Woodworking Plans - Hope Chest
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U-BILD
A M E R I C A ' S F AVO R I T E W O O D WO R K I N G P L A N S
BROUGHT TO YOU BY :
Hope Chest Plan No. 885 Copyright U-Build, Inc., 2003. All rights reserved. Printed in the U.S.A. A perfect marriage of form and function, this traditional hope chest is as useful in the den, dining room or hall as it is in the bedroom. The project is great for extra linens, but the large storage compartment and generous drawer work just as well for games, CDs, DVDs, scarves and mittens, table linens or almost anything else. And the handsome Craftsman style complements any decor. The hope chest measures 36 inches long by 24 inches tall by 21 inches deep.
Cutting Schedule
Bill of Material
(Some boards may require edge-gluing to achieve width) Quantity Size Material Item 1 3/4” x 48” x 48” pine plywood E, F 1 1/2” x 48” x 48” mahogany* plywood L, M, N 1 1/2” x 24” x 48” Douglas fir plywood D 16 bd. ft. 3/4” lumber of choice A, B, C, G, H, I, J, K, O 16 3/8” x 2” dowels** 1 pair 18” full-extension drawer slides 1 pair 2” butt hinges 2 1” knobs 1 lid support 1 box 1” finish nails 1 box 1 1/2” finish nails birch plugs 1 can wood filler 1 bottle wood glue 1 quart finish of choice
Item Qty T W A 4 3/4” 3” B 2 3/4” 3” C 2 3/4” 3” D 2 1/2” 14 3/4” E 1 3/4” 22 1/4” F 1 3/4” 19” G 1 1/4” 3/4” H 1 3/4” 10 1/2” I 1 3/4” 3” J 1 3/4” 3” K 1 3/4” 18” L 2 1/2” 7 5/8” M 2 1/2” 6 5/8” N 1 1/2” 18 1/4” O 1 3/4” 7 7/8”
L Material 23 1/4” pine 14” pine 14” pine 17” Douglas fir plywood 33 1/2” pine plywood 33 1/2” pine plywood 33 1/2” pine 33 1/2” pine 33 1/2” pine 36” pine 36” pine 18 1/4” mahogany plywood 31 1/2” mahogany plywood 32” mahogany plywood 33 3/8” pine
*This plywood may be labelled “luan” **Biscuits may be substituted for dowels
NOTES 1. 2. 3. 4.
Read manufacturer’s instructions before operating equipment. Always wear safety glasses. Use glue and 1 1/2” finish nails on all joints unless otherwise noted. We used pine for this project, but any veneer plywood and matching lumber (such as oak, birch or maple) will work equally well.
Plywood Cutting Layouts
D
N E
F M
D
M L
1/2” x 24” x 48” Douglas fir plywood
3/4” x 48” x 48” Pine plywood
L
1/2” x 48” x 48” Mahogany plywood
B J K D
A
C
E
F
B
H
G
I
D A
N
C
M L
O
Assembly Instructions Page One Read all instructions before beginning any work. Cut all material to sizes shown in cutting schedule.
1. Lay out and cut curves on boards (C), (E) an (I). Refer to Figures 1 and 2.
C Figure 1 Board (C) Curve Layout
3”
R 13”
15/16”
E&I
3”
R 83 7/16” 15/16”
Figure 2 Board (E) and (I) Curve Layout
2. Attach board (G) to board (F) using glue and 1” finish nails. Refer to Figure 3.
3. Attach board (E) to board (F) using 1 1/2” finish nails. Refer to Figure3.
10 1/2”
F
E
Figure 3 Subassembly (E, F, G)
G
Assembly Instructions Page Two Read all instructions before beginning any work. Cut all material to sizes shown in cutting schedule.
B 4. Drill 3/8” holes in boards (A), (B) and (C). Refer to Figure 4.
1/2” x 3/8” rabbet
5. Assemble side frame subassemblies (A, B, C) using glue and 3/8” dowels. Refer to Figure 4 and Isometric. 6. Route a 1/2” deep by 3/8” wide rabbet on the inside edges of side frame subassemblies (A, B, C). Refer to Figure 4.
D
7. Glue side panels (D) into rabbets in side frame subassemblies (A, B, C). Refer to Figure 4 and Isometric.
C
Figure 4 Subassembly (A, B, C, D)
A 1”
8. Attach sides (A, B, C, D) to subassembly (E, F) using glue and 1 1/2” finish nails. Refer to Isometric.
9. Attach front base board (I) to boards (A) using glue and 1 1/2” finish nails. Refer to Figure 5 and Isometric.
I Figure 5 Relative Position of Boards (A) and (I)
A 1”
Assembly Instructions Page Three Read all instructions before beginning any work. Cut all material to sizes shown in cutting schedule.
10. Attach front panel (H) to boards (A) and (F) using glue and 1 1/2” finish nails. Note that board (H) is inset 1/4” from the outside edges of boards (A) and (G). Refer to Isometric.
1/2” 11. Attach top board (J) to boards (A) and (E) using glue and 1 1/2” finish nails. Refer to Figure 6 and Isometric.
J
1/2”
E Figure 6 Relative Position of Boards (A), (E) and (J)
A
12. Attach top (K) to board (J) using butt hinges. Refer to Isometric.
L
13. Cut a 1/4” deep by 1/2” wide dado in drawer sides (L). Refer to Figure 7.
M
7/16” 14. Assemble drawer (L, M, N, O) using glue and 1” finish nails. Refer to Figure 7 and Isometric.
1/4”
N
Figure 7 Relative Position of Boards (L), (M), (N) and (O)
1/16”
1/2”
15. Install drawer (L, M, N, O) following drawer slide manufacturer’s instructions. Refer to Isometric.
O
Assembly Instructions Page Four Read all instructions before beginning any work. Cut all material to sizes shown in cutting schedule.
16. Apply finish of choice. 17. Install drawer knobs.
A M E R I C A ' S F AVO R I T E W O O D WO R K I N G P L A N S
BROUGHT TO YOU BY :
Hope Chest Plan No. 885 Copyright U-Build, Inc., 2003. All rights reserved. Printed in the U.S.A. A perfect marriage of form and function, this traditional hope chest is as useful in the den, dining room or hall as it is in the bedroom. The project is great for extra linens, but the large storage compartment and generous drawer work just as well for games, CDs, DVDs, scarves and mittens, table linens or almost anything else. And the handsome Craftsman style complements any decor. The hope chest measures 36 inches long by 24 inches tall by 21 inches deep.
Cutting Schedule
Bill of Material
(Some boards may require edge-gluing to achieve width) Quantity Size Material Item 1 3/4” x 48” x 48” pine plywood E, F 1 1/2” x 48” x 48” mahogany* plywood L, M, N 1 1/2” x 24” x 48” Douglas fir plywood D 16 bd. ft. 3/4” lumber of choice A, B, C, G, H, I, J, K, O 16 3/8” x 2” dowels** 1 pair 18” full-extension drawer slides 1 pair 2” butt hinges 2 1” knobs 1 lid support 1 box 1” finish nails 1 box 1 1/2” finish nails birch plugs 1 can wood filler 1 bottle wood glue 1 quart finish of choice
Item Qty T W A 4 3/4” 3” B 2 3/4” 3” C 2 3/4” 3” D 2 1/2” 14 3/4” E 1 3/4” 22 1/4” F 1 3/4” 19” G 1 1/4” 3/4” H 1 3/4” 10 1/2” I 1 3/4” 3” J 1 3/4” 3” K 1 3/4” 18” L 2 1/2” 7 5/8” M 2 1/2” 6 5/8” N 1 1/2” 18 1/4” O 1 3/4” 7 7/8”
L Material 23 1/4” pine 14” pine 14” pine 17” Douglas fir plywood 33 1/2” pine plywood 33 1/2” pine plywood 33 1/2” pine 33 1/2” pine 33 1/2” pine 36” pine 36” pine 18 1/4” mahogany plywood 31 1/2” mahogany plywood 32” mahogany plywood 33 3/8” pine
*This plywood may be labelled “luan” **Biscuits may be substituted for dowels
NOTES 1. 2. 3. 4.
Read manufacturer’s instructions before operating equipment. Always wear safety glasses. Use glue and 1 1/2” finish nails on all joints unless otherwise noted. We used pine for this project, but any veneer plywood and matching lumber (such as oak, birch or maple) will work equally well.
Plywood Cutting Layouts
D
N E
F M
D
M L
1/2” x 24” x 48” Douglas fir plywood
3/4” x 48” x 48” Pine plywood
L
1/2” x 48” x 48” Mahogany plywood
B J K D
A
C
E
F
B
H
G
I
D A
N
C
M L
O
Assembly Instructions Page One Read all instructions before beginning any work. Cut all material to sizes shown in cutting schedule.
1. Lay out and cut curves on boards (C), (E) an (I). Refer to Figures 1 and 2.
C Figure 1 Board (C) Curve Layout
3”
R 13”
15/16”
E&I
3”
R 83 7/16” 15/16”
Figure 2 Board (E) and (I) Curve Layout
2. Attach board (G) to board (F) using glue and 1” finish nails. Refer to Figure 3.
3. Attach board (E) to board (F) using 1 1/2” finish nails. Refer to Figure3.
10 1/2”
F
E
Figure 3 Subassembly (E, F, G)
G
Assembly Instructions Page Two Read all instructions before beginning any work. Cut all material to sizes shown in cutting schedule.
B 4. Drill 3/8” holes in boards (A), (B) and (C). Refer to Figure 4.
1/2” x 3/8” rabbet
5. Assemble side frame subassemblies (A, B, C) using glue and 3/8” dowels. Refer to Figure 4 and Isometric. 6. Route a 1/2” deep by 3/8” wide rabbet on the inside edges of side frame subassemblies (A, B, C). Refer to Figure 4.
D
7. Glue side panels (D) into rabbets in side frame subassemblies (A, B, C). Refer to Figure 4 and Isometric.
C
Figure 4 Subassembly (A, B, C, D)
A 1”
8. Attach sides (A, B, C, D) to subassembly (E, F) using glue and 1 1/2” finish nails. Refer to Isometric.
9. Attach front base board (I) to boards (A) using glue and 1 1/2” finish nails. Refer to Figure 5 and Isometric.
I Figure 5 Relative Position of Boards (A) and (I)
A 1”
Assembly Instructions Page Three Read all instructions before beginning any work. Cut all material to sizes shown in cutting schedule.
10. Attach front panel (H) to boards (A) and (F) using glue and 1 1/2” finish nails. Note that board (H) is inset 1/4” from the outside edges of boards (A) and (G). Refer to Isometric.
1/2” 11. Attach top board (J) to boards (A) and (E) using glue and 1 1/2” finish nails. Refer to Figure 6 and Isometric.
J
1/2”
E Figure 6 Relative Position of Boards (A), (E) and (J)
A
12. Attach top (K) to board (J) using butt hinges. Refer to Isometric.
L
13. Cut a 1/4” deep by 1/2” wide dado in drawer sides (L). Refer to Figure 7.
M
7/16” 14. Assemble drawer (L, M, N, O) using glue and 1” finish nails. Refer to Figure 7 and Isometric.
1/4”
N
Figure 7 Relative Position of Boards (L), (M), (N) and (O)
1/16”
1/2”
15. Install drawer (L, M, N, O) following drawer slide manufacturer’s instructions. Refer to Isometric.
O
Assembly Instructions Page Four Read all instructions before beginning any work. Cut all material to sizes shown in cutting schedule.
16. Apply finish of choice. 17. Install drawer knobs.
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