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Deepwater Well Integrity Challenges DeepAssurance™ Cementing Solution Suite May 2014
Cementing – History of Innovation 1919
1922
First cementing job transforms oil and gas wellbore architecture
1953
1957
X-ray diffraction added to The HT-400™ cement pump goes research into field use
2001
WellLife® service predicts risk of cement failure
1962 Halliburton cements the first geothermal well
2004
First remotely operated & monitored offshore cementing operation
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1930
1923
The two-plug system patented
Re-circulating jet mixer
1976 Halliburton Energy Institute established
2005
1932
Chemical research lab established
1981
R&D laboratory earns “Lab of the Year” from IR&D
2011
First foam cement jobs pumped: remediation & primary
1940
1938
First RedBook published
Cementing shallow-water wells
1982 Billionth sack of cement pumped
1991
2
Commander™ eRedBook® 1000 Cementing mobile app Head + Remote
2000
Opticem™ software, Halliburton extinguishes 725 dynamic modeling of cementing well fires in operations Kuwait
2012
3-D iCem® Service, cementing- predictive-analysis operation software simulator
1947
First truly Bulk handling offshore well of cement cemented introduced
2013
WellLock® Resin, an annular barricade against well leaks
TergoVis™ I Efficiency Fluid & CleanSpacer™ III spacer fluid
Wellbore Integrity Issues CONDUCTOR CASING
SURFACE CASING
INTERMEDIATE CASING
INTERMEDIATE CASING
PRODUCTION CASING
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Deepwater Cementing Challenges
Annular Pressures Corrosive Environments (CO2 / Salt) Narrow Pressure Margins Plug Setting Reliability – Wellbore Integrity Riserless Cementing Temperature Variance
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DeepAssurance™ Cementing Solution Suite
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DeepAssurance™ Cementing Solution Suite Overview
Solutions Challenges
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New Technologies: Centralizer Protech™ Flex Centralizer
Protech™ Flex Centralizers
Solid-type blades for standoff without compromise Withstand dynamic thermal-pressure environments with shear strength rated to 880 psi Torque and drag resistance reduced to 0.25
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Bonded Directly to Casing, Liners, Drill Pipe Protech™ Flex Centralizers
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Enhanced Rig Floor Safety Protech™ Flex Centralizers
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Uncompromised Standoff Protech™ Flex Centralizers
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Enhanced Flow Area Protech™ Flex Centralizers
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New Technologies: Offshore System HCS AdvantageOne™ Cementing Offshore System
HCS AdvantageOne™ Cementing System
Advanced mixing system for accuracy and reliability Unit health monitoring Pre-job systems check, automated valve configuration Faster, simpler installation with a reduced footprint
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HCS AdvantageOne™ Cementing System
HSE: – Dust collection – Non-radioactive densometer
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HCS AdvantageOne™ Cementing System
Onboard high-pressure test system
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HCS AdvantageOne™ Cementing System
Integrated liquid additive system with slide-out automated metering pumps
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HCS AdvantageOne™ Cementing System
Integrated remote controls for off-unit operation
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New Technologies: Software Simulations HCS AdvantageOne™ Cementing Offshore System
iCem® Service
Predictive bond logs Lost Circulation Modeling Enhanced equivalent circulating density modeling Managed-pressure cementing operations module
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iCem® Service – ECD
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iCem® Service – Hook Load
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iCem® Service – Displacement Efficiency
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Actual Bond Log Comparison to iCem® Service Data
Bond Log
iCem Service
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Bond Log
iCem Service
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Bond Log
iCem Service
New Technologies: Cementing System SaltShield™ Cement
Salt Zone Challenges
Reactive salt zones could gel slurry during placement Formation salt could dissolve into slurry affecting curing Salt creep / movement could damage cement sheath and/or casing
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SaltShield™ Cement
Withstands loads due to salt creep Resistant to gelation upon salt contamination Low permeability and good compressive strength WellLife® Service – Modeling of Plastic Salt Flow
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SaltShield™ Cement – Remains Pumpable In Spite of Salt Contamination
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SaltShield™ Cement – Remains Pumpable In Spite of Salt Contamination
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SaltShield™ Cement – Remains Pumpable In Spite of Salt Contamination
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SaltShield™ Cement – Remains Pumpable In Spite of Salt Contamination
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Questions
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