Fao 29.05.08{procedures Wbs-if Rev 6}
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DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210
6
29.Mai.2008
BARRO ALTO PROJECT – IMPLEMENTATION PHASE PROJECT PROCEDURES
AREA BREAKDOWN EQUIPMENT IDENTIFICATION PROCESS FLOW DIAGRAMS PIPING AND INSTRUMENT DIAGRAMS DISTRIBUTION Name
Code
Name
Ap
J E Silva
Cm
C Carneiro
Cm
J C Queiroz
Cm
V Fortes
Cm
Ac
For Action
Ap
For Approval
Co
For Co-ordination
D
For Design
I
Code
E Piantino
Name
Cm
For Information
DOCUMENT CONTROL Rev no. 0
26 Jan 2007
1
27.Mar.2007
2
Date
REMARKS
Code
For Comments
E
For Enquiry
F
For Filing
X
Cancelled
Doc. no.
Prep.
Issued
Check
Approved
For Information
JCQ
JCQ
EJP
MAF
Included Area Code
JCQ
JCQ
EJP
MAF
10.Apr.2007
General Revision
JCQ
JCQ
EJP
MAF
3
14. May.2007
General Revision
JCQ
JCQ
EJP
MAF
4
23. Oct.2007
General Revision
JCQ
JCQ
EJP
MAF
5
26. Apr 2008
General Revision
FAO
FAO
JQC
EJP
6
29. Mai 2008
General Revision
FAO
FAO
JQC
EJP
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 1
DOCUMENT NUMBER
PBA-P-000-000-PD-210 1.0
5
REVISION DATE 6
29.Mai.2008
BACKGROUND
Area breakdown and procedures for the identification of equipment are fundamental requirements for the preparation of PFD’s, C&ID’s, Single line Diagrams and P&ID’s. Anglo Base Metals (ABM) has defined specific policies for asset management and optimisation of the operations, which require these procedures and structures to be in line and compatible with the software currently used by ABM (Ellipse). These structures and procedures may also be used for the development of the cost structure and schedule for the project. 2.0
OBJECTIVES
This document defines the relevant criteria and procedures to be applied in the process engineering activities during the feasibility study. As the study progress it is likely that this document will be modified to accommodate the up-dates and the contributions from the engineering contractor.
5
3.0
STRUCTURE
This document is structured as follows: Area Break Down Identification of Equipment and Components Identification of Piping Material Codes Mechanical Equipment Code (Mine) Mechanical Equipment Code (Smelter) General Electrical Equipment Code Instrumentation and Control Code Maintenance Code Materials of construction Code Fluids Code
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 2
DOCUMENT NUMBER
PBA-P-000-000-PD-210
REVISION DATE 6
29.Mai.2008
Area Breakdown The project is divided into physical areas according to the following structure, which is based on the following criteria: 1. The breakdown is primarily based on the concept of “physical area”, as universally accepted 2. For these cases with parallel lines, the above concept may be superseded by the “line concept”, which is a Ellipse requirement as to properly account for individual cost for a given line 3. The breakdown includes three levels in order to accommodate the comments from SL-Miner 4. Exceptions are applicable to the Mine, where functional criteria replaces the physical area concept 5. Other exceptions have been introduced as to facilitate the common use of the area breakdown structure in the work breakdown structure (WBS) AREA 000
DESCRIPTION GENERAL 010
020
Camp Contractors 011
Camp Contractors
012
Contractors Provisory Installation
Harmonic Filter, Thyristors and Main Generator Station 021
030
022
Control Room and Thyristors Station Main Generator Station
024
Kilns and Dryers Generator Station
Vehicles 031
Vehicles – Administration Area
032
Vehicles – Maintenance Area
033
Vehicles – Operational Area
040
Freight
050
TBA
060
Harmonic Filters Station
023
041
Freight
Waste recycling storage 061
Waste recycling storage
070
Land Acquisition
080
TBA
071 090
Rev.04
Land Acquisition
Multiple Application Packages 091
100
COMMENTS
Multiple Application Packages
INFRASTRUCTURE 110
Water Supply and Distribution 111
Water Pumping Station – Dos Patos River
112
Raw Water Pipeline
113
TBA
114
Water Treatment Plant
115
Process Water Storage and Distribution
116
Water Cooling System
117
Potable Water Storage and Distribution
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 3
DOCUMENT NUMBER
PBA-P-000-000-PD-210 AREA
DATE 6
DESCRIPTION
120
118
Fire Water Circuit Storage and Distribution
119
Recirculation Water Reservoir
130
140
150
Landscaping / Earthmoving Industrial area 131
Landscaping / Fencing
132
Earthmoving
133
Paving / Traffic signals
141
Main Access Road and Trucks Parking Area
Rev.2
142
Farm Access Road
Rev.2
143
TBA
Rev.2
144
Water Service Roads
Pipe racks Pipe racks
Pluvial Drainage Industrial Area
190
Rev.2
Pluvial Drainage
IT Telecommunication System 171
180
Rev.2
Roads
161 170
COMMENTS
Sewage System and Treatment Plant
151 160
29.Mai.2008
Sewage System and Treatment Plant 121
200
REVISION
IT Telecommunication System
Electrical Power 181
Main Power Line – 230 kV
182
Main Sub-station
183
Power Line Distribution 13,8 kV
184
Dos Patos substation / MCC Area
185
Recirculation water dam substation/ MCC Area
186
Furnas-Itapaci 230KV Transmission Line Relocation
187
Water Cooling system Substation /MCC Area
188
Water treatment-Fire water circuit /MCC Area
189
Generator Station – Stand-by
Rev.5
Area PLC 191
PLC – Patos River Area
192
PLC - Water Treatment/Fire water Circuit
193
PLC – Water cooling Area
194
PLC – Recirculation Water Dam Area
195
PLC – General service
196
PLC- Generator Station Area
Rev.2
MINE 210
Geology 211
220
Geology Office (Software)
212
Field Equipment
213
Site services
Rev.4
Mine Roads 221
Secondary Mine Roads
222
Main Mine Access Road
Rev.2
223
Up-Grading / ROM Receiving Access Road
Rev.2
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Page 4
DOCUMENT NUMBER
PBA-P-000-000-PD-210 AREA
DATE 6
DESCRIPTION 230
240
250
270
280
232
Transportation Equipment Auxiliary services Equipment
ROM Blending 241
ROM Blending Stockpiles
242
Stockpiles Reclamation Equipment
243
ROM Transportation Equipment
244
Up-grading Plant
245
Unit Substation - Up-grading Plant
General Mine Office (Software)
252
Mine Lighting
253
Mine Dispatch system
Mine Dewatering 261
Mine Surface Drainage
262
Mine Infrastructure
263
Mine Pumping Stations
Explosives 271
Blasting Accessories Store
272
Explosives Magazine
Mine Stripping 281
290
COMMENTS
Mining and Loading Equipment
233
251
260
29.Mai.2008
Mining Equipment 231
Mine Stripping
Area PLC 291
300
REVISION
PLC – Up-Grading Plant
ORE PREPARATION PLANT 310
320
ROM Receiving Plant 311
ROM Intermediate Storage
312
ROM Tipping
Crushing Plant 321
330
322
Kiln Dust Addition Circuit
323
TBA
324
Belt Washing Slurry Treatment
325
Dust Emission Control Circuit
326
Kiln Dust Handling Circuit
Optical Sorting 331
340
350
Crushing Circuit
Optical Sorting (Future)
Ore Homogenisation Circuit 341
Stacking Circuit and Homogenised Stockpiles
342
Reclamation circuit
343
Crushed Ore Sampling Plant
344
Dust Emission Control Circuit
Drying Plant G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 5
DOCUMENT NUMBER
PBA-P-000-000-PD-210 AREA
DATE 6
DESCRIPTION
380
390
400
REVISION
351
Dryer – Line I
352
Dryer – Line II
353
Top Size Control
354
Dry Ore Storage and Reclamation
355
Ore fines agglomeration
356
Ore sampling plant
29.Mai.2008
COMMENTS
Unit Substation 381
Unit Substation Crushing/Stacker Area
382
Unit substation Dryers /Top Size control/Recl.
383
TBA
384
TBA
385
TBA
386
Area MCC Crushing Area
387
Area MCC- Dryer Line I Area
388
Area MCC- Dryer Line II Area
389
Area MCC – Top size control
Area PLC 391
PLC - Crushing Area
392
PLC - Dryer I Area
393
PLC - Dryer II Area
394
PLC – Top size control Area
395
PLC – Stacker and Reclaimer
Rev.2
CALCINING 410
420 430
440
480
Rotary Kiln 411
Rotary Kiln - Line I
412
Rotary Kiln- Line II
Cold Calcine Storage
Area Cancelled
421
Area Cancelled
Pelletising Plant 431
Dust Storage and Distribution
432
Disk Pelletisers
433
Pellets storage and handling
434
Pellets Drying
Rev.3
KILN Off-Gas Plant 441
Off-Gas Treatment Circuit – Line I
Rev.3
442
Off-Gas Treatment Circuit – Line II
Rev.3
Unit Substation 481
490
Cold Calcine Storage and Reclamation
Unit Substation Kiln – Line I
482
Unit Substation Kiln – Line II
483
Area MCC Kiln – Line I
484
Area MCC Kiln – Line II
Area PLC 491
PLC Kiln - Line I Area
492
PLC Kiln – Line II Area
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Page 6
DOCUMENT NUMBER
PBA-P-000-000-PD-210 AREA
DESCRIPTION 493
500
REVISION DATE 6
29.Mai.2008
COMMENTS
PLC – General service Area
ELECTRIC FURNACES 510
520
530
540
550
560
Electric Furnace 511
Electric Furnace – Line I
512
Electric Furnace – Line II
Calcine Transfer System 521
Calcine transfer Circuit – Line I
522
Calcine Transfer Circuit – Line II
523
Calcine transfer Circuit – Stand-by
Slag Granulation and Handling 531
Slag Granulation and Handling – Line I
532
Slag Granulation and Handling – Line II
533
EF’s Slag Disposal Area
Electric furnace Off-gas Plant 541
Electric furnace Off-gas – Line I
542
Electric furnace Off-gas – Line II
543
Dust Emission Control System – Line I
Rev.5
544
Dust Emission Control System – Line II
Rev.5
Central Control Room 551
Control Room
552
Softwares
Waste Heat Recovery Plant 561
580
590
600
Waste Heat Recovery Plant
Unit Substation 581
Unit Substation EF – Line I
582
Unit Substation EF – Line II
583
Area MCC EF – Line I
584
Area MCC EF – Line II
585
Unit Substation Slag dumping
586
Area MCC – Slag dumping
Area PLC 591
PLC – EF Line I Area
592
PLC – EF Line II Area
593
PLC – General service
REFINERY 610
620
Ladle Furnace 611
Ladle furnace - Line I
612
Ladle Furnace – Line II
Metal granulation 621
630
Metal Granulation Plant
Slag Treatment
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Page 7
DOCUMENT NUMBER
PBA-P-000-000-PD-210 AREA
DESCRIPTION
640 650
680
690
631
Slag Treatment Circuit
632
Refinery Tailings Pond
6
29.Mai.2008
COMMENTS
Rev.3 Rev.1
641
Rev.1
Refinery - General
Refinery control room 651
Refinery control room
652
Software
Unit Substation 681
LD Line I – Unit substation
682
LD Line II – Unit Substation
683
LD Line I – Area MCC
684
LD line II - Area MCC
Area PLC PLC – LD Line I Area
692
PLC – LD Line II Area
693
PLC – LD General Service
Rev.2
REAGENTS AND CONSUMABLES 710
720
Fuel – Storage and Distribution 711
Heavy Fuel Oil – Storage and Distribution
712
Diesel – Storage and Distribution
Soederberg Paste Storage 721
Soederberg paste storage
730
Reductant
740
Reagents Store
731 741 750
760
770 780
790
Coal Preparation and Storage Reagents Store
Gases – Storage and distribution 751
Oxygen
752
Nitrogen
753
LPG
Compressed Air 761
Compressed Air Circuit
762
TBA
Pulverized Coal Plant 771
800
DATE
Refinery - General
691
700
REVISION
Pulverized Coal Plant
Unit Substation 781
Unit Substation Reagents and Cons. Area
782
Area MCC
Area PLC 791
PLC – Reagents and Consumables Area
792
PLC – Pulverised Coal Area
Rev.2 Rev.2
793
PLC – General Service Area
Rev.2
AUXILIARY BUILDINGS AND FACILITIES G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 8
DOCUMENT NUMBER
PBA-P-000-000-PD-210 AREA
REVISION DATE 6
DESCRIPTION 810
820
29.Mai.2008
COMMENTS
Offices 811
Main Office
812
Change House
813
Canteen
814
First Aid/SHE/Quality
815
Training Centre
816
Mine and Geology Office
817
Bank
818
Reception
819
Contractors Support Facilities
Laboratory 821
Main Laboratory
822
Geology Laboratory
823 824 830
831
840
850
860
870
832
Earthmoving Vehicles Wash and Lub Bay
834
Effluent treatment Plant
Main Stores 841
Main Store
842
Refuelling Station
Storage, Handling and Dispatch 851
Storage
852
Packaging and Dispatch
Main Gate 861
Main Gate
862
Secondary gate
863
Road scale
Production Office
Offices Unit substation
882
Workshop Unit substation
883
Offices – MCC Area
884
Workshop – MCC Area
Area PLC 891
900
Production Office
Unit Substation 881
890
Workshop Mechanical /Electrical /Instrument.
833
871 880
Effluent Neutralisation Plant
Workshops
PLC - Storage, Handling and Dispatch
Rev.2
INDIRECTS 910
920
Project Management 911
Owner’s Cost
912
EPCM
Pre Production & First Fill G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 9
DOCUMENT NUMBER
PBA-P-000-000-PD-210 AREA
DESCRIPTION
930
940
921
Pre Production & Stripping
922
First Fill
931
Property and Mineral rights
932
Collective Agreement
29.Mai.2008
COMMENTS
Contingency
Project Financing Project Financing
SHE-SD 961
970
6
Contingency
951 960
DATE
Legal
941 950
REVISION
SHE-SD
Spare-Parts 971
Spare Parts
980
Erection Supervision
990
Others Indirects Costs
981 991
Erection Supervision Others indirects Costs
992
Insurance
993
Escalation
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Page 10
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 3.1
6
29.Mai.2008
Identification of equipments and components for PFD
This structure is made of 9 positions and it is applicable for mechanical equipments in the PFD files. EQUIPMENT IDENTIFICATION AREA
EQUIP
SEQUENCE 1
-
-
SUF
-
The identification of the equipment, its components and peripheral items will be made according to the following criteria: The above fields will be filled in as follows: AREA
– according to the Area Breakdown – item 3.1
EQUIP
– according to the following codes: Mechanical Equipment Code (Smelter) – item 3.7
SEQUENCE
– sequential numbering within a given area and a given type of equipment
SUF
– suffix “A” is applied for the main unit and “R” is applied to the spare unit
EXAMPLES OF APPLICATION Example 1 – The second conveyor belt in the Primary Crushing 3
2
1
-
T
C
-
0
0
2
-
Example 2 – The first rotary valve in the Primary Crushing 3
2
1
-
V
R
-
0
0
1
-
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Page 11
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 3.2
6
29.Mai.2008
Identification of equipments and components for P&ID or C&ID
This structure is made of 17 positions and it is applicable for mechanical and electrical equipment in the P&ID or C&ID files. EQUIPMENT IDENTIFICATION AREA
EQUIP
SEQUENCE 1
-
COMPONENT
SUF
-
-
SEQUENCE 2
-
-
The identification of the equipment, its components and peripheral items will be made according to the following criteria: The above fields will be filled in as follows: AREA
– according to the Area Breakdown – item 3.1
EQUIP
– according to the following codes: Mechanical Equipment Code (Smelter) – item 3.7 Electrical Equipment Code – item 3.8 (Just to identify equipments or components belongs to automation area, like control panels, local panels, plc’s,remote I/O’s and etc)
SEQUENCE 1
– sequential numbering within a given area and a given type of equipment
SUF
– suffix “A” is applied for the main unit and “R” is applied to the spare unit
COMPONENT
– according to the following codes (just to Mechanical Equipments): Instrumentation and Control Code – ISA – item 3.5 (Following the ISA code even the code is not included in the table)
SEQUENCE 2
– sequential numbering within the given complement
Notes: • All manual valves installed on pipelines or process intake (pressure gauges block valves, pressure switch block valves and etc) will not be tagged at P&ID. • Manual or automatic valves installed on the silos discharge and ducts shall be considered as mechanical equipments, and will be tagged according examples number 6. • Automatic valves that don’t fill the above requirements, i.e instrumentation valves such as shut-off valves, control valves, pilot valves and inline solenoid valves, should be tagged according examples number 4. EXAMPLES OF APPLICATION Example 1 – The level switch high installed on the second conveyor belt in the Primary Crushing 3
2
1
-
T
C
-
0
0
2
-
-
L
S
H
-
0
0
1
-
0
0
1
-
0
0
1
Example 2 – The emergency switch of the second conveyor belt in the Primary Crushing 3
2
1
-
T
C
-
0
0
2
-
-
H
S
S
Example 3 – Differential pressure alarm high high of the filter in the Electrical Furnace 5
1
1
-
F
L
-
0
0
1
-
-
P
D
A
H
H
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Page 12
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210
6
29.Mai.2008
Example 4 – Flow Control Valve in the Cooling Water Circuit of Electrical Furnace 5
1
1
-
S
L
-
0
0
1
-
-
F
V
-
0
0
1
-
0
0
1
-
0
0
1
-
0
0
1
Example 5 – Flow Control Valve open limit switch related to the valve of example 4 5
1
1
-
S
L
-
0
0
1
-
-
Z
S
H
Example 6 – Guillotine valve in the Primary Crushing Silo Discharge 3
2
1
-
V
F
-
0
0
1
-
-
-
Example 7 – Open limit switch related to the valve of example 6 3
2
1
-
V
F
-
0
0
1
-
-
Z
S
H
Example 8 – Control panel number one from Ladle Furnace 1 that interfaces with DCS 6
1
1
-
F
P
-
0
0
1
-
-
P
C
Example 9 – HMI panel from Ladle Furnace 1 that belongs to DCS 6
9
1
-
L
O
-
0
0
1
-
-
-
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Page 13
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 3.3
6
29.Mai.2008
Identification of Single Line Diagram
This structure is made of 9 positions and it is applicable for electrical equipments in the Single Line Diagram files. EQUIPMENT IDENTIFICATION AREA
EQUIP
SEQUENCE 1
-
-
EQUIP 2
SUF
-
-
SEQUENCE 2
-
The identification of the equipment, its components and peripheral items will be made according to the following criteria: The above fields will be filled in as follows: AREA
– according to the Area Breakdown – item 3.1
EQUIP
– according to the following codes: Mechanical Equipment Code (Smelter) – item 3.7 Electrical Equipment Code – item 3.8
SEQUENCE
– sequential numbering within a given area and a given type of equipment
EQUIP 2
– according to the following codes: Electrical Equipment Code – item 3.8
SEQUENCE 2
– sequential numbering within a given area and a given type of equipment
EXAMPLES OF APPLICATION Example 1 – The first transformer from the Dryer fan #3 3
5
1
-
V
E
-
0
0
3
-
-
T
F
-
0
0
1
Example 2 – The first circuit breaker on the Kiln Electrical Room 4
8
1
-
D
J
-
0
0
1
-
-
-
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Page 14
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210
3.4
6
29.Mai.2008
Identification of Pipelines
The identification of the pipelines in the P&ID’s follows similar procedure as for the equipment items. This identification will be compulsorily associated with the isometrics prepared for each line. PIPELINE IDENTIFICATION AREA
DIAMETER
FLUID
-
MATERIAL
-
SEQUENCE
-
-
The above fields will be filled in as follows: AREA
– according to the Area Breakdown – item 3.1
DIAMETER
– nominal diameter (mm)
FLUID
– fluid inside the pipe according to Fluids Code – item 3.10
MATERIAL
– material of the pipe according to Piping Material Code – item 3.11
SEQUENCE
– sequential numbering within a given area
EXAMPLES OF APPLICATION Example 1 – Line of the raw water pump, with 800 mm, made of carbon steel and flanged: 1
1
1
-
8
0
0
-
A
B
-
A
C
-
0
3
2
Example 2 – Compressed air low pressure line of the Kiln area, mild steel, size 50 mm diameter: 4
3
0
-
5
0
-
L
A
-
A
C
-
0
0
8
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Page 15
DOCUMENT NUMBER
REVISION
PBA-P-000-000-PD-210 3.5 3.5.1
DATE 6
29.Mai.2008
Instrumentation and Control Code Instrumentation and Control Code (Instruments and Functions) CODE
A
A
H
A
A
H
A
A
L
A
A
L
A
E
DESCRICAO
H L
DESCRIPTION
Alarme - análise/concentração alta
Analyzer alarm high
Alarme - análise/concentração muito alta
Analyzer alarm high high
Alarme - análise/concentração baixa
Analyzer alarm low
Alarme - análise/concentração muito baixa
Analyzer alarm low low
Elemento sensor do analisador
Analyzer element sensor
A
I
S
Análise - chave e indicador
Analyzer indication switch
A
I
T
Transmissor e indicador de analise
Analyzer indication transmitter
B
A
L
Alarme de falta de chama
Burner alarm low (non flame)
B
S
Detector de chama
Burner switch
D
A
H
D
A
H
D
A
L
D
A
L
Alarme - densidade alta
Density alarm high
H
Alarme - densidade muito alta
Density alarm high high
Alarme - densidade baixa
Density alarm low
L
Alarme - densidade muito baixa
Density alarm low low
D
E
Elemento sensor de densidade
Density sensor
D
I
C
Indicação e controle de densidade
Density indication controller
D
I
T
Transmissor e indicador de densidade
Density indication transmitter
Valvula de controle de densidade
Density control valve
Alarme - tensão alta
Voltage alarm high
D
V
E
A
H
E
A
H
E
A
L
E
A
L
E
I
C
E
I
T
E
I
F
A
H
F
A
H
F
A
L
F
A
L
H L
Alarme - tensão muito alta
Voltage alarm high high
Alarme - tensão baixa
Voltage alarm low
Alarme - tensão muito baixa
Voltage alarm low low
Indicação e controle de tensão
Voltage indication controller
Transmissor e indicação de tensão
Voltage indication transmitter
Indicação de tensão
Voltage indication
Alarme de vazão alta
Flow alarm high
H
Alarme de vazão muito alta
Flow alarm high high
Alarme de vazão baixa
Flow alarm low
L
Alarme de vazão muito baixa
Flow alarm low low
F
E
Elemento sensor de vazão
Flow sensor
F
F
Y
Computador de relação de vazão
Flow ratio computer
F
I
C
Controlador e indicador de vazão
Flow indication controller
F
I
T
F
I
Transmissor e indicador de vazão
Flow indication transmitter
Indicador de vazão
Flow Indicator
F
S
H
Chave de vazão alta
Flow switch high
F
S
L
Chave de vazão baixa
Flow switch low
F
V
Valvula de controle de vazão
Flow control valve
H
I
Estação manual de controle
Hand indication controller
C
H
S
A
Alarme de chave de emergencia
Pull cord emergency alarm
H
S
S
Chave de emergencia
Pull cord emergency switch
H
S
Chave Seletora manual
Hand switch
I
A
Alarme de corrente alta
Current alarm high
H
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Page 16
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 CODE
I
A
H
I
A
L
DESCRICAO
H
6
29.Mai.2008
DESCRIPTION
Alarme de corrente muito alta
Current alarm high high
Alarme de corrente baixa
Current alarm low
I
A
L
Alarme de corrente muito baixa
Current alarm low low
I
I
C
Indicação e controle de corrente
Current indication controller
I
I
T
Transmissor e indicador de corrente
Current indication transmitter
L
I
I
Indicador de corrente
Current indication
K
C
Programador sequenciador de tempo
Time schedule controller
L
A
H
L
A
H
L
A
L
L
A
L
L
E
L
I
C T
Alarme de nivel alto
Level alarm high
H
Alarme de nivel muito alto
Level alarm high high
Alarme de nivel baixo
Level alarm low
L
Alarme de nivel muito baixo
Level alarm low low
Sensor de nivel
Level sensor
Controlador e indicador de nivel
Level indication controller
Transmissor e indicador de nivel
Level indication transmitter
Indicador de nivel
Level indication
Chave de nivel alto
Level switch high
L
I
L
I
L
S
H
L
S
H
H
Chave de nivel muito alto
Level switch high high
L
S
L
H
Chave de Nivel (Alto e Baixo)
Level Switch (High and Low)
Chave de nivel baixo
Level switch low
L
Chave de nivel muito baixo
Level switch low low
L
S
L
L
S
L
L
V
Valvula de controle de nível
Level control valve
L
X
Fonte radioativa para nivel
Level radioactive source
Alarme de umidade alta
Moisture alarm high
Alarme de umidade muito alta
Moisture alarm high high
Alarme de umidade baixa
Moisture alarm low
Alarme de umidade muito baixa
Moisture alarm low low
Sensor de umidade
Moisture sensor
C
Controlador e indicador de umidade
Moisture indication controller
T
Transmissor e indicador de umidade
Moisture indication transmitter
M
A
H
M
A
H
M
A
L
M
A
L
M
E
M
I
M
I
H L
M
I
Indicador de umidade
Moisture indication
M
X
Fonte radioativa para umidade
Moisture radioactive source
N
S
H
Chave de Torque Alto (Direita)
Torque Switch High (Right)
N
S
L
Chave de Torque Baixo (Esquerda)
Torque Switch Low (Left)
P
A
H
Alarme de pressão alta
Pressure alarm high
P
A
H
Alarme de pressão muita alta
Pressure alarm high high
Alarme de pressão baixa
Pressure alarm low
P
A
L
P
A
L
P
C
H L
P
D
A
H
P
D
A
H
P
D
A
L
P
D
A
L
P
D
I
Alarme de pressão muito baixa
Pressure alarm low low
Controle de Pressão
Pressure Control
Alarme de pressão diferencial alta
Differencial pressure alarm high
H
Alarme de pressão diferencial muito alta
Differencial pressure alarm high high
Alarme de pressão diferencial baixa
Differencial pressure alarm low
L
Alarme de pressão diferencial muito baixa
Differencial pressure alarm low low
Indicador de pressão diferencial
Differencial pressure indication
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Page 17
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 CODE
DESCRICAO
6
29.Mai.2008
DESCRIPTION
P
D
I
C
Controlador e indicador de pressão diferencial
Differencial pressure indication controller
P
D
S
H
Chave de pressão diferencial alta
Differencial pressure switch high
Chave de pressão diferencial muito alta
Differencial pressure switch high high Differencial pressure switch low
Chave de pressão diferencial muito baixa
Differencial pressure switch low low
D
S
H
D
S
L
P
D
S
L
P
D
T
Transmissor de pressão diferencial
Differencial pressure transmitter
P
I
C
Controlador e indicador de pressão
Pressure indication controller
T
P
I
P
I
P
S
H
P
S
H
P
S
L
P
S
L V
P
S
P
V
Q
I
H
Chave de pressão diferencial baixa
P P
L
Transmissor e indicador de pressão
Pressure indication transmitter
Indicador de pressão (Manômetro)
Pressure indication
Chave de pressão alta
Pressure switch high
H
Chave de pressão muito alta
Pressure switch high high
Chave de pressão baixa
Pressure switch low
L
Chave de pressão muito baixa
Pressure switch low low
T
Valvula de segurança e alivio
Pressure safety valve
Valvula de controle de pressão
Pressure control valve
Transmissor e Indicação de quantidade
Quantity Indicator Transmiter
Alarme de velocidade alta
Speed alarm high
Alarme de velocidade muito alta
Speed alarm high high
Alarme de velocidade baixa
Speed alarm low
Alarme de velocidade muito baixa
Speed alarm low low
Sensor de velocidade
Speed sensor
Controlador e indicador e de velocidade
Speed indication controller
S
A
H
S
A
H
S
A
L
S
A
L
S
E
S
I
C
S
I
R
Registrador e indicador de velocidade
Speed indication recording
S
I
T
Transmissor e indicador de velocidade
Speed indication transmitter
Transmissor de velocidade
Speed transmitter
Alarme de temperatura alta
Temperature alarm high
H
Alarme de temperatura muito alta
Temperature alarm high high
Alarme de temperatura baixa
Temperature alarm low
L
Alarme de temperatura muito baixa
Temperature alarm low low
Elemento sensor de temperatura
Temperature sensor
Controlador e indicador de temperatura
Temperature indication controller
S
T
T
A
H
T
A
H
T
A
L
T
A
L
T
E
T
I
C T
T
I
T
I
T
S
H
T
S
H
H L
H
Transmissor e indicador de temperatura
Temperature indication transmitter
Indicador de temperatura
Temperature indication
Chave de temperatura alta
Temperature switch high
Chave de temperatura muito alta
Temperature switch high high
Chave de temperatura baixa
Temperature switch low
T
S
L
T
S
L
L
Chave de temperatura muito baixa
Temperature switch low low
T
S
L
H
Chave de Temperatura (Alto e Baixo)
Temperature Switch (High and Low)
T
V
Valvula de controle de temperatura
Temperature control valve
T
W
Poço de proteção
Temperature well
U
A
Alarme sonoro
Multivariable alarm (sounding alarm)
U
T
Camera de video
Multivariable transmitter (video camera)
U
Y
Relé multi-função / multivariável
Multivariable or multifunction relay
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 18
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 CODE
DESCRICAO
6
DESCRIPTION
Alarme de vibração alta
Vibration alarm high
Alarme de vibração muito alta
Vibration alarm high high
C
Controlador e indicador de vibração
Vibration indication controller
V
A
H
V
A
H
V
I
H
29.Mai.2008
V
I
T
Transmissor e indicador de vibração
Vibration indication transmiter
V
S
H
Chave de vibração alta
Vibration switch high
V
S
H
Chave de vibração muito alta
Vibration switch high high
W
A
H
W
A
H
W
A
L
W
A
L
W
E
H H L
Alarme de peso alto
Weight alarm high
Alarme de peso muito alto
Weight alarm high high
Alarme de peso baixo
Weight alarm low
Alarme de peso muito baixo
Weight alarm low low
Celula de carga
Load cell
W
F
Y
Computador de relação de peso
Weight ratio computer
W
I
C
Controlador e indicador de peso
Weight indication controller
W
I
T
Transmissor e indicador de peso
Weight indication transmiter
Indicador de peso
Weight indication
Totalizador de peso
Weight totalizer indication
W
I
W
Q
I
W
Q
S
Chave de totalização de peso
Weight totalizer switch
X
A
Alarme de equipamento com defeito
Malfunction alarm
X
C
Sinalização de estado de equipamento
Equipment state
X
L
Sinalização de equipamento funcionando
Motor running signalling
X
S
Detector de rasgo
Belt rip cord switch
X
V
Válvula de bloqueio
Block control valve
Y
A
Alarme de metal detectado
Metal detector alarm
Y
E
Sensor de detecção de melal
Metal detector sensor
Chave de detecção de metal
Metal detector switch
Alarme de fim de curso (direita/aberta)
Final position alarm
Alarme de sobrecurso (direita/aberta)
Over limit positon alarm
Alarme de fim de curso (esquerda/fechada)
Final position alarm
Alarme de sobrecurso (esquerda/fechada)
Over limit positon alarm
Y
S
Z
A
H
Z
A
H
Z
A
L
Z
A
L
Z
A
M
Alarme de posição intermediaria
Intermediate position alarm
Z
I
C
Controlador e indicador de posição
Position indication controller
Z
I
T
Transmissor e indicação de posição
Position indication transmitter
Indicador de posição
Position indication
Chave fim de curso (direita/aberta)
Final position switch
Chave sobrecurso (direita/aberta)
Over limit positon switch
Z
I
Z
S
H
Z
S
H
H L
H
Z
S
H
Chave fim de curso Alta (Aberta)
Limit Switch High (Opened)
Z
S
L
Chave fim de curso (esquerda/fechada)
Final position switch
Z
S
L
Chave sobrecurso (esquerda/fechada)
Over limit position switch
Z
S
L
Chave fim de curso Baixa (Fechada)
Limit Switch Low (Closed)
Z
S
M
Chave de posição intermediaria
Intermediate position switch
L
Z
S
Chave de detecção tensionamento correia
Belt tension sensor
Z
T
Transmissor de posição
Position transmitter
Z
X
A
Alarme de desalinhamento
Misalignment alarm
Z
X
S
Chave de desalinhamento
Misalignment switch
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Page 19
DOCUMENT NUMBER
PBA-P-000-000-PD-210 3.5.2
REVISION DATE 6
29.Mai.2008
Instrumentation and Control Code (Local control panel) CODE
DESCRIÇÃO
DESCRIPTION
B
L
A
L
Botão liga abaixa/diminui local
Local push-button - start turn down/decrease
B
L
I
L
Botão liga local
Local push-button - start
B
L
F
L
Botão liga local - frente
Local push-button - start forward
B
L
R
L
Botão liga local - ré
Local push-button - start reverse
B
L
S
L
Botão liga sobe/aumenta local
Local push-button - start turn up/increase
B
D
L
L
Botão desliga local
Local push-button - stop
B
E
M
L
Botão desliga local - emergência
Local push-button - emergency stop
B
L
O
L
Botão abre local
Local push-button - open
B
L
C
L
Botão fecha local
Local push-button - close
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Page 20
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 3.5.3
6
29.Mai.2008
Instrumentation and Control Code (Smart frequency converter) CODE
DESCRICAO
DESCRIPTION
I
L
Botão liga local
Local push-button - start
L
F
L
Botão liga local - frente
Local push-button - start forward
L
R
L
Botão liga local - ré
Local push-button - start reverse
B
D
L
L
Botão desliga local
Local push-button - stop
B
E
M
L
Botão desliga local - emergência
Local push-button - emergency stop
T
B
L
B B
I
I
Monitoração de corrente
Current measurement
X
A
Alarme de equipamento com defeito
Malfunction alarm
S
T
Transmissor de velocidade
Speed transmitter
S
Z
Variador de velocidade
Speed controller
X
Y
Intertravamento
Voltage indication controller
K
X
Intertravado
Interlocked
X
C
Estado
State
Y
C
Comando
Control
Y
C
0
1
Comando ajustar modo remoto
Remote mode set
Y
C
0
2
Comando ajustar modo manutenção
Maintenance mode set
Y
C
0
3
Comando reset geral
General reset command
Y
C
0
4
Comando Partir frente
Run foward command
Y
C
0
5
Comando Partir ré
Run reverse command
X
C
0
1
Operando modo remoto
Remote mode status
X
C
0
2
Operando modo manutanção
Maintenance mode status
X
C
0
3
Pronto para partir
Ready to start
X
C
0
4
Partindo
Starting
X
C
0
5
Frente funcionando
Running foward
X
C
0
6
Ré funcionando
Running reverse
X
C
0
7
Condição geral de falha
General faul condition
X
C
0
8
Parada pelo campo
Field stop status
X
C
0
9
Estado circuito de freios
Main & auxiliary circuit breaker status
X
C
1
0
Emergencia acionada(so para correias)
Pull rope status (conveyors only)
X
A
0
1
Subtensão
Supply under voltage fault
X
A
0
2
Sobretensão
Supply over voltage fault
X
A
0
3
Curto-circuito
Load short circuit
X
A
0
4
Circuito aberto
Load open circuit
X
A
0
5
Sobrecarga
Overcurrent
X
A
0
6
Falha aterramento
Earth Fault
X
A
0
7
Perda de fase
Phase Losee
X
A
0
8
Motor parado por excesso de carga
Motor shall
X
A
0
9
Sobretemperatura do VSD
VSD Overtemperature
X
A
1
0
Sobretemperatura do motor
Motor Overtemperature
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Page 21
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 CODE
6
DESCRICAO
29.Mai.2008
DESCRIPTION
S
C
Setpoint de velocidade
S
I
Velocidade atual
Actual speed
I
I
Corrente atual
Actual current
K
Q
Horas funcionando
Total running hours
J
I
Potência atual
Actual power - kW
N
I
Torque atual
Actual torque Total kWh
I
Speed Setpoint
J
Q
I
Consumo total
J
F
I
Fator de potência
Power factor
T
I
Temperatura do motor
Motor temperature-Large motors>220kW
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Page 22
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 3.5.4
6
29.Mai.2008
Instrumentation and Control Code (Smart relay – Simocode) CODE
DESCRICAO
DESCRIPTION
B
L
I
L
Botão liga local
Local push-button - start
B
L
F
L
Botão liga local - frente
Local push-button - start forward
B
L
R
L
Botão liga local - ré
Local push-button - start reverse
B
D
L
L
Botão desliga local
Local push-button - stop
X
A
Alarme de equipamento com defeito
Malfunction alarm
X
Y
Intertravamento
Interlocking
K
X
Intertravado
Interlocked
X
C
Estado
State
Y
C
Comando
Control
Y
C
Comando remoto
Remote mode set
0
1
Y
C
0
2
Comando modo manutenção
Maintenance mode set
Y
C
0
3
Comando reset geral
General reset command
Y
C
0
4
Comando Partir frente
Run foward command
Y
C
0
5
Comando Partir ré
Run reverse command
X
C
0
1
Operando modo remoto
Remote mode status
X
C
0
2
Operando modo manutanção
Maintenance mode status
X
C
0
3
Pronto para partir
Ready to start
X
C
0
4
Partindo
Starting
X
C
0
5
Funcionando frente
Running foward
X
C
0
6
Funcionando ré
Running reverse
X
C
0
7
Condição geral de falha
General faul condition
X
C
0
8
Parada pelo campo
Field stop status
X
C
0
9
Estado circuito de freios
Main & auxiliary circuit breaker status
X
C
1
0
Emergencia acionada(apenas para correias)
Pull rope status (conveyors only)
X
A
0
1
Subtensão
Supply under voltage fault
X
A
0
2
Sobretensão
Supply over voltage fault
X
A
0
3
Curto circuito
Load short circuit
X
A
0
4
Circuito aberto
Load open circuit
X
A
0
5
Sobrecorrente
Overcurrent
X
A
0
6
Falha de aterramento
Earth Fault
X
A
0
7
Perda de fase
Phase Losee
X
A
0
8
Motor parado por excesso de carga
Motor shall
I
I
Corrente atual
Actual current
K
Q
Horas funcionando
Toral running hours
J
I
Potência atual
Actual power - KW
J
Q
I
Consumo total
Total KWh
J
F
I
Fator de potência
Power factor
I
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Page 23
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 3.5.5
6
29.Mai.2008
Instrumentation and Control Code (Simeas) CODE
DESCRICAO
DESCRIPTION
V
I
0
1
Tensão da fase 1
Phase Voltages
E
I
0
2
Tensão da fase 2
Phase Voltages
E
I
0
3
Tensão da fase 3
Phase Voltages
I
I
0
1
Corrente da fase 1
Phase current
I
I
0
2
Corrente da fase 2
Phase current
I
I
0
3
Corrente da fase 3
Phase current
I
I
0
4
Corrente total
Total curent
J
I
0
1
Potencia real - KW
Real power - kW
J
I
0
2
Potencia aparente - kVA
Apparent power - kVA
J
I
0
3
Potencia reativa- kVAR
Reactive power - kVAR
J
F
I
Fator de potência
Power factor - cos Ö
J
Q
I
Consumo total
Total kWh
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Page 24
DOCUMENT NUMBER
PBA-P-000-000-PD-210 3.6 CODE
REVISION DATE 6
29.Mai.2008
Mechanical Equipment Code (Mine) DESCRICAO
DESCRIPTION
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Page 25
DOCUMENT NUMBER
REVISION
PBA-P-000-000-PD-210
6
3.7
DATE 6
29.Mai.2008
Mechanical Equipment Code (Smelter) CODE
A A A A A A A B B B B B B B B B B B B C C C C C C C C C C C C C C C C C C C C D D D D D E E E
C E G M Q S V A B C D E H L M P R V W A B C D F G H I J L N O P Q S T V W X Y A M P T U E J L
DESCRICAO Alimentadores de correia Coluna de eletrodo Agitadores, misturadores Amostradores Aquecedores Alimentadores de sapatas Alimentadores vibratórios Bomba centrifuga - líquidos limpos Balsa para bombas Bombas de combustíveis Bombas dosadoras Bomba hidráulica Balança Bombas Monho Bomba centrifuga - polpa Britadores Bombas de vácuo Caixa de sopro Canhão de ar Compressor de ar Colunas de flotacao Caldeiras Células de flotacao Cabeça de granulação Chutes Ciclones Container de transferência Calha Chaminé Coifa Container de mistura Câmara de combustão Canal de vazamento basculavel Canal de vazamento Unidade floculação/decantação Caixa, tanque de sucção de bomba Coletor Damper Detector de metal Disco de pelotização Distribuidor Duto Equipamento especial Ejetor Elevador
DESCRIPTION Belt feeders Electrode Column Ass' y Agitators, mixers Samplers Heaters Apron feeders Vibrating feeders Centrifugal pump - clean fluids Pump raft Fuel pumps Metering pumps Electrode arm Hydraulic pump Weightometer Monho pumps Centrifugal pump - slurry Crushers Vacuum pumps Blowing box Air cannon Air compressor Flotation columns Boilers Flotation cells Granulation head Chutes Cyclones Transfer car/Brooks Container Launder Stack Hood Tap hole drilling machine & mud gun Mixing car Combustion chamber Tilting launder Tapping launder Floc/decantation unit Box, pump sump Collector Damper Metal detector Pelletising disc Distributor Duct Special equipment Ejector Lift
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Page 26
DOCUMENT NUMBER
REVISION
PBA-P-000-000-PD-210 CODE E E E E E E F F F F F F G G G G H H J J K L L M M M M M M M O O P P P P P P P P Q R R R S S S S
M P S V X Z C E L P S Z A F L V C M E I S A S B G N O S X Z C L A E F M N R S T U A E H B C D F
DESCRICAO Empilhadeira Espessador / Clarificador Equipamentos de segurança Evaporador Exaustores Estação (de oxigenio, de dessulfurisacao) Calcinadores Forno elétrico Filtro Forno Panela Fornos secadores rotativos Manta de revestimento de lagoa Garra hidráulica Grelha fixa / Basculante Guindaste de lança Grelha vibratória Hidrociclone Talha móvel Junta de expansão Jigs Scanner Térmico Equipamento de Laboratório Suporte de Panela Maquina de briquetagem Moega Manifold Moinhos Mineral sizer Misturador \ Umidificador Miscelâneas Lança de oxigênio Pacote Peneiras vibratórias Perfuratriz Panela de metal Peneiras de rolos Ponte rolante Panela de escoria Precipitador eletrostático Queimadores Raspador Retomadora Rompedor hidráulico Lavador de Gases Secadores Sistema de dosagem Separador de fagulhas
DATE 6
29.Mai.2008
DESCRIPTION Stacker Thickener / Clarifier Safety equipment Evaporator Exhaust fans (Oxigen, dessuphurisation) Station Rotary Kilns Electric furnace Filter / Bin Vent Ladle Furnace Rotary Dryers Pond liner Clamshell Fixed grizzly / Tipping grizzly Jib crane Vibrating grizzly Hydrocyclone Monorail hoist Expansion joint Jigs Kiln Scanner Laboratory equipment Laddle Support Briquetting Machine Hopper Manifold Mills Mineral sizer Mixer/Moisturiser Miscelaneous Isolation plate (blind) Oxygen lance Package Vibrating screens Drilling machine Metal laddle Roller screens Over head crane Slag ladle Electrostatic precipitator Burners Scraper Reclaimer Rock breaker Scrubber Dryers Dosing system Spark separator
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Page 27
DOCUMENT NUMBER
REVISION
PBA-P-000-000-PD-210 CODE
DESCRICAO
DATE 6
29.Mai.2008
DESCRIPTION
S S S T T T T T T T T T T T T T T T T U V V V V V V
I L M A B C E H L M N O P Q R S T X Z H A B C D E F
Silenciador Silos, silos pulmão Sistema agitação com gás Transportador de arraste Chute tipo tromba Transportador de correia Trocador de calor Transportadores helicoidais Talha elétrica Tambor misturador / desaguador Talha manual Trommels Transportador pneumático Tanques Torres de resfriamento Calha transportadora Máquina de basculamento Extrator de sucata Maquina fechamento furo escória Unidade hidráulica Tanques pressurizados Válvula de barras Conjunto de Valvulas Válvula radial Ventiladores, sopradores Válvula Faca/Guilhotina
Silencer Silos, bins Gas stirring system Drag conveyor Spout,Tunck, Extendible chute Belt Conveyor Heat exchanger Screw conveyors Electrical hoist Dewatering / mixing drum Chain Block / Manual hoist Trommels Pneumatic screw pump Tanks Cooling towers Slide conveyor Tilting machine Tramp iron extractor Slag stopper machine Hydraulic power unit Pressure vessels Bar valves Valve train Radial valve Fans, blowers Knife Valve /Guillotine Valve/ Slide valve
V V V V V V
G M P R T X
Válvula mangote Válvula Borboleta Válvula Pendular Válvula rotativa Vaso de transferência Vent de Segurança contra explosão
Pinch valve Butterfly Valve Pendullum Valve Rotary valve Transfer vessel Explosion Vent
V W X X Z
Y H V X H
Cilindro pneumático Guincho Válvula de Bloqueio Caixa / invólucro Cilindro hidráulico
Pneumatic cylinder Winch Block Valve Housing / Enclosure Hydraulic cylinder
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Page 28
DOCUMENT NUMBER
PBA-P-000-000-PD-210
3.8 6
REVISION DATE 6
29.Mai.2008
Electrical Equipment CODE
DESCRICAO
DESCRIPTION
A B B E C C C C D D D D D E E E E G G
A T X C M R U Z B C G J S B C G O E M
Alarmes, sirenes Baterias Carregador de Baterias Coluna elétrica Controle de Motores - CCM Capacitor Cubículo Controlador programável Caixa de derivação Trocador de Tap Chave de aterramento Disjuntor Chave seccionadora Freio elétrico Coluna de eletrodo Elétrica - geral Estação de Operação Gerador Unidade de geração de emergência
Alarms, sirens Batteries Battery charger Electric Column Motor Control - MCC Capacitor Cubicle PLC By pass box Tap Changer Earthing Switch Circuit breaker Disconnecting switch Electric Brake Electrode Column Electrical - General Operating Station Generator UPS
G H H I I J J L L L M M M N P P P P P P P P Q Q R R
R E S C M B P D O T D E V K B C D G H L P X D F D M
Controlador Tiristorizado Aquecedor Elétrico Sistema de Alta Corrente Trafo controle / instrumentação Impressora Caixa de junção Caixa de Junção Profibus
Gradator Electric Heater High Current System Instrument /control transformer Printer Junction box Profibus Juction Box Locking Device electric Local terminal operator Lighting transformer Module Electric Motors Monitor de Video Nobreak Pull box Control panel Power supply distrib. board 120V General panel Hidraulic Panel Electrical panel Pneumatic Panel Lighting arrester Low voltage distribution board Medium voltage switchgear Distribution line Radio Modem
Terminal de operação Transformador de iluminação Modulo Motores elétricos Video Monitor Sistema alimentação ininterrupta Caixa de passagem Painel de controle Quadro de distribuição 120V Painel geral Painel Hidráulico Painel elétrico Painel Pneumático Pára-raios Quadro de distribuição Quadro de força Rede de distribuição Radio Modem
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Page 29
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 CODE
DESCRICAO
6
29.Mai.2008
DESCRIPTION
R
P
Painel I/O remoto
Remote I/O Panel
R R S S S S T T T V V W
S T P S V W F I V S W S
Resistor de aterramento Retificadores Chave paco Chave de partida suave Servidor
Grouding resistor Rectifiers Pole Mounted Disconnecting Switch Soft start Server Network Switch Transformers Current transformer Potential transformer Variable speed Video wall Engineering workstation
Transformadores Transformador de corrente Transformador de potencial Variador de velocidade Telão Estação de trabalho
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Page 30
DOCUMENT NUMBER
PBA-P-000-000-PD-210 3.9 CODE
REVISION DATE 6
29.Mai.2008
General DESCRICAO
DESCRIPTION
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Page 31
DOCUMENT NUMBER
PBA-P-000-000-PD-210 3.10 CODE
REVISION DATE 6
29.Mai.2008
Maintenance Code DESCRICAO
DESCRIPTION
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Page 32
DOCUMENT NUMBER
PBA-P-000-000-PD-210 3.11
DATE 6
29.Mai.2008
Fluids Code CODE
A A A A A A A A A A C D E G G G H I L L N O O O P P R R
REVISION
DESCRICAO B C D F G I L P Q W R E F C F S Á A A P I C L X O P E Q
Água Bruta Acido Cloridrico Água Desmineralizada Água de REsfriamento - Alimentação Água de Gaxeta Água de Incêndio Alcool Água Potável Água Quente Água de Processo Água de Resfriamento - Retorno Diesel Efluentes Líquidos Gás do Calcinador Gás do Forno Gás do Secador Ar Comprimido - Alta Pressão Ar de Instrumentação Ar Comprimido - Baixa Pressão GLP Nitrogênio Óleo Combustível Óleo Lubrificante Oxigênio Pó, Poeira Polpa Rejeitos Reagentes Químicos - Geral
DESCRIPTION Raw Water Hydrochloric Acid Demineralised water Cooling Water - Inlet Gland Service Water Fire Water Alcohol Drinking water Hot water Process water Cooling water - outlet Diesel Liquid effluents Kiln off gas Furnance off gas Dryer off gas High pressure air Instrumentation air Low pressure air LPG Nitrogen Heavy fuel oil Lubricant oil Oxigen Dust Slurry Tailings (slurry) Chemicals - general
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Page 33
DOCUMENT NUMBER
PBA-P-000-000-PD-210 3.12
REVISION DATE 6
Piping Material Code
CODE
D E S C R IC AO
D E S C R IP T IO N
A
C
A ç o carbono
M ild S reel
C
I
F erro F undido
C ast Iron
H
P
P oilietileno de alta densidade
H P D E - H igh desns ity P olyethilene
B
Z
B ronze
B ronze
C
S
A ç o F undido
C ast S teel
C
R
C oncreto
C oncrete
F
G
F ibra de V idro
F iber glas s
F
R
F ibra de V idro reforçada com plastico
F iber glass reinforced plas tic
G
A ç o galvanizado
G alvanised m ild steel
A
29.Mai.2008
G
L
G lass lined
H
L
H alar
H
Y
H astelloy C 276
S
G
M ild steel glass lined
S
P
M ild steel polypropylene
S
L
M ild steel P T F E lined
S
R
M ild steel P V C lined
S
B
M ild steel rubber lined
P
P
P
V
R
H
M angueira B orracha R eforçada
R e-inforced rubber hose
S
S
A ç o Inox - 316 L
S tainless steel 316 L
P olipropileno
P olypropylene P V C - P oly V inyl C hloride
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Page 34
REVISION DATE
PBA-P-000-000-PD-210
6
29.Mai.2008
BARRO ALTO PROJECT – IMPLEMENTATION PHASE PROJECT PROCEDURES
AREA BREAKDOWN EQUIPMENT IDENTIFICATION PROCESS FLOW DIAGRAMS PIPING AND INSTRUMENT DIAGRAMS DISTRIBUTION Name
Code
Name
Ap
J E Silva
Cm
C Carneiro
Cm
J C Queiroz
Cm
V Fortes
Cm
Ac
For Action
Ap
For Approval
Co
For Co-ordination
D
For Design
I
Code
E Piantino
Name
Cm
For Information
DOCUMENT CONTROL Rev no. 0
26 Jan 2007
1
27.Mar.2007
2
Date
REMARKS
Code
For Comments
E
For Enquiry
F
For Filing
X
Cancelled
Doc. no.
Prep.
Issued
Check
Approved
For Information
JCQ
JCQ
EJP
MAF
Included Area Code
JCQ
JCQ
EJP
MAF
10.Apr.2007
General Revision
JCQ
JCQ
EJP
MAF
3
14. May.2007
General Revision
JCQ
JCQ
EJP
MAF
4
23. Oct.2007
General Revision
JCQ
JCQ
EJP
MAF
5
26. Apr 2008
General Revision
FAO
FAO
JQC
EJP
6
29. Mai 2008
General Revision
FAO
FAO
JQC
EJP
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Page 1
DOCUMENT NUMBER
PBA-P-000-000-PD-210 1.0
5
REVISION DATE 6
29.Mai.2008
BACKGROUND
Area breakdown and procedures for the identification of equipment are fundamental requirements for the preparation of PFD’s, C&ID’s, Single line Diagrams and P&ID’s. Anglo Base Metals (ABM) has defined specific policies for asset management and optimisation of the operations, which require these procedures and structures to be in line and compatible with the software currently used by ABM (Ellipse). These structures and procedures may also be used for the development of the cost structure and schedule for the project. 2.0
OBJECTIVES
This document defines the relevant criteria and procedures to be applied in the process engineering activities during the feasibility study. As the study progress it is likely that this document will be modified to accommodate the up-dates and the contributions from the engineering contractor.
5
3.0
STRUCTURE
This document is structured as follows: Area Break Down Identification of Equipment and Components Identification of Piping Material Codes Mechanical Equipment Code (Mine) Mechanical Equipment Code (Smelter) General Electrical Equipment Code Instrumentation and Control Code Maintenance Code Materials of construction Code Fluids Code
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 2
DOCUMENT NUMBER
PBA-P-000-000-PD-210
REVISION DATE 6
29.Mai.2008
Area Breakdown The project is divided into physical areas according to the following structure, which is based on the following criteria: 1. The breakdown is primarily based on the concept of “physical area”, as universally accepted 2. For these cases with parallel lines, the above concept may be superseded by the “line concept”, which is a Ellipse requirement as to properly account for individual cost for a given line 3. The breakdown includes three levels in order to accommodate the comments from SL-Miner 4. Exceptions are applicable to the Mine, where functional criteria replaces the physical area concept 5. Other exceptions have been introduced as to facilitate the common use of the area breakdown structure in the work breakdown structure (WBS) AREA 000
DESCRIPTION GENERAL 010
020
Camp Contractors 011
Camp Contractors
012
Contractors Provisory Installation
Harmonic Filter, Thyristors and Main Generator Station 021
030
022
Control Room and Thyristors Station Main Generator Station
024
Kilns and Dryers Generator Station
Vehicles 031
Vehicles – Administration Area
032
Vehicles – Maintenance Area
033
Vehicles – Operational Area
040
Freight
050
TBA
060
Harmonic Filters Station
023
041
Freight
Waste recycling storage 061
Waste recycling storage
070
Land Acquisition
080
TBA
071 090
Rev.04
Land Acquisition
Multiple Application Packages 091
100
COMMENTS
Multiple Application Packages
INFRASTRUCTURE 110
Water Supply and Distribution 111
Water Pumping Station – Dos Patos River
112
Raw Water Pipeline
113
TBA
114
Water Treatment Plant
115
Process Water Storage and Distribution
116
Water Cooling System
117
Potable Water Storage and Distribution
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Page 3
DOCUMENT NUMBER
PBA-P-000-000-PD-210 AREA
DATE 6
DESCRIPTION
120
118
Fire Water Circuit Storage and Distribution
119
Recirculation Water Reservoir
130
140
150
Landscaping / Earthmoving Industrial area 131
Landscaping / Fencing
132
Earthmoving
133
Paving / Traffic signals
141
Main Access Road and Trucks Parking Area
Rev.2
142
Farm Access Road
Rev.2
143
TBA
Rev.2
144
Water Service Roads
Pipe racks Pipe racks
Pluvial Drainage Industrial Area
190
Rev.2
Pluvial Drainage
IT Telecommunication System 171
180
Rev.2
Roads
161 170
COMMENTS
Sewage System and Treatment Plant
151 160
29.Mai.2008
Sewage System and Treatment Plant 121
200
REVISION
IT Telecommunication System
Electrical Power 181
Main Power Line – 230 kV
182
Main Sub-station
183
Power Line Distribution 13,8 kV
184
Dos Patos substation / MCC Area
185
Recirculation water dam substation/ MCC Area
186
Furnas-Itapaci 230KV Transmission Line Relocation
187
Water Cooling system Substation /MCC Area
188
Water treatment-Fire water circuit /MCC Area
189
Generator Station – Stand-by
Rev.5
Area PLC 191
PLC – Patos River Area
192
PLC - Water Treatment/Fire water Circuit
193
PLC – Water cooling Area
194
PLC – Recirculation Water Dam Area
195
PLC – General service
196
PLC- Generator Station Area
Rev.2
MINE 210
Geology 211
220
Geology Office (Software)
212
Field Equipment
213
Site services
Rev.4
Mine Roads 221
Secondary Mine Roads
222
Main Mine Access Road
Rev.2
223
Up-Grading / ROM Receiving Access Road
Rev.2
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Page 4
DOCUMENT NUMBER
PBA-P-000-000-PD-210 AREA
DATE 6
DESCRIPTION 230
240
250
270
280
232
Transportation Equipment Auxiliary services Equipment
ROM Blending 241
ROM Blending Stockpiles
242
Stockpiles Reclamation Equipment
243
ROM Transportation Equipment
244
Up-grading Plant
245
Unit Substation - Up-grading Plant
General Mine Office (Software)
252
Mine Lighting
253
Mine Dispatch system
Mine Dewatering 261
Mine Surface Drainage
262
Mine Infrastructure
263
Mine Pumping Stations
Explosives 271
Blasting Accessories Store
272
Explosives Magazine
Mine Stripping 281
290
COMMENTS
Mining and Loading Equipment
233
251
260
29.Mai.2008
Mining Equipment 231
Mine Stripping
Area PLC 291
300
REVISION
PLC – Up-Grading Plant
ORE PREPARATION PLANT 310
320
ROM Receiving Plant 311
ROM Intermediate Storage
312
ROM Tipping
Crushing Plant 321
330
322
Kiln Dust Addition Circuit
323
TBA
324
Belt Washing Slurry Treatment
325
Dust Emission Control Circuit
326
Kiln Dust Handling Circuit
Optical Sorting 331
340
350
Crushing Circuit
Optical Sorting (Future)
Ore Homogenisation Circuit 341
Stacking Circuit and Homogenised Stockpiles
342
Reclamation circuit
343
Crushed Ore Sampling Plant
344
Dust Emission Control Circuit
Drying Plant G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 5
DOCUMENT NUMBER
PBA-P-000-000-PD-210 AREA
DATE 6
DESCRIPTION
380
390
400
REVISION
351
Dryer – Line I
352
Dryer – Line II
353
Top Size Control
354
Dry Ore Storage and Reclamation
355
Ore fines agglomeration
356
Ore sampling plant
29.Mai.2008
COMMENTS
Unit Substation 381
Unit Substation Crushing/Stacker Area
382
Unit substation Dryers /Top Size control/Recl.
383
TBA
384
TBA
385
TBA
386
Area MCC Crushing Area
387
Area MCC- Dryer Line I Area
388
Area MCC- Dryer Line II Area
389
Area MCC – Top size control
Area PLC 391
PLC - Crushing Area
392
PLC - Dryer I Area
393
PLC - Dryer II Area
394
PLC – Top size control Area
395
PLC – Stacker and Reclaimer
Rev.2
CALCINING 410
420 430
440
480
Rotary Kiln 411
Rotary Kiln - Line I
412
Rotary Kiln- Line II
Cold Calcine Storage
Area Cancelled
421
Area Cancelled
Pelletising Plant 431
Dust Storage and Distribution
432
Disk Pelletisers
433
Pellets storage and handling
434
Pellets Drying
Rev.3
KILN Off-Gas Plant 441
Off-Gas Treatment Circuit – Line I
Rev.3
442
Off-Gas Treatment Circuit – Line II
Rev.3
Unit Substation 481
490
Cold Calcine Storage and Reclamation
Unit Substation Kiln – Line I
482
Unit Substation Kiln – Line II
483
Area MCC Kiln – Line I
484
Area MCC Kiln – Line II
Area PLC 491
PLC Kiln - Line I Area
492
PLC Kiln – Line II Area
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Page 6
DOCUMENT NUMBER
PBA-P-000-000-PD-210 AREA
DESCRIPTION 493
500
REVISION DATE 6
29.Mai.2008
COMMENTS
PLC – General service Area
ELECTRIC FURNACES 510
520
530
540
550
560
Electric Furnace 511
Electric Furnace – Line I
512
Electric Furnace – Line II
Calcine Transfer System 521
Calcine transfer Circuit – Line I
522
Calcine Transfer Circuit – Line II
523
Calcine transfer Circuit – Stand-by
Slag Granulation and Handling 531
Slag Granulation and Handling – Line I
532
Slag Granulation and Handling – Line II
533
EF’s Slag Disposal Area
Electric furnace Off-gas Plant 541
Electric furnace Off-gas – Line I
542
Electric furnace Off-gas – Line II
543
Dust Emission Control System – Line I
Rev.5
544
Dust Emission Control System – Line II
Rev.5
Central Control Room 551
Control Room
552
Softwares
Waste Heat Recovery Plant 561
580
590
600
Waste Heat Recovery Plant
Unit Substation 581
Unit Substation EF – Line I
582
Unit Substation EF – Line II
583
Area MCC EF – Line I
584
Area MCC EF – Line II
585
Unit Substation Slag dumping
586
Area MCC – Slag dumping
Area PLC 591
PLC – EF Line I Area
592
PLC – EF Line II Area
593
PLC – General service
REFINERY 610
620
Ladle Furnace 611
Ladle furnace - Line I
612
Ladle Furnace – Line II
Metal granulation 621
630
Metal Granulation Plant
Slag Treatment
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Page 7
DOCUMENT NUMBER
PBA-P-000-000-PD-210 AREA
DESCRIPTION
640 650
680
690
631
Slag Treatment Circuit
632
Refinery Tailings Pond
6
29.Mai.2008
COMMENTS
Rev.3 Rev.1
641
Rev.1
Refinery - General
Refinery control room 651
Refinery control room
652
Software
Unit Substation 681
LD Line I – Unit substation
682
LD Line II – Unit Substation
683
LD Line I – Area MCC
684
LD line II - Area MCC
Area PLC PLC – LD Line I Area
692
PLC – LD Line II Area
693
PLC – LD General Service
Rev.2
REAGENTS AND CONSUMABLES 710
720
Fuel – Storage and Distribution 711
Heavy Fuel Oil – Storage and Distribution
712
Diesel – Storage and Distribution
Soederberg Paste Storage 721
Soederberg paste storage
730
Reductant
740
Reagents Store
731 741 750
760
770 780
790
Coal Preparation and Storage Reagents Store
Gases – Storage and distribution 751
Oxygen
752
Nitrogen
753
LPG
Compressed Air 761
Compressed Air Circuit
762
TBA
Pulverized Coal Plant 771
800
DATE
Refinery - General
691
700
REVISION
Pulverized Coal Plant
Unit Substation 781
Unit Substation Reagents and Cons. Area
782
Area MCC
Area PLC 791
PLC – Reagents and Consumables Area
792
PLC – Pulverised Coal Area
Rev.2 Rev.2
793
PLC – General Service Area
Rev.2
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Page 8
DOCUMENT NUMBER
PBA-P-000-000-PD-210 AREA
REVISION DATE 6
DESCRIPTION 810
820
29.Mai.2008
COMMENTS
Offices 811
Main Office
812
Change House
813
Canteen
814
First Aid/SHE/Quality
815
Training Centre
816
Mine and Geology Office
817
Bank
818
Reception
819
Contractors Support Facilities
Laboratory 821
Main Laboratory
822
Geology Laboratory
823 824 830
831
840
850
860
870
832
Earthmoving Vehicles Wash and Lub Bay
834
Effluent treatment Plant
Main Stores 841
Main Store
842
Refuelling Station
Storage, Handling and Dispatch 851
Storage
852
Packaging and Dispatch
Main Gate 861
Main Gate
862
Secondary gate
863
Road scale
Production Office
Offices Unit substation
882
Workshop Unit substation
883
Offices – MCC Area
884
Workshop – MCC Area
Area PLC 891
900
Production Office
Unit Substation 881
890
Workshop Mechanical /Electrical /Instrument.
833
871 880
Effluent Neutralisation Plant
Workshops
PLC - Storage, Handling and Dispatch
Rev.2
INDIRECTS 910
920
Project Management 911
Owner’s Cost
912
EPCM
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Page 9
DOCUMENT NUMBER
PBA-P-000-000-PD-210 AREA
DESCRIPTION
930
940
921
Pre Production & Stripping
922
First Fill
931
Property and Mineral rights
932
Collective Agreement
29.Mai.2008
COMMENTS
Contingency
Project Financing Project Financing
SHE-SD 961
970
6
Contingency
951 960
DATE
Legal
941 950
REVISION
SHE-SD
Spare-Parts 971
Spare Parts
980
Erection Supervision
990
Others Indirects Costs
981 991
Erection Supervision Others indirects Costs
992
Insurance
993
Escalation
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Page 10
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 3.1
6
29.Mai.2008
Identification of equipments and components for PFD
This structure is made of 9 positions and it is applicable for mechanical equipments in the PFD files. EQUIPMENT IDENTIFICATION AREA
EQUIP
SEQUENCE 1
-
-
SUF
-
The identification of the equipment, its components and peripheral items will be made according to the following criteria: The above fields will be filled in as follows: AREA
– according to the Area Breakdown – item 3.1
EQUIP
– according to the following codes: Mechanical Equipment Code (Smelter) – item 3.7
SEQUENCE
– sequential numbering within a given area and a given type of equipment
SUF
– suffix “A” is applied for the main unit and “R” is applied to the spare unit
EXAMPLES OF APPLICATION Example 1 – The second conveyor belt in the Primary Crushing 3
2
1
-
T
C
-
0
0
2
-
Example 2 – The first rotary valve in the Primary Crushing 3
2
1
-
V
R
-
0
0
1
-
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Page 11
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 3.2
6
29.Mai.2008
Identification of equipments and components for P&ID or C&ID
This structure is made of 17 positions and it is applicable for mechanical and electrical equipment in the P&ID or C&ID files. EQUIPMENT IDENTIFICATION AREA
EQUIP
SEQUENCE 1
-
COMPONENT
SUF
-
-
SEQUENCE 2
-
-
The identification of the equipment, its components and peripheral items will be made according to the following criteria: The above fields will be filled in as follows: AREA
– according to the Area Breakdown – item 3.1
EQUIP
– according to the following codes: Mechanical Equipment Code (Smelter) – item 3.7 Electrical Equipment Code – item 3.8 (Just to identify equipments or components belongs to automation area, like control panels, local panels, plc’s,remote I/O’s and etc)
SEQUENCE 1
– sequential numbering within a given area and a given type of equipment
SUF
– suffix “A” is applied for the main unit and “R” is applied to the spare unit
COMPONENT
– according to the following codes (just to Mechanical Equipments): Instrumentation and Control Code – ISA – item 3.5 (Following the ISA code even the code is not included in the table)
SEQUENCE 2
– sequential numbering within the given complement
Notes: • All manual valves installed on pipelines or process intake (pressure gauges block valves, pressure switch block valves and etc) will not be tagged at P&ID. • Manual or automatic valves installed on the silos discharge and ducts shall be considered as mechanical equipments, and will be tagged according examples number 6. • Automatic valves that don’t fill the above requirements, i.e instrumentation valves such as shut-off valves, control valves, pilot valves and inline solenoid valves, should be tagged according examples number 4. EXAMPLES OF APPLICATION Example 1 – The level switch high installed on the second conveyor belt in the Primary Crushing 3
2
1
-
T
C
-
0
0
2
-
-
L
S
H
-
0
0
1
-
0
0
1
-
0
0
1
Example 2 – The emergency switch of the second conveyor belt in the Primary Crushing 3
2
1
-
T
C
-
0
0
2
-
-
H
S
S
Example 3 – Differential pressure alarm high high of the filter in the Electrical Furnace 5
1
1
-
F
L
-
0
0
1
-
-
P
D
A
H
H
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Page 12
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210
6
29.Mai.2008
Example 4 – Flow Control Valve in the Cooling Water Circuit of Electrical Furnace 5
1
1
-
S
L
-
0
0
1
-
-
F
V
-
0
0
1
-
0
0
1
-
0
0
1
-
0
0
1
Example 5 – Flow Control Valve open limit switch related to the valve of example 4 5
1
1
-
S
L
-
0
0
1
-
-
Z
S
H
Example 6 – Guillotine valve in the Primary Crushing Silo Discharge 3
2
1
-
V
F
-
0
0
1
-
-
-
Example 7 – Open limit switch related to the valve of example 6 3
2
1
-
V
F
-
0
0
1
-
-
Z
S
H
Example 8 – Control panel number one from Ladle Furnace 1 that interfaces with DCS 6
1
1
-
F
P
-
0
0
1
-
-
P
C
Example 9 – HMI panel from Ladle Furnace 1 that belongs to DCS 6
9
1
-
L
O
-
0
0
1
-
-
-
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Page 13
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 3.3
6
29.Mai.2008
Identification of Single Line Diagram
This structure is made of 9 positions and it is applicable for electrical equipments in the Single Line Diagram files. EQUIPMENT IDENTIFICATION AREA
EQUIP
SEQUENCE 1
-
-
EQUIP 2
SUF
-
-
SEQUENCE 2
-
The identification of the equipment, its components and peripheral items will be made according to the following criteria: The above fields will be filled in as follows: AREA
– according to the Area Breakdown – item 3.1
EQUIP
– according to the following codes: Mechanical Equipment Code (Smelter) – item 3.7 Electrical Equipment Code – item 3.8
SEQUENCE
– sequential numbering within a given area and a given type of equipment
EQUIP 2
– according to the following codes: Electrical Equipment Code – item 3.8
SEQUENCE 2
– sequential numbering within a given area and a given type of equipment
EXAMPLES OF APPLICATION Example 1 – The first transformer from the Dryer fan #3 3
5
1
-
V
E
-
0
0
3
-
-
T
F
-
0
0
1
Example 2 – The first circuit breaker on the Kiln Electrical Room 4
8
1
-
D
J
-
0
0
1
-
-
-
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Page 14
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210
3.4
6
29.Mai.2008
Identification of Pipelines
The identification of the pipelines in the P&ID’s follows similar procedure as for the equipment items. This identification will be compulsorily associated with the isometrics prepared for each line. PIPELINE IDENTIFICATION AREA
DIAMETER
FLUID
-
MATERIAL
-
SEQUENCE
-
-
The above fields will be filled in as follows: AREA
– according to the Area Breakdown – item 3.1
DIAMETER
– nominal diameter (mm)
FLUID
– fluid inside the pipe according to Fluids Code – item 3.10
MATERIAL
– material of the pipe according to Piping Material Code – item 3.11
SEQUENCE
– sequential numbering within a given area
EXAMPLES OF APPLICATION Example 1 – Line of the raw water pump, with 800 mm, made of carbon steel and flanged: 1
1
1
-
8
0
0
-
A
B
-
A
C
-
0
3
2
Example 2 – Compressed air low pressure line of the Kiln area, mild steel, size 50 mm diameter: 4
3
0
-
5
0
-
L
A
-
A
C
-
0
0
8
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Page 15
DOCUMENT NUMBER
REVISION
PBA-P-000-000-PD-210 3.5 3.5.1
DATE 6
29.Mai.2008
Instrumentation and Control Code Instrumentation and Control Code (Instruments and Functions) CODE
A
A
H
A
A
H
A
A
L
A
A
L
A
E
DESCRICAO
H L
DESCRIPTION
Alarme - análise/concentração alta
Analyzer alarm high
Alarme - análise/concentração muito alta
Analyzer alarm high high
Alarme - análise/concentração baixa
Analyzer alarm low
Alarme - análise/concentração muito baixa
Analyzer alarm low low
Elemento sensor do analisador
Analyzer element sensor
A
I
S
Análise - chave e indicador
Analyzer indication switch
A
I
T
Transmissor e indicador de analise
Analyzer indication transmitter
B
A
L
Alarme de falta de chama
Burner alarm low (non flame)
B
S
Detector de chama
Burner switch
D
A
H
D
A
H
D
A
L
D
A
L
Alarme - densidade alta
Density alarm high
H
Alarme - densidade muito alta
Density alarm high high
Alarme - densidade baixa
Density alarm low
L
Alarme - densidade muito baixa
Density alarm low low
D
E
Elemento sensor de densidade
Density sensor
D
I
C
Indicação e controle de densidade
Density indication controller
D
I
T
Transmissor e indicador de densidade
Density indication transmitter
Valvula de controle de densidade
Density control valve
Alarme - tensão alta
Voltage alarm high
D
V
E
A
H
E
A
H
E
A
L
E
A
L
E
I
C
E
I
T
E
I
F
A
H
F
A
H
F
A
L
F
A
L
H L
Alarme - tensão muito alta
Voltage alarm high high
Alarme - tensão baixa
Voltage alarm low
Alarme - tensão muito baixa
Voltage alarm low low
Indicação e controle de tensão
Voltage indication controller
Transmissor e indicação de tensão
Voltage indication transmitter
Indicação de tensão
Voltage indication
Alarme de vazão alta
Flow alarm high
H
Alarme de vazão muito alta
Flow alarm high high
Alarme de vazão baixa
Flow alarm low
L
Alarme de vazão muito baixa
Flow alarm low low
F
E
Elemento sensor de vazão
Flow sensor
F
F
Y
Computador de relação de vazão
Flow ratio computer
F
I
C
Controlador e indicador de vazão
Flow indication controller
F
I
T
F
I
Transmissor e indicador de vazão
Flow indication transmitter
Indicador de vazão
Flow Indicator
F
S
H
Chave de vazão alta
Flow switch high
F
S
L
Chave de vazão baixa
Flow switch low
F
V
Valvula de controle de vazão
Flow control valve
H
I
Estação manual de controle
Hand indication controller
C
H
S
A
Alarme de chave de emergencia
Pull cord emergency alarm
H
S
S
Chave de emergencia
Pull cord emergency switch
H
S
Chave Seletora manual
Hand switch
I
A
Alarme de corrente alta
Current alarm high
H
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Page 16
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 CODE
I
A
H
I
A
L
DESCRICAO
H
6
29.Mai.2008
DESCRIPTION
Alarme de corrente muito alta
Current alarm high high
Alarme de corrente baixa
Current alarm low
I
A
L
Alarme de corrente muito baixa
Current alarm low low
I
I
C
Indicação e controle de corrente
Current indication controller
I
I
T
Transmissor e indicador de corrente
Current indication transmitter
L
I
I
Indicador de corrente
Current indication
K
C
Programador sequenciador de tempo
Time schedule controller
L
A
H
L
A
H
L
A
L
L
A
L
L
E
L
I
C T
Alarme de nivel alto
Level alarm high
H
Alarme de nivel muito alto
Level alarm high high
Alarme de nivel baixo
Level alarm low
L
Alarme de nivel muito baixo
Level alarm low low
Sensor de nivel
Level sensor
Controlador e indicador de nivel
Level indication controller
Transmissor e indicador de nivel
Level indication transmitter
Indicador de nivel
Level indication
Chave de nivel alto
Level switch high
L
I
L
I
L
S
H
L
S
H
H
Chave de nivel muito alto
Level switch high high
L
S
L
H
Chave de Nivel (Alto e Baixo)
Level Switch (High and Low)
Chave de nivel baixo
Level switch low
L
Chave de nivel muito baixo
Level switch low low
L
S
L
L
S
L
L
V
Valvula de controle de nível
Level control valve
L
X
Fonte radioativa para nivel
Level radioactive source
Alarme de umidade alta
Moisture alarm high
Alarme de umidade muito alta
Moisture alarm high high
Alarme de umidade baixa
Moisture alarm low
Alarme de umidade muito baixa
Moisture alarm low low
Sensor de umidade
Moisture sensor
C
Controlador e indicador de umidade
Moisture indication controller
T
Transmissor e indicador de umidade
Moisture indication transmitter
M
A
H
M
A
H
M
A
L
M
A
L
M
E
M
I
M
I
H L
M
I
Indicador de umidade
Moisture indication
M
X
Fonte radioativa para umidade
Moisture radioactive source
N
S
H
Chave de Torque Alto (Direita)
Torque Switch High (Right)
N
S
L
Chave de Torque Baixo (Esquerda)
Torque Switch Low (Left)
P
A
H
Alarme de pressão alta
Pressure alarm high
P
A
H
Alarme de pressão muita alta
Pressure alarm high high
Alarme de pressão baixa
Pressure alarm low
P
A
L
P
A
L
P
C
H L
P
D
A
H
P
D
A
H
P
D
A
L
P
D
A
L
P
D
I
Alarme de pressão muito baixa
Pressure alarm low low
Controle de Pressão
Pressure Control
Alarme de pressão diferencial alta
Differencial pressure alarm high
H
Alarme de pressão diferencial muito alta
Differencial pressure alarm high high
Alarme de pressão diferencial baixa
Differencial pressure alarm low
L
Alarme de pressão diferencial muito baixa
Differencial pressure alarm low low
Indicador de pressão diferencial
Differencial pressure indication
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Page 17
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 CODE
DESCRICAO
6
29.Mai.2008
DESCRIPTION
P
D
I
C
Controlador e indicador de pressão diferencial
Differencial pressure indication controller
P
D
S
H
Chave de pressão diferencial alta
Differencial pressure switch high
Chave de pressão diferencial muito alta
Differencial pressure switch high high Differencial pressure switch low
Chave de pressão diferencial muito baixa
Differencial pressure switch low low
D
S
H
D
S
L
P
D
S
L
P
D
T
Transmissor de pressão diferencial
Differencial pressure transmitter
P
I
C
Controlador e indicador de pressão
Pressure indication controller
T
P
I
P
I
P
S
H
P
S
H
P
S
L
P
S
L V
P
S
P
V
Q
I
H
Chave de pressão diferencial baixa
P P
L
Transmissor e indicador de pressão
Pressure indication transmitter
Indicador de pressão (Manômetro)
Pressure indication
Chave de pressão alta
Pressure switch high
H
Chave de pressão muito alta
Pressure switch high high
Chave de pressão baixa
Pressure switch low
L
Chave de pressão muito baixa
Pressure switch low low
T
Valvula de segurança e alivio
Pressure safety valve
Valvula de controle de pressão
Pressure control valve
Transmissor e Indicação de quantidade
Quantity Indicator Transmiter
Alarme de velocidade alta
Speed alarm high
Alarme de velocidade muito alta
Speed alarm high high
Alarme de velocidade baixa
Speed alarm low
Alarme de velocidade muito baixa
Speed alarm low low
Sensor de velocidade
Speed sensor
Controlador e indicador e de velocidade
Speed indication controller
S
A
H
S
A
H
S
A
L
S
A
L
S
E
S
I
C
S
I
R
Registrador e indicador de velocidade
Speed indication recording
S
I
T
Transmissor e indicador de velocidade
Speed indication transmitter
Transmissor de velocidade
Speed transmitter
Alarme de temperatura alta
Temperature alarm high
H
Alarme de temperatura muito alta
Temperature alarm high high
Alarme de temperatura baixa
Temperature alarm low
L
Alarme de temperatura muito baixa
Temperature alarm low low
Elemento sensor de temperatura
Temperature sensor
Controlador e indicador de temperatura
Temperature indication controller
S
T
T
A
H
T
A
H
T
A
L
T
A
L
T
E
T
I
C T
T
I
T
I
T
S
H
T
S
H
H L
H
Transmissor e indicador de temperatura
Temperature indication transmitter
Indicador de temperatura
Temperature indication
Chave de temperatura alta
Temperature switch high
Chave de temperatura muito alta
Temperature switch high high
Chave de temperatura baixa
Temperature switch low
T
S
L
T
S
L
L
Chave de temperatura muito baixa
Temperature switch low low
T
S
L
H
Chave de Temperatura (Alto e Baixo)
Temperature Switch (High and Low)
T
V
Valvula de controle de temperatura
Temperature control valve
T
W
Poço de proteção
Temperature well
U
A
Alarme sonoro
Multivariable alarm (sounding alarm)
U
T
Camera de video
Multivariable transmitter (video camera)
U
Y
Relé multi-função / multivariável
Multivariable or multifunction relay
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Page 18
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 CODE
DESCRICAO
6
DESCRIPTION
Alarme de vibração alta
Vibration alarm high
Alarme de vibração muito alta
Vibration alarm high high
C
Controlador e indicador de vibração
Vibration indication controller
V
A
H
V
A
H
V
I
H
29.Mai.2008
V
I
T
Transmissor e indicador de vibração
Vibration indication transmiter
V
S
H
Chave de vibração alta
Vibration switch high
V
S
H
Chave de vibração muito alta
Vibration switch high high
W
A
H
W
A
H
W
A
L
W
A
L
W
E
H H L
Alarme de peso alto
Weight alarm high
Alarme de peso muito alto
Weight alarm high high
Alarme de peso baixo
Weight alarm low
Alarme de peso muito baixo
Weight alarm low low
Celula de carga
Load cell
W
F
Y
Computador de relação de peso
Weight ratio computer
W
I
C
Controlador e indicador de peso
Weight indication controller
W
I
T
Transmissor e indicador de peso
Weight indication transmiter
Indicador de peso
Weight indication
Totalizador de peso
Weight totalizer indication
W
I
W
Q
I
W
Q
S
Chave de totalização de peso
Weight totalizer switch
X
A
Alarme de equipamento com defeito
Malfunction alarm
X
C
Sinalização de estado de equipamento
Equipment state
X
L
Sinalização de equipamento funcionando
Motor running signalling
X
S
Detector de rasgo
Belt rip cord switch
X
V
Válvula de bloqueio
Block control valve
Y
A
Alarme de metal detectado
Metal detector alarm
Y
E
Sensor de detecção de melal
Metal detector sensor
Chave de detecção de metal
Metal detector switch
Alarme de fim de curso (direita/aberta)
Final position alarm
Alarme de sobrecurso (direita/aberta)
Over limit positon alarm
Alarme de fim de curso (esquerda/fechada)
Final position alarm
Alarme de sobrecurso (esquerda/fechada)
Over limit positon alarm
Y
S
Z
A
H
Z
A
H
Z
A
L
Z
A
L
Z
A
M
Alarme de posição intermediaria
Intermediate position alarm
Z
I
C
Controlador e indicador de posição
Position indication controller
Z
I
T
Transmissor e indicação de posição
Position indication transmitter
Indicador de posição
Position indication
Chave fim de curso (direita/aberta)
Final position switch
Chave sobrecurso (direita/aberta)
Over limit positon switch
Z
I
Z
S
H
Z
S
H
H L
H
Z
S
H
Chave fim de curso Alta (Aberta)
Limit Switch High (Opened)
Z
S
L
Chave fim de curso (esquerda/fechada)
Final position switch
Z
S
L
Chave sobrecurso (esquerda/fechada)
Over limit position switch
Z
S
L
Chave fim de curso Baixa (Fechada)
Limit Switch Low (Closed)
Z
S
M
Chave de posição intermediaria
Intermediate position switch
L
Z
S
Chave de detecção tensionamento correia
Belt tension sensor
Z
T
Transmissor de posição
Position transmitter
Z
X
A
Alarme de desalinhamento
Misalignment alarm
Z
X
S
Chave de desalinhamento
Misalignment switch
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Page 19
DOCUMENT NUMBER
PBA-P-000-000-PD-210 3.5.2
REVISION DATE 6
29.Mai.2008
Instrumentation and Control Code (Local control panel) CODE
DESCRIÇÃO
DESCRIPTION
B
L
A
L
Botão liga abaixa/diminui local
Local push-button - start turn down/decrease
B
L
I
L
Botão liga local
Local push-button - start
B
L
F
L
Botão liga local - frente
Local push-button - start forward
B
L
R
L
Botão liga local - ré
Local push-button - start reverse
B
L
S
L
Botão liga sobe/aumenta local
Local push-button - start turn up/increase
B
D
L
L
Botão desliga local
Local push-button - stop
B
E
M
L
Botão desliga local - emergência
Local push-button - emergency stop
B
L
O
L
Botão abre local
Local push-button - open
B
L
C
L
Botão fecha local
Local push-button - close
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Page 20
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 3.5.3
6
29.Mai.2008
Instrumentation and Control Code (Smart frequency converter) CODE
DESCRICAO
DESCRIPTION
I
L
Botão liga local
Local push-button - start
L
F
L
Botão liga local - frente
Local push-button - start forward
L
R
L
Botão liga local - ré
Local push-button - start reverse
B
D
L
L
Botão desliga local
Local push-button - stop
B
E
M
L
Botão desliga local - emergência
Local push-button - emergency stop
T
B
L
B B
I
I
Monitoração de corrente
Current measurement
X
A
Alarme de equipamento com defeito
Malfunction alarm
S
T
Transmissor de velocidade
Speed transmitter
S
Z
Variador de velocidade
Speed controller
X
Y
Intertravamento
Voltage indication controller
K
X
Intertravado
Interlocked
X
C
Estado
State
Y
C
Comando
Control
Y
C
0
1
Comando ajustar modo remoto
Remote mode set
Y
C
0
2
Comando ajustar modo manutenção
Maintenance mode set
Y
C
0
3
Comando reset geral
General reset command
Y
C
0
4
Comando Partir frente
Run foward command
Y
C
0
5
Comando Partir ré
Run reverse command
X
C
0
1
Operando modo remoto
Remote mode status
X
C
0
2
Operando modo manutanção
Maintenance mode status
X
C
0
3
Pronto para partir
Ready to start
X
C
0
4
Partindo
Starting
X
C
0
5
Frente funcionando
Running foward
X
C
0
6
Ré funcionando
Running reverse
X
C
0
7
Condição geral de falha
General faul condition
X
C
0
8
Parada pelo campo
Field stop status
X
C
0
9
Estado circuito de freios
Main & auxiliary circuit breaker status
X
C
1
0
Emergencia acionada(so para correias)
Pull rope status (conveyors only)
X
A
0
1
Subtensão
Supply under voltage fault
X
A
0
2
Sobretensão
Supply over voltage fault
X
A
0
3
Curto-circuito
Load short circuit
X
A
0
4
Circuito aberto
Load open circuit
X
A
0
5
Sobrecarga
Overcurrent
X
A
0
6
Falha aterramento
Earth Fault
X
A
0
7
Perda de fase
Phase Losee
X
A
0
8
Motor parado por excesso de carga
Motor shall
X
A
0
9
Sobretemperatura do VSD
VSD Overtemperature
X
A
1
0
Sobretemperatura do motor
Motor Overtemperature
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Page 21
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 CODE
6
DESCRICAO
29.Mai.2008
DESCRIPTION
S
C
Setpoint de velocidade
S
I
Velocidade atual
Actual speed
I
I
Corrente atual
Actual current
K
Q
Horas funcionando
Total running hours
J
I
Potência atual
Actual power - kW
N
I
Torque atual
Actual torque Total kWh
I
Speed Setpoint
J
Q
I
Consumo total
J
F
I
Fator de potência
Power factor
T
I
Temperatura do motor
Motor temperature-Large motors>220kW
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 22
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 3.5.4
6
29.Mai.2008
Instrumentation and Control Code (Smart relay – Simocode) CODE
DESCRICAO
DESCRIPTION
B
L
I
L
Botão liga local
Local push-button - start
B
L
F
L
Botão liga local - frente
Local push-button - start forward
B
L
R
L
Botão liga local - ré
Local push-button - start reverse
B
D
L
L
Botão desliga local
Local push-button - stop
X
A
Alarme de equipamento com defeito
Malfunction alarm
X
Y
Intertravamento
Interlocking
K
X
Intertravado
Interlocked
X
C
Estado
State
Y
C
Comando
Control
Y
C
Comando remoto
Remote mode set
0
1
Y
C
0
2
Comando modo manutenção
Maintenance mode set
Y
C
0
3
Comando reset geral
General reset command
Y
C
0
4
Comando Partir frente
Run foward command
Y
C
0
5
Comando Partir ré
Run reverse command
X
C
0
1
Operando modo remoto
Remote mode status
X
C
0
2
Operando modo manutanção
Maintenance mode status
X
C
0
3
Pronto para partir
Ready to start
X
C
0
4
Partindo
Starting
X
C
0
5
Funcionando frente
Running foward
X
C
0
6
Funcionando ré
Running reverse
X
C
0
7
Condição geral de falha
General faul condition
X
C
0
8
Parada pelo campo
Field stop status
X
C
0
9
Estado circuito de freios
Main & auxiliary circuit breaker status
X
C
1
0
Emergencia acionada(apenas para correias)
Pull rope status (conveyors only)
X
A
0
1
Subtensão
Supply under voltage fault
X
A
0
2
Sobretensão
Supply over voltage fault
X
A
0
3
Curto circuito
Load short circuit
X
A
0
4
Circuito aberto
Load open circuit
X
A
0
5
Sobrecorrente
Overcurrent
X
A
0
6
Falha de aterramento
Earth Fault
X
A
0
7
Perda de fase
Phase Losee
X
A
0
8
Motor parado por excesso de carga
Motor shall
I
I
Corrente atual
Actual current
K
Q
Horas funcionando
Toral running hours
J
I
Potência atual
Actual power - KW
J
Q
I
Consumo total
Total KWh
J
F
I
Fator de potência
Power factor
I
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 23
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 3.5.5
6
29.Mai.2008
Instrumentation and Control Code (Simeas) CODE
DESCRICAO
DESCRIPTION
V
I
0
1
Tensão da fase 1
Phase Voltages
E
I
0
2
Tensão da fase 2
Phase Voltages
E
I
0
3
Tensão da fase 3
Phase Voltages
I
I
0
1
Corrente da fase 1
Phase current
I
I
0
2
Corrente da fase 2
Phase current
I
I
0
3
Corrente da fase 3
Phase current
I
I
0
4
Corrente total
Total curent
J
I
0
1
Potencia real - KW
Real power - kW
J
I
0
2
Potencia aparente - kVA
Apparent power - kVA
J
I
0
3
Potencia reativa- kVAR
Reactive power - kVAR
J
F
I
Fator de potência
Power factor - cos Ö
J
Q
I
Consumo total
Total kWh
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 24
DOCUMENT NUMBER
PBA-P-000-000-PD-210 3.6 CODE
REVISION DATE 6
29.Mai.2008
Mechanical Equipment Code (Mine) DESCRICAO
DESCRIPTION
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 25
DOCUMENT NUMBER
REVISION
PBA-P-000-000-PD-210
6
3.7
DATE 6
29.Mai.2008
Mechanical Equipment Code (Smelter) CODE
A A A A A A A B B B B B B B B B B B B C C C C C C C C C C C C C C C C C C C C D D D D D E E E
C E G M Q S V A B C D E H L M P R V W A B C D F G H I J L N O P Q S T V W X Y A M P T U E J L
DESCRICAO Alimentadores de correia Coluna de eletrodo Agitadores, misturadores Amostradores Aquecedores Alimentadores de sapatas Alimentadores vibratórios Bomba centrifuga - líquidos limpos Balsa para bombas Bombas de combustíveis Bombas dosadoras Bomba hidráulica Balança Bombas Monho Bomba centrifuga - polpa Britadores Bombas de vácuo Caixa de sopro Canhão de ar Compressor de ar Colunas de flotacao Caldeiras Células de flotacao Cabeça de granulação Chutes Ciclones Container de transferência Calha Chaminé Coifa Container de mistura Câmara de combustão Canal de vazamento basculavel Canal de vazamento Unidade floculação/decantação Caixa, tanque de sucção de bomba Coletor Damper Detector de metal Disco de pelotização Distribuidor Duto Equipamento especial Ejetor Elevador
DESCRIPTION Belt feeders Electrode Column Ass' y Agitators, mixers Samplers Heaters Apron feeders Vibrating feeders Centrifugal pump - clean fluids Pump raft Fuel pumps Metering pumps Electrode arm Hydraulic pump Weightometer Monho pumps Centrifugal pump - slurry Crushers Vacuum pumps Blowing box Air cannon Air compressor Flotation columns Boilers Flotation cells Granulation head Chutes Cyclones Transfer car/Brooks Container Launder Stack Hood Tap hole drilling machine & mud gun Mixing car Combustion chamber Tilting launder Tapping launder Floc/decantation unit Box, pump sump Collector Damper Metal detector Pelletising disc Distributor Duct Special equipment Ejector Lift
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 26
DOCUMENT NUMBER
REVISION
PBA-P-000-000-PD-210 CODE E E E E E E F F F F F F G G G G H H J J K L L M M M M M M M O O P P P P P P P P Q R R R S S S S
M P S V X Z C E L P S Z A F L V C M E I S A S B G N O S X Z C L A E F M N R S T U A E H B C D F
DESCRICAO Empilhadeira Espessador / Clarificador Equipamentos de segurança Evaporador Exaustores Estação (de oxigenio, de dessulfurisacao) Calcinadores Forno elétrico Filtro Forno Panela Fornos secadores rotativos Manta de revestimento de lagoa Garra hidráulica Grelha fixa / Basculante Guindaste de lança Grelha vibratória Hidrociclone Talha móvel Junta de expansão Jigs Scanner Térmico Equipamento de Laboratório Suporte de Panela Maquina de briquetagem Moega Manifold Moinhos Mineral sizer Misturador \ Umidificador Miscelâneas Lança de oxigênio Pacote Peneiras vibratórias Perfuratriz Panela de metal Peneiras de rolos Ponte rolante Panela de escoria Precipitador eletrostático Queimadores Raspador Retomadora Rompedor hidráulico Lavador de Gases Secadores Sistema de dosagem Separador de fagulhas
DATE 6
29.Mai.2008
DESCRIPTION Stacker Thickener / Clarifier Safety equipment Evaporator Exhaust fans (Oxigen, dessuphurisation) Station Rotary Kilns Electric furnace Filter / Bin Vent Ladle Furnace Rotary Dryers Pond liner Clamshell Fixed grizzly / Tipping grizzly Jib crane Vibrating grizzly Hydrocyclone Monorail hoist Expansion joint Jigs Kiln Scanner Laboratory equipment Laddle Support Briquetting Machine Hopper Manifold Mills Mineral sizer Mixer/Moisturiser Miscelaneous Isolation plate (blind) Oxygen lance Package Vibrating screens Drilling machine Metal laddle Roller screens Over head crane Slag ladle Electrostatic precipitator Burners Scraper Reclaimer Rock breaker Scrubber Dryers Dosing system Spark separator
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 27
DOCUMENT NUMBER
REVISION
PBA-P-000-000-PD-210 CODE
DESCRICAO
DATE 6
29.Mai.2008
DESCRIPTION
S S S T T T T T T T T T T T T T T T T U V V V V V V
I L M A B C E H L M N O P Q R S T X Z H A B C D E F
Silenciador Silos, silos pulmão Sistema agitação com gás Transportador de arraste Chute tipo tromba Transportador de correia Trocador de calor Transportadores helicoidais Talha elétrica Tambor misturador / desaguador Talha manual Trommels Transportador pneumático Tanques Torres de resfriamento Calha transportadora Máquina de basculamento Extrator de sucata Maquina fechamento furo escória Unidade hidráulica Tanques pressurizados Válvula de barras Conjunto de Valvulas Válvula radial Ventiladores, sopradores Válvula Faca/Guilhotina
Silencer Silos, bins Gas stirring system Drag conveyor Spout,Tunck, Extendible chute Belt Conveyor Heat exchanger Screw conveyors Electrical hoist Dewatering / mixing drum Chain Block / Manual hoist Trommels Pneumatic screw pump Tanks Cooling towers Slide conveyor Tilting machine Tramp iron extractor Slag stopper machine Hydraulic power unit Pressure vessels Bar valves Valve train Radial valve Fans, blowers Knife Valve /Guillotine Valve/ Slide valve
V V V V V V
G M P R T X
Válvula mangote Válvula Borboleta Válvula Pendular Válvula rotativa Vaso de transferência Vent de Segurança contra explosão
Pinch valve Butterfly Valve Pendullum Valve Rotary valve Transfer vessel Explosion Vent
V W X X Z
Y H V X H
Cilindro pneumático Guincho Válvula de Bloqueio Caixa / invólucro Cilindro hidráulico
Pneumatic cylinder Winch Block Valve Housing / Enclosure Hydraulic cylinder
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 28
DOCUMENT NUMBER
PBA-P-000-000-PD-210
3.8 6
REVISION DATE 6
29.Mai.2008
Electrical Equipment CODE
DESCRICAO
DESCRIPTION
A B B E C C C C D D D D D E E E E G G
A T X C M R U Z B C G J S B C G O E M
Alarmes, sirenes Baterias Carregador de Baterias Coluna elétrica Controle de Motores - CCM Capacitor Cubículo Controlador programável Caixa de derivação Trocador de Tap Chave de aterramento Disjuntor Chave seccionadora Freio elétrico Coluna de eletrodo Elétrica - geral Estação de Operação Gerador Unidade de geração de emergência
Alarms, sirens Batteries Battery charger Electric Column Motor Control - MCC Capacitor Cubicle PLC By pass box Tap Changer Earthing Switch Circuit breaker Disconnecting switch Electric Brake Electrode Column Electrical - General Operating Station Generator UPS
G H H I I J J L L L M M M N P P P P P P P P Q Q R R
R E S C M B P D O T D E V K B C D G H L P X D F D M
Controlador Tiristorizado Aquecedor Elétrico Sistema de Alta Corrente Trafo controle / instrumentação Impressora Caixa de junção Caixa de Junção Profibus
Gradator Electric Heater High Current System Instrument /control transformer Printer Junction box Profibus Juction Box Locking Device electric Local terminal operator Lighting transformer Module Electric Motors Monitor de Video Nobreak Pull box Control panel Power supply distrib. board 120V General panel Hidraulic Panel Electrical panel Pneumatic Panel Lighting arrester Low voltage distribution board Medium voltage switchgear Distribution line Radio Modem
Terminal de operação Transformador de iluminação Modulo Motores elétricos Video Monitor Sistema alimentação ininterrupta Caixa de passagem Painel de controle Quadro de distribuição 120V Painel geral Painel Hidráulico Painel elétrico Painel Pneumático Pára-raios Quadro de distribuição Quadro de força Rede de distribuição Radio Modem
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 29
DOCUMENT NUMBER
REVISION DATE
PBA-P-000-000-PD-210 CODE
DESCRICAO
6
29.Mai.2008
DESCRIPTION
R
P
Painel I/O remoto
Remote I/O Panel
R R S S S S T T T V V W
S T P S V W F I V S W S
Resistor de aterramento Retificadores Chave paco Chave de partida suave Servidor
Grouding resistor Rectifiers Pole Mounted Disconnecting Switch Soft start Server Network Switch Transformers Current transformer Potential transformer Variable speed Video wall Engineering workstation
Transformadores Transformador de corrente Transformador de potencial Variador de velocidade Telão Estação de trabalho
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 30
DOCUMENT NUMBER
PBA-P-000-000-PD-210 3.9 CODE
REVISION DATE 6
29.Mai.2008
General DESCRICAO
DESCRIPTION
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 31
DOCUMENT NUMBER
PBA-P-000-000-PD-210 3.10 CODE
REVISION DATE 6
29.Mai.2008
Maintenance Code DESCRICAO
DESCRIPTION
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Page 32
DOCUMENT NUMBER
PBA-P-000-000-PD-210 3.11
DATE 6
29.Mai.2008
Fluids Code CODE
A A A A A A A A A A C D E G G G H I L L N O O O P P R R
REVISION
DESCRICAO B C D F G I L P Q W R E F C F S Á A A P I C L X O P E Q
Água Bruta Acido Cloridrico Água Desmineralizada Água de REsfriamento - Alimentação Água de Gaxeta Água de Incêndio Alcool Água Potável Água Quente Água de Processo Água de Resfriamento - Retorno Diesel Efluentes Líquidos Gás do Calcinador Gás do Forno Gás do Secador Ar Comprimido - Alta Pressão Ar de Instrumentação Ar Comprimido - Baixa Pressão GLP Nitrogênio Óleo Combustível Óleo Lubrificante Oxigênio Pó, Poeira Polpa Rejeitos Reagentes Químicos - Geral
DESCRIPTION Raw Water Hydrochloric Acid Demineralised water Cooling Water - Inlet Gland Service Water Fire Water Alcohol Drinking water Hot water Process water Cooling water - outlet Diesel Liquid effluents Kiln off gas Furnance off gas Dryer off gas High pressure air Instrumentation air Low pressure air LPG Nitrogen Heavy fuel oil Lubricant oil Oxigen Dust Slurry Tailings (slurry) Chemicals - general
G:\Barro Alto II\B Project Management\B09 Project Procedures\Engineering Procedures\FAO 29.05.08{Procedures WBS-IF Rev 6}.doc
Page 33
DOCUMENT NUMBER
PBA-P-000-000-PD-210 3.12
REVISION DATE 6
Piping Material Code
CODE
D E S C R IC AO
D E S C R IP T IO N
A
C
A ç o carbono
M ild S reel
C
I
F erro F undido
C ast Iron
H
P
P oilietileno de alta densidade
H P D E - H igh desns ity P olyethilene
B
Z
B ronze
B ronze
C
S
A ç o F undido
C ast S teel
C
R
C oncreto
C oncrete
F
G
F ibra de V idro
F iber glas s
F
R
F ibra de V idro reforçada com plastico
F iber glass reinforced plas tic
G
A ç o galvanizado
G alvanised m ild steel
A
29.Mai.2008
G
L
G lass lined
H
L
H alar
H
Y
H astelloy C 276
S
G
M ild steel glass lined
S
P
M ild steel polypropylene
S
L
M ild steel P T F E lined
S
R
M ild steel P V C lined
S
B
M ild steel rubber lined
P
P
P
V
R
H
M angueira B orracha R eforçada
R e-inforced rubber hose
S
S
A ç o Inox - 316 L
S tainless steel 316 L
P olipropileno
P olypropylene P V C - P oly V inyl C hloride
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Page 34
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