P4d-3-mln-m-dsh-0001 Rev 1

ProjectFacility Title Surface EPC Services

Document Number P4D-3-MLN-M-DSH-0001

Phase-4 Development Project Author’s Organization

Validation 5 Years Expired Date 4-Sep-22

Corrosion Inhibitor Injection System Data Sheet Surface Facility EPC Services Phase-4 Development Project

Approval Sheet Name

Title

Budi Prasetyo / Muliawan Kukuh

Project Manager / Deputy Project Manager

Moch. Wahyudi / Tegoeh SM

Engineering & Construction Lead

Revision Status

Date

Signature

Rev

Issue date

By

Chk

App

Issue Purpose

A 0 1

18-Oct-2017 14-Dec-2017 29-Dec-2017

NMH NMH NMH

BHR BHR BHR

MMH MMH MMH

Issued for Review Issued for Approval Issued for Approval

Owner Signature

Corrosion inhibitor injection system Data Sheet

Revision Log Register Revisions had been performed on following pages: Page

Date

Revision

1-3-4-5-6-7-9

12/14/2017

According to Company Comments

3-6-7

12/29/2017

According to Company Comments

P4D-3-MLN-M-DSH-0001 , Rev 1

Page 2 of 10

Corrosion inhibitor injection system Data Sheet NO. OF UNIT

: SEVEN (7) PRODUCTION WELLS

: CORROSION INHIBITOR INJECTION SYSTEM

MODEL NO.

: PT-8XX (REFER TO TABLE PAGE 5)

PACKAGER

: TBA : TBA

PURCH. ORDER NO.

: TBA

CLIENT

: PERTAMINA ALGERIA EP

PLANT/AREA LOCATION

: ALGERIA BLOCK 405a / MLN FIELD

EQUIPMENT NAME PACKAGE TAG NO.

ONE (1) MAKE UP WELL(S)

EXTENT OF PACKAGE

1 2

THE CORROSION INHIBITOR INJECTION PACKAGE FOR NEW PRODUCTION WELL PRODUCE GAS /OIL MIXTURE WITH FREE WATER CONTENTS

3

OF THE PHASE 4 DEVELOPMENT. THE FOLLOWING EQUIPMENTS AS A MINIMUM VENDOR SCOPE OF SUPPLY, BUT NOT LIMITED TO :

4

1. SKID MOUNTED CORROSION INHIBITOR INJECTION SYSTEM INCLUDING:

5

- 316L SS CORROSION INHIBITOR INJECTION TANKS (STORAGE TANK) WITH FILLING CONNECTION.

6

- 316L SS CORROSION INHIBITOR INJECTION PUMP (POSITIVE DISPLACEMENT/ CONTROLLED VOLUME PUMP TYPE).

7

2. INSTRUMENTATION, PIPING, TUBINGS INCLUDING FITTINGS, VALVES, CONNECTORS, STRAINER, DISCHARGE PULSATION DAMPENER, VENTING,

8

LEVEL GAUGE, PRESSURE INDICATOR, LIQUID LEVEL, PRESSURE RELIEF VALVE AND CALIBRATION GAUGE AS SHOWN ON

9 10

Typical Chemical Injection Package P&ID P4D-3-MLN-P-PID-8003

11

3. ELECTRICAL EQUIPMENT/ CABLING UP TO AND INCLUDING JUNCTION BOX.

12

4. UNIT TO BE COMPLETELY WIRED AND PIPED UP.

13

5. INJECTION PUMP. A COMMON WAREHOUSE SPARE FOR THE INJECTION PUMPS TO BE PROVIDED.

14

TOTAL INJECTION PUMPS REQUIRED ARE 10 UNITS (I.E. 3 UNITS + 1 SPARE FOR 9.6 L/H PUMP CAPACITY and 5 UNITS

15

+ 1 SPARE FOR 4.61 L/H PUMP CAPACITY).

16

6. LIFTING LUGS, EARTHING BOSS AND NAMEPLATE.

17

7. STRUCTURAL SKID BASE WITH DRIP PAN.

18

8. DETAIL ENGINEERING, CALCULATIONS, DRAWINGS, P&ID, ETC.

19

9. FAT (FACTORY ACCEPTANCE TEST) & SAT (SITE ACCEPTANCE TEST).

20

10. PROCUREMENT, INSTALLATION, & FABRICATION.

21

11. INSPECTION AND TESTING.

22

12. MECHANICAL WARRANTY.

23

13. ON SKID FABRICATION SUCH AS ;

24

-

CARBON STEEL STRUCTURE AND PIPING SUPPLY AND FABRICATION,

25

-

ERECTION AND ASSEMBLY OF EQUIPMENT,

26

-

ELECTRICAL AND INSTRUMENTATION INSTALLATION,

27

-

SURFACE PREPARATION AND PAINTING, (IF REQUIRED)

28

-

TESTING AND PRECOMMISSIONNING,

29

-

DELIVERY PORT SKIKDA ALGERIE. APPLICABLE SPECIFICATIONS / DRAWINGS

30 31

P4D-3-MLN-M-SPE-0001

CORROSION INHIBITOR INJECTION SYSTEM SPECIFICATION

32

P4D-3-MLN-W-SPE-0002

PIPING AND VALVE CLASS

33

P4D-GEN-I-SPE-0004

SPECIFICATION FOR JUNCTION BOXES AND CABLE GLANDS

34

P4D-3-MLN-E-SPE-0002

GENERAL SPECIFICATION OF SOLAR POWER UNIT

35

P4D-3-MLN-P-PFD-8004

PFD Typical Production Well Head

36

P4D-3-MLN-P-PID-8002

TYPICAL PRODUCER WELLHEAD P&ID

37

P4D-3-MLN-P-PID-8003

Typical Chemical Injection Package P&ID

38

P4D-3-MLN-P-SYM-8001

LEGEND AND SYMBOLS P&ID

39

P4D-CPF-O-SDY-0001

MATERIAL SELECTION STUDY REPORT

40

P4D-3-GEN-G-DBS-0001

DESIGN BASIS REPORT SITE AND UTILITY DATA

41 42

SITE CONDITION:

43

-

ATMOSPHERIC PRESSURE : 996 mbar

44

-

MECHANICAL DESIGN TEMPERATURE (MIN / MAX): -5 / 60 (SHADED), 80 (EXPOSED) °C

45

-

RELATIVE HUMIDITY (MIN/MAX) : 20 - 80 %

46

-

WIND :139 km/h @ 10 m

47

-

LOCATION: TROPICALIZED, ONSHORE, OUTDOOR, DUST CONDITION (DESERT AREA). ELECTRICAL INFORMATION

48 49

ELECTRICAL AREA CLASSIFICATION :

50

ELECTRIC POWER SUPPLY :

ZONE 2, GROUP IIA, TEMPERATURE CLASS T3

FROM SOLAR PANEL 24 VDC

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

P4D-3-MLN-M-DSH-0001 , Rev 1

Page 3 of 10

Corrosion inhibitor injection system Data Sheet DESIGN REQUIREMENTS

1 2

DUTY SPECIFICATION :

3

1. VENDOR TO ADVISE CHEMICAL INJECTION RATES.

4

2. THE PUMPS ARE LOCATED IMMEDIATELY NEXT TO THE LINE WHERE INJECTION TAKES PLACE.

5 6

PROCESS CONTROL/SAFETY :

7

1. THE INJECTION RATE HAS TO BE LOCALLY CONTROLLED PER PUMP. THE INJECTION RATE MUST BE INDICATED LOCALLY.

8

2. THE STORAGE TANK MUST BE PROVIDED WITH A LOCAL LEVEL INDICATOR, AND A LOW LEVEL ALARM.

9

3. EACH INJECTION PUMP SHALL BE PROTECTED AGAINST OVERPRESSURE BY AN INTEGRATED RELIEF VALVE SET AT THE DESIGN PRESSURE

10

SPECIFIED FOR EACH WELL.

11

4. THE PUMP MUST BE ABLE TO SUPPLY THE CHEMICAL PRODUCT UP TO DESIGN PRESSURE OF CHOKE VALVE.

12

5. THE PUMP FLOWRATE IS CALIBRATED LOCALLY. CALIBRATION FACILITIES FOR THE INJECTION PUMP HAVE TO BE PROVIDED.

13 14

UNLOADING CHEMICALS:

15

1. VENDOR TO ADVISE THE MOST OPTIMUM METHOD FOR CHEMICALS UNLOADING (AND STORAGE).

16 17

NOISE AND REQUIREMENT:

18

1. THE NOISE LEVEL SHALL NOT EXCEED 85 DB(A) AT 1 M FROM THE PACKAGE.

19

TYPICAL CORROSION INHIBITOR INJECTION PACKAGE SCHEMATIC (AS REFERENCE)

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

TIE-IN LIST

67 68 69

NO. 1

TIE-IN NO. TP-1

SERVICE LIQUID OUTLET

SIZE (IN)

RATING- TYPE

1/2"

600# / SWRF

REMARKS A 182 F 316L MATERIAL

PACKAGE WEIGHT

70 71

TOTAL PACKAGE WEIGHT

:

VTA

kg

72

SHIPPING WEIGHT

:

VTA

kg

73

P4D-3-MLN-M-DSH-0001 , Rev 1

Page 4 of 10

Corrosion inhibitor injection system Data Sheet PROCESS DATA FOR CORROSION INHIBITOR INJECTION PACKAGE

1 2

WELLHEAD AREA

MLN-19P

KMD-5P

MLN-18P

MLW-10P

MLNW-11P

MLSE-9P

KMD-7P

MLNW-12P

3

TAG NO. PACKAGES

61-PT-900

62-PT-900

63-PT-900

64-PT-900

67-PT-900

68-PT-900

69-PT-900

71-PT-900

(Remark 3)

4 5

TANK DATA:

6

TAG NO. OF TANKS

7

QUANTITY

8

NOMINAL WORKING CAPACITY

9

DIMENSIONS;

62-TK-900

63-TK-900

64-TK-900

67-TK-900

68-TK-900

69-TK-900

71-TK-900

1 (ONE)

1 (ONE)

1 (ONE)

1 (ONE)

1 (ONE)

1 (ONE)

1 (ONE)

1 (ONE)

m3

1

WIDTH

mm

VTA

LENGTH

mm

VTA

mm

12

HEIGHT OPERATING TEMPERATURE

°C

VTA AMB

13

OPERATING PRESSURE

barg

ATM

10 11

(Remark 1)

61-TK-900

14

Full vaccum / Atm+Full of water

15

DESIGN PRESSURE

16

DESIGN TEMPERATURE

17

PRODUCT HEIGHT (LLLL/ HL)

mm

18

MAXIMUM TEST FILL HEIGHT

mm

1270 (VTC)

19

NOMINAL PRODUCT STORAGE

day

7 (Remark 1)

(MAX./MIN.)

60 (SHADED), 80 (UNSHADED) / - 5 110 / 1221 (VTC)

20 21

PUMP DATA:

22

TAG NO. OF PUMPS

(Remark 1)

23

CAPACITY @ PT

24

DISCHARGE PRESSURE

barg

75

25

SUCTION PRESSURE

barg

ATM

26

DIFFERENTIAL PRESSURE

27

NPSH REQUIRED

28

TREATED STREAM:

29

FLUID

30

FLOWRATE (MIN/MAX)

(RATED)

62-P-900

63-P-900

64-P-900

67-P-900

68-P-900

69-P-900

71-P-900

9.6

9.6

4.61

4.61

4.61

4.61

9.6

4.61

bar

75

m

Remark 5

31

GAS

MMSCFD

32

OIL

STBPD

WATER

STBPD

(OP./DES.)

barg

33 34

61-P-900 l/h

INJECTION PRESSURE

VTA

Min Flow

Max Flow

Min Flow

Max Flow

Min Flow

Max Flow

Min Flow

Max Flow

Min Flow

Max Flow

Min Flow

Max Flow

Min Flow

Max Flow

Min Flow

6.86

21.9

1.12

17.38

1.27

10.75

4.19

7.06

1.33

12.2

-

39

1.86

19.7

1.4

8.02

799.66

2201.43

72.24

1862.16

96.03

943.47

504.32

1572.44

23.17

1642.01

-

2700

121.08

1000

66.98

751.91

44.93

1.47

38.00

1.96

19.25

10.29

32.09

0.47

33.51

-

55.10

2.47

20.41

1.37

16.32 Remark 6

48/75

48,5/75

48/75

60/75

49,5/75

66/75

45/75

Max Flow

15.35 57/75

35 36

LIQUID DATA:

37

TYPE LIQUID

38

PUMPING TEMPERATURE

39

SPECIFIC GRAVITY

40

VISCOSITY AT OPERATING TEMPERATURE

41

INJECTION CONCENTRATION

42

INJECTION RATE (MIN/MAX)

43

PRODUCT DENSITY @ T, P (Sp.Gr.)

44

VAPOR PRESSURE

Chemical (Remark 2) °C

AMB (10 - 55) 1.1

mPas

< 20

ppm vol

10-20 (VTC)

Remark 7

1.377

8.745

0.226

7.124

0.251

4.268

0.824

2.875

0.254

4.564

kg/m3

1100 (VTC)

bara

120 @ Flowing Temperature (VTC)

15.4

0.356

7.511

0.271

3.152

45 46 47

Remarks:

48

1. REQUIRED STORAGE CAPACITY IS 1 m 3 AS MINIMUM DETERMINED BASED ON MAXIMUM INJECTION RATE AND FOR ONE WEEK OPERATION.

49

2. THE SELECTED CORROSION INHIBITOR CORRTREAT 702 (TYPICAL WITH EXSITING) IS WATER BASED AND INJECTED PURE.

50

3. MINIMUM AND MAXIMUM FLOWRATE ARE BASED ON PRODUCTION PROFILES PROVIDED IN THE DESIGN BASIS

51

4. INJECTION PRESSURE WILL BE UPDATED BASED ON THE HYDAULIC STUDY REPORT FOR THE PRODUCTION NETWORK

52

5. INJECTION RATE ARE BASED ON FLOWLINE DESIGN PRESSURE (75 BARG) AND WELL HEAD TEMPERATURE , VENDOR SHALL CONFIRM INJECTION RATE

53 54 55 56 57 58 59 60 61 62 63

P4D-3-MLN-M-DSH-0001 , Rev 1

Page 5 of 10

Corrosion inhibitor injection system Data Sheet 1

CORROSION INHIBITOR STRUCTRE SKID GENERAL CHARACTERISTICS (Note 13)

2

Overal package dimension

:

3

Overall package weight

:

VTA

4

Empty Weight

VTA

Kg

5

Transport/Transit/Lift Operating Weight (normal & max)

VTA

Kg

6

VTA

Kg

7

Test Weight

VTA

Kg

8

Center of Gravity for each weight

VTA

Kg

9

Maintenance weight data

VTA

Kg

10 11

TANK GENERAL CHARACTERISTICS DESIGN CODE AND SPECIFICATION

:

MANUFACTURER STANDARD

(NOTE 1)

13

DESIGN TEMPERATURE

:

REFER TO PAGE 5

14

DESIGN PRESSURE

:

REFER TO PAGE 5

15

OPERATING TEMPERATURE

:

AMB

16

OPERATING PRESSURE

:

ATM

17

HYDROTEST PRESSURE :

:

FULL OF WATER

19

PLATE THICKNESS ( TOP & SHELL)

:

6

(VTC) + Note14

ULTRASONIC TESTING

:

NO

20

PLATE THICKNESS (BOTTOM)

:

6

(VTC) + Note14

DYE PENETRANT TESTING

:

YES (100%)

21

CORROSION ALLOWANCE

:

N/A

INSPECTION

:

AUTHORIZED INSPECTOR

22

INTERNALS

:

NO

STAMP

:

N/A

23

FIREPROOFING

:

NO

MATERIAL CERTIFICATION

:

YES

24

INSULATION

:

NO

EMPTY WEIGHT

:

VTA

kg (NOTE 6)

25

EXTERNAL PAINTING

:

N/A

OPERATING WEIGHT

:

VTA

kg

26

INTERNAL COATING

:

NO

TEST WEIGHT

:

VTA

kg

27

SACRIFICIAL ANODE

:

NO

Center of Gravity for each weight

:

VTA

Kg

28

PICKLING AND PASSIVATION

:

YES, ALL SS PARTS

Datum to be provided in the drawing

:

VTA

29

STRESS RELIEVE

:

NO

INTERNAL VOLUME

:

VTA

30

RADIOGRAPHY

:

10% ON ALL BUTT WELDS

33

TYPE OF TANK

:

CYLINDRICAL

SHELL PLATE

:

SS 316 L

34

LADDER & CLIPS

:

NO

TOP ROOF PLATE

:

SS 316 L

35

INSULATION RINGS OR CLIPS

:

NO

BOTTOM PLATE

:

SS 316 L

36

PIPING CLIPS

:

NO

FLANGES

:

A 182 F 316L

37

PERSONNEL PROTECTION

:

NO

NOZZLES

:

A 312 TP 316L

38

STIFFENERS

:

YES

GASKETS

:

VTA

39

HINGE

:

YES FOR HANDHOLES

EXTERNAL ATTACHMENTS

:

SS 316 L

40

SUPPORT

:

YES, LEGS

EXTERNAL STUDS

:

A193 B8M CLASS 2

41

INTERNAL COATING

:

N/A

EXTERNAL NUTS

:

A194 GR 8MA

42

INTERNALS

:

N/A

INTERNAL STUDS

:

N/A

43

INTERNAL ATTACHMENTS

:

N/A

INTERNAL NUTS

:

N/A

44

STIFFENERS

:

SS 316 L, IF ANY

45

SUPPORT - SKID

:

SS 316 L

46

EARTHING LUG

:

SS 316 L

47

LIFTING LUGS

:

SS 316 L

48

NAME PLATE

:

SS 316 L

49

NAME PLATE BRACKET

:

SS 316 L

12

18

(NOTE 3)

(NOTE 4)

m3

31 32

50

CONSTRUCTION AND MATERIAL SPECIFICATION (Note 15)

(NOTE 11)

VTA = VENDOR TO ADVISE, VTC = VENDOR TO CONFIRM, TBA = TO BE ADVISE, N/A = NOT APPLICABLE

51 52

NOTES

53

1. VENDOR SHALL BE DESIGN OF TANK WITH CONSIDERING PROCESS NEEDED.

54

2. PAINTING AND COATING SHALL BE AS PER "Specification for Surface Preparation P4D-GEN-X-SPE-0004 " & "Coating specification P4D-3-MLN-W-SPE-0003 "

55

3. REGULATING & INSPECTION AUTHORITY SHALL REFER TO DOCUMENT NO. MLN-AOI-0010, "ARH-DGM DOSSIER PREPARATION" AND

56

MLN-AOI-0011, "ALGERIAN AUTHORITIES COMMUNICATION PROCEDURE".

57

4. MATERIAL CERTIFICATION IS IN ACCORDANCE WITH EN 10204 TYPE 3.2 FOR PRESSURE RETAINING PARTS & EN 10204 TYPE 2.2 FOR NON PRESSURE PARTS.

58

5. FOR EACH CHEMICAL INJECTION TANK/COMPARTMENT UNLESS OTHERWISE NOTED.

59

6. TO BE CALCULATED FOR OVERALL WEIGHT OF THE TANK.

60

7. DESIGN LIFE SHALL BE 20 YEARS.

61

8. BOTTOM SLOPE TO DRAIN NOZZLE

62

9. NOZZLE SIZE, RATING, FACING, ORIENTATION, PROJECTION AND ELEVATION ARE INDICATIVE ONLY AND SHALL BE CONFIRMED BY VENDOR

63

10. FLANGE BOLT HOLE SHALL BE STRADLE TO CENTER LINE

64

11. 4 ( FOUR ) LEGS SHALL BE PROVIDED AT THE TANK WITH OPPOSITE MOUNTED.

65

12. ALL NOZZLE FLANGES SHALL CONFORM TO ASME B 16.5.

66

13. If different material are used between structure skid and equipment, Insulation gaskets are required to prevent galvanic corrosion

67

14. Minimum selected tank plate thickness shall be 3 mm

68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91

P4D-3-MLN-M-DSH-0001 , Rev 1

Page 6 of 10

Corrosion inhibitor injection system Data Sheet 1

NOZZLE SCHEDULE (NOTE 9,12 PAGE 6)

2

SIZE (IN) (VTC)

RATING

TYPE/FACING

PROJECTION (mm)

ELEVATION (mm)

TAG

QTY

5

N1

1

2

3000#

NPT

VTA

VTA

FILLING CONNECTION

6

N2

1

1/2

3000#

NPT

VTA

VTA

LIQUID OUTLET

7

N3

1

1

VTA

VTA

VTA

VTA

VENT C/W SAND SCREEN

8

N4

1

1

3000#

NPT

VTA

VTA

DRAIN

9

N5 A / B

2

1

3000#

NPT

VTA

VTA

LEVEL GAUGE

10

N6

1

VTA

VTA

VTA

VTA

VTA

LEVEL SWITCH LOW

11

N7

1

1/2

3000#

NPT

VTA

VTA

CALIBRATION POT

12

N8

1

3/4

3000#

NPT

VTA

VTA

PURGE TANK WITH PLUG

VTA

VTA

PSV DISCHARGE TO TANK

-

-

VTA

VTA

HAND HOLE - PLATE FLANGE

3

DESCRIPTION

REMARK

4

13

N9

1

2

14

HH

1

VTA

15 16 17

TYPICAL CORROSION INHIBITOR TANK SKETCH (NOTE 8 PAGE 6)

18 19

N4

20

HH

21 22

N9

23 Lif tin g Lu gs

24 25 26 27

N3

28

N1

29 30 31

N6

32 33 34

N5A

35 N5B

36

N2

N8 N7

37

TOP VIEW

38 39 40

N7

41 Lifti ng Lug s

42 43 44

N8 HH

N1

N3

N9

45 46 47 48 49

N5A

50 51 VT A

52 53 54

VT A (CC)

56

VTA

57

Nam e plate

55

58 59 60 61 62

N6

N5B

N2

63 64 VTA

65

N4 Ear thin g Lug s

66 67 68 70

PLAN VIEW

71

TK-8XX

72

4 (Fo ur) Leg s Sup port

69

73 74

NOTES

75 76 15. Cylindrical shape is just for reference, Vendor shall propose the adequate tank design and shall be submitted to Campany approval 77 78 79 80

P4D-3-MLN-M-DSH-0001 , Rev 1

Page 7 of 10

Corrosion inhibitor injection system Data Sheet 1 APPLICABLE TO:

PROPOSALS

PURCHASE

AS BUILT

2 FOR

PERTAMINA ALGERIA EP

UNIT

P-8XX (REFER TO PAGE 5)

3 SITE

ALGERIA BLOCK 405a / MLN FIELD

NO. OF PUMPS REQUIRED

8 UNITS (+ 2 SPARE)

4 SERVICE

CORROSION INHIBITOR INJECTION PUMP

SIZE AND TYPE

TBA

5 MANUFACTURER

TBA

SERIAL NO.

TBA

6 MANUFACTURER

7 NOTES: INDICATES INFORMATION TO BE COMPLETED BY

PURCHASER / MANUFACTURER

GENERAL

8 9 NO. MOTOR DRIVEN

10 (TEN) EA

OTHER DRIVER TYPE

10 PUMP ITEM NO'S

P-8XX (REFER TO PAGE 5)

PUMP ITEM NO'S

11 MOTOR ITEM NO'S

M-8XX

DRIVER ITEM NO'S

N/A

GEAR ITEM NO'S

N/A

12 MOTOR PROVIDED BY

VTA

DRIVER PROVIDED BY

N/A

GEAR PROVIDED BY

N/A

13 MOTOR MOUNTED BY

VTA

DRIVER MOUNTED BY

N/A

GEAR MOUNTED BY

N/A

DRIVER DATA SHEET NO.

N/A

GEAR DATA SHEET NO.

N/A

14 MOTOR DATA SHEET NO VTA

N/A N/A

15 16

OPERATING CONDITIONS

LIQUID

(l/h)

17

CAPACITY @ PT

TYPE OR NAME OF LIQUID

18

MAXIMUM

MINIMUM

PUMPING TEMPERATURE

19

RATED

NORMAL

NORMAL

20

DISCHARGE PRESSURE barg

21

MAXIMUM

MINIMUM

22

SUCTION PRESSURE

barg

23

MAXIMUM

24

DIFFERENTIAL PRESSURE bar

CORROSIVE/EROSIVE AGENTS

25

MAXIMUM

MINIMUM

CHLORIDE CONCENTRATION (PPM)

26

NPSH AVAILABLE

m

27

WITHOUT ACCELERATION HEAD

28

TURNDOWN RATIO

-

SPECIFIC GRAVITY RATED

°C MAX

SPECIFIC HEAT VISCOSITY

MINIMUM REFER TO PAGE 5

-

MIN

MAXIMUM REFER TO PAGEMINIMUM 5 Cp J/(kg.°C)

Cp

MINIMUM

VAPOR PRESSURE

MAXIMUM

bara

H2S CONCENTRATION (PPM) LIQUID

ACTUAL

TOXIC

FLAMMABLE

OTHER

29 30

PERFORMANCE (NOTE 1 PAGE 10)

31

NUMBER OF FEEDS

32

NPSH REQUIRED

33

Kw RATED

34

PLUNGER SPEED (strokes/min)

35

DIAMETER mm

36

PUMP HEAD:

37

MAXIMUM PRESSURE

38

HYDRO TEST PRESSURE barg

39

MAX. DISCH PRESSURE W/ JOB DRIVER

barg

40

MAX. KW BASIS GEAR STRENGTH

N/A

SITE AND UTILITY DATA

MAX. RATED CAP. (m3/h)

VTA

VTA

VTA

VTA

AT RELIEF SETTING

VTA VTA

VTA

mm

ANSI

in

CLASS

FACING

POSITION

SUCTION

VTA

-

VTA

BOTTOM

46

DISCHARGE

VTA

-

VTA

SIDE

47

FLUSH

FUMES

DRIVERS

HEATING

CONTROL

SHUTDOWN

24 VDC

N/A

24 VDC

24 VDC

HERTZ

N/A

N/A

-

-

PHASE

N/A

N/A

-

COOLING WATER TEMP

INLET

°C

INSTRUMENT AIR

JACKET REQ'D DIAPHRAGHM

DIAPHRAGM DIA mm

52

VALVES/FEED

53

TYPE

54

NUMBER

SALT ATMOSPHERE

VOLTAGE

SOURCE

48

51

(62°C Peak Rate)

ELECTRICITY

PRESS. (barg)

TYPE

/ 47

UTILITY CONDITIONS

45

LIQUID END

0

OTHER

CONNECTIONS

50

T3

TEMP.CL

TROPICALIZATION REQ'D

SITE DATA

DUST

VTA

44

49

WINTERZARION REQ'D

IIA

GR

UNUSUAL CONDITION

CONSTRUCTION SIZE

UNDER ROOF

2

RANGE OF AMBIENT TEMPS: MIN/MAX

VTA VTA

41 43

OUTDOOR

UNHEATED

ELECTRICAL AREA CLASS ZONE

VTA VTA

DESIGN MAX

LENGTH OF STROKE

barg

42

INDOOR

HEATED

VTA

m

LOCATION

PLUNGER

PRESSURE (barg)

-

RETURN

DESIGN

MAX

N/A

MAX

N/A

N/A

N/A

N/A -

MIN

N/A

N/A

N/A

MAX

MIN

-

-

NO. REQ. SUCTION

DISCHARGE

Ball (VTC)

Ball (VTC)

VTA

VTA

APPLICABLE SPECIFICATIONS: API 675 POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME GOVERNING SPECIFICATION (IF DIFFERENT) :

55 56 REMARKS :

-

57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

P4D-3-MLN-M-DSH-0001 , Rev 1

Page 8 of 10

Corrosion inhibitor injection system Data Sheet 1

CONTROLS

MATERIALS (NOTE 2 PAGE 10 & VTC)

2 LIQUID END

SS 316

3 CONTOUR PLATE

-

MANUAL

REMOTE

PNEUMATIC

4 HYDRAULIC DIAPHRAGM

-

AUTOMATIC

LOCAL

ELECTRONIC

5 PROCESS DIAPHRAGHM

-

STROKE CONTROL :

6 PLUNGER

-

FLOWRATE RATED / NORMAL (Nm3/hr)

7 LANTERN RING

SS 316

PNEUMATIC (barg) :

8 PACKING GLAND

SS 316

MINIMUM

9 PACKING

Teflon Composite

ELECTRONIC (mA)

10 VALVE

SS 316

MINIMUM

TYPE :

VTA VTA

N/A N/A

N/A

MAXIMUM

(NORMAL 24 VDC) VTA

VTA

MAXIMUM

11 VALVE SEAT

SS 316

12 VALVE GUIDE

SS 316

13 VALVE BODY

SS 316

VENDOR FURNISHED PROCESS PIPING

14 VALVE GASKET

-

VENDOR REVIEW PIPNG DRAWINGS

15 FRAME

-

VENDOR FURNISHED PULSATION SUPPRESSION DEVICES

OTHER PURCHASE REQUIREMENT NAMEPLATE UNITS

16 SPECIAL MATERIAL TESTS (2.13.1.3)

SI

ON SKID PACKAGE

VENDOR FURNISHED RELIEF VALVE

17

INTERNAL

18 MINIMUM DESIGN METAL TEMPERATURE 19

U.S CUSTOMARY

O

EXTERNAL

C VTA

LOW AMBIENT TEMPERATURE MATERIAL TESTS (2.13.5)

RELIEF VALVE SETTING

20

85

(barg)

VENDOR FURNISHED BACK-PRESSURE VALVE

21

DOUBLE CHECK VALVE REQUIRED

22

QA INSPECTION AND TEST

OIL-FILLED PRESSURE GAUGES REQUIRED

23

COMPLIANCE WITH INSPECTORS CHECK LIST

VENDOR FURNISHED CONTROL PANEL

24

CERTIFICATION OF MATERIALS

BASEPLATE PREPARED FOR EPOXY GROUT

25

FINAL ASSEMBLY CLEARANCES

PROVIDE TECHNICAL DATA MANUAL

26

SURFACE AND SUBSURFACE EXAMINATIONS

CALIBRATION GAUGE

27

RADIOGRAPHY

FOR COMPLETE SCOPE OF SUPPLY, REFER TO PAGE 3 AND

28

ULTRASONIC

P&ID NO. P4D-3-MLN-P-PID-8003

29

MAGNETIC PARTICLE

30

LIQUID PENETRANT

PREPARATION FOR SHIPMENT DOMESTIC

EXPORT BOXING

31

CLEANLINESS PRIOR TO FINAL ASSEMBLY

OUTDOOR STORAGE MORE THAN 6 MONTHS

32

HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES

DOMESTIC

33

FURNISH PROCEDURES FOR OPTIONAL TEST

34 TESTS

REQ'D

WIT

EXPORT BOXING WEIGHTS (KG)

OBS

PUMP

VTA

BASE

-

N/A

GEAR

DRIVER

VTA

35 HYDROSTATIC 36 STEADY STATE ACCURACY

DRIVERS

VTA

37 MECHANICAL RUN

MOTOR :

38 PERFORMANCE

MANUFACTURER

39

TYPE

40

VTA DC Motor (VTC) VTA

FRAME NO. LUBRICATION FLUID (NOTE 3 PAGE 10)

41 42

CRANKCASE

43

HYDRAULIC FLUID

INTERMEDIATE ACCESSORIES

44

VTA

CONSTANT SPEED

VTA

VARIABLE SPEED KW

VTA

RPM

VTA

VOLTS

24 VDC

PHASE

N/A

45

SPEED REDUCER MANUFACTURER

HERTZ

46

INTEGRAL

ENCLOSURE

47

MODEL

OTHER (SEE SEPARATE DATA SHEETS)

48

RATIO

GAS DRIVEN

49

BASEPLATE UNDER

50

COUPLING MANUFACTURER

51

TYPE

SEPARATE

Part of Package

N/A TEFC

1.0

-

STEAM TURBINE OTHER

SERVICE FACTOR

AIR -DRIVEN

52 DIMENSIONS (KG)

53 54 Pump Dimensions

VTA

55 56 57 58 59 REMARKS :

-

60 1. Pump Type shall be confirmed by Vendor 61 62 63 64 65 66 67

P4D-3-MLN-M-DSH-0001 , Rev 1

Page 9 of 10

Corrosion inhibitor injection system Data Sheet NOTES

1 2 3

1. INJECTION RATE IS ADJUSTABLE FROM MAX AND TURNDOWN.

4

2. VENDOR SHALL PROVIDE PUMP AND PACKAGE MATERIAL SUITABLE FOR THE CHEMICAL LIQUID.

5

3. PUMP LUBRICATION AS PER MANUFACTURER STANDARD.

6

4. ACCURACY OF VOLUMETRIC OUTPUT SHALL BE WITHIN 1 % OF FULL INJECTION RANGE.

7

5. PUMP DISCHARGE PRESSURE SHALL NOT EXCEED THE MAXIMUM PRESSURE STATED IN PUMP DATA SHEET.

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67

P4D-3-MLN-M-DSH-0001 , Rev 1

Page 10 of 10