G S Alloys Castings Limited (1)

Unit - l

Unit - ll

G S Alloy Castings Limited expect excellence

An ISO 9001 : 2008 Company

G S Alloy Castings Limited ISO Certificate

expect excellence

G S Alloy Castings Limited Location • Location: Vijayawada, A.P, South India • Well connected by trains • Currently Connected to Hyderabad,Banglore and Chennai by Air. • Land – Unit 1 : 4 acres

– Unit 2 : 9 acres

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G S Alloy Castings Limited Why G S Alloy’s ? • Broad Processing Capabilities • A Wide Array of Ferrous Materials • A Wide Array of Secondary Operations

• Cost Effective Solutions • Global Standards for Product Quality – ISO 9001:2000 • Superior Customer Service

expect excellence

G S Alloy Castings Limited Materials We are capable of manufacturing castings from a broad range of steels. Our range of materials include, • Plain Carbon Steels • Alloy Steels •Chrome – Moly Steels for high temperature service

• Wear, Heat and Corrosion Resistant Steels • Stainless Steels • Ni Hard • Manganese and High Chrome Steels • Ductile Iron •Creep resistant steel (aiming for qualification through Lloyds by expect excellence January 2010

G S Alloy Castings Limited Major Product Groups

• Power Plants – Hydel and Thermal • Crushing and Mining • Valve & Pump manufacturers • Cement Manufacturers and Cement Plant Manufacturers • Sponge Iron Plants • Sugar Plants • Die Manufactures • Steel Plants • Engineering Components • Tyre Manufacturers expect excellence

G S Alloy Castings Limited Major Customer List • BHEL - Bharat Heavy Electricals Limited (Hyderabad, Varanasi, Bhopal & Trichy) • L&T • Audco India Limited - Valves • Sandvik • Terex, U.S.A • F. L. Smidth • Boving Fouress • Puzzolana Machinery Fabricators • Hari Machines Limited • BEML – Bharat Earth Movers • Fives - Cail KCP • Steel Plants – BSP, VSP& JSW • GEA Energy Systems • Metso, U.S.A • Alstom • Beekem • Hofmann

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G S Alloy Castings Limited Melting • • • • • • • • • •

INDUCTOTHERM® Dual Track System Capacities: 20 MT, 15 MT, 5 MT, 2.5 MT, 1MT, 0.5 MT New Arc Furnace – 15MT (Commissioning – July) Total amount of Liquid Metal per heat : 50 MT Single piece casting capability – 30 MT Single Piece casting poured so far - 27 MT Bottom pouring Laddles – 20MT, 18MT, 12MT Oil fired laddle pre heater to maintain the laddle temperature at 600 oC Immersion Pyrometers Radiation Pyrometers expect excellence

G S Alloy Castings Limited Pattern Shop • Sub contractor Pattern shop available at Vijayawada. • In house pattern maintenance • Covered pattern storage in a separate shed • Good System of pattern Identification

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G S Alloy Castings Limited Moulding •

Co2 and No - Bake process

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Zircon and Chromite sand at intricate locations and Quartz sand (99.5% Silica) for facing

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Sand Reclamation System - 6 MT/hr

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Continuous Sand Mixers - 12 MT/hr

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Batch mixers

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Sand Mullers

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Integral Test Bars

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As cast Heat No. traceability

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Use of high quality refractories for gating system and mould paints.

expect excellence

G S Alloy Castings Limited Heat Treatment

With Digital Recorders, Auto cycle control and Direct firing

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Water Quenching tank

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Proposed to run by CNG (Compressed Natural Gas)

Heat Treat Cycle 1000 C

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800 600

o

Furnace Sizes : 7.5m X 5.5m X 3.5m ( 40 MT) and 4.0m X 3.5m X 2.0m (20 MT)

Temperature,

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400 200 0 0

* All these are Unit 2 Facilities

100

200

300

400 Minutes

expect excellence

500

600

700

G S Alloy Castings Limited Material Handling Manufacturer

Type

Capacity SWL 50T / 30T SWL 30T / 10T SWL 20T / 5T

Rank Cranes

EOT

SWL 15T SWL 15T

SWL 15T * All these are Unit 2 Facilities

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G S Alloy Castings Limited Quality Assurance •

ISO 9001:2000

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Spectro availability Unit 1 and Unit 2 (including Nitrogen analysis)

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UTM – 60 T , 40 T

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UT equipment available

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MPI equipment available

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Radiography outsourced to IRICO. Proposal for in-house in future.

expect excellence

G S Alloy Castings Limited

Machine Shop • • • • • • • • • • • • • •

Vertical Turning Lathe – 1.0 Metre – 1 No. Vertical Turning Lathe – 1.5 Metre – 1 No. Vertical Turning Lathe – 3.0 Metre – 1 No. Vertical Turning Lathe – 3.5 Metre – 1 No. Vertical Turning Lathe – 4.5 Metre – 1 No. (Operational by January 2010) Horizontal Boring Machine – 100 mm Spindle – 1 No. Horizontal Boring Machine – 160 mm Spindle – 1 No. Horizontal Boring Machine – 225 mm Spindle – 1 No. Horizontal Boring Machine – 160 mm Spindle – 1 No. Horizontal Boring Machine – 100 mm Spindle – 1 No. Radial Drilling Machine – (2”) – 1 No. Plano Miller – 5 x 2 Meters 2 No. Lathes – 2 No. Milling Machine – 1 No. expect excellence

G S Alloy Castings Limited Contacts Managing Director G. Prasada Rao [email protected] Cell: 9395312335

General Manager K.K.Rao Cell: 9396926338 [email protected]

Executive Director G. Srinivasa Rao Cell: 9393312335, [email protected] Office G S Alloy Castings Limited Payakapuram, Vijayawada Krishna Dt. Andhra Pradesh Pin Code: 520015 Phone: 0866 – 2400035, 2400610 Fax-0866- 2400816

expect excellence