Emmbros Automotive Pvt. Ltd: Process Sheet / Control Plan Pto Shaft 540 ( Hyd.) 93655660

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

F - 01 ( QP - 00 )

PAGE 01 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

93655660

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

DESCRIPTION OF OPERATION

MACHINE / TOOLS / FIXTURES WITH NO.

DIMENSION NO. 01

SPCL. CHAR.

STORAGE

PROD. / PROCESS / SPEC. TOL.

Mn

SIZE

FREQ.

VISUAL

01

P.LOT

RAW MATL RECEIVED & INSPECTION DIMNL & MATL. TESTING MATERIAL EN - 18

RECORD

REACTION PLAN & CPA RESP. I

WORK INSTRUCTION FOR STORAGE

IN TAGGED AREA AT DRY PLACE PROPERLY

00 / -----

M/S EICHER TRACTOR CONTROL METHOD

SAMPLE

MEASUREMENT TECHNIQUE

RUST OR DAMAGE

010

REV.NO / DATE :

CUSTOMER :

INSPECTION METHOD PROCESS PARAMETER

PRODUCT

EAPL / CP / SFT 0090

INFORM TO H.O.D./ INCHARGE STORAGE / QA

FORGING YARD

02

APPREANCE

Ma

NO DAMAGE OR

VISUAL

01

P.LOT

VISUAL INSP.

I

---- do ----

01

P.LOT

VISUAL INSP.

I

---- do ----

CRACK

03

Mn

VENDOR CODE

IDENTIFICATION MARKS

IMFORM TO SUPPLIER & SPEC.

04

Ma METALLURGICAL & CHEMICAL COMP.

05

MICROST.

Ma

06

Ma HARDENABILITY

07

AS PER TEST REPORT / CERTIFICATE FROM SUPPLIER

GRAIN SIZE

Ma

08

Ma NON METALIC /INCLUSION RATING

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

IF 'Mn'

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING Ma - Major ONLY

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE ' I '- INSPECTOR

MANUAL CHANGE NOT ALLOWED

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

' P I '

- PATROL INSPECTION

'F.P.A. - FIRST PIECE APPROVAL

B

RECORD BY OPERATOR.

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

APPD. BY : RECORD BY INSPECTOR

C

F - 01 ( QP - 00 )

( CUSTOMER REQD ) IN M/C OPN. ONLY

FREQUENCY :- DAILY

CHKD. BY :

CLAMPING D

ENGG. CHANGE

A

PREPARE BY : ' O ' - OPERATOR

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT :

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

PAGE 02 OF 24

C

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R

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L

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

93655660

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

DESCRIPTION OF OPERATION

MACHINE / TOOLS / FIXTURES WITH NO.

DIMENSION NO.

01

020

BAR CUTTING

SPCL. CHAR.

DIAMETER

Mn

REV.NO / DATE :

CONTROL METHOD

SAMPLE

00 / -----

M/S EICHER TRACTOR

CUSTOMER :

INSPECTION METHOD PROCESS PARAMETER

PRODUCT

EAPL / CP / SFT 0090

REACTION PLAN & CPA

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

SIZE

FREQ.

RECORD

RESP.

40.0 / 40.30

VERNIER CALIPER

01 pc

1 ROD

---

O

FPA

CUTTING HEAD

---

O

BANDSAW / CNC

CHECK PROGRAM / HOLD MATL. & INFORM CUTTING HEAD

02

LENGTH

Mn

735.0

SCALE

01 pc

1 Hrs.

CHECK PROGRAM / HOLD MATL. & INFORM CUTTING HEAD 01 pc

4 Hrs.

CUTTING HEAD F.P.A. / PATROL INSP.

03

CUTTING BLADE

04

Mn

BLADE

BLADE

VISUALLY PUNCH ON BLADE

2/3 TPI - 4520 X 34 X 1.1

VISUALLY / MANUALLY

01

AT THE TIME OF SETTING

---

O

---

O

BLADE CHANGE AFTER 5000 - 6000 CUTTING RE-SETTING & CHANGE BLADE / INFORM CUTTING HEAD

05

SPEED

Mn

45

AT THE TIME OF SETTING

---

O

VISUALLY / EXPERIENCE BASED

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

IF 'Mn'

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING Ma - Major ONLY

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE ' I '- INSPECTOR

MANUAL CHANGE NOT ALLOWED

Cr' THAN -- SPC REQUIED

' P I '

- PATROL INSPECTION

'F.P.A. - FIRST PIECE APPROVAL

B

RECORD BY OPERATOR.

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

APPD. BY : RECORD BY INSPECTOR

C

F - 01 ( QP - 00 )

( CUSTOMER REQD ) IN M/C OPN. ONLY

FREQUENCY :- DAILY

CHKD. BY :

CLAMPING D

ENGG. CHANGE

A

PREPARE BY : ' O ' - OPERATOR

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT :

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

PAGE 03 OF 24

C

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R

lOCATION

L

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

93655660

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

DESCRIPTION OF OPERATION

FORGING

MACHINE / TOOLS / FIXTURES WITH NO.

DIMENSION NO.

PRODUCT

01

DIAMETER

02

UPSETTER

030

TRIMMING

LATHE

SHOT BLASTING

SHOT BLASTING M/C

ULTRASONIC TESTING

IF 'Mn'

' I '- INSPECTOR

FREQ.

Mn

40.0 / 40.30

VERNIER CALIPER

01 pc

1 Hrs.

O

ANGLE

Mn

1.90

B.P. WITH HEIGHT GAUGE

01 pc

1 Hrs.

O

03

DIAMETER

Mn

42.0

VERNIER CALIPER

01 pc

1 Hrs.

O

04

DIAMETER

Mn

54.0 +1.50/-0.50

VERNIER CALIPER

01 pc

1 Hrs.

O

05

ANGLE

Mn

1.90

B.P. WITH HEIGHT GAUGE

01 pc

1 Hrs.

O

06

DIAMETER

Mn

42.0

VERNIER CALIPER

01 pc

1 Hrs.

O

07

DIAMETER

Mn

40.0 / 40.30

VERNIER CALIPER

01 pc

1 Hrs.

08

LENGTH

Mn

14.0 +1.50/-0.50

VERNIER CALIPER

01 pc

1 Hrs.

O

09

LENGTH

Mn

25.0

HEIGHT GAUGE

01 pc

1 Hrs.

O

10

LENGTH

Mn

25.00

HEIGHT GAUGE

01 pc

1 Hrs.

O

11

LENGTH

Mn

121.50

HEIGHT GAUGE

01 pc

1 Hrs.

O

12

LENGTH

Mn

690.0+2.50 / 1.0

HEIGHT GAUGE

01 pc

1 Hrs.

O

13

OUTNESS

1.0

DIAL

01 pc

1 Hrs.

O

MANUAL CHANGE NOT ALLOWED

RECORD

RESP.

O

FPA THROUGH INSPECTOR

RE-SETTING & CHECK WITH ROUGHING INCHARGE

AFTER FORGING FLASH CUT ON LATHE

PART MUST BE SHOT BLAST AFTER FORGING

PART MUST BE 100 % CHECK WITH ULTRASONIC TESTING M/C

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING Ma - Major ONLY

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

' P I '

CHKD. BY : - PATROL INSPECTION

'F.P.A. - FIRST PIECE APPROVAL

B

RECORD BY OPERATOR.

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

APPD. BY : RECORD BY INSPECTOR

C

F - 01 ( QP - 00 )

( CUSTOMER REQD ) IN M/C OPN. ONLY

FREQUENCY :- DAILY

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C CLAMPING D

ENGG. CHANGE

A

REACTION PLAN & CPA

SIZE

PREPARE BY : ' O ' - OPERATOR

CONTROL METHOD

SAMPLE

U.S. M/C

:-

TARGET / SHIFT :

SPCL. CHAR.

00 / -----

M/S EICHER TRACTOR

MEASUREMENT TECHNIQUE

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE

CUSTOMER :

INSPECTION METHOD PROCESS PARAMETER

REV.NO / DATE :

PROD. / PROCESS / SPEC. TOL.

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

EAPL / CP / SFT 0090

PAGE 04 OF 24

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L

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

93655660

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

DESCRIPTION OF OPERATION

FACING & CENTERING BOTH SIDE

040

MACHINE / TOOLS / FIXTURES WITH NO.

DIMENSION NO.

PRODUCT

01

LENGTH

02

LENGTH

03

CENTER

EAPL / CP / SFT 0090

SPCL. CHAR.

CONTROL METHOD

SAMPLE

00 / -----

M/S EICHER TRACTOR

CUSTOMER :

INSPECTION METHOD PROCESS PARAMETER

REV.NO / DATE :

REACTION PLAN & CPA

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

SIZE

FREQ.

RECORD

RESP.

Mn

146.0+0.20

VERNIER CALIPER

01 pc

1 Hrs.

---

O

Mn

686.0+/-0.20

HEIGHT GAUGE

01 pc

1 Hrs.

---

O

B 4 TYPE

STD

01 PC

AT THE TIME OF SETTING

---

O

CENTER DEPTH

SET ON M/C

01 PC

AT THE TIME OF SETTING

---

O

LATHE

04'

RE-SETTING & CHECK WITH ROUGHING INCHARGE 05

INSERT

Mn

CNMG / DNMG

06

RPM

Mn

80 - 150

VISUAL

50 PCS

PER EADGE

---

O

----

AT THE TIME OF SETTING

---

O

----

AT THE TIME OF SETTING

---

O

100%

1 Hrs. ----

O

TAGOMETER OR OWN EXPERIENCE

07

FEED

Mn

3.20 MM/REV SCALE / VERNIER CALIPER OR OWN EXPERIENCE

RUN OUT WRT CENTER

050

STRAIGHTENING

NOTE :-ALL DIMENSIONS ARE IN M.M. IF 'Mn'

PRESSURE

' I '- INSPECTOR

Ma - Major ONLY

0000

PRESSURE GAUGE

AT THE TIME OF SETTING

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

PREPARE BY : ' O ' - OPERATOR

RE-SETTING

O

' P I '

Cr' THAN -- SPC REQUIED

B

RECORD BY OPERATOR.

APPD. BY : RECORD BY INSPECTOR

C

CLAMPING

C

CROSS CHK BY : RESTING

R

lOCATION

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

( CUSTOMER REQD ) IN M/C OPN. ONLY

FREQUENCY :- DAILY

CHKD. BY : - PATROL INSPECTION

RE-SETTING

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT :

Mn

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE

BENCH CENTRE WITH DIAL

Mn

02

Mn - Minor -

0.50 MIDDAL DIA

01

HYD. PRESS

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD

F - 01 ( QP - 00 )

PROCESS SHEET / CONTROL PLAN

PAGE 05 OF 24 CONTROL PLAN NO. :

EAPL / CP / SFT 0090

REV.NO / DATE :

00 / -----

L

PROTOTYPE PRODUCTION

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

93655660

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

DESCRIPTION OF OPERATION

060

MACHINE / TOOLS / FIXTURES WITH NO.

ROUGH TURNING

DIMENSION NO.

PRODUCT

01

DIAMETER

02

LATHE

PROCESS PARAMETER

SPCL. CHAR.

M/S EICHER TRACTOR

CUSTOMER :

INSPECTION METHOD

CONTROL METHOD

SAMPLE

REACTION PLAN & CPA

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

SIZE

FREQ.

Mn

36.50+0.20

VERNIER CALIPER

01 pc

1 Hrs.

O

DIAMETER

Mn

38.50+0.20

VERNIER CALIPER

01 pc

1 Hrs.

O

03

DIAMETER

Mn

36.50+0.20

VERNIER CALIPER

01 pc

1 Hrs.

O

04

LENGTH

Mn

95.0-1.0

HEIGHT GAUGE

01 pc

1 Hrs.

---

O

05

LENGTH

Mn

14.0

HEIGHT GAUGE

01 pc

1 Hrs.

---

O

06

LENGTH

Mn

526+1.0

HEIGHT GAUGE

01 pc

1 Hrs.

---

O

07

LENGTH

Mn

60.0

HEIGHT GAUGE

01 pc

1 Hrs.

---

O

08

TOTAL LENGTH

Mn

686.0

HEIGHT GAUGE

01 pc

1 Hrs.

---

O

VISUAL

100 PCS

PER EADGE

---

O

----

AT THE TIME OF SETTING

---

O

09

INSERT

Mn

CNMG

10

RPM

Mn

100 - 250

TAGOMETER OR OWN EXPERIENCE

RECORD

RESP.

RE-SETTING & CHECK WITH ROUGHING INCHARGE 11

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

IF 'Mn'

FEED

Ma - Major ONLY

' I '- INSPECTOR

----

SCALE / VERNIER CALIPER OR OWN EXPERIENCE

AT THE TIME OF SETTING

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

---

O

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

PREPARE BY : ' O ' - OPERATOR

' P I '

CHKD. BY : - PATROL INSPECTION B

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

( CUSTOMER REQD ) IN M/C OPN. ONLY

FREQUENCY :- DAILY

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT :

3.20 MM/REV

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE

Mn

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

PRELAUNCH

F - 01 ( QP - 00 )

PAGE 06 OF 24

PROCESS SHEET / CONTROL PLAN PART NAME :

PTO SHAFT 540 ( HYD.)

O.E PART NO. (REV. NO.) :

CONTROL PLAN NO. :

93655660

EAPL / CP / SFT 0090 CUSTOMER :

REV.NO / DATE :

M/S EICHER TRACTOR

00 / -----

L

CHARACTERISTICS OPN. NO

MACHINE / TOOLS / FIXTURES WITH NO.

DESCRIPTION OF OPERATION

070

HARDENING & TEMPERING

DIMENSION NO.

PRODUCT

01

MATERIAL

INSPECTION METHOD PROCESS PARAMETER

SPCL. CHAR.

Ma

265 - 290 BHN

500˚C ±10˚C

AUSTENISING TEMP.

RECEIPT INSPECTION

INSPECTION

01

HARDNESS

Ma

265 - 290 BHN

STRAIGHTENING

HYD. PRESS

01

PCD RUN OUT

Mn

0.050

02

MIDDAL DIA

NOTE :-ALL DIMENSIONS ARE IN M.M.

PRESSURE

' I '- INSPECTOR

RECORD

REACTION PLAN & CPA RESP.

STD

02 PC

BRINNEL HARDNESS TESTER LEAST COUNT = 1 BHN

PER LOT

SET-UP APPROVAL

SUP.

MAINTAIN WORK INSTRUCTION

---- DO ----

SUP.

RE - ADJUST TEMP., SOACKING & COOLING TIME

TEMP. CONTROLLER LEAST ONE TIME AT THE TIME OF SETTING COUNT = 10 C

BRINNEL HARDNESS TESTER LEAST COUNT = 1 BHN

Ma - Major ONLY

PER LOT

INSPECTION REPORT

INSP.

100%

1 Hrs.

----

O

RE-SETTING

O

RE-SETTING

BENCH CENTRE WITH DIAL

0000

PRESSURE GAUGE

AT THE TIME OF SETTING

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

PREPARE BY : ' O ' - OPERATOR

' P I '

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

B

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

( CUSTOMER REQD ) IN M/C OPN. ONLY

FREQUENCY :- DAILY

CHKD. BY : - PATROL INSPECTION

IF HARDNESS NOT ACHIEVE , INFORM QA HEAD & HOLD LOT & INFORM PPC DEPTT

02 PCS

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT :

Mn

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE

FREQ.

0.050

03

IF 'Mn'

SIZE

EN 18

03

080

CONTROL METHOD

SAMPLE

MEASUREMENT TECHNIQUE

FURNACE

02

Mn - Minor -

PROD. / PROCESS / SPEC. TOL.

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

PRELAUNCH

F - 01 ( QP - 00 )

PAGE 07 OF 24

PROCESS SHEET / CONTROL PLAN PART NAME :

PTO SHAFT 540 ( HYD.)

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN.

MACHINE / TOOLS /

CONTROL PLAN NO. :

EAPL / CP / SFT 0090

93655660 INSPECTION METHOD

SPCL.

CUSTOMER :

REV.NO / DATE :

M/S EICHER TRACTOR CONTROL METHOD

00 / -----

L

OPN. NO

090

DESCRIPTION OF OPERATION

CNC TURNING IST SIDE FINAL

MACHINE / TOOLS / FIXTURES WITH NO.

CNC

DIMENSION NO.

PRODUCT

01

CHAMFER

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

DIAMETER

RUN OUT

RADIUS

LENGTH

DIAMETER

RADIUS

DIAMETER

RUN OUT

DIAMETER

DIAMETER

LENGTH

LENGTH

LENGTH

WIDTH

LENGTH

PROCESS PARAMETER

SPCL. CHAR.

Mn

Mn

Ma

Mn

Mn

Mn

Mn

Mn

Ma

Mn

Mn

Mn

Mn

Mn

Mn

Mn

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

7.0 X 300

DEGITAL VERNIER CALIPER / BEVEL PROTACTOR

34.83-0.080

0.050 MAX.

6.70 +/-0.25

38.0 -0.10

29.40+/-0.10

15.0

36.30+0.10

0.050 MAX.

38.30+0.10

50.0+/-0.20

19.10

17.70+/-0.10

43.50+0.10

12.00

146.40+0.20

DEGITAL VERNIER CALIPER

BENCH CENTER WITH DIAL

RADIUS GAUGE

HEIGHT GAUGE

HEIGHT GAUGE

RADIUS GAUGE

DEGITAL VERNIER CALIPER

BENCH CENTER WITH DIAL

DEGITAL VERNIER CALIPER

DEGITAL VERNIER CALIPER

HEIGHT GAUGE

HEIGHT GAUGE

HEIGHT GAUGE

DEGITAL VERNIER CALIPER

HEIGHT GAUGE

SAMPLE

CONTROL METHOD RECORD

REACTION PLAN & CPA

SIZE

FREQ.

RESP.

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

RE-SETTING & FPA INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

17

LENGTH

18

Mn

RADIUS

19

684.60+/-0.20

Mn

LENGTH

HEIGHT GAUGE

10.0

Mn

RADIUS GAUGE

6.70

HEIGHT GAUGE

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

RE-SETTING & FPA INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

----

O

---- DO ----

F.P.A. / PATROL INSP.

INSP

DETAIL E

20

DIAMETER

Mn

35.90-0.10

BLADE MICROMETER

21

RADIUS

Mn

1.50 TYP.

RADIUS GAUGE

22

LENGTH

Mn

2.80

HEIGHT GAUGE

23

LENGTH

Mn

0.80

HEIGHT GAUGE

Mn

37.80-0.10

BLADE MICROMETER

RE-SETTING & FPA / INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA / IST PC CHECK WITH PROFILE TESTER

DETAIL A

24

DIAMETER

25

CHAMFER DIAMETER

26

Mn

FACE RUN OUT

27

49.0+0.20

Ma

0.050 MAX.

SURFACE FINISH

DEGITAL VERNIER CALIPER

BENCH CENTER WITH DIAL

1.20 - 1.6

ROUGHNESS TESTER

01 pc

AT THE TIME OF SETTING OR INSERT CHANGE

-- DO -28

INSERT

29

RPM

500-1000

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

IF 'Mn'

ENGG. CHANGE

' I '- INSPECTOR

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING Ma - Major ONLY

' O ' - OPERATOR

' P I '

- PATROL INSPECTION

'F.P.A. - FIRST PIECE APPROVAL

B

O

CHECK PROGRAM & SET FEED AS PER REQD

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

FREQUENCY :- DAILY

RECORD BY OPERATOR.

RECORD BY INSPECTOR

PART NAME :

MACHINE / TOOLS / FIXTURES WITH NO.

DIMENSION NO.

F - 01 ( QP - 00 )

CROSS CHK BY :

C

RESTING

O.E PART NO. (REV. NO.) :

CONTROL PLAN NO. :

EAPL / CP / SFT 0090

93655660

lOCATION

SPCL. CHAR.

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

REV.NO / DATE :

CUSTOMER :

INSPECTION METHOD PROCESS PARAMETER

R

PAGE 09 OF 24

PTO SHAFT 540 ( HYD.)

PRODUCT

CLAMPING D

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

( CUSTOMER REQD ) IN M/C OPN. ONLY

APPD. BY :

CHARACTERISTICS DESCRIPTION OF OPERATION

---- do ----

C

EMMBROS AUTOMOTIVE PVT. LTD

OPN. NO

---- do ----

CHKD. BY :

A

PROTOTYPE PRODUCTION

CHECK PROGRAM & SET RPM AS PER REQD

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

PREPARE BY :

MANUAL CHANGE NOT ALLOWED

O

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT :

AT THE TIME OF SETTING

0.40 MM/REV ON FACE

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE

---- do ----

0.15 - 0.30 MM/REV ON DIAS FEED

31

---- DO ---INFORM SUPERVISOR FOR PROVIDE NEW INSERT

VISUALDNMG INSERT CHANGE TO 20 PCS PER EDGE / CNMG INSERT CHANGE TO 30 PCS PER EDGE O

CNMG-0.8R ON FACES / DNMG-0.80R ON BAR DIAS

30

--- DO ---

SAMPLE SIZE

FREQ.

00 / -----

M/S EICHER TRACTOR CONTROL METHOD

RECORD

REACTION PLAN & CPA RESP.

L

100

CNC TURNING 2ND FINAL

CNC

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

17

CHAMFER

DIAMETER

DIAMETER

DIAMETER

RUN OUT

RADIUS

LENGTH

LENGTH

DIAMETER

RADIUS

DIAMETER

RUN OUT

LENGTH

WIDTH

LENGTH

TOTAL LENGTH

FACE RUN OUT

Mn

Mn

Mn

Mn

Ma

Mn

Mn

Mn

Mn

Mn

Mn

Ma

Mn

Mn

Mn

Mn

Ma

300

25.00

34.40-0.10

37.20+0.10

0.070 MAX.

15.0

80.0-0.20

25.0

37.0+/-0.10

15.0

38.30+0.10

0.070 MAX.

17.55+/-0.10

10.05+0.050

146.40+0.20

683.20+0.20

0.050 MAX.

DEGITAL VERNIER CALIPER / BEVEL PROTACTOR

DEGITAL VERNIER CALIPER

DEGITAL VERNIER CALIPER

DEGITAL VERNIER CALIPER

BENCH CENTER WITH DIAL

RADIUS GAUGE

HEIGHT GAUGE

HEIGHT GAUGE

HEIGHT GAUGE

RADIUS GAUGE

DEGITAL VERNIER CALIPER

BENCH CENTER WITH DIAL

HEIGHT GAUGE

HEIGHT GAUGE

HEIGHT GAUGE

HEIGHT GAUGE

BENCH CENTER WITH DIAL

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

18

RADIUS

19

Mn

LENGTH

20

1.50 TYP

Mn

LENGTH

RADIUS GAUGE

2.80

Mn

HEIGHT GAUGE

1.30

HEIGHT GAUGE

01 pc

2 Hrs.

----

O

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

DETAIL D

21

LENGTH

22

Mn

DIAMETER

23

Mn

CHAMFER DIAMETER

24

HEIGHT GAUGE

37.80-0.10

Mn

FACE RUN OUT

25

0.50

49.0+0.20

Ma

0.050 MAX.

SURFACE FINISH

BLADE MICROMETER

DEGITAL VERNIER CALIPER

BENCH CENTER WITH DIAL

1.20 - 1.6

ROUGHNESS TESTER

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

----

O

---- DO ----

F.P.A. / PATROL INSP.

INSP

---- DO ----

01 pc AT THE TIME OF SETTING OR INSERT CHANGE

-- DO --

26

INSERT

CNMG-0.8R ON FACES / DNMG-0.80R ON BAR DIAS

27

RPM

500-1000

28

NOTE :-ALL DIMENSIONS ARE IN M.M. IF 'Mn'

FEED

' I '- INSPECTOR

---- do ----

AT THE TIME OF SETTING

O

CHECK PROGRAM & SET RPM AS PER REQD

---- do ----

---- do ----

O

CHECK PROGRAM & SET FEED AS PER REQD

Ma - Major ONLY

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

PREPARE BY : ' O ' - OPERATOR

' P I '

CHKD. BY : - PATROL INSPECTION B

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

( CUSTOMER REQD ) IN M/C OPN. ONLY

FREQUENCY :- DAILY

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT :

0.40 MM/REV ON FACE

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE

INFORM SUPERVISOR FOR PROVIDE NEW INSERT

VISUALDNMG INSERT CHANGE TO 20 PCS PER EDGE / CNMG INSERT CHANGE TO 30 PCS PER EDGE O

0.15 - 0.30 MM/REV ON DIAS

29

Mn - Minor -

--- DO ---

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

F - 01 ( QP - 00 )

PAGE 11 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

DESCRIPTION OF OPERATION

MACHINE / TOOLS / FIXTURES WITH NO.

DIMENSION NO.

PRODUCT

CONTROL PLAN NO. :

EAPL / CP / SFT 0090

93655660

CUSTOMER :

INSPECTION METHOD PROCESS PARAMETER

SPCL. CHAR.

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

REV.NO / DATE :

SAMPLE SIZE

FREQ.

00 / -----

M/S EICHER TRACTOR CONTROL METHOD

RECORD

REACTION PLAN & CPA RESP.

L

110

HOB 06 SPLINE

HOBBING RH 8

01

NO. OF SPLINE

Mn

06

AT THE SETTING TIME

02

MAJOR DIA

Mn

34.79+/-0.060

MICROMETER

03

ROOT DIA.

04

Mn

RADIUS ROOT DIA.

05

CHECK IN CROSS

28.90+/-0.20

Mn

SPLINE WIDTH

AT THE TIME OF SETTING

----

O

01 PC

--- DO ---

-----

INSP

2 Hrs.

1 Hrs.

----

O

4 Hrs.

2 Hrs.

F.P.A. / PATROL INSP.

INSP

2 Hrs.

1 Hrs.

----

O

4 Hrs.

2 Hrs.

F.P.A. / PATROL INSP.

INSP

2 Hrs.

1 Hrs.

RUN CHART

O

4 Hrs.

2 Hrs.

F.P.A. / PATROL INSP.

INSP

2 Hrs.

1 Hrs.

----

O

4 Hrs.

2 Hrs.

F.P.A. / PATROL INSP.

INSP

2 Hrs.

1 Hrs.

----

O

4 Hrs.

2 Hrs.

F.P.A. / PATROL INSP.

INSP

VERNIER CALIPER

8.50/8.53

O

01 PCS

VERNIER CALIPER

28.20

Ma

PATROL INSP. / FPA

MICROMETER

RE-SETTING

RE-SETTING & FPA

RE-SETTING & FPA

RE-SETTING & FPA

RE-SETTING & FPA

06

GROOVING DETAIL

Ma

07

HOBBING LENGTH

Mn

08

GAUGE NO. :- EAPL 000

HOBBING FEED MARKS

Mn

VISUAL (PUNCHING ON HOB FACE)

AT THE TIME OF SETTING

O

HOB NO. :-

10

HOB DIA 80.0

Mn

06 ST. SPLINE

VISUAL (PUNCHING ON HOB FACE)

AT THE TIME OF SETTING

O

INDEX GEAR

11

GEAR

Mn

VISUAL

AT THE TIME OF SETTING

O

FIXT. NO. :- EAPL 000

12

FIXT.

Mn

VISUAL (PUNCHING ON FACE)

AT THE TIME OF SETTING

O

TOP CENTRE R/O

TOP CENTRE R/O

COMMON FACE DRIVER

Mn

0.010max

DIAL WITH STAND

--- DO ---

O

Mn

0.010max

DIAL WITH STAND

--- DO ---

O

15

ARBOR R/O

Mn

0.010 max

---- do ----

--- DO ---

O

16

FIXTURE R/O

Mn

0.010max

---- do ----

--- DO ---

O

17

HOB COLLAR R/O

Mn

0.010 max

---- do ----

--- DO ---

O

18

ALIGNMENT OF THE M/C CENTRES

Mn

0.010 max

---- do ----

--- DO ---

O

19

CLAMPING PRESSURE

Mn

12 - 16 Kg/MM2

PRESSURE GAUGE

--- DO ---

O

20

INDEX GEAR

Mn

---

VISUAL

--- DO ---

O

21

RPM

Mn

190

FEED

Mn

1.50 MM/REV

--- DO ---

O

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING Ma - Major ONLY

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

' I '- INSPECTOR

0

DIAL WITH STAND

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

PREPARE BY : ' O ' - OPERATOR

' P I '

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

B

( CUSTOMER REQD ) IN M/C OPN. ONLY

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

INFORM INCHARGE & RESETTING

FREQUENCY :- DAILY

CHKD. BY : - PATROL INSPECTION

CONSULT WITH SHOP INCHARGE / SUPERVISOR

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

RE-SETTING & FPA

RE-SETTING & FPA

06 ST. SPLINE

22

TARGET / SHIFT :

VISUAL / SURFACE ROUGHNESS TESTER

Mn

NOTE :-ALL DIMENSIONS ARE IN M.M.

PREVENTIVE MAINTENANCE

NO FEED MARKS & MAINTAINED SURFACE FINISH 1.6 ON SPL.

GAUGE

14

IF 'Mn'

VERNIER CALIPER

09

13

Mn - Minor -

ALREADY ADD IN HOB 82.0-2.0

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

F - 01 ( QP - 00 )

PAGE 12 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

120

DESCRIPTION OF OPERATION

HOB 10 SPLINE

MACHINE / TOOLS / FIXTURES WITH NO.

HOBBING

DIMENSION NO.

PRODUCT

01

NO. OF SPLINE

EAPL / CP / SFT 0090

93655660 INSPECTION METHOD

PROCESS PARAMETER

SPCL. CHAR. Mn

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

10

AT THE SETTING TIME

REV.NO / DATE :

CUSTOMER :

SAMPLE SIZE

FREQ.

00 / -----

M/S EICHER TRACTOR CONTROL METHOD

REACTION PLAN & CPA

RECORD

RESP.

PATROL INSP. / FPA

O

RE-SETTING

L

RH 8

02

MODULE

Mn

P.A

Mn

3.0 300

MAJOR DIA

Mn

34.40-0.16

VERNIER CALIPER

01 PCS

AT THE TIME OF SETTING

----

O

01 PC

--- DO ---

-----

INSP

2 Hrs.

1 Hrs.

----

O

4 Hrs.

2 Hrs.

F.P.A. / PATROL INSP.

INSP

2 Hrs.

1 Hrs.

RUN CHART

O

4 Hrs.

2 Hrs.

F.P.A. / PATROL INSP.

INSP

2 Hrs.

1 Hrs.

----

O

4 Hrs.

2 Hrs.

F.P.A. / PATROL INSP.

INSP

2 Hrs.

1 Hrs.

----

O

4 Hrs.

2 Hrs.

F.P.A. / PATROL INSP.

INSP

2 Hrs.

1 Hrs.

----

O

4 Hrs.

2 Hrs.

F.P.A. / PATROL INSP.

INSP

RE-SETTING & FPA

03

ROOT DIA.

04

Mn

D.O.P.

28.40-0.52

Ma

42.94/42.97

PIN DIAMETER

05

GAUGE NO. :- EAPL 000

PCD RUN OUT

Ma

06

HOBBING LENGTH

Mn

07

HOBBING FEED MARKS

Mn

' I '- INSPECTOR

50.0+/-1

VERNIER CALIPER

NO FEED MARKS & MAINTAINED SURFACE FINISH 1.6 ON SPL.

VISUAL / SURFACE ROUGHNESS TESTER

VISUAL (PUNCHING ON HOB FACE)

AT THE TIME OF SETTING

O

HOB NO. :-

09

HOB DIA 80.0

Mn

10 SPL. / M3 / 300 PA.

VISUAL (PUNCHING ON HOB FACE)

AT THE TIME OF SETTING

O

INDEX GEAR

10

GEAR

Mn

VISUAL

AT THE TIME OF SETTING

O

FIXT. NO. :- EAPL 000

11

FIXT.

Mn

VISUAL (PUNCHING ON FACE)

AT THE TIME OF SETTING

O

TOP CENTRE R/O

TOP CENTRE R/O

0

COMMON FACE DRIVER

Mn

0.010max

DIAL WITH STAND

--- DO ---

O

Mn

0.010max

DIAL WITH STAND

--- DO ---

O

14

ARBOR R/O

Mn

0.010 max

---- do ----

--- DO ---

O

15

FIXTURE R/O

Mn

0.010max

---- do ----

--- DO ---

O

16

HOB COLLAR R/O

Mn

0.010 max

---- do ----

--- DO ---

O

17

ALIGNMENT OF THE M/C CENTRES

Mn

0.010 max

---- do ----

--- DO ---

O

18

CLAMPING PRESSURE

Mn

12 - 16 Kg/MM2

PRESSURE GAUGE

--- DO ---

O

19

INDEX GEAR

Mn

---

VISUAL

--- DO ---

O

20

RPM

Mn

190

FEED

Mn

1.50 MM/REV

--- DO ---

O

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING Ma - Major ONLY

DIAL WITH STAND

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

PREPARE BY : ' O ' - OPERATOR

' P I '

B

INFORM INCHARGE & RESETTING

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

( CUSTOMER REQD ) IN M/C OPN. ONLY

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

CONSULT WITH SHOP INCHARGE / SUPERVISOR

FREQUENCY :- DAILY

CHKD. BY : - PATROL INSPECTION

RE-SETTING & FPA

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

RE-SETTING & FPA

RE-SETTING & FPA

10 SPL. / M3 / 300 PA. GO

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

TARGET / SHIFT :

BENCH CENTER WITH DIAL

Mn

21

PREVENTIVE MAINTENANCE

0.070

GAUGE

NOTE :-ALL DIMENSIONS ARE IN M.M.

RE-SETTING & FPA

RE-SETTING & FPA

08

13

IF 'Mn'

MICROMETER

7.0

12

Mn - Minor -

VERNIER CALIPER

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

F - 01 ( QP - 00 )

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

PAGE 13 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

130

DESCRIPTION OF OPERATION

MACHINE / TOOLS / FIXTURES WITH NO.

RADIAL DRILLING

DIMENSION NO.

PRODUCT

01

DRILL DIA

EAPL / CP / SFT 0090

93655660

CUSTOMER :

INSPECTION METHOD PROCESS PARAMETER

SPCL. CHAR.

Mn

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

8.30 DEGITAL VERNIER CALIPER / PLUG GAUGE

REV.NO / DATE :

SAMPLE

00 / -----

M/S EICHER TRACTOR CONTROL METHOD

REACTION PLAN & CPA

SIZE

FREQ.

RECORD

RESP.

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

L

DRILLING

DRILLING DIA 8.30

CALIPER / PLUG GAUGE

02

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

IF 'Mn'

CENTER DISTANCE

Ma - Major ONLY

DEGITAL VERNIER CALIPER

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

:PREPARE BY : ' O ' - OPERATOR

' P I '

CHKD. BY : - PATROL INSPECTION

'F.P.A. - FIRST PIECE APPROVAL

B

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

D

ENGG. CHANGE

A

( CUSTOMER REQD ) IN M/C OPN. ONLY

FREQUENCY :- DAILY

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

TARGET / SHIFT : ' I '- INSPECTOR

25.00

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE

Mn

01 pc

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

F - 01 ( QP - 00 )

PAGE 14 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

140

DESCRIPTION OF OPERATION

INDUCTION HARDENING

MACHINE / TOOLS / FIXTURES WITH NO.

IND. HARD

DIMENSION NO.

PRODUCT

01

SURFACE HARD.

EAPL / CP / SFT 0090

93655660

CUSTOMER :

INSPECTION METHOD PROCESS PARAMETER

SPCL. CHAR.

Mn

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

56 - 62 HRC HARDNESS TESTER

REV.NO / DATE :

SAMPLE

00 / -----

M/S EICHER TRACTOR CONTROL METHOD

REACTION PLAN & CPA

SIZE

FREQ.

RECORD

RESP.

1 PC.

LOT

RAGISTER

O/I

RE-SETTING &

L

HARDNESS TESTER F.P.A

02

SOFT ZONE 06 SPLINE SIDE

Ma

6.0 MAX.

VERNIER CALIPER

1 PC.

LOT

---- do ----

O/I

---- do ----

03

SOFT ZONE 10 SPLINE SIDE

Ma

4.0 MAX.

VERNIER CALIPER

1 PC.

LOT

---- do ----

O/I

---- do ----

04

ECD -06 SPLINE BELOW ROOT

Ma

1 PC.

LOT

---- do ----

O/I

---- do ----

2.50-4.0 MM AT 40 HRC

HARDNESS TESTER / VERNIER CALIPER

1 PC.

LOT

---- do ----

O/I

---- do ----

2.50-3.50 MM AT 40 HRC

HARDNESS TESTER / VERNIER CALIPER

5 PC.

LOT

---- do ----

O/I

---- do ----

3.50-5.0 MM AT 40 HRC

HARDNESS TESTER / VERNIER CALIPER

60.0

VERNIER CALIPER

05

ECD -10 SPLINE BELOW ROOT

06

INDUCTOR

Ma

ECD - ALL DIA

07

Ma

NO.

COIL DIA

Mn

PIPE DIA

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

IF 'Mn'

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE

TARGET / SHIFT : ' I '- INSPECTOR

PROGRAM

AS PER PROGRAM RAGISTER

CUT PC

AS PER PROCESS SHEET

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

PREPARE BY : ' O ' - OPERATOR

' P I '

CHKD. BY : - PATROL INSPECTION B

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

L

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

( CUSTOMER REQD ) IN M/C OPN. ONLY

FREQUENCY :- DAILY

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

CONSULT WITH SUPERVISOR

9.0

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING Ma - Major ONLY

AT THE TIME OF SETTING

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

F - 01 ( QP - 00 )

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

PAGE 15 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

150

DESCRIPTION OF OPERATION

MPI / CRACK DETECTION

MACHINE / TOOLS / FIXTURES WITH NO.

MAGNAFLUX

DIMENSION NO.

PRODUCT

01

CRACK

EAPL / CP / SFT 0090

93655660 INSPECTION METHOD

PROCESS PARAMETER

SPCL. CHAR.

Ma

REV.NO / DATE :

SAMPLE

00 / -----

M/S EICHER TRACTOR

CUSTOMER :

CONTROL METHOD

REACTION PLAN & CPA

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

SIZE

FREQ.

RECORD

RESP.

CRACK

VISUAL WITH LAMP

100%

PER LOT

---

--HOLD THE LOT & INFORM QA HEAD & SEGRIGATE THE LOT

02

AIR PRESSURE

Ma

2.5 Kg/cm2

03

MAGNAFLUX POWDER

Ma

50 ML/1000LTR.

04

OIL

Ma

KEROSEAN OIL

05

CURRENT

PRESSURE GAUGE

CONICAL CYLINDER LEVEL 1-1.50

AT THE TIME OF SETTING 1500 AMP.

AMETER

MACHINE SET UP OF CRACK DETECTION

06 CHARGE TEST PC BETWEEN COPPER CONTACTS & CHECK THE FOR CRACKS THE TEST PC. M/C SETTING OPERATING PROCEDURE AVL. ON M/C

160

TEMPERING

01

TEMP. FURNACE

HARDNESS

Ma

02

TEMP.

03

TIME

53 - 57 HRC

ROCKWELL HARDNESS TESTER 2 PC.

155-165 0 C

TEMP. CONTROLLER

TIMER

PER SETUP

SET-UP APPROVAL

O/I

MAINTAIN WORK INSTRUCTION

--- DO ---

--- DO ---

--- DO ---

--- DO ---

--- DO ---

--- DO ---

--- DO ---

--- DO ---

AT THE TIME OF SETTING

-- DO --

60 Mint AFTER ACHIEVE TEMP.

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

IF 'Mn'

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING Ma - Major ONLY

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE ' I '- INSPECTOR

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

PREPARE BY : ' O ' - OPERATOR

' P I '

CHKD. BY : - PATROL INSPECTION B

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

( CUSTOMER REQD ) IN M/C OPN. ONLY

FREQUENCY :- DAILY

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT :

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

F - 01 ( QP - 00 )

PAGE 16 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

170

DESCRIPTION OF OPERATION

STRAIGHTENING

MACHINE / TOOLS / FIXTURES WITH NO.

HYD. PRESS

DIMENSION NO.

PRODUCT

01

PCD RUN OUT

EAPL / CP / SFT 0090

93655660

CUSTOMER :

INSPECTION METHOD PROCESS PARAMETER

SPCL. CHAR.

Mn

PROD. / PROCESS / SPEC. TOL.

0.070

MEASUREMENT TECHNIQUE

BENCH CENTRE WITH DIAL

REV.NO / DATE :

SAMPLE

00 / -----

M/S EICHER TRACTOR CONTROL METHOD

REACTION PLAN & CPA

SIZE

FREQ.

RECORD

RESP.

100%

1 Hrs.

----

O

RE-SETTING

L

02

MIDDAL DIA

0.10

BENCH CENTRE WITH DIAL

100%

1 Hrs.

----

O

RE-SETTING

03

BAR DIA

0.30

BENCH CENTRE WITH DIAL

100%

1 Hrs.

----

O

RE-SETTING

O

RE-SETTING

04

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

IF 'Mn'

PRESSURE

Ma - Major ONLY

' I '- INSPECTOR

PRESSURE GAUGE

AT THE TIME OF SETTING

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

PREPARE BY : ' O ' - OPERATOR

' P I '

CHKD. BY : - PATROL INSPECTION B

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

L

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

( CUSTOMER REQD ) IN M/C OPN. ONLY

FREQUENCY :- DAILY

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT :

0000

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE

Mn

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

F - 01 ( QP - 00 )

PAGE 19 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

180

DESCRIPTION OF OPERATION

GRINDING 37.0+/-0.015

MACHINE / TOOLS / FIXTURES WITH NO.

CYL. GRINDER

DIMENSION NO. 01

PRODUCT

DIAMETER

EAPL / CP / SFT 0090

93655660 INSPECTION METHOD

PROCESS PARAMETER

SPCL. CHAR.

Mn

REV.NO / DATE :

CUSTOMER :

SAMPLE

00 / -----

M/S EICHER TRACTOR CONTROL METHOD

REACTION PLAN & CPA

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

SIZE

FREQ.

RECORD

RESP.

37.0+/-0.015

MICROMETER

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

02

SURFACE FINISH

03

Mn

RUN OUT

04

Ma

LENGTH

05

0.8

0.030 MAX.

Mn

LENGTH

BENCH CENTER WITH DIAL

80.0-0.20

Mn

06

HEIGHT GAUGE WITH ROUGHNESS TESTER

HEIGHT GAUGE

25.0

HEIGHT GAUGE

2 Hrs.

----

O

--- DO ---

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

--- DO ---

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

--- DO ---

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

--- DO ---

01 pc

2 Hrs.

----

O

--- DO ---

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

--- DO ---

WHEEL DRESSING

IN CASE OF TAPER & OVALITY OTHERWISE 15-20 PCS.

07

GDG. WHEEL SIZE- 400 X 127 X 50 & GRADE AA 60 K5 VBE

01 pc

VISUAL

AT THE TIME OF SETTING

O

PUNCH/MARK ON FACE

08

DIAMOND DRESSURE 1.50 CARROT , 1.75 CARROT

09

RPM COMP.

INFORM TO INCHARGE

--do--

---- do ----

56

VISUAL

--do--

--do--

---- do ----

--do--

---- do ----

O AT THE TIME OF SETTING & SHIFT START

10

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

IF 'Mn'

RPM WHEEL

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING Ma - Major ONLY

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE ' I '- INSPECTOR

---- do ----

--do--

--do--

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

---- do ----

PREPARE BY : ' O ' - OPERATOR

' P I '

Cr' THAN -- SPC REQUIED

B

( CUSTOMER REQD ) IN M/C OPN. ONLY

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

L

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

---- do ----

FREQUENCY :- DAILY

CHKD. BY : - PATROL INSPECTION

--do--

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT :

1440

INFORM TO INCHARGE

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

F - 01 ( QP - 00 )

PAGE 18 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

190

DESCRIPTION OF OPERATION

GRINDING 38 DIAS

MACHINE / TOOLS / FIXTURES WITH NO.

CYL. GRINDER

DIMENSION NO. 01

02

PRODUCT DIAMETER

SURFACE FINISH

EAPL / CP / SFT 0090

93655660

CUSTOMER :

INSPECTION METHOD PROCESS PARAMETER

SPCL. CHAR.

Mn

Mn

REV.NO / DATE :

SAMPLE

00 / -----

M/S EICHER TRACTOR CONTROL METHOD

REACTION PLAN & CPA

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

SIZE

FREQ.

38.018 / 38.002

MICROMETER

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

--- DO ---

0.8

HEIGHT GAUGE WITH ROUGHNESS TESTER

RECORD

RESP.

ROUGHNESS TESTER

03

RUN OUT

04

Ma

LENGTH

05

Mn

DIAMETER

06

08

09

COLLAR

11

DIAMOND DRESSURE 1.50 CARROT , 1.75 CARROT

12

MICROMETER

BENCH CENTER WITH DIAL

0.8

Mn

HEIGHT GAUGE WITH ROUGHNESS TESTER

18.0+/-0.20

GRIND. NOT REQD ON FACE

10 GDG. WHEEL SIZE- 400 X 127 X 50 & GRADE AA 60 K5 VBE

0.015 MAX.

Mn

LENGTH

HEIGHT GAUGE

38.018 / 38.002

Ma

SURFACE FINISH

BENCH CENTER WITH DIAL

18.0+/-0.20

Mn

RUN OUT

07

0.015 MAX.

HEIGHT GAUGE

10.0+0.10

DEGITAL VERNIER CALIPER / MIC.

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

F.P.A. / PATROL INSP.

--- DO ---

01 pc

4 Hrs.

01 pc

2 Hrs.

----

O

--- DO ---

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

--- DO ---

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

4 Hrs.

01 pc

2 Hrs.

----

O

--- DO ---

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

--- DO ---

01 pc

2 Hrs.

----

O

--- DO ---

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

--- DO ---

01 pc

2 Hrs.

----

O

--- DO ---

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

--- DO ---

WHEEL DRESSING

F.P.A. / PATROL INSP.

IN CASE OF TAPER & OVALITY OTHERWISE 15-20 PCS. VISUAL

AT THE TIME OF SETTING

O

PUNCH/MARK ON FACE

13

RPM COMP.

INFORM TO INCHARGE

--do--

---- do ----

56

VISUAL

--do--

--do--

---- do ----

--do--

---- do ----

O AT THE TIME OF SETTING & SHIFT START

14

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

IF 'Mn'

RPM WHEEL

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING Ma - Major ONLY

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE ' I '- INSPECTOR

---- do ----

--do--

--do--

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

---- do ----

PREPARE BY : ' O ' - OPERATOR

' P I '

- PATROL INSPECTION

'F.P.A. - FIRST PIECE APPROVAL

Cr' THAN -- SPC REQUIED

( CUSTOMER REQD ) IN M/C OPN. ONLY

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

L

D

ENGG. CHANGE

B

---- do ----

FREQUENCY :- DAILY

CHKD. BY :

A

--do--

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT :

1440

INFORM TO INCHARGE

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

F - 01 ( QP - 00 )

PAGE 17 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

DESCRIPTION OF OPERATION

200

MACHINE / TOOLS / FIXTURES WITH NO.

CYL. GRINDER

DIMENSION NO. 01

PRODUCT

DIAMETER

EAPL / CP / SFT 0090

93655660

CUSTOMER :

INSPECTION METHOD PROCESS PARAMETER

SPCL. CHAR.

Mn

REV.NO / DATE :

SAMPLE

00 / -----

M/S EICHER TRACTOR CONTROL METHOD

REACTION PLAN & CPA

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

SIZE

FREQ.

RECORD

RESP.

36.050 / 36.00

MICROMETER

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

GRINDING 36 DIAS

02

SURFACE FINISH

Mn

0.8

01 pc

2 Hrs.

----

O

--- DO ---

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

--- DO ---

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

--- DO ---

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

--- DO ---

HEIGHT GAUGE WITH ROUGHNESS TESTER

03

RUN OUT

04

Ma

LENGTH

0.050 MAX.

Mn

05

BENCH CENTER WITH DIAL

44.0+0.10

HEIGHT GAUGE

WHEEL DRESSING

IN CASE OF TAPER & OVALITY OTHERWISE 15-20 PCS.

06

GDG. WHEEL SIZE- 400 X 127 X 50 & GRADE AA 60 K5 VBE

VISUAL

AT THE TIME OF SETTING

O

PUNCH/MARK ON FACE

07

DIAMOND DRESSURE 1.50 CARROT , 1.75 CARROT

08

RPM COMP.

INFORM TO INCHARGE

--do--

---- do ----

56

VISUAL

--do--

--do--

---- do ----

--do--

---- do ----

O AT THE TIME OF SETTING & SHIFT START

09

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

IF 'Mn'

RPM WHEEL

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING Ma - Major ONLY

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE

---- do ----

--do--

--do--

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

---- do ----

PREPARE BY : ' O ' - OPERATOR

' P I '

Cr' THAN -- SPC REQUIED

B

( CUSTOMER REQD ) IN M/C OPN. ONLY

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

L

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

---- do ----

FREQUENCY :- DAILY

CHKD. BY : - PATROL INSPECTION

--do--

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT : ' I '- INSPECTOR

1440

INFORM TO INCHARGE

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

F - 01 ( QP - 00 )

PAGE 20 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

210

DESCRIPTION OF OPERATION

DRILLING & BORING WITH BUSH FITTING

MACHINE / TOOLS / FIXTURES WITH NO.

CNC

DIMENSION NO.

PRODUCT

01

DRILLING & BORING

02

CHAMFER

EAPL / CP / SFT 0090

93655660 INSPECTION METHOD

PROCESS PARAMETER

SPCL. CHAR.

Mn

Mn

REV.NO / DATE :

CUSTOMER :

SAMPLE

00 / -----

M/S EICHER TRACTOR CONTROL METHOD

REACTION PLAN & CPA

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

SIZE

FREQ.

16.0 +0.018

BORE GAUGE

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

--- DO ---

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

--- DO ---

0.50 X 600

HEIGHT GAUGE WITH BEVEL PROTACTOR

RECORD

RESP.

02

CHAMFER

03

Mn

RUN OUT

04

1.50 X 600

Ma

LENGTH

0.040 MAX.

Mn

26

HEIGHT GAUGE WITH BEVEL PROTACTOR

BENCH CENTER WITH DIAL

18.0+1.0

DRILL

HEIGHT GAUGE

01 pc

2 Hrs.

----

O

--- DO ---

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

--- DO ---

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

--- DO ---

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

--- DO ---

V.C /VISUAL PUNCH ON SHANK

INSERT CHANGE TO 30 PCS PER EDGE

O

INFORM SUPERVISOR FOR PROVIDE NEW INSERT

VISUAL

INSERT CHANGE TO 30 PCS PER EDGE

O

INFORM SUPERVISOR FOR PROVIDE NEW INSERT

AT THE TIME OF SETTING

O

---- do ----

O

14.0

26

INSERT BORING BAR 10

27

RPM

500-1000 ---- do ----

28

0.15 - 0.30 MM/REV ON DIAS

FEED

BUSH FITTING

220

IF 'Mn'

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING Ma - Major ONLY

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

CHECK PROGRAM & SET FEED AS PER REQD

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

PREPARE BY : ' O ' - OPERATOR

' P I '

CHKD. BY : - PATROL INSPECTION B

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

L

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

( CUSTOMER REQD ) IN M/C OPN. ONLY

FREQUENCY :- DAILY

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT : ' I '- INSPECTOR

---- do ----

CHECK BUSH ( 16X12X15 ) & FIT WITH MANDRAL SFT 0090 / F4 WITH HAMMER

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

CHECK PROGRAM & SET RPM AS PER REQD

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

F - 01 ( QP - 00 )

PAGE 21 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

DESCRIPTION OF OPERATION

230

MACHINE / TOOLS / FIXTURES WITH NO.

CYL. GRINDER

DIMENSION NO.

PRODUCT

01

BORE DIAMETER

EAPL / CP / SFT 0090

93655660 INSPECTION METHOD

PROCESS PARAMETER

SPCL. CHAR.

Mn

REV.NO / DATE :

CUSTOMER :

SAMPLE

00 / -----

M/S EICHER TRACTOR CONTROL METHOD

REACTION PLAN & CPA

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

SIZE

FREQ.

RECORD

RESP.

12.0 +0.018

MICROMETER

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

01 pc

2 Hrs.

----

O

--- DO ---

BORE GRINDING 12.0+0.018

02

SURFACE FINISH

Mn

0.8 HEIGHT GAUGE WITH ROUGHNESS TESTER

ROUGHNESS TESTER

03

RUN OUT

Ma

04

0.050 MAX.

BENCH CENTER WITH DIAL

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

--- DO ---

01 pc

2 Hrs.

----

O

RE-SETTING & FPA

01 pc

4 Hrs.

F.P.A. / PATROL INSP.

INSP

INFORM SUP. TRY TO REWORK & DONE 2ND PC FPA

WHEEL DRESSING

IN CASE OF TAPER & OVALITY OTHERWISE 05 PCS.

05

VISUAL

GDG. WHEEL SIZE- DIA 10 x 6.0

AT THE TIME OF SETTING

O

CHECK WITH VERNIER

06

DIAMOND DRESSURE 1.50 CARROT , 1.75 CARROT

07

RPM COMP.

INFORM TO INCHARGE

--do--

---- do ----

60

VISUAL

--do--

--do--

---- do ----

--do--

O AT THE TIME OF SETTING & SHIFT START

08

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

IF 'Mn'

RPM WHEEL

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING Ma - Major ONLY

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE

--do--

--do--

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

PREPARE BY :

' I '- INSPECTOR

---- do ----

' O ' - OPERATOR

' P I '

B

---- do ----

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

( CUSTOMER REQD ) IN M/C OPN. ONLY

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

--do--

FREQUENCY :- DAILY

CHKD. BY : - PATROL INSPECTION

INFORM TO INCHARGE

---- do ----

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT :

1400

---- do ----

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

F - 01 ( QP - 00 )

PAGE 22 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

240

DESCRIPTION OF OPERATION

MARKING

MACHINE / TOOLS / FIXTURES WITH NO.

MARKING M/C

DIMENSION NO.

PRODUCT

01

TRACEBILITY / PUNCHING

CONTROL PLAN NO. :

EAPL / CP / SFT 0090

93655660

CUSTOMER :

INSPECTION METHOD PROCESS PARAMETER

SPCL. CHAR.

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

REV.NO / DATE :

SAMPLE SIZE

FREQ.

M/S EICHER TRACTOR CONTROL METHOD

RECORD

----

V.C + HEAT CODE+INDUCTION CODE + CUSTOMER PART NO.

00 / -----

REACTION PLAN & CPA RESP.

RE-SETTING & FPA

L

NOTE :-ALL DIMENSIONS ARE IN M.M. Mn - Minor -

IF 'Mn'

ALL DIMENSIONS TO BE CHECKED AFTER EVERY TOOL CHANGING Ma - Major ONLY

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE ' I '- INSPECTOR

UNSPECIFIED TOLERANCE AS PER IS : 2102 - 1969

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

PREPARE BY : ' O ' - OPERATOR

' P I '

CHKD. BY : - PATROL INSPECTION B

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

( CUSTOMER REQD ) IN M/C OPN. ONLY

FREQUENCY :- DAILY

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT :

ALTERNATIVELY USE OTHER AVAILABLE MACHINE.

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

F - 01 ( QP - 00 )

PAGE 23 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

CONTROL PLAN NO. :

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

250

DESCRIPTION OF OPERATION

FINAL INSPECTION

MACHINE / TOOLS / FIXTURES WITH NO.

INSPECTION

DIMENSION NO.

PRODUCT

EAPL / CP / SFT 0090

93655660 INSPECTION METHOD

PROCESS PARAMETER

SPCL. CHAR.

REV.NO / DATE :

CUSTOMER :

SAMPLE

00 / -----

M/S EICHER TRACTOR CONTROL METHOD

REACTION PLAN & CPA

PROD. / PROCESS / SPEC. TOL.

MEASUREMENT TECHNIQUE

SIZE

FREQ.

RECORD

RESP.

01

DIAMETER

Mn

34.4-0.16

MICROMETER

100%

PER LOT

PDIR

I

HOLD THE LOT & INFORM QC INCHARGE

02

DIAMETER

Mn

25.0

DEGITAL VERNIER CALIPER

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

03

DIAMETER

Mn

37.0

MICROMETER

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

04

DIAMETER

Mn

38.0+0.018/+0.002

MICROMETER

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

05

DIAMETER

Mn

49.0

DEGITAL VERNIER CALIPER

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

06

DIAMETER

Mn

50.0

MICROMETER

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

L

Mn - Minor -

IF 'Mn'

07

DIAMETER

Mn

38.0+0.018/+0.002

MICROMETER

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

08

DIAMETER

Mn

36.0+0.050

MICROMETER

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

09

DIAMETER

Mn

34.79+/-0060

MICROMETER

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

10

DIAMETER

Mn

28.91+/-0.20

MICROMETER

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

11

DIAMETER

Mn

28.0+0.20

BLADE MIC.

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

12

DIAMETER

Mn

8.30

DEGITAL VERNIER CALIPER

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

13

DIAMETER

Mn

37.80

BLADE MIC.

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

14

DIAMETER

Mn

35.90

BLADE MIC.

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

15

DIAMETER

Mn

29.40+/-0.10

DEGITAL VERNIER CALIPER

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

16

LENGTH

Mn

25.0

DEGITAL VERNIER CALIPER

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

17

LENGTH

Mn

38.0

HEIGHT GAUGE

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

18

LENGTH

Mn

20.5

HEIGHT GAUGE

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

19

LENGTH

Mn

44.0

HEIGHT GAUGE

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

20

LENGTH

Mn

18.0+/-0.20

HEIGHT GAUGE

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

21

LENGTH

Mn

10.0+0.10

D. V. C / MIC.

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

22

LENGTH

Mn

18.0+/-0.20

HEIGHT GAUGE

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

23

LENGTH

Mn

18.0+1.0

DEPTH GAUGE

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

24

LENGTH

Mn

146.50+0.50

HEIGHT GAUGE

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

25

LENGTH

Mn

684.0-0.50

HEIGHT GAUGE

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

26

LENGTH

Mn

50.0

DEGITAL VERNIER CALIPER

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

27

LENGTH

Mn

82.0-0.20

DEGITAL VERNIER CALIPER

-- DO --

---- DO ---

---- DO ---

-- DO --

---- DO ---

Ma - Major ONLY

THAN -- F.P.A. -- REQUIRED IN M/C OPN. ONLY

PREVENTIVE MAINTENANCE

Cr - Critical - IF

Cr' THAN -- SPC REQUIED

PREPARE BY : ' O ' - OPERATOR

' P I '

CHKD. BY : - PATROL INSPECTION B

APPD. BY :

RECORD BY OPERATOR.

RECORD BY INSPECTOR

C

CLAMPING

CROSS CHK BY :

C

RESTING

R

lOCATION

D

ENGG. CHANGE

A

'F.P.A. - FIRST PIECE APPROVAL

( CUSTOMER REQD ) IN M/C OPN. ONLY

FREQUENCY :- DAILY

CHECK POINT - AS PER M/C OPERATING CHECK LIST AVAILABLE ON M/C

:-

TARGET / SHIFT : ' I '- INSPECTOR

- IF ''Ma' THAN -- RUN CHART' REQUIRED BY OPT. & FPA / P.I. REQD BY INSP. IN M/C OPN.

MANUAL CHANGE NOT ALLOWED

IF ANY DAUBT PL. CONTACT ENGG. & DEV. DEPTT.

EMMBROS AUTOMOTIVE PVT. LTD PROTOTYPE PRODUCTION

F - 01 ( QP - 00 )

PAGE 24 OF 24

PROCESS SHEET / CONTROL PLAN

PRELAUNCH

PART NAME :

PTO SHAFT 540 ( HYD.)

O.E PART NO. (REV. NO.) :

CHARACTERISTICS OPN. NO

DESCRIPTION OF OPERATION

MACHINE / TOOLS / FIXTURES WITH NO.

DIMENSION NO.

PRODUCT

WIRE BRUSHING / RUST PREVENTIVE OIL APPLICATION

PACKING

EAPL / CP / SFT 0090

93655660

PROCESS PARAMETER

SPCL. CHAR.

PROD. / PROCESS / SPEC. TOL.

REV.NO / DATE :

CUSTOMER :

INSPECTION METHOD

01

260

CONTROL PLAN NO. :

SAMPLE

00 / -----

M/S EICHER TRACTOR CONTROL METHOD

REACTION PLAN & CPA

MEASUREMENT TECHNIQUE

SIZE

FREQ.

RECORD

RESP.

VISUAL

100%

P.LOT

WORK INSTRUCTION

O

4

APPLY CASTROL ---- OIL ALL OVER THE COMP. ALLOW TO DRY. HOD PACKING

PACKING

PACKING

01

VISUAL

PACK PIECE IN POLYTHENE & CAP & LOAD AS PER GIVEN PACKING STD.

100%

P.LOT

WORK INSTRUCTION

O

INFORM TO

L

PACK PIECE IN POLYTHENE & CAP & LOAD AS PER GIVEN PACKING STD.

FOR STORAGE

HOD PACKING

270

DESPATCH

PACKING

01

VISUAL

LOAD CARTOONS WITH FORK LIFTER IN TO THE TRUCK. & SURE TRUCK TO THE FULLY COVERED FROM TOP & SIDES PRIOR TO DESPATCH

100%

P.LOT

WORK INSTRUCTION

FOR STORAGE

O

INFORM TO

HOD PACKING