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GUN GREY 2017 (EXCLUSIVE PARTS DETAILS)
Version 2 – 28 Nov 2017 Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
GUN GREY BASE MODEL: CURRENT CLASSIC 350 BLACK BSIV MODEL CODE: 1800286 CHANGE CONTENTS:
VEHICLE S.NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PART NO FUEL TANK WITH STICKER ELECTRICAL TOOL BOX WITH STICKER AIR FILTER BOX ASSY WITH STICKER REAR MUDGUARD ASSY WITH STICKER SPLIT SEAT ASSEMBLY - RIDER SPLIT SEAT ASSEMBLY - PILLION STICKER - FUEL TANK STICKER - AIR FILTER BOX STICKER - TOOL BOX FRONT MUDGUARD FRONT MUDGUARD STAY FRONT MUDGUARD STAY CENTER REAR MUDGUARD STAY REAR MUDGUARD CARRIER ASSY FRAME ASSY COVER - BATTERY LID RESONATOR FRONT WHEEL ASSY FRONT HUB -TEXTURED SILVER HEADLAMP CASING
PART DESCRIPTION 810060 810057 810058 810059 593130/D 584951/A 584950/A 584949/A 584951/A 810056 866040 866041 866042 801650 801618 866276 801607 891073 891072 801604
ENGINE S.NO 1 2
PART NO ENGINE ASSEMBLY ENGINE MOUNTING PLATE REAR RH
PART DESCRIPTION 866301 866260
Version 2 – 28 Nov 2017 Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
REAR WHEEL ASSEMBLY
KEY NO. 1 2 3 4
PART NUMBER 592002/A 592003/A 891061 146499/B 150324/A
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
141109/1 591210/A 594427/A 594428/A 110349 140355/B 586009/A 586012/A 1010093/C 587605/B 144471/A 594049/E 145553/B 594054 594562/A 594048/F
DESCRIPTION
QTY
TUBE, REAR - ( 110 /90 -18)
1
TYRE, REAR - ( 110/90 -18 )
1
CENTRE HUB-REAR
1
REAR HUB SPACER ASSY DEEP GROOVE BALL BEARING 6203 (17 X 40 X12)[DOUBLE SIDE SEALED]
1
GREASE SEAL, 25X40X7
2
RIM, REAR
1
SPOKES INNER - REAR
20
SPOKES OUTER - REAR
20
NIPPLE
40
RIM TAPE
1
HEX LOCK NUT M22*1.5
1
SPLIT PIN
1
DISC PLATE REAR
1
HEX SOCKET HEAD SCREW M6X1X14
6
CUSHUION RUBBER
1
ADAPTOR-RD SPROCKET
1
BEARING 6005 C3 CALIPER ASSY
1 1
DUST SEAL-RD SPRACKET
1
SPROCKET REAR DRIVE
1
REMARKS
1
Version 2 – 28 Nov 2017 Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
REAR WHEEL ASSEMBLY
KEY NO. 22 23 24 25 26 27 28
PART NUMBER 594851/A 594050/C 594051/B 594087/D 594088/D 593095/A 586085/A
DESCRIPTION
QTY
LOW HEAD SOCKET CAP SCREW M10 X 1.5 X 16
6
SPACER-DISC SIDE
1
SPACER-SPROCKET SIDE
1
SPINDLE SHORT
1
SPINDLE LONG
1
PLAIN WASHER
1
HEX U NUT M16X1.5
1
REMARKS
Version 2 – 28 Nov 2017 Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
SWING ARM ASSEMBLY
KEY NO.
PART NUMBER
DESCRIPTION
A1
867034
SWING ARM SUB ASSEMBLY
1
A2
888147
CHAIN ADJUSTER KIT (RH & LH)
1
1
594028/E
SWING ARM COMPLETE
1
2
580038/F
BUSH - CELCON
2
3
580749/D
END CUP
2
4
580037/H
SPACER - CHAIN STAY
1
5
580347/D
HEX. FLANGED BOLT 1/2 X 16 TPI X 240 - T30
1
6
586008/A
WASHER - SHAKE PROOF M12
1
7
593050/C
HEX. NYLOCK NUT
1
8
594540/C
CHAIN PAD
1
9
146435/A
CSK SCREW M6 X 12
2
10
594484/C
BRACKET COMPLETE - CHAIN GUARD
1
11
593108/A
FLANGE BOLT WITH COLLAR - M6 X 1
2
12
591667/D
CHAIN GUARD
1
13
594533/B
CHAIN TENSIONER RH
1
14
594216/B
CHAIN TENSIONER LH
1
15
594365/A
PLATE-CHAIN ADJUSTER
2
QTY
REMARKS
Version 2 – 28 Nov 2017 Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
SAREE GUARD
KEY NO.
PART NUMBER
DESCRIPTION
1
801643
SAREE GUARD ASSY
1
2
801650
CARRIER RH
1
3
801649
SAREE GUARD ADD ON ASSY
1
4
594046/B
HEX. SOCKET BUTTON HEAD SCREW M6X1X16
2
QTY
REMARKS
Version 2 – 28 Nov 2017 Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
REAR CALIPER
KEY NO.
PART NUMBER
DESCRIPTION
REMARKS QTY
A1
594053/A
DISC BRAKE ASSEMBLY REAR - BBI
1
A2
594054/A
CALIPER ASSEMBLY REAR - BBI
1
A3
594698/A
DISC PAD KIT REAR CALIPER - BBI
1
A4
594696/A
MAJOR KIT REAR CALIPER
1
A5
594697/A
MINOR KIT REAR CALIPER
1
A6
594700/A
PAD PIN KIT REAR CALIPER
1
A7
594703/A
PRIMARY PIN KIT REAR CALIPER
1
A8
594701/A
BRACKET SUB ASSEMBLY REAR CALIPER
1
1
CALIPER BODY
1
(N.S.) SERVED IN KIT, REF. A1
2
PISTON SEAL REAR CALIPER
1
(N.S.) SERVED IN KIT,REF. A4, A5
3
SCRAPPER RING REAR CALIPER
1
(N.S.) SERVED IN KIT,REF. A4, A5
4
PISTON - REAR CALIPER
1
(N.S.) SERVED IN KIT,REF. A4
PAD SPRING REAR CALIPER
1 1
(N.S.) SERVED IN KIT, REF. A3
7
PAD (PISTON SIDE) REAR CALIPER PAD (OPPOSITE PISTON SIDE) REAR CALIPER
1
(N.S.) SERVED IN KIT, REF. A3
8
PAD PIN REAR CALIPER
1
(N.S.) SERVED IN KIT, REF. A6
9
CLIP HANGER REAR CALIPER
2
(N.S.) SERVED IN KIT, REF. A6
10
INSULATOR RUBBER REAR CALIPER
1
(N.S.) SERVED IN KIT,REF.A4,A5,A8
11
PRIMARY PIN REAR CALIPER
1
(N.S.) SERVED IN KIT, REF. A7
12
DUST COVER REAR CALIPER
1
(N.S.) SERVED IN KIT, REF.A4,A5,A7
13
BLEEDER SCREW REAR CALIPER
1
(N.S.) SERVED IN KIT,REF. A4, A5
5 6
594729/A
Version 2 – 28 Nov 2017 Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
REAR CALIPER
KEY NO.
PART NUMBER
DESCRIPTION
REMARKS QTY
14
BLEEDER CAP REAR CALIPER
1
(N.S.) SERVED IN KIT, REF. A4, A5
15
BRACKET SUB ASSEMBLY REAR CALIPER
1
(N.S.) SERVED IN KIT, REF. A2, A8
16
THREAD PROTECTOR
1
N.S., REF. A2
17
WEAR PAD REAR CALIPER
1
(N.S.) SERVED IN KIT, REF. A8
18
BRACKET MACHINED REAR CALIPER
1
(N.S.) SERVED IN KIT, REF. A8
19
SECONDARY PIN REAR CALIPER
1
(N.S.) SERVED IN KIT, REF. A8
20
PAD SPACER
1
N.S., REF. A2
21
GREASE POUCH ( REFERENCE ONLY)
1
(N.S.) SERVED IN KIT,REF. A4,A5,A7,A8
Version 2 – 28 Nov 2017 Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
REAR MASTER CYLINDER ASSEMBLY
KEY NO.
PART NUMBER
DESCRIPTION
A1
594055/A
REAR MASTER CYLINDER ASSEMBLY
1
A2
594695/A
RESERVOIR TUBE KIT REAR M/C
1
A3
888157
1
A4
594694/A
REAR RESERVOIR KIT RESERVOIR KIT REAR M/C THREADED
A5
594690/A
MINOR KIT REAR M/C
1
A6
594689/A
MAJOR KIT REAR M/C
1
A7
594693/A
CONNECTOR KIT REAR M/C
1
A8
594721/A
BANJO BOLT KIT (DISC BRAKE)
1
1
MASTER CYLINDER M/C - REAR BODY
1
N.S., REF. A1
2
SPRING REAR M/C
1
(N.S.) SERVED IN KIT, REF.A6, A7
3
SPRING GUIDE REAR M/C
1
(N.S.) SERVED IN KIT, REF.A6, A7
4
PRIMARY SEAL REAR M/C
1
(N.S.) SERVED IN KIT, REF.A6, A7
5
PRIMARY WASHER
1
(N.S.) SERVED IN KIT, REF.A6, A7
6
PISTON - REAR MASTER CYLINDER
1
(N.S.) SERVED IN KIT, REF. A7
7
SEAL (‘O’ RING) REAR M/C
1
(N.S.) SERVED IN KIT, REF. A7
8
SPACER REAR M/C
1
(N.S.) SERVED IN KIT, REF.A6, A7
9
CIRCLIP REAR M/C
1
(N.S.) SERVED IN KIT, REF.A6, A7
PUSH ROD ASSEMBLY KIT REAR M/C
1
(N.S.) SERVED IN KIT
10A
PUSH ROD REAR M/C
1
(N.S.) SERVED IN KIT, REF. KEY 10
10B
FORK PUSH ROD REAR M/C
1
(N.S.) SERVED IN KIT, REF. KEY 10
10C
LOCK NUT REAR M/C
1
(N.S.) SERVED IN KIT, REF. KEY 10
10
594691/A
QTY
REMARKS
1
Version 2 – 28 Nov 2017 Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
Version 2 – 28 Nov 2017 Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
REAR MASTER CYLINDER ASSEMBLY
KEY NO.
PART NUMBER
DESCRIPTION
REMARKS
QTY
10A
PUSH ROD REAR M/C
1
(N.S.) SERVED IN KIT, REF. KEY 10
10B
FORK PUSH ROD REAR M/C
1
(N.S.) SERVED IN KIT, REF. KEY 10
10C
LOCK NUT REAR M/C
1
(N.S.) SERVED IN KIT, REF. KEY 10
10D
PUSH ROD ASSEMBLY REAR M/C
1
10E
GREASE POUCH (REFERENCE ONLY)
1
(N.S.) SERVED IN KIT, REF. KEY 10 (N.S.) SERVED IN KIT, REF. A7, 10 FIGURE NOT SHOWN
BOOT REAR M/C
1
(N.S.) SERVED IN KIT, REF. A1
12
BUSH REAR M/C
1
(N.S.) SERVED IN KIT, REF. A8
13
CONNECTOR REAR M/C
1
(N.S.) SERVED IN KIT, REF. A8
14
CAP - DUST PROTECTOR
1
N.S.
15
THREAD PROTECTOR
1
N.S.
11
594511/A
16
1040521
BRAKE HOSE REAR
1
(N.S.) SERVED IN KIT, REF. A2
17
594507
BANJO BOLT (BLACK TRI-VALENT)
2
(N.S.) SERVED IN KIT, REF. A2, A9
18
594508
4
19
594046/A
COPPER WASHER DISC HEX. SOCKET BUTTON HEAD SCREW M6 X1
1
(N.S.) SERVED IN KIT, REF. A2, A9 (N.S.) SERVED IN KIT, REF. A4 SB 69-2014
20
RESERVOIR REAR (THREADED)
1
(N.S.) SERVED IN KIT, REF. A4, A5
21
DIAPHRAGM REAR DISC RESERVOIR
1
(N.S.) SERVED IN KIT, REF. A4, A5
22
LID RESERVOIR THREADED
1
(N.S.) SERVED IN KIT, REF. A4, A5
COVER RESERVOIR
1
(N.S.) SERVED IN KIT, REF. A4, A4
24
CLIP (RESERVOIR)
2
(N.S.) SERVED IN KIT, REF. A3
25
RUBBER TUBE - REAR DISC
1
(N.S.) SERVED IN KIT, REF. A3
CABLE STRAP 8” (BLACK)
2
23
26
594518/A
582511/A
Version 2 – 28 Nov 2017 Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576
RIDER FOOTREST AND BRAKE LEVER
Key No.
Part Number
1
591425/A
2
801459
3
Description
QTY
Sleeve LH
1
Foot Rest Arm LH
1
586082/a
Flange U Nut M10 X 1.25
2
4
1010058/b
Boss Pedal Mounting
1
5
1010057/b
Brake Pedal
1
6
144886/d
Brake Pedal Rubber
1
7
591428/D
Sleeve RH
1
8
866295
Foot Rest Arm RH
1
9
594067/c
Return Spring
1
REMARKS
Version 2 – 28 Nov 2017 Note: For the parts not covered in this Add On Please refer BS IV Parts Catalogue 888576