE621004 JG171029 JG571024 JH171017 JH171048 JH171049 JH351601 JH511212 JH521007 JH541021 JH561200 JH561404 JH582200 JK113008 JK121008

Figure No.

5 7 8 9 13 11 10 13 12 12 3 6 5 12 11 17 15 2 9 9A 7 13 16 11 13 3 6 3 9 6 10 1 9 9

Page No.

26 36 36 36 36 36 42 6 6 96 18 18 6 10 22 30 34 42 28 28 40 24 80 40 80 44 8 12 24 20 20 6 56 78

Parts Index Part Number

JK122002 JK122004 JK131026 JL161014 JL541227 JL581066 JN181031 JN402000 JV402204 JV511011 JV511012 JV511013 JV541006 JV541208 JV541225 JW561206 JW561208 JW591028 JY171069 JY171070 JY171077 JY171825 JY581028 JZ161028 JZ171020 JZ171021 JZ171055 JZ231600 JZ231601 JZ401403 JZ401408 JZ402216 JZ551004 JZ551205

ES Figure No.

15 12 1 29 12 2 21 4 20 4 3 1 15 2 19 2 3 5 9 2 1 8 8 20 12 14 15 3 4 31 4 16 18 13

Page No.

54 54 62 76 30 6 90 46 96 2 2 2 24 30 30 20 20 42 40 40 40 40 6 76 80 80 40 100 100 76 76 96 16 16

Part Number

JZ561002 KACF0830 KADA0612 KADD0814 KADD0814 KADD0816 KADD0820 KADD0855 KADD0865 KADD0880 KADD0885 KADF0610 KADF0614 KADF0616 KADF0630 KAED0620 KAED0625 KAED0640 KAED0685 KAEG0614 KBBA0408 KBBA0408 KBCC0514 KCGA0505 KCGA0505 KCGA0606 KCGA1010 KCGD0808 KCGD0808 KDCB0816 KPBB6200 KPBB6200 KPBb6200 KPBB6201

Figure No.

4 4 10 1 8 1 15 3 3a 10 9 19 17 13 11 13 4 10 10 6 18 26 20 11 13 14 5 4 5 14 3 5 4

Page No.

18 78 94 96 100 58 56 50 50 50 50 96 96 46 6 10 44 90 22 6 66 68 68 58 94 6 92 50 50 56 66 68 70 70 122

Parts Index Part Number

KPBB6201 KPBB6300 KPBB6300 KPBB6301 KPBB6301 KPBC6004 KPBC6004 LAA00034 LAA00034 LAC00052 LAD00126 LAE00005 LAJ00002 LBU00007 LBU00012 LDB00044 LJA00004 LJA00011 PA121041 PA231002 PA551002 PA551205 PA551206 PA551207 PA581221 PA581224 PA621005 PD171616 PF161005 PF161007 PF161013 PF161014 PF161015 PF171803 123

ES Figure No.

7B 1 3 7A 8 5 10 2 5 12 5 2 16 28 5 14 6 25 1 1 14 12 2 10 4 7 12 7 10 10A 26 6 9

Page No.

72 66 70 70 72 70 72 70 72 46 56 30 4 38 76 20 24 4 78 98 16 16 16 16 36 4 28 40 76 76 76 76 76 80

Part Number

PF232603 PF351046 PF351224 PF401806 PF501089 PF511133 PF511203 PF511209 PF531023 PF541018 PF541043 PF541242 PF541249 PF541255 PF541263 PF551003 PF551200 PF551201 PF551203 PF551204 PF551206 PF551407 PF551411 PF551412 PF561000 PF561002 PF561200 PF561203 PF581087 PF581226 PF581244 PF581256 PF582401 PF591043

Figure No.

22 1 3 6 1 1 5 1 1 2 10 6 3 3 7 8 6 5 10 11 9 9 7 1 1 2 1 7 1 1a 1 1a 4 4

Page No.

78 46 46 96 22 4 10 10 14 22 14 46 32 30 32 16 16 16 16 16 16 30 34 34 18 18 20 20 38 36 36 36 6 42

Parts Index Part Number

PF591045 PF591321 PF591359 PF621003 PF621400 PF621411 YDU10002 YDU10003 YDU10007 YDU16001 YDU16002 YDU16003 YDU16004 YDU16005 YDU16006 YDU16007 YDU16008 YDU16009

ES Figure No.

6 1a 1b 1 1 2 13 12 13 9 2 3 4 5 6 7 8 1

Page No.

Part Number

Figure No.

Page No.

42 42 42 28 44 44 84 84 84 84 84 84 84 84 84 84 84 42

124