Hyster H135-155xl Parts Manual G006.pdf

PARTS MANUAL H135-155XL (G006)

CUSTOMER EDITION

1559719 01/2004

©2004 Hyster Company

UNIT CODE G006 NORTH AMERICA

01/2004

SECTIONS

1

FRAME

2

ENGINE ASSEMBLY

3

FUEL SYSTEM

4

ELECTRICAL SYSTEM

5

TRANSMISSION

6

STEERING SYSTEM

7

BRAKE SYSTEM

8

HYDRAULIC SYSTEM

9

MAST-TWO STAGE LIMITED FREE-LIFT

10

MAST-THREE STAGE FULL FREE-LIFT

11

OPTIONS

12

NUMERICAL INDEX

This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

01/2004

UNIT CODE G006 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A ACCELERATOR PEDAL AND BRACKET MONOTROL ................................................................................................................................................... 3-28 WITH FORWARD AND REVERSE LEVER.................................................................................................... 3-26 AIR FILTER HEAVY DUTY DIESEL.......................................................................................................................................................... 3-6 GASOLINE AND LPG ................................................................................................................................... 3-4 STANDARD....................................................................................................................................................... 3-2 ALTERNATOR MOUNTING DIESEL ........................................................................................................................................................... 4-20 AXLE HOUSING AND ATTACHING PARTS....................................................................................................... 5-24 B BRAKE ............................................................................................................................................................... 7-10 BRAKE BOOSTER............................................................................................................................................. 7-12 BRAKE LINES ...................................................................................................................................................... 7-4 BRAKE PEDAL LINKAGE POWERSHIFT .................................................................................................................................................. 7-6 C CAB .................................................................................................................................................................... 11-2 CAMSHAFT AND OIL PAN GASOLINE AND LPG 4.3L EPA COMPLIANT................................................................................................................................ 2-26 CARRIAGE THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-18 TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-10 CLUTCH PACK POWERSHIFT DIRECTIONAL ............................................................................................................................................ 5-10 INPUT............................................................................................................................................................ 5-8 CONTROL LINKAGE POWERSHIFT ................................................................................................................................................ 5-18 CONTROL VALVE FOUR FUNCTION .......................................................................................................................................... 8-16 TWO AND THREE FUNCTION ...................................................................................................................... 8-14 CONTROL VALVE ATTACHING PARTS WITH FITTINGS FOUR FUNCTION .......................................................................................................................................... 8-22 TWO AND THREE FUNCTION ...................................................................................................................... 8-18 CONTROL VALVE ATTACHING TUBES ............................................................................................................ 8-24 COOLING AND FAN DRIVE DIESEL TIER II ............................................................................................................................................... 2-50 COUNTERWEIGHT ........................................................................................................................................... 1-18 COWL AND FLOOR PLATES ............................................................................................................................ 1-12 CRANKSHAFT AND PISTONS DIESEL TIER II ......................................................................................................................................................... 2-46 CYLINDER BLOCK DIESEL TIER II ......................................................................................................................................................... 2-40 ©2004 HYSTER COMPANY

See Service Manual for service procedures.

i

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TABLE OF CONTENTS (Continued) DESCRIPTION

PAGE C (continued)

GASOLINE AND LPG 4.3L EPA COMPLIANT................................................................................................................................ 2-24 CYLINDER HEAD GASOLINE AND LPG 4.3L EPA COMPLIANT................................................................................................................................ 2-36 CYLINDER HEAD AND INDUCTION MANIFOLD DIESEL TIER II ......................................................................................................................................................... 2-42 D DIFFERENTIAL AND CARRIER ........................................................................................................................ DISTRIBUTOR 4.3 L EPA COMPLIANT ENGINE ................................................................................................................... DRIVE ADAPTOR DIESEL TIER II ......................................................................................................................................................... DRIVE AXLE ...................................................................................................................................................... DRIVE SHAFT.................................................................................................................................................... DRIVE SHAFT ASSEMBLY................................................................................................................................

5-26 4-18

2-68 5-22 8-30 5-29

E ELECTRICAL SYSTEM DIESEL ............................................................................................................................................................. 4-4 GASOLINE AND LPG....................................................................................................................................... 4-2 ENGINE ASSEMBLY GASOLINE 4.3L EPA COMPLIANT ............................................................................................................................... 2-22 LPG 4.3L EPA COMPLIANT ............................................................................................................................... 2-20 ENGINE FUEL SYSTEM LPG 4.3L EPA COMPLIANT ENGINE................................................................................................................. 3-16 ENGINE MOUNTING GASOLINE, LPG AND DIESEL ...................................................................................................................... 2-18 EXHAUST DIESEL WITH CAB TIER II ENGINE .......................................................................................................................................... 2-58 WITHOUT CAB TIER II ENGINE .......................................................................................................................................... 2-60 EXHAUST GAS AND LPG WITH CAB ...................................................................................................................................................... 2-10 EPA COMPLIANT........................................................................................................................................ 2-14 WITHOUT CAB................................................................................................................................................. 2-8 EPA COMPLIANT........................................................................................................................................ 2-12 EXHAUST MANIFOLD DIESEL TIER II ......................................................................................................................................................... 2-56 GASOLINE AND LPG 4.3L EPA COMPLIANT................................................................................................................................ 2-16 ii

See Service Manual for service procedures.

©2004 HYSTER COMPANY

01/2004

UNIT CODE G006 NORTH AMERICA

TABLE OF CONTENTS (Continued) DESCRIPTION

PAGE F

FAN DRIVE AND ALTERNATOR MOUNTING 4.3L EPA COMPLIANT ENGINE ...................................................................................................................... 2-6 FLYWHEEL GASOLINE, LPG AND DIESEL ...................................................................................................................... 2-70 FORKS PIN TYPE........................................................................................................................................................ 1-20 FREE-LIFT THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-10 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-16 FUEL INJECTION PUMP DIESEL TIER II ......................................................................................................................................................... 2-66 FUEL SUPPLY SYSTEM DIESEL TIER II ............................................................................................................................................... 3-10 GASOLINE........................................................................................................................................................ 3-8 LPG ................................................................................................................................................................ 3-14 FULL SUSPENSION SEAT SHEET 1 OF 2 .................................................................................................................................................. 1-6 SHEET 2 OF 2 .................................................................................................................................................. 1-8 G GAUGE CLUSTER ............................................................................................................................................. 4-12 GENERAL TRUCK ............................................................................................................................................... 1-2 H HEADER HOSE THREE STAGE FULL FREE LIFT ................................................................................................................ 10-20 TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-12 HEATER ............................................................................................................................................................. 11-6 HOOD................................................................................................................................................................. 1-10 HYDRAULIC OIL FILTER ................................................................................................................................... 8-12 HYDRAULIC PUMP............................................................................................................................................ 8-26 HYDRAULIC SYSTEM ......................................................................................................................................... 8-2 HYDRAULIC TANK............................................................................................................................................. 8-10 I INNER MAST THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-6 TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-4 INSTRUMENT PANEL.......................................................................................................................................... 4-8 INTAKE MANIFOLD AND FUEL RAIL GASOLINE 4.3L EPA COMPLIANT ENGINE................................................................................................................. 2-34 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-4

©2004 HYSTER COMPANY

See Service Manual for service procedures.

iii

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TABLE OF CONTENTS (Continued) DESCRIPTION

PAGE

L LABELS .............................................................................................................................................................. 1-14 LIFT TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-6 LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-8 LIGHTS............................................................................................................................................................. 11-20 LOAD BACKREST EXTENSION........................................................................................................................ 1-22 LPG REGULATOR 4.3L EPA COMPLIANT ENGINE .................................................................................................................... 3-20 M MAIN LIFT THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-8 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-14 MASTER CYLINDER ......................................................................................................................................... 7-14 MONOTROL PEDAL .......................................................................................................................................... 3-30 N NON-SUSPENSION SEAT................................................................................................................................... 1-4 O OIL COOLER DIESEL TIER II ......................................................................................................................................................... 2-64 OIL FILTER DIESEL TIER II ......................................................................................................................................................... 2-62 OIL PAN AND PUMP DIESEL TIER II ......................................................................................................................................................... 2-48 OIL PUMP GASOLINE AND LPG 4.3L EPA COMPLIANT................................................................................................................................ 2-38 OUTER MAST THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-2 TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-2 OVERHEAD GUARD.......................................................................................................................................... 1-16 P PARK BRAKE ....................................................................................................................................................... 7-2 R RADIATOR GAS AND LPG.................................................................................................................................................. 2-4

iv

See Service Manual for service procedures.

©2004 HYSTER COMPANY

01/2004

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TABLE OF CONTENTS (Continued) DESCRIPTION

PAGE S

SIDE-SHIFT CARRIAGE 78-INCH THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-14 TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 11-12 SIDE-SHIFT CYLINDER .................................................................................................................................. 11-18 STARTER GASOLINE AND LPG..................................................................................................................................... 4-14 STARTER MOTOR DIESEL ........................................................................................................................................................... 4-16 STEERING AXLE ................................................................................................................................................. 6-8 STEERING COLUMN........................................................................................................................................... 6-2 STEERING CONTROL UNIT ............................................................................................................................... 6-6 STEERING CYLINDER ...................................................................................................................................... 6-12 STEERING HYDRAULIC...................................................................................................................................... 8-4 STEERING PUMP.............................................................................................................................................. 6-10 T THROTTLE BODY AND LPG MIXER 4.3L EPA COMPLIANT ENGINE .................................................................................................................... 3-18 THROTTLE BODY ASSEMBLY GASOLINE 4.3L EPA COMPLIANT ENGINE................................................................................................................. 3-22 THROTTLE LINKAGE GAS, LPG, AND DIESEL................................................................................................................................ 3-24 TILT CYLINDER ................................................................................................................................................. 8-28 TIMING GEAR DIESEL TIER II ......................................................................................................................................................... 2-54 TIRES AND WHEELS DRIVE ........................................................................................................................................................... 11-24 STEERING.................................................................................................................................................... 11-26 TORQUE CONVERTER POWERSHIFT ................................................................................................................................................ 5-16 TRANSMISSION POWERSHIFT .................................................................................................................................................. 5-2 TRANSMISSION CONTROL VALVE POWERSHIFT ................................................................................................................................................ 5-12 TRANSMISSION COOLING................................................................................................................................. 8-8 TRANSMISSION GEARS POWERSHIFT .................................................................................................................................................. 5-6 V VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG 4.3L EPA COMPLIANT................................................................................................................................ 2-30 VALVE COVER AND ROCKER ARM SHAFT DIESEL TIER II ......................................................................................................................................................... 2-44

©2004 HYSTER COMPANY

See Service Manual for service procedures.

v

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TABLE OF CONTENTS (Continued) DESCRIPTION

PAGE W

WATER PUMP AND OUTLET DIESEL TIER II ......................................................................................................................................................... 2-52 WIPER AND FAN ............................................................................................................................................. 11-10 WIRE HARNESS COWL DIESEL........................................................................................................................................................ 4-24 GASOLINE AND LPG ................................................................................................................................. 4-22 NEUTRAL START MONOTROL PEDAL GASOLINE AND LPG ................................................................................................................................. 4-27 NEUTRAL START, FORWARD AND REVERSE LEVER GASOLINE AND LPG ................................................................................................................................. 4-28 WIRE HARNESS (ENGINE) DIESEL ........................................................................................................................................................... 4-30

vi

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

CRE

Corrosive Environment

millimeters

D/B

Date Break

MSTS

Microprocessor Spark Timing System

dbA

Decibel "A" Scale

NPT

National Pipe Threads

DE

Drive End

ECH

Empty Container Handler

ECH-3

Empty Container Handler - 3 High Stacking

ECH-4

Empty Container Handler - 4 High Stacking

ECH-5

Freezer Environment

O/S

Oversize

PTO

Power Take Off

RPM

Revolutions per Minute

S/N

Serial Number

TMM

Truck Management Module

UL Type D

Diesel-Powered Safety Rating

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type GS

Gasoline-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LP

Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

UL Type LPS

LP Gas-Powered Safety Rating

U/S

Undersize

EPROM

Electrically Programmable Read Only Memory

UL

Underwriters Laboratory

V

Volts

ECH-6

©2004 HYSTER COMPANY

See Service Manual for service procedures.

vii

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HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

viii

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

HOW TO FIND THE DESIRED PART NUMBER WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:

previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE.

1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.

10. Serial number breaks identify the most current parts information and are shown as follows: ⇒ S/N D001H-2628 Indicates last serial number affected. S/N D001H-2629 ⇒ Indicates the first serial number affected. S/N D001H-1553 ⇔ S/N D001H-3291 Indicates a range of serial numbers affected.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: 3. Determine the assembly the required part is used on. Turn to the Table of Contents on Page i. 4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page. WHEN THE PART NUMBER IS KNOWN: 5. Use the Numerical Index on Page 12-1 to find the part number. Turn to the page listed and locate the part as indicated by the item number. GENERAL: The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts. 6. Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (☞Figure 10) 7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly. 8. Indented descriptions under the DESCRIPTION column are used to indicate assemblies and subparts of assemblies. In the example on the ©2004 HYSTER COMPANY

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: ⇒ S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected. S/N Pending Per ECN 63243 ⇒ Indicates a pending serial number for first unit affected. Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: ⇒ D/B 3/00 Indicates that a change occurred sometime within that month for the item affected. D/B 3/00 ⇒ Indicates that a change occurred sometime within that month for the item affected. D/B 3/00 ⇔ D/B 4/00 Indicates a range of production dates of the item affected. Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break. ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required. For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

ix

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IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957 and 1980. The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

x

See Service Manual for service procedures.

©2004 HYSTER COMPANY

01/2004

UNIT CODE G006 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck. SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual .................................................................................................................... 897364 Service Manual (Complete) .................................................................................................. 1559725 Parts Manual .......................................................................................................................... 1559719

©2004 HYSTER COMPANY

See Service Manual for service procedures.

xi

NOTES

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1 FRAME

1

FRAME

01/2004

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SECTION 1 FRAME DESCRIPTION

PAGE

COUNTERWEIGHT ........................................................................................................................................... 1-18 COWL AND FLOOR PLATES ............................................................................................................................ 1-12 FORKS PIN TYPE........................................................................................................................................................ 1-20 FULL SUSPENSION SEAT SHEET 1 OF 2 .................................................................................................................................................. 1-6 SHEET 2 OF 2 .................................................................................................................................................. 1-8 GENERAL TRUCK ............................................................................................................................................... 1-2 HOOD................................................................................................................................................................. 1-10 LABELS .............................................................................................................................................................. 1-14 LOAD BACKREST EXTENSION........................................................................................................................ 1-22 NON-SUSPENSION SEAT................................................................................................................................... 1-4 OVERHEAD GUARD.......................................................................................................................................... 1-16

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1-1

UNIT CODE G006 NORTH AMERICA

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GENERAL TRUCK (Figure 1-1)

1-2

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

GENERAL TRUCK ITEM

1 2 3 4 5 6 7 8 9 10 11 12

QTY

PART NO.

DESCRIPTION

.. .. .. .. .. .. .. .. .. .. .. ..

Frame (☞ Figure 1-6) ................................................................................................ Engine Assembly (☞ Figure 2-9) ............................................................................... Fuel Assembly (☞ Figure 3-6) ................................................................................... Electrical System (☞ Figure 4-1) ............................................................................... Transmission (☞ Figure 5-1) ...................................................................................... Brake System (☞ Figure 7-4) .................................................................................... Steering System (☞ Figure 6-1) ................................................................................ Hydraulic System (☞ Figure 8-1) ............................................................................... Mast-Two Stage Limited Free-Lift (☞ Figure 9-1) ...................................................... Mast-Three Stage Full Free-Lift (☞ Figure 10-1) ....................................................... Optional Equipment (☞ Figure 11-1) ......................................................................... Fork (☞ Figure 1-10) .................................................................................................

. . . . . . . . . . . .

. . . . . . . . . . . .

. . . . . . . . . . . .

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1

1-3

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NON-SUSPENSION SEAT (Figure 1-2)

1-4

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

NON-SUSPENSION SEAT ITEM

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30

PART NO.

377901 1303037 364911 335988 335991 222029 221733 364914 335553 204114 16836 145639 287854 385085 292682 136692 379199 379697 1374750 379697 379698 364807 18515 18727 1300107 364854 364808 379197 379198 a 1479677 b 1479678 383116 204114

QTY

DESCRIPTION

Seat (Vinyl) .................................................................................................................. Seat (With Operator Restraint) .................................................................................... Seat ......................................................................................................................... Base (Information Case) ......................................................................................... Cover (Information Case) ........................................................................................ Rivet ........................................................................................................................ Washer ........................................................................................................................ Capscrew..................................................................................................................... Seat Rail ...................................................................................................................... Spacer ..................................................................................................................... Capscrew..................................................................................................................... Nut ............................................................................................................................... Capscrew..................................................................................................................... Spacer ......................................................................................................................... Lockwasher.................................................................................................................. Nut ............................................................................................................................... Capscrew..................................................................................................................... Washer ........................................................................................................................ Seat Belt ...................................................................................................................... Washer ........................................................................................................................ Nut ............................................................................................................................... Hip Restraint (RH) ....................................................................................................... Washer ........................................................................................................................ Capscrew..................................................................................................................... Rod .............................................................................................................................. Plug ............................................................................................................................. Hip Restraint (LH) ........................................................................................................ Capscrew..................................................................................................................... Washer ........................................................................................................................ Seat Pan ...................................................................................................................... Seat Pan ...................................................................................................................... Seat Rail ...................................................................................................................... Spacer .....................................................................................................................

1 1 1 1 1 4 2 4 1 4 4 4 4 2 4 4 2 2 1 4 4 1 4 4 1 2 1 2 2 1 1 1 4

FOOTNOTES: a With Cab b Without Cab

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1-5

UNIT CODE G006 NORTH AMERICA

01/2004

FULL SUSPENSION SEAT (Figure 1-3) SHEET 1 OF 2

1-6

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

FULL SUSPENSION SEAT SHEET 1 OF 2 QTY

ITEM

PART NO.

DESCRIPTION

1 1 2 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

1396619 1396617 1470152 1470153 1494077 1494076 .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 1470163 .. . . . .. . . . .. . . . .. . . . 1470159 15175 145639 1484643

Seat (Fabric) ................................................................................................................ Seat (Vinyl) .................................................................................................................. Back Cushion (Vinyl) ............................................................................................... Back Cushion (Fabric) ............................................................................................. Seat Cushion (Fabric) ............................................................................................. Seat Cushion (Vinyl)................................................................................................ Riser ........................................................................................................................ Box .......................................................................................................................... Cover ....................................................................................................................... Screw ...................................................................................................................... Hip Restraint (RH) ................................................................................................... Hip Restraint (LH).................................................................................................... Washer .................................................................................................................... Bolt .......................................................................................................................... Nut........................................................................................................................... Bolt .......................................................................................................................... Block........................................................................................................................ Seat Belt.................................................................................................................. Bolt .......................................................................................................................... Nut........................................................................................................................... Washer .................................................................................................................... Handle ..................................................................................................................... Latch........................................................................................................................ Bracket .................................................................................................................... Spacer ..................................................................................................................... Spring ...................................................................................................................... Knob ........................................................................................................................ Spring Extension ..................................................................................................... Pivot ........................................................................................................................ Washer .................................................................................................................... Nut........................................................................................................................... Bolt .......................................................................................................................... Nut........................................................................................................................... Handle Kit................................................................................................................ Slide (RH)................................................................................................................ Slide (LH) ................................................................................................................ Bolt .......................................................................................................................... Screw ...................................................................................................................... Suspension Kit ........................................................................................................ Washer .................................................................................................................... Nut........................................................................................................................... Spacer .....................................................................................................................

1 1 1 1 1 1 1 1 1 4 1 1 2 2 4 2 2 1 2 2 4 1 1 1 1 1 1 1 2 2 2 2 6 1 1 1 4 2 1 4 4 4

1470155 1470156 1470157 1470158 1470161 1470164

Manual Holder Kit (Includes Items 3-6) ....................................................................... Hip Restraint Kit (RH) (Includes Items 7-12, 33) ......................................................... Hip Restraint Kit (LH) (Includes Items 7-12, 33) .......................................................... Seat Belt Kit (Includes Items 13-16) ............................................................................ Slide Kit (Includes Items 30-32)................................................................................... Recliner Kit (Includes Items 17-28) .............................................................................

1 1 1 1 1 1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1-7

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01/2004

FULL SUSPENSION SEAT (Figure 1-4) SHEET 2 OF 2

1-8

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

FULL SUSPENSION SEAT SHEET 2 OF 2 ITEM

1 2 3 4 5 6 7 8 9

QTY

PART NO.

DESCRIPTION

1396619 1396617 1467523 1467524 1467525 1467526 1467527 1467531 1467529 1470160 1483828

Seat (Fabric) ................................................................................................................ Seat (Vinyl) .................................................................................................................. Boot Kit.................................................................................................................... Roller and Bearing Kit ............................................................................................. Bumper and Stop Kit ............................................................................................... Bearing Shaft Kit ..................................................................................................... Weight Adjuster Indicator Kit ................................................................................... Recliner Knob.......................................................................................................... Suspension Spring Kit ............................................................................................. Scissor Assembly .................................................................................................... Shock Absorber.......................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1

1-9

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01/2004

HOOD (Figure 1-5)

1-10

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

HOOD ITEM

1 2 2 3 4 5 5 5 6 7 8 9 10 10 10 11 12 13 14 15 16 16 17 18 19 20 21 21 22 23 24 25 26

QTY

PART NO.

DESCRIPTION

367260 292681 303117 367228 367227 136985 292682 296421 367233 367246 377624 377622 136692 292682 296421 292519 367235 261165 136985 377350 287860 296421 353021 377623 367251 15055 136687 292680 320156 292501 362030 296406 367259

Hood (RH) ................................................................................................................... 1 Lockwasher.................................................................................................................. 2 Nut ............................................................................................................................... 4 Ring ............................................................................................................................. 4 Pin ............................................................................................................................... 2 Capscrew..................................................................................................................... 4 Lockwasher.................................................................................................................. 2 Washer ........................................................................................................................ 2 Crossmember .............................................................................................................. 1 Hood (LH) .................................................................................................................... 1 Liner............................................................................................................................. 2 Liner (LH)..................................................................................................................... 1 Nut ............................................................................................................................... 6 Lockwasher.................................................................................................................. 6 Washer ........................................................................................................................ 6 Capscrew..................................................................................................................... 2 Channel ....................................................................................................................... 1 Tape ............................................................................................................................. AR Capscrew..................................................................................................................... 2 Bracket......................................................................................................................... 1 Capscrew..................................................................................................................... 2 Washer ........................................................................................................................ 2 Gas Spring................................................................................................................... 2 Liner (RH) .................................................................................................................... 1 Stop Screw .................................................................................................................. 6 Nut ............................................................................................................................... 10 Nut ............................................................................................................................... 4 Lockwasher.................................................................................................................. 4 Washer ........................................................................................................................ 4 Capscrew..................................................................................................................... 4 Handle ......................................................................................................................... 2 Washer ........................................................................................................................ 2 Weather Strip............................................................................................................... AR

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1-11

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COWL AND FLOOR PLATES (Figure 1-6)

1-12

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

COWL AND FLOOR PLATES QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 15 15 15 15 16 16 17 18 18 19 20 21 21 22 22

1346710 1466348 329067 329067 136681 292681 374002 342980 357276 177590 357273 313815 137122 320157 15212 136692 136985 292682 296361 320159 292533 300939 129962 216877 292683 1479752 370278 1312722 1312722 369525 374004

Cowl............................................................................................................................. Floorplate..................................................................................................................... Screw........................................................................................................................... Screw........................................................................................................................... Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Plug ............................................................................................................................. Plate ............................................................................................................................ Floorplate..................................................................................................................... Rod End Pin ................................................................................................................ Floorplate..................................................................................................................... Plate ............................................................................................................................ Spring .......................................................................................................................... Washer ........................................................................................................................ Cotter Pin..................................................................................................................... Nut ............................................................................................................................... Capscrew..................................................................................................................... Lockwasher (RH) ......................................................................................................... Washer (LH) ................................................................................................................ Washer ........................................................................................................................ Capscrew..................................................................................................................... Washer ........................................................................................................................ Mount........................................................................................................................... Nut ............................................................................................................................... Lockwasher.................................................................................................................. Seal ............................................................................................................................. Seal (Not Illustrated) .................................................................................................... Floormat (Front)........................................................................................................... Floormat (Front)........................................................................................................... Floormat (Rear) ........................................................................................................... Floormat (Rear) ...........................................................................................................

b b b b b b

a b a b

1 1 1 6 4 4 2 2 1 1 1 1 1 2 1 2 2 1 2 2 2 2 2 2 2 1 1 1 1 1 1

FOOTNOTES: a With Cab b Without Cab

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1-13

UNIT CODE G006 NORTH AMERICA

01/2004

LABELS (Figure 1-7)

1-14

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

LABELS ITEM

1 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 20 21 21 22 23 24 25 26 27 28 29 30 31 32 32 32 33 34 35 36

PART NO.

380333 380334 1338178 1345939 1325271 2034459 .. . . . 1335142 1330917 b 1344131 a 1344132 370258 1335146 369573 1330920 316448 1346853 1345998 2038590 1338737 1320264 329029 1520824 170658 340044 389688 222023 1330919 1328205 1354165 893697 389692 1335137 1381125 1503886 179414 179420 179423 166818 1379945 1303833 1304050

QTY

DESCRIPTION

Label (Model 135)........................................................................................................ 2 Label (Model 155)........................................................................................................ 2 Label (Mast Warning) .................................................................................................. 2 Label (Fan Warning) .................................................................................................... 1 Label (Fan Warning) .................................................................................................... 1 Label (Ether Warning) (Not Illustrated) ........................................................................ 1 Label (Door Release) .................................................................................................. 1 Label (Operator Warning) ............................................................................................ 1 Label (Operator Restraint) ........................................................................................... 2 Label (Hyster) .............................................................................................................. 2 Label (Hyster) .............................................................................................................. 2 Label (Auxiliary Function - Side-Shift) ......................................................................... AR Label (Park Brake Warning)......................................................................................... 1 Label (Lift/Tilt) .............................................................................................................. 1 Label (No Riders) ........................................................................................................ 2 Label (Lifting Eye)........................................................................................................ 4 Label (XL2) .................................................................................................................. 2 Label (EFI) ................................................................................................................... 2 Label (Impact Resistant Window) (With Cab).............................................................. 1 Label (Impact Rating) .................................................................................................. 1 Label (Flammable LP Gasoline) .................................................................................. 1 Label (LPG Tank)......................................................................................................... 1 Label (Optional) ........................................................................................................... 1 Rivet............................................................................................................................. 2 Gripnail (Optional) ....................................................................................................... 2 Cover (Nameplate) ...................................................................................................... 1 Rivet............................................................................................................................. 4 Label (Mast Warning) .................................................................................................. 1 Label (Operator Manual).............................................................................................. 1 Label (Antifreeze) ........................................................................................................ 1 Label (Hyster Optional Counterweight) (Not Illustrated) .............................................. 1 Label (US Patents and Trademarks)............................................................................ 1 Label (Notice To User) (Tag)........................................................................................ 1 Label (Nameplate) ....................................................................................................... 1 Label (Noise Level) (Noise Level) ................................................................................ 1 Inspection Plate - LPG (Not Illustrated) ....................................................................... 1 Inspection Plate - Gasoline (Not Illustrated) ................................................................ 1 Inspection Plate - Diesel (Not Illustrated) .................................................................... 1 Rivet............................................................................................................................. 2 Fastener (Not Illustrated) ............................................................................................. 6 Plug (Button)................................................................................................................ 1 Label (Nameplate) ....................................................................................................... 1

FOOTNOTES: a All Masts 4540-5540 mm Lift without Lights b Three Stage Full Free-Lift with Lights (4540-5540 mm Lift)

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1-15

UNIT CODE G006 NORTH AMERICA

01/2004

OVERHEAD GUARD (Figure 1-8)

1-16

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

OVERHEAD GUARD QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1552384 222163 296361 136692 228376 1552599 164281 129962 320159 379402 292685 292570 292600 136985 292682 1315411 248320

Overhead Guard .......................................................................................................... Capscrew..................................................................................................................... Washer ........................................................................................................................ Nut ............................................................................................................................... Button .......................................................................................................................... Liner............................................................................................................................. Washer ........................................................................................................................ Mount........................................................................................................................... Washer ........................................................................................................................ Washer ........................................................................................................................ Lockwasher.................................................................................................................. Capscrew..................................................................................................................... Nut ............................................................................................................................... Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Plug ............................................................................................................................. Nut ...............................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 4 2 2 6 1 2 2 2 4 2 2 2 2 1 1 4

1-17

UNIT CODE G006 NORTH AMERICA

01/2004

COUNTERWEIGHT (Figure 1-9)

1-18

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

COUNTERWEIGHT KEY: A: H135XL B: H155XL QTY ITEM

a ab a ab 1 2 3 3 4 5 6 6 7 8 9 10

PART NO.

DESCRIPTION

A

1357461 1357462 1357463 1357464 1320109 270405 15057 15157 150181 15166 240243 270074 15186 1334359 1527470 1337734

Counterweight ..................................................................................................... Counterweight ..................................................................................................... Counterweight ..................................................................................................... Counterweight ..................................................................................................... Grill ...................................................................................................................... Bracket................................................................................................................. Nut ....................................................................................................................... Lockwasher.......................................................................................................... Washer ................................................................................................................ Lockwasher.......................................................................................................... Capscrew............................................................................................................. Capscrew............................................................................................................. Washer ................................................................................................................ Tow Pin ................................................................................................................ Spring Pin (Slotted) ............................................................................................. Plug .....................................................................................................................

1 1 .. .. 1 1 1 1 1 1 .. 1 1 1 1 1

B

.. .. 1 1 1 1 1 1 1 1 1 .. 1 1 1 1

FOOTNOTES: a 78 in. Carriage Width, 2.50 in. Fork Pin Diameter b Optional

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1-19

UNIT CODE G006 NORTH AMERICA

01/2004

FORKS (Figure 1-10) PIN TYPE

1-20

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

FORKS PIN TYPE ITEM

1 1 1 1 1

QTY

PART NO.

DESCRIPTION

1330787 1330791 1330792 1330793 1330794

Fork (48.15 in.) ............................................................................................................ Fork (54.20 in.) ............................................................................................................ Fork (60.12 in.) ............................................................................................................ Fork (72.20 in.) ............................................................................................................ Fork (96.30 in.) ............................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

2 2 2 2 2

1-21

UNIT CODE G006 NORTH AMERICA

01/2004

LOAD BACKREST EXTENSION (Figure 1-11)

ITEM

1 2 3

1-22

PART NO.

DESCRIPTION

QTY

115112W 226458 292685

Load Backrest (0.1381 in.) (1981 mm)........................................................................ Capscrew..................................................................................................................... Lockwasher..................................................................................................................

See Service Manual for service procedures.

1 6 6

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

2 ENGINE ASSEMBLY

2

ENGINE ASSEMBLY

01/2004

UNIT CODE G006 NORTH AMERICA

SECTION 2 ENGINE ASSEMBLY DESCRIPTION

PAGE

CAMSHAFT AND OIL PAN GASOLINE AND LPG 4.3L EPA COMPLIANT................................................................................................................................ 2-26 COOLING AND FAN DRIVE DIESEL TIER II ............................................................................................................................................... 2-50 CRANKSHAFT AND PISTONS DIESEL TIER II ......................................................................................................................................................... 2-46 CYLINDER BLOCK DIESEL TIER II ......................................................................................................................................................... 2-40 GASOLINE AND LPG 4.3L EPA COMPLIANT................................................................................................................................ 2-24 CYLINDER HEAD GASOLINE AND LPG 4.3L EPA COMPLIANT................................................................................................................................ 2-36 CYLINDER HEAD AND INDUCTION MANIFOLD DIESEL TIER II ......................................................................................................................................................... 2-42 DRIVE ADAPTOR DIESEL TIER II ......................................................................................................................................................... 2-68 ENGINE ASSEMBLY GASOLINE 4.3L EPA COMPLIANT ............................................................................................................................... 2-22 LPG 4.3L EPA COMPLIANT ............................................................................................................................... 2-20 ENGINE MOUNTING GASOLINE, LPG AND DIESEL ...................................................................................................................... 2-18 EXHAUST DIESEL WITH CAB TIER II ENGINE .......................................................................................................................................... 2-58 WITHOUT CAB TIER II ENGINE .......................................................................................................................................... 2-60 EXHAUST GAS AND LPG WITH CAB ...................................................................................................................................................... 2-10 EPA COMPLIANT........................................................................................................................................ 2-14 WITHOUT CAB................................................................................................................................................. 2-8 EPA COMPLIANT........................................................................................................................................ 2-12 EXHAUST MANIFOLD DIESEL TIER II ......................................................................................................................................................... 2-56 GASOLINE AND LPG 4.3L EPA COMPLIANT................................................................................................................................ 2-16 FAN DRIVE AND ALTERNATOR MOUNTING 4.3L EPA COMPLIANT ENGINE ...................................................................................................................... 2-6 FLYWHEEL GASOLINE, LPG AND DIESEL ...................................................................................................................... 2-70 FUEL INJECTION PUMP DIESEL ©2004 HYSTER COMPANY

See Service Manual for service procedures.

2-1

UNIT CODE G006 NORTH AMERICA

01/2004

SECTION 2 ENGINE ASSEMBLY (Continued) DESCRIPTION

PAGE

TIER II ......................................................................................................................................................... 2-66 INTAKE MANIFOLD AND FUEL RAIL GASOLINE 4.3L EPA COMPLIANT ENGINE................................................................................................................. 2-34 OIL COOLER DIESEL TIER II ......................................................................................................................................................... 2-64 OIL FILTER DIESEL TIER II ......................................................................................................................................................... 2-62 OIL PAN AND PUMP DIESEL TIER II ......................................................................................................................................................... 2-48 OIL PUMP GASOLINE AND LPG 4.3L EPA COMPLIANT................................................................................................................................ 2-38 RADIATOR GAS AND LPG.................................................................................................................................................. 2-4 TIMING GEAR DIESEL TIER II ......................................................................................................................................................... 2-54 VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG 4.3L EPA COMPLIANT................................................................................................................................ 2-30 VALVE COVER AND ROCKER ARM SHAFT DIESEL TIER II ......................................................................................................................................................... 2-44 WATER PUMP AND OUTLET DIESEL TIER II ......................................................................................................................................................... 2-52

2-2

See Service Manual for service procedures.

©2004 HYSTER COMPANY

NOTES

2-3

UNIT CODE G006 NORTH AMERICA

01/2004

RADIATOR (Figure 2-1) GAS AND LPG

2-4

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

RADIATOR GAS AND LPG QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1456899 1502000 178899 353310 15055 221733 350052 137852 1359581 1457312 345454 345453 336550 344432 1302955 373109 15127 16073 148891 18529 340204 340203 292681 320158 1377754 12815 2062235 239503 1557312 124297 1377795

Radiator ....................................................................................................................... Clamp .......................................................................................................................... Cap .............................................................................................................................. Clamp .......................................................................................................................... Nut ............................................................................................................................... Washer ........................................................................................................................ Cover ........................................................................................................................... Strap Clamp................................................................................................................. Outlet Assembly........................................................................................................... Hose ........................................................................................................................ Cap.......................................................................................................................... Outlet (Reservoir) .................................................................................................... Bushing ................................................................................................................... Reservoir ..................................................................................................................... Tube ............................................................................................................................. Shroud ......................................................................................................................... Washer ........................................................................................................................ Screw........................................................................................................................... Fan............................................................................................................................... Capscrew..................................................................................................................... Strap ............................................................................................................................ Bracket......................................................................................................................... Lockwasher.................................................................................................................. Washer ........................................................................................................................ Hose ............................................................................................................................ Drain Valve .................................................................................................................. Hose ............................................................................................................................ Nut ............................................................................................................................... Clamp .......................................................................................................................... Clamp .......................................................................................................................... Spacer .........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 2 1 2 4 4 1 1 1 1 1 1 1 1 1 1 4 4 1 4 1 1 10 8 1 1 1 4 2 1 1

2-5

UNIT CODE G006 NORTH AMERICA

01/2004

FAN DRIVE AND ALTERNATOR MOUNTING (Figure 2-2) 4.3L EPA COMPLIANT ENGINE

2-6

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

FAN DRIVE AND ALTERNATOR MOUNTING 4.3L EPA COMPLIANT ENGINE QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

1389348 292682 16815 1383228 16816 1383225 15056 1389337 287860 1469597 18547 1383229 18548 261379 305100 189338 139743 1527881 320157 16634 18549 316826 320159 1383226 1377752 292524 2036995 292681 1383204 136681 1377750 1461800 1506794 1506713 1459007 1459011 12928 124668 160996 1459012 1380309 1377781 148891 16835 292681 320158 18529

Bracket......................................................................................................................... Lockwasher.................................................................................................................. Capscrew..................................................................................................................... Plate ............................................................................................................................ Capscrew..................................................................................................................... Plate ............................................................................................................................ Nut ............................................................................................................................... Strap (Alternator) ......................................................................................................... Capscrew..................................................................................................................... Alternator ..................................................................................................................... Capscrew..................................................................................................................... Mount........................................................................................................................... Capscrew..................................................................................................................... Washer ........................................................................................................................ Sleeve.......................................................................................................................... Spacer ......................................................................................................................... Locknut ........................................................................................................................ Capscrew..................................................................................................................... Washer ........................................................................................................................ Capscrew..................................................................................................................... Capscrew..................................................................................................................... Nut ............................................................................................................................... Washer ........................................................................................................................ Plate ............................................................................................................................ Tensioner ..................................................................................................................... Capscrew..................................................................................................................... Belt .............................................................................................................................. Lockwasher.................................................................................................................. Pulley (Water Pump).................................................................................................... Capscrew..................................................................................................................... Pulley ........................................................................................................................... Bracket......................................................................................................................... Fan Mount Assembly ................................................................................................... Hub.......................................................................................................................... Shaft ........................................................................................................................ Bearing .................................................................................................................... Snap Ring................................................................................................................ Bearing .................................................................................................................... Snap Ring................................................................................................................ Sleeve...................................................................................................................... Pulley ........................................................................................................................... Spacer ......................................................................................................................... Fan............................................................................................................................... Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Washer ........................................................................................................................ Capscrew.....................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 15 2 1 4 1 3 1 4 1 1 1 1 2 1 1 1 1 4 3 1 1 1 1 1 1 1 8 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4

2-7

UNIT CODE G006 NORTH AMERICA

01/2004

EXHAUST GAS AND LPG (Figure 2-3) WITHOUT CAB

2-8

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

EXHAUST GAS AND LPG WITHOUT CAB QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1375986 192077 223216 16815 15176 1388300 346295 344275 30370 16805 346293 344381 269200 134803 320157 1500776 63116 1476024 1499514 1337118 1335898 1338258 346283

Bracket......................................................................................................................... Nut ............................................................................................................................... Bushing........................................................................................................................ Capscrew..................................................................................................................... Washer ........................................................................................................................ Lockwasher.................................................................................................................. Shield........................................................................................................................... Muffler.......................................................................................................................... Clamp .......................................................................................................................... Capscrew..................................................................................................................... Exhaust Pipe ............................................................................................................... Bracket......................................................................................................................... Nut ............................................................................................................................... Screw........................................................................................................................... Washer ........................................................................................................................ Exhaust Pipe ............................................................................................................... Clamp .......................................................................................................................... Exhaust Pipe ............................................................................................................... Flange.......................................................................................................................... Bolt .............................................................................................................................. Spring .......................................................................................................................... Seal ............................................................................................................................. Exhaust Pipe ...............................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

2 4 4 2 2 4 1 1 3 2 1 2 4 4 2 1 1 1 1 6 6 2 1

2-9

UNIT CODE G006 NORTH AMERICA

01/2004

EXHAUST GAS AND LPG (Figure 2-4) WITH CAB

2-10

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

EXHAUST GAS AND LPG WITH CAB QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

16816 15176 16828 223216 107151 192077 1375986 134803 269200 369135 18540 369136 369127 369129 1388300 30370 1499677 369128 367266 368249 1500776 1338258 320157 1335898 1337118 63116 1476024 1499514 30370

Capscrew..................................................................................................................... Washer ........................................................................................................................ Capscrew..................................................................................................................... Bushing........................................................................................................................ Washer ........................................................................................................................ Nut ............................................................................................................................... Bracket......................................................................................................................... Screw........................................................................................................................... Nut ............................................................................................................................... Bracket......................................................................................................................... Capscrew..................................................................................................................... Clamp .......................................................................................................................... Exhaust Shield............................................................................................................. Exhaust Pipe ............................................................................................................... Lockwasher.................................................................................................................. Clamp .......................................................................................................................... Guard........................................................................................................................... Bracket......................................................................................................................... Muffler.......................................................................................................................... Exhaust Pipe ............................................................................................................... Exhaust Pipe ............................................................................................................... Seal ............................................................................................................................. Washer ........................................................................................................................ Spring .......................................................................................................................... Bolt .............................................................................................................................. Clamp .......................................................................................................................... Exhaust Pipe ............................................................................................................... Flange.......................................................................................................................... Clamp ..........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

2 4 4 6 4 7 2 6 6 1 1 1 1 1 4 2 1 2 1 1 1 2 2 6 6 1 1 1 1

2-11

UNIT CODE G006 NORTH AMERICA

01/2004

EXHAUST GAS AND LPG (Figure 2-5) WITHOUT CAB EPA COMPLIANT

2-12

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

EXHAUST GAS AND LPG WITHOUT CAB EPA COMPLIANT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

134803 269200 369129 30370 1351177 313828 1351176 320159 292509 369136 192077 107151 223216 15176 16816 1499674 16805 15134 2062650 1512403 1460477 1500402 1523680 1499664 1396518 2047053 1338258 1499677 1500389 1402189 1499536 1501133 1337118 1335898 1553420

Screw........................................................................................................................... 8 Nut ............................................................................................................................... 8 Exhaust Pipe ............................................................................................................... 1 Clamp .......................................................................................................................... 1 Rubber Cushion........................................................................................................... 4 Nut ............................................................................................................................... 2 Washer ........................................................................................................................ 2 Washer ........................................................................................................................ 2 Capscrew..................................................................................................................... 2 Clamp .......................................................................................................................... 1 Nut ............................................................................................................................... 7 Washer ........................................................................................................................ 1 Bushing........................................................................................................................ 2 Washer ........................................................................................................................ 1 Capscrew..................................................................................................................... 1 Bracket......................................................................................................................... 2 Capscrew..................................................................................................................... 6 Washer ........................................................................................................................ 6 Muffler.......................................................................................................................... 1 Capscrew..................................................................................................................... 6 Nut (Flange)................................................................................................................. 6 Guard........................................................................................................................... 1 Shield........................................................................................................................... 1 Bracket......................................................................................................................... 2 Plug ............................................................................................................................. 1 Lubricant...................................................................................................................... AR Seal ............................................................................................................................. 2 Guard........................................................................................................................... 1 Exhaust Pipe ............................................................................................................... 1 Gasket ......................................................................................................................... 2 Exhaust Pipe ............................................................................................................... 1 Exhaust Pipe ............................................................................................................... 1 Bolt .............................................................................................................................. 6 Spring .......................................................................................................................... 6 Spacer ......................................................................................................................... 2

©2004 HYSTER COMPANY

See Service Manual for service procedures.

2-13

UNIT CODE G006 NORTH AMERICA

01/2004

EXHAUST GAS AND LPG (Figure 2-6) WITH CAB EPA COMPLIANT

2-14

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

EXHAUST GAS AND LPG WITH CAB EPA COMPLIANT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

15176 192077 18540 223216 16828 107151 369136 15134 134803 269200 369129 1542187 1542188 2062650 30370 1499677 1499664 292509 1351177 320159 1351176 313828 1500389 1553420 1499536 1338258 1335898 1337118 1501133 1396518 1402189 1512403 1460477 2047053

Washer ........................................................................................................................ 2 Nut ............................................................................................................................... 6 Capscrew..................................................................................................................... 1 Bushing........................................................................................................................ 2 Capscrew..................................................................................................................... 5 Washer ........................................................................................................................ 5 Clamp .......................................................................................................................... 1 Washer ........................................................................................................................ 4 Screw........................................................................................................................... 7 Nut ............................................................................................................................... 7 Exhaust Pipe ............................................................................................................... 1 Bracket......................................................................................................................... 1 Shield........................................................................................................................... 1 Muffler.......................................................................................................................... 1 Clamp .......................................................................................................................... 1 Guard........................................................................................................................... 1 Bracket......................................................................................................................... 2 Capscrew..................................................................................................................... 2 Rubber Cushion........................................................................................................... 4 Washer ........................................................................................................................ 2 Washer ........................................................................................................................ 2 Nut ............................................................................................................................... 2 Exhaust Pipe ............................................................................................................... 1 Spacer ......................................................................................................................... 2 Exhaust Pipe ............................................................................................................... 1 Seal ............................................................................................................................. 2 Spring .......................................................................................................................... 6 Bolt .............................................................................................................................. 6 Exhaust Pipe ............................................................................................................... 1 Plug ............................................................................................................................. 1 Gasket ......................................................................................................................... 2 Capscrew..................................................................................................................... 6 Nut (Flange)................................................................................................................. 6 Lubricant...................................................................................................................... AR

©2004 HYSTER COMPANY

See Service Manual for service procedures.

2-15

UNIT CODE G006 NORTH AMERICA

01/2004

EXHAUST MANIFOLD (Figure 2-7) GASOLINE AND LPG 4.3L EPA COMPLIANT

ITEM

1 2 3 4 5

2-16

PART NO.

DESCRIPTION

QTY

1383257 1529010 1502741 1316488 1316494

Bolt .............................................................................................................................. Shield........................................................................................................................... Manifold ....................................................................................................................... Shield (Spark Plug)...................................................................................................... Shield...........................................................................................................................

See Service Manual for service procedures.

12 1 2 2 2

©2004 HYSTER COMPANY

NOTES

2-17

UNIT CODE G006 NORTH AMERICA

01/2004

ENGINE MOUNTING (Figure 2-8) GASOLINE, LPG AND DIESEL

2-18

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

ENGINE MOUNTING GASOLINE, LPG AND DIESEL KEY: A: Gasoline and LPG B: Diesel QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

340792 293648 296422 292573 300932 300937 1357323 146628 287860 292682 136692 292537 340796 398350 320165 300939 1357322 316828 377354 292527 292683 264159 1383350 221767 139743 372006 264134

Bracket................................................................................................................. 2 Capscrew............................................................................................................. 8 Washer ................................................................................................................ 8 Capscrew............................................................................................................. 2 Washer ................................................................................................................ 2 Nut ....................................................................................................................... 2 Washer ................................................................................................................ 2 Mount................................................................................................................... 2 Capscrew............................................................................................................. 8 Lockwasher.......................................................................................................... 7 Nut ....................................................................................................................... 8 Capscrew............................................................................................................. 2 Washer ................................................................................................................ 2 Mount................................................................................................................... 2 Washer ................................................................................................................ 4 Washer ................................................................................................................ 2 Washer ................................................................................................................ 2 Nut ....................................................................................................................... 2 Bracket................................................................................................................. .. Capscrew............................................................................................................. .. Lockwasher.......................................................................................................... .. Adhesive (Not Illustrated) .................................................................................... .. Bracket................................................................................................................. 1 Washer ................................................................................................................ 4 Locknut ................................................................................................................ 4 Stud ..................................................................................................................... 4 Sealant (Not Illustrated) ....................................................................................... AR

©2004 HYSTER COMPANY

A

See Service Manual for service procedures.

B

2 8 8 2 2 2 2 2 8 7 8 2 2 2 4 2 2 2 2 8 8 AR .. .. .. .. ..

2-19

UNIT CODE G006 NORTH AMERICA

01/2004

ENGINE ASSEMBLY (Figure 2-9) LPG 4.3L EPA COMPLIANT

2-20

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

ENGINE ASSEMBLY LPG 4.3L EPA COMPLIANT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1551549 15156 18535 1527877 1514429 2067573 2066720 2068082 1501994 2063101 1319190 2067390 15302 1476145 1545857

Bracket......................................................................................................................... Lockwasher.................................................................................................................. Capscrew..................................................................................................................... Screw........................................................................................................................... Nut (Flange)................................................................................................................. Wire Harness (Oil Pressure Ground)........................................................................... Hose (Coolant) ............................................................................................................ Wire Harness (Main Engine) ....................................................................................... Clamp .......................................................................................................................... Engine Control Unit ..................................................................................................... Temperature Sender .................................................................................................... Wire Harness (LPG Regulator).................................................................................... Fitting........................................................................................................................... Fitting........................................................................................................................... Pressure Switch...........................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 4 4 1 2 1 1 1 2 1 1 1 1 1 1

2-21

UNIT CODE G006 NORTH AMERICA

01/2004

ENGINE ASSEMBLY (Figure 2-10) GASOLINE 4.3L EPA COMPLIANT

2-22

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

ENGINE ASSEMBLY GASOLINE 4.3L EPA COMPLIANT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

2065965 1551680 168718 2065781 15156 18535 128408 113341 1546285 1546283 2067573 1401163 2066454 1319190 2063342 2066453

Hose (Fuel) .................................................................................................................. Bracket......................................................................................................................... Clamp .......................................................................................................................... Hose (Fuel) .................................................................................................................. Lockwasher.................................................................................................................. Capscrew..................................................................................................................... Clamp .......................................................................................................................... Clamp .......................................................................................................................... Elbow ........................................................................................................................... Elbow ........................................................................................................................... Wire Harness (Oil Pressure Ground)........................................................................... Hose ............................................................................................................................ Wire Harness (Injector)................................................................................................ Temperature Sender .................................................................................................... Engine Control Unit ..................................................................................................... Wire Harness (Main Engine) .......................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 2 1 3 3 1 1 2 2 1 1 1 1 1 1

2-23

UNIT CODE G006 NORTH AMERICA

01/2004

CYLINDER BLOCK (Figure 2-11) GASOLINE AND LPG 4.3L EPA COMPLIANT

2-24

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CYLINDER BLOCK GASOLINE AND LPG 4.3L EPA COMPLIANT QTY

ITEM

PART NO.

DESCRIPTION

1 2 2 3 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

1543776 1543978 .. . . . 1390759 1390760 1390761 1390765 1360179 1360182 1330450 1390770 1460386 388302 263842 1558807 1460738 1390773 1514968 159977 1374313 1335499 1451319 1500884 1514267 375601 1460330 1450555 1460331 375575 375602 1331341 388313

Engine Assembly (Gasoline) ....................................................................................... Engine Assembly (LPG) .............................................................................................. Short Block Assembly ............................................................................................. Piston and Pin Kit (Standard).............................................................................. Piston and Pin Kit (0,5 mm) ................................................................................ Piston Ring Kit (Standard) .................................................................................. Piston Ring Kit (0,5 mm) ..................................................................................... Connecting Rod .................................................................................................. Bolt.................................................................................................................. Nut .................................................................................................................. Bearing (Connecting Rod) (Standard) ................................................................ Crankshaft........................................................................................................... Plug (RH) ............................................................................................................ Bolt...................................................................................................................... Crankshaft Bearing Set (Standard)..................................................................... Crankshaft Bearing Set (0.020 in.) (Crankshaft) ................................................ Crankshaft Bearing Set (0.001 in.) (Crankshaft)................................................. Valve ................................................................................................................... Pin....................................................................................................................... Plug..................................................................................................................... Pin....................................................................................................................... Key .......................................................................................................................... Gasket ..................................................................................................................... Plug ......................................................................................................................... Pin ........................................................................................................................... Retainer Assembly .................................................................................................. Stud..................................................................................................................... Seal..................................................................................................................... Bolt .......................................................................................................................... Bolt .......................................................................................................................... Plug ......................................................................................................................... Nut...........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 6 6 6 6 6 2 2 1 1 3 10 3 3 1 1 4 2 2 1 1 1 1 1 2 1 1 1 4 1

2-25

UNIT CODE G006 NORTH AMERICA

01/2004

CAMSHAFT AND OIL PAN (Figure 2-12) GASOLINE AND LPG 4.3L EPA COMPLIANT

2-26

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CAMSHAFT AND OIL PAN GASOLINE AND LPG 4.3L EPA COMPLIANT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 3 4 5 6 7 8 9 9 10 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 31 32 33 34 35 36 37 38 39 40 41 42 43

1543776 1543978 1456111 1374297 1471556 .. . . . .. . . . .. . . . 1374301 1374299 1374298 1454955 1454955 1454956 1454956 1454957 1454957 1383257 1320000 1374314 1389100 263828 1393350 1386176 375587 1514969 1514268 1386179 1377103 1389092 1377104 1374317 1386183 1360178 1471558 1460757 1460758 1374315 1374326 1377107 1451321 1374313 1339963 1460322 369748 1374108 1386184 1383263 130845 1460332

Engine Assembly (Gasoline) ....................................................................................... Engine Assembly (LPG) .............................................................................................. Camshaft ................................................................................................................. Pin....................................................................................................................... Chain Kit.................................................................................................................. Timing Chain ........................................................................................................... Sprocket .............................................................................................................. Sprocket .............................................................................................................. Bolt .......................................................................................................................... Bolt .......................................................................................................................... Retainer................................................................................................................... Bearing (Position A, D) ............................................................................................ Bearing (Position A) ................................................................................................ Bearing (Position C) ................................................................................................ Bearing (Position B, D) ............................................................................................ Bearing (Position B) ................................................................................................ Bearing (Position C) ................................................................................................ Bolt .......................................................................................................................... Oil Filter ................................................................................................................... Bearing .................................................................................................................... Water Pump ............................................................................................................ Gasket................................................................................................................. Nipple ...................................................................................................................... Oil Pump (☞ Figure 2-16) ...................................................................................... Fitting....................................................................................................................... Damper.................................................................................................................... Cover ....................................................................................................................... Bolt...................................................................................................................... Bolt...................................................................................................................... Grommet ............................................................................................................. Seal..................................................................................................................... Bolt .......................................................................................................................... Bolt .......................................................................................................................... Nut........................................................................................................................... Oil Pan..................................................................................................................... Screw .................................................................................................................. Seal..................................................................................................................... Gear Kit ................................................................................................................... Retainer................................................................................................................... Shaft ........................................................................................................................ Bearing................................................................................................................ Plug ......................................................................................................................... Bolt .......................................................................................................................... Gasket ..................................................................................................................... Washer .................................................................................................................... Bolt .......................................................................................................................... Gasket ..................................................................................................................... Cap.......................................................................................................................... Clamp ...................................................................................................................... Hose ........................................................................................................................

b a b a b a

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 3 2 1 2 1 1 2 1 1 5 1 1 1 2 1 1 1 1 1 4 2 6 1 6 10 1 1 1 1 1 1 1 1 2 2 1 6 10 1 1 1 1 2-27

UNIT CODE G006 NORTH AMERICA

01/2004

CAMSHAFT AND OIL PAN GASOLINE AND LPG 4.3L EPA COMPLIANT ITEM

PART NO.

DESCRIPTION

QTY

44 45 46 47 48

1514963 1514964 1514961 1514965 1471560

Sensor ..................................................................................................................... O-Ring ..................................................................................................................... Insert (Not Illustrated).............................................................................................. Bolt .......................................................................................................................... Clamp ......................................................................................................................

1 1 1 1 2

1460768 1454974

Bearing Kit (Includes Items 9-11) ................................................................................ Bearing Kit (Includes Items 9-11) ................................................................................

1 1

FOOTNOTES: a GM Identifcation Number on Left Side of Rear Transmission Housing Starts with "A" Followed by 8 Digits b GM Identification Number on Left Side of Rear Transmission Housing is 8 Digits

2-28

See Service Manual for service procedures.

©2004 HYSTER COMPANY

NOTES

2-29

UNIT CODE G006 NORTH AMERICA

01/2004

VALVE COVER AND INLET MANIFOLD (Figure 2-13) GASOLINE AND LPG 4.3L EPA COMPLIANT

2-30

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG 4.3L EPA COMPLIANT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

1543776 1543978 1386185 1389102 1552141 1559695 1334423 1374288 1331341 1389133 1452376 1389093 1383904 1374289 1386186 .. . . . 1386187 1374293 1377792 1377793 1377794 1471559 1389050 1389051 1386189 1460333 1386191 15156 1502741 1529010 1316488 1316494 1398105 1383257 1383241 133469 15154 379407 1510649 1514915 133696 1383237 1383211 1383213 1383239 1333806 16836 15155 16394 1317468

Engine Assembly (Gasoline) ....................................................................................... Engine Assembly (LPG) .............................................................................................. Valve Cover (RH)..................................................................................................... Valve Cover (LH) ..................................................................................................... Oil Filler ................................................................................................................... Distributor ................................................................................................................ Gasket ..................................................................................................................... Grommet ................................................................................................................. Plug (LPG)............................................................................................................... Spark Plug............................................................................................................... Spark Plug (Optional) .............................................................................................. Bolt (LPG)................................................................................................................ Grommet ................................................................................................................. Bolt .......................................................................................................................... Manifold (Intake) (LPG) ........................................................................................... (Manifold (Intake) (Gasoline) (☞ Figure 2-14) ....................................................... Gasket (LPG) .......................................................................................................... Gasket ..................................................................................................................... Bolt .......................................................................................................................... Bolt .......................................................................................................................... Bolt .......................................................................................................................... Lifter Assembly........................................................................................................ Guide....................................................................................................................... Bolt...................................................................................................................... Push Rod................................................................................................................. Gasket Kit (Cylinder Head)...................................................................................... Ignition Coil.............................................................................................................. Lockwasher ............................................................................................................. Manifold................................................................................................................... Shield ...................................................................................................................... Shield ...................................................................................................................... Shield ...................................................................................................................... Stud ......................................................................................................................... Bolt .......................................................................................................................... Support.................................................................................................................... Capscrew ................................................................................................................ Lockwasher ............................................................................................................. Fitting....................................................................................................................... Dipstick.................................................................................................................... Tube......................................................................................................................... Clamp ...................................................................................................................... Gasket ..................................................................................................................... Plate ........................................................................................................................ Gasket ..................................................................................................................... Spacer ..................................................................................................................... Gasket ..................................................................................................................... Capscrew ................................................................................................................ Lockwasher ............................................................................................................. Capscrew ................................................................................................................ Outlet.......................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 3 1 6 6 8 6 6 1 1 1 2 10 4 10 12 2 2 12 1 1 5 2 1 2 2 3 12 1 4 4 1 1 1 1 1 1 1 1 1 7 10 1 1 2-31

UNIT CODE G006 NORTH AMERICA

01/2004

VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG 4.3L EPA COMPLIANT ITEM

PART NO.

47 48 49 50

1450696 1330725 16598 15962

2-32

DESCRIPTION

QTY

Thermostat .............................................................................................................. Gasket ..................................................................................................................... Capscrew ................................................................................................................ Fitting.......................................................................................................................

See Service Manual for service procedures.

1 1 2 3

©2004 HYSTER COMPANY

NOTES

2-33

UNIT CODE G006 NORTH AMERICA

01/2004

INTAKE MANIFOLD AND FUEL RAIL (Figure 2-14) GASOLINE 4.3L EPA COMPLIANT ENGINE

2-34

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

INTAKE MANIFOLD AND FUEL RAIL GASOLINE 4.3L EPA COMPLIANT ENGINE QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1543776 1559556 1559557 1559558 1559559 1559560 1559561 1559562 1559563 1559564 1358545 1559565 1559566 1559570 1559567 1559568 1559569

Engine Assembly (Gasoline) ....................................................................................... Fuel Rail .................................................................................................................. Clip .......................................................................................................................... Cap.......................................................................................................................... Pressure Valve ........................................................................................................ Hose ........................................................................................................................ Regulator................................................................................................................. Retainer................................................................................................................... Injector..................................................................................................................... Manifold (Upper)...................................................................................................... Bolt .......................................................................................................................... Manifold (Lower)...................................................................................................... Stud ......................................................................................................................... Gasket ..................................................................................................................... Sensor (TMAP)........................................................................................................ Bolt .......................................................................................................................... Bolt ..........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 6 1 1 1 1 1 6 1 7 1 4 1 1 2 1

2-35

UNIT CODE G006 NORTH AMERICA

01/2004

CYLINDER HEAD (Figure 2-15) GASOLINE AND LPG 4.3L EPA COMPLIANT

2-36

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CYLINDER HEAD GASOLINE AND LPG 4.3L EPA COMPLIANT QTY

ITEM

PART NO.

DESCRIPTION

1 1 2 2 3 4 4 5 6 7 8 9 10

1543776 1543978 1471557 1482700 1471555 1389051 1377110 1386194 1482701 1386195 1393127 1386197 1386198 1460384 1489643

Engine Assembly (Gasoline) ....................................................................................... Engine Assembly (LPG) .............................................................................................. Cylinder Head (Gasoline) ........................................................................................ Cylinder Head (LPG) ............................................................................................... Rocker Arm ............................................................................................................. Bolt .......................................................................................................................... Key (Valve) .............................................................................................................. Exhaust Valve (Gasoline) ........................................................................................ Exhaust Valve (LPG) ............................................................................................... Inlet Valve ................................................................................................................ Cap.......................................................................................................................... Seal ......................................................................................................................... Spring ...................................................................................................................... Seal ......................................................................................................................... Pivot Support (Rocker Arm) ....................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 2 2 12 4 24 6 6 6 12 12 12 12 2

2-37

UNIT CODE G006 NORTH AMERICA

01/2004

OIL PUMP (Figure 2-16) GASOLINE AND LPG 4.3L EPA COMPLIANT

2-38

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

OIL PUMP GASOLINE AND LPG 4.3L EPA COMPLIANT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11

1543978 1543776 1386176 1374319 1338223 268573 1374320 1330453 1333541 388306 1386177 1450941 263795 263794

Engine Assembly (LPG) .............................................................................................. Engine Assembly (Gasoline) ....................................................................................... Oil Pump.................................................................................................................. Cover................................................................................................................... Stop ................................................................................................................ Regulator Valve .............................................................................................. Spring ............................................................................................................. Pin................................................................................................................... Screw and Washer .............................................................................................. Bolt .......................................................................................................................... Screen ..................................................................................................................... Pin ........................................................................................................................... Retainer................................................................................................................... Shaft ........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 2 1 1 1 1 1

2-39

UNIT CODE G006 NORTH AMERICA

01/2004

CYLINDER BLOCK (Figure 2-17) DIESEL TIER II

2-40

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CYLINDER BLOCK DIESEL TIER II QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1523800 1554974 .. . . . 99576 16794 1554975 1554981 1554980 1554977 980727 15304 1554979 1456711 1554976 1554978 1554982 1382546 1554984 1554983 1307894 1555071 1537224 1555421 15483

Engine ......................................................................................................................... Cylinder Block Kit .................................................................................................... Bearing Caps ...................................................................................................... Thimble ............................................................................................................... Capscrew ............................................................................................................ Bushing ............................................................................................................... Plug..................................................................................................................... Plug..................................................................................................................... Plug..................................................................................................................... Plug..................................................................................................................... Fitting .................................................................................................................. Plug..................................................................................................................... Pin....................................................................................................................... Plug..................................................................................................................... Plug..................................................................................................................... Cooling Jet .......................................................................................................... Screw .................................................................................................................. Gasket................................................................................................................. Plate.................................................................................................................... Screw .................................................................................................................. Housing............................................................................................................... Bolt...................................................................................................................... Plug..................................................................................................................... Fitting ..................................................................................................................

1 1 5 10 10 1 1 1 2 1 1 2 2 1 1 4 4 1 1 4 1 10 1 1

1555686

Top Gasket (Includes Item 17).....................................................................................

1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

2-41

UNIT CODE G006 NORTH AMERICA

01/2004

CYLINDER HEAD AND INDUCTION MANIFOLD (Figure 2-18) DIESEL TIER II

2-42

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CYLINDER HEAD AND INDUCTION MANIFOLD DIESEL TIER II QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1523800 1555072 15962 1451629 1555073 1555074 1388387 15304 1555075 1555077 1555076 1555078 1451636 1555079 1555080 1537258 1555081 1555082 1555083 1555419 1555420 1555505 1555506 1555689 1460209 1307894 1555080 1537258 1556774 1556775

Engine ......................................................................................................................... 1 Cylinder Head Kit .................................................................................................... 1 Fitting .................................................................................................................. 1 Valve Guide......................................................................................................... 8 Inlet Valve Insert ................................................................................................. 4 Exhaust Valve Insert ........................................................................................... 4 Plug..................................................................................................................... 2 Fitting .................................................................................................................. 4 Inlet Valve............................................................................................................ 4 Valve Spring ........................................................................................................ 8 Seal..................................................................................................................... 8 Cap ..................................................................................................................... 8 Keeper................................................................................................................. 16 Exhaust Valve ..................................................................................................... 4 Plug..................................................................................................................... 1 O-Ring................................................................................................................. 1 Gasket ..................................................................................................................... 1 Screw ...................................................................................................................... 7 Screw ...................................................................................................................... 3 Sender..................................................................................................................... 1 Cable ....................................................................................................................... 1 Glow Plug ................................................................................................................ 4 Bar........................................................................................................................... 3 Plate ........................................................................................................................ 3 Sealant .................................................................................................................... AR Screw ...................................................................................................................... 14 Plug ......................................................................................................................... 1 O-Ring ..................................................................................................................... 1 Elbow....................................................................................................................... 1 Screw ...................................................................................................................... 2

1555686

Top Gasket (Includes Item 16).....................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1

2-43

UNIT CODE G006 NORTH AMERICA

01/2004

VALVE COVER AND ROCKER ARM SHAFT (Figure 2-19) DIESEL TIER II

2-44

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

VALVE COVER AND ROCKER ARM SHAFT DIESEL TIER II QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

1523800 1555084 1555085 1555086 1555088 1555092 15026 1466859 1555091 1555090 1555094 1555095 1555096 1555430 1555431 1555432 1555433 1555434 1555435 1555436 1555437 1555438 1391246 1516930 1555447 1306361 1555448 1555449 1555432 1555451

Engine ......................................................................................................................... Rocker Assembly..................................................................................................... Shaft Assembly ................................................................................................... Plug................................................................................................................. Rocker Arm Assembly......................................................................................... Rocker Arm Assembly......................................................................................... Nut .................................................................................................................. Screw.............................................................................................................. Spring.................................................................................................................. Snap Ring ........................................................................................................... Washer................................................................................................................ Screw .................................................................................................................. Screw .................................................................................................................. Cover Assembly ...................................................................................................... Gasket................................................................................................................. Screw .................................................................................................................. Spring.................................................................................................................. Cap ..................................................................................................................... Diaphragm .......................................................................................................... Plate.................................................................................................................... Screw .................................................................................................................. Cap ..................................................................................................................... Cap Assembly ..................................................................................................... O-Ring ............................................................................................................ Cover................................................................................................................... Screw .................................................................................................................. Breather Pipe ...................................................................................................... Gasket................................................................................................................. Screw .................................................................................................................. O-Ring.................................................................................................................

1 1 1 2 4 4 1 1 3 2 2 1 3 1 1 10 2 1 1 1 4 1 1 1 1 3 1 1 2 1

1555686

Top Gasket (Includes Items 13, 26) .............................................................................

1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

2-45

UNIT CODE G006 NORTH AMERICA

01/2004

CRANKSHAFT AND PISTONS (Figure 2-20) DIESEL TIER II

2-46

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CRANKSHAFT AND PISTONS DIESEL TIER II QTY

ITEM

PART NO.

DESCRIPTION

1 2 2 2 2 3 3 3 3 4 4 5 5 6 7 8 9 10 11 12 13 13 13 13 13 13 14 15 16 17 18

1523800 1554985 1554986 1554988 1554989 1554990 1554987 1554991 1554992 1554993 842799 161296 842800 161297 99610 1537216 1554994 .. . . . .. . . . 1451606 1554995 1555065 1555066 1555067 1555068 1555069 1555070 1555063 1555064 1306193 1306194 302713

Engine ......................................................................................................................... Crankshaft Assembly .............................................................................................. Main Bearing Kit (Standard)................................................................................ Main Bearing Kit (0.10 in.) .................................................................................. Main Bearing Kit (0.20 in.) .................................................................................. Main Bearing Kit (0.30 in.) .................................................................................. Bearing Kit (Standard) ........................................................................................ Bearing Kit (0.10 in) ............................................................................................ Bearing Kit (0.20 in.) ........................................................................................... Bearing Kit (0.30 in.) ........................................................................................... Thrust Washer (Standard)................................................................................... Thrust Washer (0.007 in.) ................................................................................... Thrust Washer (Standard)................................................................................... Thrust Washer (0.007 in.) ................................................................................... Key ...................................................................................................................... Gear ........................................................................................................................ Piston and Ring Kit.................................................................................................. Piston .................................................................................................................. Pin....................................................................................................................... Snap Ring................................................................................................................ Piston Ring Kit......................................................................................................... Connecting Rod Kit ("F Red").................................................................................. Connecting Rod Kit ("G Orange")............................................................................ Connecting Rod Kit ("H White")............................................................................... Connecting Rod Kit ("J Brown") .............................................................................. Connecting Rod Kit ("K Purple") ............................................................................. Connecting Rod Kit ("L Blue") ................................................................................. Bushing ............................................................................................................... Bolt...................................................................................................................... Pulley....................................................................................................................... Block........................................................................................................................ Screw ......................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 4 1 1 2 1 4 4 4 4 4 4 1 2 1 1 3

2-47

UNIT CODE G006 NORTH AMERICA

01/2004

OIL PAN AND PUMP (Figure 2-21) DIESEL TIER II

2-48

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

OIL PAN AND PUMP DIESEL TIER II QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1523800 1460557 266465 377976 1306374 1377908 1555422 1307894 1555423 1307875 1318965 386459 1385704 1307880 1306143 1557096 1555429 1344921 1306358 1555490 1306365

Engine ......................................................................................................................... Sump ....................................................................................................................... Insert................................................................................................................... Plug ......................................................................................................................... O-Ring ..................................................................................................................... Plug ......................................................................................................................... Gasket ..................................................................................................................... Screw ...................................................................................................................... Bridge Piece ............................................................................................................ Screw ...................................................................................................................... Screw ...................................................................................................................... Screw ...................................................................................................................... Tube Assembly ........................................................................................................ Nut ...................................................................................................................... Olive .................................................................................................................... Dipstick.................................................................................................................... Pipe ......................................................................................................................... Gasket ..................................................................................................................... Screw ...................................................................................................................... Oil Pump.................................................................................................................. Screw ......................................................................................................................

1 1 2 2 2 1 1 2 1 2 6 12 1 1 1 1 1 1 2 1 5

1555729

Bottom Gasket Kit (Includes Items 4, 17) ....................................................................

1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

2-49

UNIT CODE G006 NORTH AMERICA

01/2004

COOLING AND FAN DRIVE (Figure 2-22) DIESEL TIER II

2-50

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

COOLING AND FAN DRIVE DIESEL TIER II QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1456899 178899 1557312 344432 340203 1302955 353310 1359581 345453 1457312 345454 336550 124297 137852 340204 239503 292681 320158 16073 15127 12815 350052 15055 221733 1455809 1455578 1455580 292511 377342 1528969 1528944 1549449 377331 1556761 .. . . . .. . . . 1555090 .. . . . .. . . . 1315499 1502000

Radiator ....................................................................................................................... Cap .............................................................................................................................. Clamp .......................................................................................................................... Reservoir ..................................................................................................................... Bracket......................................................................................................................... Tube ............................................................................................................................. Clamp .......................................................................................................................... Outlet Assembly........................................................................................................... Outlet (Reservoir) .................................................................................................... Hose ........................................................................................................................ Cap.......................................................................................................................... Bushing ................................................................................................................... Clamp .......................................................................................................................... Strap Clamp................................................................................................................. Strap ............................................................................................................................ Nut ............................................................................................................................... Lockwasher.................................................................................................................. Washer ........................................................................................................................ Screw........................................................................................................................... Washer ........................................................................................................................ Drain Valve .................................................................................................................. Cover ........................................................................................................................... Nut ............................................................................................................................... Washer ........................................................................................................................ Belt .............................................................................................................................. Pulley ........................................................................................................................... Spacer (Fan) ................................................................................................................ Capscrew..................................................................................................................... Shroud ......................................................................................................................... Hose (Upper) ............................................................................................................... Hose (Lower) ............................................................................................................... Clamp .......................................................................................................................... Fan............................................................................................................................... Fan Drive Assembly..................................................................................................... Housing ................................................................................................................... Bearing .................................................................................................................... Snap Ring................................................................................................................ Hub.......................................................................................................................... Spacer ..................................................................................................................... Screw........................................................................................................................... Clamp ..........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 10 4 4 4 1 1 4 4 1 1 1 4 1 1 1 2 1 1 4 1 1 1 1 4 1

2-51

UNIT CODE G006 NORTH AMERICA

01/2004

WATER PUMP AND OUTLET (Figure 2-23) DIESEL TIER II

2-52

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

WATER PUMP AND OUTLET DIESEL TIER II QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 7 7 8 9 10 11 12 13 14 15 16

1523800 1556767 .. . . . 1556768 1555478 1307909 1306358 1555464 1555466 1555468 1555467 1380261 1306362 1307909 1555471 1555472 1555473 386459 15962

Engine ......................................................................................................................... Outlet Assembly ...................................................................................................... Housing............................................................................................................... Thermostat.......................................................................................................... O-Ring................................................................................................................. Screw ...................................................................................................................... Screw ...................................................................................................................... Water Pump Replacement Kit ................................................................................. Gear .................................................................................................................... Repair Kit ............................................................................................................ Gasket................................................................................................................. Screw ...................................................................................................................... Screw ...................................................................................................................... Screw ...................................................................................................................... Pipe ......................................................................................................................... O-Ring................................................................................................................. O-Ring................................................................................................................. Screw........................................................................................................................... Fitting...........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 2 3

2-53

UNIT CODE G006 NORTH AMERICA

01/2004

TIMING GEAR (Figure 2-24) DIESEL TIER II

2-54

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

TIMING GEAR DIESEL TIER II QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

1523800 1555482 350399 1555483 1555484 386459 1306354 1555485 .. . . . 983484 229875 1382479 1306356 1537297 99610 1306364 298096 1328565 1555486 1555487 1555488 1307881 1307909 1306371 1555452 1555098 224248 99728

Engine ......................................................................................................................... Timing Case ............................................................................................................ Seal ......................................................................................................................... Gasket ..................................................................................................................... Gasket ..................................................................................................................... Screw ...................................................................................................................... Screw ...................................................................................................................... Idler Gear Assembly ................................................................................................ Idler Gear ............................................................................................................ Bushing ............................................................................................................... Hub.......................................................................................................................... Plate ........................................................................................................................ Screw ...................................................................................................................... Gear ........................................................................................................................ Key .......................................................................................................................... Washer .................................................................................................................... Pin ........................................................................................................................... Screw ...................................................................................................................... Thrust Washer (Not Illustrated) ............................................................................... Cover ....................................................................................................................... Gasket ..................................................................................................................... Screw ...................................................................................................................... Screw ...................................................................................................................... Screw ...................................................................................................................... Plug ......................................................................................................................... Camshaft ................................................................................................................. Tappet...................................................................................................................... Rod..........................................................................................................................

1 1 1 1 1 8 4 1 1 2 1 1 6 1 1 1 1 1 1 1 1 9 5 1 1 1 8 8

1555729

Bottom Gasket Kit (Includes Items 3-4, 20) .................................................................

1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

2-55

UNIT CODE G006 NORTH AMERICA

01/2004

EXHAUST MANIFOLD (Figure 2-25) DIESEL TIER II

ITEM

1 2 3 4 5

2-56

PART NO.

DESCRIPTION

QTY

1523800 1555491 1555492 1516677 1307877 1306370

Engine ......................................................................................................................... Exhaust Manifold ..................................................................................................... Gasket ..................................................................................................................... Screw ...................................................................................................................... Stud ......................................................................................................................... Nut...........................................................................................................................

See Service Manual for service procedures.

1 1 1 8 3 3

©2004 HYSTER COMPANY

NOTES

2-57

UNIT CODE G006 NORTH AMERICA

01/2004

EXHAUST DIESEL (Figure 2-26) WITH CAB TIER II ENGINE

2-58

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

EXHAUST DIESEL WITH CAB TIER II ENGINE QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

369129 369135 369127 269200 399066 30370 377616 367266 1392553 377617 1541597 1388300 15176 16816 1375986 192077 379952 223216 16805 107151 15056 15156 16828 18540 369136 1529022 1541601 222899 63116 1541599 1527884 1460477 292841 320157 1306370 1355319

Exhaust Pipe ............................................................................................................... Bracket......................................................................................................................... Exhaust Shield............................................................................................................. Nut ............................................................................................................................... Capscrew..................................................................................................................... Clamp .......................................................................................................................... Bracket......................................................................................................................... Muffler.......................................................................................................................... Shield........................................................................................................................... Bracket......................................................................................................................... Exhaust Pipe ............................................................................................................... Lockwasher.................................................................................................................. Washer ........................................................................................................................ Capscrew..................................................................................................................... Bracket......................................................................................................................... Nut ............................................................................................................................... Spacer ......................................................................................................................... Bushing........................................................................................................................ Capscrew..................................................................................................................... Washer ........................................................................................................................ Nut ............................................................................................................................... Lockwasher.................................................................................................................. Capscrew..................................................................................................................... Capscrew..................................................................................................................... Clamp .......................................................................................................................... Exhaust Pipe ............................................................................................................... Bracket......................................................................................................................... Clamp .......................................................................................................................... Clamp .......................................................................................................................... Exhaust Pipe ............................................................................................................... Capscrew..................................................................................................................... Nut (Flange)................................................................................................................. Flex Tube ..................................................................................................................... Washer ........................................................................................................................ Nut ............................................................................................................................... Gasket .........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 6 6 3 1 1 1 1 1 4 4 2 2 6 2 6 3 1 1 1 1 1 1 1 1 1 1 1 2 2 1 4 3 1

2-59

UNIT CODE G006 NORTH AMERICA

01/2004

EXHAUST DIESEL (Figure 2-27) WITHOUT CAB TIER II ENGINE

2-60

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

EXHAUST DIESEL WITHOUT CAB TIER II ENGINE QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

1527884 1460477 1355319 1306370 1529022 63116 292841 1541601 222899 320157 1541599 192077 223216 16816 15176 16805 30370 1554943 1523680 367266 269200 134803 1554942 369136 1554941 369129 1388300 1499677 1499674 107151 15134 1500402 1351177 1351176 320159 292517 316826 1553420

Capscrew..................................................................................................................... Nut (Flange)................................................................................................................. Gasket ......................................................................................................................... Nut ............................................................................................................................... Exhaust Pipe ............................................................................................................... Clamp .......................................................................................................................... Flex Tube ..................................................................................................................... Bracket......................................................................................................................... Clamp .......................................................................................................................... Washer ........................................................................................................................ Exhaust Pipe ............................................................................................................... Nut ............................................................................................................................... Bushing........................................................................................................................ Capscrew..................................................................................................................... Washer ........................................................................................................................ Capscrew..................................................................................................................... Clamp .......................................................................................................................... Exhaust Pipe ............................................................................................................... Shield........................................................................................................................... Muffler.......................................................................................................................... Nut ............................................................................................................................... Screw........................................................................................................................... Bracket......................................................................................................................... Clamp .......................................................................................................................... Bracket......................................................................................................................... Exhaust Pipe ............................................................................................................... Lockwasher.................................................................................................................. Guard........................................................................................................................... Bracket......................................................................................................................... Washer ........................................................................................................................ Washer ........................................................................................................................ Guard........................................................................................................................... Rubber Cushion........................................................................................................... Washer ........................................................................................................................ Washer ........................................................................................................................ Capscrew..................................................................................................................... Nut ............................................................................................................................... Spacer .........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

2 2 1 3 1 1 1 1 1 1 4 8 4 2 2 6 6 1 1 1 10 10 4 2 2 1 4 1 2 2 6 1 4 4 2 2 2 2

2-61

UNIT CODE G006 NORTH AMERICA

01/2004

OIL FILTER (Figure 2-28) DIESEL TIER II

2-62

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

OIL FILTER DIESEL TIER II ITEM

1 2 3 4 5 6 7 8 9

QTY

PART NO.

DESCRIPTION

1523800 1555457 1382954 1554984 1306354 1555459 1555460 1555461 1537265 1327905

Engine ......................................................................................................................... Filter Head Assembly .............................................................................................. Connector ........................................................................................................... Gasket ..................................................................................................................... Screw ...................................................................................................................... Plug ......................................................................................................................... O-Ring ..................................................................................................................... Plug ......................................................................................................................... O-Ring ..................................................................................................................... Oil Filter ...................................................................................................................

1 1 1 1 4 1 1 1 1 1

1555729

Bottom Gasket Kit (Includes Item 3) ............................................................................

1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

2-63

UNIT CODE G006 NORTH AMERICA

01/2004

OIL COOLER (Figure 2-29) DIESEL TIER II

ITEM

1 2 3 4 5 6 7

2-64

PART NO.

DESCRIPTION

QTY

1523800 1555453 1555454 1555455 .. . . . 1555456 1318968 1306358 1306373

Engine ......................................................................................................................... Oil Cooler Assembly................................................................................................ Cooler ................................................................................................................. Gasket................................................................................................................. Housing............................................................................................................... Gasket ..................................................................................................................... Screw ...................................................................................................................... Screw ...................................................................................................................... Screw ......................................................................................................................

1 1 1 2 1 1 3 10 4

1555729

Bottom Gasket Kit (Includes Item 4) ............................................................................

1

See Service Manual for service procedures.

©2004 HYSTER COMPANY

NOTES

2-65

UNIT CODE G006 NORTH AMERICA

01/2004

FUEL INJECTION PUMP (Figure 2-30) DIESEL TIER II

2-66

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

FUEL INJECTION PUMP DIESEL TIER II QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1523800 1563921 1555262 1555413 1451669 1555414 1555415 1555101 1537238 1555102 1306358 1555103 1555104 1306371 386459 1306359 1555105 1555106 1555107 1555108 1388386 1555110 1555109 1555416 1307881 1555417

Engine ......................................................................................................................... Fuel Injection Pump................................................................................................. Atomiser .................................................................................................................. Nozzle ................................................................................................................. Washer................................................................................................................ Clamp ...................................................................................................................... Screw ...................................................................................................................... Gear ........................................................................................................................ O-Ring ..................................................................................................................... Washer .................................................................................................................... Screw ...................................................................................................................... Cap.......................................................................................................................... Bracket .................................................................................................................... Screw ...................................................................................................................... Screw ...................................................................................................................... Nut........................................................................................................................... Fuel Pipe (# 1)......................................................................................................... Fuel Pipe (# 2)......................................................................................................... Fuel Pipe (# 3)......................................................................................................... Fuel Pipe (# 4)......................................................................................................... Clip .......................................................................................................................... Clip .......................................................................................................................... Clip .......................................................................................................................... Bracket .................................................................................................................... Screw ...................................................................................................................... Clip ..........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 4 1 1 4 4 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

2-67

UNIT CODE G006 NORTH AMERICA

01/2004

DRIVE ADAPTOR (Figure 2-31) DIESEL TIER II

2-68

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

DRIVE ADAPTOR DIESEL TIER II ITEM

1 2 3 4 5 6 7 8

QTY

PART NO.

DESCRIPTION

1556770 1556771 1311600 360667 1311602 1311603 1311604 1311605

Drive Adaptor............................................................................................................... Gear ........................................................................................................................ Bearing .................................................................................................................... Bearing .................................................................................................................... Snap Ring................................................................................................................ O-Ring ......................................................................................................................... Screw........................................................................................................................... Screw...........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 5

2-69

UNIT CODE G006 NORTH AMERICA

01/2004

FLYWHEEL (Figure 2-32) GASOLINE, LPG AND DIESEL

2-70

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

FLYWHEEL GASOLINE, LPG AND DIESEL KEY: A: Gasoline and LPG (Powershift) B: Diesel (Powershift) QTY ITEM

PART NO.

DESCRIPTION

1 1 2 2 3 4 4 5 6 6 7 7 8 8 9 10 10 11 12

1454600 195856 1459400 195856 1384335 287851 292681 377326 15156 16828 176640 292681 293630 296420 1335499 284152 97577 186420 1459391

Flywheel Assembly .............................................................................................. Ring Gear ........................................................................................................ Flywheel Assembly .............................................................................................. Ring Gear ........................................................................................................ Cover ................................................................................................................... Capscrew............................................................................................................. Lockwasher.......................................................................................................... Plate .................................................................................................................... Lockwasher.......................................................................................................... Capscrew............................................................................................................. Capscrew............................................................................................................. Lockwasher.......................................................................................................... Capscrew............................................................................................................. Washer ................................................................................................................ Pin ....................................................................................................................... Bolt ...................................................................................................................... Bolt ...................................................................................................................... Pin ....................................................................................................................... Shim (0.118 in.) ...................................................................................................

©2004 HYSTER COMPANY

A

See Service Manual for service procedures.

.. .. 1 1 1 4 4 .. .. .. .. .. .. .. .. 6 .. .. 1

B

1 1 .. .. .. .. .. 1 3 3 4 4 6 6 2 .. 6 2 ..

2-71

NOTES

2-72

UNIT CODE G006 NORTH AMERICA

01/2004

3 FUEL SYSTEM

3

FUEL SYSTEM

01/2004

UNIT CODE G006 NORTH AMERICA

SECTION 3 FUEL SYSTEM DESCRIPTION

PAGE

ACCELERATOR PEDAL AND BRACKET MONOTROL ................................................................................................................................................... 3-28 WITH FORWARD AND REVERSE LEVER.................................................................................................... 3-26 AIR FILTER HEAVY DUTY DIESEL.......................................................................................................................................................... 3-6 GASOLINE AND LPG ................................................................................................................................... 3-4 STANDARD....................................................................................................................................................... 3-2 ENGINE FUEL SYSTEM LPG 4.3L EPA COMPLIANT ENGINE................................................................................................................. 3-16 FUEL SUPPLY SYSTEM DIESEL TIER II ............................................................................................................................................... 3-10 GASOLINE........................................................................................................................................................ 3-8 LPG ................................................................................................................................................................ 3-14 LPG REGULATOR 4.3L EPA COMPLIANT ENGINE .................................................................................................................... 3-20 MONOTROL PEDAL .......................................................................................................................................... 3-30 THROTTLE BODY AND LPG MIXER 4.3L EPA COMPLIANT ENGINE .................................................................................................................... 3-18 THROTTLE BODY ASSEMBLY GASOLINE 4.3L EPA COMPLIANT ENGINE................................................................................................................. 3-22 THROTTLE LINKAGE GAS, LPG, AND DIESEL................................................................................................................................ 3-24

©2004 HYSTER COMPANY

See Service Manual for service procedures.

3-1

UNIT CODE G006 NORTH AMERICA

01/2004

AIR FILTER (Figure 3-1) STANDARD

3-2

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

AIR FILTER STANDARD KEY: A: Gasoline B: LPG C: Diesel A

ITEM

PART NO.

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 14 15

2062384 1462439 1462441 374923 1462442 2063214 1462439 1462441 374923 1462442 1508007 1510117 1460477 115696 1510113 16143 102919 1542479 1452463 353199 1527879 165991 2061655 2061651 2058358 16150

Air Filter .................................................................................................... Filter Element ....................................................................................... Cover .................................................................................................... Valve..................................................................................................... Plug ...................................................................................................... Air Filter .................................................................................................... Filter Element ....................................................................................... Cover .................................................................................................... Valve..................................................................................................... Plug ...................................................................................................... Bracket...................................................................................................... Capscrew.................................................................................................. Nut (Flange).............................................................................................. Clamp ....................................................................................................... Capscrew.................................................................................................. Fitting........................................................................................................ Fitting........................................................................................................ Hose (Breather) ........................................................................................ Clamp ....................................................................................................... Clamp ....................................................................................................... Capscrew.................................................................................................. Restriction Indicator.................................................................................. Hose (Intake) ............................................................................................ Hose (Intake) ............................................................................................ Hose (Intake) ............................................................................................ Fitting........................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 .. .. .. .. .. 1 3 3 2 2 1 1 1 1 1 .. .. 1 .. .. ..

QTY B

1 1 1 1 1 .. .. .. .. .. 1 3 3 2 2 1 1 1 1 1 .. .. .. 1 .. ..

C

.. .. .. .. .. 1 1 1 1 1 1 3 3 2 .. .. .. .. .. .. 2 1 .. .. 1 1

3-3

UNIT CODE G006 NORTH AMERICA

01/2004

AIR FILTER (Figure 3-2) HEAVY DUTY GASOLINE AND LPG

3-4

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

AIR FILTER HEAVY DUTY GASOLINE AND LPG KEY: A: Gasoline B: LPG QTY ITEM

PART NO.

DESCRIPTION

1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 23 23 23 23 24 24

1301167 328753 1313904 328754 115696 1550718 1456523 1510117 1460477 292682 136692 320159 379968 227221 317367 115696 295440 159787 379957 379966 1394008 16143 102919 1542479 1452463 353199 321109 336567 125847 321916 290734 290735 2061835 2061836

Pre-Cleaner ......................................................................................................... Cover ............................................................................................................... Sleeve.............................................................................................................. Bowl................................................................................................................. Clamp .............................................................................................................. Pipe ..................................................................................................................... Tube ..................................................................................................................... Capscrew............................................................................................................. Nut (Flange)......................................................................................................... Lockwasher.......................................................................................................... Nut ....................................................................................................................... Washer ................................................................................................................ Bracket (Filter) ..................................................................................................... Clamp .................................................................................................................. Elbow ................................................................................................................... Clamp .................................................................................................................. Indicator ............................................................................................................... Hose (45 Elbow) ................................................................................................. Tube (Intake)........................................................................................................ Bracket................................................................................................................. Clamp .................................................................................................................. Fitting................................................................................................................... Fitting................................................................................................................... Hose (Breather) ................................................................................................... Clamp .................................................................................................................. Clamp .................................................................................................................. Air Filter ............................................................................................................... Element ........................................................................................................... Nut and Gasket ............................................................................................... Cup.................................................................................................................. Clamp .............................................................................................................. Baffle ............................................................................................................... Hose (Intake) ....................................................................................................... Hose (Intake) .......................................................................................................

©2004 HYSTER COMPANY

A

See Service Manual for service procedures.

1 1 1 1 1 1 1 3 3 3 3 2 1 2 1 8 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ..

B

1 1 1 1 1 1 1 3 3 3 3 2 1 2 1 8 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 .. 1

3-5

UNIT CODE G006 NORTH AMERICA

01/2004

AIR FILTER (Figure 3-3) HEAVY DUTY DIESEL

3-6

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

AIR FILTER HEAVY DUTY DIESEL QTY

ITEM

PART NO.

DESCRIPTION

1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 18 18 18 19

1301167 328753 1313904 328754 115696 1456523 1510117 1460477 379968 227221 317367 165991 17801 17652 2058196 115696 377348 321108 227220 377347 377355 321109 336567 125847 321916 290734 290735 379972

Pre-Cleaner ................................................................................................................. Cover ....................................................................................................................... Sleeve...................................................................................................................... Bowl......................................................................................................................... Clamp ...................................................................................................................... Tube ............................................................................................................................. Capscrew..................................................................................................................... Nut (Flange)................................................................................................................. Bracket (Filter) ............................................................................................................. Clamp .......................................................................................................................... Elbow ........................................................................................................................... Restriction Indicator..................................................................................................... Fitting........................................................................................................................... Fitting........................................................................................................................... Hose (Inlet) .................................................................................................................. Clamp .......................................................................................................................... Hose (Inlet) .................................................................................................................. Silencer........................................................................................................................ Clamp .......................................................................................................................... Hose (Intake) ............................................................................................................... Bracket (Silencer) ........................................................................................................ Air Filter ....................................................................................................................... Element ................................................................................................................... Nut and Gasket ....................................................................................................... Cup.......................................................................................................................... Clamp ...................................................................................................................... Baffle ....................................................................................................................... Tube .............................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 5 5 1 2 1 1 1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 1

3-7

UNIT CODE G006 NORTH AMERICA

01/2004

FUEL SUPPLY SYSTEM (Figure 3-4) GASOLINE

3-8

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

FUEL SUPPLY SYSTEM GASOLINE QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 19 19 19 20 21 22 23 24 25 26 27 28 29 30 31

2067339 1375711 166857 1541920 1330342 136749 320158 176451 1528824 1339779 320157 353000 15004 15154 15127 293048 1496475 1343449 1508245 .. . . . 16124 14358 222480 38807 1371149 .. . . . 1330378 1511718 1330279 1330379 1330381 200659 16982 16982 1330325 28584 298831 63899 138880 270770 344429 16708 350483 321004 111561 895411 15962 1334790 239503 292681 1474893

Hose ............................................................................................................................ Hose ............................................................................................................................ Clamp .......................................................................................................................... Tube (Supply) .............................................................................................................. Filter............................................................................................................................. Capscrew..................................................................................................................... Washer ........................................................................................................................ Clamp (Insulated) ........................................................................................................ Tube (Supply) .............................................................................................................. Screw........................................................................................................................... Washer ........................................................................................................................ O-Ring ......................................................................................................................... Nut ............................................................................................................................... Lockwasher.................................................................................................................. Washer ........................................................................................................................ Link .............................................................................................................................. Tank ............................................................................................................................. Seal ............................................................................................................................. Fuel Pump And Sender ............................................................................................... Tube (Male) ............................................................................................................. Fitting .................................................................................................................. Fitting....................................................................................................................... Fitting....................................................................................................................... Fitting....................................................................................................................... Connector................................................................................................................ Wire Harness (Fuel Pump)...................................................................................... Connector ........................................................................................................... Connector ........................................................................................................... Terminal .............................................................................................................. Terminal .............................................................................................................. Secondary Lock .................................................................................................. Fitting....................................................................................................................... O-Ring................................................................................................................. O-Ring ..................................................................................................................... O-Ring ..................................................................................................................... Fitting....................................................................................................................... Cap Assembly (Standard)............................................................................................ Cap Assembly (Safety) ................................................................................................ Shim (0.020 in.) (Safety) ............................................................................................. Grommet...................................................................................................................... Tube ............................................................................................................................. Screw........................................................................................................................... Seal ............................................................................................................................. Sender ......................................................................................................................... Gasket ......................................................................................................................... Seal (Neoprene) .......................................................................................................... Fitting........................................................................................................................... Washer ........................................................................................................................ Nut ............................................................................................................................... Lockwasher.................................................................................................................. Clamp (Insulated) ........................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 2 1 1 1 1 1 1 2 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 5 5 1 1 1 1 4 3 1 1 3-9

UNIT CODE G006 NORTH AMERICA

01/2004

FUEL SUPPLY SYSTEM (Figure 3-5) DIESEL TIER II

3-10

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

FUEL SUPPLY SYSTEM DIESEL TIER II QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

1544814 1555946 16134 1330254 17314 16190 222480 1502038 1544149 271047 1375711 2067339 1551260 176451 1475493 222480 1482734 1553474 1558148 1556642 1553089 1557255 1486843 14773 1551262 1486842 16177 16100 1544024 1543933 1527881 381879 1480237 193653 309655 193656 274334 188631 164488 1528482 119074 18515 15155 18496 272133 1301721 1510117 1528778 168718 209266 320155

Tank Cover (Assembly)................................................................................................ Cover ....................................................................................................................... Fitting....................................................................................................................... Pipe ......................................................................................................................... Fitting....................................................................................................................... Valve........................................................................................................................ Fitting....................................................................................................................... Fitting....................................................................................................................... Bracket......................................................................................................................... Water Separator .......................................................................................................... Hose ............................................................................................................................ Hose ............................................................................................................................ Fuel Pump ................................................................................................................... Clamp .......................................................................................................................... Fitting (Adapter) ........................................................................................................... Fitting........................................................................................................................... Hose ............................................................................................................................ Bracket......................................................................................................................... Regulator (Fuel Pressure) ........................................................................................... Tube ............................................................................................................................. Tube ............................................................................................................................. Tube ............................................................................................................................. Tube ............................................................................................................................. Fitting........................................................................................................................... Tube ............................................................................................................................. Tube ............................................................................................................................. Fitting........................................................................................................................... Fitting........................................................................................................................... Fitting........................................................................................................................... Fitting........................................................................................................................... Capscrew (Not Illustrated) ........................................................................................... Spacer ......................................................................................................................... Nut-Clip........................................................................................................................ Hose ............................................................................................................................ Hose ............................................................................................................................ Hose ............................................................................................................................ Hose (Not Illustrated)................................................................................................... Clamp (Not Illustrated)................................................................................................. Clamp .......................................................................................................................... Capscrew..................................................................................................................... Clamp .......................................................................................................................... Washer ........................................................................................................................ Lockwasher.................................................................................................................. Capscrew..................................................................................................................... Clamp .......................................................................................................................... Clamp .......................................................................................................................... Capscrew..................................................................................................................... Capscrew..................................................................................................................... Clamp .......................................................................................................................... Wire Clamp .................................................................................................................. Washer ........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 2 7 5 2 1 1 6 4 2 1 1 1 2 4 5 1 1 1 1 1 1 3 4 16 1 1 3-11

UNIT CODE G006 NORTH AMERICA

01/2004

FUEL SUPPLY SYSTEM DIESEL TIER II ITEM

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 83 84 85 86 87 88 89

PART NO.

2044515 292668 164365 1527880 1559417 1527879 1306345 1527884 1460477 1556819 1559233 1456522 1559422 173941 1327973 293048 15004 15127 15154 344429 270770 239503 292681 320157 15962 329067 353000 353106 895411 1334790 375479 298832 a 63899 a 138880 1322232 111561 1318511 16708 350483

DESCRIPTION

QTY

Screw........................................................................................................................... 1 Nut ............................................................................................................................... 1 Clamp (Not Illustrated)................................................................................................. 1 Capscrew..................................................................................................................... 2 Bracket......................................................................................................................... 1 Capscrew..................................................................................................................... 2 Fuel Filter Assembly .................................................................................................... 1 Capscrew..................................................................................................................... 2 Nut (Flange)................................................................................................................. 2 Washer ........................................................................................................................ 2 Fitting (Not Illustrated) ................................................................................................. 1 Banjo Bolt .................................................................................................................... 1 Washer (Not Illustrated) ............................................................................................... 2 Plug ............................................................................................................................. 2 Fuel Tank ..................................................................................................................... 1 Link .............................................................................................................................. 1 Nut ............................................................................................................................... 1 Washer ........................................................................................................................ 1 Lockwasher.................................................................................................................. 1 Tube (Not Illustrated) ................................................................................................... 1 Grommet (Not Illustrated) ............................................................................................ 1 Nut ............................................................................................................................... 2 Lockwasher (Not Illustrated) ........................................................................................ 2 Washer ........................................................................................................................ 2 Fitting (Not Illustrated) ................................................................................................. 1 Screw........................................................................................................................... 2 O-Ring ......................................................................................................................... 2 Seal ............................................................................................................................. 1 Seal ............................................................................................................................. AR Washer ........................................................................................................................ AR Plug (Not Illustrated) .................................................................................................... 1 Cap .............................................................................................................................. 1 Cap Assembly.............................................................................................................. 1 Shim (0.020 in.) ........................................................................................................... AR Fuel Sender ................................................................................................................. 1 Gasket ......................................................................................................................... 1 Wire Harness............................................................................................................... 1 Screw........................................................................................................................... 5 Seal ............................................................................................................................. 5

FOOTNOTES: a U.L. Safety

3-12

See Service Manual for service procedures.

©2004 HYSTER COMPANY

NOTES

3-13

UNIT CODE G006 NORTH AMERICA

01/2004

FUEL SUPPLY SYSTEM (Figure 3-6) LPG

3-14

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

FUEL SUPPLY SYSTEM LPG QTY

ITEM

PART NO.

DESCRIPTION

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

125789 15963 124010 97999 16863 146005 101809 14440 121347 15166 15036 381012 1544792 1384699 14372 292501 292680 1476421 136687 1544794 320159 136985 136692 153069 292682 97988W 19923 98334 15006 15156 216877 357310 246001 300939 292683 1331042

Tank (LPG) .................................................................................................................. Fitting....................................................................................................................... Coupling .................................................................................................................. Disconnect................................................................................................................... Fitting........................................................................................................................... Hose ............................................................................................................................ Relief Valve.................................................................................................................. Fitting........................................................................................................................... Fitting........................................................................................................................... Lockwasher.................................................................................................................. Nut ............................................................................................................................... Hose ............................................................................................................................ Filter............................................................................................................................. Clamp .......................................................................................................................... Fitting........................................................................................................................... Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Washer ........................................................................................................................ Nut ............................................................................................................................... Hose ............................................................................................................................ Washer ........................................................................................................................ Capscrew..................................................................................................................... Nut ............................................................................................................................... Clamp .......................................................................................................................... Lockwasher.................................................................................................................. Latch ............................................................................................................................ Pin ............................................................................................................................... Pin ............................................................................................................................... Nut ............................................................................................................................... Lockwasher.................................................................................................................. Nut ............................................................................................................................... Bracket......................................................................................................................... Capscrew..................................................................................................................... Washer ........................................................................................................................ Lockwasher.................................................................................................................. Cover ...........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 4 2 2 2 2 4 4 4 1 4 4 4 1

3-15

UNIT CODE G006 NORTH AMERICA

01/2004

ENGINE FUEL SYSTEM (Figure 3-7) LPG 4.3L EPA COMPLIANT ENGINE

3-16

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

ENGINE FUEL SYSTEM LPG 4.3L EPA COMPLIANT ENGINE QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10

.. . . . 1558202 1558195 1501994 2066720 1558206 1558542 1558205 1558196 1561870

Hose ............................................................................................................................ Hose (Vapor)................................................................................................................ Hose (PCV) ................................................................................................................. Clamp (Not Illustrated)................................................................................................. Hose (Coolant) ............................................................................................................ Hose (Trim Valve) ........................................................................................................ Hose (Balance) ............................................................................................................ Hose (PTV) .................................................................................................................. PCV Valve.................................................................................................................... Oxygen Sensor (Not Illustrated) ..................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 2 1 1 1 1 1 1

3-17

UNIT CODE G006 NORTH AMERICA

01/2004

THROTTLE BODY AND LPG MIXER (Figure 3-8) 4.3L EPA COMPLIANT ENGINE

3-18

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

THROTTLE BODY AND LPG MIXER 4.3L EPA COMPLIANT ENGINE QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1558160 1558161 1558173 1558163 1558164 1558165 1558166 1558167 1558168 1558169 1558170 1558171 1361164 1558172 1558204 1558175 1558176 1558177 1558178

Mixer ............................................................................................................................ Pin ............................................................................................................................... Bolt .............................................................................................................................. Bracket......................................................................................................................... Throttle Body ............................................................................................................... Sensor ......................................................................................................................... Screw........................................................................................................................... Bracket......................................................................................................................... Bolt .............................................................................................................................. Adapter ........................................................................................................................ Screw........................................................................................................................... Sensor ......................................................................................................................... Fitting........................................................................................................................... Bolt .............................................................................................................................. Bolt .............................................................................................................................. Fuel Valve .................................................................................................................... Fitting........................................................................................................................... O-Ring ......................................................................................................................... Gasket .........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 4 1 1 1 2 1 2 1 2 1 1 4 1 1 1 2 1

3-19

UNIT CODE G006 NORTH AMERICA

01/2004

LPG REGULATOR (Figure 3-9) 4.3L EPA COMPLIANT ENGINE

3-20

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

LPG REGULATOR 4.3L EPA COMPLIANT ENGINE QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

1558187 1558188 1558189 1558190 1558191 1558192 1558168 1558176 1558193 1558168 1558161 1558194

Lock-Off ....................................................................................................................... Fitting........................................................................................................................... Fitting........................................................................................................................... Regulator ..................................................................................................................... Pressure Reducing Valve ............................................................................................ Clamp .......................................................................................................................... Bolt .............................................................................................................................. Fitting........................................................................................................................... Fitting........................................................................................................................... Bolt .............................................................................................................................. Pin ............................................................................................................................... Cap ..............................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 2 2 1 2 4 1

3-21

UNIT CODE G006 NORTH AMERICA

01/2004

THROTTLE BODY ASSEMBLY (Figure 3-10) GASOLINE 4.3L EPA COMPLIANT ENGINE

3-22

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

THROTTLE BODY ASSEMBLY GASOLINE 4.3L EPA COMPLIANT ENGINE ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

1558209 1558210 1558211 1558432 1558177 1558435 1558433 204787 1558434 .. . . . 1558195 1558437 a 1558436 1561870

QTY

DESCRIPTION

Adapter ........................................................................................................................ Bracket......................................................................................................................... Throttle Body ............................................................................................................... Bolt .............................................................................................................................. O-Ring ......................................................................................................................... Screw........................................................................................................................... Bonnet ......................................................................................................................... Gasket ......................................................................................................................... Bonnet Adapter............................................................................................................ Clamp .......................................................................................................................... Hose (PCV) ................................................................................................................. Valve (PCV) ................................................................................................................. Gasket (Not Illustrated)................................................................................................ Oxygen Sensor (Not Illustrated) ..................................................................................

1 1 1 4 2 8 1 1 1 2 1 1 1 1

FOOTNOTES: a Adapter to Manifold

©2004 HYSTER COMPANY

See Service Manual for service procedures.

3-23

UNIT CODE G006 NORTH AMERICA

01/2004

THROTTLE LINKAGE (Figure 3-11) GAS, LPG, AND DIESEL

3-24

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

THROTTLE LINKAGE GAS, LPG, AND DIESEL KEY: A: Gasoline B: LPG C: Diesel ITEM

A

PART NO.

DESCRIPTION

1

1515138

1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16

1513957 136985 137852 2065701 2062323 292682 136692 162836 15212 1551859 1524320 1527877 1551253 1539747 1514429 15200 167218

Pedal and Bracket Assembly (Forward and Reverse Lever) (☞ Figure 3-12) ........................................................................................................ Pedal and Bracket Assembly (Monotrol Pedal) (☞ Figure 3-13) ............. Capscrew.................................................................................................. Strap Clamp.............................................................................................. Throttle Cable ........................................................................................... Throttle Cable ........................................................................................... Lockwasher............................................................................................... Nut ............................................................................................................ Rod End Pin ............................................................................................. Cotter Pin.................................................................................................. Bracket...................................................................................................... Clip ........................................................................................................... Screw........................................................................................................ Bracket...................................................................................................... Shield........................................................................................................ Nut (Flange).............................................................................................. Cotter Pin.................................................................................................. Rod End Pin .............................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 2 .. .. 1 2 2 1 1 .. .. .. .. .. .. .. ..

QTY B

1 1 2 .. .. 1 2 2 1 1 .. .. .. .. .. .. .. ..

C

1 1 2 1 1 .. 2 2 1 1 1 2 2 1 1 2 1 1

3-25

UNIT CODE G006 NORTH AMERICA

01/2004

ACCELERATOR PEDAL AND BRACKET (Figure 3-12) WITH FORWARD AND REVERSE LEVER

3-26

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

ACCELERATOR PEDAL AND BRACKET WITH FORWARD AND REVERSE LEVER QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

352885 352499 15200 320156 352485 353129 353164 15001 287854 320160 353195 353159 1347088 292682 296128 136692 1513870 353142 353143 325708 292521

Pad .............................................................................................................................. Pedal............................................................................................................................ Cotter Pin..................................................................................................................... Washer ........................................................................................................................ Shaft ............................................................................................................................ Rod .............................................................................................................................. Crank ........................................................................................................................... Nut ............................................................................................................................... Capscrew..................................................................................................................... Washer ........................................................................................................................ Bumper ........................................................................................................................ Bracket......................................................................................................................... Stop Screw .................................................................................................................. Lockwasher.................................................................................................................. Nut ............................................................................................................................... Nut ............................................................................................................................... Bracket......................................................................................................................... Spring .......................................................................................................................... Spring .......................................................................................................................... Bushing........................................................................................................................ Capscrew.....................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 2 1 2 1 1 1 3 1 2 1 1 1 1 1

3-27

UNIT CODE G006 NORTH AMERICA

01/2004

ACCELERATOR PEDAL AND BRACKET (Figure 3-13) MONOTROL

3-28

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

ACCELERATOR PEDAL AND BRACKET MONOTROL QTY

ITEM

PART NO.

DESCRIPTION

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26

353398 292523 320160 353141 320156 15200 352485 353129 287851 320158 15212 320160 353195 352950 353453 353172 353230 142 136692 292682 1513870 353164 353142 353143 239503 292681 1347088 15001

Pedal Assembly (☞ Figure 3-14) ............................................................................... Capscrew..................................................................................................................... Washer ........................................................................................................................ Bushing........................................................................................................................ Washer ........................................................................................................................ Cotter Pin..................................................................................................................... Shaft ............................................................................................................................ Rod .............................................................................................................................. Capscrew..................................................................................................................... Washer ........................................................................................................................ Cotter Pin..................................................................................................................... Washer ........................................................................................................................ Bumper ........................................................................................................................ Bracket......................................................................................................................... Mount........................................................................................................................... Spring .......................................................................................................................... Cap .............................................................................................................................. Pin ............................................................................................................................... Nut ............................................................................................................................... Lockwasher.................................................................................................................. Bracket......................................................................................................................... Crank ........................................................................................................................... Spring .......................................................................................................................... Spring .......................................................................................................................... Nut ............................................................................................................................... Lockwasher.................................................................................................................. Stop Screw .................................................................................................................. Nut ...............................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 2

3-29

UNIT CODE G006 NORTH AMERICA

01/2004

MONOTROL PEDAL (Figure 3-14)

3-30

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

MONOTROL PEDAL ITEM

1 2 3 3 4 5 6 7 7 8 9 10 11 12 13 14 14 15 16

QTY

PART NO.

DESCRIPTION

353398 353397 135685 220932 360387 353154 114312 353168 353432 353422 352969 353448 57568 359207 353175 353220 16865 53162 353165 220434

Pedal Assembly ........................................................................................................... 1 Pedal ....................................................................................................................... 1 Bushing ............................................................................................................... 2 Screw ...................................................................................................................... 2 Sealant .................................................................................................................... AR Pin ........................................................................................................................... 1 Strap Clamp ............................................................................................................ 2 Spring ...................................................................................................................... 1 Nut........................................................................................................................... 2 Magnet .................................................................................................................... 2 Screw ...................................................................................................................... 6 Washer .................................................................................................................... 4 O-Ring ..................................................................................................................... 8 Plate ........................................................................................................................ 2 Pad .......................................................................................................................... 1 Switch Assembly ..................................................................................................... 1 Nut........................................................................................................................... 2 Lockwasher ............................................................................................................. 2 Retainer................................................................................................................... 1 Capscrew ................................................................................................................ 2

©2004 HYSTER COMPANY

See Service Manual for service procedures.

3-31

NOTES

3-32

UNIT CODE G006 NORTH AMERICA

01/2004

4 ELECTRICAL SYSTEM

4

ELECTRICAL SYSTEM

01/2004

UNIT CODE G006 NORTH AMERICA

SECTION 4 ELECTRICAL SYSTEM DESCRIPTION

PAGE

ALTERNATOR MOUNTING DIESEL ........................................................................................................................................................... 4-20 DISTRIBUTOR 4.3 L EPA COMPLIANT ENGINE ................................................................................................................... 4-18 ELECTRICAL SYSTEM DIESEL ............................................................................................................................................................. 4-4 GASOLINE AND LPG....................................................................................................................................... 4-2 GAUGE CLUSTER ............................................................................................................................................. 4-12 INSTRUMENT PANEL.......................................................................................................................................... 4-8 STARTER GASOLINE AND LPG..................................................................................................................................... 4-14 STARTER MOTOR DIESEL ........................................................................................................................................................... 4-16 WIRE HARNESS COWL DIESEL........................................................................................................................................................ 4-24 GASOLINE AND LPG ................................................................................................................................. 4-22 NEUTRAL START MONOTROL PEDAL GASOLINE AND LPG ................................................................................................................................. 4-27 NEUTRAL START, FORWARD AND REVERSE LEVER GASOLINE AND LPG ................................................................................................................................. 4-28 WIRE HARNESS (ENGINE) DIESEL ........................................................................................................................................................... 4-30

©2004 HYSTER COMPANY

See Service Manual for service procedures.

4-1

UNIT CODE G006 NORTH AMERICA

01/2004

ELECTRICAL SYSTEM (Figure 4-1) GASOLINE AND LPG

4-2

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

ELECTRICAL SYSTEM GASOLINE AND LPG QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34 35 36 37 38 39 40 41 42 43 44

1383240 15165 153069 287854 292682 136692 1350914 362416 320159 296361 129563 2062382 2044948 2062262 292667 292678 190383 350065 16376 234898 1383331 309124 136687 320156 292680 309152 257241 1326939 1523474 1383347 204223 1339440 181045 1345997 1335842 1383229 1389337 1469597 261379 189338 139743 18548 305100 320157 1527881

Starter (☞ Figure 4-5) ................................................................................................ Lockwasher.................................................................................................................. Clamp .......................................................................................................................... Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Nut ............................................................................................................................... Strap ............................................................................................................................ Ground Wire ................................................................................................................ Washer ........................................................................................................................ Washer ........................................................................................................................ Strap Clamp................................................................................................................. Wire Harness (Interface) ............................................................................................. Circuit Breaker (50 Amp) ............................................................................................. Capscrew..................................................................................................................... Nut ............................................................................................................................... Lockwasher.................................................................................................................. Boot ............................................................................................................................. Spacer ......................................................................................................................... Capscrew..................................................................................................................... Pin ............................................................................................................................... Battery (Wet) ............................................................................................................... Link (Battery Holddown) .............................................................................................. Nut ............................................................................................................................... Washer ........................................................................................................................ Lockwasher.................................................................................................................. Battery Hold Down....................................................................................................... Boot ............................................................................................................................. Cap .............................................................................................................................. Battery Cable............................................................................................................... Battery Cable............................................................................................................... Boot ............................................................................................................................. Wire Harness (Montrol Pedal) ..................................................................................... Connector (Montrol Pedal) ...................................................................................... Wire Harness (Neutral Start) (Monotrol Pedal) (☞ Figure 4-11) ................................ Wire Harness (Neutral Start) (Forward and Reverse) (☞ Figure 4-12) ..................... Mount........................................................................................................................... Strap (Alternator) ......................................................................................................... Alternator ..................................................................................................................... Washer ........................................................................................................................ Spacer ......................................................................................................................... Locknut ........................................................................................................................ Capscrew..................................................................................................................... Sleeve.......................................................................................................................... Washer ........................................................................................................................ Capscrew.....................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 2 1 1 2 1 1 2 1 1 1 1 1 2 4 4 1 1 2 1 1 2 2 2 2 1 1 2 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 5 1

4-3

UNIT CODE G006 NORTH AMERICA

01/2004

ELECTRICAL SYSTEM (Figure 4-2) DIESEL

4-4

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

ELECTRICAL SYSTEM DIESEL QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

292681 176640 320157 136687 296359 157065 1469598 292523 1345014 1318306 2065976 292682 15156 264159 16815 1383331 146938 177894 309124 136687 320156 292680 309152 257241 1326939 1536269 366682 204223 1330353 1319190 246108 1475493 12821 190252 129563 1544837 1480237 2044515 2067651 1527876 272133 124297 387316 1528778 164488 124359 128408 1376727 287854 136692 362416

Lockwasher.................................................................................................................. 1 Capscrew..................................................................................................................... 1 Washer ........................................................................................................................ 1 Nut ............................................................................................................................... 2 Lockwasher.................................................................................................................. 2 Boot ............................................................................................................................. 1 Alternator ..................................................................................................................... 1 Capscrew..................................................................................................................... 1 Sleeve.......................................................................................................................... 1 Washer ........................................................................................................................ 1 Starter (☞ Figure 4-6) ................................................................................................ 1 Lockwasher.................................................................................................................. 3 Lockwasher.................................................................................................................. 3 Adhesive ...................................................................................................................... AR Capscrew..................................................................................................................... 3 Battery (Wet) ............................................................................................................... 2 Battery (Wet) (Optional)............................................................................................... 2 Battery (Dry) ................................................................................................................ 2 Link (Battery Holddown) .............................................................................................. 4 Nut ............................................................................................................................... 4 Washer ........................................................................................................................ 5 Lockwasher.................................................................................................................. 4 Battery Hold Down....................................................................................................... 2 Boot ............................................................................................................................. 2 Cap .............................................................................................................................. 4 Battery Cable............................................................................................................... 1 Battery Cable............................................................................................................... 1 Boot ............................................................................................................................. 1 Sender (Oil Pressure) .................................................................................................. 1 Temperature Sender .................................................................................................... 1 Sealant ........................................................................................................................ AR Fitting (Adapter) ........................................................................................................... 1 Fitting........................................................................................................................... 1 Pressure Switch........................................................................................................... 1 Strap Clamp................................................................................................................. 4 Bracket......................................................................................................................... 1 Nut-Clip........................................................................................................................ 5 Screw........................................................................................................................... 1 Screw........................................................................................................................... 2 Capscrew..................................................................................................................... 6 Clamp .......................................................................................................................... 1 Clamp .......................................................................................................................... 5 Clamp .......................................................................................................................... 2 Capscrew..................................................................................................................... 5 Clamp .......................................................................................................................... 4 Clamp .......................................................................................................................... 2 Clamp .......................................................................................................................... 2 Clamp .......................................................................................................................... 1 Capscrew..................................................................................................................... 2 Nut ............................................................................................................................... 1 Ground Wire ................................................................................................................ 2

©2004 HYSTER COMPANY

See Service Manual for service procedures.

4-5

UNIT CODE G006 NORTH AMERICA

01/2004

ELECTRICAL SYSTEM DIESEL ITEM

PART NO.

DESCRIPTION

50 51 52 53 54 55 56 57 58 59 59 60 61 62 63 64 65

320159 296361 2062380 1454967 1545154 1531479 1514429 1339440 181045 1312702 1312703 325182 1528482 381879 1558221 1558222 1558218

Washer ........................................................................................................................ Washer ........................................................................................................................ Wire Harness (Engine) (☞ Figure 4-13) .................................................................... Relay............................................................................................................................ Bus Bar (100 Amp) ...................................................................................................... Capscrew..................................................................................................................... Nut (Flange)................................................................................................................. Wire Harness (Monotrol Pedal) ................................................................................... Connector .................................................................................................................... Wire Harness (Neutral Start) (Monotrol Pedal)............................................................ Wire Harness (Neutral Start) (Forward and Reverse Lever)........................................ Nut ............................................................................................................................... Capscrew..................................................................................................................... Spacer ......................................................................................................................... Label (Relay Lift Pump) ............................................................................................... Label (Relay Glow Plug) .............................................................................................. Label (Relay Starter Solenoid) ....................................................................................

4-6

QTY

See Service Manual for service procedures.

1 1 1 3 1 2 2 1 2 1 1 6 4 6 1 1 1

©2004 HYSTER COMPANY

NOTES

4-7

UNIT CODE G006 NORTH AMERICA

01/2004

INSTRUMENT PANEL (Figure 4-3)

4-8

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

INSTRUMENT PANEL ITEM

1 1 1 2 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 43 44 45 46

PART NO.

a 1346745 c 2067519 b 1346708 292502 379902 1337197 abc 1324313 abc 2035913 370676 370646 370647 292502 136687 292680 197068 352985 352987 296359 296359 157554 1346717 1346716 370863 370864 1337886 1320659 374046 136749 1346715 320158 292681 239503 16836 15155 376397 101625 a 370776 a 370648 a 1322652 a 1323597 a 129563 bc 350498 bc 1383791 1511904 320159 d 15059 d 86510 d 138573 d 316132 d 370868 1346713

©2004 HYSTER COMPANY

QTY

DESCRIPTION

1 Gauge Cluster (RH) (☞ Figure 4-4) ........................................................................... Gauge Cluster (RH) (☞ Figure 4-4) ........................................................................... 1 Gauge Cluster (RH) (☞ Figure 4-4) ........................................................................... 1 Capscrew..................................................................................................................... 4 Ignition Switch ............................................................................................................. 1 Key Set .................................................................................................................... 1 Gauge Cluster (LH) (☞ Figure 4-4) ........................................................................... 1 Gauge Cluster (LH) (☞ Figure 4-4) ........................................................................... 1 Screw........................................................................................................................... 8 Fuse (5 Amp) ............................................................................................................... 2 Fuse (10 Amp) ............................................................................................................. 1 Capscrew..................................................................................................................... 4 Nut ............................................................................................................................... 8 Lockwasher.................................................................................................................. 8 Washer ........................................................................................................................ 6 Bezel............................................................................................................................ 1 Nut ............................................................................................................................... 2 Lockwasher.................................................................................................................. 6 Lockwasher.................................................................................................................. 6 Horn Relay................................................................................................................... 1 Wire Harness (Cowl) (☞ Figure 4-9) ......................................................................... 1 1 Wire Harness (Cowl) (☞ Figure 4-10) ....................................................................... Cover ........................................................................................................................... 1 Latch (Cover) ............................................................................................................... 1 Bracket (LPG and Gasoline) ........................................................................................ 1 Bracket (Diesel) ........................................................................................................... 1 Plug ............................................................................................................................. 4 Capscrew..................................................................................................................... 1 Instrument Panel (LH).................................................................................................. 1 Washer ........................................................................................................................ 1 Lockwasher.................................................................................................................. 3 Nut ............................................................................................................................... 2 Capscrew..................................................................................................................... 1 Lockwasher.................................................................................................................. 1 Nut ............................................................................................................................... 1 Clamp .......................................................................................................................... 1 Switch (Momentary)..................................................................................................... 1 Fuse (20 Amp) ............................................................................................................. 1 Wire Harness (Thermo Start) ...................................................................................... 1 Label (Diesel Fuses).................................................................................................... 1 Strap Clamp................................................................................................................. 3 Plug ............................................................................................................................. 1 Label ............................................................................................................................ 1 Horn............................................................................................................................. 1 Washer ........................................................................................................................ AR Nut ............................................................................................................................... 2 Screw........................................................................................................................... 2 Lockwasher.................................................................................................................. 2 Spacer ......................................................................................................................... 1 Switch .......................................................................................................................... 1 Instrument Panel (RH) ................................................................................................. 1 See Service Manual for service procedures.

4-9

UNIT CODE G006 NORTH AMERICA

01/2004

INSTRUMENT PANEL ITEM

47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69

PART NO.

c c c c c c c c c c c c c c

1335001 302250 197067 292679 292668 1360971 114312 136681 239503 296360 292681 146047 320157 302399 239503 353144 197068 1310630 1346733 16743 bc 1300057 bc 381846 15049

DESCRIPTION

QTY

Governor Controller (Standard) ................................................................................... Screw........................................................................................................................... Washer ........................................................................................................................ Lockwasher.................................................................................................................. Nut ............................................................................................................................... Wire Harness (Governor) ............................................................................................ Strap Clamp................................................................................................................. Capscrew..................................................................................................................... Nut ............................................................................................................................... Washer ........................................................................................................................ Lockwasher.................................................................................................................. Clamp .......................................................................................................................... Washer ........................................................................................................................ Nut ............................................................................................................................... Nut ............................................................................................................................... Capscrew..................................................................................................................... Washer ........................................................................................................................ Fuse (15 Amp) ............................................................................................................. Wire Harness............................................................................................................... Lockwasher.................................................................................................................. Fuse (7.5 Amp) ............................................................................................................ Fuse Holder ................................................................................................................. Nut ...............................................................................................................................

1 2 4 2 2 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1

FOOTNOTES: a Diesel b Gasoline c LPG d Monotrol Pedal

4-10

See Service Manual for service procedures.

©2004 HYSTER COMPANY

NOTES

4-11

UNIT CODE G006 NORTH AMERICA

01/2004

GAUGE CLUSTER (Figure 4-4)

4-12

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

GAUGE CLUSTER KEY: A: Right Hand Side (Gasoline) B: Right Hand Side (Diesel) C: Right Hand Side (LPG) D: Left Hand Side QTY ITEM

1 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19

PART NO.

1346708 1346745 2067519 b 1324313 a 2035913 1312473 1458291 1312344 1312345 1347952 1312339 1312340 18419 227131 1317393 367966 15916 185806 15049 16743 1320001 1317394 1312348 367953 1312337 1479807 1329414

A

DESCRIPTION

Gauge Cluster ............................................................................... Gauge Cluster ............................................................................... Gauge Cluster ............................................................................... Gauge Cluster ............................................................................... Gauge Cluster (Optional)............................................................... Bezel ......................................................................................... Bezel ......................................................................................... Fuel Gauge................................................................................ Light Cluster .............................................................................. Light Cluster .............................................................................. Gasket ....................................................................................... Bracket ...................................................................................... Lockwasher ............................................................................... Screw ........................................................................................ Connector Body......................................................................... Pin ............................................................................................. Lockwasher ............................................................................... Screw ........................................................................................ Nut............................................................................................. Lockwasher ............................................................................... Bulb ........................................................................................... Socket ....................................................................................... Plug ........................................................................................... Housing ..................................................................................... Hour Meter ................................................................................ Hourmeter (Optional) ................................................................ Temperature Gauge ..................................................................

1 .. .. .. .. 1 .. 1 .. 1 2 2 6 6 1 8 1 1 3 3 4 4 .. .. .. .. ..

B

.. 1 .. .. .. 1 .. 1 .. .. 2 2 6 6 1 6 1 1 3 3 3 3 1 .. .. .. ..

C

.. .. 1 .. .. .. 1 .. 1 .. 1 1 3 3 1 5 1 1 .. .. 4 4 .. .. .. .. ..

D

.. .. .. 1 1 1 .. .. .. .. 2 2 6 6 .. 3 .. .. 3 3 .. .. .. 1 1 1 1

FOOTNOTES: a Diesel b LPG, Gasoline and Diesel

©2004 HYSTER COMPANY

See Service Manual for service procedures.

4-13

UNIT CODE G006 NORTH AMERICA

01/2004

STARTER (Figure 4-5) GASOLINE AND LPG

4-14

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

STARTER GASOLINE AND LPG QTY

ITEM

PART NO.

DESCRIPTION

1 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

1383240 1390149 .. . . . 1390152 1390168 1453889 1390169 1453546 .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 1459303 1390173 1465586 1465587 1453551 1391238 1391239 1391240 1391241 1453890 324637 1390158 1390157 324634 1390156 1391243 1390161 1390162 1390165 1390160 1390172 1390166 1391244 1390171 1390163 1390164 1390167 1390155 1390159 1390170

Starter.......................................................................................................................... Yoke......................................................................................................................... Brushes............................................................................................................... Armature ................................................................................................................. Ball Bearing......................................................................................................... Ball Bearing (Optional)........................................................................................ Ball Bearing......................................................................................................... Clutch Assembly...................................................................................................... Clutch.................................................................................................................. Bearing................................................................................................................ Ball Bearing......................................................................................................... Shaft.................................................................................................................... Spring.................................................................................................................. Housing............................................................................................................... Pinion Kit............................................................................................................. Seal..................................................................................................................... Cover ....................................................................................................................... Switch...................................................................................................................... Terminal Kit (M)................................................................................................... Terminal Kit (C) ................................................................................................... Plunger................................................................................................................ Gasket................................................................................................................. Cover................................................................................................................... Bolt (Terminal)..................................................................................................... Ball Bearing (Optional) ............................................................................................ Ball .......................................................................................................................... Spring ...................................................................................................................... Retainer................................................................................................................... Roller ....................................................................................................................... Pinion ...................................................................................................................... Frame ...................................................................................................................... Bolt .......................................................................................................................... Screw ...................................................................................................................... Nut........................................................................................................................... Screw ...................................................................................................................... Nut........................................................................................................................... Bolt .......................................................................................................................... Washer .................................................................................................................... Cover ....................................................................................................................... Washer .................................................................................................................... O-Ring ..................................................................................................................... Screw ...................................................................................................................... Brush Holder ........................................................................................................... Spring.................................................................................................................. O-Ring .....................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 2 2 1 2 1 1 1 1 2 2 1 1 4 2

4-15

UNIT CODE G006 NORTH AMERICA

01/2004

STARTER MOTOR (Figure 4-6) DIESEL

4-16

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

STARTER MOTOR DIESEL QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

2065976 1462233 1462234 1462235 1462236 1462239 1462240 1462241 .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 1558111 1462256 1462257 1462258 1558015 1462271 1390167 1462273 1462272 1462270 1367107 1367106 1390163 1390164 1462262 1462263 1462264 1462265 324637 1462261 1558109 1462267

Starter.......................................................................................................................... Yoke Assembly ........................................................................................................ Cover................................................................................................................... Brush Kit ............................................................................................................. Armature ................................................................................................................. Bearing................................................................................................................ Bearing................................................................................................................ Clutch Assembly...................................................................................................... Kit-Pinion............................................................................................................. Clutch Sub Assembly .......................................................................................... Ball Bearing......................................................................................................... Ball Bearing......................................................................................................... Spring.................................................................................................................. Shaft.................................................................................................................... Housing ................................................................................................................... Switch Assembly (Magnetic) ................................................................................... Bushing ............................................................................................................... Brush Holder Assembly........................................................................................... Spring.................................................................................................................. Frame ...................................................................................................................... Lockwasher ............................................................................................................. Screw ...................................................................................................................... Nut........................................................................................................................... Seal ......................................................................................................................... Nut........................................................................................................................... Cover ....................................................................................................................... Bolt .......................................................................................................................... Washer .................................................................................................................... O-Ring ..................................................................................................................... Pinion ...................................................................................................................... Roller ....................................................................................................................... Retainer................................................................................................................... Retainer................................................................................................................... Ball .......................................................................................................................... Spring ...................................................................................................................... Bolt .......................................................................................................................... Screw ......................................................................................................................

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 3 3 3 1 5 1 1 1 1 2 2

1558112 1558113 1558114 1558115

Kit (Bolt) (Includes Items 26-28) .................................................................................. Kit (Pinion) (Includes Items 29-32) .............................................................................. Kit (Compression Spring) (Includes Items 33-34)........................................................ Kit (Bolt) (Includes Items 35-36) ..................................................................................

1 1 1 1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

4-17

UNIT CODE G006 NORTH AMERICA

01/2004

DISTRIBUTOR (Figure 4-7) 4.3 L EPA COMPLIANT ENGINE

ITEM

1 1 2 3 4 5 6 7

4-18

PART NO.

DESCRIPTION

QTY

1559695 1342528 1559925 1374329 1559922 1334423 1559923 1559924 1559925

Distributor .................................................................................................................... Cap .............................................................................................................................. Screw........................................................................................................................... Rotor ............................................................................................................................ Gear Kit ....................................................................................................................... Gasket ......................................................................................................................... Sensor ......................................................................................................................... Screw........................................................................................................................... Screw...........................................................................................................................

See Service Manual for service procedures.

1 1 2 1 1 1 1 4 2

©2004 HYSTER COMPANY

NOTES

4-19

UNIT CODE G006 NORTH AMERICA

01/2004

ALTERNATOR MOUNTING (Figure 4-8) DIESEL

4-20

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

ALTERNATOR MOUNTING DIESEL ITEM

1 2 3 4 5 6 7 8

QTY

PART NO.

DESCRIPTION

1563048 1527883 1502543 296421 1563548 1345014 1307897 292521

Bracket......................................................................................................................... Capscrew..................................................................................................................... Nut (Flange)................................................................................................................. Washer ........................................................................................................................ Bracket......................................................................................................................... Sleeve...................................................................................................................... Capscrew..................................................................................................................... Capscrew.....................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 2 1 1 1 2 1 1

4-21

UNIT CODE G006 NORTH AMERICA

01/2004

WIRE HARNESS (Figure 4-9) COWL GASOLINE AND LPG

4-22

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

WIRE HARNESS COWL GASOLINE AND LPG QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

1346717 1330423 1330429 1330434 1330438 1336870 1336874 1336871 1337392 1337383 1337384 1336872 1337386 1337385 1337388 381846 201954 175944 381847 325789 381919 181045 370728 134812 141462 134811 181046 370727 367968 129889 30492 367960 129888 126319 1330292 1330283 277446 134810

Wire Harness (Cowl) ................................................................................................... 1 Connector (Engine Harness)................................................................................... 1 Lock......................................................................................................................... 1 Terminal (Optional) .................................................................................................. 8 Socket ..................................................................................................................... 8 Connector (Engine Harness)................................................................................... 2 Seal ......................................................................................................................... 2 Secondary Lock....................................................................................................... 2 Terminal................................................................................................................... 4 Connector (Engine Harness)................................................................................... 1 Secondary Lock....................................................................................................... 1 Terminal................................................................................................................... 2 Seal ......................................................................................................................... 2 Terminal................................................................................................................... 1 Seal ......................................................................................................................... 1 Fuse Holder............................................................................................................. 7 Splice....................................................................................................................... 2 Heat Shrink Tube..................................................................................................... AR Terminal................................................................................................................... 12 Electrical Fitting (Female)........................................................................................ 4 Conduit .................................................................................................................... AR Connector................................................................................................................ 1 Connector................................................................................................................ 1 Blade ....................................................................................................................... 8 Blade ....................................................................................................................... 2 Terminal................................................................................................................... 2 Connector................................................................................................................ 2 Connector................................................................................................................ 1 Socket ..................................................................................................................... 10 Connector Body....................................................................................................... 1 Loom ....................................................................................................................... AR Connector................................................................................................................ 1 Terminal................................................................................................................... 1 Connector................................................................................................................ 1 Connector (Neutral Start Harness).......................................................................... 1 Terminal................................................................................................................... 2 Connector................................................................................................................ 1 Blade ........................................................................................................................... 1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

4-23

UNIT CODE G006 NORTH AMERICA

01/2004

WIRE HARNESS (Figure 4-10) COWL DIESEL

4-24

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

WIRE HARNESS COWL DIESEL QTY

ITEM

PART NO.

DESCRIPTION

1 1 1 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 8 9 10 11 12 12 12 13 14 14 14 15 15 16 17 18 19 19 19 20 20 20 21 21 21 22 22 22 23 24

1346716 .. . . . 181053 134810 .. . . . 181045 .. . . . 181049 134810 .. . . . 129889 134812 .. . . . 381846 381847 .. . . . 381846 381847 .. . . . 381846 381847 381847 1300231 381847 .. . . . 181053 134812 134812 .. . . . 126319 134812 .. . . . 370728 134812 134811 141462 .. . . . 181046 134811 .. . . . 370728 367968 .. . . . 129889 134812 .. . . . 367960 367968 129888 .. . . .

Wire Harness (Cowl) ................................................................................................... Connector Assembly (Engine Harness) .................................................................. Connector Body .................................................................................................. Blade................................................................................................................... Connector Assembly (Monotrol Harness) ............................................................... Connector ........................................................................................................... Connector Assembly (Neutral Start)........................................................................ Connector Body .................................................................................................. Blade................................................................................................................... Connector Assembly (Fuel Level Sender)............................................................... Connector Body .................................................................................................. Blade................................................................................................................... Connector Assembly (Light Kit, Europe) ................................................................. Fuse Holder ........................................................................................................ Terminal .............................................................................................................. Connector Assembly (Light Kit, US and Europe) .................................................... Fuse Holder ........................................................................................................ Terminal .............................................................................................................. Connector Assembly ............................................................................................... Fuse Holder ........................................................................................................ Terminal (Horn) ................................................................................................... Terminal (RH Instruments) .................................................................................. Terminal (Transmission Solenoid) ....................................................................... Terminal (LH Instruments)................................................................................... Connector Assembly (Cab) ..................................................................................... Connector Body .................................................................................................. Blade................................................................................................................... Blade (Park Brake Switch)....................................................................................... Connector Assembly (Horn Relay) .......................................................................... Connector ........................................................................................................... Blade................................................................................................................... Connector Assembly (Ignition Switch)..................................................................... Connector ........................................................................................................... Blade................................................................................................................... Terminal .............................................................................................................. Blade................................................................................................................... Connector Assembly (Ground)................................................................................ Connector ........................................................................................................... Terminal .............................................................................................................. Connector Assembly (RH Cluster) .......................................................................... Connector ........................................................................................................... Socket ................................................................................................................. Connector Assembly (Horn Button)......................................................................... Connector Body .................................................................................................. Blade................................................................................................................... Connector Assembly (LH Cluster)........................................................................... Connector ........................................................................................................... Socket ................................................................................................................. Terminal (Cowl Ground) .......................................................................................... Connector Assembly (Horn) ....................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 8 1 1 1 1 4 1 1 1 1 1 2 1 1 2 1 3 2 2 1 1 1 1 1 1 1 1 3 1 1 2 1 1 1 1 1 1 1 6 1 1 1 1 1 3 1 1 4-25

UNIT CODE G006 NORTH AMERICA

01/2004

WIRE HARNESS COWL DIESEL ITEM

24 24

4-26

PART NO.

277446 134812

DESCRIPTION

QTY

Connector ........................................................................................................... Blade...................................................................................................................

See Service Manual for service procedures.

1 1

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

WIRE HARNESS (Figure 4-11) NEUTRAL START MONOTROL PEDAL GASOLINE AND LPG

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13

1345997 1336870 1336874 1336871 1337392 1330292 1330283 381919 16906 346330 370730 1322673 181046 134812

Wire Harness (Neutral Start) ....................................................................................... 1 Connector (Frame Harness).................................................................................... 1 Seal ......................................................................................................................... 1 Secondary Lock....................................................................................................... 1 Terminal................................................................................................................... 2 Connector (Frame Harness).................................................................................... 1 Terminal................................................................................................................... 1 Conduit .................................................................................................................... AR Conduit .................................................................................................................... AR Connector................................................................................................................ 2 Blade ....................................................................................................................... 3 Blade ....................................................................................................................... 1 Connector................................................................................................................ 1 Blade ....................................................................................................................... 1

©2004 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-27

UNIT CODE G006 NORTH AMERICA

01/2004

WIRE HARNESS (Figure 4-12) NEUTRAL START, FORWARD AND REVERSE LEVER GASOLINE AND LPG

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13

1335842 1336870 1336874 1336871 1337392 1337391 1330292 1330283 346330 370730 381919 16906 134812 181046

Wire Harness (Neutral Start) ....................................................................................... 1 Connector (Frame Harness).................................................................................... 1 Seal ......................................................................................................................... 1 Secondary Lock....................................................................................................... 1 Terminal................................................................................................................... 1 Plug ......................................................................................................................... 1 Connector (Frame Harness).................................................................................... 1 Terminal................................................................................................................... 2 Connector................................................................................................................ 1 Blade ....................................................................................................................... 2 Conduit .................................................................................................................... AR Conduit .................................................................................................................... AR Blade ....................................................................................................................... 1 Connector................................................................................................................ 1

4-28

QTY

See Service Manual for service procedures.

©2004 HYSTER COMPANY

NOTES

4-29

UNIT CODE G006 NORTH AMERICA

01/2004

WIRE HARNESS (ENGINE) (Figure 4-13) DIESEL

4-30

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

WIRE HARNESS (ENGINE) DIESEL QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

2062380 129887 129888 129894 148605 148610 148613 181046 181047 181054 325789 367540 806424 1301720 1323586 1330292 1330354 1354497 1375782 1454860 134810 134812 370730 1323576 1330283 1336171 1375783 1454828 1330355 1330356 1330357 1330424 1454862 1330293 222523 275493 1454827 1322673 204223 190383 190382

Wire Harness (Engine) ................................................................................................ 1 Ring ......................................................................................................................... 1 Terminal................................................................................................................... 7 Terminal................................................................................................................... 3 Fitting....................................................................................................................... 3 Ring ......................................................................................................................... 2 Ring Terminal .......................................................................................................... 1 Connector................................................................................................................ 2 Connector................................................................................................................ 1 Connector Body....................................................................................................... 1 Electrical Fitting (Female)........................................................................................ 6 Fitting (Female) ....................................................................................................... 2 Terminal Ring .......................................................................................................... 1 Connector Body....................................................................................................... 1 Connector................................................................................................................ 1 Connector................................................................................................................ 1 Connector................................................................................................................ 1 Terminal................................................................................................................... 2 Connector................................................................................................................ 1 Connector................................................................................................................ 2 Blade ....................................................................................................................... 2 Blade ....................................................................................................................... 9 Blade ....................................................................................................................... 1 Terminal................................................................................................................... 2 Terminal................................................................................................................... 1 Terminal................................................................................................................... 1 Socket ..................................................................................................................... 1 Terminal................................................................................................................... 4 Terminal................................................................................................................... 2 Seal ......................................................................................................................... 2 Secondary Lock....................................................................................................... 1 Secondary Lock....................................................................................................... 1 Cover ....................................................................................................................... 2 Cover (Fuse) ........................................................................................................... 1 Heat Shrink Tube..................................................................................................... AR Conduit .................................................................................................................... AR Seal ......................................................................................................................... 4 Blade ....................................................................................................................... 1 Boot ......................................................................................................................... 1 Boot ......................................................................................................................... 11 Boot ......................................................................................................................... 3

©2004 HYSTER COMPANY

See Service Manual for service procedures.

4-31

NOTES

4-32

UNIT CODE G006 NORTH AMERICA

01/2004

5 TR ANSMISSION

5

TRANSMISSION

01/2004

UNIT CODE G006 NORTH AMERICA

SECTION 5 TRANSMISSION DESCRIPTION

PAGE

AXLE HOUSING AND ATTACHING PARTS....................................................................................................... 5-24 CLUTCH PACK POWERSHIFT DIRECTIONAL ............................................................................................................................................ 5-10 INPUT............................................................................................................................................................ 5-8 CONTROL LINKAGE POWERSHIFT ................................................................................................................................................ 5-18 DIFFERENTIAL AND CARRIER ........................................................................................................................ 5-26 DRIVE AXLE ...................................................................................................................................................... 5-22 DRIVE SHAFT ASSEMBLY................................................................................................................................ 5-29 TORQUE CONVERTER POWERSHIFT ................................................................................................................................................ 5-16 TRANSMISSION POWERSHIFT .................................................................................................................................................. 5-2 TRANSMISSION CONTROL VALVE POWERSHIFT ................................................................................................................................................ 5-12 TRANSMISSION GEARS POWERSHIFT .................................................................................................................................................. 5-6

©2004 HYSTER COMPANY

See Service Manual for service procedures.

5-1

UNIT CODE G006 NORTH AMERICA

01/2004

TRANSMISSION (Figure 5-1) POWERSHIFT

5-2

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

TRANSMISSION POWERSHIFT QTY

ITEM

PART NO.

DESCRIPTION

1 2 2 3 4 5 6 7 8 9 10 10 11 12 12 13 13 13 14 15 16 17 17 18 19 19 20 20 20 21 22 23 24 24 25 26 27 28 28 29 30 31 31 32 33 34 35 35 36

1386976 1386977 1313764 334524 1313774 235691 346682 346683 17315 374019 17050 16925 131460 16483 346691 346690 346684 374039 16484 346789 346801 346800 346688 134436 16482 346686 346819 346818 374039 16484 346789 346801 346800 346688 134436 16482 222399 16923 346625 334560 264159 346660 186420 136985 292682 1322627 346680 346681 188210 16983 1320018

Transmission (Monotrol Pedal) .................................................................................... 1 Transmission (Forward/Reverse Lever) ....................................................................... 1 Cover ....................................................................................................................... 1 Spool ....................................................................................................................... 1 Spring (Relief Valve)................................................................................................ 1 Fitting....................................................................................................................... 3 Dipstick.................................................................................................................... 1 Dipstick Tube ........................................................................................................... 1 Fitting....................................................................................................................... 1 Tube......................................................................................................................... 1 Fitting....................................................................................................................... 1 Fitting....................................................................................................................... 1 Fitting....................................................................................................................... 1 O-Ring................................................................................................................. 1 Capscrew ................................................................................................................ 6 Manifold Assembly .................................................................................................. 1 Manifold............................................................................................................... 1 Fitting .................................................................................................................. 2 O-Ring................................................................................................................. 2 Spring.................................................................................................................. 2 Spool (Priority) .................................................................................................... 2 Spool (Lube) ....................................................................................................... 2 Spring (Priority) ................................................................................................... 2 Fitting .................................................................................................................. 5 O-Ring ............................................................................................................ 1 Gasket ..................................................................................................................... 2 Manifold Assembly (Forward) .................................................................................. 1 Manifold............................................................................................................... 1 Fitting .................................................................................................................. 2 O-Ring................................................................................................................. 2 Spring.................................................................................................................. 2 Spool (Priority) .................................................................................................... 2 Spool (Lube) ....................................................................................................... 2 Spring (Priority) ................................................................................................... 2 Fitting .................................................................................................................. 3 O-Ring ............................................................................................................ 1 Fitting .................................................................................................................. 1 Fitting .................................................................................................................. 1 Housing (Transmission)........................................................................................... 1 Magnet .................................................................................................................... 1 Adhesive.................................................................................................................. AR Gasket ..................................................................................................................... 1 Pin ........................................................................................................................... 2 Capscrew ................................................................................................................ 7 Lockwasher ............................................................................................................. 16 Switch (Oil Temperature Warning) .......................................................................... 1 Screen ..................................................................................................................... 1 Spring ...................................................................................................................... 1 Fitting....................................................................................................................... 1 O-Ring................................................................................................................. 1 Charge Pump .......................................................................................................... 1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

5-3

UNIT CODE G006 NORTH AMERICA

01/2004

TRANSMISSION POWERSHIFT ITEM

PART NO.

DESCRIPTION

36 37 38 39 40 41 42 43 44 45 46 47 48

1322333 373950 292517 380524 344448 136985 292682 292524 292681 287851 340268 1359458 1498807

Bushing ............................................................................................................... O-Ring................................................................................................................. Capscrew ................................................................................................................ Washer .................................................................................................................... Housing (Converter) .................................................................................................... Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Capscrew..................................................................................................................... Cover ........................................................................................................................... Capscrew..................................................................................................................... Oil Seal (Double Lip)....................................................................................................

1 1 4 4 1 8 8 5 2 2 1 4 1

996476

Transmission Kit (Includes Items 10, 13, 17, 20, 24, 35-37)........................................

1

5-4

QTY

See Service Manual for service procedures.

©2004 HYSTER COMPANY

NOTES

5-5

UNIT CODE G006 NORTH AMERICA

01/2004

TRANSMISSION GEARS (Figure 5-2) POWERSHIFT

5-6

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

TRANSMISSION GEARS POWERSHIFT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17

1386976 1386977 346677 1386979 1386980 79389 302335 320159 289642 39675 289760 289761 289762 156194 156195 41210 1386997 43309 1386995 1386993 30085 30077

Transmission (Monotrol Pedal) .................................................................................... 1 Transmission (Forward/Reverse Lever) ....................................................................... 1 O-Ring ..................................................................................................................... 9 Clutch Pack Assembly (Input) (☞ Figure 5-3) ....................................................... 1 Clutch Pack Assembly (Directional) (☞ Figure 5-4) .............................................. 1 Oil Seal.................................................................................................................... 1 Capscrew ................................................................................................................ 3 Washer .................................................................................................................... 3 Cover ....................................................................................................................... 1 O-Ring ..................................................................................................................... 1 Shim (0.020 in.) ....................................................................................................... AR Shim (0.007 in.) ....................................................................................................... AR Shim (0.015 in.) ....................................................................................................... AR Bearing Cup ............................................................................................................ 1 Bearing Cone .......................................................................................................... 1 Ball Bearing ............................................................................................................. 1 Shaft (Output).......................................................................................................... 1 Ball Bearing ............................................................................................................. 1 Shaft (Counterbalance) ........................................................................................... 1 Gear (Low) .............................................................................................................. 1 Bearing Cone .......................................................................................................... 1 Bearing Cup ............................................................................................................ 1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

5-7

UNIT CODE G006 NORTH AMERICA

01/2004

CLUTCH PACK (Figure 5-3) POWERSHIFT INPUT

5-8

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CLUTCH PACK POWERSHIFT INPUT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1386976 1386977 1386979 346675 41208 1396053 346731 346696 346730 1386989 334475 1394881 1469301 1387235 1386958 1394912 1394893 1394882 1394879 1394885 334402 1386982 124606 12894 1386916 1386991 124682 346677

Transmission (Monotrol) .............................................................................................. Transmission (Forward/Reverse Lever) ....................................................................... Clutch Pack Assembly (Input) ................................................................................. Snap Ring ........................................................................................................... Bearing................................................................................................................ Thrust Washer..................................................................................................... Needle Bearing ................................................................................................... Thrust Washer..................................................................................................... Needle Bearing ................................................................................................... Gear (Low Output) .............................................................................................. Snap Ring ........................................................................................................... Pressure Plate (0.248-0.252 in.) (Shimming) ..................................................... Plate (Friction)..................................................................................................... Plate (Separator)................................................................................................. O-Ring................................................................................................................. Snap Ring ........................................................................................................... Guide .................................................................................................................. Spring.................................................................................................................. O-Ring................................................................................................................. Piston .................................................................................................................. Seal..................................................................................................................... Shaft (Input) ........................................................................................................ Ball Bearing......................................................................................................... Snap Ring ........................................................................................................... Spacer................................................................................................................. Gear (High Output) ............................................................................................. Ball Bearing......................................................................................................... O-Ring.................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 3 1 1 2 3 3 1 2 2 18 18 2 2 2 2 2 2 2 1 2 2 1 1 1 5

5-9

UNIT CODE G006 NORTH AMERICA

01/2004

CLUTCH PACK (Figure 5-4) POWERSHIFT DIRECTIONAL

5-10

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CLUTCH PACK POWERSHIFT DIRECTIONAL QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1386976 1386977 1386980 346675 41208 1396053 346731 346696 346730 1386989 334475 1394881 1469301 1387235 1386958 1394912 1394893 1394882 1394879 1394885 334402 1386983 124606 12894 1386916 1386991 124682 346677

Transmission (Monotrol) .............................................................................................. Transmission (Forward/Reverse Lever) ....................................................................... Clutch Pack Assembly (Directional) ........................................................................ Snap Ring ........................................................................................................... Bearing................................................................................................................ Thrust Washer..................................................................................................... Needle Bearing ................................................................................................... Thrust Washer..................................................................................................... Needle Bearing ................................................................................................... Gear (Low Output) .............................................................................................. Snap Ring ........................................................................................................... Pressure Plate (0.248-0.252 in.) (Shimming) ..................................................... Plate (Friction)..................................................................................................... Plate (Separator)................................................................................................. O-Ring................................................................................................................. Snap Ring ........................................................................................................... Guide .................................................................................................................. Spring.................................................................................................................. O-Ring................................................................................................................. Piston .................................................................................................................. Seal..................................................................................................................... Shaft (Directional) ............................................................................................... Ball Bearing......................................................................................................... Snap Ring ........................................................................................................... Spacer................................................................................................................. Gear (High Output) ............................................................................................. Ball Bearing......................................................................................................... O-Ring.................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 3 1 1 2 3 3 1 2 2 18 18 2 2 2 2 2 2 2 1 2 2 1 1 1 4

5-11

UNIT CODE G006 NORTH AMERICA

01/2004

TRANSMISSION CONTROL VALVE (Figure 5-5) POWERSHIFT

5-12

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

TRANSMISSION CONTROL VALVE POWERSHIFT KEY: A: Monotrol Pedal B: Forward/Reverse Lever QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 4 5 6 7 8 9 10 11 11 12 12 13 14 15 16 17 18 19 20 21 22 22 23 24 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38

1322633 1322634 1390609 1452597 1452596 1393164 1393160 15032 181766 55280 346652 16483 346651 14591 16481 200659 16982 346848 346636 346788 1388574 334515 16482 334513 55280 1388574 16538 16481 346654 16574 16481 16923 334524 1313774 235691 16484 346805 346634 334542 334543 346813 296418 346643 334531 346734 334500

Control Valve ....................................................................................................... Control Valve ....................................................................................................... Solenoid Valve................................................................................................. Coil.............................................................................................................. Cartridge ..................................................................................................... Nut .............................................................................................................. Seal Kit........................................................................................................ Nut................................................................................................................... Nipple .............................................................................................................. Ball .................................................................................................................. Spring .............................................................................................................. O-Ring ............................................................................................................. Plug ................................................................................................................. Fitting............................................................................................................... O-Ring......................................................................................................... Fitting............................................................................................................... O-Ring......................................................................................................... Spacer ............................................................................................................. Spring (Outer) ................................................................................................. Spool ............................................................................................................... Switch.............................................................................................................. Plug ................................................................................................................. O-Ring ............................................................................................................. Spring .............................................................................................................. Ball .................................................................................................................. Switch.............................................................................................................. Fitting............................................................................................................... O-Ring......................................................................................................... Tube................................................................................................................. Fitting............................................................................................................... O-Ring......................................................................................................... Fitting............................................................................................................... Spool ............................................................................................................... Spring .............................................................................................................. Fitting............................................................................................................... O-Ring......................................................................................................... Spring .............................................................................................................. Spool (Trimmer)............................................................................................... Spool (Dump) .................................................................................................. Spring .............................................................................................................. Spool ............................................................................................................... Washer ............................................................................................................ Spring (Inching) ............................................................................................... Spring .............................................................................................................. Spool (Inching) ................................................................................................ Oil Seal............................................................................................................

©2004 HYSTER COMPANY

A

See Service Manual for service procedures.

1 .. 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 .. .. .. .. .. 1 1 1 1 1 1 2 1 5 1 1 1 1 2 1 1 1 1 1 2

B

.. 1 .. .. .. .. .. 1 1 1 1 1 1 .. .. 1 1 1 1 1 .. 1 1 1 1 1 .. .. .. .. .. .. 2 1 5 1 1 1 1 2 1 1 1 1 1 2 5-13

UNIT CODE G006 NORTH AMERICA

01/2004

TRANSMISSION CONTROL VALVE POWERSHIFT ITEM

PART NO.

DESCRIPTION

39 40 40 41 42 43 44 45 46 47 48 49 50 51 52 53 53 54 54 55 56 57 57 58 58 59 59 60 61

346647 346653 16486 346650 346648 346645 346644 221989 1337816 334500 346649 346646 346770 346768 346640 1313762 1313763 14591 16481 1329630 1328691 136704 320157 346656 320157 292508 320157 325897 186480

Stop (Inching) .................................................................................................. Plug (Forward/Reverse Lever)......................................................................... O-Ring......................................................................................................... Snap Ring........................................................................................................ Cap (Spring) .................................................................................................... Spring (Center)................................................................................................ Spool (Forward/Reverse Lever)....................................................................... Pin ................................................................................................................... Spool ............................................................................................................... Oil Seal............................................................................................................ Stop (High and Low)........................................................................................ Spool (High and Low)...................................................................................... Spring (Clutch Pack)........................................................................................ Spool (Clutch Pack)......................................................................................... Spring .............................................................................................................. Body ................................................................................................................ Body ................................................................................................................ Fitting............................................................................................................... O-Ring......................................................................................................... Gasket ................................................................................................................. Filter..................................................................................................................... Capscrew............................................................................................................. Washer ................................................................................................................ Capscrew............................................................................................................. Washer ................................................................................................................ Capscrew............................................................................................................. Washer ................................................................................................................ Clamp .................................................................................................................. Clamp ..................................................................................................................

5-14

A

See Service Manual for service procedures.

1 1 1 1 2 1 1 .. .. .. 1 1 1 1 1 1 .. 1 1 1 1 6 6 3 3 3 3 2 1

QTY B

1 .. .. .. .. .. .. 1 1 1 1 1 1 1 1 .. 1 1 1 1 1 6 6 3 3 3 3 2 ..

©2004 HYSTER COMPANY

NOTES

5-15

UNIT CODE G006 NORTH AMERICA

01/2004

TORQUE CONVERTER (Figure 5-6) POWERSHIFT

5-16

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

TORQUE CONVERTER POWERSHIFT KEY: A: Gasoline and LPG B: Diesel QTY ITEM

1 2 3 4 5 5 6 7 8 9

PART NO.

DESCRIPTION

344343 304464 261379 15942 1454600 1459400 388513 287851 320158 292681

Torque Converter ................................................................................................. Plate .................................................................................................................... Washer ................................................................................................................ Bolt ...................................................................................................................... Flywheel Assembly .............................................................................................. Flywheel Assembly .............................................................................................. Plate .................................................................................................................... Capscrew............................................................................................................. Washer ................................................................................................................ Lockwasher..........................................................................................................

©2004 HYSTER COMPANY

A

See Service Manual for service procedures.

1 1 8 8 .. 1 1 1 1 1

B

1 1 8 8 1 .. .. .. .. ..

5-17

UNIT CODE G006 NORTH AMERICA

01/2004

CONTROL LINKAGE (Figure 5-7) POWERSHIFT

5-18

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CONTROL LINKAGE POWERSHIFT KEY: A: High and Low B: Forward/Reverse Lever QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

284077 1318417 1303158 1300139 292515 316826 133683 16316 15056 15156 15134 161652 15026 139 15211 313859 287817 292680 176640 292681 239503 138 15025 1310988 58951 1303154 43370 357235 1310985 71153 292501 136687 138 15025 311540 1310996 43370 311540 141 142 15211 154878 15026 1312735 1300139 1303158

Knob .................................................................................................................... Shift Lever (High/Low) ......................................................................................... Bushing................................................................................................................ Washer ................................................................................................................ Capscrew............................................................................................................. Nut ....................................................................................................................... Pin ....................................................................................................................... Capscrew............................................................................................................. Nut ....................................................................................................................... Lockwasher.......................................................................................................... Washer ................................................................................................................ Rod End............................................................................................................... Nut ....................................................................................................................... Rod End Pin ........................................................................................................ Cotter Pin............................................................................................................. Bearing ................................................................................................................ Capscrew............................................................................................................. Lockwasher.......................................................................................................... Capscrew............................................................................................................. Lockwasher.......................................................................................................... Nut ....................................................................................................................... Rod End............................................................................................................... Nut ....................................................................................................................... Crank ................................................................................................................... Snap Ring............................................................................................................ Bracket................................................................................................................. Link ...................................................................................................................... Crank ................................................................................................................... Shaft .................................................................................................................... Pin ....................................................................................................................... Capscrew............................................................................................................. Nut ....................................................................................................................... Rod End............................................................................................................... Nut ....................................................................................................................... Link ...................................................................................................................... Rod ...................................................................................................................... Link ...................................................................................................................... Link ...................................................................................................................... Rod End............................................................................................................... Pin ....................................................................................................................... Cotter Pin............................................................................................................. Knob .................................................................................................................... Nut ....................................................................................................................... Lever (Forward and Reverse) .............................................................................. Washer ................................................................................................................ Bushing................................................................................................................

©2004 HYSTER COMPANY

A

See Service Manual for service procedures.

1 1 1 1 1 1 2 1 1 1 1 1 2 4 4 4 4 8 2 2 2 2 2 1 2 1 1 2 1 2 4 4 2 2 1 1 .. .. 1 1 1 .. .. .. .. ..

B

1 1 1 1 1 1 2 1 1 1 1 1 2 4 4 4 4 8 2 2 2 2 2 1 2 .. 1 2 1 2 4 4 2 2 1 1 1 1 1 1 1 1 3 1 1 1 5-19

UNIT CODE G006 NORTH AMERICA

01/2004

CONTROL LINKAGE POWERSHIFT ITEM

PART NO.

DESCRIPTION

47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

292515 316826 1303150 16316 15056 15156 15134 161652 228122 1310996 357249 139 15211 71153 1310975 357235 1310978 368231 138 15025

Capscrew............................................................................................................. Nut ....................................................................................................................... Bracket................................................................................................................. Capscrew............................................................................................................. Nut ....................................................................................................................... Lockwasher.......................................................................................................... Washer ................................................................................................................ Rod End............................................................................................................... Rod End............................................................................................................... Rod ...................................................................................................................... Crank ................................................................................................................... Rod End Pin ........................................................................................................ Cotter Pin............................................................................................................. Pin ....................................................................................................................... Crank ................................................................................................................... Crank ................................................................................................................... Crank ................................................................................................................... Bushing................................................................................................................ Rod End............................................................................................................... Nut .......................................................................................................................

5-20

A

See Service Manual for service procedures.

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

QTY B

1 1 1 1 1 1 1 1 1 1 1 5 5 1 1 1 1 4 4 4

©2004 HYSTER COMPANY

NOTES

5-21

UNIT CODE G006 NORTH AMERICA

01/2004

DRIVE AXLE (Figure 5-8)

5-22

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

DRIVE AXLE QTY

ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

1479160 1497902 86007 1497903 1497909 1497904 332276 1497907 1497908 313022 116067 293323 293322 372011 26400 230324 30190 230378 278326 153778 1491571 44538 221702 221780 1361489 114826 230325 258120 265659 213670 .. . . . 11286 .. . . . 11287 265666 1392223 248320 .. . . . 336555

Drive Axle (Powershift) ................................................................................................ 1 Axle Housing (☞ Figure 5-9) ................................................................................. 1 Washer .................................................................................................................... 12 Screw ...................................................................................................................... 8 Differential And Carrier Assembly ........................................................................... 1 Screw ...................................................................................................................... 4 Plug ......................................................................................................................... 3 Axle Shaft (LH) ........................................................................................................ 1 Axle Shaft (RH) ....................................................................................................... 1 Sealant .................................................................................................................... AR Lockwasher ............................................................................................................. 2 Nut........................................................................................................................... 2 Nut........................................................................................................................... 2 Hub.......................................................................................................................... 2 Stud ......................................................................................................................... 6 Bearing Cup ............................................................................................................ 1 Bearing Cup ............................................................................................................ 1 Bearing Cone .......................................................................................................... 2 Nut........................................................................................................................... 14 Thimble.................................................................................................................... 14 Capscrew ................................................................................................................ 14 Oil Seal.................................................................................................................... 2 Capscrew ................................................................................................................ 4 Washer .................................................................................................................... 4 Retainer................................................................................................................... 2 Breather................................................................................................................... 1 Bearing Cone .......................................................................................................... 2 Oil Seal.................................................................................................................... 2 Wear Sleeve ............................................................................................................ 2 Capscrew ................................................................................................................ 32 Wheel (☞ Figure 11-8) .......................................................................................... 4 Nut........................................................................................................................... 12 Tire (☞ Figure 11-8) .............................................................................................. 4 Nut........................................................................................................................... 12 Gasket ..................................................................................................................... 2 Brake Drum (☞ Figure 7-4) ................................................................................... 2 Nut........................................................................................................................... 12 Brake ....................................................................................................................... 2 Plate (Valve Stem)................................................................................................... 2

©2004 HYSTER COMPANY

See Service Manual for service procedures.

5-23

UNIT CODE G006 NORTH AMERICA

01/2004

AXLE HOUSING AND ATTACHING PARTS (Figure 5-9)

ITEM

PART NO.

DESCRIPTION

1 2 3 4 4 5 6 7 8 9 10 10

1479160 1497902 332276 86007 1497903 1497904 1497905 293322 116067 1497906 293323 1497907 1497908

Drive Axle .................................................................................................................... Axle Housing ........................................................................................................... Plug ......................................................................................................................... Washer .................................................................................................................... Screw (Short) .......................................................................................................... Screw (Medium) ...................................................................................................... Wiper (Inner) ........................................................................................................... Nut........................................................................................................................... Lockwasher ............................................................................................................. Lockwasher ............................................................................................................. Nut........................................................................................................................... Axle Shaft (LH) ........................................................................................................ Axle Shaft (RH) .......................................................................................................

5-24

QTY

See Service Manual for service procedures.

1 1 3 12 8 4 2 2 2 2 2 1 1

©2004 HYSTER COMPANY

NOTES

5-25

UNIT CODE G006 NORTH AMERICA

01/2004

DIFFERENTIAL AND CARRIER (Figure 5-10)

5-26

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

DIFFERENTIAL AND CARRIER QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 7 7 7 8 8 8 8 8 8 8 8 8 8 8 9 10 10 10 11 12 13 13 13 13 14 15 16 17 18 19 20 20 21 22 23 24 25 26 27 28 29 30

1479160 1497909 1374090 1347812 1347819 1450861 200972 30062 1489281 1489282 1489283 1489284 1347803 1347804 1347805 1347806 1347807 1347808 1347809 1347810 1347811 1347801 1347802 1347774 1497910 1357734 1312083 296844 240683 1374097 1312616 1380777 1502129 1347770 293716 1347839 86008 1475420 1475421 1489409 1489410 1450861 1347831 1374550 125428 1347822 1380797 200982 1347835 1380776 1318626

Drive Axle .................................................................................................................... Differential And Carrier Assembly ........................................................................... Oil Seal ............................................................................................................... Bearing Cone ...................................................................................................... Capscrew ............................................................................................................ Washer................................................................................................................ Bearing Cup ........................................................................................................ Bearing Cup ........................................................................................................ Shim (0.003 in.)................................................................................................... Shim (0.005 in.)................................................................................................... Shim (0.010 in.)................................................................................................... Shim (0.20 in.)..................................................................................................... Spacer................................................................................................................. Spacer................................................................................................................. Spacer................................................................................................................. Spacer................................................................................................................. Spacer................................................................................................................. Spacer................................................................................................................. Spacer................................................................................................................. Spacer................................................................................................................. Spacer................................................................................................................. Spacer................................................................................................................. Spacer................................................................................................................. Bearing Cone ...................................................................................................... Bevel Gear Assembly.......................................................................................... Nut .................................................................................................................. Washer ........................................................................................................... Bearing................................................................................................................ Snap Ring ........................................................................................................... Screw (Not Illustrated)......................................................................................... Nut (Not Illustrated) ............................................................................................. Ball (Not Illustrated) ............................................................................................ Cap ..................................................................................................................... Washer................................................................................................................ Capscrew ............................................................................................................ Bearing Ring ....................................................................................................... Cotter Pin ............................................................................................................ Roller Bearing ..................................................................................................... Roller Bearing ..................................................................................................... Case Assembly ................................................................................................... Case ............................................................................................................... Washer ....................................................................................................... Capscrew ................................................................................................... Nut ...................................................................................................................... Washer................................................................................................................ Bolt...................................................................................................................... Washer................................................................................................................ Washer................................................................................................................ Pinion .................................................................................................................. Side Gear ............................................................................................................ Spider..................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 8 8 1 1 1 1 2 3 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 2 1 4 4 2 2 2 2 1 1 16 16 12 12 12 2 4 4 2 1 5-27

UNIT CODE G006 NORTH AMERICA

01/2004

DIFFERENTIAL AND CARRIER ITEM

PART NO.

1380779 1347813 1347800 1380798 1489287 1489286

5-28

DESCRIPTION

QTY

Cage Assembly (Includes Items 5-6) .................................................................. Shim Kit (Includes Item 7) ................................................................................... Split Spacer Kit (Includes Item 8)........................................................................ Carrier Assembly (Includes Items 13-15)............................................................ Hardware Kit (Includes Items 23-25) .................................................................. Differential Kit (Includes Items 26-30) .................................................................

See Service Manual for service procedures.

1 1 1 1 1 1

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

DRIVE SHAFT ASSEMBLY (Figure 5-11)

ITEM

1 2 3 4 5

PART NO.

DESCRIPTION

1484173 199861 1498113 366790 221507 1483880

Drive Shaft Assembly .................................................................................................. Spider and Bearing ................................................................................................. Tube......................................................................................................................... Yoke (Transmission End) ......................................................................................... Capscrew..................................................................................................................... Yoke (Differential End) .................................................................................................

©2004 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 1 16 1

5-29

NOTES

5-30

UNIT CODE G006 NORTH AMERICA

01/2004

6 STEERING SYSTEM

6

STEERING SYSTEM

01/2004

UNIT CODE G006 NORTH AMERICA

SECTION 6 STEERING SYSTEM DESCRIPTION

PAGE

STEERING AXLE ................................................................................................................................................. 6-8 STEERING COLUMN........................................................................................................................................... 6-2 STEERING CONTROL UNIT ............................................................................................................................... 6-6 STEERING CYLINDER ...................................................................................................................................... 6-12 STEERING PUMP.............................................................................................................................................. 6-10

©2004 HYSTER COMPANY

See Service Manual for service procedures.

6-1

UNIT CODE G006 NORTH AMERICA

01/2004

STEERING COLUMN (Figure 6-1)

6-2

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

STEERING COLUMN QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 44 44 44 44 45

357288 1336570 1336465 1336479 1346744 16376 15920 1334790 1336468 1336503 1336480 1336483 1350404 1346867 1344055 296442 292683 132860 1336474 287860 316826 296421 1346863 1346862 1346743 1336476 930775 15203 1336472 136749 239503 293780 1336481 292500 292680 136687 1344054 352955 1346866 17196 1300165 1312733 345423 371666 1311011 366063 366064 389824 366066 366063

Steering Control Unit (☞ Figure 6-2) ......................................................................... Steering Pod ................................................................................................................ Grommet...................................................................................................................... Shaft ............................................................................................................................ Bumper ........................................................................................................................ Capscrew..................................................................................................................... Washer ........................................................................................................................ Washer ........................................................................................................................ Isolator ......................................................................................................................... Spacer ......................................................................................................................... Latch ............................................................................................................................ Spring .......................................................................................................................... Bushing........................................................................................................................ Bracket (Optional)........................................................................................................ Bracket......................................................................................................................... Washer .................................................................................................................... Lockwasher ............................................................................................................. Capscrew ................................................................................................................ Anchor ......................................................................................................................... Capscrew..................................................................................................................... Nut ............................................................................................................................... Washer ........................................................................................................................ Capscrew..................................................................................................................... Washer ........................................................................................................................ Spring .......................................................................................................................... Tensioner ..................................................................................................................... Rod End Pin ................................................................................................................ Cotter Pin..................................................................................................................... Plate ............................................................................................................................ Capscrew..................................................................................................................... Nut ............................................................................................................................... Lockwasher.................................................................................................................. Cover ........................................................................................................................... Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Nut ............................................................................................................................... Clamp .......................................................................................................................... Steering Wheel ............................................................................................................ Lockwasher.................................................................................................................. Fitting........................................................................................................................... Spacer ......................................................................................................................... Steering Column.......................................................................................................... Nut........................................................................................................................... Horn Button ................................................................................................................. Valve Block Assembly.................................................................................................. Relief Valve ............................................................................................................. Pin ........................................................................................................................... Seal Kit .................................................................................................................... Service Kit ............................................................................................................... Relief Valve .............................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 4 4 8 8 4 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 2 2 2 1 1 2 4 4 1 1 1 1 1 1 1 1 1

6-3

UNIT CODE G006 NORTH AMERICA

01/2004

STEERING COLUMN ITEM

45 46

6-4

PART NO.

366065 366065

DESCRIPTION

QTY

Seal..................................................................................................................... Seal.....................................................................................................................

See Service Manual for service procedures.

1 1

©2004 HYSTER COMPANY

NOTES

6-5

UNIT CODE G006 NORTH AMERICA

01/2004

STEERING CONTROL UNIT (Figure 6-2)

6-6

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

STEERING CONTROL UNIT QTY

ITEM

PART NO.

DESCRIPTION

1 2 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

357288 .. . . . .. . . . .. . . . 345408 345409 2032230 .. . . . .. . . . 345410 345411 345412 1303787 1355326 366067 .. . . . 1357026 366068 .. . . . 345424 .. . . . 345418 366069 371344

Steering Control Unit ................................................................................................... Sealing Ring ............................................................................................................ Housing ................................................................................................................... Spool ....................................................................................................................... Ball .......................................................................................................................... Bushing ................................................................................................................... Seal ......................................................................................................................... Plate ........................................................................................................................ Screw ...................................................................................................................... Bearing Set ............................................................................................................. Ring ......................................................................................................................... Pin ........................................................................................................................... Spring ...................................................................................................................... Shaft ........................................................................................................................ Spacer ..................................................................................................................... O-Ring ..................................................................................................................... Plate ........................................................................................................................ Gear ........................................................................................................................ O-Ring ..................................................................................................................... Cover ....................................................................................................................... Washer .................................................................................................................... Pin ........................................................................................................................... Screw ...................................................................................................................... Capscrew ................................................................................................................

1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 2 1 7 1 1 6

2032229

Seal Kit (Includes Items 1, 5, 13, 16, 18).....................................................................

1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

6-7

UNIT CODE G006 NORTH AMERICA

01/2004

STEERING AXLE (Figure 6-3)

6-8

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

STEERING AXLE QTY

ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 20 21 22 23 24 24 24 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

346299 349281 1345684 1544970 1544971 58903 1491406 1350680 293688 292685 185860 153715 230421 153716 153717 1383795 1383797 135657 266733 39678 185856 185857 185858 293628 153835 230325 129498 357293 230324 153834 129499 107296 53641 1383775 15225 69029 266728 266612 13957 131193 1335870 131190 131191 1335873 292590 292687 344390 11276 350183

Steering Axle ............................................................................................................... 1 Shaft ........................................................................................................................ 2 Seal ............................................................................................................................. 8 Pin ............................................................................................................................... 2 Pin ............................................................................................................................... 2 Snap Ring.................................................................................................................... 8 Tie Rod ........................................................................................................................ 2 Bearing .................................................................................................................... 2 Capscrew..................................................................................................................... 8 Lockwasher.................................................................................................................. 8 Plug ............................................................................................................................. 2 Bearing Cone............................................................................................................... 2 Bearing Cup................................................................................................................. 2 Seal ............................................................................................................................. 2 Wear Sleeve ................................................................................................................ 2 Spindle (RH) ................................................................................................................ 1 Spindle (LH)................................................................................................................. 1 Bearing Cone............................................................................................................... 1 Seal ............................................................................................................................. 2 O-Ring ......................................................................................................................... 2 Shim (0.005 in.) ........................................................................................................... AR Shim (0.007 in.) ........................................................................................................... AR Shim (0.020 in.) ........................................................................................................... AR Screw........................................................................................................................... 6 Bearing Cone............................................................................................................... 2 Bearing Cone............................................................................................................... 2 Oil Seal ........................................................................................................................ 2 Hub .............................................................................................................................. 2 Bearing Cup ............................................................................................................ 1 Bearing Cup ............................................................................................................ 1 Wear Sleeve ............................................................................................................ 1 Stud ......................................................................................................................... 6 Wheel Nut.................................................................................................................... 2 Washer ........................................................................................................................ 2 Cotter Pin..................................................................................................................... 2 Hub Cap ...................................................................................................................... 2 Seal ............................................................................................................................. 2 Cap .............................................................................................................................. 2 Lube Fitting .................................................................................................................. 6 Seal ............................................................................................................................. 2 Flange.......................................................................................................................... 2 Shim (0.110 in.) ........................................................................................................... 3 Shim (0.040 in.) ........................................................................................................... 3 Bushing........................................................................................................................ 2 Capscrew..................................................................................................................... 4 Lockwasher.................................................................................................................. 4 Steer Cylinder (☞ Figure 6-5) .................................................................................... 1 Wheel Nut.................................................................................................................... 12 Bearing Cap................................................................................................................. 2

©2004 HYSTER COMPANY

See Service Manual for service procedures.

6-9

UNIT CODE G006 NORTH AMERICA

01/2004

STEERING PUMP (Figure 6-4)

6-10

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

STEERING PUMP KEY: A: Gasoline and LPG B: Diesel QTY ITEM

PART NO.

DESCRIPTION

1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

2036997 2036998 .. . . . 1458844 1465574 1465577 293781 1328812 1465572 1465573 321797 321792 16485 1465575 .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .

Steering Pump..................................................................................................... Steering Pump..................................................................................................... Body ................................................................................................................ Flange ............................................................................................................. Gear Set .......................................................................................................... Gear Set .......................................................................................................... Washer ............................................................................................................ Bolt .................................................................................................................. Key .................................................................................................................. Valve Assembly ............................................................................................... Spring.......................................................................................................... Plug ("B") .................................................................................................... O-Ring......................................................................................................... Plug............................................................................................................. Body ................................................................................................................ Plunger ............................................................................................................ Snap Ring........................................................................................................ Oil Seal............................................................................................................ Seal ................................................................................................................. Seal ................................................................................................................. Bushing ...........................................................................................................

1 .. 1 1 1 .. 4 4 1 1 1 2 2 1 1 1 1 1 2 2 4

.. 1 1 1 .. 1 4 4 .. 1 1 2 2 1 1 1 1 1 2 2 4

1458845 1465574 1465577

Seal Kit (Includes Items 14-17) ........................................................................... Gear Set (Includes Items 3, 18)........................................................................... Gear Set (Includes Items 3, 18)...........................................................................

1 1 ..

1 .. 1

©2004 HYSTER COMPANY

A

See Service Manual for service procedures.

B

6-11

UNIT CODE G006 NORTH AMERICA

01/2004

STEERING CYLINDER (Figure 6-5)

6-12

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

STEERING CYLINDER ITEM

1 2 3 4 5 6 7 8 9 9

QTY

PART NO.

DESCRIPTION

344390 203071 2046765 154358 133920 344391 344395 210183 344392 16558 16483

Steer Cylinder .............................................................................................................. Rod Wiper ............................................................................................................... Seal ......................................................................................................................... Back-Up Ring .......................................................................................................... O-Ring ..................................................................................................................... Tube......................................................................................................................... End Cap .................................................................................................................. Seal ......................................................................................................................... Rod.......................................................................................................................... Fitting....................................................................................................................... O-Ring.................................................................................................................

1 2 1 2 2 1 2 2 1 2 1

1501408

Seal Kit (Includes Items 1-4, 7) ...................................................................................

1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

6-13

NOTES

6-14

UNIT CODE G006 NORTH AMERICA

01/2004

7 BRAKE SYSTEM

7

BRAKE SYSTEM

01/2004

UNIT CODE G006 NORTH AMERICA

SECTION 7 BRAKE SYSTEM DESCRIPTION

PAGE

BRAKE ............................................................................................................................................................... 7-10 BRAKE BOOSTER............................................................................................................................................. 7-12 BRAKE LINES ...................................................................................................................................................... 7-4 BRAKE PEDAL LINKAGE POWERSHIFT .................................................................................................................................................. 7-6 MASTER CYLINDER ......................................................................................................................................... 7-14 PARK BRAKE ....................................................................................................................................................... 7-2

©2004 HYSTER COMPANY

See Service Manual for service procedures.

7-1

UNIT CODE G006 NORTH AMERICA

01/2004

PARK BRAKE (Figure 7-1)

7-2

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

PARK BRAKE QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

342962 1328688 353013 353012 1322669 15172 352605 352575 353011 353009 15200 353206 136703 292681 1460789 387316 1460790 353497 313828 1494931 1331006 1330998 1330999 1331001 1331002 1335467 1335468 15200 1333572

Spacer ......................................................................................................................... Screw........................................................................................................................... Cover ........................................................................................................................... Cover ........................................................................................................................... Link .............................................................................................................................. Washer ........................................................................................................................ Bearing ........................................................................................................................ Ring ............................................................................................................................. Cover ........................................................................................................................... Cover ........................................................................................................................... Cotter Pin..................................................................................................................... Snap Ring.................................................................................................................... Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Cable (LH) ................................................................................................................... Clamp .......................................................................................................................... Cable (RH)................................................................................................................... Clamp .......................................................................................................................... Nut ............................................................................................................................... Brake Lever Assembly ................................................................................................. Snap Ring................................................................................................................ Spacer ..................................................................................................................... Spacer ..................................................................................................................... Link.......................................................................................................................... Clamp ...................................................................................................................... Pin ........................................................................................................................... Washer .................................................................................................................... Cotter Pin ................................................................................................................ Pin ...........................................................................................................................

a a a a

2 7 1 1 1 2 1 2 1 1 1 2 2 2 1 1 1 1 1 1 2 1 1 2 2 2 2 1 1

FOOTNOTES: a Monotrol Pedal

©2004 HYSTER COMPANY

See Service Manual for service procedures.

7-3

UNIT CODE G006 NORTH AMERICA

01/2004

BRAKE LINES (Figure 7-2)

7-4

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

BRAKE LINES QTY

ITEM

PART NO.

DESCRIPTION

1 1 1 2 2 2 2 2 3 4 5 6 7 8 9 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27

136687 292501 292680 1489805 1491824 317741 317742 317743 353311 340206 16151 1335187 379238 1347574 26801 29344 372014 16195 124359 372015 287851 292681 377620 222476 16115 16151 16186 387867 136749 136516 292681 239503 16125 281700 14349

Nut ............................................................................................................................... Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Reservoir ..................................................................................................................... Brake Reservoir Cap ............................................................................................... Clamp ...................................................................................................................... Cap.......................................................................................................................... Filter ........................................................................................................................ Clamp .......................................................................................................................... Hose ............................................................................................................................ Fitting........................................................................................................................... Power Brake Valve....................................................................................................... Booster (☞ Figure 7-5) .......................................................................................... Master Cylinder (☞ Figure 7-6) ............................................................................. Fitting........................................................................................................................... Gasket ......................................................................................................................... Tube ............................................................................................................................. Fitting........................................................................................................................... Clamp .......................................................................................................................... Tube ............................................................................................................................. Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Tube ............................................................................................................................. Fitting........................................................................................................................... Fitting........................................................................................................................... Fitting........................................................................................................................... Fitting........................................................................................................................... Pressure Switch........................................................................................................... Capscrew..................................................................................................................... Clamp .......................................................................................................................... Lockwasher.................................................................................................................. Nut ............................................................................................................................... Fitting........................................................................................................................... Nut ............................................................................................................................... Fitting...........................................................................................................................

ab ab b

ab

2 2 2 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a Oil Clutch (Powershift Forward/Reverse Lever) b Powershift (Monotrol Pedal)

©2004 HYSTER COMPANY

See Service Manual for service procedures.

7-5

UNIT CODE G006 NORTH AMERICA

01/2004

BRAKE PEDAL LINKAGE (Figure 7-3) POWERSHIFT

7-6

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

BRAKE PEDAL LINKAGE POWERSHIFT QTY

ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 19 20 21 22 23 24 24 25 26 27 28 29 30 31 32 33 33 34 35 35 35 36 36 37 38 39 40 41 42 43

1335187 1347574 353835 379238 278060 153 372019 372020 295580 221354 114496 340214 357301 270632 227070 58908 247747 15026 15156 119758 15028 37562 247748 17253 15026 340215 136692 292515 270632 344256 342931 320159 292682 139 15211 357278 138 15025 309704 136687 292501 292680 320161 340213 320157 313860 340210 15086 15223 340212 15028

Power Brake Valve....................................................................................................... Master Cylinder (☞ Figure 7-6) ............................................................................. Plug ......................................................................................................................... Booster (☞ Figure 7-5) .......................................................................................... Tube......................................................................................................................... Rod End Pin ................................................................................................................ Shaft ............................................................................................................................ Spring .......................................................................................................................... Eye Bolt ....................................................................................................................... Nut ............................................................................................................................... Pad .............................................................................................................................. Spring .......................................................................................................................... Inching Pedal ............................................................................................................... Bushing ................................................................................................................... Pin ........................................................................................................................... Snap Ring.................................................................................................................... Washer ........................................................................................................................ Nut ............................................................................................................................... Lockwasher.................................................................................................................. Ball Joint ...................................................................................................................... Nut ............................................................................................................................... Capscrew..................................................................................................................... Crank ........................................................................................................................... Key............................................................................................................................... Nut ............................................................................................................................... Link .............................................................................................................................. Nut ............................................................................................................................... Capscrew..................................................................................................................... Bushing........................................................................................................................ Brake Pedal ................................................................................................................. Bracket......................................................................................................................... Washer ........................................................................................................................ Lockwasher.................................................................................................................. Rod End Pin ................................................................................................................ Cotter Pin..................................................................................................................... Link .............................................................................................................................. Rod End....................................................................................................................... Nut ............................................................................................................................... Spring .......................................................................................................................... Nut ............................................................................................................................... Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Washer ........................................................................................................................ Shoulder Bolt ............................................................................................................... Washer ........................................................................................................................ Bearing ........................................................................................................................ Plate ............................................................................................................................ Nut ............................................................................................................................... Cotter Pin..................................................................................................................... Rod End....................................................................................................................... Nut ...............................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 4 2 2 2 2 1 1 1 2 2 1 4 4 2 1 1 2 2 2 2 1 2 2 1 2 2 2 1 1 1 2 1 1 1 1 1 7-7

UNIT CODE G006 NORTH AMERICA

01/2004

BRAKE PEDAL LINKAGE POWERSHIFT ITEM

44 44 45 45

7-8

PART NO.

DESCRIPTION

QTY

15157 18559 15157 18558

Lockwasher.................................................................................................................. Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Capscrew.....................................................................................................................

See Service Manual for service procedures.

2 2 2 2

©2004 HYSTER COMPANY

NOTES

7-9

UNIT CODE G006 NORTH AMERICA

01/2004

BRAKE (Figure 7-4)

7-10

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

BRAKE KEY: A: Right Hand B: Left Hand QTY ITEM

1 1 2 3 4 4 4 5 6 6 7 8 8 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 20 20

PART NO.

1327565 1327566 1323995 1324002 374535 374548 1321836 1321837 1323996 1321838 1321839 1321843 293664 1323998 374540 374541 1312904 a 1321373 1371220 1357370 1323999 1321842 1345903 374543 1520835 374545 374546 374547 374542 1300494 1300495 1300496 1300493

DESCRIPTION

A

Brake ................................................................................................................... 1 Brake ................................................................................................................... .. Plate ................................................................................................................ 1 Plate ................................................................................................................ .. Plug ................................................................................................................. 2 Plug (Inspection) ............................................................................................. 2 Screw .............................................................................................................. 2 Washer ............................................................................................................ 2 Plate ................................................................................................................ 1 Brake Shoe (Common).................................................................................... 1 Brake Shoe...................................................................................................... .. Brake Shoe...................................................................................................... 1 Capscrew ........................................................................................................ 1 Strut................................................................................................................. 1 Spring .............................................................................................................. 1 Washer ............................................................................................................ 1 Wheel Cylinder ................................................................................................ 1 Wheel Cylinder Kit ...................................................................................... 1 Bleeder Screw............................................................................................. 1 Adjuster ........................................................................................................... 1 Screw .............................................................................................................. 2 Lockwasher ..................................................................................................... 1 Washer ............................................................................................................ 1 Spring (Return)................................................................................................ 2 Spring .............................................................................................................. 1 Spring .............................................................................................................. 2 Plate ................................................................................................................ 2 Ring ................................................................................................................. 2 Spring .............................................................................................................. 2 Washer (0.01 in.) ............................................................................................. AR Washer (0.02 in.) ............................................................................................. AR Washer (0.04 in.) ............................................................................................. AR Adjuster Kit (Includes Item 10) ........................................................................

2

B

.. 1 .. 1 2 2 2 2 1 1 1 .. 1 1 1 1 1 1 1 1 2 1 1 2 1 2 2 2 2 AR AR AR 2

FOOTNOTES: a Includes Cups, Boots, Pistons and Pushrods

©2004 HYSTER COMPANY

See Service Manual for service procedures.

7-11

UNIT CODE G006 NORTH AMERICA

01/2004

BRAKE BOOSTER (Figure 7-5)

7-12

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

BRAKE BOOSTER ITEM

1 2 3 4 5

QTY

PART NO.

DESCRIPTION

379238 .. . . . .. . . . .. . . . .. . . . .. . . .

Booster ........................................................................................................................ Cover ....................................................................................................................... Cup.......................................................................................................................... O-Ring ..................................................................................................................... Piston Ring .............................................................................................................. O-Ring .....................................................................................................................

1 1 2 1 1 1

319144

Booster Repair Kit (Includes Items 1-5).......................................................................

1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

7-13

UNIT CODE G006 NORTH AMERICA

01/2004

MASTER CYLINDER (Figure 7-6)

7-14

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

MASTER CYLINDER QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1347574 .. . . . 319148 .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 278063 278060 70226

Master Cylinder ........................................................................................................... Gasket ..................................................................................................................... Relief Valve ............................................................................................................. Gasket ..................................................................................................................... Gasket ..................................................................................................................... Cup.......................................................................................................................... Cup.......................................................................................................................... Cup.......................................................................................................................... Retaining Ring......................................................................................................... Retainer................................................................................................................... Seat ......................................................................................................................... O-Ring ..................................................................................................................... Seal ......................................................................................................................... Check Valve............................................................................................................. Valve Seat ............................................................................................................... Plug ......................................................................................................................... Tube......................................................................................................................... Spring ......................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1347573

Repair Kit (Includes Items 1-14) ..................................................................................

1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

7-15

NOTES

7-16

UNIT CODE G006 NORTH AMERICA

01/2004

8 HYDRAULIC SYSTEM

8

HYDRAULIC SYSTEM

01/2004

UNIT CODE G006 NORTH AMERICA

SECTION 8 HYDRAULIC SYSTEM DESCRIPTION

PAGE

CONTROL VALVE FOUR FUNCTION .......................................................................................................................................... 8-16 TWO AND THREE FUNCTION ...................................................................................................................... 8-14 CONTROL VALVE ATTACHING PARTS WITH FITTINGS FOUR FUNCTION .......................................................................................................................................... 8-22 TWO AND THREE FUNCTION ...................................................................................................................... 8-18 CONTROL VALVE ATTACHING TUBES ............................................................................................................ 8-24 DRIVE SHAFT.................................................................................................................................................... 8-30 HYDRAULIC OIL FILTER ................................................................................................................................... 8-12 HYDRAULIC PUMP............................................................................................................................................ 8-26 HYDRAULIC SYSTEM ......................................................................................................................................... 8-2 HYDRAULIC TANK............................................................................................................................................. 8-10 STEERING HYDRAULIC...................................................................................................................................... 8-4 TILT CYLINDER ................................................................................................................................................. 8-28 TRANSMISSION COOLING................................................................................................................................. 8-8

©2004 HYSTER COMPANY

See Service Manual for service procedures.

8-1

UNIT CODE G006 NORTH AMERICA

01/2004

HYDRAULIC SYSTEM (Figure 8-1)

8-2

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

HYDRAULIC SYSTEM QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

1367711 18886 246108 1378948 350054 39373 221547 177947 34811 34811 15156 177948 35116 340218 350055 292529 182889 182891 182890 320162 300937 190757 16828 15866 350079 320157 292681 181899 239503 173247 17765 18588 15158 222588 92861 173685 119236 377346 350099 1474964 15962 144067 18496 96481 353302 313221 345881 15175 15155 221705

1 Hydraulic Pump (☞ Figure 8-11) ............................................................................... Set Screw .................................................................................................................... 1 Sealant ........................................................................................................................ AR Adapter (Gasoline and LPG) ....................................................................................... 1 Adapter (Diesel)........................................................................................................... 1 O-Ring ......................................................................................................................... 1 Capscrew..................................................................................................................... 1 Lockwasher.................................................................................................................. 3 Capscrew..................................................................................................................... 3 Capscrew..................................................................................................................... 4 Lockwasher.................................................................................................................. 8 Lockwasher.................................................................................................................. 4 Capscrew..................................................................................................................... 4 Drive Shaft (Gasoline and LPG) (☞ Figure 8-13) ...................................................... 1 Drive Shaft (Diesel) (☞ Figure 8-13) ......................................................................... 1 Capscrew..................................................................................................................... 2 Mount........................................................................................................................... 1 Hose ............................................................................................................................ 1 Washer ........................................................................................................................ 2 Washer ........................................................................................................................ 2 Nut ............................................................................................................................... 2 Fitting........................................................................................................................... 2 Capscrew..................................................................................................................... 4 O-Ring ......................................................................................................................... 1 Tube ............................................................................................................................. 1 Washer ........................................................................................................................ 4 Lockwasher.................................................................................................................. 4 Clamp .......................................................................................................................... 1 Nut ............................................................................................................................... 2 Clamp .......................................................................................................................... 1 Fitting........................................................................................................................... 2 Capscrew..................................................................................................................... 4 Lockwasher.................................................................................................................. 4 Fitting........................................................................................................................... 1 O-Ring ......................................................................................................................... 1 Collar ........................................................................................................................... 2 Clamp .......................................................................................................................... 4 Tube ............................................................................................................................. 1 Dipstick ........................................................................................................................ 1 Tank (☞ Figure 8-4) ................................................................................................... 1 Fitting........................................................................................................................... 1 Clamp .......................................................................................................................... 2 Capscrew..................................................................................................................... 2 Hose ............................................................................................................................ 1 Breather ....................................................................................................................... 1 Clamp .......................................................................................................................... 1 Link .............................................................................................................................. 2 Washer ........................................................................................................................ 2 Lockwasher.................................................................................................................. 2 Nut ............................................................................................................................... 2

©2004 HYSTER COMPANY

See Service Manual for service procedures.

8-3

UNIT CODE G006 NORTH AMERICA

01/2004

STEERING HYDRAULIC (Figure 8-2)

8-4

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

STEERING HYDRAULIC KEY: A: Gas And LPG B: Diesel QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 20 21 21 21 21 22 23 24 25 26 26 27 27 28 28 29 29 30 31 32 33 34 35 36 37

16634 15156 1462305 1459843 1461876 292683 1459838 16815 221767 15056 2036997 2036998 15866 190757 222580 293781 1462995 1329660 280472 127045 222504 16485 16541 16484 16568 16484 17062 17319 17777 16923 222504 16485 114371 241975 1312741 1312740 139919 125792 2033612 198678 129684 320157 292681 239503 1311014 1311015

Capscrew............................................................................................................. 3 Lockwasher.......................................................................................................... 5 Stiffener ............................................................................................................... 1 Pulley ................................................................................................................... 1 Nut ....................................................................................................................... 1 Lockwasher.......................................................................................................... 1 Adapter ................................................................................................................ 1 Capscrew............................................................................................................. 2 Washer ................................................................................................................ 4 Nut ....................................................................................................................... 2 Steering Pump (☞ Figure 6-4) ........................................................................... 1 Steering Pump (☞ Figure 6-4) ........................................................................... .. O-Ring ................................................................................................................. 1 Fitting................................................................................................................... 2 Fitting................................................................................................................... 1 Washer ................................................................................................................ 4 Adapter ................................................................................................................ .. Gasket ................................................................................................................. .. Sealant ................................................................................................................ AR Clamp .................................................................................................................. 4 Fitting................................................................................................................... 1 O-Ring ............................................................................................................. 1 Fitting................................................................................................................... 1 O-Ring ............................................................................................................. 1 Fitting................................................................................................................... .. O-Ring ............................................................................................................. .. Fitting................................................................................................................... 1 Fitting................................................................................................................... 1 Fitting................................................................................................................... 1 Fitting................................................................................................................... 1 Fitting................................................................................................................... .. O-Ring ............................................................................................................. .. Hose (Gasoline and LPG) ................................................................................... 1 Hose (Diesel) ....................................................................................................... .. Hose (Gasoline and LPG) ................................................................................... 1 Hose (Diesel) ....................................................................................................... .. Hose (Gasoline and LPG) ................................................................................... 1 Hose (Diesel) ....................................................................................................... .. Strap Clamp......................................................................................................... 4 Clamp .................................................................................................................. 1 Clamp .................................................................................................................. 5 Washer ................................................................................................................ 3 Lockwasher.......................................................................................................... 4 Nut ....................................................................................................................... 2 Hose .................................................................................................................... 1 Hose .................................................................................................................... 1

©2004 HYSTER COMPANY

A

See Service Manual for service procedures.

B

.. .. .. .. .. .. .. .. .. .. .. 1 1 2 1 4 1 1 AR 4 .. .. .. .. 1 1 1 1 1 1 1 1 .. 1 .. 1 .. 1 4 1 5 3 4 2 1 1 8-5

UNIT CODE G006 NORTH AMERICA

01/2004

STEERING HYDRAULIC

ITEM

PART NO.

DESCRIPTION

38 39 39 40 40 41 42 43 44 45 46 47 48 49 50 51 52

114371 222512 16485 222400 16485 251994 136749 1326653 18497 15055 292682 136692 287854 392649 309740 1471345 1311603

Hose .................................................................................................................... Fitting ................................................................................................................... O-Ring ............................................................................................................. Fitting ................................................................................................................... O-Ring ............................................................................................................. Clamp .................................................................................................................. Capscrew............................................................................................................. Clamp .................................................................................................................. Capscrew............................................................................................................. Nut ....................................................................................................................... Lockwasher.......................................................................................................... Nut ....................................................................................................................... Capscrew............................................................................................................. Hose .................................................................................................................... Capscrew............................................................................................................. Gasket ................................................................................................................. O-Ring .................................................................................................................

8-6

A

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 2 2 1 1 1 1 4 .. 2

QTY B

.. 1 1 1 1 1 1 1 2 .. .. .. .. 1 4 1 ..

©2004 HYSTER COMPANY

NOTES

8-7

UNIT CODE G006 NORTH AMERICA

01/2004

TRANSMISSION COOLING (Figure 8-3)

8-8

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

TRANSMISSION COOLING KEY: A: Gasoline and LPG B: Diesel QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 11 12 12

66885 66997 1326651 1326927 129563 198678 251994 1326652 292681 239503 16542 16485 16569 16485

Fitting................................................................................................................... Fitting................................................................................................................... Hose .................................................................................................................... Hose .................................................................................................................... Strap Clamp......................................................................................................... Clamp .................................................................................................................. Clamp .................................................................................................................. Clamp .................................................................................................................. Lockwasher.......................................................................................................... Nut ....................................................................................................................... Fitting................................................................................................................... O-Ring ............................................................................................................. Fitting................................................................................................................... O-Ring .............................................................................................................

©2004 HYSTER COMPANY

A

See Service Manual for service procedures.

1 1 1 1 1 1 2 1 1 1 1 1 1 1

B

1 1 1 1 1 1 2 1 1 1 1 1 1 1

8-9

UNIT CODE G006 NORTH AMERICA

01/2004

HYDRAULIC TANK (Figure 8-4)

8-10

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

HYDRAULIC TANK ITEM

1 2 3 4 5 6 7 8

QTY

PART NO.

DESCRIPTION

1474964 350099 353302 221705 15155 15175 345881 15962

Tank ............................................................................................................................. Dipstick ........................................................................................................................ Breather ....................................................................................................................... Nut ............................................................................................................................... Lockwasher.................................................................................................................. Washer ........................................................................................................................ Link .............................................................................................................................. Fitting...........................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 1 2 2 2 2 2

8-11

UNIT CODE G006 NORTH AMERICA

01/2004

HYDRAULIC OIL FILTER (Figure 8-5)

ITEM

1 2 3 4 5 6 7 8

8-12

PART NO.

DESCRIPTION

QTY

190784 190785 181941 190786 39742 190787 218612 16487

Spring .......................................................................................................................... Washer ........................................................................................................................ Seal ............................................................................................................................. Filter............................................................................................................................. O-Ring ......................................................................................................................... Filter Head ................................................................................................................... Cap .............................................................................................................................. O-Ring .........................................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1

©2004 HYSTER COMPANY

NOTES

8-13

UNIT CODE G006 NORTH AMERICA

01/2004

CONTROL VALVE (Figure 8-6) TWO AND THREE FUNCTION

8-14

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CONTROL VALVE TWO AND THREE FUNCTION QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 25

2038290 16632 77451 1393703 1393704 .. . . . .. . . . 274427 300723 274548 274426 16328 304006 16482 300724 304002 .. . . . .. . . . .. . . . 77441 16485 77442 77443 16923 16538 16481 378424 1309419

Control Valve ............................................................................................................... Bolt .......................................................................................................................... Plate ........................................................................................................................ Wiper ....................................................................................................................... Seal ......................................................................................................................... Housing ................................................................................................................... Spool (Lift) ............................................................................................................... Spring Seat ............................................................................................................. Spring ...................................................................................................................... Capscrew ................................................................................................................ Cap.......................................................................................................................... Capscrew ................................................................................................................ Capscrew ................................................................................................................ O-Ring ..................................................................................................................... Spring Seat ............................................................................................................. Spring ...................................................................................................................... Piston ...................................................................................................................... Spool ....................................................................................................................... Spool ....................................................................................................................... Plug ......................................................................................................................... O-Ring ..................................................................................................................... Spring ...................................................................................................................... Poppet ..................................................................................................................... Fitting....................................................................................................................... Fitting....................................................................................................................... O-Ring................................................................................................................. Relief Valve ............................................................................................................. Seal Kit................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 6 6 6 6 1 1 4 3 2 3 6 1 1 2 1 1 1 1 3 3 3 3 1 1 1 2 1

8-15

UNIT CODE G006 NORTH AMERICA

01/2004

CONTROL VALVE (Figure 8-7) FOUR FUNCTION

8-16

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CONTROL VALVE FOUR FUNCTION QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 25

2038291 16632 77451 1393703 1393704 .. . . . .. . . . 274427 300723 274548 274426 16328 304006 16482 300724 304002 .. . . . .. . . . .. . . . 77441 16485 77442 77443 16923 16538 16481 378424 1309419

Control Valve ............................................................................................................... Bolt .......................................................................................................................... Plate ........................................................................................................................ Wiper ....................................................................................................................... Seal ......................................................................................................................... Housing ................................................................................................................... Spool (Lift) ............................................................................................................... Spring Seat ............................................................................................................. Spring ...................................................................................................................... Capscrew ................................................................................................................ Cap.......................................................................................................................... Capscrew ................................................................................................................ Capscrew ................................................................................................................ O-Ring ..................................................................................................................... Spring Seat ............................................................................................................. Spring ...................................................................................................................... Piston ...................................................................................................................... Spool ....................................................................................................................... Spool ....................................................................................................................... Plug ......................................................................................................................... O-Ring ..................................................................................................................... Spring ...................................................................................................................... Poppet ..................................................................................................................... Fitting....................................................................................................................... Fitting....................................................................................................................... O-Ring................................................................................................................. Relief Valve ............................................................................................................. Seal Kit................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

6 8 8 8 8 1 2 6 4 3 4 8 1 1 2 1 1 1 1 4 4 4 4 1 1 1 2 1

8-17

UNIT CODE G006 NORTH AMERICA

01/2004

CONTROL VALVE ATTACHING PARTS WITH FITTINGS (Figure 8-8) TWO AND THREE FUNCTION

8-18

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CONTROL VALVE ATTACHING PARTS WITH FITTINGS TWO AND THREE FUNCTION KEY: A: 2 Function B: 3 Function QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 27 28 28 29 29 30 31 32 33 34 35 36 37 38 39 40 41 42

306117 175861 136687 292680 292521 292501 1309491 18085 1328930 292681 306118 15163 230881 1305174 306111 1328697 306113 16693 302428 316826 91946 320160 292524 1478715 2038290 16541 16484 16969 16483 16570 16486 16954 16982 15937 325729 309109 15200 15054 15154 15127 1328698 1309479 1328696 1324352 1324350 308993

Lever .................................................................................................................... Spring .................................................................................................................. Nut ....................................................................................................................... Lockwasher.......................................................................................................... Capscrew............................................................................................................. Capscrew............................................................................................................. Bracket................................................................................................................. Capscrew............................................................................................................. Capscrew............................................................................................................. Lockwasher.......................................................................................................... Spacer ................................................................................................................. Lockwasher.......................................................................................................... Nut ....................................................................................................................... Pivot Shaft ........................................................................................................... Lever .................................................................................................................... Bushing................................................................................................................ Pin (Selector) ....................................................................................................... Fitting................................................................................................................... Pin ....................................................................................................................... Nut ....................................................................................................................... Grommet.............................................................................................................. Washer ................................................................................................................ Capscrew............................................................................................................. Fitting................................................................................................................... Control Valve (☞ Figure 8-6) ............................................................................. Fitting................................................................................................................... O-Ring ............................................................................................................. Fitting................................................................................................................... O-Ring ............................................................................................................. Fitting................................................................................................................... O-Ring ............................................................................................................. Fitting................................................................................................................... O-Ring ............................................................................................................. Bolt ...................................................................................................................... Plate .................................................................................................................... Rod End Pin ........................................................................................................ Cotter Pin............................................................................................................. Nut ....................................................................................................................... Lockwasher.......................................................................................................... Washer ................................................................................................................ Bushing................................................................................................................ Shim (0.020 in.) ................................................................................................... Shim (0.010 in.) ................................................................................................... Lever (Tilt)............................................................................................................ Lever (Hoist) ........................................................................................................ Knob ....................................................................................................................

©2004 HYSTER COMPANY

A

See Service Manual for service procedures.

.. .. 4 4 2 4 1 .. 2 2 .. .. .. 1 .. .. .. 1 1 3 3 3 1 1 1 .. .. 2 1 1 1 1 1 4 4 4 4 4 4 4 2 .. .. 1 1 2

B

1 1 4 4 2 4 1 1 2 2 1 1 1 1 2 3 1 1 1 3 3 3 1 1 1 2 1 2 1 1 1 1 1 6 6 6 6 6 6 6 2 6 AR 1 1 3 8-19

UNIT CODE G006 NORTH AMERICA

01/2004

CONTROL VALVE ATTACHING PARTS WITH FITTINGS TWO AND THREE FUNCTION ITEM

43 44

8-20

PART NO.

DESCRIPTION

A

17049 320156

Fitting ................................................................................................................... Washer ................................................................................................................

See Service Manual for service procedures.

1 4

QTY B

1 4

©2004 HYSTER COMPANY

NOTES

8-21

UNIT CODE G006 NORTH AMERICA

01/2004

CONTROL VALVE ATTACHING PARTS WITH FITTINGS (Figure 8-9) FOUR FUNCTION

8-22

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CONTROL VALVE ATTACHING PARTS WITH FITTINGS FOUR FUNCTION QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 21 22 22 23 23 24 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

306117 175861 136687 292680 302428 292501 1309491 320156 1328930 292681 1305174 306111 1328697 306113 2038291 316826 91946 320160 292524 1478700 16541 16484 16541 16484 16969 16483 16570 16486 16954 16982 15937 325729 309109 15200 15054 15154 15127 1328698 1309479 1328696 1324352 1324350 308993 292521 17049 16693

Lever ............................................................................................................................ 1 Spring .......................................................................................................................... 1 Nut ............................................................................................................................... 4 Lockwasher.................................................................................................................. 4 Pin ............................................................................................................................... 1 Capscrew..................................................................................................................... 4 Bracket......................................................................................................................... 1 Washer ........................................................................................................................ 4 Capscrew..................................................................................................................... 2 Lockwasher.................................................................................................................. 2 Pivot Shaft ................................................................................................................... 1 Lever ............................................................................................................................ 2 Bushing........................................................................................................................ 3 Pin (Selector) ............................................................................................................... 1 Control Valve (☞ Figure 8-7) ..................................................................................... 1 Nut ............................................................................................................................... 3 Grommet...................................................................................................................... 3 Washer ........................................................................................................................ 3 Capscrew..................................................................................................................... 1 Fitting........................................................................................................................... 1 Fitting........................................................................................................................... 2 O-Ring ..................................................................................................................... 1 Fitting........................................................................................................................... 2 O-Ring ..................................................................................................................... 1 Fitting........................................................................................................................... 2 O-Ring ..................................................................................................................... 1 Fitting........................................................................................................................... 1 O-Ring ..................................................................................................................... 1 Fitting........................................................................................................................... 1 O-Ring ..................................................................................................................... 1 Bolt .............................................................................................................................. 8 Plate ............................................................................................................................ 8 Rod End Pin ................................................................................................................ 8 Cotter Pin..................................................................................................................... 8 Nut ............................................................................................................................... 8 Lockwasher.................................................................................................................. 8 Washer ........................................................................................................................ 8 Bushing........................................................................................................................ 2 Shim (0.020 in.) ........................................................................................................... 6 Shim (0.010 in.) ........................................................................................................... AR Lever (Tilt).................................................................................................................... 1 Lever (Hoist) ................................................................................................................ 1 Knob ............................................................................................................................ 3 Capscrew..................................................................................................................... 2 Fitting........................................................................................................................... 1 Fitting........................................................................................................................... 1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

8-23

UNIT CODE G006 NORTH AMERICA

01/2004

CONTROL VALVE ATTACHING TUBES (Figure 8-10)

8-24

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CONTROL VALVE ATTACHING TUBES KEY: A: 2 and 3 Function B: 4 Function QTY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

369552 369556 369555 369557 133203 287851 292681 377613 377614 17321 339969 369549 369550

Tube ..................................................................................................................... Tube ..................................................................................................................... Tube ..................................................................................................................... Tube ..................................................................................................................... Clamp .................................................................................................................. Capscrew............................................................................................................. Lockwasher.......................................................................................................... Tube ..................................................................................................................... Tube ..................................................................................................................... Fitting................................................................................................................... Grommet.............................................................................................................. Tube ..................................................................................................................... Tube .....................................................................................................................

©2004 HYSTER COMPANY

A

See Service Manual for service procedures.

1 1 1 1 2 2 2 2 2 2 2 .. ..

B

1 1 1 1 2 2 2 1 1 4 4 1 1

8-25

UNIT CODE G006 NORTH AMERICA

01/2004

HYDRAULIC PUMP (Figure 8-11)

8-26

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

HYDRAULIC PUMP QTY

ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 19 20 21 22 23 24 25

1367711 .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 17765 15158 18588 190757 15156 16828 292529 182889 182891 320162 182890 300937

Hydraulic Pump ........................................................................................................... Bolt .......................................................................................................................... Washer .................................................................................................................... Cover ....................................................................................................................... Sealing Ring ............................................................................................................ Body ........................................................................................................................ Ring ......................................................................................................................... Plate ........................................................................................................................ Driven Gear ............................................................................................................. Key .......................................................................................................................... Bearing .................................................................................................................... Flange ..................................................................................................................... Snap Ring................................................................................................................ Seal ......................................................................................................................... Ring ......................................................................................................................... Ring ......................................................................................................................... Drive Gear ............................................................................................................... Fitting........................................................................................................................... Lockwasher.................................................................................................................. Capscrew..................................................................................................................... Fitting........................................................................................................................... Lockwasher.................................................................................................................. Capscrew..................................................................................................................... Capscrew..................................................................................................................... Mount........................................................................................................................... Hose ............................................................................................................................ Washer ........................................................................................................................ Washer ........................................................................................................................ Nut ...............................................................................................................................

1 8 8 1 2 1 2 2 1 1 2 1 1 1 2 2 1 2 4 4 2 4 4 2 1 2 2 2 2

1376881 385402

Seal Kit (Includes Items 3, 5, 12-14) ........................................................................... Seal Kit (Includes Items 3, 5, 12-14) ...........................................................................

1 1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

8-27

UNIT CODE G006 NORTH AMERICA

01/2004

TILT CYLINDER (Figure 8-12)

8-28

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

TILT CYLINDER QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30

2037392 2014714 2036547 239182 289968 2044821 358259 199082 289967 92482 1329756 1381085 289969 193554 387058 15869 1344751 192830 248462 18590 248465 192429 241079 15158 169268 221711 248461 192429 15135 178794 246195 16558 16483

Tilt Cylinder.................................................................................................................. 2 Tube......................................................................................................................... 1 Nut (Optional) .......................................................................................................... 1 Guide Ring .............................................................................................................. 1 Piston (Optional)...................................................................................................... 1 Seal ......................................................................................................................... 1 Spacer ..................................................................................................................... 2 O-Ring ..................................................................................................................... 1 Rod (Optional) ......................................................................................................... 1 O-Ring ..................................................................................................................... 1 Back-Up Ring .......................................................................................................... 1 Rod Seal.................................................................................................................. 1 End Plug.................................................................................................................. 1 Rod Wiper ............................................................................................................... 1 Piston Rod............................................................................................................... 1 O-Ring ......................................................................................................................... 2 Shim (0.120 in.) ........................................................................................................... AR Shim (0.060 in.) ........................................................................................................... AR Rod End....................................................................................................................... 2 Capscrew..................................................................................................................... 2 Pin ............................................................................................................................... 2 Bushing........................................................................................................................ 1 Anchor ......................................................................................................................... 4 Lockwasher.................................................................................................................. 6 Capscrew..................................................................................................................... 2 Nut ............................................................................................................................... 2 Pin ............................................................................................................................... 2 Bushing........................................................................................................................ 1 Washer ........................................................................................................................ AR Clamp .......................................................................................................................... 2 Capscrew..................................................................................................................... 2 Fitting........................................................................................................................... 4 O-Ring ..................................................................................................................... 1

1494726

Seal Kit (Includes Items 3, 5, 7, 9-11, 13) ...................................................................

a

a a a

1

FOOTNOTES: a 5 Forward/6 Back

©2004 HYSTER COMPANY

See Service Manual for service procedures.

8-29

UNIT CODE G006 NORTH AMERICA

01/2004

DRIVE SHAFT (Figure 8-13)

8-30

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

DRIVE SHAFT KEY: A: Gasoline and LPG B: Diesel QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

350055 340218 53065 278085 1309409 .. . . . 1300301 18886 15156 16634 350054 177948 35116 1378948 39373 221547 177947 34811

Drive Shaft ........................................................................................................... Drive Shaft ........................................................................................................... Flange ............................................................................................................. Spider Bearing ................................................................................................ Yoke................................................................................................................. Yoke................................................................................................................. Yoke................................................................................................................. Set Screw ............................................................................................................ Lockwasher.......................................................................................................... Capscrew............................................................................................................. Adapter ................................................................................................................ Lockwasher.......................................................................................................... Capscrew............................................................................................................. Adapter ................................................................................................................ O-Ring ................................................................................................................. Capscrew............................................................................................................. Lockwasher.......................................................................................................... Capscrew.............................................................................................................

©2004 HYSTER COMPANY

A

See Service Manual for service procedures.

.. 1 1 2 1 1 1 1 4 4 .. .. .. 1 1 1 3 3

B

1 .. 1 2 1 1 1 1 4 4 1 4 4 .. .. .. .. ..

8-31

NOTES

8-32

UNIT CODE G006 NORTH AMERICA

01/2004

9 MAST-TWO STAGE LIMITED FREE-LIFT

9

MAST-TWO STAGE LIMITED FREE-LIFT

01/2004

UNIT CODE G006 NORTH AMERICA

SECTION 9 MAST-TWO STAGE LIMITED FREE-LIFT DESCRIPTION

PAGE

CARRIAGE TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-10 HEADER HOSE TWO STAGE LIMITED FREE-LIFT................................................................................................................. 9-12 INNER MAST TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-4 LIFT TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-6 LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-8 OUTER MAST TWO STAGE LIMITED FREE-LIFT................................................................................................................... 9-2

©2004 HYSTER COMPANY

See Service Manual for service procedures.

9-1

UNIT CODE G006 NORTH AMERICA

01/2004

OUTER MAST (Figure 9-1) TWO STAGE LIMITED FREE-LIFT

9-2

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

OUTER MAST TWO STAGE LIMITED FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assembly 1 Outer Mast

ITEM

1 2 3 3 4 5 6 7 8 9 10 10 11 12 12 13 14 15

PART NO.

c .. . . . c .. . . . 341144 346957 369441 292570 292685 a 1333649 126765 187489 104506 b 161272 161273 104264 16005 b 16009 12940 115069 114841

2340 mm (92.1 in.) A513 2340 2044486 1493287

LIFT HEIGHT TO BOTTOM OF FORKS 3340 mm 4340 mm (131.5 in.) (170.9 in.) A513 A513 3340 4340 2044487 2044488 1493289

DESCRIPTION

1493291

5340 mm (210.2 in.) A513 5340 2044489 1493293

QTY

Mast Assembly ............................................................................................................ 1 Outer Mast................................................................................................................... 1 Stubshaft............................................................................................................. 2 Hanger ................................................................................................................ 2 Cap ................................................................................................................. 1 Capscrew........................................................................................................ 2 Lockwasher..................................................................................................... 2 Load Roller .............................................................................................................. 2 Shim (0.020 in.) ....................................................................................................... AR Snap Ring................................................................................................................ 2 O-Ring ..................................................................................................................... 4 Shim (0.007 in.) ....................................................................................................... AR Shim (0.020 in.) (0,51 mm) ..................................................................................... AR Bearing Strip ........................................................................................................... 2 Lube Fitting .................................................................................................................. 2 Lube Fitting .................................................................................................................. 2 Snap Ring.................................................................................................................... 2 Bushing........................................................................................................................ 2 Pin ............................................................................................................................... 2

FOOTNOTES: a Letter on Inside Face b Optional c Refer to Table

©2004 HYSTER COMPANY

See Service Manual for service procedures.

9-3

UNIT CODE G006 NORTH AMERICA

01/2004

INNER MAST (Figure 9-2) TWO STAGE LIMITED FREE-LIFT

9-4

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

INNER MAST TWO STAGE LIMITED FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assembly 1 Inner Mast

ITEM

1 2 3 4 5 6 7 8 9

PART NO.

b .. . . . b .. . . . 369431 369432 341144 a 1333649 126765 187489 58939 346906

2340 mm (92.1 in.) A513 2340 2044486 341116

LIFT HEIGHT TO BOTTOM OF FORKS 3340 mm 4340 mm (131.5 in.) (170.9 in.) A513 A513 3340 4340 2044487 2044488 341117

DESCRIPTION

341118

5340 mm (210.2 in.) A513 5340 2044489 346961

QTY

Mast Assembly ............................................................................................................ 1 Inner Mast ............................................................................................................... 1 Stubshaft............................................................................................................. 1 Stubshaft............................................................................................................. 1 Stubshaft............................................................................................................. 2 Load Roller .............................................................................................................. 2 Shim (0.020 in.) ....................................................................................................... AR Snap Ring................................................................................................................ 2 Snap Ring................................................................................................................ 2 Sheave .................................................................................................................... 2

FOOTNOTES: a Letter on Inside Face b Refer to Table

©2004 HYSTER COMPANY

See Service Manual for service procedures.

9-5

UNIT CODE G006 NORTH AMERICA

01/2004

LIFT (Figure 9-3) TWO STAGE LIMITED FREE-LIFT

9-6

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

LIFT TWO STAGE LIMITED FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 5 Chain

ITEM

1 1 2 3 4 5 6 7 8 8 9 9 10 11 12 12 13 14 15 15 16 17 17 18 18 19 20 21 22

PART NO.

293723 343946 1331992 15222 1307395 a .. . . . 304523 296438 292608 292689 1325119 134675 .. . . . 1485325 16542 16485 366501 292519 346971 16983 16992 316826 320160 16560 16485 1485324 184799 388186 356598

2340 mm (92.1 in.) A513 2340 341122

LIFT HEIGHT TO BOTTOM OF FORKS 3340 mm 4340 mm (131.5 in.) (170.9 in.) A513 A513 3340 4340 341123 341124

DESCRIPTION

5340 mm (210.2 in.) A513 5340 341053

QTY

Nut........................................................................................................................... 4 Washer .................................................................................................................... 2 Chain Anchor........................................................................................................... 2 Cotter Pin ................................................................................................................ 4 Pin ........................................................................................................................... 2 Chain ....................................................................................................................... 1 Snap Ring................................................................................................................ 2 Washer .................................................................................................................... 2 Capscrew (4 in.) ...................................................................................................... 2 Lockwasher ............................................................................................................. 2 Shim (0.030 in.) ....................................................................................................... AR Shim (0.060 in.) ....................................................................................................... AR Lift Cylinder (☞ Figure 9-4) ................................................................................... 2 Tube (LH)................................................................................................................. 1 Fitting....................................................................................................................... 1 O-Ring................................................................................................................. 1 Block........................................................................................................................ 1 Capscrew ................................................................................................................ 1 Control Valve ........................................................................................................... 1 O-Ring................................................................................................................. 1 Fitting....................................................................................................................... 1 Nut........................................................................................................................... 1 Washer .................................................................................................................... 2 Fitting....................................................................................................................... 1 O-Ring................................................................................................................. 1 Tube......................................................................................................................... 1 Fitting....................................................................................................................... 2 Spring ...................................................................................................................... 2 Washer .................................................................................................................... 2

FOOTNOTES: a Refer to Table

©2004 HYSTER COMPANY

See Service Manual for service procedures.

9-7

UNIT CODE G006 NORTH AMERICA

01/2004

LIFT CYLINDER (Figure 9-4) TWO STAGE LIMITED FREE-LIFT

9-8

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number Lift Cylinder 1 Shell 9

ITEM

1 2 3 3 4 5 6 7 8 9 10 11 12 13

2340 mm (92.1 in.) A513 2340 1331994

Rod

PART NO.

LIFT HEIGHT TO BOTTOM OF FORKS 3340 mm 4340 mm (131.5 in.) (170.9 in.) A513 A513 3340 4340 1331995 1331996

5340 mm (210.2 in.) A513 5340 1331997

341331

341332

341333

346916

341340

341341

341342

346917

DESCRIPTION

QTY

a .. . . . a .. . . . 187388 297531 637635 39348 257913 215345 309062 637565 a .. . . . 316513 15880 1331993 1314311

Lift Cylinder.................................................................................................................. Shell ........................................................................................................................ Snap Ring................................................................................................................ Washer .................................................................................................................... Washer (Optional) ................................................................................................... O-Ring ..................................................................................................................... Check Valve............................................................................................................. Wear Ring ............................................................................................................... Seal ......................................................................................................................... Back-Up Ring .......................................................................................................... Rod.......................................................................................................................... Wear Ring ............................................................................................................... O-Ring ..................................................................................................................... Retainer................................................................................................................... Wiper Ring...............................................................................................................

2 1 1 1 1 1 1 1 2 2 1 1 1 1 1

1332017

Seal Kit (Includes Items 4, 6-8, 10-11, 13) ..................................................................

1

FOOTNOTES: a Refer to Table

©2004 HYSTER COMPANY

See Service Manual for service procedures.

9-9

UNIT CODE G006 NORTH AMERICA

01/2004

CARRIAGE (Figure 9-5) TWO STAGE LIMITED FREE-LIFT

9-10

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CARRIAGE TWO STAGE LIMITED FREE-LIFT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 17 18 19 20 21 22 23 24 25

1318162 1318167 341144 1331269 126765 187489 1307395 15222 293723 343946 1331992 1330064 1333648 66333 292528 292683 244005 244008 192424 192425 66468 292685 226458 244009 16001 292513 296420 366116

Carriage Assembly (78 in.) .......................................................................................... Frame ...................................................................................................................... Stubshaft............................................................................................................. Pin....................................................................................................................... Shim (0.020 in.) ....................................................................................................... Snap Ring................................................................................................................ Pin ........................................................................................................................... Cotter Pin ................................................................................................................ Nut........................................................................................................................... Washer .................................................................................................................... Chain Anchor........................................................................................................... Pin ........................................................................................................................... Load Roller (0.060 in.) ................................................................................................. Pin ............................................................................................................................... Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Roller ........................................................................................................................... Bracket......................................................................................................................... Shim (0.030 in.) ........................................................................................................... Shim (0.062 in.) ........................................................................................................... Plate ............................................................................................................................ Lockwasher.................................................................................................................. Capscrew..................................................................................................................... Pin ............................................................................................................................... Lube Fitting .................................................................................................................. Capscrew..................................................................................................................... Washer ........................................................................................................................ Spacer .........................................................................................................................

a b b b b b b b

b b

1 1 6 2 AR 6 2 2 4 2 2 2 AR 2 4 4 2 2 AR AR 2 4 4 2 2 2 2 2

FOOTNOTES: a Letter on Inside Face b Optional

©2004 HYSTER COMPANY

See Service Manual for service procedures.

9-11

UNIT CODE G006 NORTH AMERICA

01/2004

HEADER HOSE (Figure 9-6) TWO STAGE LIMITED FREE-LIFT

9-12

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

HEADER HOSE TWO STAGE LIMITED FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 11 Tube 12 Hose

2340 mm (92.1 in.) A513 2340 341058 358261

LIFT HEIGHT TO BOTTOM OF FORKS 3340 mm 4340 mm (131.5 in.) (170.9 in.) A513 A513 3340 4340 341059 341060 358240

358262

5340 mm (210.2 in.) A513 5340 341061 341074

KEY: A: Three Function B: Four Function QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 9 10 10 11 12 13 14 15 15 16 17 17 18 19 19 20 20

357529 1332705 332057 320162 292683 292535 16449 369426 78286 78286 340054 340054 .. . . . .. . . . 16448 1302636 302401 320160 255578 15176 292517 1302637 15176 292522 302401 320160

Stubshaft ............................................................................................................. Sheave................................................................................................................. Bushing ........................................................................................................... Washer ................................................................................................................ Lockwasher.......................................................................................................... Capscrew............................................................................................................. Fitting................................................................................................................... Plate .................................................................................................................... Clamp .................................................................................................................. Clamp .................................................................................................................. Spacer ................................................................................................................. Spacer ................................................................................................................. Tube ..................................................................................................................... Hose .................................................................................................................... Fitting (Pin Type).................................................................................................. Hose .................................................................................................................... Locknut ................................................................................................................ Washer ................................................................................................................ Clamp .................................................................................................................. Washer ................................................................................................................ Capscrew............................................................................................................. Hose .................................................................................................................... Washer ................................................................................................................ Capscrew............................................................................................................. Locknut ................................................................................................................ Washer ................................................................................................................

a b a b c c

A

1 1 1 1 1 1 2 1 2 3 2 3 2 2 2 2 1 1 1 1 1 .. 2 2 2 2

B

2 2 1 2 2 2 4 2 4 6 4 6 4 4 4 2 2 2 2 2 2 2 4 4 4 4

FOOTNOTES: a 2340 mm (92.0 in.) Lift Height and 3340 mm (131.5 in.) Lift Height b 4340 mm (171.0 in.) Lift Height and Above c Refer to Table

©2004 HYSTER COMPANY

See Service Manual for service procedures.

9-13

NOTES

9-14

UNIT CODE G006 NORTH AMERICA

01/2004

10 MAST-THREE STAGE FULL FREE-LIFT

10

MAST-THREE STAGE FULL FREE-LIFT

01/2004

UNIT CODE G006 NORTH AMERICA

SECTION 10 MAST-THREE STAGE FULL FREE-LIFT DESCRIPTION

PAGE

CARRIAGE THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-18 FREE-LIFT THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-10 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-16 HEADER HOSE THREE STAGE FULL FREE LIFT ................................................................................................................ 10-20 INNER MAST THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-6 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-4 MAIN LIFT THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-8 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT ................................................................................................................ 10-14 OUTER MAST THREE STAGE FULL FREE-LIFT .................................................................................................................. 10-2

©2004 HYSTER COMPANY

See Service Manual for service procedures.

10-1

UNIT CODE G006 NORTH AMERICA

01/2004

OUTER MAST (Figure 10-1) THREE STAGE FULL FREE-LIFT

10-2

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

OUTER MAST THREE STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assembly 1 Outer Mast

ITEM

1 2 3 4 5 6 7 8 9 10 10 11

PART NO.

b .. . . . b .. . . . 341144 362339 296426 292570 187489 126765 a 1333649 104506 161272 161273 104264

LIFT HEIGHT TO BOTTOM OF FORKS 3590 mm 4538 mm 5540 mm (141.3 in.) (178.7 in.) (218.1 in.) A514 A514 A514 3590 4538 5540 2044527 2044528 2044529 1493517

1493519

1493520

DESCRIPTION

QTY

Mast Assembly ............................................................................................................ Outer Mast............................................................................................................... Stubshaft............................................................................................................. Hanger ................................................................................................................ Washer (Hardened) ........................................................................................ Capscrew........................................................................................................ Snap Ring................................................................................................................ Shim (0.020 in.) ....................................................................................................... Load Roller (0.50 in.)............................................................................................... O-Ring ..................................................................................................................... Shim (0.007 in.) (Optional)...................................................................................... Shim (0.020 in.) ....................................................................................................... Bearing Strip ...........................................................................................................

1 1 2 2 2 2 2 AR AR 4 AR AR 2

FOOTNOTES: a Letter on Inside Face b Refer to Table

©2004 HYSTER COMPANY

See Service Manual for service procedures.

10-3

UNIT CODE G006 NORTH AMERICA

01/2004

INTERMEDIATE MAST (Figure 10-2) THREE STAGE FULL FREE-LIFT

10-4

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assembly 7 Intermediate Mast

ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15

PART NO.

b .. . . . 362356 362953 362950 362352 302105 366496 b .. . . . 341144 a 1333648 126765 187489 104506 131715 131716 215211 a 1333649

LIFT HEIGHT TO BOTTOM OF FORKS 3590 mm 4538 mm 5540 mm (141.3 in.) (178.7 in.) (218.1 in.) A514 A514 A514 3590 4538 5540 2044527 2044528 2044529 364202

364203

364204

DESCRIPTION

QTY

Mast Assembly ............................................................................................................ Spacer ..................................................................................................................... Snap Ring................................................................................................................ Guide....................................................................................................................... Sheave .................................................................................................................... Screw ...................................................................................................................... Pin ........................................................................................................................... Intermediate Mast ................................................................................................... Stubshaft............................................................................................................. Load Roller (0.050 in.)............................................................................................. Shim (0.020 in.) ....................................................................................................... Snap Ring................................................................................................................ O-Ring ..................................................................................................................... Shim (0.007 in.) (Optional)...................................................................................... Shim (0.020 in.) ....................................................................................................... Bearing Strip ........................................................................................................... Load Roller (0.050 in.).............................................................................................

1 4 4 4 2 2 2 1 4 AR AR 4 4 AR AR 2 AR

FOOTNOTES: a Letter on Inside Face b Refer to Table

©2004 HYSTER COMPANY

See Service Manual for service procedures.

10-5

UNIT CODE G006 NORTH AMERICA

01/2004

INNER MAST (Figure 10-3) THREE STAGE FULL FREE-LIFT

10-6

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

INNER MAST THREE STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assembly 1 Inner Mast

ITEM

1 2 3 4 5 6 7 8 9 10

PART NO.

b .. . . . b .. . . . 341144 358305 122400 15222 1307395 349320 a 1333648 126765 187489

LIFT HEIGHT TO BOTTOM OF FORKS 3590 mm 4538 mm 5540 mm (141.3 in.) (178.7 in.) (218.1 in.) A514 A514 A514 3590 4538 5540 2044527 2044528 2044529 1307391

DESCRIPTION

1307392

1313811

QTY

Mast Assembly ............................................................................................................ 1 Inner Mast ............................................................................................................... 1 Stubshaft............................................................................................................. 2 Chain Anchor........................................................................................................... 2 Snap Ring................................................................................................................ 4 Cotter Pin ................................................................................................................ 2 Pin ........................................................................................................................... 2 Pin ........................................................................................................................... 2 Load Roller (0.050 in.)............................................................................................. AR Shim (0.020 in.) ....................................................................................................... AR Snap Ring................................................................................................................ 2

FOOTNOTES: a Letter on Inside Face b Refer to Table

©2004 HYSTER COMPANY

See Service Manual for service procedures.

10-7

UNIT CODE G006 NORTH AMERICA

01/2004

MAIN LIFT (Figure 10-4) THREE STAGE FULL FREE-LIFT

10-8

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

MAIN LIFT THREE STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assembly 31 Chain

ITEM

1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

PART NO.

a .. . . . 304523 296438 15222 1307395 1331992 343946 293723 .. . . . .. . . . 340054 162562 1307300 320334 388186 184799 1485589 14586 16485 16562 16487 316826 320160 346971 16938 292519 372346 1485590 1485326 316829 296431 372389 216590 292593 a .. . . . 1344753

LIFT HEIGHT TO BOTTOM OF FORKS 3590 mm 4538 mm 5540 mm (141.3 in.) (178.7 in.) (218.1 in.) A514 A514 A514 3590 4538 5540 2044527 2044528 2044529 341123

DESCRIPTION

366516

366523

QTY

Mast Assembly ............................................................................................................ 1 Snap Ring................................................................................................................ 2 Washer .................................................................................................................... 2 Cotter Pin ................................................................................................................ 2 Pin ........................................................................................................................... 2 Chain Anchor........................................................................................................... 2 Washer .................................................................................................................... 2 Nut........................................................................................................................... 4 Lift Cylinder (LH) (☞ Figure 10-6) ......................................................................... 2 Lift Cylinder (RH) (☞ Figure 10-6) ......................................................................... 2 Spacer ..................................................................................................................... 1 Clamp ...................................................................................................................... 1 E-Ring ..................................................................................................................... .. Washer .................................................................................................................... 2 Spring ...................................................................................................................... 2 Fitting....................................................................................................................... 2 Tube......................................................................................................................... 1 Fitting....................................................................................................................... 1 O-Ring................................................................................................................. 1 Fitting....................................................................................................................... 1 O-Ring................................................................................................................. 1 Nut........................................................................................................................... 1 Washer .................................................................................................................... 2 Control Valve ........................................................................................................... 1 Fitting....................................................................................................................... 1 Capscrew ................................................................................................................ 1 Housing ................................................................................................................... 1 Tube......................................................................................................................... 1 Hose ........................................................................................................................ 1 Nut........................................................................................................................... 4 Washer .................................................................................................................... 8 Spacer ..................................................................................................................... 2 Fitting....................................................................................................................... 4 Capscrew ................................................................................................................ 4 Chain ....................................................................................................................... 2 Shim (0.030 in.) ....................................................................................................... AR

FOOTNOTES: a Refer to Table

©2004 HYSTER COMPANY

See Service Manual for service procedures.

10-9

UNIT CODE G006 NORTH AMERICA

01/2004

FREE-LIFT (Figure 10-5) THREE STAGE FULL FREE-LIFT

10-10

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

FREE-LIFT THREE STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 1 Hose 4 Tube 21

ITEM

1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

Chain

PART NO.

a .. . . . 201783 16486 16544 16487 a .. . . . 189595 16467 330028 16882 388186 320334 .. . . . 293723 343946 316829 296431 372389 292593 1331992 1307395 15222 a .. . . . 366526 366528 302105 59625 334932 366524 297573 366529 292514 292562 292685 184799 15133

©2004 HYSTER COMPANY

LIFT HEIGHT TO BOTTOM OF FORKS 3590 mm 4538 mm 5540 mm (141.3 in.) (178.7 in.) (218.1 in.) A514 A514 A514 3590 4538 5540 366517 366518 366519 1493523

1485591

1493524

368139

368140

1313789

DESCRIPTION

QTY

Hose ........................................................................................................................ Fitting....................................................................................................................... O-Ring................................................................................................................. Fitting....................................................................................................................... O-Ring................................................................................................................. Tube......................................................................................................................... Fitting....................................................................................................................... Fitting....................................................................................................................... Hose ........................................................................................................................ Fitting....................................................................................................................... Spring ...................................................................................................................... Washer .................................................................................................................... Lift Cylinder (☞ Figure 10-7) ................................................................................. Nut........................................................................................................................... Washer .................................................................................................................... Nut........................................................................................................................... Washer .................................................................................................................... Spacer ..................................................................................................................... Capscrew ................................................................................................................ Chain Anchor........................................................................................................... Pin ........................................................................................................................... Cotter Pin ................................................................................................................ Chain ....................................................................................................................... Pin ........................................................................................................................... Crosshead ............................................................................................................... Screw ...................................................................................................................... Snap Ring................................................................................................................ Bearing .................................................................................................................... Sheave .................................................................................................................... Spacer ..................................................................................................................... Guard ...................................................................................................................... Capscrew ................................................................................................................ Capscrew ................................................................................................................ Lockwasher ............................................................................................................. Fitting....................................................................................................................... Washer ....................................................................................................................

See Service Manual for service procedures.

1 2 1 1 1 1 1 2 2 2 2 2 1 4 2 4 4 2 2 2 2 2 2 1 1 1 2 2 1 2 1 4 2 2 1 2

10-11

UNIT CODE G006 NORTH AMERICA

01/2004

FREE-LIFT THREE STAGE FULL FREE-LIFT ITEM

35 36

PART NO.

320160 292682

DESCRIPTION

QTY

Washer .................................................................................................................... AR Lockwasher ............................................................................................................. 4

FOOTNOTES: a Refer to Table

10-12

See Service Manual for service procedures.

©2004 HYSTER COMPANY

NOTES

10-13

UNIT CODE G006 NORTH AMERICA

01/2004

MAIN LIFT CYLINDER (Figure 10-6) THREE STAGE FULL FREE-LIFT

10-14

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT

LEFT HAND

DESCRIPTION ITEM 1 2 3 4 Mast Group Number Lift Cylinder 9 Rod 14

Shell

LIFT HEIGHT TO BOTTOM OF FORKS 3590 mm 4538 mm 5540 mm (141.3 in.) (178.7 in.) (218.1 in.) A514 A514 A514 3590 4538 5540 1332000 1332002 1332003 362965

362966

362967

362986

362987

362988

RIGHT HAND

DESCRIPTION ITEM 1 2 3 4 Mast Group Number Lift Cylinder 9 Rod 14

ITEM

1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15

Shell

PART NO.

3590 mm (141.3 in.) A514 3590 1332005

LIFT HEIGHT TO BOTTOM OF FORKS 4538 mm 5540 mm (178.7 in.) (218.1 in.) A514 A514 4538 5540 1332007 1332008

362965

362966

362967

362975

362976

362977

DESCRIPTION

QTY

a .. . . . 1314311 637565 309062 316513 1331993 15880 364233 636941 a .. . . . 257913 39348 297531 637635 187388 a .. . . . 383824

Lift Cylinder.................................................................................................................. Wiper Ring............................................................................................................... Back-Up Ring .......................................................................................................... Seal ......................................................................................................................... Wear Ring ............................................................................................................... Retainer................................................................................................................... O-Ring ..................................................................................................................... Seal ......................................................................................................................... Wear Ring ............................................................................................................... Rod.......................................................................................................................... Check Valve............................................................................................................. O-Ring ..................................................................................................................... Washer .................................................................................................................... Washer (Optional) ................................................................................................... Snap Ring................................................................................................................ Shell ........................................................................................................................ Spacer .....................................................................................................................

2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 ..

1332019

Seal Kit (Includes Items 1-4, 6-8, 11) ..........................................................................

1

FOOTNOTES: a Refer to Table

©2004 HYSTER COMPANY

See Service Manual for service procedures.

10-15

UNIT CODE G006 NORTH AMERICA

01/2004

FREE-LIFT CYLINDER (Figure 10-7) THREE STAGE FULL FREE-LIFT

10-16

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number Lift Cylinder 10 Rod 15

ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15

Shell

PART NO.

LIFT HEIGHT TO BOTTOM OF FORKS 3590 mm 4538 mm 5540 mm (141.3 in.) (178.7 in.) (218.1 in.) A514 A514 A514 3590 4538 5540 364246 364247 1313809 366484

366485

366486

366476

366477

1313807

DESCRIPTION

QTY

a .. . . . 636858 638251 637161 215345 324023 15889 636954 637166 638223 a .. . . . 257913 39348 297531 637635 187388 a .. . . .

Lift Cylinder.................................................................................................................. Wiper Ring............................................................................................................... Back-Up Ring .......................................................................................................... Rod Seal.................................................................................................................. Wear Ring ............................................................................................................... Retainer................................................................................................................... O-Ring ..................................................................................................................... Wear Ring ............................................................................................................... Seal ......................................................................................................................... Back-Up Ring .......................................................................................................... Rod.......................................................................................................................... Check Valve............................................................................................................. O-Ring ..................................................................................................................... Washer .................................................................................................................... Washer (Optional) ................................................................................................... Snap Ring................................................................................................................ Shell ........................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

368137

Seal Kit (Includes Items 1-4, 6-9) ................................................................................

1

FOOTNOTES: a Refer to Table

©2004 HYSTER COMPANY

See Service Manual for service procedures.

10-17

UNIT CODE G006 NORTH AMERICA

01/2004

CARRIAGE (Figure 10-8) THREE STAGE FULL FREE-LIFT

10-18

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CARRIAGE THREE STAGE FULL FREE-LIFT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1318161 1331270 341144 1331269 126765 366116 187489 319322 319323 317292 15155 18522 1330064 122400 358305 15222 1307395 1330780 1333648 292683 244009 16001 66333 192424 192425 244008 244005 292528 226458 292685 66468 292513 296420

Carriage Assembly (78 in.) .......................................................................................... Frame ...................................................................................................................... Stubshaft............................................................................................................. Pin....................................................................................................................... Shim (0.020 in.) (Bottom Four Rollers) ................................................................... Spacer (Top Two Rollers) ........................................................................................ Snap Ring................................................................................................................ Guard (RH).............................................................................................................. Guard (LH) .............................................................................................................. Spacer ..................................................................................................................... Lockwasher ............................................................................................................. Capscrew ................................................................................................................ Pin ........................................................................................................................... Snap Ring................................................................................................................ Chain Anchor........................................................................................................... Cotter Pin ................................................................................................................ Pin ........................................................................................................................... Pin ........................................................................................................................... Load Roller (0.060 in.) ................................................................................................. Lockwasher.................................................................................................................. Pin ............................................................................................................................... Lube Fitting .................................................................................................................. Pin ............................................................................................................................... Shim (0.030 in.) ........................................................................................................... Shim (0.062 in.) ........................................................................................................... Bracket......................................................................................................................... Roller ........................................................................................................................... Capscrew..................................................................................................................... Capscrew..................................................................................................................... Lockwasher.................................................................................................................. Plate ............................................................................................................................ Capscrew..................................................................................................................... Washer ........................................................................................................................

a b b b b b b b b b

1 1 6 2 AR 2 6 1 1 4 4 4 2 4 2 2 2 2 AR 4 2 2 2 AR AR 2 2 4 4 4 2 2 2

FOOTNOTES: a Letter on Inside Face b Optional

©2004 HYSTER COMPANY

See Service Manual for service procedures.

10-19

UNIT CODE G006 NORTH AMERICA

01/2004

HEADER HOSE (Figure 10-9) THREE STAGE FULL FREE LIFT

10-20

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

HEADER HOSE THREE STAGE FULL FREE LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 1 Tube 2 Tube

LIFT HEIGHT TO BOTTOM OF FORKS 3590 mm 4538 mm 5540 mm (141.3 in.) (178.7 in.) (218.1 in.) A514 A514 A514 3590 4538 5540 380567 380569 380569 380568

380570

380570

3

Tube

386625

386626

386627

4

Tube

386629

386630

386631

5

Hose

386634

386635

386636

6

Hose

386638 1302591

386639 1302592

7

Hose

386642

386643

386641 1302593 1306159 386644

KEY: A: Three Function B: Four Function QTY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27

PART NO.

b b b b b b b

.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 346571 a 386646 292519 340054 78286 16449 255578 302401 255578 356431 351668 297647 136045 380585 380587 16458 16542 16485 380590 380591 248212

©2004 HYSTER COMPANY

DESCRIPTION

A

Tube ..................................................................................................................... Tube ..................................................................................................................... Tube ..................................................................................................................... Tube ..................................................................................................................... Hose .................................................................................................................... Hose .................................................................................................................... Hose .................................................................................................................... Hose .................................................................................................................... Hose .................................................................................................................... Capscrew............................................................................................................. Spacer ................................................................................................................. Clamp .................................................................................................................. Fitting................................................................................................................... Clamp .................................................................................................................. Locknut ................................................................................................................ Clamp .................................................................................................................. Plate .................................................................................................................... Screw................................................................................................................... Sheave................................................................................................................. Bushing ........................................................................................................... Bracket................................................................................................................. Shaft .................................................................................................................... Fitting................................................................................................................... Fitting................................................................................................................... O-Ring ............................................................................................................. Bracket................................................................................................................. Bracket................................................................................................................. Snap Ring............................................................................................................ See Service Manual for service procedures.

1 1 1 1 1 2 .. 2 .. 1 2 2 3 1 1 .. .. 2 2 1 2 1 2 4 1 1 1 2

B

1 1 1 1 1 2 2 2 1 1 2 2 3 1 1 1 1 2 2 1 2 1 2 4 1 1 1 2 10-21

UNIT CODE G006 NORTH AMERICA

01/2004

HEADER HOSE THREE STAGE FULL FREE LIFT ITEM

28 29 30 31 32 33 33 34 34 35 36 37 38 39 40

PART NO.

DESCRIPTION

A

16459 358286 358287 16870 15156 358289 672563 16541 16484 386648 292537 292683 216877 273775 351668

Fitting ................................................................................................................... Strain Relief ......................................................................................................... Bracket................................................................................................................. Capscrew............................................................................................................. Lockwasher.......................................................................................................... Hose Reel ............................................................................................................ Seal Kit ............................................................................................................ Fitting ................................................................................................................... O-Ring ............................................................................................................. Plate .................................................................................................................... Capscrew............................................................................................................. Lockwasher.......................................................................................................... Nut ....................................................................................................................... Strap Clamp......................................................................................................... Screw...................................................................................................................

1 .. .. .. .. .. .. .. .. .. .. .. .. .. ..

QTY B

1 1 1 2 2 1 1 4 1 1 2 2 2 2 1

FOOTNOTES: a 3590 mm (141.5 in.) thru 5540 mm (218.0 in.) Lift Heights b Refer to Table

10-22

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

11 OPTIONS

11

OPTIONS

01/2004

UNIT CODE G006 NORTH AMERICA

SECTION 11 OPTIONS DESCRIPTION

PAGE

CAB .................................................................................................................................................................... 11-2 HEATER ............................................................................................................................................................. 11-6 LIGHTS............................................................................................................................................................. 11-20 SIDE-SHIFT CARRIAGE 78-INCH THREE STAGE FULL FREE-LIFT ............................................................................................................ 11-14 TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 11-12 SIDE-SHIFT CYLINDER .................................................................................................................................. 11-18 TIRES AND WHEELS DRIVE ........................................................................................................................................................... 11-24 STEERING.................................................................................................................................................... 11-26 WIPER AND FAN ............................................................................................................................................. 11-10

©2004 HYSTER COMPANY

See Service Manual for service procedures.

11-1

UNIT CODE G006 NORTH AMERICA

01/2004

CAB (Figure 11-1)

11-2

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

CAB KEY: A: LPG B: Gasoline and Diesel QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 38 39 40 41 42 43 44

1552405 1479609 1479608 1321870 365327 292570 379402 292685 164281 292600 129962 222163 134674 248320 .. . . . 302031 3047238 1342660 318352 1321868 1375978 3047419 3047420 365343 365344 15178 1319365 1319364 366123 3047332 1369520 292513 292682 320159 136692 1374427 1375981 1309824 1312450 296464 296396 302248 15165 261158 3047178 1374440

Frame .................................................................................................................. Liner..................................................................................................................... Sound Liner ......................................................................................................... Rivet..................................................................................................................... Seal ..................................................................................................................... Capscrew............................................................................................................. Washer ................................................................................................................ Lockwasher.......................................................................................................... Washer ................................................................................................................ Nut ....................................................................................................................... Mount................................................................................................................... Capscrew............................................................................................................. Shim (0.060 in.) ................................................................................................... Nut ....................................................................................................................... Seal ..................................................................................................................... Screw................................................................................................................... Plate (Window) .................................................................................................... Strip ..................................................................................................................... Seal ..................................................................................................................... Safety Glass (Top) ............................................................................................... Windshield (Front) ............................................................................................... Sound Liner (LH Door) ........................................................................................ Sound Liner (RH Door) ........................................................................................ Plate .................................................................................................................... Bolt ...................................................................................................................... Washer ................................................................................................................ Safety Glass (Rear) ............................................................................................. Safety Glass (Rear) ............................................................................................. Strip ..................................................................................................................... Screw................................................................................................................... Striker .................................................................................................................. Capscrew............................................................................................................. Lockwasher.......................................................................................................... Washer ................................................................................................................ Nut ....................................................................................................................... Door (LH) ............................................................................................................. Window Assembly (LH) ....................................................................................... Door Handle (LH) ................................................................................................ Door Handle (RH) ................................................................................................ Screw................................................................................................................... Washer ................................................................................................................ Screw................................................................................................................... Lockwasher.......................................................................................................... Foam Tape........................................................................................................... Clip ...................................................................................................................... Foam Lining (LH Door) ........................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

A

B

1 1 1 24 AR 2 4 2 2 2 2 4 AR 4 AR 3 3 3 AR 1 1 1 1 2 2 2 1 2 AR 31 1 2 2 2 2 1 1 1 1 4 4 4 4 AR 4 1

1 1 1 32 AR 2 4 2 2 2 2 4 AR 4 AR 3 3 3 AR 1 1 1 1 2 2 2 1 2 AR 31 1 2 2 2 2 1 1 1 1 4 4 4 4 AR 4 1 11-3

UNIT CODE G006 NORTH AMERICA

01/2004

CAB

ITEM

45 46 47 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 73 74 75 76 77

PART NO.

1374441 1375982 1374425 1374426 3047356 334369 1321677 283259 320048 365325 222024 3047176 292680 302043 1374428 1356943 1356948 1358734 226774 292500 320156 1369496 825843 353144 136687 292500 302031 1369498 370269 a 1328887 b 350187 287851 320157 239503 1466459

DESCRIPTION

A

Foam Lining (RH Door)........................................................................................ Window Assembly (RH)....................................................................................... Door (RH) ............................................................................................................ Door (RH) ............................................................................................................ Window ................................................................................................................ Block .................................................................................................................... Frame (Window) .................................................................................................. Foam Tape........................................................................................................... Latch .................................................................................................................... Seal ..................................................................................................................... Rivet..................................................................................................................... Handle ................................................................................................................. Lockwasher.......................................................................................................... Screw................................................................................................................... Latch Assembly ................................................................................................... Latch................................................................................................................ Bracket ............................................................................................................ Spring .............................................................................................................. Pin ................................................................................................................... Capscrew............................................................................................................. Washer ................................................................................................................ Seal ..................................................................................................................... Cover ................................................................................................................... Capscrew............................................................................................................. Nut ....................................................................................................................... Capscrew............................................................................................................. Screw................................................................................................................... Striker .................................................................................................................. Cover Fuel Fill...................................................................................................... Seal ..................................................................................................................... Trim...................................................................................................................... Capscrew............................................................................................................. Washer ................................................................................................................ Nut ....................................................................................................................... Foam Lining (Not Illustrated) ...............................................................................

1 1 1 .. 2 4 1 AR 2 AR 20 2 12 2 1 1 1 1 1 4 2 2 1 4 4 .. 8 1 .. .. .. .. .. .. 1

QTY B

1 1 .. 1 2 4 .. .. .. AR 20 2 12 2 2 1 1 1 1 4 6 2 .. .. .. 4 .. 2 1 AR AR 4 4 4 1

FOOTNOTES: a Standard on Cab/Optional on Fuel Fill Cover b Standard on Fuel Fill Cover/Optional on Cab

11-4

See Service Manual for service procedures.

©2004 HYSTER COMPANY

NOTES

11-5

UNIT CODE G006 NORTH AMERICA

01/2004

HEATER (Figure 11-2)

11-6

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

HEATER QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 23 24 25 26 26 27 28 29 30 31 31 33 34 35 36 37 38 39 40 41 42 43 44 45

379413 379416 379417 1350058 1350059 220497 15152 197067 292500 292680 129894 320156 279739 181045 1302129 181046 317192 130845 130845 1300741 16156 12828 14836 251994 397676 151857 151857 129114 12823 138710 138710 178119 293615 296418 239503 292681 292681 16156 16155 131286 925952 136681 19589 12817 154452 201808 16143 123799 164289 358354

Intake ........................................................................................................................... 1 Bracket......................................................................................................................... 1 Heater Assembly ......................................................................................................... 1 Motor and Fan ......................................................................................................... 1 Radiator................................................................................................................... 1 Capscrew..................................................................................................................... 2 Lockwasher.................................................................................................................. 2 Washer ........................................................................................................................ 2 Capscrew..................................................................................................................... 4 Lockwasher.................................................................................................................. 4 Terminal ....................................................................................................................... 1 Washer ........................................................................................................................ 2 Clamp .......................................................................................................................... 8 Connector .................................................................................................................... 1 Cable ........................................................................................................................... 1 Connector .................................................................................................................... 1 Grommet...................................................................................................................... 1 Clamp (LPG)................................................................................................................ 4 Clamp (Gasoline)......................................................................................................... 5 Valve ............................................................................................................................ 1 Fitting........................................................................................................................... 2 Fitting........................................................................................................................... 2 Fitting........................................................................................................................... 2 Clamp .......................................................................................................................... 1 Strap Clamp................................................................................................................. AR Hose (LPG).................................................................................................................. 1 Hose (Gasoline)........................................................................................................... 1 Hose (Gasoline)........................................................................................................... 1 Fitting (Gasoline) ......................................................................................................... 1 Fitting (Gasoline) ......................................................................................................... 1 Fitting (LPG) ................................................................................................................ 2 Clamp (Gasoline)......................................................................................................... 1 Capscrew (Gasoline) ................................................................................................... 1 Washer (Gasoline)....................................................................................................... 2 Nut (Gasoline) ............................................................................................................. 1 Lockwasher (Diesel) .................................................................................................... 1 Lockwasher (Gasoline) ................................................................................................ 1 Fitting (Diesel) ............................................................................................................. 1 Fitting (Diesel) ............................................................................................................. 1 Hose (Diesel) ............................................................................................................... 1 Hose (Diesel) ............................................................................................................... 1 Capscrew (Diesel) ....................................................................................................... 1 Fitting (LPG) ................................................................................................................ 1 Fitting (LPG) ................................................................................................................ 2 Fitting (LPG) ................................................................................................................ 2 Fitting (LPG) ................................................................................................................ 2 Fitting (LPG) ................................................................................................................ 1 Hose (LPG).................................................................................................................. 1 Hose (LPG).................................................................................................................. 1 Hose ............................................................................................................................ 1

©2004 HYSTER COMPANY

See Service Manual for service procedures.

11-7

UNIT CODE G006 NORTH AMERICA

01/2004

HEATER ITEM

46 47

11-8

PART NO.

DESCRIPTION

QTY

134810 175899

Blade ........................................................................................................................... 1 Electrical Tape (Not Illustrated).................................................................................... AR

See Service Manual for service procedures.

©2004 HYSTER COMPANY

NOTES

11-9

UNIT CODE G006 NORTH AMERICA

01/2004

WIPER AND FAN (Figure 11-3)

11-10

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

WIPER AND FAN QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 21 22 23 24 25 26

1505234 16750 816045 816046 1466437 1466435 2038038 2038035 1506561 320156 26283 279740 334635 377606 377608 148962 1151997 1377797 377607 53124 1301745 1311213 134810 181045 1301783 15002 15152 244272 16743

Wiper Motor (Front) ..................................................................................................... Screw........................................................................................................................... Wiper Arm.................................................................................................................... Wiper Blade ................................................................................................................. Wiper Blade ................................................................................................................. Wiper Arm.................................................................................................................... Wiper Motor (Rear) ...................................................................................................... Wire Harness............................................................................................................... Adaptor (Harness) ....................................................................................................... Washer ........................................................................................................................ Grommet...................................................................................................................... Clamp .......................................................................................................................... Switch .......................................................................................................................... Panel............................................................................................................................ Label ............................................................................................................................ Capscrew..................................................................................................................... Grommet...................................................................................................................... Switch .......................................................................................................................... Holder .......................................................................................................................... Fuse (10 Amp) ............................................................................................................. Fan Assembly .............................................................................................................. Fan .......................................................................................................................... Blade ....................................................................................................................... Connector................................................................................................................ Ring ......................................................................................................................... Nut ............................................................................................................................... Lockwasher.................................................................................................................. Screw........................................................................................................................... Lockwasher..................................................................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1 4 1 1 1 1 1 1 1 2 3 2 1 1 1 2 2 1 2 2 1 1 1 1 1 4 4 1 1

11-11

UNIT CODE G006 NORTH AMERICA

01/2004

SIDE-SHIFT CARRIAGE (Figure 11-4) 78-INCH TWO STAGE LIMITED FREE-LIFT

11-12

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

SIDE-SHIFT CARRIAGE 78-INCH TWO STAGE LIMITED FREE-LIFT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32 33 34 35 36 37 38 39 40 41 42 43 44 45

1376381 1330795 341144 1379293 1379294 66333 244005 16001 244008 192424 192425 244009 292528 292683 1333648 126765 187489 1331992 1307395 15222 343946 293723 366116 2047836 1330064 340105 17411 16005 1330784 226458 292685 308117 15236 16558 16483 117317 58954 16448 1330790 351458 16006 1330052 292513 296420 17218 149634 226458 292685

Side-Shift Carriage ...................................................................................................... 1 Frame ...................................................................................................................... 1 Stubshaft............................................................................................................. 6 Tube......................................................................................................................... 1 Tube......................................................................................................................... 1 Pin ........................................................................................................................... 2 Roller ....................................................................................................................... 2 Lube Fitting.............................................................................................................. 2 Bracket .................................................................................................................... 2 Shim (0.030 in.) ....................................................................................................... AR Shim (0.062 in.) ....................................................................................................... AR Pin ........................................................................................................................... 2 Capscrew ................................................................................................................ 4 Lockwasher ............................................................................................................. 4 Load Roller .............................................................................................................. 6 Shim (0.020 in.) ....................................................................................................... AR Snap Ring................................................................................................................ 6 Chain Anchor........................................................................................................... 2 Pin ........................................................................................................................... 2 Cotter Pin ................................................................................................................ 2 Washer .................................................................................................................... 2 Nut........................................................................................................................... 4 Spacer ..................................................................................................................... 4 Side-Shift Cylinder (☞ Figure 11-6) ....................................................................... 1 Pin ........................................................................................................................... 2 Cam Follower .......................................................................................................... 2 Nut........................................................................................................................... 2 Lube Fitting.............................................................................................................. 2 Plate ........................................................................................................................ 2 Capscrew ................................................................................................................ 4 Lockwasher ............................................................................................................. 4 Rod End Pin ............................................................................................................ 2 Cotter Pin ................................................................................................................ 2 Fitting....................................................................................................................... 2 O-Ring................................................................................................................. 1 Load Roller .............................................................................................................. 2 Snap Ring................................................................................................................ 2 Fitting....................................................................................................................... 2 Pin ........................................................................................................................... 2 Bearing Block .......................................................................................................... 4 Lube Fitting.............................................................................................................. 2 Apron....................................................................................................................... 1 Capscrew ................................................................................................................ 2 Washer .................................................................................................................... 2 Fitting....................................................................................................................... 2 Plate ........................................................................................................................ 2 Capscrew ................................................................................................................ 4 Lockwasher ............................................................................................................. 4

©2004 HYSTER COMPANY

See Service Manual for service procedures.

11-13

UNIT CODE G006 NORTH AMERICA

01/2004

SIDE-SHIFT CARRIAGE (Figure 11-5) 78-INCH THREE STAGE FULL FREE-LIFT

11-14

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

SIDE-SHIFT CARRIAGE 78-INCH THREE STAGE FULL FREE-LIFT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32 33 34 35 35 36 37 38 39 40 41 42 43 44 44 45

1376382 1330051 341144 1379295 1379296 66333 244005 16001 244008 192424 192425 244009 292528 292683 1333648 126765 187489 358305 1307395 15222 122400 366116 1330780 2047836 1330064 340105 17411 16005 1330784 226458 292685 308117 15236 16558 16483 117317 58954 16448 16484 1330790 351458 16006 1330052 292513 296420 17218 292685 319322 319323 317292

Side-Shift Carriage ...................................................................................................... 1 Carriage .................................................................................................................. 1 Stubshaft............................................................................................................. 6 Tube (RH) ................................................................................................................ 1 Tube (LH)................................................................................................................. 1 Pin ........................................................................................................................... 2 Roller ....................................................................................................................... 2 Lube Fitting.............................................................................................................. 2 Bracket .................................................................................................................... 2 Shim (0.030 in.) ....................................................................................................... AR Shim (0.062 in.) ....................................................................................................... AR Pin ........................................................................................................................... 2 Capscrew ................................................................................................................ 4 Lockwasher ............................................................................................................. 4 Load Roller .............................................................................................................. 6 Shim (0.020 in.) ....................................................................................................... AR Snap Ring................................................................................................................ 6 Chain Anchor........................................................................................................... 2 Pin ........................................................................................................................... 2 Cotter Pin ................................................................................................................ 2 Snap Ring................................................................................................................ 4 Spacer ..................................................................................................................... 4 Pin ........................................................................................................................... 4 Side-Shift Cylinder (☞ Figure 11-6) ....................................................................... 1 Pin ........................................................................................................................... 2 Cam Follower .......................................................................................................... 2 Nut........................................................................................................................... 2 Lube Fitting.............................................................................................................. 2 Plate ........................................................................................................................ 2 Capscrew ................................................................................................................ 4 Lockwasher ............................................................................................................. 4 Rod End Pin ............................................................................................................ 2 Cotter Pin ................................................................................................................ 2 Fitting....................................................................................................................... 2 O-Ring................................................................................................................. 1 Load Roller .............................................................................................................. 2 Snap Ring................................................................................................................ 2 Fitting....................................................................................................................... 2 O-Ring................................................................................................................. 1 Pin ........................................................................................................................... 2 Bearing Block .......................................................................................................... 4 Lube Fitting.............................................................................................................. 2 Apron....................................................................................................................... 1 Capscrew ................................................................................................................ 2 Washer .................................................................................................................... 2 Fitting....................................................................................................................... 2 Lockwasher ............................................................................................................. 4 Guard (RH).............................................................................................................. 1 Guard (LH) .............................................................................................................. 1 Spacer ..................................................................................................................... 4

©2004 HYSTER COMPANY

See Service Manual for service procedures.

11-15

UNIT CODE G006 NORTH AMERICA

01/2004

SIDE-SHIFT CARRIAGE 78-INCH THREE STAGE FULL FREE-LIFT ITEM

46 47 48 49

11-16

PART NO.

18522 15155 149634 226458

DESCRIPTION

QTY

Capscrew ................................................................................................................ Lockwasher ............................................................................................................. Plate ........................................................................................................................ Capscrew ................................................................................................................

See Service Manual for service procedures.

4 4 2 4

©2004 HYSTER COMPANY

NOTES

11-17

UNIT CODE G006 NORTH AMERICA

01/2004

SIDE-SHIFT CYLINDER (Figure 11-6)

11-18

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

SIDE-SHIFT CYLINDER QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14

2047836 1506728 53156 300823 328073 1381082 2044370 61056 46388 154375 637151 328220 626468 1344761 358243 186061

Side-Shift Cylinder ....................................................................................................... 1 Shell ........................................................................................................................ 1 Nut........................................................................................................................... 1 Guide Ring .............................................................................................................. 1 Piston ...................................................................................................................... 1 Seal ......................................................................................................................... 1 Seal (Piston)............................................................................................................ 1 O-Ring ..................................................................................................................... 1 O-Ring ..................................................................................................................... 1 Back-Up Ring .......................................................................................................... 1 Seal ......................................................................................................................... 1 Retainer................................................................................................................... 1 Wiper Ring............................................................................................................... 1 Rod (Optional) ......................................................................................................... 1 Rod.......................................................................................................................... 1 Packing Lubricant ........................................................................................................ AR

369444

Seal Kit (Includes Items 3, 6-10, 12) ...........................................................................

©2004 HYSTER COMPANY

See Service Manual for service procedures.

1

11-19

UNIT CODE G006 NORTH AMERICA

01/2004

LIGHTS (Figure 11-7)

11-20

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

LIGHTS KEY: A: Work Lights B: Work and Rear Drive Lights C: Work, Rear Drive, and Stop/Tail Lights ITEM

1 2 3 4 5 6 7 7 7 8 9 10 10 10 11 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32 32 32 32 33 34 35

PART NO.

26283 26283 1152571 292681 316678 353379 316678 358674 a 280472 292681 383141 353479 389792 177521 353478 389793 a 357934 1350992 1152571 15052 241878 1300134 1323595 137852 287851 15152 137852 1324181 374047 176640 15135 132131 239503 292681 129563 1324176 1152571 292514 292682 353478 389793 a 357934 1350992 389136 69727 1324182

©2004 HYSTER COMPANY

DESCRIPTION

A

QTY B

C

Grommet................................................................................................... Grommet................................................................................................... Connector ................................................................................................. Lockwasher............................................................................................... Screw........................................................................................................ Plate ......................................................................................................... Screw........................................................................................................ Sealant ..................................................................................................... Sealant ..................................................................................................... Lockwasher............................................................................................... Bracket...................................................................................................... Lamp Assembly ........................................................................................ Lens...................................................................................................... Bulb (12 Volt) ........................................................................................ Light Assembly ......................................................................................... Lamp .................................................................................................... Light Assembly ......................................................................................... Lens...................................................................................................... Connector ................................................................................................. Nut ............................................................................................................ Clamp ....................................................................................................... Fuse (25 Amp) .......................................................................................... Label (Light Fuse)..................................................................................... Strap Clamp.............................................................................................. Capscrew.................................................................................................. Lockwasher............................................................................................... Strap Clamp.............................................................................................. Wire Harness............................................................................................ Switch ....................................................................................................... Capscrew.................................................................................................. Washer ..................................................................................................... Clamp ....................................................................................................... Nut ............................................................................................................ Lockwasher............................................................................................... Strap Clamp.............................................................................................. Wire Harness............................................................................................ Connector ................................................................................................. Capscrew.................................................................................................. Lockwasher............................................................................................... Light Assembly ......................................................................................... Lamp .................................................................................................... Light Assembly ......................................................................................... Lens...................................................................................................... Bracket...................................................................................................... Grommet................................................................................................... Wire Harness............................................................................................

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 2 1 1 .. 2 .. 10 1 1 2 2 4 2 4 6 2 4 4 4 2 1 2 1 2 .. ..

1 .. .. .. .. 1 5 AR AR 5 .. .. .. .. 1 1 1 1 2 .. 2 1 1 5 2 .. 10 1 1 2 2 4 2 4 6 2 4 4 4 2 1 2 1 2 1 1

1 2 4 4 4 1 5 AR AR 5 2 2 1 1 1 1 1 1 2 4 2 1 1 5 2 4 10 1 1 2 2 4 2 4 6 2 4 4 4 2 1 2 1 2 1 1

See Service Manual for service procedures.

11-21

UNIT CODE G006 NORTH AMERICA

01/2004

LIGHTS

ITEM

PART NO.

DESCRIPTION

A

36 37 38 39

132131 239503 1300742 387867

Clamp ....................................................................................................... Nut ............................................................................................................ Screw........................................................................................................ Pressure Switch........................................................................................

.. .. .. ..

QTY B

3 3 .. ..

C

3 3 4 1

FOOTNOTES: a Optional

11-22

See Service Manual for service procedures.

©2004 HYSTER COMPANY

NOTES

11-23

UNIT CODE G006 NORTH AMERICA

01/2004

TIRES AND WHEELS (Figure 11-8) DRIVE

11-24

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

TIRES AND WHEELS DRIVE KEY: A: 12 Ply 8.25 x 15 B: Solid 8.25 x 15 QTY ITEM

1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 4 5 6 7 8 9 10 11

PART NO.

d 237050 c 336093 130616 129846 .. . . . 11280 25722 b 1357303 b 1358182 b 1358191 1394500 a 336555 a 1376007 abe 1471838 b 1358182 1471598 1471922 340292 a 340292 806557 980541 980542 350060 980541 980542 49189 1376007

DESCRIPTION

A

Tire ...................................................................................................................... Tire ...................................................................................................................... Tire Assembly ...................................................................................................... Tire (With Flap)................................................................................................ Flap ................................................................................................................. Tube................................................................................................................. Tube................................................................................................................. Tire Assembly ...................................................................................................... Tire .................................................................................................................. Tube................................................................................................................. Plate (Valve Stem)........................................................................................... Plate (Valve Stem)........................................................................................... Washer (Valve Stem)....................................................................................... Tire Assembly ...................................................................................................... Tire .................................................................................................................. Tubeless Bead Seal......................................................................................... Tubeless Bead Seal Valve ............................................................................... Wheel Assembly .................................................................................................. Wheel Assembly .................................................................................................. Shoulder Ring.................................................................................................. Side Ring......................................................................................................... Lock Ring ........................................................................................................ Wheel .................................................................................................................. Side Ring......................................................................................................... Lock Ring ........................................................................................................ Extension Valve ................................................................................................... Washer (Valve Stem) ...........................................................................................

.. .. 1 1 1 .. 1 .. .. .. .. .. .. 1 1 1 1 1 .. 1 1 1 .. .. .. 1 1

B

1 1 .. .. .. .. .. 1 1 1 1 1 1 .. .. .. .. .. 1 1 1 1 1 1 1 .. ..

FOOTNOTES: a Optional b Pneumatic Radial c Soft Ride d Standard Hardness e Tubeless

©2004 HYSTER COMPANY

See Service Manual for service procedures.

11-25

UNIT CODE G006 NORTH AMERICA

01/2004

TIRES AND WHEELS (Figure 11-9) STEERING

11-26

See Service Manual for service procedures.

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

TIRES AND WHEELS STEERING KEY: A: 12 Ply 8.25 x 15 B: Solid 8.25 x 15 QTY ITEM

1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 4 5 6 7 8 9

PART NO.

d 237050 c 336093 130616 129846 25722 b 1357303 b 1358182 .. . . . 1358191 1394500 a 336555 a 1376007 abe 1471838 b 1358182 1471598 1471922 237042 806557 980541 980542 317498 980541 980542

DESCRIPTION

A

Tire ...................................................................................................................... Tire ...................................................................................................................... Tire Assembly ...................................................................................................... Tire (With Flap)................................................................................................ Tube................................................................................................................. Tire Assembly ...................................................................................................... Tire .................................................................................................................. Flap ................................................................................................................. Tube................................................................................................................. Plate (Valve Stem)........................................................................................... Plate (Valve Stem)........................................................................................... Washer (Valve Stem)....................................................................................... Tire Assembly ...................................................................................................... Tire .................................................................................................................. Tubeless Bead Seal......................................................................................... Tubeless Bead Seal Valve ............................................................................... Wheel .................................................................................................................. Shoulder Ring.................................................................................................. Side Ring......................................................................................................... Lock Ring ........................................................................................................ Wheel .................................................................................................................. Side Ring......................................................................................................... Lock Ring ........................................................................................................

.. .. 1 1 1 .. .. .. .. .. .. .. .. .. .. .. 1 1 1 1 .. .. ..

B

1 1 .. .. .. 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a Optional b Pneumatic Radial c Soft Ride d Standard Hardness e Tubeless

©2004 HYSTER COMPANY

See Service Manual for service procedures.

11-27

NOTES

11-28

UNIT CODE G006 NORTH AMERICA

01/2004

12

NUMERICAL INDEX

UNIT CODE G006 NORTH AMERICA

01/2004

SECTION 12 NUMERICAL INDEX PART NO. PG 138

139

141 142 153 11276 11280 11286 11287 12815 12817 12821 12823 12828 12894 12928 12940 13957 14349 14358 14372 14440 14586 14591 14773 14836 15001 15002 15004 15006 15025

15026

15028

5-19 5-19 5-20 7-7 5-19 5-20 7-7 5-19 3-29 5-19 7-7 6-9 11-25 5-23 5-23 2-5 2-51 11-7 4-5 11-7 11-7 5-9 5-11 2-7 9-3 6-9 7-5 3-9 3-15 3-15 10-9 5-13 5-14 3-11 11-7 3-27 3-29 11-11 3-9 3-12 3-15 5-19 5-19 5-20 7-7 2-45 5-19 5-19 7-7 7-7 7-7 7-7

ITEM 22 33 65 33 14 58 30 39 17 40 5 41 2 28 30 26 20 39 31 25 19 21 21 37 13 32 27 18 13 6 16 11 54 24 20 8 26 23 13 68 27 23 34 66 33 5 13 43 17 22 19 43

©2004 HYSTER COMPANY

PART NO. PG 15032 15036 15049 15052 15054 15055

15056

15057 15059 15086 15127

15133 15134

15135 15152

15154

15155

15156

ITEM

5-13 3-15 4-10 4-13 11-21 8-19 8-23 1-11 2-5 2-51 8-6 2-7 2-59 5-19 5-20 8-5 1-19 4-9 7-7 2-5 2-51 3-9 3-12 8-19 8-23 10-11 2-13 2-15 2-61 5-19 5-20 8-29 11-21 11-7 11-11 11-21 2-31 3-9 3-12 8-19 8-23 2-31 3-11 4-9 8-3 8-11 10-19 11-16 2-21 2-23 2-31 2-59

5 9 69 12 13 34 29 20 5 22 45 7 21 9 51 10 3 41 40 17 19 15 69 36 31 34 18 8 31 11 53 27 24 5 24 19 33 14 70 35 30 44 43 28 47 5 8 47 2 5 24 22

PART NO.

15157

15158

15163 15165 15166 15172 15175

15176

15178 15186 15200

15203 15211

15212

15222

See Service Manual for service procedures.

PG 2-71 3-15 4-5 5-19 5-20 7-7 8-3 8-5 8-27 8-31 10-22 1-19 7-7 7-8 8-3 8-27 8-29 8-19 4-3 11-3 1-19 3-15 7-3 1-7 8-3 8-11 2-9 2-11 2-13 2-15 2-59 2-61 9-13 9-13 11-3 1-19 3-25 3-27 3-29 7-3 7-3 8-19 8-23 6-3 5-19 5-19 5-20 7-7 1-13 3-25 3-29 9-7

ITEM 6 28 13 10 52 17 10 2 19 7 32 3 44 45 31 17 22 12 2 41 5 8 6 35 46 6 5 2 14 1 13 15 17 19 25 7 15 3 5 11 27 33 28 27 15 41 59 31 14 8 10 3

PART NO. PG

15223 15225 15236 15302 15304 15483 15866 15869 15880 15889 15916 15920 15937 15942 15962

15963 16001

16005

16006 16009 16073 16100 16115 16124 16125 16134 16143

9-11 10-7 10-9 10-11 10-19 11-13 11-15 7-7 6-9 11-13 11-15 2-21 2-41 2-43 2-41 8-3 8-5 8-29 9-9 10-15 10-17 4-13 6-3 8-19 8-23 5-17 2-32 2-43 2-53 3-9 3-12 8-3 8-11 3-15 9-11 10-19 11-13 11-15 9-3 11-13 11-15 11-13 11-15 9-3 2-5 2-51 3-11 7-5 3-9 7-5 3-11 3-3

ITEM 7 5 3 20 13 18 18 41 28 31 31 13 10 7 23 22 12 15 11 6 6 10 7 30 25 4 50 2 16 27 76 39 8 1 22 19 7 7 12 26 26 38 38 12 18 18 28 17 18 25 3 7 12-1

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO.

16150 16151 16155 16156 16177 16186 16190 16195 16316 16328 16376 16394 16448

16449 16458 16459 16467 16481

16482

16483

16484

12-2

PG 3-5 11-7 3-3 7-5 7-5 11-7 11-7 11-7 3-11 7-5 3-11 7-5 5-19 5-20 8-15 8-17 4-3 6-3 2-31 9-13 11-13 11-15 9-13 10-21 10-21 10-21 10-11 5-13 5-13 5-13 5-14 8-15 8-17 5-3 5-3 5-13 8-15 8-17 5-3 5-13 6-13 8-19 8-23 8-29 11-13 11-15 5-3 5-3 5-13 8-5 8-5 8-19

ITEM 18 42 15 5 18 34 18 33 27 19 6 11 8 50 11 11 19 6 45 13 35 35 7 13 23 28 6 11 22 24 54 24 24 17 24 18 13 13 10 9 9 27 22 30 32 32 13 20 28 21 21 26

PART NO. PG

16485

16486

16487

16538

16541

16542

16544 16558

16560 16562 16568 16569 16570 16574 16598 16632 16634

ITEM

8-23 8-23 10-22 11-15 6-11 8-5 8-5 8-6 8-6 8-9 8-9 8-15 8-17 9-7 9-7 10-9 10-21 5-14 8-19 8-23 10-11 8-12 10-9 10-11 5-13 8-15 8-17 8-5 8-19 8-23 8-23 10-22 8-9 9-7 10-21 10-11 6-13 8-29 11-13 11-15 9-7 10-9 8-5 8-9 8-19 8-23 5-13 2-32 8-15 8-17 2-7 8-5

20 21 34 35 10 20 26 39 40 11 12 20 20 12 18 16 24 40 28 23 2 8 17 3 22 24 24 21 26 20 21 34 11 12 24 3 9 30 32 32 18 17 21 12 28 23 24 49 1 1 20 1

PART NO. PG 16693 16708 16743

16750 16794 16805

16815

16816

16828

16835 16836

16863 16865 16870 16882 16906 16923

16925 16938 16954 16969 16982

See Service Manual for service procedures.

8-31 8-19 8-23 3-9 3-12 4-10 4-13 11-11 11-11 2-41 2-9 2-13 2-59 2-61 2-7 2-9 4-5 8-5 2-7 2-11 2-13 2-59 2-61 2-11 2-15 2-59 2-71 8-3 8-27 2-7 1-5 2-31 4-9 3-15 3-31 10-22 10-11 4-27 4-28 5-3 5-13 8-5 8-15 8-17 5-3 10-9 8-19 8-23 8-19 8-23 3-9 3-9

ITEM 8 18 40 22 88 66 13 26 2 4 10 17 19 16 3 4 15 8 5 1 15 14 14 3 5 23 6 21 19 44 9 43 27 3 14 31 8 8 11 26 25 25 23 23 9 21 29 24 27 22 18 18

PART NO. PG

16983 16992 17049 17050 17062 17196 17218 17253 17314 17315 17319 17321 17411 17652 17765 17777 17801 18085 18419 18496 18497 18515 18522 18529 18535 18540

18547 18548 18549 18558 18559 18588 18590 18727 18886

5-13 8-19 8-23 5-3 9-7 9-7 8-19 8-23 5-3 8-5 6-3 11-13 11-15 7-7 3-11 5-3 8-5 8-25 11-13 11-15 3-7 8-3 8-27 8-5 3-7 8-19 4-13 3-11 8-3 8-6 1-5 3-11 10-19 11-15 2-5 2-7 2-21 2-23 2-11 2-15 2-59 2-7 2-7 4-3 2-7 7-8 7-8 8-3 8-27 8-29 1-5 8-3

ITEM 12 29 24 35 15 16 43 39 8 22 39 42 42 21 5 6 23 10 25 25 10 29 16 24 9 8 6 44 41 44 21 42 9 46 20 47 3 6 11 3 24 11 13 41 21 45 44 30 17 18 22 2

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO. PG 19589 19923 25722 26283

26400 26801 28584 29344 30062 30077 30085 30190 30370

30492 34811

35116 37562 38807 39348

39373 39675 39678 39742 41208 41210 43309 43370 44538 46388 49189 53065 53124 53156 53162

8-31 11-7 3-15 11-25 11-27 11-11 11-21 11-21 5-23 7-5 3-9 7-5 5-27 5-7 5-7 5-23 2-9 2-11 2-11 2-13 2-15 2-59 2-61 4-23 8-3 8-3 8-31 8-3 8-31 7-7 3-9 9-9 10-15 10-17 8-3 8-31 5-7 6-9 8-12 5-9 5-11 5-7 5-7 5-19 5-19 5-23 11-19 11-25 8-31 11-11 11-19 3-31

ITEM 6 38 25 2 2 10 1 2 12 9 18 9 6 17 16 14 9 16 29 4 15 6 17 29 8 9 16 12 11 19 18 4 11 12 5 13 7 18 5 2 2 11 13 27 37 19 8 10 1 19 2 14

©2004 HYSTER COMPANY

PART NO. PG 53641 55280 57568 58903 58908 58939 58951 58954 59625 61056 63116

63899 66333

66468 66885 66997 69029 69727 70226 71153 77441 77442 77443 77451 78286

79389 86007 86008 86510 91946 92482 92861 96481

ITEM

6-9 5-13 5-13 3-31 6-9 7-7 9-5 5-19 11-13 11-15 10-11 11-19 2-9 2-11 2-59 2-61 3-9 3-12 9-11 10-19 11-13 11-15 9-11 10-19 8-9 8-9 6-9 11-21 7-15 5-19 5-20 8-15 8-17 8-15 8-17 8-15 8-17 8-15 8-17 9-13 9-13 10-21 5-7 5-23 5-24 5-27 4-9 8-19 8-23 8-29 8-3 8-3

26 7 20 10 5 15 8 25 34 34 25 7 17 26 29 6 19 83 13 20 5 5 18 28 1 2 29 34 17 30 60 19 19 21 21 22 22 2 2 9 9 12 4 2 3 17 42 21 16 9 33 42

PART NO.

PG

97577 97988W 97999 98334 99576 99610

2-71 3-15 3-15 3-15 2-41 2-47 2-55 2-55 4-9 3-15 3-3 3-5 9-3 10-3 9-3 10-3 10-5 2-11 2-13 2-15 2-59 2-61 6-9 3-9 3-12 2-23 3-31 4-10 8-5 8-5 7-7 5-23 9-3 9-3 1-22 3-3 3-5 3-5 3-7 3-7 5-23 5-24 11-13 11-15 3-11 8-3 7-7 3-15 10-7 10-19 11-15 11-7

99728 101625 101809 102919 104264 104506

107151

107296 111561 113341 114312 114371 114496 114826 114841 115069 115112W 115696

116067 117317 119074 119236 119758 121347 122400

123799

See Service Manual for service procedures.

ITEM 10 24 2 26 3 6 14 27 30 5 8 19 11 11 9 9 12 5 12 6 20 30 25 25 86 8 5 53 27 38 10 22 15 14 1 5 1 12 1 12 8 7 33 33 41 35 18 7 4 11 19 43

PART NO. PG 124010 124297

124359 124606 124668 124682 125428 125789 125792 125847 126319 126765

127045 128408 129114 129498 129499 129563

129684 129846 129887 129888

129889

129894 129962

3-15 2-5 2-51 4-5 4-5 7-5 5-9 5-11 2-7 5-9 5-11 5-27 3-15 8-5 3-5 3-7 4-23 4-25 9-3 9-5 9-11 10-3 10-5 10-7 10-19 11-13 11-15 8-5 2-23 4-5 11-7 6-9 6-9 4-3 4-5 4-9 8-9 11-21 8-5 11-25 11-27 4-31 4-23 4-25 4-31 4-23 4-25 4-25 4-31 11-7 1-13 1-17

ITEM 1 30 12 40 44 12 20 20 38 24 24 24 1 29 23 18 32 14 7 6 4 7 10 9 4 14 14 19 7 45 24 23 24 11 33 35 5 28 32 2 2 1 31 23 2 28 4 21 3 9 17 8 12-3

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO. 130616 130845

131190 131191 131193 131286 131460 131715 131716 132131 132860 133203 133469 133683 133696 133920 134436 134674 134675 134803

134810

134811

134812

135657 135685 12-4

PG 11-3 11-25 11-27 2-27 11-7 11-7 6-9 6-9 6-9 11-7 5-3 10-5 10-5 11-21 11-21 6-3 8-25 2-31 5-19 2-31 6-13 5-3 5-3 11-3 9-7 2-9 2-11 2-13 2-15 2-61 4-23 4-25 4-25 4-31 11-7 11-11 4-23 4-25 4-25 4-23 4-25 4-25 4-25 4-25 4-25 4-25 4-26 4-27 4-28 4-31 6-9 3-31

ITEM 11 2 2 42 16 16 35 36 33 35 10 13 13 25 36 17 5 32 7 37 4 17 24 13 9 14 8 1 9 22 36 1 3 20 46 21 24 17 19 22 4 12 13 14 16 21 24 13 12 21 16 2

PART NO. PG 136045 136516 136681

136687

136692

136703 136704 136749

136985

137122 137852

ITEM

10-21 7-5 1-13 2-7 4-10 11-7 1-11 3-15 4-3 4-5 4-5 4-9 5-19 6-3 7-5 7-7 8-19 8-23 11-4 1-5 1-11 1-13 1-17 2-19 3-5 3-15 3-25 3-27 3-29 4-3 4-5 7-7 8-6 11-3 7-3 5-14 3-9 4-9 6-3 7-5 8-6 1-11 1-11 1-13 1-17 3-15 3-25 5-3 5-4 1-13 2-5 2-51

20 22 5 30 54 37 21 17 23 4 18 9 32 35 1 35 3 3 68 14 10 15 4 11 7 21 6 16 18 6 48 24 47 34 13 57 6 22 29 21 42 5 14 15 14 20 2 31 41 12 8 13

PART NO. PG

138573 138710 138880 139743

139919 141462 144067 145639 146005 146047 146628 146938 148605 148610 148613 148891 148962 149634 150181 151857 153069 153715 153716 153717 153778 153834 153835 154358 154375 154452 154878 156194 156195 157065 157554 159787 159977 160996 161272

See Service Manual for service procedures.

3-25 11-21 11-21 4-9 11-7 11-7 3-9 3-12 2-7 2-19 4-3 8-5 4-23 4-25 8-3 1-5 1-7 3-15 4-10 2-19 4-5 4-31 4-31 4-31 2-5 2-7 11-11 11-13 11-16 1-19 11-7 11-7 3-15 4-3 6-9 6-9 6-9 5-23 6-9 6-9 6-13 11-19 11-7 5-19 5-7 5-7 4-5 4-9 3-5 2-25 2-7 9-3

ITEM 3 17 20 43 26 26 19 84 17 25 40 29 23 18 40 10 36 4 58 8 16 4 5 6 19 43 15 43 48 4 23 23 22 3 10 12 13 17 24 21 3 9 40 42 9 10 6 16 14 14 39 10

PART NO. PG 161273 161296 161297 161652 162562 162836 164281 164289 164365 164488 165991 166818 166857 167218 168718 169268 170658 173247 173685 173941 175861 175899 175944 176451 176640

177521 177590 177894 177947 177948 178119 178794 178899 179414 179420 179423 181045

10-3 9-3 10-3 2-47 2-47 5-19 5-20 10-9 3-25 1-17 11-3 11-7 3-12 3-11 4-5 3-3 3-7 1-15 3-9 3-25 2-23 3-11 8-29 1-15 8-3 8-3 3-12 8-19 8-23 11-8 4-23 3-9 3-11 2-71 4-5 5-19 11-21 11-21 1-13 4-5 8-3 8-31 8-3 8-31 11-7 8-29 2-5 2-51 1-15 1-15 1-15 4-3

ITEM 10 10 10 4 5 12 54 10 7 7 9 44 54 39 43 13 8 33 3 16 3 49 23 21 28 34 65 2 2 47 16 8 14 7 2 19 23 10 9 16 7 15 11 10 27 28 3 2 32 32 32 33

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO. PG

181046

181047 181049 181053 181054 181766 181899 181941 182889 182890 182891 184799

185806 185856 185857 185858 185860 186061 186420 186480 187388

187489

188210 188631 189338

4-6 4-23 4-25 11-7 11-11 4-23 4-25 4-27 4-28 4-31 11-7 4-31 4-25 4-25 4-25 4-31 5-13 8-3 8-12 8-3 8-27 8-3 8-27 8-3 8-27 9-7 10-9 10-11 4-13 6-9 6-9 6-9 6-9 11-19 2-71 5-3 5-14 9-9 10-15 10-17 9-3 9-5 9-11 10-3 10-5 10-7 10-19 11-13 11-15 5-3 3-11 2-7

ITEM 58 20 2 12 21 25 19 12 13 7 14 8 3 1 12 9 6 26 3 15 21 17 24 16 22 20 14 33 11 19 19 19 9 14 11 30 61 2 13 14 8 7 5 6 11 10 5 15 15 35 38 16

©2004 HYSTER COMPANY

PART NO. PG 189595 190252 190382 190383 190757

190784 190785 190786 190787 192077

192424

192425

192429 192830 193554 193653 193656 195856 197067 197068 198678 199082 199861 200659 200972 200982 201783 201808 201954 203071 204114

ITEM

4-3 10-11 4-5 4-31 4-3 4-31 8-3 8-5 8-27 8-12 8-12 8-12 8-12 2-9 2-11 2-13 2-15 2-59 2-61 9-11 10-19 11-13 11-15 9-11 10-19 11-13 11-15 8-29 8-29 8-29 8-29 3-11 3-11 2-71 2-71 4-10 11-7 4-9 4-10 8-5 8-9 8-29 5-29 3-9 5-13 5-27 5-27 10-11 11-7 4-23 6-13 1-5

39 5 32 40 17 39 20 13 18 1 2 4 6 2 6 11 2 16 12 17 21 9 9 17 22 9 9 20 26 16 13 34 36 1 2 49 6 11 63 31 6 7 1 18 12 5 27 2 41 15 1 8

PART NO. 204223

204787 209266 210183 213670 215211 215345 216590 216877

218612 220434 220497 220932 221354 221507 221547 221702 221705 221711 221733

221767 221780 221989 222023 222024 222029 222163 222399 222400 222476 222480

222504 222512 222523 222580 222588 222899

See Service Manual for service procedures.

PG 1-5 4-3 4-5 4-31 3-23 3-11 6-13 5-23 10-5 9-9 10-17 10-9 1-13 3-15 10-22 8-12 3-31 11-7 3-31 7-7 5-29 8-3 8-31 5-23 8-3 8-11 8-29 1-5 2-5 2-51 2-19 8-5 5-23 5-14 1-15 11-4 1-5 1-17 11-3 5-3 8-6 7-5 3-9 3-11 3-11 8-5 8-5 8-6 4-31 8-5 8-3 2-59

ITEM 30 31 26 38 8 50 7 26 14 6 4 29 18 29 38 7 16 4 3 9 4 6 14 20 48 4 24 5 6 23 24 9 20 45 23 54 4 2 12 25 40 16 18 7 16 20 26 39 34 14 32 28

PART NO. PG 223216

224248 226458

226774 227070 227131 227220 227221 228122 228376 229875 230324 230325 230378 230421 230881 234898 235691 237042 237050 239182 239503

2-61 2-9 2-11 2-13 2-15 2-59 2-61 2-55 1-22 9-11 10-19 11-13 11-13 11-15 11-16 11-4 7-7 4-13 3-7 3-5 3-7 5-20 1-17 2-55 5-23 6-9 5-23 6-9 5-23 6-9 8-19 4-3 5-3 5-13 11-27 11-25 11-27 8-29 2-5 2-51 3-9 3-12 3-29 4-9 4-10 4-10 5-19 6-3 7-5 8-3 8-5 8-9

ITEM 9 3 4 13 4 18 13 26 2 20 26 28 44 28 49 62 14 7 15 10 6 55 5 10 13 24 23 22 15 11 13 20 3 28 3 1 1 3 28 15 29 73 23 26 55 61 21 30 24 27 35 10 12-5

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO.

240243 240683 241079 241878 241975 244005

244008

244009

244272 246001 246108 246195 247747 247748 248212 248320

248461 248462 248465 251994

255578

257241 257913

258120 261158 261165 261379

12-6

PG 11-4 11-7 11-21 11-22 1-19 5-27 8-29 11-21 8-5 9-11 10-19 11-13 11-15 9-11 10-19 11-13 11-15 9-11 10-19 11-13 11-15 11-11 3-15 4-5 8-3 8-29 7-7 7-7 10-21 1-17 5-23 11-3 8-29 8-29 8-29 8-6 8-9 11-7 9-13 10-21 10-21 4-3 4-5 9-9 10-15 10-17 5-23 11-3 1-11 2-7 4-3 5-17

ITEM 76 30 26 37 6 12 21 14 27 15 24 6 6 16 23 8 8 21 18 10 10 25 31 29 3 29 16 20 27 17 33 14 25 17 19 41 7 21 16 14 16 27 22 5 10 11 24 42 13 14 38 3

PART NO. PG 263794 263795 263828 263842 264134 264159

265659 265666 266465 266612 266728 266733 268573 269200

270074 270405 270632 270770 271047 272133 273775 274334 274426 274427 274548 275493 277446 278060 278063 278085 278326 279739 279740 280472 281700 283259

ITEM

2-39 2-39 2-27 2-25 2-19 2-19 4-5 5-3 5-23 5-23 2-49 6-9 6-9 6-9 2-39 2-9 2-11 2-13 2-15 2-59 2-61 1-19 1-19 7-7 7-7 3-9 3-12 3-11 3-11 4-5 10-22 3-11 8-15 8-17 8-15 8-17 8-15 8-17 4-31 4-23 4-25 7-7 7-15 7-15 8-31 5-23 11-7 11-11 8-5 11-21 7-5 11-4

11 10 16 10 27 22 14 28 25 31 2 31 30 17 3 13 9 2 10 4 21 6 2 13 25 20 72 10 45 39 39 37 10 10 7 7 9 9 35 35 24 4 16 15 2 16 11 11 18 7 26 51

PART NO. PG 284077 284152 287817 287851

287854

287860

289642 289760 289761 289762 289967 289968 289969 290734 290735 292500

292501

292502 292508 292509 292511 292513

See Service Manual for service procedures.

5-19 2-71 5-19 2-71 3-29 5-4 5-17 7-5 8-25 11-4 11-21 1-5 3-27 4-3 4-5 8-6 1-11 2-7 2-19 6-3 5-7 5-7 5-7 5-7 8-29 8-29 8-29 3-5 3-7 3-5 3-7 6-3 11-4 11-4 11-7 1-11 3-15 5-19 7-5 7-7 8-19 8-23 4-9 4-9 5-14 2-13 2-15 2-51 9-11 10-19 11-3 11-13

ITEM 1 10 17 4 8 45 7 14 6 74 18 11 9 4 47 48 16 9 9 19 6 8 8 8 8 4 12 23 18 23 18 33 63 69 7 23 14 31 1 35 6 6 2 8 59 9 18 27 23 29 31 40

PART NO. PG 292514 292515

292517

292519

292521

292522 292523 292524

292527 292528

292529 292533 292535 292537 292562 292570

292573 292590 292593 292600 292608 292667 292668 292678 292679

11-15 10-11 11-21 5-19 5-19 7-7 2-61 5-4 9-13 1-11 9-7 10-9 10-21 3-27 4-21 8-19 8-23 9-13 3-29 4-5 2-7 5-4 8-19 8-23 2-19 9-11 10-19 11-13 11-15 8-3 8-27 1-13 9-13 2-19 10-22 10-11 1-17 9-3 10-3 11-3 2-19 6-9 10-9 10-11 1-17 11-3 9-7 4-3 3-12 4-10 4-3 4-10

ITEM 40 30 31 5 47 24 36 38 17 11 14 22 10 21 8 5 38 19 2 8 26 43 23 18 20 14 25 11 11 14 20 16 6 12 36 31 12 4 5 6 4 38 30 17 13 10 8 15 53 51 16 50

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO. PG 292680

292681

292682

1-11 3-15 4-3 4-5 4-9 5-19 6-3 7-5 7-7 8-19 8-23 11-4 11-7 1-11 1-13 2-5 2-7 2-7 2-51 2-71 2-71 3-9 3-12 3-29 4-5 4-9 4-10 5-4 5-17 5-19 7-3 7-5 7-5 8-3 8-5 8-9 8-19 8-23 8-25 11-7 11-7 11-21 11-21 11-21 1-5 1-11 1-11 1-13 1-17 2-7 2-19 3-5

ITEM 21 15 25 20 10 18 34 1 35 4 4 56 8 2 5 23 28 45 16 4 7 30 74 24 1 25 57 44 9 20 13 14 23 25 34 9 10 9 7 31 31 4 8 27 13 5 10 15 15 2 10 6

©2004 HYSTER COMPANY

PART NO. PG

292683

292685

292687 292689 292841 293048 293322 293323 293615 293628 293630 293648 293664 293688

ITEM

3-15 3-25 3-27 3-29 4-3 4-5 5-3 5-4 7-7 8-6 10-12 11-3 11-21 1-13 2-19 3-15 6-3 8-5 9-11 9-13 10-19 10-22 11-13 11-15 1-17 1-22 6-9 9-3 9-11 10-11 10-19 11-3 11-13 11-13 11-15 11-15 6-9 9-7 2-59 2-61 3-9 3-12 5-23 5-24 5-23 5-24 11-7 6-9 2-71 2-19 7-11 6-9

23 5 14 18 5 12 31 42 29 46 36 32 31 18 21 33 16 6 14 5 17 37 12 12 11 3 8 5 19 32 27 8 29 45 29 43 39 8 33 7 16 67 10 6 9 9 28 20 8 2 7 7

PART NO.

PG

293716 293723

5-27 9-7 9-11 10-9 10-11 11-13 6-3 6-11 8-5 3-5 7-7 3-27 4-5 4-9 4-9 4-10 1-13 1-17 4-3 4-6 11-3 1-11 5-13 11-7 2-71 9-11 10-19 11-13 11-15 1-11 1-11 1-11 4-21 6-3 2-19 10-3 10-9 10-11 9-7 10-9 6-3 11-3 5-27 9-9 10-15 10-17 10-11 10-21 2-55 3-9 3-12 8-15

293780 293781 295440 295580 296128 296359

296360 296361

296396 296406 296418 296420

296421

296422 296426 296431 296438 296442 296464 296844 297531

297573 297647 298096 298831 298832 300723

See Service Manual for service procedures.

ITEM 15 1 8 7 12 20 31 4 15 13 8 15 5 14 15 56 15 3 10 51 39 25 34 29 8 24 30 41 41 5 10 16 4 21 3 4 27 15 7 2 15 38 11 3 12 13 28 19 16 19 83 8

PART NO. PG 300724 300823 300932 300937

300939

302031 302043 302105 302248 302250 302335 302399 302401

302428 302713 303117 304002 304006 304464 304523 305100 306111 306113 306117 306118 308117 308993 309062 309109 309124

8-17 8-15 8-17 11-19 2-19 2-19 8-3 8-27 1-13 2-19 3-15 11-3 11-4 11-4 10-5 10-11 11-3 4-10 5-7 4-10 9-13 9-13 10-21 8-19 8-23 2-47 1-11 8-15 8-17 8-15 8-17 5-17 9-7 10-9 2-7 4-3 8-19 8-23 8-19 8-23 8-19 8-23 8-19 11-13 11-15 8-19 8-23 9-9 10-15 8-19 8-23 4-3

ITEM 8 14 14 3 5 6 19 25 16 16 32 16 70 57 5 24 40 48 5 60 15 20 15 19 5 18 2 15 15 12 12 2 6 1 15 42 15 11 17 13 1 1 11 30 30 42 37 7 3 32 27 22 12-7

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO. 309152 309655 309704 309740 311540 313022 313221 313815 313828

313859 313860 316132 316448 316513 316678 316826

316828 316829 317192 317292 317367 317498 317741 317742 317743 318352 319144 319148 319322 319323 320048 320155 12-8

PG 4-5 4-3 4-5 3-11 7-7 8-6 5-19 5-19 5-23 8-3 1-13 2-13 2-15 7-3 5-19 7-7 4-9 1-15 9-9 10-15 11-21 11-21 2-7 2-61 5-19 5-20 6-3 8-19 8-23 9-7 10-9 2-19 10-9 10-11 11-7 10-19 11-15 3-5 3-7 11-27 7-5 7-5 7-5 11-3 7-13 7-15 10-19 11-15 10-19 11-15 11-4 3-11

ITEM 17 26 21 35 34 50 35 38 7 44 11 6 22 18 16 38 44 14 10 4 5 7 22 37 6 48 20 20 15 17 18 18 26 14 15 7 45 11 7 7 2 2 2 19 6 2 6 44 6 44 52 51

PART NO. PG 320156

320157

320158

320159

320160

ITEM

1-11 3-27 3-29 4-3 4-5 8-20 8-23 11-4 11-7 11-11 1-13 2-7 2-9 2-11 2-59 2-61 3-9 3-12 4-3 4-5 4-10 5-14 5-14 5-14 7-7 8-3 8-5 11-4 2-5 2-7 2-51 3-9 3-29 4-9 5-17 1-13 1-17 2-7 2-13 2-15 2-61 3-5 3-15 4-3 4-5 4-9 5-7 7-7 11-3 3-27 3-29 3-29

22 4 4 24 19 44 7 64 10 9 13 19 15 23 34 10 11 75 43 3 59 57 58 59 37 24 33 75 24 46 17 7 9 24 8 15 9 23 8 20 35 8 19 9 50 39 5 28 33 10 2 11

PART NO. PG

320161 320162

320165 320334 321004 321108 321109 321792 321797 321916 324023 324634 324637 325182 325708 325729 325789 325897 328073 328220 328753 328754 329029 329067

330028 332057 332276 334369 334402 334475

See Service Manual for service procedures.

8-19 8-23 9-7 9-13 9-13 10-9 10-11 7-7 8-3 8-27 9-13 2-19 10-9 10-11 3-9 3-7 3-5 3-7 6-11 6-11 3-5 3-7 10-17 4-15 4-15 4-17 4-6 3-27 8-19 8-23 4-23 4-31 5-14 11-19 11-19 3-5 3-7 3-5 3-7 1-15 1-13 1-13 3-12 10-11 9-13 5-23 5-24 11-4 5-9 5-11 5-9 5-11

ITEM 22 17 17 15 20 19 35 36 18 23 4 15 12 10 24 14 23 18 9 8 23 18 5 25 22 33 60 20 31 26 18 10 60 4 11 1 1 1 1 20 3 4 77 7 3 6 2 49 18 18 8 8

PART NO. PG 334500 334513 334515 334524 334531 334542 334543 334560 334635 334932 335553 335988 335991 336093 336550 336555

336567 339969 340044 340054

340105 340203 340204 340206 340210 340212 340213 340214 340215 340218 340268 340292 340792 340796 341053 341058 341059

5-13 5-14 5-13 5-13 5-3 5-13 5-13 5-13 5-13 5-3 11-11 10-11 1-5 1-5 1-5 11-25 11-27 2-5 2-51 5-23 11-25 11-27 3-5 3-7 8-25 1-15 9-13 9-13 10-9 10-21 11-13 11-15 2-5 2-51 2-5 2-51 7-5 7-7 7-7 7-7 7-7 7-7 8-3 8-31 5-4 11-25 11-25 2-19 2-19 9-7 9-13 9-13

ITEM 38 47 19 17 2 26 36 31 32 28 12 26 7 2 3 1 1 13 11 35 2 2 23 18 11 21 10 10 9 11 24 24 22 5 21 14 4 39 42 36 11 23 13 46 3 3 1 13 5 11 11

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO. PG 341060 341061 341074 341116 341117 341118 341122 341123 341124 341144

341331 341332 341333 341340 341341 341342 342931 342962 342980 343946

344256 344275 344343 344381 344390 344391 344392 344395 344429 344432 344448 345408 345409 345410 345411 345412

9-13 9-13 9-13 9-5 9-5 9-5 9-7 9-7 10-9 9-7 9-3 9-5 9-11 10-3 10-5 10-7 10-19 11-13 11-15 9-9 9-9 9-9 9-9 9-9 9-9 7-7 7-3 1-13 9-7 9-11 10-9 10-11 11-13 7-7 2-9 5-17 2-9 6-9 6-13 6-13 6-13 6-13 3-9 3-12 2-5 2-51 5-4 6-7 6-7 6-7 6-7 6-7

ITEM

PART NO. PG

11 11 12 1 1 1 5 5 31 5 2 4 2 2 8 2 2 2 2 1 1 1 9 9 9 27 1 7 1 9 6 13 19 26 8 1 12 40

345418 345423 345424 345453

5 8 6 21 71 14 4 40 3 4 7 8 9

346680 346681 346682 346683 346684 346686 346688

©2004 HYSTER COMPANY

345454 345881 346283 346293 346295 346299 346330 346571 346625 346634 346636 346640 346643 346644 346645 346646 346647 346648 346649 346650 346651 346652 346653 346654 346656 346660 346675 346677

346690 346691 346696 346730

ITEM

6-7 6-3 6-7 2-5 2-51 2-5 2-51 8-3 8-11 2-9 2-9 2-9 6-9 4-27 4-28 10-21 5-3 5-13 5-13 5-14 5-13 5-14 5-14 5-14 5-13 5-14 5-14 5-14 5-13 5-13 5-14 5-13 5-14 5-3 5-9 5-11 5-7 5-9 5-11 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-9 5-11 5-9

19 42 17 12 8 11 10 45 7 23 11 7 1 9 8 8 27 30 14 52 35 44 43 49 39 42 48 41 10 8 40 23 58 29 1 1 1 25 25 33 34 4 5 12 18 16 23 12 11 5 5 6

PART NO. 346731 346734 346768 346770 346788 346789 346800 346801 346805 346813 346818 346819 346848 346906 346916 346917 346957 346961 346971 349281 349320 350052 350054 350055 350060 350065 350079 350099 350183 350187 350399 350483 350498 351458 351668 352485 352499 352575

See Service Manual for service procedures.

PG 5-11 5-9 5-11 5-13 5-14 5-14 5-13 5-3 5-3 5-3 5-3 5-3 5-3 5-13 5-13 5-3 5-3 5-13 9-5 9-9 9-9 9-3 9-5 9-7 10-9 6-9 10-7 2-5 2-51 8-3 8-31 8-3 8-31 11-25 4-3 8-3 8-3 8-11 6-9 11-4 2-55 3-9 3-12 4-9 11-13 11-15 10-21 10-22 3-27 3-29 3-27 7-3

ITEM 6 4 4 37 51 50 15 13 20 15 22 14 21 29 33 19 19 13 9 1 9 3 1 15 20 1 7 7 21 4 9 13 7 18 23 37 2 42 73 2 23 89 36 37 37 18 40 5 6 2 8

PART NO. PG 352605 352885 352950 352955 352969 352985 352987 353000 353009 353011 353012 353013 353021 353106 353129 353141 353142 353143 353144 353154 353159 353164 353165 353168 353172 353175 353195 353199 353206 353220 353230 353302 353310 353311 353379 353397 353398 353422 353432 353448 353453

7-3 3-27 3-29 6-3 3-31 4-9 4-9 3-9 3-12 7-3 7-3 7-3 7-3 1-11 3-12 3-27 3-29 3-29 3-27 3-29 3-27 3-29 4-10 11-4 3-31 3-27 3-27 3-29 3-31 3-31 3-29 3-31 3-27 3-29 3-3 3-5 7-3 3-31 3-29 8-3 8-11 2-5 2-51 7-5 11-21 3-31 3-29 3-31 3-31 3-31 3-31 3-29

ITEM 7 1 13 37 8 12 13 12 78 10 9 4 3 17 79 6 7 3 18 21 19 22 62 67 4 12 7 20 15 6 15 12 11 12 11 22 12 13 16 43 3 4 7 3 6 1 1 7 7 9 14 12-9

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO.

PG

353478

11-21 11-21 11-21 7-3 7-7 10-21 9-7 5-19 5-20 5-20 1-13 1-13 7-7 6-3 6-7 6-9 7-7 3-15 9-13 11-21 11-21 9-13 11-19 8-29 9-13 9-13 10-22 10-22 10-22 10-7 10-19 11-15 11-7 11-21 3-31 3-31 2-69 1-11 10-3 10-5 10-5 4-3 4-5 10-5 10-5 10-15 10-15 10-15 10-15 10-15 10-15 10-15

353479 353497 353835 356431 356598 357235 357249 357273 357276 357278 357288 357293 357301 357310 357529 357934 358240 358243 358259 358261 358262 358286 358287 358289 358305

358354 358674 359207 360387 360667 362030 362339 362352 362356 362416 362950 362953 362965 362966 362967 362975 362976 362977 362986 12-10

ITEM 11 32 10 17 2 17 22 28 62 57 10 8 32 1 24 12 30 1 11 32 12 13 6 12 12 29 30 33 3 12 16 45 7 11 3 4 24 3 4 1 8 49 3 2 9 9 9 14 14 14 14

PART NO. PG 362987 362988 364202 364203 364204 364233 364246 364247 364807 364808 364854 364911 364914 365325 365327 365343 365344 366063 366064 366065 366066 366067 366068 366069 366116

366123 366476 366477 366484 366485 366486 366496 366501 366516 366517 366518 366519 366523 366524 366526 366528 366529 366682 366790 367227 367228 367233

ITEM

10-15 10-15 10-5 10-5 10-5 10-15 10-17 10-17 1-5 1-5 1-5 1-5 1-5 11-4 11-3 11-3 11-3 6-3 6-3 6-3 6-3 6-4 6-3 6-7 6-7 6-7 9-11 10-19 11-13 11-15 11-3 10-17 10-17 10-17 10-17 10-17 10-5 9-7 10-9 10-11 10-11 10-11 10-9 10-11 10-11 10-11 10-11 4-5 5-29 1-11 1-11 1-11

PART NO. PG

14 14 7 7 7 7

367235 367246 367251 367259 367260 367266

20 25 24 1 6 53 5 23 24 44 45 44 45 46 44 12 15 20 25 4 21 20 28 15 15 10 10 10 6 13 31 1 1 1 31 27 22 23 29 25 3 4 3 6

367540 367953 367960 367966 367968

368137 368139 368140 368231 368249 369127 369128 369129

369135 369136

369426 369431 369432 369441 369444 369525 369549 369550 369552 369555 369556 369557 369573 369748 370258 370269

See Service Manual for service procedures.

1-11 1-11 1-11 1-11 1-11 2-11 2-59 2-61 4-31 4-13 4-23 4-25 4-13 4-23 4-25 4-25 10-17 10-11 10-11 5-20 2-11 2-11 2-59 2-11 2-11 2-13 2-15 2-59 2-61 2-11 2-59 2-11 2-13 2-15 2-59 2-61 9-13 9-5 9-5 9-3 11-19 1-13 8-25 8-25 8-25 8-25 8-25 8-25 1-15 2-27 1-15 11-4

ITEM 12 7 19 26 1 19 8 20 11 17 30 22 9 27 20 22 16 21 21 64 20 13 3 18 14 3 11 1 26 10 2 12 10 7 25 24 8 2 3 3 15 22 12 13 1 3 2 4 12 38 10 72

PART NO. PG 370278 370646 370647 370648 370676 370727 370728

370730

370776 370863 370864 370868 371344 371666 372006 372011 372014 372015 372019 372020 372346 372389 373109 373950 374002 374004 374019 374039 374046 374047 374535 374540 374541 374542 374543 374545 374546 374547 374548 374923 375479 375575 375587 375601 375602

1-13 4-9 4-9 4-9 4-9 4-23 4-23 4-25 4-25 4-27 4-28 4-31 4-9 4-9 4-9 4-9 6-7 6-3 2-19 5-23 7-5 7-5 7-7 7-7 10-9 10-9 10-11 2-5 5-4 1-13 1-13 5-3 5-3 5-3 4-9 11-21 7-11 7-11 7-11 7-11 7-11 7-11 7-11 7-11 7-11 3-3 3-3 3-12 2-25 2-27 2-25 2-25

ITEM 20 6 7 32 5 26 21 15 20 10 9 22 31 18 19 45 21 43 26 11 10 13 6 7 23 28 16 16 37 6 22 7 13 20 21 22 2 8 8 19 14 16 17 18 3 1 1 82 24 19 20 25

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO. PG 376397 377326 377331 377342 377346 377347 377348 377350 377354 377355 377606 377607 377608 377613 377614 377616 377617 377620 377622 377623 377624 377901 377976 378424 379197 379198 379199 379238

379402 379407 379413 379416 379417 379697 379698 379902 379952 379957 379966 379968 379972 380333 380334 380524 380567 380568

4-9 2-71 2-51 2-51 8-3 3-7 3-7 1-11 2-19 3-7 11-11 11-11 11-11 8-25 8-25 2-59 2-59 7-5 1-11 1-11 1-11 1-5 2-49 8-15 8-17 1-5 1-5 1-5 7-5 7-7 7-13 1-17 11-3 2-31 11-7 11-7 11-7 1-5 1-5 1-5 4-9 2-59 3-5 3-5 3-5 3-7 3-7 1-15 1-15 5-4 10-21 10-21

ITEM 29 5 32 28 36 16 13 15 19 17 13 18 14 8 9 7 10 15 9 18 8 1 3 25 25 26 27 15 7 3 10 7 34 1 2 3 16 18 19 3 17 15 16 9 5 19 1 1 39 1 2

©2004 HYSTER COMPANY

PART NO. PG 380569 380570 380585 380587 380590 380591 381012 381846

381847

381879 381919

383116 383141 383824 385085 385402 386459

386625 386626 386627 386629 386630 386631 386634 386635 386636 386638 386639 386641 386642 386643 386644 386646 386648 387058 387316

ITEM

10-21 10-21 10-21 10-21 10-21 10-21 3-15 4-10 4-23 4-25 4-25 4-25 4-23 4-25 4-25 4-25 4-25 4-25 3-11 4-6 4-23 4-27 4-28 1-5 11-21 10-15 1-5 8-27 2-49 2-53 2-55 2-67 10-21 10-21 10-21 10-21 10-21 10-21 10-21 10-21 10-21 10-21 10-21 10-21 10-21 10-21 10-21 10-21 10-22 8-29 4-5 7-3

1 2 21 22 25 26 10 68 14 5 6 7 17 5 6 8 9 11 32 62 19 7 10 29 9 15 12 27 11 15 5 14 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 9 35 14 41 15

PART NO.

PG

387867

7-5 11-22 9-7 10-9 10-11 2-25 2-39 2-25 5-17 11-21 1-15 1-15 11-21 11-21 11-21 6-3 8-6 11-7 2-19 2-59 11-19 10-17 10-15 10-17 11-19 10-17 10-17 9-9 10-15 9-9 10-15 10-17 10-17 10-17 10-22 4-31 11-25 11-27 11-11 11-11 11-4 2-47 2-47 1-15 3-9 3-12 11-7 6-3 11-25 11-25 11-27 11-27

388186

388302 388306 388313 388513 389136 389688 389692 389792 389793 389824 392649 397676 398350 399066 626468 636858 636941 636954 637151 637161 637166 637565 637635

638223 638251 672563 806424 806557 816045 816046 825843 842799 842800 893697 895411 925952 930775 980541

See Service Manual for service procedures.

ITEM 20 39 21 13 9 9 7 27 6 33 22 28 10 11 32 44 49 22 14 5 12 1 8 7 10 3 8 8 2 3 12 13 9 2 33 12 4 4 3 4 66 4 5 27 26 80 36 26 5 8 5 8

PART NO. PG 980542

980727 983484 996476 1151997 1152571

1300057 1300107 1300134 1300139 1300165 1300231 1300301 1300493 1300494 1300495 1300496 1300741 1300742 1301167 1301720 1301721 1301745 1301783 1302129 1302591 1302592 1302593 1302636 1302637 1302955 1303037 1303150 1303154 1303158 1303787 1303833 1304050 1305174 1306143 1306159 1306193

11-25 11-25 11-27 11-27 2-41 2-55 5-4 11-11 11-21 11-21 11-21 4-10 1-5 11-21 5-19 5-19 6-3 4-25 8-31 7-11 7-11 7-11 7-11 11-7 11-22 3-5 3-7 4-31 3-11 11-11 11-11 11-7 10-21 10-21 10-21 9-13 9-13 2-5 2-51 1-5 5-20 5-19 5-19 5-19 6-7 1-15 1-15 8-19 8-23 2-49 10-21 2-47

ITEM 6 9 6 9 9 9 49 16 3 12 30 67 23 15 4 45 40 10 5 21 20 20 20 17 38 1 1 13 46 20 22 13 6 6 6 14 18 15 6 1 49 26 3 46 10 35 36 14 10 14 6 16 12-11

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO.

PG

1306194 1306345 1306354

2-47 3-12 2-55 2-63 2-55 2-49 2-53 2-64 2-67 2-67 2-45 2-53 2-55 2-49 2-56 2-59 2-61 2-55 2-67 2-64 2-49 10-9 10-7 10-7 9-7 9-11 10-7 10-9 10-11 10-19 11-13 11-15 2-49 2-56 2-49 2-55 2-67 2-41 2-43 2-49 4-21 2-53 2-53 2-55 8-31 8-15 8-17 8-19 8-23 8-19 8-23 11-3

1306356 1306358

1306359 1306361 1306362 1306364 1306365 1306370

1306371 1306373 1306374 1307300 1307391 1307392 1307395

1307875 1307877 1307880 1307881 1307894

1307897 1307909

1309409 1309419 1309479 1309491 1309824 12-12

ITEM 17 58 6 4 12 18 6 6 10 15 24 10 15 20 5 35 4 23 13 7 4 11 1 1 4 6 6 4 19 14 17 17 9 4 13 21 24 19 25 7 7 5 11 22 3 25 25 38 33 7 7 37

PART NO. PG 1310630 1310975 1310978 1310985 1310988 1310996 1311011 1311014 1311015 1311213 1311600 1311602 1311603 1311604 1311605 1312083 1312337 1312339 1312340 1312344 1312345 1312348 1312450 1312473 1312616 1312702 1312703 1312722 1312733 1312735 1312740 1312741 1312904 1313762 1313763 1313764 1313774 1313789 1313807 1313809 1313811 1313904 1314311 1315411 1315499 1316488

ITEM

4-10 5-20 5-20 5-19 5-19 5-19 5-20 6-3 8-5 8-5 11-11 2-69 2-69 2-69 8-6 2-69 2-69 5-27 4-13 4-13 4-13 4-13 4-13 4-13 11-3 4-13 5-27 4-6 4-6 1-13 1-13 6-3 5-19 8-5 8-5 7-11 5-14 5-14 5-3 5-3 5-13 10-11 10-17 10-17 10-7 3-5 3-7 9-9 10-15 1-17 2-51 2-16

64 61 63 29 24 36 56 44 36 37 20 3 5 6 52 7 8 10 18 4 5 2 3 16 37 1 13 59 59 21 21 41 44 28 28 9 53 53 1 2 27 21 15 1 1 1 13 1 16 39 4

PART NO. PG 1316494 1317393 1317394 1317468 1318161 1318162 1318167 1318306 1318417 1318511 1318626 1318965 1318968 1319190

1319364 1319365 1320000 1320001 1320018 1320109 1320264 1320659 1321373 1321677 1321836 1321837 1321838 1321839 1321842 1321843 1321868 1321870 1322232 1322333 1322627 1322633 1322634 1322652 1322669 1322673 1323576 1323586 1323595 1323597 1323995 1323996 1323998

See Service Manual for service procedures.

2-31 2-16 2-31 4-13 4-13 2-31 10-19 9-11 9-11 4-5 5-19 3-12 5-27 2-49 2-64 2-21 2-23 4-5 11-3 11-3 2-27 4-13 5-3 1-19 1-15 4-9 7-11 11-4 7-11 7-11 7-11 7-11 7-11 7-11 11-3 11-3 3-12 5-3 5-3 5-13 5-13 4-9 7-3 4-27 4-31 4-31 4-31 11-21 4-9 7-11 7-11 7-11

ITEM 27 5 28 8 15 46

PART NO. PG 1323999 1324002 1324176 1324181 1324182 1324313 1324350

1 10 2 87 30 10 5 11 14 28 27 26 13 14 36 1 19 20 9 50 4 4 5 6 12 6 20 4 85 36 32

33 5 11 37 23 14 16 34 1 4 8

1324352 1325119 1325271 1326651 1326652 1326653 1326927 1326939 1327565 1327566 1327905 1327973 1328205 1328565 1328688 1328691 1328696 1328697 1328698 1328812 1328887 1328930 1329414 1329630 1329660 1329756 1330051 1330052 1330064

1330254 1330279 1330283

7-11 7-11 11-21 11-21 11-21 4-9 4-13 8-19 8-23 8-19 8-23 9-7 1-15 8-9 8-9 8-6 8-9 4-3 4-5 7-11 7-11 2-63 3-12 1-15 2-55 7-3 5-14 8-19 8-23 8-19 8-23 8-19 8-23 6-11 11-4 8-19 8-23 4-13 5-14 8-5 8-29 11-15 11-13 11-15 9-11 10-19 11-13 11-15 3-11 3-9 4-23 4-27

ITEM 11 1 29 21 35 4 41 36 40 35 9 4 3 8 43 4 28 23

9 66 25 17 2 56 39 34 16 12 37 32 5 73 9 8 19 55 17 10 1 39 39 11 10 23 23 4 18 34 6

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO. PG

1330292

1330293 1330325 1330342 1330353 1330354 1330355 1330356 1330357 1330378 1330379 1330381 1330423 1330424 1330429 1330434 1330438 1330450 1330453 1330725 1330780 1330784 1330787 1330790 1330791 1330792 1330793 1330794 1330795 1330917 1330919 1330920 1330998 1330999 1331001 1331002 1331006 1331042 1331269 1331270 1331341 1331992

4-28 4-31 4-23 4-27 4-28 4-31 4-31 3-9 3-9 4-5 4-31 4-31 4-31 4-31 3-9 3-9 3-9 4-23 4-31 4-23 4-23 4-23 2-25 2-39 2-32 10-19 11-15 11-13 11-15 1-21 11-13 11-15 1-21 1-21 1-21 1-21 11-13 1-15 1-15 1-15 7-3 7-3 7-3 7-3 7-3 3-15 9-11 10-19 10-19 2-25 2-31 9-7

ITEM 7 24 33 5 6 15 33 18 5 27 16 28 29 30 18 18 18 1 31 2 3 3 6 5 48 15 21 27 27 1 36 36 1 1 1 1 1 8 24 13 21 22 23 24 20 34 3 3 1 26 7 2

©2004 HYSTER COMPANY

PART NO. PG

1331993 1331994 1331995 1331996 1331997 1332000 1332002 1332003 1332005 1332007 1332008 1332017 1332019 1332705 1333541 1333572 1333648

1333649

1333806 1334359 1334423 1334790

1335001 1335137 1335142 1335146 1335187 1335467 1335468 1335499 1335842 1335870 1335873

ITEM

9-11 10-9 10-11 11-13 9-9 10-15 9-9 9-9 9-9 9-9 10-15 10-15 10-15 10-15 10-15 10-15 9-9 10-15 9-13 2-39 7-3 9-11 10-5 10-7 10-19 11-13 11-15 9-3 9-5 10-3 10-5 2-31 1-19 2-31 4-18 3-9 3-12 6-3 4-9 1-15 1-15 1-15 7-5 7-7 7-3 7-3 2-25 2-71 4-3 4-28 6-9 6-9

10 5 18 16 12 5

13 16 2 6 28 12 9 8 16 13 13 6 5 8 15 42 8 5 4 28 81 8 47 29 7 11 6 1 25 26 16 9 34 34 37

PART NO.

PG

1335898

2-9 2-11 2-13 2-15 4-31 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3 4-23 4-27 4-28 4-23 4-27 4-28 4-23 4-23 4-27 4-28 2-9 2-11 2-13 2-15 4-9 4-23 4-23 4-23 4-23 4-23 4-28 4-23 4-27 4-28 1-19 5-14 4-9 1-15 2-39 2-9 2-11 2-13 2-15 1-15 4-3 4-6

1336171 1336465 1336468 1336472 1336474 1336476 1336479 1336480 1336481 1336483 1336503 1336570 1336870

1336871

1336872 1336874

1337118

1337197 1337383 1337384 1337385 1337386 1337388 1337391 1337392

1337734 1337816 1337886 1338178 1338223 1338258

1338737 1339440

See Service Manual for service procedures.

ITEM 21 24 34 27 25 3 9 28 18 25 4 11 32 12 10 2 4 1 1 6 3 3 10 5 2 2 20 25 33 28 3 8 9 12 11 13 5 7 4 4 10 46 20 2 2 22 22 27 26 18 32 57

PART NO. PG 1339779 1339963 1342528 1342660 1343449 1344054 1344055 1344131 1344132 1344751 1344753 1344761 1344921 1345014 1345684 1345903 1345939 1345997 1345998 1346708 1346710 1346713 1346715 1346716 1346717 1346733 1346743 1346744 1346745 1346853 1346862 1346863 1346866 1346867 1347088 1347573 1347574

1347770 1347774 1347800 1347801 1347802 1347803

3-9 2-27 4-18 11-3 3-9 6-3 6-3 1-15 1-15 8-29 10-9 11-19 2-49 4-5 4-21 6-9 7-11 1-15 4-3 4-27 1-15 4-9 4-13 1-13 4-9 4-9 4-9 4-25 4-9 4-23 4-10 6-3 6-3 4-9 4-13 1-15 6-3 6-3 6-3 6-3 3-27 3-29 7-15 7-5 7-7 7-15 5-27 5-27 5-28 5-27 5-27 5-27

ITEM 10 36 1 18 18 36 14 9 9 16 32 13 17 9 6 2 13 3 34 16 1 1 46 23 17 1 17 65 24 5 1 15 23 22 38 14 13 25 18 8 1 14 9 33 8 8 8 12-13

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO.

PG

1347804 1347805 1347806 1347807 1347808 1347809 1347810 1347811 1347812 1347813 1347819 1347822 1347831 1347835 1347839 1347952 1350058 1350059 1350404 1350680 1350914 1350992

5-27 5-27 5-27 5-27 5-27 5-27 5-27 5-27 5-27 5-28 5-27 5-27 5-27 5-27 5-27 4-13 11-7 11-7 6-3 6-9 4-3 11-21 11-21 2-13 2-15 2-61 2-13 2-15 2-61 1-15 4-31 2-59 2-61 6-7 11-4 11-4 6-7 11-25 11-27 2-19 2-19 7-11 1-19 1-19 1-19 1-19 5-27 11-25 11-25 11-27 11-27 11-25

1351176

1351177

1354165 1354497 1355319 1355326 1356943 1356948 1357026 1357303 1357322 1357323 1357370 1357461 1357462 1357463 1357464 1357734 1358182

1358191 12-14

ITEM 8 8 8 8 8 8 8 8 2 32 3 25 22 28 16 3 3 3 13 6 7 11 32 7 21 34 5 19 33 26 17 36 3 11 59 60 14 2 2 17 7 10

10 2 2 2 2 2

PART NO. PG 1358545 1358734 1359458 1359581 1360178 1360179 1360182 1360971 1361164 1361489 1367106 1367107 1367711 1369496 1369498 1369520 1371149 1371220 1374090 1374097 1374108 1374288 1374289 1374293 1374297 1374298 1374299 1374301 1374313 1374314 1374315 1374317 1374319 1374320 1374326 1374329 1374425 1374426 1374427 1374428 1374440 1374441 1374550 1374750 1375711 1375782 1375783

ITEM

11-27 2-35 11-4 5-4 2-5 2-51 2-27 2-25 2-25 4-10 3-19 5-23 4-17 4-17 8-3 8-27 11-4 11-4 11-3 3-9 7-11 5-27 5-27 2-27 2-31 2-31 2-31 2-27 2-27 2-27 2-27 2-25 2-27 2-27 2-27 2-27 2-39 2-39 2-27 4-18 11-4 11-4 11-3 11-4 11-3 11-3 5-27 1-5 3-9 3-11 4-31 4-31

2 10 61 47 9 8 28 4 5 52 13 21 26 25 1 65 71 30 18 9 1 13 39 6 11 14 2 8 7 6 15 35 14 31 26 1 4 32 2 47 47 35 58 44 45 23 17 2 11 18 26

PART NO. PG 1375978 1375981 1375982 1375986

1376007

1376381 1376382 1376727 1376881 1377103 1377104 1377107 1377110 1377750 1377752 1377754 1377781 1377792 1377793 1377794 1377795 1377797 1377908 1378948 1379293 1379294 1379295 1379296 1379945 1380261 1380309 1380776 1380777 1380779 1380797 1380798 1381082 1381085 1381125 1382479 1382546 1382954 1383204 1383211 1383213 1383225 1383226

See Service Manual for service procedures.

11-3 11-3 11-4 2-9 2-11 2-59 11-25 11-25 11-27 11-13 11-15 4-5 8-27 2-27 2-27 2-27 2-37 2-7 2-7 2-5 2-7 2-31 2-31 2-31 2-5 11-11 2-49 8-3 8-31 11-13 11-13 11-15 11-15 1-15 2-53 2-7 5-27 5-27 5-27 5-27 5-28 11-19 8-29 1-15 2-55 2-41 2-63 2-7 2-31 2-31 2-7 2-7

ITEM

PART NO. PG

21 36 46 1 7 15 2 11 2

1383228 1383229

46 26 23 25 33 3 31 25 25 42 15 16 17 31 17 5 4 12 3 4 3 4 34 9 41 29 13 31 26 34 5 11 30 11 16 2 29 39 40 6 24

1383263 1383331

1383237 1383239 1383240 1383241 1383257

1383347 1383350 1383775 1383791 1383795 1383797 1383904 1384335 1384699 1385704 1386176 1386177 1386179 1386183 1386184 1386185 1386186 1386187 1386189 1386191 1386194 1386195 1386197 1386198 1386916 1386958 1386976

1386977

1386979

2-7 2-7 4-3 2-31 2-31 4-3 4-15 2-31 2-16 2-27 2-31 2-27 4-3 4-5 4-3 2-19 6-9 4-9 6-9 6-9 2-31 2-71 3-15 2-49 2-27 2-39 2-39 2-27 2-27 2-27 2-31 2-31 2-31 2-31 2-31 2-37 2-37 2-37 2-37 5-9 5-11 5-9 5-11 5-3 5-7 5-9 5-11 5-3 5-7 5-9 5-11 5-7

ITEM 4 12 35 38 41 1 31 1 12 30 41 21 16 30 23 27 37 14 15 10 3 12 12 18 8 22 27 40 1 12 13 21 23 4 5 7 8 22 22 12 12

2

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO. PG 1386980 1386982 1386983 1386989 1386991 1386993 1386995 1386997 1387235 1388300

1388386 1388387 1388574 1389050 1389051 1389092 1389093 1389100 1389102 1389133 1389337 1389348 1390149 1390152 1390155 1390156 1390157 1390158 1390159 1390160 1390161 1390162 1390163 1390164 1390165 1390166 1390167 1390168

5-9 5-7 5-11 5-9 5-11 5-9 5-11 5-9 5-11 5-7 5-7 5-7 5-9 5-11 2-9 2-11 2-59 2-61 2-67 2-43 5-13 5-13 2-31 2-31 2-37 2-27 2-31 2-27 2-31 2-31 2-7 4-3 2-7 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-17 4-15 4-17 4-15 4-15 4-15 4-17 4-15

ITEM 3 19 19 7 7 23 23 15 14 12 11 11 6 15 12 27 20 6 16 21 19 20 2 24 9 15 2 8 8 36 1 1 2 39 26 24 23 40 31 28 29 36 27 37 28 30 33 38 21 3

©2004 HYSTER COMPANY

PART NO. PG 1390169 1390170 1390171 1390172 1390173 1390609 1390759 1390760 1390761 1390765 1390770 1390773 1391238 1391239 1391240 1391241 1391243 1391244 1391246 1392223 1392553 1393127 1393160 1393164 1393350 1393703 1393704 1394008 1394500 1394879 1394881 1394882 1394885 1394893 1394912 1396053 1396518 1396617 1396619

ITEM

4-15 4-15 4-15 4-15 4-15 5-13 2-25 2-25 2-25 2-25 2-25 2-25 4-15 4-15 4-15 4-15 4-15 4-15 2-45 5-23 2-59 2-37 5-13 5-13 2-27 8-15 8-17 8-15 8-17 3-5 11-25 11-27 5-9 5-11 5-9 5-11 5-9 5-11 5-9 5-11 5-9 5-11 5-9 5-11 5-9 5-11 2-13 2-15 1-7 1-9 1-7 1-9

4 41 35 32 14 1 2 2 3 3 7 12 18 19 20 21 27 34 21 32 9 6 4 4 17 3 3 4 4 17 2 2 16 16 9 9 15 15 17 17 14 14 13 13 3 3 25 30

PART NO.

PG

1398105 1401163 1402189

2-31 2-23 2-13 2-15 2-25 2-31 5-27 5-27 2-39 2-25 2-27 2-47 2-43 2-43 2-67 2-31 3-3 3-5 5-13 5-13 4-15 4-15 4-15 4-15 2-71 5-17 4-31 4-31 4-31 4-31 2-27 2-27 2-27 2-27 2-27 2-27 4-6 2-28 2-51 2-51 2-51 2-27 3-12 3-5 3-7 2-41 2-5 2-51 2-5 2-51 4-13 6-11

1450555 1450696 1450861 1450941 1451319 1451321 1451606 1451629 1451636 1451669 1452376 1452463 1452596 1452597 1453546 1453551 1453889 1453890 1454600 1454827 1454828 1454860 1454862 1454955 1454956 1454957 1454967 1454974 1455578 1455580 1455809 1456111 1456522 1456523 1456711 1456899 1457312 1458291 1458844

See Service Manual for service procedures.

ITEM 29 12 30 31 22 47 4 21 9 17 34 11 3 12 4 8 10 21 3 2 5 17 3 22 1 5 36 27 19 32 9 9 10 10 11 11 53 50 25 26 24 1 63 3 2 12 1 1 10 9 1 2

PART NO. PG 1458845 1459007 1459011 1459012 1459303 1459391 1459400 1459838 1459843 1460209 1460322 1460330 1460331 1460332 1460333 1460384 1460386 1460477

1460557 1460738 1460757 1460758 1460768 1460789 1460790 1461800 1461876 1462233 1462234 1462235 1462236 1462239 1462240 1462241 1462256 1462257 1462258 1462261 1462262 1462263 1462264 1462265 1462267 1462270

6-11 2-7 2-7 2-7 4-15 2-71 2-71 5-17 8-5 8-5 2-43 2-27 2-25 2-25 2-27 2-31 2-37 2-25 2-13 2-15 2-59 2-61 3-3 3-5 3-7 3-12 2-49 2-25 2-27 2-27 2-28 7-3 7-3 2-7 8-5 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17 4-17

ITEM 19 35 36 40 13 12 2 5 7 4 24 37 21 23 43 22 9 8 21 33 32 2 4 5 4 60 1 11 30 30 49 14 16 32 5 1 2 3 4 5 6 7 16 17 18 34 29 30 31 32 36 24 12-15

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO.

PG

1462271 1462272 1462273 1462305 1462439

4-17 4-17 4-17 8-5 3-3 3-3 3-3 3-3 3-3 3-3 8-5 6-11 6-11 6-11 6-11 6-11 6-11 6-11 4-15 4-15 1-13 11-11 11-11 11-4 2-45 1-9 1-9 1-9 1-9 1-9 1-9 1-9 5-9 5-11 2-7 4-3 4-5 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-9 1-7 1-7 1-7 8-6 2-37 2-27 2-37

1462441 1462442 1462995 1465572 1465573 1465574 1465575 1465577 1465586 1465587 1466348 1466435 1466437 1466459 1466859 1467523 1467524 1467525 1467526 1467527 1467529 1467531 1469301 1469597 1469598 1470152 1470153 1470155 1470156 1470157 1470158 1470159 1470160 1470161 1470163 1470164 1471345 1471555 1471556 1471557 12-16

ITEM 20 23 22 3 1 1 1 1 1 1 16 6 7 3 20 11 3 21 15 16 2 6 5 77 6 1 2 3 4 5 7 6 10 10 10 37 7 1 1 38 39 40 41 34 8 42 29 43 51 2 3 1

PART NO. PG 1471558 1471559 1471560 1471598 1471838 1471922 1474893 1474964 1475420 1475421 1475493 1476024 1476145 1476421 1478700 1478715 1479160

1479608 1479609 1479677 1479678 1479752 1479807 1480237 1482700 1482701 1482734 1483828 1483880 1484173 1484643 1485324 1485325 1485326 1485589 1485590 1485591 1486842 1486843 1489281 1489282 1489283 1489284

ITEM

2-27 2-31 2-28 11-25 11-27 11-25 11-27 11-25 11-27 3-9 8-3 8-11 5-27 5-27 3-11 4-5 2-9 2-11 2-21 3-15 8-23 8-19 5-23 5-24 5-27 11-3 11-3 1-5 1-5 1-13 4-13 3-11 4-5 2-37 2-37 3-11 1-9 5-29 5-29 1-7 9-7 9-7 10-9 10-9 10-9 10-11 3-11 3-11 5-27 5-27 5-27 5-27

PART NO. PG

29 18 48 2 2 2 2 2 2 31 38 1 18 19 15 30 18 27 14 16 19 24 1

1489286 1489287 1489409 1489410 1489643 1489805 1491406 1491571 1491824 1493287 1493289 1493291 1493293 1493517 1493519 1493520 1493523 1493524 1494076 1494077 1494726 1494931 1496475 1497902

3 2 28 28 19 18 33 35 1 4 17 9 5

1497903

37 19 11 25 15 24 4 26 23 7 7 7 7

1497904 1497905 1497906 1497907 1497908 1497909 1497910 1498113 1498807 1499514 1499536 1499664 1499674 1499677

See Service Manual for service procedures.

5-28 5-28 5-27 5-27 2-37 7-5 6-9 5-23 7-5 9-3 9-3 9-3 9-3 10-3 10-3 10-3 10-11 10-11 1-7 1-7 8-29 7-3 3-9 5-23 5-24 5-23 5-24 5-23 5-24 5-24 5-24 5-23 5-24 5-23 5-24 5-23 5-27 5-27 5-29 5-4 2-9 2-11 2-13 2-15 2-13 2-15 2-13 2-61 2-11 2-13 2-15 2-61

ITEM

PART NO. PG

36 35 20 20 10 2 6 18 2 1 1 1 1 1 1 1 4 4 2 2 33 19 17 1 1 3 4 5 4 5 8 7 10 7 10 4

1500389

10 2 48 19 28 31 25 24 17 16 29 17 28 16 28

1513870

1500402 1500776 1500884 1501133 1501408 1501994 1502000 1502038 1502129 1502543 1502741 1503886 1505234 1506561 1506713 1506728 1506794 1508007 1508245 1510113 1510117

1510649 1511718 1511904 1512403

1513957 1514267 1514268 1514429

1514915 1514961 1514963 1514964 1514965 1514968 1514969

2-13 2-15 2-13 2-61 2-9 2-11 2-25 2-13 2-15 6-13 2-21 3-17 2-5 2-51 3-11 5-27 4-21 2-16 2-31 1-15 11-11 11-11 2-7 11-19 2-7 3-3 3-9 3-3 3-3 3-5 3-7 3-11 2-31 3-9 4-9 2-13 2-15 3-27 3-29 3-25 2-25 2-27 2-21 3-25 4-6 2-31 2-28 2-27 2-28 2-28 2-25 2-27

ITEM 29 23 22 32 16 21 18 32 29 10 9 4 2 40 8 13 3 3 25 31 1 8 34 1 33 2 18 6 3 4 3 47 35 18 38 20 32 17 19 1 19 21 5 14 56 36 46 44 45 47 13 20

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO. PG 1515138 1516677 1516930 1520824 1520835 1523474 1523680 1523800

1524320 1527470 1527876 1527877 1527879 1527880 1527881

1527883 1527884

1528482 1528778 1528824 1528944 1528969 1529010 1529022 1531479 1536269 1537216 1537224 1537238 1537258

3-25 2-56 2-45 1-15 7-11 4-3 2-13 2-61 2-41 2-43 2-45 2-47 2-49 2-53 2-55 2-56 2-63 2-64 2-67 3-25 1-19 4-5 2-21 3-25 3-3 3-12 3-12 2-7 3-11 4-3 4-21 2-59 2-61 3-12 3-11 4-6 3-11 4-5 3-9 2-51 2-51 2-16 2-31 2-59 2-61 4-6 4-5 2-47 2-41 2-67 2-43 2-43

ITEM 1 3 22 20 15 29 23 19

PART NO. PG 1537265 1537297 1539747 1541597 1541599 1541601 1541920 1542187 1542188 1542479 1543776

10 9 38 4 11 12 57 55 18 31 44 2 31 1 59 40 61 48 42 9 30 29 2 26 26 5 55 24 7 21 8 15 27

©2004 HYSTER COMPANY

1543933 1543978

1544024 1544149 1544792 1544794 1544814 1544837 1544970 1544971 1545154 1545857 1546283 1546285 1549449 1550718 1551253 1551260 1551262 1551549 1551680 1551859 1552141 1552384 1552405 1552599 1553089 1553420

2-63 2-55 3-25 2-59 2-59 2-61 2-59 2-61 3-9 2-15 2-15 3-3 3-5 2-25 2-27 2-31 2-35 2-37 2-39 3-11 2-25 2-27 2-31 2-37 2-39 3-11 3-11 3-15 3-15 3-11 4-5 6-9 6-9 4-6 2-21 2-23 2-23 2-51 3-5 3-25 3-11 3-11 2-21 2-23 3-25 2-31 1-17 11-3 1-17 3-11 2-13 2-15

ITEM 8 13 13 11 30 11 27 8 4 12 13 9 20

30

29 9 11 18 1 34 3 4 54 15 10 9 31 2 12 13 25 1 2 9 3 1 1 6 21 35 24

PART NO. 1553474 1554941 1554942 1554943 1554974 1554975 1554976 1554977 1554978 1554979 1554980 1554981 1554982 1554983 1554984 1554985 1554986 1554987 1554988 1554989 1554990 1554991 1554992 1554993 1554994 1554995 1555063 1555064 1555065 1555066 1555067 1555068 1555069 1555070 1555071 1555072 1555073 1555074 1555075 1555076 1555077 1555078 1555079 1555080 1555081 1555082 1555083 1555084 1555085

See Service Manual for service procedures.

PG 2-61 3-11 2-61 2-61 2-61 2-41 2-41 2-41 2-41 2-41 2-41 2-41 2-41 2-41 2-41 2-41 2-63 2-47 2-47 2-47 2-47 2-47 2-47 2-47 2-47 2-47 2-47 2-47 2-47 2-47 2-47 2-47 2-47 2-47 2-47 2-47 2-41 2-43 2-43 2-43 2-43 2-43 2-43 2-43 2-43 2-43 2-43 2-43 2-43 2-43 2-45 2-45

ITEM 38 18 25 23 18 1 5 13 8 14 11 7 6 15 18 17 3 1 2 3 2 2 2 3 3 3 8 12 14 15 13 13 13 13 13 13 20 1 4 5 8 10 9 11 13 14 26 16 17 18 1

PART NO. PG 1555086 1555088 1555090 1555091 1555092 1555094 1555095 1555096 1555098 1555101 1555102 1555103 1555104 1555105 1555106 1555107 1555108 1555109 1555110 1555262 1555413 1555414 1555415 1555416 1555417 1555419 1555420 1555421 1555422 1555423 1555429 1555430 1555431 1555432 1555433 1555434 1555435 1555436 1555437 1555438 1555447 1555448 1555449 1555451 1555452 1555453 1555454 1555455 1555456 1555457

2-45 2-45 2-45 2-51 2-45 2-45 2-45 2-45 2-45 2-55 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-67 2-43 2-43 2-41 2-49 2-49 2-49 2-45 2-45 2-45 2-45 2-45 2-45 2-45 2-45 2-45 2-45 2-45 2-45 2-45 2-45 2-55 2-64 2-64 2-64 2-64 2-63

ITEM 2 3 8 36 7 4 9 10 11 25 7 9 11 12 16 17 18 19 22 21 2 3 5 6 23 25 19 20 22 6 8 16 12 13 14 27 15 16 17 18 19 20 23 25 26 28 24 1 2 4 1 12-17

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO.

PG

1555459 1555460 1555461 1555464 1555466 1555467 1555468 1555471 1555472 1555473 1555478 1555482 1555483 1555484 1555485 1555486 1555487 1555488 1555490 1555491 1555492 1555505 1555506 1555686

2-63 2-63 2-63 2-53 2-53 2-53 2-53 2-53 2-53 2-53 2-53 2-55 2-55 2-55 2-55 2-55 2-55 2-55 2-49 2-56 2-56 2-43 2-43 2-41 2-43 2-45 2-43 2-49 2-55 2-63 2-64 3-11 3-11 2-51 2-53 2-53 2-69 2-69 2-43 2-43 3-12 2-49 3-11 2-5 2-51 4-17 4-17 4-17 4-17 4-17 4-17 4-17

1555689 1555729

1555946 1556642 1556761 1556767 1556768 1556770 1556771 1556774 1556775 1556819 1557096 1557255 1557312 1558015 1558109 1558111 1558112 1558113 1558114 1558115 12-18

ITEM 5 6 7 7 7 8 7 12 13 14 4 1 3 4 7 18 19 20 19 1 2 21 22 24 30 29 23 21 28 10 8 2 20 33 1 3 1 2 28 29 61 15 22 29 3 19 35 15 41 42 43 44

PART NO. PG 1558148 1558160 1558161 1558163 1558164 1558165 1558166 1558167 1558168

1558169 1558170 1558171 1558172 1558173 1558175 1558176 1558177 1558178 1558187 1558188 1558189 1558190 1558191 1558192 1558193 1558194 1558195 1558196 1558202 1558204 1558205 1558206 1558209 1558210 1558211 1558218 1558221 1558222 1558432 1558433 1558434 1558435 1558436 1558437 1558542 1558807

3-11 3-19 3-19 3-21 3-19 3-19 3-19 3-19 3-19 3-19 3-21 3-21 3-19 3-19 3-19 3-19 3-19 3-19 3-19 3-21 3-19 3-23 3-19 3-21 3-21 3-21 3-21 3-21 3-21 3-21 3-21 3-17 3-23 3-17 3-17 3-19 3-17 3-17 3-23 3-23 3-23 4-6 4-6 4-6 3-23 3-23 3-23 3-23 3-23 3-23 3-17 2-25

ITEM 19 1 2 11 4 5 6 7 8 9 7 10 10 11 12 14 3 16 17 8 18 5 19 1 2 3 4 5 6 9 12 3 11 9 2 15 8 6 1 2 3 65 63 64 4 7 9 6 13 12 7 11

PART NO. PG 1559233 1559417 1559422 1559556 1559557 1559558 1559559 1559560 1559561 1559562 1559563 1559564 1559565 1559566 1559567 1559568 1559569 1559570 1559695 1559922 1559923 1559924 1559925 1561870 1563048 1563548 1563921 2014714 2032229 2032230 2033612 2034459 2035913 2036547 2036995 2036997 2036998 2037392 2038035 2038038 2038290 2038291 2038590 2044370

See Service Manual for service procedures.

3-12 3-12 3-12 2-35 2-35 2-35 2-35 2-35 2-35 2-35 2-35 2-35 2-35 2-35 2-35 2-35 2-35 2-35 2-31 4-18 4-18 4-18 4-18 4-18 4-18 3-17 3-23 4-21 4-21 2-67 8-29 6-7 6-7 8-5 1-15 4-9 4-13 8-29 2-7 6-11 8-5 6-11 8-5 8-29 11-11 11-11 8-15 8-19 8-17 8-23 1-15 11-19

ITEM 62 56 64 1 2 3 4 5 6 7 8 9 11 12 14 15 16 13 4 3 5 6 1 7 10 14 1 5 1 1 22 5 30 5 4 2 27

PART NO. PG 2044486 2044487 2044488 2044489 2044515 2044527

2044528

2044529

2044821 2044948 2046765 2047053 2047836

2058196 2058358 2061651 2061655 2061835 2061836 2062235 2062262 2062323 2062380

11 11 8 7 25 14 17 6

2062382 2062384 2062650 2063101 2063214 2063342 2065701 2065781 2065965 2065976

9-3 9-5 9-3 9-5 9-3 9-5 9-3 9-5 3-11 4-5 10-3 10-5 10-7 10-9 10-3 10-5 10-7 10-9 10-3 10-5 10-7 10-9 8-29 4-3 6-13 2-13 2-15 11-13 11-15 11-19 3-7 3-3 3-3 3-3 3-5 3-5 2-5 4-3 3-25 4-6 4-31 4-3 3-3 2-13 2-15 2-21 3-3 2-23 3-25 2-23 2-23 4-5

ITEM

52 36

5 13 2 26 34 22 22 11 14 14 14 24 24 27 14 4 52 12 1 19 14 10 1 15 4 4 1 11

©2004 HYSTER COMPANY

UNIT CODE G006 NORTH AMERICA

01/2004

NUMERICAL INDEX (Continued) PART NO. PG 2066453 2066454 2066720 2067339

4-17 2-23 2-23 2-21 3-17 3-9

ITEM 16 13 7 5 1

©2004 HYSTER COMPANY

PART NO. PG 2067390 2067519 2067573

3-11 2-21 4-9 4-13 2-21 2-23

ITEM 12 12 1 6 11

PART NO.

PG

2067651 2068082 3047176 3047178 3047238 3047332

4-5 2-21 11-4 11-3 11-3 11-3

See Service Manual for service procedures.

ITEM 37 8 55 43 17 29

PART NO. PG 3047356 3047419 3047420

11-4 11-3 11-3

ITEM 48 22 22

12-19

NOTES

12-20