Workshop 6b - Cement Packing & Dispatch

INNOVATIVE LOGISTICS SOLUTIONS ON HOW TO DESIGN THE OPTIMAL TERMINAL

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Terminal solutions Example 1

•

Packers integrated into silo

•

Reduced number of buildings

•

Compact design

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Terminal solutions Example 2 •

Bulk loader integrated into silo

•

Floor mounted packer

•

Compact design

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Storage silos: overview FLSmidth Ventomatic can offer several types of cement storage silos: •

Inverted cone

•

Flat bottom

•

Blending silos

•

Steel silos

Different dimensions and storage capacities available

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Storage silos: inverted cone Inverted cone silos have proven to be one of the most popular silo type, for several reasons: •

High efficient of emptying (up to 99%)

•

Low power consumption and maintenance

•

Flexible design (single or multi-chamber) with homogenizing effect

•

Several outlets available for different purposes

•

High extraction capacity

FLSmidth Ventomatic has complete solutions for inverted cone concrete silos, between 3’500 and 20’000t: •

Feeding system (pneumatic or bucket elevator)

•

Extraction system

•

Dedusting system

•

Material transport The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Storage silos: inverted cone Single compartment Inverted cone silos have proven to be one of the most

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Storage silos: inverted cone Multi compartment

•

Storage of several cement types (3 as per drawing, or more)

•

High flexibility of storage, extraction and operation

•

Several outlets available for different purposes

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Storage silos: inverted cone Single compartment with mixing

•

Dosing and mixing of OPC cement with fly ash, slags or other additives

•

Separate storage for higher flexibility

•

Several outlets available for different purposes

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Storage silos: flat bottom Single compartment

•

Increased storage volume for same dimensions compared to inverted cone

•

High efficiency in emptying (up to 99%)

•

High discharge capacity (up to 1’000tph)

•

Reduced wear of the extraction system

•

Simpler civil structure erection

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Terminal solutions Example 3

•

3 steel silos with bulk loaders

•

Floor mounted packer

•

Palletizer + truck loader

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Terminal solutions Example 4

•

Steel silo

•

Floor mounted inline packer

•

Big bag filling unit

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Storage silos: steel silos •

Ideal for smaller capacity (2’000 to 5’000t)

•

Pre-assembled bolted panels

•

Central extraction point, servicing more than one user

•

Reduced silo height

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Storage silos: steel silos Steel silo video:

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Terminal solutions Example 5

•

Steel silo with bulk loader

•

Floor mounted packer

•

Big bag filling unit

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Storage silos: components FLSmidth Ventomatic can also offer parts for silo extraction & material transport systems. Such as: •

Flow control gates

•

Shut-off gates

•

Open & closed airslides

•

Diverting gates

•

Bulk loaders

•

Etc.

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Terminal solutions Example 6 •

Pre-fabricated steel silo

•

Extraction to bulk loader and packing plant

•

All-in-one: packing building and pallet warehouse

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Terminal solutions Example 6 •

4-spouts rotary packer (expandable) with belt weigher correction

•

Integrated recovery system

•

Low capacity palletizer

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Terminal solutions Example 6 FLSmidth Ventomatic can supply complete solutions with packing and bulk loading systems integrated. Depending on the silo dimensions and Customer’s needs, various layouts can be developed, with: •

Bulk loader (fixed or mobile)

•

Big bag loader

•

Packing equipment

•

Truck loaders

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Terminal solutions Example 6

FLSmidth Ventomatic scope of supply: •

Silo extraction and control

•

Bulk loader

•

Cement transport to packing plant

•

Ventocompact packing line

•

Pneumatic recovery system

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Terminal solutions Example 6 Ventocompact: •

Complete compact packing line

•

Self-supported (floor mounted)

•

21m long, 6m wide, 7m high

•

Low to mid capacity 900 – 2’400 b/h

•

Pre-assembled & wired

•

Customizable The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

VENTOCOMPACT: Presentation DEDUSTING SYSTEM / CEMENT FEEDING

SELF-SUPPORTED ROTARY PACKER: VENTOCEM BELT-WEIGHER: VENTOCHECK AND BAG REJECT AUTOMATIC BAG APPLICATOR: INFILROT BU INTEGRATED DUST AND SPILLAGE RECOVERY SYSTEM

PALLETIZER: POLICEM The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

VENTOCOMPACT: Presentation ACCESS STAIRWAY FOR PALLETIZER

ACCESS STAIRWAY FOR PACKER DEDUSTING CONNECTION POINT

MINI-BUCKET ELEVATOR AND FEEDING SCREW

ELECTRICAL CABINET The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

VENTOCOMPACT: Solution comparison Traditional packing plant

•

Civil engineering required

•

Higher costs for building materials

•

Longer construction, erection & start-up times

•

More fabrication & parts needed

VENTOCOMPACT packing plant

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Titel

1 February 2013

23

Terminal solutions Example 7

•

12 steel silos with bulk loaders

•

Platform mounted inline packer

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

PLATFORM MOUNTED PACKING & LOADING LINE Mobile packer:

•

Complete mobile packing line

•

Low capacity (300 – 1’200 b/h)

•

On a platform (foldable): 4m x 2.5m x 15m

•

Pre-assembled & wired

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

PLATFORM MOUNTED PACKING & LOADING LINE: Presentation INLINE PACKER WITH ROTARY SCREEN

BAG FILTER

ELECTRICAL CABINET & COMPRESSOR

INTEGRATED RECOVERY SYSTEM

MANUAL TRUCK LOADER

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

PLATFORM MOUNTED PACKING & LOADING LINE: Presentation •

Power & cement needed only

•

Foldable for transport

•

Several types of materials can be packed

•

Feeding from hopper, silo, big bags, etc.

•

Telescopic & orientable truck loader

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

PLATFORM MOUNTED PACKING & LOADING LINE: Presentation

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Floor / platform mounted solutions Benefits DESIGN CONCEPTS

BENEFITS

Less space needed

 Less civil works & infrastructure

Plug and play

 Shorter erection & commissioning time

Reduced number of parts

 Less maintenance & spare parts required

Less operators needed

 Two only

CONCLUSION

LESS CONSTRUCTION & OPERATING COSTS The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Terminal solutions Example 8 •

Concrete silo with bulk loader

•

Floor mounted packer

•

Palletizer + wagon loader

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Terminal solutions Example 9

•

2 steel silos

•

Packer with 2 truck loaders

•

Bulk loader

The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

Conclusion: FLSmidth Ventomatic can offer cost- and production- effective solutions: •

Single supplier for a complete range of products

•

Low to high capacity equipment

•

Various level of automation

•

Customizable solutions depending on specifications, needs & budget

In our examples:  Customer’s budget met  Flexible and reliable solutions matching requirements  Solution offered unmatchable by our competitors The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.