Jsa Splicing

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Job Safety Analysis

Effective Date: 03/09/2000

JOB SAFETY ANALYSIS Job Analyzed: Cable Splicing

Page 1 of 3

Completed By:

JSA Reference #: SC-31

Reviewed by LPT:

Date:

Location/Site: Reda Production Systems Service Centers Specific loss exposures (Quality, Health, Safety, Environment)

(LPT Leader /date)

1. Required Personal Protective Equipment (PPE) 2. Inspect work area and equipment: a. Cable stands b. Soldering Iron c. Grounding equipment d. Visible Hazards

1. Personal Injury

3. Prepare cable for splicing.

3

1. a. Safety Shoes b. Safety Glasses w/Side Shields 2. a. Check cable stands to ensure they are safe. b. Check electrical cords on soldering iron for damage; repair/replace if necessary. c. Check grounding equipment to ensure it is working properly. d. Check area for visible hazards and scrap cable/armor that is laying on floor and place in proper disposal container. 3. a. Always make sure cable is secured properly in cable stands. b. Make others in the work area aware of dangers. c. Always ground the cable before splicing; cable can hold an electrical charge for a long period of time. d. Make sure the ground is sufficient; grounding the cable against a work table with rubber wheels does not provide an electrical conductor to ground.

Task Steps

2. a. Injury from cable falling from stands. b. Electrical shock hazard c. Injury from slipping/ falling.

a. Injury from cable falling. b. Electrical shock hazard.

Recommended Controls (Engineered, Administrative, PPE)

QHSE Advisor Signature:

Site/Project Manager Signature:

Date:

Date:

RPS-JSA-SC-xx

1

Job Safety Analysis

Effective Date: 03/09/2000

JOB SAFETY ANALYSIS Job Analyzed: Cable Splicing

Page 2 of 3

Completed By:

JSA Reference #: SC-31

Reviewed by LPT:

Date:

Location/Site: Reda Production Systems Service Centers Specific loss exposures (Quality, Health, Safety, Environment)

(LPT Leader /date)

4. Remove armor from cable in splice area.

4. a. Hand and finger cuts from hacksaw and armor.

4.

5. Remove jacket/sheath from insulating conductor.

5. a. Damage to insulation causing cable splice failure. b. Injury from being cut by knife.

5.

6. Clean insulating conductors.

6. a. Improper electrical conductivity from conductors not cleaned properly.

6.

7. Install splicing sleeves.

7. a. Injury to fingers and hands from being pinched. b. Improper electrical conductivity due to incorrect sleeve installation.

7.

8. Apply tape to splice.

8. a. Injury from knife cuts. b. Defective cable splice causing premature failure.

9.

Task Steps

Recommended Controls (Engineered, Administrative, PPE)

QHSE Advisor Signature:

Site/Project Manager Signature:

Date:

Date:

RPS-JSA-SC-xx

a. Keep fingers and hands clear of hacksaw blade when cutting armor and away from the sharp edges of the cable armor when peeling it off. a. Do not cut into the conductor insulation when removing the cable jacket/sheath. If the insulation is damaged a new splice must be started. b. When removing insulation from the conductor, always cut away from your body. a. Always clean exposed conductors with proper cleaner. a. Keep fingers and hands away from the jaws of the crimping tool when installing splicing sleeves. b. Install splicing sleeves and crimp as per splicing instructions in the Service Manual.. a. When cutting tape with a knife, cut with knife away from your body. b. Install tape as per splicing instructions in Service Manual.

2

Job Safety Analysis

Effective Date: 03/09/2000

JOB SAFETY ANALYSIS Job Analyzed: Cable Splicing

Page 3 of 3

Completed By:

JSA Reference #: SC-31

Reviewed by LPT:

Date:

Location/Site: Reda Production Systems Service Centers Specific loss exposures (Quality, Health, Safety, Environment)

(LPT Leader /date)

10. Apply armor.

10. a. Finger and hand cuts. b. Burns from soldering iron. c. Insulation failure due to improper armor insulation.

10.

11. Test cable.

11. a. Cable splice integrity.

11.

12. Clean Area.

12. a. Safety Hazard.

12.

13. Check for hazardous material waste.

13. a. Breathing harmful hazardous waste vapors.

13.

Task Steps

Recommended Controls (Engineered, Administrative, PPE)

QHSE Advisor Signature:

Site/Project Manager Signature:

Date:

Date:

RPS-JSA-SC-xx

a. Watch for sharp edges on armor that can cut. b. Be careful when using soldering iron not to get close enough to be burned; watch for hot dripping solder than can burn. c. Install armor as per application instructions in the Service Manual. a. Refer to Job Safety Analysis Procedure SC-32, Hipot Testing Submergible Pump Cable after completing the splice. a. Clean floor to remove any foreign material including cable, armor, and tape scraps; dispose of properly. b. Place all tools and solder iron in proper storage area and make sure the work area is left clean. a. Reference Material Safety Data Sheets (MSDS) for material specs.

3

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