321185170-hrsg-operator-training-manual.pdf
This document was uploaded by user and they confirmed that they have the permission to share it. If you are author or own the copyright of this book, please report to us by using this DMCA report form. Report DMCA
Overview
Download & View 321185170-hrsg-operator-training-manual.pdf as PDF for free.
More details
- Words: 67,279
- Pages: 184
Loading documents preview...
HRSG OPERATION AND MAINTENANCE
abcd HRSG OPERATION & MAINTENANCE West Delta Electricity Production Co. Nubaria Power Station I & II
September 2005 Presented By
ALSTOM Power Heat Recovery and Plants 2000 Day Hill Road Windsor, Connecticut 06095 USA
© COPYRIGHT, 2005 ALSTOM Power, INC.
All rights reserved. This Student Information Manual, or any part thereof, may not be reproduced in any form without the written permission of the publisher.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 09/01/05
i
HRSG OPERATION AND MAINTENANCE
This page intentionally left blank.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 09/01/05
ii
HRSG OPERATION AND MAINTENANCE
INDEX SECTION 1: ENGINEERING FUNDAMENTALS ........................................................................................ SECTION 2: HRSG MAJOR COMPONENTS AND DESCRIPTION SECTION 3: AUXILIARY SYSTEMS and EQUIPMENT ............................................................................. SECTION 4: DRUM LEVEL and PROCESS CONTROL .............................................................................. SECTION 5: OPERATION ........................................................................................................................ SECTION 6: FEEDWATER and BOILER WATER CHEMISTRY................................................................... SECTION 7: INSPECTION and MAINTENANCE ...................................................................................... SECTION 8: START-UP PERFORMANCE CURVES ................................................................................. SECTION 9: VALVE and INSTRUMENT LISTS ......................................................................................... SECTION 10: CONTRACT DRAWINGS ....................................................................................................
"This Student Information Manual and any training material, whether written or oral, furnished as part of any seminar or course presented by ALSTOM Power (AP) is for general, informational purposes and is not intended to be used as a comprehensive instruction for operation or maintenance of equipment. By enrollment and attendance in an ALSTOM Power course, the attending company agrees that (i) ALSTOM Power shall not be liable in contract or negligence or other cause of action for any damages of any kind and, in particular, for any special, incidental or consequential damages, including, but not limited to, loss of profits and revenue and loss due to business interruption and (ii) ALSTOM Power provides information to the attending company without express or implied warranties or guarantees of any kind, and that use of any information furnished by ALSTOM Power is at the sole risk of the attending company."
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 09/01/05
iii
HRSG OPERATION AND MAINTENANCE
TABLE OF CONTENTS
SECTION 1: ENGINEERING FUNDAMENTALS ....................................................................1-1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9
LEARNING OBJECTIVES ............................................................................................1-1 WATER TO STEAM ......................................................................................................1-1 STEAM GENERATION PROCESS................................................................................1-2 STEAM CHARACTERISTICS .......................................................................................1-4 HEAT TRANSFER PRINCIPLES ...................................................................................1-7 HEAT TRANSFER MODES ..........................................................................................1-7 MAIN FACTORS AFFECTING HEAT TRANSFER........................................................1-8 BOILER WATER CIRCULATION.................................................................................1-11 HEAT RECOVERY STEAM GENERATOR .................................................................1-15
SECTION 2: HRSG MAJOR COMPONENTS AND DESCRIPTION ........................................2-1 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18
LEARNING OBJECTIVES ............................................................................................2-1 INTRODUCTION............................................................................................................2-1 HIGH PRESSURE WATER/STEAM FLOW PATH ........................................................2-1 REHEATER STEAM FLOW PATH ................................................................................2-2 INTERMEDIATE PRESSURE WATER/STEAM FLOW PATH ......................................2-2 LOW PRESSURE WATER/STEAM FLOW PATH .........................................................2-2 GAS SIDE FLOW PATHS .............................................................................................2-3 SCR- SELECTIVE CATALYTIC REDUCTION SYSTEM (Not Applicable) ....................2-3 START UP VENTS ........................................................................................................2-3 SKY VENTS (Not Applicable) ........................................................................................2-3 MAIN STEAM TO COLD REHEAT BYPASS (Not Applicable) ......................................2-3 FW HEATER BYPASS & RECIRCULATION ................................................................2-4 DRAINS AND VENTS ....................................................................................................2-4 STEAM DRUM ...............................................................................................................2-5 OVERALL PROJECT .....................................................................................................2-6 SCHEMATIC OVERVIEW..............................................................................................2-6 GAS SIDE FLOW...........................................................................................................2-6 PREDICTED PERFORMANCE .....................................................................................2-7
SECTION 3: AUXILIARY SYSTEMS and EQUIPMENT ........................................................3-1 3.1 3.2 3.3 3.4 3.5 3.6
LEARNING OBJECTIVES ............................................................................................3-1 SAFETY VALVES .........................................................................................................3-1 WATER LEVEL GAUGE ...............................................................................................3-9 SELECTIVE CATALYTIC REDUCTION SYSTEM (Not Applicable) ............................3-12 COEN DUCT BURNER (Not Applicable) ....................................................................3-12 NITROGEN OXIDE(S) (Not Applicable).......................................................................3-12
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 09/01/05
iv
HRSG OPERATION AND MAINTENANCE
SECTION 4: DRUM LEVEL and PROCESS CONTROL ..............................................................4-1 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16
LEARNING OBJECTIVES ............................................................................................4-1 CONCEPT FOR LP, IP AND HP DRUM LEVEL CONTROLS.......................................4-1 LP DRUM LEVEL ..........................................................................................................4-8 LP STEAM VENT VALVE CONTROL ...........................................................................4-9 IP DRUM LEVEL .........................................................................................................4-10 IP DRUM CONTINUOUS BLOWDOWN ISOLATION VALVE .....................................4-10 HRSG IP MAIN STEAM VENT VALVE ........................................................................4-11 IP TO LP PEGGING STEAM CONTROL.....................................................................4-11 HP DRUM CONTINUOUS BLOWDOWN ISOLATION VALVE ...................................4-11 HP DRUM LEVEL ........................................................................................................4-11 HP STEAM TEMPERATURE CONTROL ....................................................................4-12 HP OVERPRESSURE .................................................................................................4-12 HP MAIN STEAM OUTLET VENT VALVE ..................................................................4-13 RH STEAM TEMPERATURE CONTROL ...................................................................4-13 FEEDWATER HEATER RECIRCULATION CONTROL .............................................4-14 CONDENSATE PARTIAL BYPASS CONTROL .........................................................4-14
SECTION 5: OPERATION ........................................................................................................5-1 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14
LEARNING OBJECTIVES .............................................................................................5-1 HRSG BOILER OPERATIONAL REVIEW .....................................................................5-1 COMPLETION OF MAINTENANCE PRIOR TO OPERATION......................................5-1 INITIAL FILLING ............................................................................................................5-1 PRE-OPERATIONAL EQUIPMENT CHECKS...............................................................5-3 FEEDWATER PREHEATER RECIRCULATION ...........................................................5-4 START UP FROM A COLD CONDITION ......................................................................5-4 START UP FROM A WARM CONDITION ...................................................................5-10 SECURING TO A WARM LAY-UP CONDITION .........................................................5-15 SECURING TO DRAIN ................................................................................................5-16 CONTROLS AND INSTRUMENTATION .....................................................................5-17 SAFETY VALVES ........................................................................................................5-18 FW PREHEATER BYPASS OPERATION ...................................................................5-19 EMERGENCY PROCEDURES....................................................................................5-19
SECTION 6: FEEDWATER AND BOILER WATER CHEMISTRY ...........................................6-1 6.1 6.2
LEARNING OBJECTIVES .............................................................................................6-1 INTRODUCTION............................................................................................................6-3 STANDARD SPECIFICATIONS FOR COMBINED CYCLES WITH DRUM-TYPE BOILERS......6-4
SECTION 7: INSPECTION AND MAINTENANCE ...................................................................7-1 7.1 7.2 7.3 7.4 7.5 7.6
LEARNING OBJECTIVES .............................................................................................7-1 HRSG INSPECTION RECOMMENDATIONS................................................................7-1 TUBE CIRCUITS............................................................................................................7-5 DRUMS AND HEADERS ...............................................................................................7-6 DESUPERHEATERS .....................................................................................................7-9 TUBE FAILURE ANAYSIS ...........................................................................................7-12
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 09/01/05
v
HRSG OPERATION AND MAINTENANCE
SECTION 8: PERFORMANCE CURVES..................................................................................8-1 8.1 8.2 8.3
LEARNING OBJECTIVES .............................................................................................8-1 DESCRIPTION OF CURVES.........................................................................................8-1 START-UP PERFORMANCE CURVES ........................................................................8-3 HP PREDICTED PERFORMANCE- COLD START.................................................8-4 HRH/IP PREDICTED PERFORMANCE- COLD START .........................................8-5 LP PREDICTED PERFORMANCE- COLD START .................................................8-6 HP PREDICTED PERFORMANCE- HOT START (after 48 hr) ...............................8-7 HRH/IP PREDICTED PERFORMANCE- HOT START (after 48 hr) ........................8-8 LP PREDICTED PERFORMANCE- HOT START (after 48 hr)................................8-9 HP PREDICTED PERFORMANCE- HOT START (after 8 hr) ...............................8-10 HRH/IP PREDICTED PERFORMANCE- HOT START (after 8 hr) ........................8-11 LP PREDICTED PERFORMANCE- HOT START (after 8 hr)................................8-12 HP PREDICTED PERFORMANCE- 1x1x1 to 2x2x1 Transition ............................8-13 HRH/IP PREDICTED PERFORMANCE- 1x1x1 to 2x2x1 Transition ....................8-14 LP PREDICTED PERFORMANCE- 1x1x1 to 2x2x1 Transition ............................8-15 SHUTDOWN PRESSURE DECAY- HP.................................................................8-16 SHUTDOWN PRESSURE DECAY- IP ..................................................................8-17 SHUTDOWN PRESSURE DECAY- LP .................................................................8-18
SECTION 9.0: VALVE and INSTRUMENT LISTS...................................................................9-1 9.1 9.2
VALVE LIST ...................................................................................................................9-3 INSTRUMENT LIST .......................................................................................................9-7
SECTION 10.0: APPLICABLE DRAWINGS ...........................................................................10-1 P&ID - High Pressure P&ID - Intermediate Pressure P&ID - Low Pressure P&ID - Gas Side P&ID - Deaerator System P&ID - Blowdown Tank General Arrangement - Right Side Elevation General Arrangement - Upper Plan View General Arrangement - Lower Plan View General Arrangement - Left Side Elevation Pressure Part Arrangement - Side Elevation Pressure Part Arrangement - Section ‘AA’ Pressure Part Arrangement - Section ‘BB’ Pressure Part Arrangement - Section ‘CC’ Pressure Part Arrangement - Section ‘DD’ Pressure Part Arrangement - Section ‘EE’ Pressure Part Arrangement - Section ‘GG’ Steam Drum Internals 1829 mm HP Drum Steam Drum Internals 1372 mm IP Drum Steam Drum Internals 1524 mm LP Drum
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
07202-1D 0012 ...........................................10-3 08003-1D 0013 ...........................................10-4 08003-1D 0014 ...........................................10-5 08003-1D 0015 ...........................................10-6 08003-1D 0016 ...........................................10-7 08003-1D 0017 ...........................................10-8 08003-1E 0001 ............................................10-9 08003-1E 0002 ..........................................10-10 08003-1E 0003 ..........................................10-11 08003-1E 0004 ..........................................10-12 08003-1E 0100 ..........................................10-13 08003-1E 0101 ..........................................10-14 08003-1E 0102 ..........................................10-15 08003-1E 0103 ..........................................10-16 08003-1E 0104 ..........................................10-17 08003-1E 0105 ..........................................10-18 08003-1E 0106 ..........................................10-19 08003-1D 1401..........................................10-20 08003-1D 1411..........................................10-21 08003-1D 1421..........................................10-22
Revision: 0 09/01/05
vi
HRSG OPERATION AND MAINTENANCE
SECTION 1: ENGINEERING FUNDAMENTALS 1.
LEARNING OBJECTIVES
•
Explain the fundamental physical principals of: water to steam conversion, heat transfer and natural circulation for a heat recovery steam generator.
•
Explain basic functional concepts of the Heat Recovery Steam Generator (HRSG) boiler design
2.
WATER TO STEAM
The function of the boiler is to produce a specific amount of steam at a constant pressure and temperature from a specific amount of feedwater. This steam is used to drive the turbine. Water can exist in three physical states, solid, liquid or gas (vapor), depending on the corresponding pressure and temperature. Steam generation is only concerned with the liquid and vapor forms of water. Steam results from adding sufficient heat to water to cause it to vaporize or turn into a gas. This occurs in two steps: a. b.
The addition of heat sufficient enough to raise the temperature of water to the boiling temperature. A continuing addition of heat to change to change the physical state of water from a liquid to a gas (steam)
Thermal capacity (specific heat) is the quantity of heat required to produce a unit change in temperature. Water has a high thermal capacity. This means that a great amount of heat is required to cause a temperature change in water. Water cools slowly in the process of giving up absorbed heat. Specific heat is the term used in power generation for thermal capacity. Specific heat is the amount of British Thermal Units, BTU, required to raise the temperature of one pound of water one degree Fahrenheit (oF). It takes one BTU to raise the temperature of one pound of water one degree F. Other substances may require either more or less heat to raise one pound by one degree F. Enthalpy is the measure of the total stored internal energy of a substance, such as water or steam. Steam tables list the enthalpy in Btu/lb of saturated liquid (hf), and saturated and superheated steam at various pressures and temperatures. The Btu/lb Represents the amount of heat transferred to the water/steam from the combustion of fuels. Enthalpy changes are a function of temperature and pressure. The steam tables show the trends in BTU when going from a lower pressure to a high steam pressure.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-1
HRSG OPERATION AND MAINTENANCE 3.
STEAM GENERATION PROCESS
Latent Heat of Fusion Latent heat of fusion is defined as the amount of heat required to melt one pound of ice at 32oF to one pound of water at 32oF. This latent heat or “hidden heat” produces a change in state of the water instead of a change in temperature. 144 Btu are needed to convert one pound of ice into one pound of water at 32oF at 14.7 psig or 29.92 “Hg, the normal atmospheric pressure or absolute pressure. This process is depicted in Figure 1.
Figure 1: Latent Heat of Fusion Latent Heat of Vaporization Latent heat of vaporization is defined as the amount of heat required to change one pound of liquid water to one pound of steam (vapor). When additional heat is added to the water at its boiling point, the temperature of the water remains constant, but the physical state is changed. One pound of water at 212o F. which is the boiling point of water at 14.7 psig, requires 970 Btu to change into one pound of steam at 212o F. This process is depicted in Figure 2.
Figure 2: Latent Heat of Vaporization/Condensation
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-2
HRSG OPERATION AND MAINTENANCE Latent Heat of Condensation Latent heat of condensation, also shown in Figure 2, refers to the condition where a pound of steam at 212o F is cooled (heat is removed) to form a pound of liquid water at 212o F. The energy lost in going from a pound of steam to water is 970 Btu/lb. Sensible Heat Refer to Figure 3. When the flow of heat is not reflected in a temperature change (latent heat), it is absorbed in the fluid or substance and increases the kinetic energy of the molecules of the substance. This is called sensible heat. Water at 32o F will absorb 180 Btu of sensible heat per pound when raising the water temperature to 212o F.
Figure 3: Sensible and Latent Heat
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-3
HRSG OPERATION AND MAINTENANCE Heat Flow Heat is the flow of thermal energy. When heat is added or removed, temperature differentials are formed so that thermal energy can flow from one substance or area to another. Sensible heat and latent heat are merely two effects produced by heat, not different kinds of heat. When the flow of heat is not reflected in a temperature change (latent heat), it is absorbed in the fluid or substance and increases the kinetic energy of the molecules of the substance. 4.
STEAM CHARACTERISTICS
Quality of Steam The proportion, by weight, or “dry” vapor in a steam and water mixture is termed the quality of steam. Steam quality is expressed in percentages. If as quantity of steam contains 90% steam and 10% water vapor, the mixture has a quality of 90%. Saturated Steam Saturated steam is steam saturated with all the heat it can hold at the boiling temperature of water. Dry saturated steam vapor essentially contains very little moisture (dependent upon its quality), and is at saturated temperature for the given pressure. Its total heat content, or enthalpy, is equal to the heat of the liquids plus the heat of vaporization. Pressure and Temperature Relationship When water is heater to the boiling point in a closed vessel, the vapor released caused the pressure to increase in the vessel. With the increase in pressure, the boiling temperature of the water also increases. The temperature at which water boils at a given pressure is termed the saturation temperature. For each saturation temperature, there is a corresponding pressure called the saturation pressure. Figure 4 depicts the relationship between saturation temperature and saturation pressure.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-4
HRSG OPERATION AND MAINTENANCE
Figure 4. Pressure/Temperature Relation ship The Critical Point At 3208.2 psia with a corresponding saturation temperature of 705.5o F, water and steam properties are identical. In fact the terms “water” or “steam” no longer apply since the properties of the water and liquid are the same. Instead the term “working fluid” is used when temperature and pressure are above this critical point. Boilers designed to operate at pressures and temperatures below the critical point are called sub-critical boilers. Boilers designed to operate at pressures and temperatures above the critical point are called supercritical boilers. Superheated Steam Steam heated above its corresponding saturation temperature at a particular pressure is called superheated steam. Superheated steam contains no moisture, and will not condense until its temperature has been lowered to that of saturated steam at the same pressure. Superheating of steam takes place in the various superheater sections of the boiler. Steam must be superheated before it can be sent to the turbine or process steam headers to do useful work. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-5
HRSG OPERATION AND MAINTENANCE Degree of superheat refers to the temperature difference in degree Fahrenheit between the steam at the superheater outlet, and its corresponding saturation temperature (steam drum outlet) at a given pressure. For example, consider a superheater outlet steam pressure of 72.5 psi and a superheater outlet temperature of 572o F. The corresponding saturation temperature at that pressure is 318o F. Therefore, the degree of superheat is 5720 F minus 318o F, equaling 254o F. It must also be recognized that there is a loss in steam pressure between the drum steam pressure and the superheater outlet pressure. Superheated steam has three advantages over steam that is not superheated: •
It increases the efficiency of the turbine.
•
It prevents damage to turbine blades from condensation.
•
It is able to travel through long pipelines with little or no condensing.
Departure from Nucleate Boiling There are two types of boiling that can occur in steam generators. Nucleate boiling – is the normal boiling process in a boiler in which water is raised to the boiling point, and individual steam bubbles form as water comes in contact with the hot tube surfaces. As these bubbles form and leave the heated surface, the cool water that remains (due to proper circulation) wets the tube surfaces, thus keeping the waterwall tube metal temperatures well within allowable limits. Film boiling – is an abnormal boiling condition and is present at times when insufficient water flow or circulation exists. When this type of boiling process takes place, steam bubbles form as water comes in contact with the hot tubes surfaces. They then collect and burst forming a film of steam which blankets the hot tube surface. Waterwall tube metal temperatures increase and tube damage can result. A term commonly used to describe this condition in DNB, or Departure from Nucleate Boiling. DNB can occur during periods of excessive firing rates if the circulation ratio or tube flow is not sufficient to carry away excess heat. Steam pockets form over large areas of the inner tube diameter, creating an insulating film barrier to normal heat transfer. The transition from Nucleate Boiling to DNB is shown in Figure 5.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-6
HRSG OPERATION AND MAINTENANCE
Figure 5: Nucleate Boiling and DNB Results of DNB can include: • • • •
5.
Overheated tube failures Rapid accumulation of waterside tube deposits Uncontrollable drum level as large steam pockets are released Turbulence inside the drum can carry water out with the steam
HEAT TRANSFER PRINCIPLES
The process of transferring thermal energy can only occur if it originates from an area or material on one temperature to and area or material of a lower temperature. Heat transfer is vital to the operation of the power plant cycle and occurs in many locations throughout the plant. 6.
HEAT TRANSFER MODES
Conduction When heat passes through a solid object, quickly moving molecules in the hot portion collide with and give up some energy to slower molecules in the cooler portion. This type of heat transfer is called conduction.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-7
HRSG OPERATION AND MAINTENANCE Radiation Heat transfer occurs via radiation when electromagnetic waves from a heat producing source strike a surface, and give up energy to the molecules in that surface. Burning fuels give radiant energy. Convection When a heated fluid or vapor moves to a cooler region by circulation resulting from density differences between the hot and cold areas within the fluid or vapor, this is called convection. 7.
MAIN FACTORS AFFECTING HEAT TRANSFER
Differential Temperatures (∆T) The temperature difference between a high temperature source and a low temperature source is called differential temperature. A higher ∆T will result in a greater amount of heat transfer. Thermal Conductivity Thermal conductivity is an indication of how well a material absorbs and transfers heat. A higher value of thermal conductivity means a material is capable of transmitting heat at a faster rate than a material with a low thermal conductivity. Surface Area Surface area is the area of a low temperature source that is placed in contact with a source of higher temperature. A larger exposed area will result in a higher heat Transfer Coefficient. The heat transfer coefficient is a constant factor, which mainly depends on the physical properties of the heat transferring mediums such as gasses, solids and metal tubes, and the gas velocity in the boiler. Materials are selected and arranged in the boiler according to their various heat transfer properties. Pinch Point The difference between the gas temperature leaving an evaporating section and the temperature at which boiling is occurring (saturated water temperature) is called a pinch point. The pinch point strongly influences the amount of heat transfer surface in the evaporating section. Current HRSG designs uses pinch points in the 15o to 25o F range. See Figure 16 for a graphic representation.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-8
HRSG OPERATION AND MAINTENANCE Approach Temperature The approach temperature is the difference between the saturated-water temperature in an evaporating section and the incoming feedwater temperature. The approach temperature influences the amount of surface required for an economizer section, with exponentially increasing amounts required for very low approach temperatures. Current HRSG economizers have approach temperatures in the 15o to 25o F range. Many other operating conditions can occur at off-design points, including start-up. Some conditions will result in steaming at the exit of the economizer, such that it acts as an evaporative surface. See Figure 16 for a graphic representation. Materials Metals have good thermal conductivity. The number and arrangement of the tube assemblies placed in a boiler are selected to provide the proper tube surface area which is expressed to the hot solids/gasses so that the correct amount of heat is transferred to the water/steam to obtain design steam pressure and temperatures with design combustion temperatures. Fiberglass, silica block, and certain refractory compounds are used where heat transfer is not desired. These materials, called insulators, have low thermal conductivity and help to reduce the heat transfer. Improper insulation in the form of ash and /or dust and internal tube deposits can be very detrimental to boiler heat transfer, as indicated in Figures 6, 7, 8 and 9. Ash/dust deposits on the external surfaces of boiler tubes have lower thermal conductivity than the tube metal. A higher differential temperature is required to pass the proper amount of heat through the ash/dust to the water/steam inside the tubes. The reduction in heat flow from the tube to the boiler water/steam increases the average tube metal temperature, which can lead to tube failures from overheating. Temperature limitations for typical tube materials are shown in Table 1.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-9
HRSG OPERATION AND MAINTENANCE
Figure 8: Temperature Profile across Tube Wall with Internal Deposit
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-10
HRSG OPERATION AND MAINTENANCE
Table 1: Temperature Limitations for Typical Tube Materials 8.
BOILER WATER CIRCULATION
Boiler circulation is defined s the movement of water, a mixture of steam and water, or steam through boiler tube circuits. There are two types of circulation: •
Natural or “thermal” circulation
•
Forced or “controlled” circulation
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-11
HRSG OPERATION AND MAINTENANCE Natural Circulation In natural circulation boilers, circulation is accomplished without the use of circulating pump. The density difference between steam and water (thermal head) is the driving force in a natural circulation boiler (Figures 10 and 11).
Figure 10: Natural (Thermal) Circulation
Cold side: The density of saturated water in the downtakes (also called downcomers) will range between 60 lb/ft3 and 30 lb/ft3, depending on the corresponding pressure and temperature in the boiler steam drum. Hot side: The steam/water mixture density in the waterwalls will be approximately 25 lb/ft3. Variations in boiler pressure have a lesser effect on the mixture density.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-12
HRSG OPERATION AND MAINTENANCE
Figure 11: Circulation Schematic for Natural (Thermal) Circulation As boiler pressure increases, the difference between the densities of water and steam, which is the motive force for natural circulation boilers, becomes smaller (Figure 12). Thermal head differential is the resulting differential ranges between approximately 25 psi and 10 psi, with the greater differential being possible in lower pressure boilers (Figures 12 and 13).
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-13
HRSG OPERATION AND MAINTENANCE
Figure 12: Density of Water to Steam vs. Pressure
In addition to the fact that there is less motive force in a higher-pressure boiler, there are also other factors in a natural circulation boiler, which oppose circulation. These are: •
Friction between water and tube metal
•
Friction between water and scale deposits in tubes
•
Friction in tube bends
•
Friction in lower drum and headers
•
Friction around upper drum internals
•
Friction in the steam and water separating equipment
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-14
HRSG OPERATION AND MAINTENANCE
Figure 13: Typical Boiler Static Head – Constant Circulation Ratio of 4.0 Circulation Ratio Circulation ratio is defined as the weight of water entering the downcomer, divided by the weight of steam in the water/steam mixture leaving the water wall tube circuits. Because circulation is dependent on the thermal head, which is dependent on boiler pressure, the flow of water into the downcomer increases as load decreases. At low loads of 50% of Maximum Continuous Rating (MCR) or less, the circulation ratio will be much higher since there is less steam being generated. Natural Circulation boilers are generally designed for a circulation ratio of “5” equaling a circulation ratio of 5 to 1. For example, for every 25-lb. Of water entering the downcomer, there could be as much as 5 lb of steam leaving. 9.
HEAT RECOVERY STEAM GENERATOR
The following material was copied from pages 8-30 to 8-35 of the Combustion Fossil Power text. A Heat Recovery Steam Generator (HRSG) is used to recover heat that otherwise would be lost in the exhaust from a gas turbine. This heat is then used to generate steam that will drive a steam turbine or be used in a process. Typically, the addition of an HRSG and a steam turbine boosts total output of electricity by 30 percent or more over the traditional gas turbine operating in a single cycle mode. Efficiency increases with the increased output. Gas turbines have been widely used to provide standby or peaking power for electric utilities, or for unattended service in remote locations. As described in Chapter 1, the thermal efficiency is low because of high exit-gas temperatures (800 to 1000o F, or 425 to 540oC) and high excessair levels (220 to 300 percent) in the combustion products. The thermal energy remaining in the ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-15
HRSG OPERATION AND MAINTENANCE exhaust gas can be recovered in a heat-recovery boiler to produce additional electricity using a steam-turbine generator. The combined output of electricity from the gas turbine and the steam turbine is 30 to 50 percent greater than that obtained from the gas turbine alone, with no additional fuel input. Combined-cycle power plants for industrial power-generation application have much higher thermal efficiencies than conventional steam power plants with the same steam conditions. In general, the high thermal efficiency of a combined-cycle plant can be economically exploited if liquid or gaseous fuels are readily available and the unit can be operated continuously or operated on an interruptible basis at least 50 percent of the time at full power. Chapter 1 of the Combustion Fossil Power text identified the four major classifications of combined cycles and their associated heat rates. The two most commonly used cycles for industry employ unfired or supplementary fired heat-recovery steam generators (HRSG’s). Supplementary fired heat-recovery steam generators use firing equipment located in the exhaust gas stream in the boiler inlet transition duct. Since gas-turbine exhaust contains 75 to 80 percent of the oxygen normally found in atmospheric air, fuel may be burned without the need for additional fresh air. By using duct burners, gas-turbine exhaust temperatures can be increased to 1500 to 1600oF (815 to 870oC) with a consequent reduction in the oxygen content of the exhaust gas from 15 percent to 11 percent. Supplementary firing generally doubles the steam output of the heat-recovery boiler by providing a mechanism for varying steam production and matching process-steam demand, independent of the gas-turbine electricity production. Most applications of HRSG’s to gas-turbines of greater than 20MW generate steam at two or three pressure levels. High-pressure steam (600 to 1800 psig, or 4.1 to 12.4 MPa gage) usually drives a steam-turbine generator. Intermediate-pressure steam (200 to 400 psig, or 1.4 to 2.8 MPa gage) is used for process steam in a plant or is injected into the gas-turbine combustor to reduce NO, emissions. Low-pressure steam (5 psig to 120 psig, or 35 to 825 KPa gage) is used for plant processes or feedwater heating in a de-aerator. An increasing number of installations induce intermediate-pressure steam for additional power recovery in the low-pressure stages of an enhanced power output when plant steam demand is low, but electrical demand is high. The heat-recovery steam generator may also incorporate additional water-heating sections for condensate preheating or for high-temperature water for fuel heating or other plant processes. In some locations, air-quality authorities have imposed very stringent requirements for NOx emissions from gas turbines. In many cases, these requirements virtually mandate the use of NOx reduction catalysts in the turbine exhaust steam. These catalyst assemblies operate in a narrow temperature range that is lower than the turbine exhaust-gas temperature. The presence of an HRSG is an asset in the strategy to control emissions since the NOx reduction catalyst may be located in the appropriate temperature zone between sections of heatexchange surface in the boiler. Steam-Generator Designs The basic principles for selecting heat-recovery steam-generating equipment are similar to those for conventional utility and industrial boilers. However, the designer must be aware of the entire system arrangement in order to integrate the steam generator properly within the overall plant. Although cycle efficiency and economics generally determine the basic cycle conditions, the designer is typically faced with a matrix of conditions, which determine the optimum design. These conditions include a wide range of thermal performance parameters, dictated by varying ambient conditions and steam load requirements, limitations on capital cost, and restrictions on available space. In pursuing a solution to the demands of a specific application, three aspects ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-16
HRSG OPERATION AND MAINTENANCE of the boiler design process dominate: (1) extensive use of externally finned tubing for maximum convective heat recovery, (2) an emphasis on low gas-side pressure loss to limit the gas-turbine fuel-rate penalty associated with increased backpressure on the gas turbine, and (3) distribution of heat-recovery surface in multiple sections to achieve optimum heat transfer at each temperature level through the boiler.
Figure 14: Vertical, Unfired Steam Generator for Recovery of Heat from Gas Turbine Exhaust Boiler Configuration Waste-heat boilers in gas-turbine exhaust service can be configured with gas flow in the horizontal or vertical direction. Vertical gas-flow units permit an arrangement of equipment in the exhaust flow path that occupies less floor space but requires extensive steel support structure. Horizontal gas-flow units generally cover a greater plan area, but afford much better access for maintenance of boiler parts, duct burners, catalyst elements, and other equipment that may be associated with the HRSG.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-17
HRSG OPERATION AND MAINTENANCE Boilers with vertical gas flow usually employ horizontal tubes connected by return bends with the tubes supported at several locations along the length of the tube my tube sheets, as illustrated in the figure above. Most of these applications require a circulating pump in the steam-generating sections of the boiler. The circulating pump ensures uniform distribution of water to multiple parallel steam-generating circuits. Pumps are usually sized to maintain a circulation ratio of 4 to 1 at the maximum steaming condition. Boilers with horizontal gas flow use vertical tubes connected to headers at the top and bottom, as seen in the following figure. The tube and header assemblies may be either top-supported or bottom-supported. Although the tubes are self-supporting in the vertical direction, lateral restraints are required to control gas-flow-induced vibrations. Natural circulation in the steamgenerating sections provides high circulation ratios without the use of pumps.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-18
HRSG OPERATION AND MAINTENANCE
1. 2. 3. 4. 5. 6. 7. 8. 9.
Stack HP Drum IP Drum LP Drum/Storage Tank Inlet Duct Stair Tower HP Steam Safety Valve Silencer Hot Reheat Safety Valve Silencer Cold Reheat Safety Valve Silencer
10. 11. 12. 13. 14. 15. 16. 17. 18.
HP Drum Safety Valve Silencer HP Drum Safety Valve Silencer HP/RH Desup. Spraywater Station Feedwater Heater Recirculation Pumps CO Catalysts Cavity SCR Catalyst Cavity Duct Burner Cavity Duct Burner Skid SCR Ammonia Flow Control Skid
Figure 15: Horizontal Gas Flow Heat Recovery Steam Generator ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-19
HRSG OPERATION AND MAINTENANCE
1300 1200 1100 1000 900 800 700 600 500 400 300 200 100
Figure 16: Temperature Profile of Unfired Heat Recovery Steam Generator with Three Operating Pressure Levels A simplified flow diagram (Figure 17) for a triple-pressure HRSG illustrates the way in which heat-absorbing sections operating at certain temperature levels are located in the gas stream to minimize the amount of heat-transfer surface required. There are ten discrete heat-exchange sections distributed in descending order based on the gas temperature available and the fluid temperature requirements. The two critical temperature differences that influence the amount of heat-transfer surface and the overall steam generated at each pressure level are the: •
Pinch point: The difference between the gas temperature leaving a evaporating section and the temperature at which boiling is occurring (saturated-water temperature).
•
Approach temperature: The difference between the saturated-water temperature in an evaporating section and the incoming feed-water temperature.
The pinch point strongly influences the amount of heat-transfer surface in the evaporating section. Current HRSG designs use pinch points in the 15 to 25oF (8 to 14oC) range. In general, these boilers have 50 percent more surface in the evaporating section than boilers with pinch points of 40 to 50oF (22 to 28OC). The approach temperature also influences the temperatures. Current HRSG economizers have approach temperatures in the 15 to 250oF (8 to 14oC) range at the design point. Many other operating conditions can occur at off-design points, including start-up. Some conditions will result in steaming at the exit of the economizer, such that it acts as evaporative surface.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-20
HRSG OPERATION AND MAINTENANCE Specific provisions to accommodate steaming at levels up to 5 percent of total flow in an economizer include: (1) careful control of water distribution in the last downflow passes of the economizer to cause that portion of the economizer to behave as a forced-circulation evaporator, or (2) configuring the last few passes of the economizer as entirely upflow, with relief by natural circulation into the steam drum. The triple-pressure HRSG temperature diagram shown in Figure 16 illustrates the distribution of heat-exchanger sections and the side of each evaporating bank section. Approach temperatures are illustrated as the difference between the water temperature leaving the last section of each economizer and the saturated-water temperature. Note that the high-pressure economizer is divided into three separate sections to provide appropriate temperature zones for the intermediate-pressure superheater, evaporator and economizer. Typical Construction Features The triple-pressure HRSG shown in Figure 17 illustrates equipment normally included in the scope of supply of the boiler supplier: •
Expansion joint at gas-turbine exhaust interface
•
Single-blade exhaust diverter valve bypass stack with silencer
•
Inlet transition duct with flow corrective devices
•
Duct burner
•
Heat-recovery steam-generator modules steam drums
•
Access ladders and platforms
•
Exhaust stack
Insulation is placed on the inside of all duct sections and boiler casing sections, thereby allowing the use of carbon steel casing plate and stiffeners, and minimizing the thermal growth of the overall boiler structure. A system of internal liner plates protects the insulation from gas flow. These plates are segmented for individual thermal expansion and overlapped in the direction of gas flow. All boiler pressure parts are supported in ways that allow complete freedom for thermal expansion relative to the casing and support structure.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-21
HRSG OPERATION AND MAINTENANCE Fired Steam Generators Supplied with Gas Turbine Exhaust Normally containing 75 to 80 percent of the oxygen found in free atmospheric air, gas-turbine exhaust can concurrently supply to the furnace of a steam generator both sensible heat and oxygen for the combustion of a fuel. The design and operation of such boilers vary considerably, depending upon the ratio of the total exhaust flow to the amount necessary for oxidizing the supplementary fuel needed for a given evaporation. Combustion air preheaters are not used because of the already high level of preheat represented by the 700o to 900oF (370oF to 480OC) temperature of the exhaust gases. Supplementary-fired steam generators (Fig. 24) using most of the oxygen in the turbine exhaust are of the same design and size as units using outside air through forced-draft fans. The stack temperature of such a unit can be dropped economically to within 100o F (55o C) of the incoming feedwater temperature. Since the boiler is sized for a flue gas weight based on fresh air firing, a portion of the gas turbine exhaust is by-passed. This portion of the exhaust is cooled by passing over a separate steam generating bank, to the same temperature as the gasses passing through the boiler, and then proceeds to the final heat recovery in the economizer. In such a cycle, gas turbine and boiler size must be matched closely to obtain a high ratio of feedwater flow to the gas-turbine exhaust flow. Because all gas-turbine/boiler applications involve the recovery of sensible heat, the usual concept of boiler efficiency loses its significance. Customary practice therefore is to evaluate performance of combined-cycle boilers on the basis of stack temperature. The overall station heat balance is determined using the calculated value of fuel fired in the boiler (rather than boiler efficiency as such), in addition to the fuel fired in the gas turbine.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-22
HRSG OPERATION AND MAINTENANCE
SECTION 2: HRSG SYSTEM DESCRIPTION 2.1 LEARNING OBJECTIVES •
Draw a simplified functional diagram of the HRSG, labeling the major components.
•
Describe the purpose and function of the major components.
2.2 INTRODUCTION (Refer to Pressure Part Diagram, Figure 2-3) This section provides a brief description of the components that make up the Heat Recovery Steam Generator (HRSG). The HRSG consists of three boiler systems at different pressure levels, high pressure (HP), intermediate pressure (IP), and low pressure (LP) and a Reheater. The water/steam and the exhaust gas flow paths are described below, starting from the inlet and following the fluid flow path. Each pressure stage consists of an economizer, evaporator and superheater. The Feedwater is heated in the economizer and fed to the drum. From the drum, water is fed into the evaporator, where a portion is evaporated. The resulting water-steam mixture returns to the drum, where the mixture is separated by means of separators. The saturated steam is fed into the superheater. The water/steam and the exhaust gas flow paths are described in the next section starting from the inlet and following the fluid flow path. The heat-absorbing sections of the HRSG are made up of shop-assembled pressure part modules. These modules can be shipped by truck, rail or barge. Each module is properly braced for shipment. The HRSG finned tubing is made by helically winding solid or serrated fin stock to the walls of bare tubing by means of a low penetration, high frequency resistance welding process. The HRSG evaporator circuits incorporate large steam drums to reduce the potential for water surges normally encountered during cold starts. Dedicated downcomers are used to ensure a proper circulation in each of the evaporator circuits. 2.3 HIGH PRESSURE WATER/STEAM FLOW PATH HP feedwater is supplied to the HP pressure section via the HP stage of the feedwater pump, which extracts feedwater from the Deaerator Storage Tank. The HP Economizer section functions to raise the boiler feedwater to a suitable approach temperature. After passing through the feedwater control, check and stop valves, the HP feedwater enters the HRSG at HP Economizer 4. The water then flows through HP Economizer 4, HP Economizer 3, HP Economizer 2, and then through HP Economizer 1. After leaving HP Economizer 1, the water enters the HP Steam Drum through one feedwater inlet nozzle and continues on to HP Evaporator. Natural circulation is maintained in the HP Evaporator by means of downcomers, which feed the water from the drum through distribution manifolds to the lower evaporator headers. Steam is generated and flows upward in the ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
2-1
HRSG OPERATION AND MAINTENANCE evaporator tubes. The saturated water/steam mixture is conducted from the upper HP Evaporator headers to the HP Steam Drum through risers. The saturated steam is separated from the saturated water/steam mixture by the drum internals (centrifugal separators, corrugated dryers, and dry box) and then exits the top of the HP Steam Drum through the saturated steam outlets. ( A typical section of steam drum internals is shown in Figure 2-1) The saturated steam leaving the drum passes through HP Superheater 3 and HP Superheater 2. After leaving HP Superheater 2, the steam passes through two HP Desuperheaters in parallel. After leaving the HP Desuperheater, the steam flows through HP Superheater 1. The steam leaves HP Superheater 1 through connecting links where it is combined into the HP Main Steam line. 2.4 REHEATER STEAM FLOW PATH After combining with the IP steam, the cold RH enters the HRSG through Reheater 2. The steam then passes through two RH Desuperheaters in parallel into Reheater 1. The steam leaves Reheater 1 through connecting links where it is combined into the hot Reheat Steam Line. 2.5 INTERMEDIATE PRESSURE WATER/STEAM FLOW PATH After passing through the feedwater control, check and stop valves, the IP feedwater enters IP Economizer 1 then enters the IP Steam Drum through the feedwater inlet nozzle. This flow continues through the IP Evaporator. Natural circulation is maintained in the IP Evaporator by means of downcomers, which feed the water from the drum through distribution manifolds to the lower evaporator headers. Steam is generated and flows upward in the evaporator tubes. The saturated water/steam mixture is conducted from the upper IP Evaporator headers to the IP Steam Drum through risers. The saturated steam is separated from the saturated water/steam mixture entering the steam drum by the drum internals (centrifugal separators, corrugated dryers, and dry box) and exits the top of the IP Steam Drum through saturated steam outlets. The saturated steam leaving the drum passes through the IP Superheater. The steam leaves the IP Superheater through connecting links where it is combined into the IP Main Steam Line. A portion of the IP Steam can be used as pegging steam for the external deaerator. The IP steam passes through non-return and stop valves and then combines with the cold reheat steam. 2.6 LOW PRESSURE WATER/STEAM FLOW PATH The LP Feedwater takes suction from the Dearerator Storage Tank. The LP Feed water from terminal point (TP-7) passes through the flow orifice, control valve, stop check valve and block valve and enters the LP Drum through the feedwater inlet nozzle. A separate Condensate Feed flows through the Condensate Preheater and on into the External Deaerator Tank. A portion of the water from the Preheater outlet is taken to the Preheater Recirculation Pump suction. It then is being recirculated and mixed with the feedwater entering the Preheater inlet nozzle to increase the temperature of the incoming feedwater prior to entering the External Deaerator. Natural circulation is maintained in the LP Evaporator by means of downcomers, which feed the water through distribution manifolds into the lower evaporator headers. Steam is generated and flows upward in the evaporator tubes. The saturated water/steam mixture is conducted from the upper LP Evaporator headers to the LP Drum through risers. The saturated steam is separated ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
2-2
HRSG OPERATION AND MAINTENANCE from the saturated water/steam mixture entering the steam drum by the drum internals (corrugated dryers, and dry box) and exits the top of the LP Drum through saturated steam outlets. The saturated steam leaving the drum passes through the LP Superheater. The steam leaves the LP Superheater through connecting links where it is combined into the LP Main Steam line. 2.7 GAS SIDE FLOW PATHS The exhaust gas that enters the HRSG will pass by the pressure part sections of the HRSG, heating the steam or water inside the tubes. The exhaust gas will pass across the pressure part sections in the following order: HP Superheater 1 - Reheater 1 - HP Superheater 2 - Reheater 2 - HP Superheater 3 - HP Evaporator 1 – HP Evaporator 2 The gas then passes across the remaining pressure parts sections in the following order: IP Superheater - HP Economizer 1 - LP Superheater - HP Economizer 2 - IP Evaporator - HP Economizer 3 - IP Economizer 1 - LP Evaporator - HP Economizer 4 - Condensate Feedwater Preheater. The exhaust gas will leave FW Preheater and exit the HRSG through the main exhaust stack. Some changes may occur in the pressure sections such as surface oxidation. In addition, normal operation of the boiler may result in some bowing of the tubes due to normal manufacturing tolerances. Both of these conditions are considered normal and are expected. 2.8 SCR – SELECTIVE CATALYTIC REDUCTION SYSTEM (Not used at Nubaria) N/A 2.9
START-UP VENTS
The HP main steam outlet piping incorporates a remotely operated vent valve at a location just upstream of the main steam outlet check valve. This valve is used to vent air and non-condensables from the system during start-up and to relieve excess steam pressure during steam system transients. 2.10
SKY VENTS
The sky vents system consists of a shut off manual valve, a control valve, the flow orifice and the steam silencer. Whenever the control valve opens, steam releases into the atmosphere. The flow orifice determines the steam flow to be added to the total steam flow for drum level control. The steam silencer reduces the noise through this vent line. 2.11
MAIN STEAM TO COLD REHEAT BYPASS (Not used at Nubaria)
N/A
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
2-3
HRSG OPERATION AND MAINTENANCE 2.12
CONDENSATE PREHEATER BYPASS & RECIRCULATION
The Condensate PreHeater recirculating pump performs the following function: Control of the Condensate PreHeater inlet temperature during gas and oil fired operation in order to avoid an exhaust gas temperature to be below the acid dew point. Each HRSG uses a single Condensate PreHeater recirculating pump. Temperature measuring points are arranged at the inlet of the Condensate PreHeater and at the outlet of the PreHeater for temperature monitoring. A safety valve is installed in the LP feedwater inlet line at the upstream of FW Heater for over pressure protection of the FW Heater when it is isolated. 2.13
DRAINS AND VENTS
2.13.1 SUPERHEATER & REHEATER DRAINS: Superheater and Reheater drains are provided to take out the condensate from the piping. Drain valves shall open and close based on the operating logic.
2.13.2 VENTS AND DRAINS: Vents and drains in water line such as economizer can be used for maintenance purpose. During normal operation, these valves should be closed.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
2-4
HRSG OPERATION AND MAINTENANCE 2.14
Steam Drum
FIG. 2-1 DRUM INTERNAL CENTRIFUGAL TYPE (TYPICAL) The drums shall be of fusion welded construction, fabricated carbon steel plate and equipped with two (2) manway openings, one at each end of the drum accessible from the drum end platform.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Drum Internals The steam drums will include primary centrifugal type unitized steam separators with corrugated plate dryers and dry box.
Revision: 0 04/02/05
Drum Connections Connections are provided on the steam drums for steam outlet feed inlet, riser and downtake, venting, safety valves, surface blowdown, feedwater regulators, water columns, chemical feed, and nitrogen blanketing.
2-5
HRSG OPERATION AND MAINTENANCE 2.15
OVERALL PROJECT
A gas turbine combined with a triple-pressure HRSG with reheat and HP/IP/LP steam turbines form the combined cycle plant at the Nubaria Power Station. The HRSG utilizes the hot exhaust gas from the gas turbine to generate steam in three cycles: high pressure, intermediate, and low pressure. Steam produced is directed to the steam turbine. The HRSG is also equipped with a reheater section to reheat steam, which has passed through the HP turbine and direct it to the IP turbine. The Predicted Performance data provided at the end of this section addresses multiple operating conditions for the HRSG. Ambient conditions ranged from a modest 15 °C (59 °F) on up to 40 °C (104 °F) were reviewed. Maximum HP steam flow 71.19 Kg/s occurs at 129.2 bar and 567.7 °C. 2.16
SCHEMATIC OVERVIEW
Figure 2-3 (At the end of this section) provides an overview of the fluid flow paths, both series and parallel, which integrate the HRSG into the larger system of separators, coolers, preheaters, pumps, and turbines. Rather than simply being a radiator, the integration of this complex heat transfer system results in one of the most cost effective and efficient electric power production units in the world.
2.17
GAS SIDE FLOW PATHS
Gas Turbine exhaust gas enters the HRSG at approximately 3,465,000 #/hr at 1121 °F. The exhaust gas passes through the following sections: •
HP Superheater 1
•
Reheater 1
•
HP Superheater 2
•
Reheater 2
•
HP Superheater 3
•
HP Evaporator
•
IP Superheater
•
HP Economizer 1
•
LP Superheater
•
HP Economizer 2
•
IP Evaporator
•
HP Economizer 3
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
2-6
HRSG OPERATION AND MAINTENANCE •
IP Economizer 1
•
LP Evaporator
•
HP Economizer 4
•
FW Heater
2.18
Predicted performance
The following Table list multiple data points where performance will be measured either during normal operation, or during commissioning. Actual numbers will vary with load and system deterioration, as maintenance is needed. Critical values for safe operation will be covered in the operation sections. Note that the data reflects one specific case description. Case descriptions can be generated for various conditions such as ambient temperature and whether or not the GT evaporative Cooler is on or off.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
2-7
HRSG OPERATION AND MAINTENANCE Case Number Case Name Case Description
Ambient Temperature Relative Humidity Atmospheric Pressure HRSG Performance Status Gas Turbine Load Number of Gas Turbines Operating Gas Turbine Fuel Gas Turbine Exhaust Flow Gas Turbine Exhaust Temperature . Exhaust Gas Constituents % by Volume . Miscellaneous Heat Loss Casing Heat Loss HP Steam Flow at Terminal Point (1) HP Steam Temperature (+/- 3°C) HP Steam Pressure at Terminal Point HP Blowdown Rate HP Pinch Point HP Approach Temperature HP Desuperheater Spraywater Flow HP Feedwater Temperature Hot RH Steam Flow Hot RH Steam Temperature Hot RH Steam Pressure at Terminal Point RH Desuperheater Spray Cold RH Steam Flow to HRSG Cold RH Steam Temperature Cold RH Steam Pressure at Terminal Point Reheater Pressure Drop IP Steam Flow to Cold RH Inlet (1) IP Steam Temperature (+/- 3°C) IP Steam Pressure at Terminal Point IP Pegging Steam Flow to Deaerator (4) IP Blowdown Rate IP Pinch Point IP Approach Temperature IP Feedwater Temperature LP Steam Flow to Steam Turbine (1) LP Steam Temperature (+/- 3°C) LP Steam Pressure at Terminal Point LP Pegging Steam Flow to Deaerator (4) LP Blowdown Rate LP Pinch Point LP Approach Temperature LP Feedwater Temperature Deaerator Operating Pressure FW Flow at Deaerator Inlet FW Preheater Bypass Flow FW Preheater Outlet Water Temperature FW Preheater Inlet Water Temperature FW Preheater Recirculation Flow FW Preheater Supply Water Temperature Gas Temperature Leaving HRSG Gas Side Static Pressure Loss (2) Inside Fouling Factor Outside Fouling Factor
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
kg/s °C O2 N2 CO2 H2O Ar kW kW kg/s °C bara % °C °C kg/s °C kg/s °C bara kg/s kg/s °C bara bar kg/s °C bara kg/s % °C °C °C kg/s °C bara kg/s % °C °C °C bara kg/s kg/s °C
1 CASE01 NG, 27C ambient, 100% load, 2x2x1 27.0 65 1.01 Guaranteed 100 2X2X1 NG 630.90 598.4 12.48 73.59 3.84 9.23 0.86 842 842 71.19* 567.7* 129.2 0.0 6.3 9.0 0.00 112.7 81.53 566.5* 23.4 0.00 70.03 330.2 25.5 2.1* 11.50* 324.4 25.5 0.0 0.0 16.2 15.8 112.0 8.47* 296.0* 5.2 0.37 0.0 24.1 48.5 111.4 1.5 91.19 0.0 109.3
°C kg/s °C
51.7 12.10 44.0
51.7 40.00 30.3
51.7 12.75 43.7
51.7 28.00 37.5
51.7 24.75 35.7
122.6 255.0* 0.0000176 0.000335
121.6 274.9 0.0000176 0.000335
119.9 231.1 0.0000176 0.000335
115.0 258.7 0.0000176 0.000335
105.2 153.1 0.0000176 0.000335
°C % bara %
°C mm water m2-°C/W m2-°C/W
2 3 CASE02 CASE03 NG, 15C NG, 40C ambient, ambient 100% 100% load, 2x2x1 load, 2x2x1 15.0 40.0 60 60 1.01 1.01 Predicted Predicted 100 100 2X2X1 2X2X1 NG NG 661.00 594.70 589.7 610.9 12.64 12.13 74.52 72.05 3.88 3.80 8.08 11.17 0.87 0.84 860 829 860 829 72.21 69.96 559.3 573.1 130.3 125.0 0.0 0.0 6.5 6.0 8.6 8.9 0.00 0.77 112.5 112.6 83.37 79.03 558.5 572.8 23.7 23.1 0.00 0.83 71.12 67.57 325.5 332.8 25.5 24.9 1.80 1.80 12.25 10.63 324.3 323.0 25.5 24.9 0.0 0.0 0.0 0.0 17.0 15.3 16.0 15.8 112.0 112.0 9.43 8.35 297.2 293.6 5.2 5.0 1.56 0.60 0.0 0.0 25.4 23.7 47.9 45.8 111.4 111.4 1.5 1.5 92.33 89.36 0.0 0.0 101.0 107.3
Revision: 0 04/02/05
4 CASE04 NG, 20.7C ambient, 100% load, 1x1x1 20.7 65 1.01 Predicted 100 1X1X1 NG 647.30 593.5 12.57 74.12 3.86 8.58 0.87 863 863 76.67 565.8 74.5 0.0 9.3 3.1 0.00 113.6 83.64 565.2 13.2 0.00 73.94 357.2 15.7 2.50 9.70 296.9 15.7 0.0 0.0 15.5 9.9 112.1 8.59 268.9 3.0 1.99 0.0 24.0 33.4 111.4 1.5 92.97 0.0 98.5
5 CASE05 NG, 20.7C ambient, 65% load, 1x1x1 20.7 65 1.01 Predicted 65 1X1X1 NG 488.20 578.5 13.38 74.39 3.47 7.87 0.87 639 639 57.00 560.6 55.4 0.0 6.9 1.1 0.00 114.2 62.02 557.9 9.7 0.00 54.80 354.2 11.8 2.10 7.22 277.4 11.8 0.0 0.0 12.6 9.4 112.2 6.45 253.8 2.2 1.77 0.0 19.3 22.8 111.4 1.5 68.90 0.0 96.1
2-8
HRSG OPERATION AND MAINTENANCE
Case Number Case Name Case Description
Ambient Temperature Relative Humidity Atmospheric Pressure HRSG Performance Status Gas Turbine Load Number of Gas Turbines Operating Gas Turbine Fuel Gas Turbine Exhaust Flow Gas Turbine Exhaust Temperature . Exhaust Gas Constituents % by Volume . Miscellaneous Heat Loss Casing Heat Loss HP Steam Flow at Terminal Point (1) HP Steam Temperature (+/- 3°C) HP Steam Pressure at Terminal Point HP Blowdown Rate HP Pinch Point HP Approach Temperature HP Desuperheater Spraywater Flow HP Feedwater Temperature Hot RH Steam Flow Hot RH Steam Temperature Hot RH Steam Pressure at Terminal Point RH Desuperheater Spray Cold RH Steam Flow to HRSG Cold RH Steam Temperature Cold RH Steam Pressure at Terminal Point Reheater Pressure Drop IP Steam Flow to Cold RH Inlet (1) IP Steam Temperature (+/- 3°C) IP Steam Pressure at Terminal Point IP Pegging Steam Flow to Deaerator (4) IP Blowdown Rate IP Pinch Point IP Approach Temperature IP Feedwater Temperature LP Steam Flow to Steam Turbine (1) LP Steam Temperature (+/- 3°C) LP Steam Pressure at Terminal Point LP Pegging Steam Flow to Deaerator (4) LP Blowdown Rate LP Pinch Point LP Approach Temperature LP Feedwater Temperature Deaerator Operating Pressure FW Flow at Deaerator Inlet FW Preheater Bypass Flow FW Preheater Outlet Water Temperature FW Preheater Inlet Water Temperature FW Preheater Recirculation Flow FW Preheater Supply Water Temperature Gas Temperature Leaving HRSG Gas Side Static Pressure Loss (2) Inside Fouling Factor Outside Fouling Factor
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
kg/s °C O2 N2 CO2 H2O Ar kW kW kg/s °C bara % °C °C kg/s °C kg/s °C bara kg/s kg/s °C bara bar kg/s °C bara kg/s % °C °C °C kg/s °C bara kg/s % °C °C °C bara kg/s kg/s °C
6 CASE06 OIL, 27C ambient, 100% load,2x2x1 27.0 65 1.01 Guaranteed 100 2X2X1 OIL 647.80 575.0 11.78 71.53 5.06 10.76 0.84 734 734 69.64* 549.0* 123.4 0.0 6.5 7.0 0.00 142.4 78.38 548.2* 22.8 0.00 68.52 319.9 24.6 1.80 9.86* 318.4 24.6 2.8 0.0 17.3 10.9 141.6 0.0 293.2* 4.6 10.86 0.0 26.5 18.5 140.9 3.7 79.51 79.51 42.6
°C kg/s °C
N/A N/A 42.6
N/A N/A 28.0
N/A N/A 41.8
N/A N/A 36.6
171.5 272.9* 0.0000176 0.000335
174.9 294.4 0.0000176 0.000335
172.0 247.4 0.0000176 0.000335
168.5 277.8 0.0000176 0.000335
°C % bara %
°C water m2-°C/W m2-°C/W mm
Revision: 0 04/02/05
7 8 CASE07 CASE08 OIL, 15C OIL, 40C ambient, ambient, 100% 100% load, 2x2x1 load, 2x2x1 15.0 40.0 60 60 1.01 1.01 Predicted Predicted 100 100 2X2X1 2X2X1 OIL OIL 678.80 610.50 566.8 586.8 11.93 11.46 72.41 70.06 5.12 5.01 9.67 12.62 0.85 0.82 739 718 739 718 70.59 68.91 541.2 559.8 125.0 123.2 0.0 0.0 6.7 6.1 6.7 7.9 0.00 0.00 149.5 149.6 77.96 75.45 541.3 559.5 22.4 22.2 0.00 0.00 69.24 67.33 310.3 324.2 24.1 23.8 1.70 1.60 8.72 8.12 317.7 318.9 24.1 23.8 4.97 3.78 0.0 0.0 18.4 16.5 9.7 10.1 148.7 148.7 0.0 0.0 294.1 291.7 4.7 4.7 11.53 10.43 0.0 0.0 27.9 26.0 11.1 9.5 148.0 148.0 4.5 4.5 79.31 77.03 79.31 77.03 28.0 41.8
9 CASE09 NG, 20.7C ambient, 100% load, 1x1x1 20.7 65 1.01 Predicted 100 1X1X1 OIL 664.70 570.4 11.87 72.03 5.09 10.14 0.84 746 746 75.95 546.6 72.3 0.0 9.5 1.7 0.00 150.2 76.99 547.8 12.5 0.00 72.56 342.0 15.5 3.00 4.43 290.9 15.5 6.93 0.0 17.2 3.1 148.8 0.0 270.5 4.6 8.89 0.0 23.1 6.8 148.0 4.5 80.38 80.38 36.6
2-9
HRSG OPERATION AND MAINTENANCE Notes: 1) Steam productions rates based on specified feedwater inlet temperature. 2) Static gas side pressure loss from HRSG ductwork inlet to exhaust stack outlet including: Stack Damper, Stack Silencer, Exhaust Stack 3) Stack Height: 82 m, Stack I.D.: 6.86 m, Site Elevation: 9 m 4) From superheated steam line. 5) The performance guarantee(s) for steam flow is given without tolerance. However, a measuring uncertainty as allowed by ASME PTC 4.4 will be considered for evaluation of any performance deviation. 6) Cold reheat steam flow and temperature before mixing with IPSH steam is as stated in Specification 10037-9-3PS-MBPR-00001 Appendix C Table 7.0A. (*) These points guaranteed. All others predicted.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
2-10
HRSG OPERATION AND MAINTENANCE Figure 2-3 Typical Three (3) Drum HRSG System Flow Schematic Line to External Deaerator
Deaer FWTR (unit A)
1- 8"” 106C/40
1 - 6" 106C/40
1 - 8" 106C/40
LP Deaer Pegging Steam Extraction from Customer Common Header (2 units) 1 - 20" 106C/40
CV LP Deaer Pegging Steam (for oil cases)
IP Deaer Pegging Steam Extraction (1 unit)
1 - 8" 106C/40
1 - 14" 106C/40
Cold RH Inlet
3
48 47 46
HPEVAP2
45 44 43 42
41 40 39 38 37 36 35 34
33
MLL-3A 54 - 3" 106C/160
MLL-3B 30 - 4" 106C/XXS
3 - 14" 106C/160
ML-3
ML-3-1
1 - 12" P91/160 1 - 24" P22/80
FML-8
FML-9
1 - 12" P91/120
1 - 12" P91/120
HPD-1
HPD-2
HP DESUP
1 - 24" P22/40
3-10" 106C/160
FML-7
FML-5
FML-6
3
4 106C/80
HPECON1
31 30 29 28
9-3"
9-3"
27 26 25
HPECON2
23 22 21
24
C-2 9-3"
9-3"
3-6" 106C/40
C-2-1 9-3" 106C/160
3
3 3 3 3 106C/160
15
20 19 18 17 16
30 - 3" 106C/80 MLL-2 3-8" 106C/160
1 - 6" 106C/40 ML-2-1
ML-2
3
14 13
12
C-2 9-3"
3
LPBP
3
3
106C/160
LPEVAP
11 10
9
1-8" 106C/40
1- 2.5" 106C/80
3
106C/160
FML-3
7
8
3-8" 106C/160
6
5
9-3" C-2
1-6" 106C/40
ML-1-1
C-2-1 9-3" 106C/160 (typ)
3
3
HPECON 4
MLL-1 24- 3" 106C/80
ML-1
3
106C/160
4
3
3
3
106C/160
FWHTR
3
FWTR Bypass
1
2
C-1 9-3" 106C/80
1- 6" 106C/40
FML-2
1- 3" 106C/80
IP Feed
1- 3" 106C/80 IPFW
1- 4" 106C/160
LPSTM
FML-1
RECRC-2 1- 4" 106C/40
HPSTART (25%)
LP Steam
HPFW
HP Feed
1 - 2" 106C/80
1- 8" 106C/160
HPBP
1- 6" 106C/160 After Check Valve Before Check Valve
1- 8" 106C/160
1- 8" 106C/160
1-14" 106C/40
1-16" 106C/40
Section 1
3
3
HPECON 3
IPEVAP
LP STM Sky Vent (100%)
FML-4
RHSW
HPSW
3
C-1 9-3" 106C/80
LP Feed
1 - 2" P22/80
1- 2" P22/XXS
3
106C/160
1-16" 106C/80
RH DESUP
RHD-2
3 3 3 106C/160
LU-1 9-3" 106C/80
LU-3
LU-4
9-3" 106C/160
LU-5 6 - 4" 106C/80 32
3 3 3 3 106C/160
C-2 106C/160 (typ) 9-3"
Recirc Pump Recirc Min Flow Line
1- 2" 106C/160
Gas Flow Section 2
Section 3
Section 4
D
D
D
COND
FML-10
1 - 24" P22/80
1 - 24" P22/40 RHD-1
1 - 12" P91/160
3
LU-2 6 - 3" 106C/80
106C/160
1- 8" 106C/40
27- 4" P91/XXS
51 50 49
3 4 106C/80
C-2 9-3"
FMU-11- 8"
FWBP
3
R-2 30 - 3" 106C/80
1-3" 106C/80
LL-1 9-3" 106C/80
3 3 3 3 106C/160
FMU-2
1 - 3" 106C/80
3
6-12" P11/80
6-10" 106C/160
24- 3" P11/80
3
DC-1
LL-2 9 - 3" 106C/160
54 53 52
LL-8
LL-9
HPEVAP1
3
P22/XXS
36- 4" P22/80
27- 4" P91/XXS
LL-10
LPBPS (2 units)
HPIPBPS (2 units) 1 - 16" 106C/40
P22/XXS
HPSH3
4
C-2 9-3"
LPDRUM
LPFW
RHTR2
4
9-3"
1 - 3" 106C/80
6 - 10" P11/40
MU-1
36- 3" P11/80
58 57 56 55
4 4 4 4 106C/XXS
4
DC-2
LL-3
61 60 59
P22/XXS
C-2 9-3"
12-4" 106C/80
HPSH2
4
9-3"
LPSH
RHTR1
4
FMU-3
LL-4
HPSH1
4
P22/XXS
1- 2.5" 106C/80
C-2-1 9-3"
3-10" 106C/160
15-4" 106C/80
4 4 4 P91/XXS
2 - 20" 106C/120
4
MU-2
IPSH
4
LL-5 6 - 4" 106C/80
4
1 - 20" 106C/120
P91/XXS
IPBP
FWHTR RecircLine
P91/XXS
54 - 3" 106C/160
36 - 4" 106C/160
LL-6
4
C-4B
C-5 27- 4" P22/XXS
LP Drum 60" ID
1 - 3" 106C/80 IPDRUM
6 - 8" 106C/40
C-4A
LU-6 27- 4" 106C/80
4
1-8" 106C/160
1 - 20" 106C/80
LL-7
HRH-1
1 - 24" P22/80
FMU-6
36- 4" P22/80
LU-7
27- 4" P91/XXS
LU-8 4 4 1 - 6" 106C/40
FMU-7
IP Drum 54" ID
FMU-4
DC-3
1 - 24" P22/140
1 - 14" P91/2" AWT
1-6" 106C/40
1-8" 106C/40
HPDRUM 1-8" 106C/160
HP Drum 72" ID
RECRC-1
IPSAT-1 3 - 6" 106C/40
1-2" 106C/40
FMU-5
36- 4" P22/80
FMU-8
1-16" P22/80 1 - 14" P91/160
HPSTM
RH STM Sky Vent (50%)
IP STM Sky Vent (10%)
1-8" 106C/40
HPSAT-1 3-8" 106C/100
1 - 20" 106C/40 CRH-2
Hot RH
LPSAT-1 3 - 10" 106C/40
IPSTM
1-8" 106C/40
HP Steam
1-3" P91/160
Dearator Storage Tank
1 - 4" 106C/40
1 - 20" 106C/40
CRH-1 HP STM Sky Vent (10%)
IP Deaer Pegging Steam Extraction (1 unit)
IPECON
CV
FROM IP STM OUTLET MANIFOLD (FMU-5)
1 - 4" 106C/40
6-3" 106C/80
1 - 20" 106C/40
27- 4" 106C/XXS
External Dearator
2 - 6" 106C/40
LP Deaer Pegging Steam (for natural gas cases)
1 - 10" 106C/40
1 - 26" (or 30") 106C/ 40 Manifold to be provided by DA Supplier
2 - 6" 106C/40
Deaer FWTR (unit B)
Condensate Feed
Notes: LP Feed Pumps
- 3 ft from Grade
HP/IP Feed Pumps
- Field Manifold
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
- Shop Manifold
2 - 3" 2 - 3" 2 - 3" 2 - 3"
6 - 3" 6 - 3" 4 - 3" 4 - 3"
D Circs Risers
2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3"
2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3"
D Circs Risers
Risers 3 - 4" 3 - 4" 3 - 4" 3 - 4" Circs 3 - 4" 3 - 4" 2 - 4" 2 - 4"
D
2-12
HRSG OPERATION AND MAINTENANCE
SECTION 3: AUXILIARY SYSTEMS AND EQUIPMENT 3.1
LEARNING OBJECTIVES
Describe the purpose, function and basic operation of the auxiliary system and components of the HRSG. 3.2
SAFETY VALVES
Safety valves are devices that protect the steam and water circuits of the boiler against accidental over pressurization. They provide the final protection against pressure part damage when other means, such as control and interlock systems fail or cannot react fast enough. The A.S.M.E. Boiler and Pressure Vessel Code states that safety valves are required on every pressure vessel. The boiler code also requires that the safety valves have a total steam relieving capacity at least equal to the rated full load steam flow of the boiler. 3.2.1 Description Each safety valve consists of a valve disc and seat, which form the seating surfaces. The disc is attached to the valve stem, called spindle, which extends up through the valve body. See Figure 3-11. A spring is used to provide the necessary force to hold the disk against the valve seat until the steam pressure below the disk forces the valve open, overcoming the spring compression. The compression screw is used to adjust spring compression or the popping pressure at which the safety valve opens. Upper and lower adjusting rings are provided inside the valve body near the valve disc and seat. The upper adjusting ring is used to adjust the “blowdown” or the difference between the valve opening and closing pressure. The lower adjusting ring is provided to obtain a quick popping action and to cushion the closing of the valve.
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-1
HRSG OPERATION AND MAINTENANCE
ITEM NO 1 2 3
NOMENCLATURE Nozzle Body Warn Ring
4
Disc Holder
5
Disc Retainer
6
Control Ring Pin Assembly
7
Control Ring
8
Warn Ring Pin Assembly
9
Guide
10
Yoke
11
Bolt
12
Lever
13
Stem Assembly
14
Spring
15
Spring Step
16
Compression Screw
17
Lever Pin
18
Cotter Pin
19
Locknut
20
Lift Cam
21
Cap
22
Lift Nut
23
Lift Disc
24
Lift Pin
25
Cap Screw
26
Spring Pin
27
Stem Retainer
28
Retainer Lock Nut
29
Shield
30
Disc
Figure 3-1: Typical Safety Valve Components
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-2
HRSG OPERATION AND MAINTENANCE 3.2.2 Hydrostatic Test Plugs and Valve Gags Hydrostatic test plugs are installed between the valve disc and seat for two purposes. •
To protect the valve seating surfaces during shipment.
•
To increase spring compression to prevent the valve from opening during initial hydrostatic testing.
These plugs must be removed before initial valve setting during boiler start-up. Safety valve gags prevent the safety valve from opening during hydrostatic tests and are also used when setting safety valves and when making valve adjustments. A typical Safety Valve Gag is shown in Figure 3-2.
NOTE: Under no circumstances should gags be left on during normal operation.
Figure 3-2:
ALSTOM Power Copyright 2004 Santan Expansion Project
Safety Valve Gage
Revision: 0 06/02/04
3-3
HRSG OPERATION AND MAINTENANCE 3.2.3 Safety Valve Operation Steam pressure in the drum or header is applied directly to the valve disc through the inlet nozzle. When the popping pressure is reached the steam pressure overcomes the force of the spring and the disc and spindle is pushed up opening the valve. This is called the “full life” position. The reaction force of the steam blowing between the disc and the seat holds the valve open. With the safety valve open the system steam pressure drops. When the spring pressure overcomes the steam pressure, the disc and spindle return to the closed position. Figure 3-3 shows a typical safety valve in both the open and closed positions.
Figure 3-3:
ALSTOM Power Copyright 2004 Santan Expansion Project
Safety Valve Operation
Revision: 0 06/02/04
3-4
HRSG OPERATION AND MAINTENANCE 3.2.4 Location Valves are identified in Table 3-1. Table 3-1. Safety Valves
Tag No.
Valve Description
Set Pressure
1A-AA-V-264 1B-AA-V-264 2A-AA-V-264 2B-AA-V-264
HP DRUM SV #1
150 Barg
1A-AA-V-265 1B-AA-V-265 2A-AA-V-265 2B-AA-V-265
HP DRUM SV #2
154 Barg
1A-AA-V-355 1B-AA-V-355 2A-AA-V-355 2B-AA-V-355
HP SH SV
138.5 Barg
RH INLET SV
31.5 Barg
1A-AA-V-751, 1A-AA-V-752 1B-AA-V-751, 1B-AA-V-752 2A-AA-V-751, 2A-AA-V-752 2B-AA-V-751, 2B-AA-V-752
32.5 Barg
1A-AA-V-780 1B-AA-V-780 2A-AA-V-780 2B-AA-V-780 2B-AA-V-780
RH OUTLET SV
27.6 Barg
1A-AA-V-564 1B-AA-V-564 2A-AA-V-564 2B-AA-V-564
IP DRUM SV #1
31.5 Barg
1A-AA-V-565 1B-AA-V-565 2A-AA-V-565 2B-AA-V-565
IP DRUM SV #2
32.5 Barg
1A-AA-V-602 1B-AA-V-602 2A-AA-V-602 2B-AA-V-602
IP SH SV
29.7 Barg
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-5
HRSG OPERATION AND MAINTENANCE
Tag No.
Valve Description
Set Pressure
1A-AA-V-889 1B-AA-V-889 2A-AA-V-889 2B-AA-V-889
LP DRUM SV #1
8.5 barg
1A-AA-V-890 1B-AA-V-890 2A-AA-V-890 2B-AA-V-890
LP DRUM SV #2
8.7 Brag
1A-AA-V-917 1B-AA-V-917 2A-AA-V-917 2B-AA-V-917
LP SH SV
7.6 Barg
1A-AA-V-432 1B-AA-V-432 2A-AA-V-432 2B-AA-V-432
IP ECONOMIZER INLET SRV
88.90 Barg
0 0 0 0
IP FW PILOT OPERATED RV
87.50 Barg
1A-AA-V-028 1B-AA-V-028 2A-AA-V-028 2B-AA-V-028
Cond PRHTR INLET SRV
26.00 Barg
1A-AA-V-030 1B-AA-V-030 2A-AA-V-030 2B-AA-V-030
Cond PRHTR PILOT OPERATED RV
24.60 Barg
1X-AA-V-018D 2X-AA-V-018D
External Deaerator SV #1
8.50 Barg
1X-AA-V-062D 2X-AA-V-062D
External Deaerator SV #2
8.90 Barg
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-6
HRSG OPERATION AND MAINTENANCE 3.2.5 Safety Valve Precautions The following are suggested guidelines to follow when working with or near safety valves. •
Do not go near the discharge side of a safety valve.
•
The safety valve body drain must be piped to a safe area. If left open, steam will escape and present a burn hazard to personnel near the valve.
•
Always gag a safety valve before making ring adjustments.
•
Exercise caution when examining a safety valve for audible leakage. Superheated steam is not visible.
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-7
HRSG OPERATION AND MAINTENANCE 3.2.6 Exhaust Piping Arrangement The exhaust from the safety and the relief valves are not attached to the building steel, and are free to move inside the vent pipe that vents the steam to the atmosphere. Only the vent pipe is attached to the building steel framework. Drains from the drip pan and exhaust vent pipe remove condensate. Vent piping is not connected to the valve body and should discharge the steam to a safe location. Proper drainage installation will prevent condensate buildup in the valve body and drip pan.
Figure 3-4: RECOMMENDED SAFETY VALVE ESCAPE PIPING
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-8
HRSG OPERATION AND MAINTENANCE 3.3
WATER LEVEL GAUGE
The primary function of water gauges and indicators is to provide the operator with a readily visible means of monitoring the water level within the steam drums at all times. Proper water level in steam drums is crucial during HRSG operation for the following reasons: •
Too low a water level in a steam drum may cause reduction and/or loss of circulation in the tube circuits.
•
Too high a water level will reduce the effectiveness of the steam separators and dryers in the drums causing water carry-over to the superheating tube assemblies.
3.3.1 Location The water gauge level indicator is attached to the end of each steam drum to allow visual monitoring of the steam drum water level. In accordance with the A.S.M.E. code for power boilers, a minimum of two (2) steam drum level indicators must be in service on the boiler steam drum at all times. In addition to the water level gauge, three level transmitters are also attached to the steam drum. 3.3.2 Description Normal operating water level in the steam drum is approximately the centerline of the drum. (See Figures 4-3, 4-4 and 4-5 for Drum Level Setpoints for the LP, IP, and HP Drums). The centerline of the gauge glass is located slightly below the normal water level (NWL) to correct for sub-cooling effects during operation. The gauge assembly typically consists of a steel body with flat glass faces. The tie-bar (necessary on only one end of these drums) includes upper and lower valves, which provide isolation of the water gauge for servicing and a connection for draining. This type of gauge requires a rear positioned illuminator. The illuminator is a device, which provides an electric lamp source for better viewing. The centerline of the water gauge glass is location slightly below the normal water level to correct for sub cooling effects during operation. Sub cooling is a condition when the water in the lower gauge glass connection is cooler than the water in the steam drum. The level in the water gauge will be lower than the actual level in the drum because the density in the gauge is greater than that of the steam drum. Placing the gauge centerline below the drum centerline compensates for the density difference between the water gauge and the steam drum. The water gauge body is attached vertically to a support column, which is connected to the water and steam sides of the steam drum through connections provided on the end of the steam drum. The water gauge is assembled from glass along with the necessary gaskets for sealing against drum pressure and temperature. ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-9
HRSG OPERATION AND MAINTENANCE The drum water level is visible in the water gauge at all times, no matter how rapidly the water may rise or fall within the steam drum. This enables the operator to take an accurate reading at any time during operation. 3.3.3 Operation Water gauges use the principle of liquid seeking a level between two connected vessels. The top of the gauge glass is connected to the steam space of the drum. The bottom of the gauge connection is below the normal water level of the drum. This arrangement will allow the liquid in the gauge to rise to a level indicative of the level in the steam drum. Water in the gauge glass is cooler than water in the vessel and is denser. This results in a gauge water level, which is lower than the true water level in the vessel. Although this is compensated for, the operator must be cautioned to look for any other conditions, which may also lead to variations in gauge levels, such as: •
Plugged connection lines that will cause abnormal level readings, which can be corrected by proper lowdown.
•
Steam leaks that will reduce the pressure in the steam space of the gauge and will cause the water level in the gauge to rise. Steam leaks should be properly corrected to prevent damage to the gauge gasket-seating surface as well as to prevent false readings.
3.3.4 Water Gauge Blowdown The procedure for water gauge blowdown is as follows: a. b. c. d. e. f. g.
Make sure that the gauge glass can be isolated and drained separately from the transmitter. (See Figure 3-5) Close the upper and lower gauge valves. Open the drain valves and drain the gauge. Crack open the upper valve and allow the rush of steam to pass through the gauge, cleaning the glass. Close the upper valve. Inspect the gauge for cleanliness and if necessary repeat 3 and 4. Close the drain valve and slowly open the upper and lower gauge valves.
The gauge should now be clean and ready for service.
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-10
HRSG OPERATION AND MAINTENANCE
Figure 3-5: Gauge Glass and Drum Level Indicators For operation and care of the gauge glasses and level transmitters, refer to the unit Instruction Manuals.
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-11
HRSG OPERATION AND MAINTENANCE 3.4
SELECTIVE CATALYTIC REDUCTION SYSTEM (SCR) Not Applicable (N/A) to Nubaria
3.5
COEN DUCT BURNER N/A to Nubaria
3.6
NITROGEN OXIDE(S) N/A to Nubaria
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-12
HRSG OPERATION AND MAINTENANCE
SECTION 4: DRUM LEVEL and PROCESS CONTROL 4.1.
LEARNING OBJECTIVES
•
Explain the drum three-element drum level control function using drum level, feedwater flow, and steam flow. Additionally, provide a fundamental list of other process controls typical to this type of three-drum HRSG system.
•
Describe the monitoring and supervision provided for on the HRSG and supervision provided for on the HRSG and list what parameters will initiate a unit Gas Turbine run back or possible trip.
4.2
CONCEPT for LP, IP, and HP DRUM LEVEL CONTROLS
The Feedwater control system modulates the rate of feedwater flow to the boiler to match the steam demand leaving the boiler. A relatively constant drum level is maintained by the control system throughout the operating load range of the boiler. Controlled steam drum level is important for two significant reasons. •
An excessively low water flow will expose boiler tubes resulting in overheating of the tube metal.
•
An excessively high water level will interfere with the steam-water separating equipment in the steam drum. Water separation becomes less effective and some water will be entrained in the steam leaving the drum. Water is then carried over with the steam, resulting in damage to plant equipment.
When load demand changes occur, the amount of steam required by the turbine/process changes. The flow of feedwater to the boiler must also change to meet the new load demands. The drum level control system provides for the necessary balance between the turbine and the boiler. An accurate measure of the balance between boiler fluid input and steam flow output is steam drum level. The feedwater control system sustains this balance by maintaining the proper fluid storage level within the boiler at all times. 4.2.1
Drum Level Control
HP Drum Level Control (Drum level will be corrected by the drum pressure). Normal Level: The drum level control will regulate the rate of feed water flow to maintain a proper drum level throughout the operation range of the steam generator. To get the maximum benefit from a three-element system, the feed water flow should be proportional to steam flow with reset action on drum level which means that the mass of feed water entering should always be equal to the mass of steam leaving, with continuous corrections made for deviations from level set points. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-1
HRSG OPERATION AND MAINTENANCE • • • •
HP FW By-pass Control Valve (V-108) will open & close (modulate) to maintain drum NWL set point, when HP FW Control Valve (V-100) is opened <20%. HP FW Control Valve (V-100) will open & close (modulate) to maintain drum NWL set point, when HP FW By-pass control valve (LV-D05B) reaches 80% opening. When HP FW Control Valve (V-100) is opened >20%, then HP FW By-pass Control Valve (V-108) shall be closed fully. HP FW Control Valve (V-100) shall be closed fully if valve opening < 15%.
Required actions: High High level: Sound the alarm. Close the HP Feedwater Stop Valve (HV-102). Ensure that HP Feedwater By-pass Control Valve is closed (V-108) GT protective load shedding (*). HP Feedwater Stop Valve (HV-102) remains closed. High level: Sound the alarm. Open the HP Evap Intermittent Blow-off Isolation Valve (HV-180). Low level: Sound the alarm. Low Low Level: Sound the alarm. GT protective load shedding (*). GT trip (after 2 min. of total elapsed time) if alarm not cleared. (*)
PLS will bring GT to zero load within 2 minutes (GT gas temperature is expected to be ~50% of its full scale). PLS will continue until correcting the cause of problem and process returns to normal.
IP Drum Level Control: (Drum level will be corrected by the drum pressure). Normal Level: The drum level control will regulate the rate of feed water flow to maintain a proper drum level throughout the operation range of the steam generator. To get the maximum benefit from a three-element system, the feed water flow should be proportional to steam flow with reset action on drum level which means that the mass of feed water entering should always be equal to the mass of steam leaving, with continuous corrections made for deviations from level set points.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-2
HRSG OPERATION AND MAINTENANCE •
IP FW Control Valve (LV-430) will open & close (modulate) to maintain drum NWL set point.
Required actions: High High level: Sound the alarm. Close the IP Feedwater Stop Valve (HV-400). GT protective load shedding (*). IP Feedwater Stop Valve (HV-400) remains closed. High level: Sound the alarm. Open the IP Evap Intermittent Blow-off Isolation Valve (HV-480). Low level: Sound the alarm. Low Low Level: Sound the alarm. GT protective load shedding (*). GT trip after 2 minutes (maximum total elapsed time) if alarm not cleared.
(*)
PLS will bring GT to zero load within 2 minutes (GT gas temperature is expected to be ~50% of its full scale). PLS will continue until correcting the cause of problem and process returns to normal.
LP Drum Level Control: (Drum level will be corrected by the drum pressure). Normal Level: The drum level control will regulate the rate of feed water flow to maintain a proper drum level throughout the operation range of the steam generator. To get the maximum benefit from a three-element system, the feed water flow should be proportional to steam flow with reset action on drum level which means that the mass of feed water entering should always be equal to the mass of steam leaving, with continuous corrections made for deviations from level set points. • • • •
LP FW By-pass Control Valve (V-819) will open & close (modulate) to maintain drum NWL set point, when LP FW Control Valve (LV-801) is opened <20%. LP FW Control Valve (LV-801) will open & close (modulate) to maintain drum NWL set point, when LP FW By-pass control valve (V-819) reaches 80% opening. When LP FW Control Valve (LV-801) is opened >20%, then LP FW By-pass Control Valve (V-819) shall be closed fully. LP FW Control Valve (LV-801) shall be closed fully if valve opening < 15%.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-3
HRSG OPERATION AND MAINTENANCE Required actions: High High level: Sound the alarm. Close the LP Feedwater Stop Valve (HV800) GT protective load shedding (*). LP Feedwater Stop Valves (HV-800) remains closed. High level: Sound the alarm Open LP Evap Intermittent Blow-off Isolation Valve (HV-825). Low level: Sound the alarm. Low Low Level: Sound the alarm. GT protective load shedding (*). GT trip (after 2 minutes maximum total elapsed time) if alarm not cleared.
(*)
PLS will bring GT to zero load within 2 minutes (GT gas temperature is expected to be ~50% of its full scale). PLS will continue until correcting the cause of problem and process returns to normal.
Dearator Storage Tank and Condensate Preheater Condensate Preheater Bypass Operation
When operating the HRSG Unit with high sulfur fuel, the Condensate Preheater should be bypassed. To bypass the Condensate Preheater, the Condensate Preheater Feedwater Stop Valve (HV-002) is closed and the Condensate Preheater Bypass Stop Valve (HV-003) is opened, resulting in all of the flow bypassing the Condensate Preheater. Online Switch Over to Engage Condensate Preheater Recirculation
In order to accomplish an on-line switch over while the HRSG is in operation and reengage the Condensate Preheater Recirculation, turn on the Condensate Preheater Recirculation Pump (PMP-040) and open the Recirculation Pump Discharge Control Valve to 100% open. To prevent thermal shock of the Preheater manifold, keep the Condensate Preheater Bypass Stop Valve (HV-003) open for 15 minutes after opening the Condensate Preheater Feedwater Stop Valve (HV-002). Set the Feedwater Heater Recirculation Control in AUTO mode. Pegging Steam Control
Pegging steam flow from the IP and LP Systems will be controlled by the Pegging Steam Control Valves (PV-001D, PV-002D and PV-003D) to maintain the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at a set point established by the heat balance and process requirements. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-4
HRSG OPERATION AND MAINTENANCE 4.2.2
Description
The feedwater control system is a control loop that, when in automatic maintains a balance of feedwater entering the boiler with the amount of steam leaving the boiler. The control system also keeps the volume of boiler water within the steam drum to an established set point level during operation. The feedwater control system is referred to as a “three-element control system” because three system measurements, or variables, are used to determine the required feedwater rate to the boiler. The three elements monitored are: •
Drum level
•
Feedwater flow
•
Steam flow
The three monitored elements, steam flow, steam drum level and feedwater flow, are measured and converted into electrical signals. The signals are transmitted as feedback control signals, to the control room. The use of three different elements provides a quick response when transients, or changes, occur during unit operation. The Feedwater control system is an analog control system. variable. Feedwater flow is the manipulated variable. 4.2.3
Drum level is the controlled
Principles of Operation
Drum level is related to, but is not a direct indicator of the quantity of water in the steam drum. Under different and varying steam loads, the steam bubbles occupy a different and varying volume of steam and water mixture. The mixture volume is related to the pressure in the steam drum. Two conditions can affect accurate drum level control. Figure 4-1 depicts these two conditions, called Shrink and Swell. 4.2.4
Shrink
In the case of shrink, an increase in pressure in the steam drum due to decreased steam flow results in the water in the steam drum dropping to a temperature lower than saturation. This will cause some of the steam bubbles to condense back into water and others to contract under the increased pressure. The level in the steam drum decreases. The amount of level decrease, or shrink, is dependent on the steam pressure within the steam drum. The greater the rise in steam pressure, the more the level will decrease. The effect shrink produces is a decreasing level even though less mass is actually leaving the steam drum.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-5
HRSG OPERATION AND MAINTENANCE 4.2.5
Swell
If the steam pressure within the drum decreases due to an increase in steam flow, the water temperature within the drum is raised above the saturation temperature for that pressure. This causes some of the water to form additional steam bubbles, and the steam bubbles that are raising in the riser tubes will also expand. To maintain the continued flow of water through the riser tubes, the drum level will increase (swell). The amount of level rise is dependent on the steam pressure within the steam drum. The more the steam pressure decreases the greater the rise in drum level. The result of swell is that the level in the steam drum increases even though additional mass is actually leaving the steam drum.
Figure 4-1: Shrink and Swell in a Steam Drum
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-6
HRSG OPERATION AND MAINTENANCE 4.2.6
Functional Level Control Operation
This use of the steam flow and feedwater flow signals minimizes the effects of shrink and swell. The three-element control system provides a smoother control of the drum level. (Figure 4-2).
Figure 4-2: Three Element Control
With no load changes, steam flow and feedwater flow should be equal to maintain a steady steam drum water level. The steam flow and feedwater flow signals are compared with each other to develop an error signal. This is the flow error (FR) signal. The measured drum level drum level is then compared with the flow error to provide a total error or level-flow error (LE) ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-7
HRSG OPERATION AND MAINTENANCE signal that is then sent to the level controller (LC). The total error is compared with the setpoint to provide the error signal that positions the feedwater control valve. •
In a swell condition (water level is increasing), the water level signal alone will call for less water. However, this would starve the boiler because the swell condition is caused by an increased steam flow (decreased steam pressure), which means more water is needed. By comparing the water level error with the steam flow, the amount of increased water flow called for by the steam and water flow error is balanced against the decrease in flow called for by the rising drum level. This action will continue to occur until steam pressure is restored to normal by stabilizing load demand at a new level. As the water level decreases to normal, more water is allowed to enter the boiler until feedwater flow equals steam flow.
•
The drum level signal is density compensated to generate a corrected drum level signal to the drum level controller.
•
To control swell during start-up, drum levels are maintained at a lower control level, just above its low water alarm setpoint, until steam flow reaches 10% of full flow for that system.
NOTE: The following process control statements are generic for a typical 3 drum HRSG with reheater, fed by a GT and coupled to an HP/IP/LP steam turbine set. Please review final operating recommendation for your actual unit operating process logic: DEAERATOR STORAGE TANK LEVEL (Set Points for 3658 mm (144”) OD DA
4.3
STORAGE TANK) Level
Comments or Control actions
Start-up Set Points
Normal Operating Set Points
•
Sound the alarm
•
After time delay, close the feedwater stop valve
+1372mm (+54”)
+1372mm (+54”)
High
• •
Feedwater control valve should be closed. Sound the alarm, permit opening of the feedwater valve
+1219mm (+48”)
+1219mm (+48”)
Normal
•
•
The DA storage tank level controls will regulate the rate of feedwater flow to maintain a proper drum +566 mm level throughout the operation range of the steam (+22.3”) generator. -1524 mm Sound the alarm (-60”) Open the feedwater stop valve (automatic). Alarm -1676 mm Feedwater Control Valve should be open (-66”)
•
Initiate GT normal runback
•
Stop and hold runback if low level alarm is cleared.
High High
Low
•
Low Low
• •
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
+566 mm (+22.3” ) -1524 mm (-60”) -1676 mm (-66”)
4-8
HRSG OPERATION AND MAINTENANCE
LP DRUM LEVEL (Gage Visibility = XX) Set Points for 1524 mm (60”) ID LP Drum Level
Comments or Control actions
Start-up Set Points
Normal Operating Set Points
•
Sound the alarm
•
After time delay, close the feedwater stop valve
+229 mm +229 mm (+9”) (+9”)
High
• •
Feedwater control valve should be closed. Sound the alarm, permit opening of the feedwater valve
+178 mm +178 mm (+7”) (+7”)
Normal
•
•
The drum level controls will regulate the rate of feedwater flow to maintain a proper drum level -533 mm throughout the operation range of the steam (-21”) generator. -584 mm Sound the alarm (-23”) Open the feedwater stop valve (automatic). Alarm -635 mm Feedwater Control Valve should be open (-25”)
•
Initiate GT normal runback
•
Stop and hold runback if low level alarm is cleared.
High High
Low
•
Low Low
• •
0 mm (0” ) -102 mm (-4” ) -635 mm (-25”)
Figure 4-3: Table of LP Drum Level Control Settings 4.4
LP STEAM VENT VALVE CONTROL
•
Open if drum pressure is less than 25 psig.
•
Closed if drum pressure is greater than 25 psig.
•
Provide manual override for nitrogen blanketing.
Note: For lay-up with nitrogen blanket, valve shall remain closed independent of pressure.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-9
HRSG OPERATION AND MAINTENANCE IP DRUM LEVEL (Gage visibility = XX) Set Points for 1372 mm (54”) ID IP
4.5
Drum The drum level controls will regulate the rate of feedwater flow to maintain a proper drum level throughout he operation range of the steam generator. Level
Comments or Control action
High High
Sound the alarm After time delay, close the feedwater stop valve Feedwater control valve should be closed Sound the alarm, permit opening of feedwater stop valve The drum level controls will regulate the rate of feedwater flow to maintain a proper drum level throughout the operation range of the steam generator. Sound the alarm Open the feedwater stop valve. Close the IP drum continuous blowdown motor operated stop valve. Alarm Feed control valve should be open Initiate GT normal runback. Stop and hold runback until low level alarm is cleared and reset by operator.
High Normal
Low
Low Low
Start-up Set Points
Normal Operating Set Points
+229 mm (+9”)
+229 mm (+9”)
+178 mm (+7”)
+178 mm (+7”)
-457 mm (-18”)
0 mm (0”)
-508 mm (-20”)
-102 mm (-4”)
-559 mm (-22”)
-559 mm (-22”)
Figure 4-4: Table of IP Drum Level Control Settings To get the maximum benefit from a three-element system, feedwater flow should be proportional to steam flow with reset action on drum level. This means that the mass of feedwater entering should always equal the mass of steam leaving, with periodic small corrections made to correct deviations from level set points. The best drum level control is achieved through the mass flow balance. 4.6
IP DRUM CONTINUOUS BLOWDOWN ISOLATION VALVE
•
Open if level is > than low AND superheated steam flow is > than 30%.
•
Close if level is < than low OR superheated steam flow is < than 30%.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-10
HRSG OPERATION AND MAINTENANCE 4.7
HRSG IP MAIN STEAM VENT VALVE
•
Open if drum pressure is less than 25 psig.
•
Closed if superheated steam flow is great than 10%
•
Provide manual override for nitrogen blanketing.
Note: For lay-up with nitrogen blanket, valve shall remain closed independent of pressure. 4.8
IP TO LP PEGGING STEAM CONTROL
Where provided, a pegging steam control valve will regulate the flow of IP Superheated steam to the LP drum to maintain minimum LP drum pressure based on operator decision. The pegging steam control valve may be left in “active” mode during natural gas firing at operator’s option. 4.9
HP DRUM CONTINUOUS BLOWDOWN ISOLATION VALVE
•
Open if level is > than low AND superheated steam flow is > than 30%.
•
Close if level is > OR superheated steam flow is < than 30%.
4.10
HP DRUM LEVEL (Gage visibility = XX) Set Points for 1829 mm (72”) ID HP Drum
Level
Comments or Control Action
High High
Sound the alarm After time delay, close the feedwater stop valve. Feed water control valve should be closed Sound the alarm
High Normal
Low
Low Low
The drum level controls will regulate the rate of feedwater flow to maintain a proper drum level throughout the operation range of the steam generator. To get the maximum benefit from a three-element system, feedwater flow should be proportional to steam flow with reset action on drum level Sound the alarm Open the feedwater stop valve Close the HP drum cascade blowdown motor operated stop valve. Alarm Feed control valve should be open Initiate GT normal runback. Stop and hold runback if low level alarm is cleared.
Start-up Set Points
Normal Operating Set Points
+292 mm (+11.5”) +241 mm (+9.5”)
+292 mm (+11.5”) +241 mm (+9.5”)
-686 mm +64 mm (-27”) (+2.5”)
-737 mm -38 mm (-29”) (-1.5”)
-787 mm -787 mm (-31”) (-31”)
Figure 4-5: Table of HP Drum Level Control Settings
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-11
HRSG OPERATION AND MAINTENANCE 4.11
HP STEAM TEMPERATURE CONTROL
Startup Operation Required actions: Open the following valves if HP Steam Temperature (TE-1114A & TE-1114B) >568°C (1055°F): • HP Desup Spraywater Control Valve (TV-301) • HP Desup Spraywater Power Block Valve (HV-300) • Close when HP Steam Temperature (TE-1114A & TE-1114B) ≤ 568 °C (1055 °F): • Close when HP Steam Flow < min Alarm steam temperature high ≥ 576.67 °C (1070 °F) Alarm steam temperature low ≤ 537.78 °C (1000 °F) for Natural Gas Alarm steam temperature low ≤ 530.56 °C (987 °F) for Distillate Oil Trip Duct Burner when temp. alarm = 586.7°C (1080 °F) GT protective load shedding (*) when temp. alarm ≥ 586.7°C (1080 °F) GT trip (after 2 min. of total elapsed time) if alarm not cleared.
Ramp setpoint of HP Spraywater Controller based on commissioning test and on CTG signal of 10% load. Set ramp rate according to overall design. The HP spray water block valve to open when the demand on the control valves is greater than 3%. The HP spray water block valve to close when the demand on the control valves is less than 3% for 5 minutes. Alarm steam temperature high – equal to or greater than design plus a safe margin. Alarm steam temperature low – less than or equal or design. Initiate GT normal runback when temperature high high is equal to or greater than plus 10 degrees. Stop and hold runback if alarm is cleared. Close the HP Spraywater Control Valves on CTG trip. 4.12
HP OVERPRESSURE
Required actions: Trip Duct Burner (If supplied) when HP steam pressure (PT-342) = 148.237 bar (2150 psig ) GT protective load shedding (*) when HP steam pressure (PT-342) ≥ 148.237 bar (2150 psig ), GT trip after 2 minutes of PLS, if HP steam pressure (PT-342) > 126.519 bar (1835 psig ). Set the GT normal load runback slightly below the safety valve set pressure to avoid lifting the safety valve. NOTE: No safety valve should be permitted to blow for more than a 15 minute period. If safety valve open continues beyond 15 minutes, the operator shall take corrective action. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-12
HRSG OPERATION AND MAINTENANCE 4.13
HP MAIN STEAM OUTLET VENT VALVE
Open if drum pressure is less than 1.724 bar (25 psig). Close if superheated steam flow is greater than 10%. NOTE: Provide manual override for nitrogen blanketing. For lay-up with nitrogen blanket, valve shall remain closed independent of pressure. 4.14
RH STEAM TEMPERATURE CONTROL
Startup Operation Required actions: Open the following valves if RH Desup. Outlet Steam Temp. (TE-781A & TE-781B) > 1053 °F: • RH Desup Spraywater Control Valve (TV-701) • RH Desup Spraywater Power Block Valve (HV-700) • Close when RH Desuperheater Outlet Steam Temperature (TE-781A & TE-781B) ≤ 1053 °F Alarm steam temperature high ≥ 570 °C (1058 °F) Alarm steam temperature low ≤ 541 °C (1006 °F) for Natural Gas Alarm steam temperature low ≤ 532 °C ( 990 °F) for Distillate Oil Trip Duct Burner (If supplied) when temp. alarm = 572.78 °C (1063 °F) GT protective load shedding (*) when temp. alarm ≥ 572.78 °C (1063 °F) GT trip (after 2 min. of total elapsed time) if alarm not cleared Ramp setpoint of Reheat Spraywater Controller based on commissioning test and on CTG signal of 10% load. Set ramp rate according to overall design. Ramp setpoint of Reheat Spraywater Controller based on commissioning test and on release from Turbine control. Set ramp according to overall design. At all times, maintain design minimum Superheat. Normal Operation Set RH spray water control valves at design plus a safe margin. The RH spray water block valve to open when the demand on the control valves is greater than 3%. The RH spray block valve to close when the demand on the control valves is less than 3% for 5 minutes. Alarm steam temperature high – equal to or greater than design plus a safe margin plus 10 degrees. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-13
HRSG OPERATION AND MAINTENANCE Alarm steam temperature low – less than or equal to design. Initiate GT normal runback when temperature high high is equal to or greater than 1067 °F or 575 °C . Stop and hold runback if alarm is cleared. Close the RH spraywater Control valves on CTG trip. At all times maintain a safe minimum of Superheat. 4.15
FEEDWATER HEATER RECIRCULATION CONTROL:
The condensate recirculation pump will be activated (manually) when condensate temperature (TE-005A & B) is less than the temperature set point of 135 °F. Control valve (TV-040) will start to open when pump is switched on and modulate to keep up the corresponding condensate temperature set point.
4.16
BOILER PROTECTION
The water is kept constant in both drums. For HP and IP, during normal operation the signal setting for the feed water control valve is derived from the feedwater flow minus boiler water extraction, the steam flow and the drum water level (three-element control). 4.16.1 Drum Level Low Low Level – Initiate GT normal runback. Stop and hold runback if low level alarm is cleared.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-14
HRSG OPERATION AND MAINTENANCE
SECTION 5: OPERATION 5.1 • •
5.2
LEARNING OBJECTIVES Given a start-up condition (cold, hot) describe the actions and criteria needed to proceed up to full load. Given an abnormal condition, describe the proper procedures to bring the condition back to normal state. HRSG BOILER OPERATIONAL OVERVIEW
These procedures are intended to serve as a guide during the initial operating stages of a Heat Recovery Steam Generator (HRSG). They include the proper operating sequences for the steam generator and auxiliary equipment furnished by ALSTOM Power inc. Refer to the Piping and Instrumentation Diagram. The sequential procedures do not include detailed reference to equipment not furnished by ALSTOM Power inc., such as the feed pumps, or the gas turbine, etc. Because the steam generator is only one part of the power plant, and all equipment must operate in unison, specific procedures and detailed values cannot be included in this manual. As operating experience is gained and the controls are fine-tuned, the characteristics and operating requirements of the unit will become apparent. Refer to manufacturer's instructions for further operating details for specific equipment supplied by ALSTOM Power inc. 5.3
COMPLETION OF MAINTENANCE PRIOR TO OPERATION
Check the HRSG to make sure that all maintenance work has been completed, all tools and debris have been removed, the handhole plates and manhole covers have been installed and secured, and all access doors have been installed and secured. Check the safety valves to see that the gags have been removed, the lifting levers have been replaced, and the valves are not fouled or hung up. NOTE: Some equipment such as Valves, Instrumentation, Pumps, etc. mentioned in this manual may not be part of Alstom Power Scope of supply, so it may not shown on the Alstom Power’s P&ID drawing or referred documents. 5.4
INITIAL FILLING
This section describes the recommended procedure for fiIIing an empty HRSG with water. If the unit is hot, filling of a pressure level system with cold water should not be initiated until the drum metal temperature for that pressure level has cooled to within 56°C (100°F) of the incoming feedwater temperature. Filling should be done slowly, with the feedwater control valve at 10% open, to avoid severe temperature strains. Otherwise, damage may result due to relatively cool water coming into contact with heated pressure parts. Also, since deposits of solids in a superheater can cause corrosion or inhibit heat transfer, introduction of solids by carryover of boiler water from the drum during filling, hydrostatic testing or chemical cleaning must be avoided. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-1
HRSG OPERATION AND MAINTENANCE Proceed as follows: 1. Prepare feedwater pumps and plant feed piping for start-up. 2. Align all HRSG valves as shown under the column labeled “START FROM COLD” on Tables 1 through 6. 3. Make sure all drain valves are closed. 4. Before starting the Demineralized Water Pump (not in ALSTOM Power’s scope) used in initial filling operation, all feed system control valve stations should be positioned to allow for filling of the boiler, including the following (Refer to Piping and Instrumentation Diagrams): a. Open HP Feedwater Stop Valve (HV-102). b. Open the HP Feedwater Control Valve (LV-100) to allow for filling. c. Open IP Feedwater Stop Valve (HV-400). d. Open IP Feedwater Control Valve (LV-430) to allow for filling. e. Open LP Feedwater Stop Valve (HV-800). f.
Open LP Drum Control Valve (LV-801) to allow for filling.
g. Open Condensate Preheater Feedwater Stop Valve (HV-002). Condensate Preheater Outlet Stop Valve (V-029) is open. Preheater Bypass Stop Valve (HV-003) remains closed.
Ensure that Condensate
h. Open Condensate Preheater Outlet Feedwater Control Valve (LV-064) to allow for filling. i.
Open Condensate Preheater Recirc. Pump Suction Isolation Valve (V-049) and lock in open position. Open the Condensate Preheater Recirc. Pump Discharge Stop Valve (V-053) and lock in open position. Open the Condensate Preheater Recirculation Control Valve (TV-040).
j.
Ensure that HP/IP Boiler Feedwater Pump Suction Stop Valve (PV-056) and LP Boiler Feedwater Pump Suction Stop Valve (V-034D) are open.
k. Ensure that HP/IP Boiler Feedwater Pump Recirculation Stop Valves (V-031D, V032D and V-033D) and LP Boiler Feedwater Pump Recirculation Stop Valves (V028D, V-029D and V-030D) are open. 5. Start the Demineralized Water Pump (not in ALSTOM Power’s scope) used for initial filling operations and open (approximately 4 turns) the Deaerator Feedwater Heater Vent Valves (V-016D and V-017D) and the Condensate Preheater Vent Valves (V026 through V-027, V-080 through V-081, V-082 through V-083 (Units 1B and 2B only), and V-086 through V-087 (Units 1B and 2B only)). Fill the Deaerator Storage Tank until the Cold Start-up NWL has been cleared (see Table 10). DO NOT OVERFILL THE STORAGE TANK. Close the Condensate Preheater Vent Valves for each section when all air has been displaced from that section. Close the Deaerator Feedwater Heater Vent Valves when the Storage Tank fill is complete. 6. Maintain the level of the Deaerator Storage Tank by running the condensate pump as required. Storage Tank water level must be maintained since the HP/IP and LP Feedwater Pumps take suction from the Deaerator Storage Tank. 7. Start the Demineralized Water Pump (not in ALSTOM Power’s scope) used during initial filling operations and open (approximately 4 turns) the HP and IP Saturated ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-2
HRSG OPERATION AND MAINTENANCE Steam Outlet Vent Valves (V-280, V-281, V-580 and V-581) and the HP and IP Economizer Vent Valves (V-141 thru V-144, V-148 thru V-153, V-161 thru V-168 and V-433 thru V-434). Fill the HP Economizer, HP Evaporator, IP Economizer, and IP Evaporator until the Cold Start-up NWL has been cleared in the HP and IP Drums (see Tables 7 & 8). DO NOT OVERFILL THE DRUMS. Close the HP and IP Economizer Vent Valves for each section when all air has been displaced from that section. Close the HP and IP Saturated Steam Outlet Vent Valves when the HP and IP Drum fills are complete. 8. Start the Demineralized Water Pump (not in ALSTOM Power’s scope) used during initial filling operations and crack open (approximately 4 turns) the LP Saturated Steam Outlet Vent Valves (V-906 and V-907) and the LP Feedwater Inlet Vent Valves (V-901 and V-902). Fill the LP Evaporator until the Cold Start-up NWL has been cleared in the LP Drums (see Table 9). DO NOT OVERFILL THE DRUM. Close the LP Feedwater Inlet Vent Valves when all the air has been displaced from that section. Close the LP Saturated Steam Outlet Vent Valves when the LP Drum fill is complete. 9. After the drum fill is complete close HP Feedwater Control Valve (LV-100), IP Feedwater Control Valve (LV-430), LP Feedwater Control Valve (LV-801) and Condensate Preheater Outlet Feedwater Control Valve (LV-064). Place all feed system control valve stations including associated drum level controls in AUTO MODE. All feedwater pumps can be temporarily off-line while waiting for pre-operation equipment checks and valve alignments prior to start-up. The HRSG is now ready to be started using the procedure for “START-UP FROM A COLD CONDITION”. 5.5
PRE-OPERATIONAL EQUIPMENT CHECKS
Have all HRSG auxiliary equipment lined up for operation prior to allowing flow of the gas turbine exhaust to the HRSG. Prior to initial operation: 1. Open the Stack Damper before rolling the Gas Turbine. 2. Make sure that: a. All instrument valves should be lined up for service. b. Ensure that all the drum level transmitter reference legs are filled. c. All sample line valves should be closed. d. All chemical and nitrogen feed valves should be closed. e. All drain valves should be closed. 3. Open and close the following valves to ensure that water level gauges are reading correctly: a. HP Drum Level Indicator Drains (V-219, V-220, V-241 and V-242). b. HP Drum Remote Water Level Indicator Drains (V-204 and V-205). c. IP Drum Level Indicator Drains (V-519, V-520, V-541 and V-542). d. IP Drum Remote Water Level Indicator Drains (V-504 and V-505). ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-3
HRSG OPERATION AND MAINTENANCE e. LP Drum Level Indicator Drains (V-854, V-855, V-876 and V-877). f.
LP Drum Remote Water Level Indicator Drains (V-839 and V-840).
g. Deaerator Storage Tank Level Indicator Drains (V-047D and V-048D). h. Blowdown Tank Level indicator Drain (V-005B). 5.6
CONDENSATE PREHEATER OPERATION
Condensate Preheater Recirculation Operation The Condensate Preheater Recirculation System Functional Group should be switched ON, during normal operation of the gas turbine on Natural Gas fuel. During normal, base load operation of the HRSG, when the GT is using Natural Gas, the Condensate Preheater Recirculation Pump (PMP-040) is switched ON when the condensate feedwater temperature is < 51.7°C (125°F). The pump is switched OFF automatically when the condensate feedwater temperature is > 55°C (131°F). The Condensate Preheater Feedwater Stop Valve (HV-002) is positioned in the fully-opened position and the Condensate Preheater Bypass Stop Valve (HV-003) Is positioned in the fully-closed position. NOTE: A minimum temperature difference of approximately 2.5°C must be maintained between the saturation temperature in the Deaerator based on the operating pressure (PIT-001D and PIT-002D) and the incoming feedwater temperature (TE-066A and TE-066B) in order to ensure proper operation of the Deaerator. CAUTION: The Condensate Preheater Recirculation Pump (PMP-040) must never be run with suction and discharge valves closed. Damage to the pump will occur if there is no water flow through the pump. Ensure that the Minimum Recirculation Stop Valve (V-062) is fully open before starting the pump. 5.7
START-UP FROM A COLD CONDITION
This section describes the recommended procedure for starting the HRSG from a cold condition with no pressure in the HP, IP and LP boiler sections. Proceed as follows: 1. Purge the HRSG in accordance with NFPA 85, Chapter 8.9.2 (Combustion Turbine Exhaust Systems) guidelines. It is understood that purging is accomplished by using air at ambient temperatures. The ambient air temperatures during a normal purge cycle will not have any damaging effect on any of the HRSG components. 2. Align all HRSG valves as shown under the column labeled “START FROM COLD” on Tables 1 through 6. NOTE: Some of the following procedures are redundant to what is shown on Tables 1 through 6. This is done to emphasize the importance of performing these procedures. 3. Open the Stack Damper before rolling the Gas Turbine. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-4
HRSG OPERATION AND MAINTENANCE 4. The HP Desuperheater Spray Water Control Valve (TV-301) is in ‘AUTO’. The HP Desuperheater Spraywater Control Valve Isolation Valves (V-313 and V-317) shall remain open. The HP Desuperheater Spraywater Power Block Valve (HV-300) is in ‘AUTO’. 5. The RH Desuperheater Spray Water Control Valve (TV-701) is in ‘AUTO’. The RH Desuperheater Spraywater Control Valve Isolation Valves (V-713 and V-717) shall remain open. The RH Desuperheater Spraywater Power Block Valve (HV-700) is in ‘AUTO’. NOTE: Although desuperheating is not required except at peak turbine load, it is good practice to have the control station available whenever the unit is operating. 6. The following Drain Valves are in AUTO: HP Superheater 1 Drain Valve (HV-284), HP Superheater 2 Drain Valve (HV-282), HP Superheater 3 Drain Valve (HV-280), Allow any condensate in these sections to drain. 7. The following Drain Valves are in AUTO: Reheater 1 Drain Valve (HV-765), Reheater 2 Drain Valve (HV-760), IP Superheater Drain Valve (HV-580) Allow any condensate in these sections to drain. 8. The LP Steam Outlet Drain Valves (HV-948 and HV-949) are in AUTO. Allow any condensate to drain. 9. Prior to start up, reset the water level set points in the feedwater control system to ensure that the water levels in the HP, IP, and LP Drums and Deaerator Storage Tank are just above the Cold Start-up NWL (see Tables 7 through 10). Use the HP Evaporator (HV-180), IP Evaporator (HV-480) and LP Evaporator (HV-825) Intermittent Blow-off Valves as necessary to reduce water levels. 10. Open the HP Feedwater Stop Valve (HV-102), IP Feedwater Stop Valve (HV-400) and LP Feedwater Stop Valve (HV-800). 11. Place the Condensate Preheater in bypass by closing the Condensate Preheater Feedwater Stop Valve (HV-002) and opening the Condensate Preheater Bypass Stop Valve (HV-003). Set the Preheater Recirculation Pump (PMP-040) and Control to OFF. 12. Close the HP Main Steam Outlet Stop Valve (HV-001), open the HP Steam Startup Vent (HV-342). Engage the HP to RH Bypass Valve (not in ALSTOM Power scope) to control the HP Steam Outlet Pressure to 58.99 barg (60.00 bara). 13. Open the IP Main Steam Outlet Stop Valve (HV-604), IP Steam Startup Vent (HV600), and the RH Steam Outlet Startup Vent (FV-780). Close the HRH Stop Valve (not in ALSTOM Power scope) and the HRH to Condenser Bypass (not in ALSTOM Power scope).
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-5
HRSG OPERATION AND MAINTENANCE 14. Close the LP Main Steam Outlet Stop Valve (HV-919) and open the LP Steam Startup Vent (FV-915). NOTE: When starting the second gas turbine/HRSG train, with the first train already operating, the HP Main Steam Outlet Stop Valve (HV001), and the LP Main Steam Outlet Stop Valve (HV-919) shall remain closed until the pressure is within 5% and temperature is within 28°C of downstream piping. After permissives clear and stop valves open, the NRV in the respective lines will open once the pressures match and will then begin admitting steam. 15. If needed, restart feedwater pumps and ensure that pumps are running and all feed system valves are lined up. (See ‘START FROM COLD’ on Tables 1 through 6.) 16. Allow gas turbine exhaust flow to the HRSG by starting the gas turbine. 17. While the steam generator is being brought up to pressure, all cold steam piping should be gradually heated and drained of condensate. The HP Startup Vent Valve (HV-342), RH Steam Outlet Startup Vent Valve (FV-780), IP Startup Vent Valve (HV600), and the LP Startup Vent Valve (FV-915) must stay opened to insure a positive flow of steam which will reduce thermal expansion. To warm the piping downstream of ALSTOM Power scope, open the bypass valve on the HP Main Steam Outlet Stop Valve (HV-001A), the bypass valve on the LP Main Steam Outlet Stop Valve (HV-919A). Next, open a drain or vent downstream of ALSTOM Power scope to allow the steam from the bypass valve to warm the piping. Ensure that all steam piping downstream of the boiler piping is drained prior to admitting steam. NOTE: When starting the second gas turbine/HRSG train with the first train already operational, the bypass valves on the Main Steam Outlet Stop Valves are used to warm piping. 18. Once the LP steam lines have been properly warmed, the LP steam section is “on line” with steam ready to be introduced to the Deaerator. Open the LP Main Steam Stop Valve (HV-919) and close the bypass (HV-919A). The LP Startup Vent Valve (FV-915) will modulate open / closed in order to maintain the LP Steam Outlet Pressure (PIT-915A and PIT-915B) at 4.19 barg (5.20 bara). 19. Warm the Pegging Steam Lines and drain the lines of any condensate by opening the following valves: Low Range LP Pegging Steam Drain Valve (HV-072D). High Range LP Pegging Steam Drain Valve (HV-004D). IP Pegging Steam Drain Valve (HV-008D). Close the Drain Valves after a period of at least 5 minutes. NOTE: When starting the second gas turbine/HRSG train with the first train already operational, the Pegging Steam Lines will not require warming. For Startup on Natural Gas Operation: 20. Modulate open / closed the Low Range Pegging Steam Control Valve (PV-002D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara). ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-6
HRSG OPERATION AND MAINTENANCE When the Low Range Pegging Steam Control Valve (PV-002D) has reached 100% open and the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) falls below 0.99 barg (2.00 bara), this indicates that the required pegging steam is more than the available steam from the Low Range LP Pegging Steam Control Valve (PV002D). Switch over control of the pegging steam flow to the High Range LP Pegging Steam Control Valve (PV-001D). Completely close the Low Range LP Pegging Steam Control Valve (PV-002D). Modulate open / closed the High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara). The High Range LP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the High Range LP Pegging Steam Drain Valve (HV-004D) prior to opening the High Range LP Pegging Steam Control Valve (PV-001D) if the line has been out of service for at least one (1) hour. When the required pegging steam is more than the available LP steam, the IP Pegging Steam Control Valve (PV-003D) is to be enabled and modulated open / closed in conjunction with High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator set pressure. The IP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the IP Pegging Steam Drain Valve (HV-008D) prior to opening the IP Pegging Steam Control Valve (PV-003D) if the line has been out of service for at least one (1) hour. NOTE: The IP Pegging Steam Control Valve (PV-003D) is being used to maintain the Deaerator Storage Tank pressure at 0.99 barg (2.0 bara) once the High Range LP Pegging Steam Control Valve (PV001D) has reached 70% of the fully open position. During startup, control setpoint for Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) will be set at 0.99 barg (2.00 bara). For Startup on Solar Fuel (Oil) Operation: 21. Modulate open / closed the Low Range Pegging Steam Control Valve (PV-002D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 3.49 barg (4.50 bara). When the Low Range Pegging Steam Control Valve (PV-002D) has reached 100% open and the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) falls below 3.49 barg (4.50 bara), this indicates that the required pegging steam is more than the available steam from the Low Range LP Pegging Steam Control Valve (PV002D). Switch over control of the pegging steam flow to the High Range LP Pegging Steam Control Valve (PV-001D). Completely close the Low Range LP Pegging Steam Control Valve (PV-002D). Modulate open / closed the High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 3.49 barg (4.50 bara). The High Range LP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the High Range LP Pegging Steam Drain Valve (HV-004D) prior to opening the High Range LP Pegging Steam Control Valve (PV-001D) if the line has been out of service for at least one (1) hour. When the required pegging steam is more than the available LP steam, the IP Pegging Steam Control Valve (PV-003D) is to be enabled and modulated open / closed in conjunction with High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator set pressure. The IP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the IP Pegging Steam Drain Valve ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-7
HRSG OPERATION AND MAINTENANCE (HV-008D) prior to opening the IP Pegging Steam Control Valve (PV-003D) if the line has been out of service for at least one (1) hour. NOTE: While the IP Pegging Steam Control Valve (PV-003D) is being used to maintain the Deaerator Storage Tank pressure at 3.49 barg (4.50 bara) the High Range LP Pegging Steam Control Valve (PV001D) is to be maintained at 70% of the fully open position During startup, control setpoint for Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) will be set at 3.49 barg (4.50 bara). For Startup on All Fuels: 22. When a measurable HP steam flow is established (approximately 10% of full flow), the HP steam section is “on line” and the HP Main Steam Outlet Stop Valve (HV001) may be opened and the HP Startup Vent Valve (HV-342) may be closed. Close the bypass on the HP Main Steam Outlet Stop Valve (HV-001A) if opened for warming the piping. 23. When a measurable IP steam flow is established (approximately 10% of full flow), the IP steam section is “on line” and the IP Startup Vent Valve (HV-600) may be closed. 24. The Condenser is available when the vacuum has been established. At that time, the HRH to Condenser Bypass is ready to be engaged. The RH section is “on line” and the RH Outlet Startup Vent Valve (FV-780) may be closed over a period of 2 minutes. Prior to the Condenser being available, the RH Outlet Vent Valve (FV-780) will modulate open / closed in order to maintain a minimum pressure of 10.99 barg (12.00 bara) at the HRH Outlet (PIT-780A and PIT-780B). Note that the RH Outlet Startup Vent Valve may remain open up to but not exceeding 50% flow rate. 25. Once the LP Turbine is ready to receive steam, the LP Startup Vent Valve (FV-915) may be closed. Note that the LP Startup Vent Valve (FV-915) may remain open up to but not exceeding 100% flow rate. 26. The water level set points in the feedwater control system for the HP, IP, and LP Drums and Deaerator Storage Tank will return to the normal operating water level settings automatically when the respective system steam flow > 10%.
Section HP HRH IP LP DA
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Flowrates by Pressure Section (kg/s) Normal Op. Setpoints Startup Setpoints (Case 1) 100% 10% 71.19 7.12 81.57 8.16 11.54 1.15 8.94 0.89 91.30 9.13
Revision: 0 04/02/05
5-8
HRSG OPERATION AND MAINTENANCE For Startup on Natural Gas Operation: 27. Prior to beginning the final temperature step increase of the GT while operating at 50% load, complete the following change-overs: •
Disengage the bypass of the Condensate Preheater by turning on the Preheater Recirculation Pump (PMP-040) and opening the Recirculation Pump Discharge Control Valve (TV-040) to 100% open. To prevent thermal shock of the Preheater manifold, keep the Condensate Preheater Bypass Stop Valve (HV-003) open for 15 minutes after opening the Condensate Preheater Feedwater Stop Valve (HV-002). Set Feedwater Heater Recirculation Control in AUTO mode. The amount of recirculation flow should be such that the temperature entering the Condensate Preheater (TE-005A and TE-005B) is at or above the set point of 51.7°C. (Refer to Condensate Preheater Recirculation Operation section.) A minimum temperature differential of approximately 2.5°C must be maintained between the saturation temperature in the Deaerator based on the operating pressure (PIT-001D and PIT-002D) and the incoming feedwater temperature (TE-066A & B) in order to ensure proper operation of the Deaerator.
•
The Low Range LP Pegging Steam Control Valve (PV-002D) should be in AUTO mode so as to be able to control the pegging steam flow to the Deaerator as the total required pegging steam flow decreases. As the temperature of the feedwater entering the Deaerator increases the total amount of pegging steam required while maintaining the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara) will decrease. Modulate closed as required the IP Pegging Steam Control Valve (PV-003D) first and then the High Range LP Pegging Steam Control Valve (PV-001D). Prior to completely closing the High Range LP Pegging Steam Control Valve (PV-001D), switch control of the LP pegging steam flow over to the Low Range Pegging Steam Control Valve (PV-002D). The Low Range LP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the Low Range LP Pegging Steam Drain Valve (HV-072D) prior to opening the Low Range LP Pegging Steam Control Valve (PV-002D) if the line has been out of service for at least one (1) hour.
28. Once the GT has reached Base Load, change the control setpoint for the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) to 0.49 barg (1.50 bara). For Startup on All Fuels: 29. Open the following continuous blowdown isolation valves: a. HP Drum Continuous Blowdown Stop Valve (HV-181). b. IP Drum Continuous Blowdown Stop Valve (HV-482). c. LP Drum Continuous Blowdown Stop Valve (HV-827). Blowdown flow should be controlled with the following valves: a. HP Drum Continuous Blowdown Metering Valve (HV-182). b. IP Drum Continuous Blowdown Metering Valve (HV-484). c. LP Drum Continuous Blowdown Metering Valve (HV-829). ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-9
HRSG OPERATION AND MAINTENANCE 5.8
START-UP FROM A WARM CONDITION
This section describes the recommended procedure for starting the HRSG from a Warm / Hot condition, which is when the HP Drum Pressure (PIT-260 and PIT-261) > 1.72 barg (2.74 bara). Proceed as follows: 1. Purge the HRSG in accordance with NFPA 85, Chapter 8.9.2 (Combustion Turbine Exhaust Systems) guidelines. It is understood that purging is accomplished by using air at ambient temperatures. The ambient air temperatures during a normal purge cycle will not have any damaging effect on any of the HRSG components. 2. Align all HRSG valves as shown under the column labeled “START FROM WARM” on Tables 1 through 6. NOTE: Some of the following procedures are redundant to what is shown on Tables 1 through 6. This is done to emphasize the importance of performing these procedures. 3. Open the Stack Damper before rolling the Gas Turbine. 4. The HP Desuperheater Spray Water Control Valve (TV-301) is in ‘AUTO’. The HP Desuperheater Spray Water Control Valve Isolation Valves (V-313 and V-317) shall remain open. The HP Desuperheater Spraywater Power Block Valve (HV-300) is in ‘AUTO’. 5. The RH Desuperheater Spray Water Control Valve (TV-701) is in ‘AUTO’. The RH Desuperheater Spray Water Control Valve Isolation Valves (V-713 and V-717) shall remain open. The RH Desuperheater Spraywater Power Block Valve (HV-700) is in ‘AUTO’. NOTE: Although desuperheating is not required except at peak turbine load, it is good practice to have the control station available whenever the unit is operating. 6. The following Drain Valves are in AUTO: HP Superheater 1 Drain Valve (HV-284), HP Superheater 2 Drain Valve (HV-282), HP Superheater 3 Drain Valve (HV-280), Allow any condensate in these sections to drain. 7. The following Drain Valves are in AUTO: Reheater 1 Drain Valve (HV-765), Reheater 2 Drain Valve (HV-760), IP Superheater Drain Valve (HV-580) Allow any condensate in these sections to drain. 8. The LP Steam Outlet Drain Valves (HV-948 and HV-949). Allow any condensate to drain. 9. Prior to start up, reset the water level set points in the feedwater control system to ensure that the water levels in the HP, IP, and LP Drums and the Deaerator Storage ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-10
HRSG OPERATION AND MAINTENANCE Tank are just above the start up NWL (see Tables 7 through 10). Use the HP Evaporator (HV-180), IP Evaporator (HV-480) and LP Evaporator (HV-825) Intermittent Blow-off Valves as necessary to reduce water levels. 10. Open the HP Feedwater Inlet Stop Valve (HV-102), IP Feedwater Stop Valve (HV400) and LP Feedwater Stop Valve (HV-800). 11. Place the Condensate Preheater in bypass by closing the Condensate Preheater Feedwater Stop Valve (HV-002) and opening the Condensate Preheater Bypass Stop Valve (HV-003). Set the Preheater Recirculation Pump (PMP-040) and Control to OFF. 12. Close the HP Main Steam Outlet Stop Valve (HV-001), open the HP Steam Startup Vent (HV-342). Engage the HP to RH Bypass Valve (not in ALSTOM Power scope) to control the HP Steam Outlet Pressure to 58.99 barg (60.00 bara). 13. Open the IP Main Steam Outlet Stop Valve (HV-604), IP Steam Startup Vent (HV600), and the RH Steam Outlet Startup Vent (FV-780). Close the HRH Stop Valve (not in ALSTOM Power scope) and the HRH to Condenser Bypass (not in ALSTOM Power scope). 14. Close the LP Main Steam Outlet Stop Valve (HV-919) and open the LP Steam Startup Vent (FV-915). NOTE: When starting the second gas turbine/HRSG train, with the first train already operating, the HP Main Steam Outlet Stop Valve (HV-001), and the LP Main Steam Outlet Stop Valve (HV-919) shall remain closed until the pressure is within 5% and temperature is within 28°C of downstream piping. After permissives clear and stop valves open, the NRV in the respective lines will open once the pressures match and will then begin admitting steam. 15. If needed, restart feedwater pumps and ensure that pumps are running and all feed system valves are lined up. (See ‘START FROM WARM’ on Tables 1 through 6.) 16. Allow gas turbine exhaust flow to the HRSG by starting the gas turbine. 17. While the steam generator is being brought up to pressure, all cold steam piping should be gradually heated and drained of condensate. The HP Startup Vent Valve (HV-342), RH Steam Outlet Startup Vent Valve (FV-780), IP Startup Vent Valve (HV600), and the LP Startup Vent Valve (FV-915) must stay opened to insure a positive flow of steam which will reduce thermal expansion. To warm the piping downstream of ALSTOM Power scope, open the bypass valve on the HP Main Steam Outlet Stop Valve (HV-001A), and the bypass valve on the LP Main Steam Outlet Stop Valve (HV-919A). Next, open a drain or vent downstream of ALSTOM Power scope to allow the steam from the bypass valve to warm the piping. Ensure that all steam piping downstream of the boiler piping is drained prior to admitting steam. NOTE: When starting the second gas turbine/HRSG train with the first train already operational, the bypass valves on the Main Steam Outlet Stop Valves are used to warm piping. 18. Once the LP steam lines have been properly warmed, the LP steam section is “on line” with steam ready to be introduced to the Deaerator. Open the LP Main Steam Stop Valve (HV-919) and close the bypass (HV-919A) when the system is ready to receive the LP steam. The LP Startup Vent Valve (FV-915) will modulate open / ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-11
HRSG OPERATION AND MAINTENANCE closed in order to maintain the LP Steam Outlet Pressure (PIT-915A and PIT-915B) at 4.19 barg (5.20 bara). 19. Warm the Pegging Steam Lines and drain the lines of any condensate by opening the following valves: Low Range LP Pegging Steam Drain Valve (HV-072D). High Range LP Pegging Steam Drain Valve (HV-004D). IP Pegging Steam Drain Valve (HV-008D). Close the Drain Valves after a period of at least 5 minutes. NOTE: When starting the second gas turbine/HRSG train with the first train already operational, the Pegging Steam Lines will not require warming. For Startup on Natural Gas Operation: 20. Modulate open / closed the Low Range Pegging Steam Control Valve (PV-002D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara). When the Low Range Pegging Steam Control Valve (PV-002D) has reached 100% open and the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) falls below 0.99 barg (2.00 bara), this indicates that the required pegging steam is more than the available steam from the Low Range LP Pegging Steam Control Valve (PV002D). Switch over control of the pegging steam flow to the High Range LP Pegging Steam Control Valve (PV-001D). Completely close the Low Range LP Pegging Steam Control Valve (PV-002D). Modulate open / closed the High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara), while the Low Range LP Pegging Steam Control Valve (PV-002D) is closed. The High Range LP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the High Range LP Pegging Steam Drain Valve (HV-004D) prior to opening the High Range LP Pegging Steam Control Valve (PV-001D) if the line has been out of service for at least one (1) hour. When the required pegging steam is more than the available LP steam, the IP Pegging Steam Control Valve (PV-003D) is to be enabled and modulated open / closed in conjunction with High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator set pressure. The IP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the IP Pegging Steam Drain Valve (HV-008D) prior to opening the IP Pegging Steam Control Valve (PV-003D) if the line has been out of service for at least one (1) hour. NOTE: While the IP Pegging Steam Control Valve (PV-003D) is being used to maintain the Deaerator Storage Tank pressure at 0.99 barg (2.00 bara) the High Range LP Pegging Steam Control Valve (PV-001D) is to be maintained at 70% of the fully open position During startup, control setpoint for Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) will be set at 0.99 barg (2.00 bara).
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-12
HRSG OPERATION AND MAINTENANCE For Startup on Solar Fuel (Oil) Operation: 21. Modulate open / closed the Low Range Pegging Steam Control Valve (PV-002D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 3.49 barg (4.50 bara). When the Low Range Pegging Steam Control Valve (PV-002D) has reached 100% open and the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) falls below 3.49 barg (4.50 bara), this indicates that the required pegging steam is more than the available steam from the Low Range LP Pegging Steam Control Valve (PV002D). Switch over control of the pegging steam flow to the High Range LP Pegging Steam Control Valve (PV-001D). Completely close the Low Range LP Pegging Steam Control Valve (PV-002D). Modulate open / closed the High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 3.49 barg (4.50 bara). The High Range LP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the High Range LP Pegging Steam Drain Valve (HV-004D) prior to opening the High Range LP Pegging Steam Control Valve (PV-001D) if the line has been out of service for at least one (1) hour. When the required pegging steam is more than the available LP steam, the IP Pegging Steam Control Valve (PV-003D) is to be enabled and modulated open / closed in conjunction with High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator set pressure. The IP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the IP Pegging Steam Drain Valve (HV-008D) prior to opening the IP Pegging Steam Control Valve (PV-003D) if the line has been out of service for at least one (1) hour. NOTE: While the IP Pegging Steam Control Valve (PV-003D) is being used to maintain the Deaerator Storage Tank pressure at 3.49 barg (4.50 bara) the High Range LP Pegging Steam Control Valve (PV001D) is to be maintained at 70% of the fully open position During startup, control setpoint for Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) will be set at 3.49 barg (4.50 bara). For Startup on All Fuels: 22. When a measurable HP steam flow is established (approximately 10% of full flow), the HP steam section is “on line” and the HP Startup Vent Valve (HV-342) may be closed. Close the bypass on the HP Main Steam Outlet Stop Valve (HV-001A) if opened for warming the piping. 23. When a measurable IP steam flow is established (approximately 10% of full flow), the IP steam section is “on line” and the IP Startup Vent Valve (HV-600) may be closed. 24. The Condenser is available when the vacuum has been established. At that time, the HRH to Condenser Bypass is ready to be engaged. The RH section is “on line” and the RH Outlet Startup Vent Valve (FV-780) may be closed over a period of 2 minutes. Prior to the Condenser being available, the RH Outlet Vent Valve (FV-780) will modulate open / closed in order to maintain a minimum pressure of 10.99 barg (12.00 bara) at the HRH Outlet (PIT-780A and PIT-780B). Note that the RH Outlet Startup Vent Valve may remain open up to but not exceeding 50% flow rate. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-13
HRSG OPERATION AND MAINTENANCE 25. Once the LP Turbine is ready to receive steam, the LP Startup Vent Valve (FV-915) may be closed. Note that the LP Startup Vent Valve (FV-915) may remain open up to but not exceeding 100% flow rate. 26. The water level set points in the feedwater control system for the HP, IP, and LP Drums and Deaerator Storage Tank will return to the normal operating water level settings automatically when the respective system steam flow >10%.
Section HP HRH IP LP DA
Flowrates by Pressure Section (kg/s) Normal Op. Setpoints Startup Setpoints (Case 1) 100% 10% 71.19 7.12 81.57 8.16 11.54 1.15 8.94 0.89 91.30 9.13
For Startup on Natural Gas Operation: 27. Prior to beginning the final temperature step increase of the GT while operating at 50% load, complete the following change-overs: •
Disengage the bypass of the Condensate Preheater by turning on the Preheater Recirculation Pump (PMP-040) and opening the Recirculation Pump Discharge Control Valve (TV-040) to 100% open. To prevent thermal shock of the Preheater manifold, keep the Condensate Preheater Bypass Stop Valve (HV-003) open for 15 minutes after opening the Condensate Preheater Feedwater Stop Valve (HV-002). Set Feedwater Heater Recirculation Control in AUTO mode. The amount of recirculation flow should be such that the temperature entering the Condensate Preheater (TE-005A and TE-005B) is at or above the set point of 51.7°C. (Refer to Condensate Preheater Recirculation Operation section). A minimum temperature differential of approximately 2.5°C must be maintained between the saturation temperature in the Deaerator based on the operating pressure (PIT-001D and PIT-002D) and the incoming feedwater temperature (TE-066A & B). This temperature differential is required in order to ensure proper operation of the Deaerator.
•
The Low Range LP Pegging Steam Control Valve (PV-002D) should be in AUTO mode so as to be able to control the pegging steam flow to the Deaerator as the total required pegging steam flow decreases. As the temperature of the feedwater entering the Deaerator increases the total amount of pegging steam required while maintaining the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara) will decrease. Modulate closed as required the IP Pegging Steam Control Valve (PV-003D) first and then the High Range LP Pegging Steam Control Valve (PV-001D). Prior to completely closing the High Range LP Pegging Steam Control Valve (PV-001D), switch control of the LP pegging steam flow over to the Low Range Pegging Steam Control Valve (PV-002D). The Low Range LP Pegging Steam Line will
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-14
HRSG OPERATION AND MAINTENANCE automatically be drained of condensate for 5 minutes using the Low Range LP Pegging Steam Drain Valve (HV-072D) prior to opening the Low Range LP Pegging Steam Control Valve (PV-002D) if the line has been out of service for at least one (1) hour. 28. Once the GT has reached Base Load, change the control setpoint for the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) to 0.49 barg (1.50 bara). For Startup on All Fuels: 29. Open the following continuous blowdown isolation valves: a. HP Drum Continuous Blowdown Stop Valve (HV-181). b. IP Drum Continuous Blowdown Stop Valve (HV-482). c. LP Drum Continuous Blowdown Stop Valve (HV-827). Blowdown flow should be controlled with the following valves: a. HP Drum Continuous Blowdown Metering Valve (HV-182). b. IP Drum Continuous Blowdown Metering Valve (HV-484). c. LP Drum Continuous Blowdown Metering Valve (HV-829). 5.9
SECURING TO A WARM LAY-UP CONDITION
SECURING TO WARM LAY-UP CONDITION FOLLOWING THE GAS TURBINE SHUT DOWN.
WITHIN
24
HOURS
IMMEDIATELY
This section describes the recommended procedure for securing the HRSG to a warm lay-up condition. Proceed as follows: 1. Prevent the gas turbine exhaust flow to the HRSG by shutting down the gas turbine or closing the Bypass Stack Diverter Damper to the HRSG. 2. Align all HRSG valves as shown under the column labeled “SECURE TO WARM” on Table 1 through 6. In particular, ensure that the following valves are closed: 3. HP Feedwater Stop Valve (HV-102). 4. IP Feedwater Stop Valve (HV-400). 5. LP Feedwater Stop Valve (HV-800). 6. Condensate Preheater Stop Valve (HV-002). 7. Condensate Preheater Bypass Stop Valve (HV-003). 8. HP Main Steam Outlet Stop Valve (HV-001). 9. IP Main Steam Outlet Stop Valve (HV-604). 10. LP Main Steam Outlet Stop Valve (HV-919). 11. HP Drum Continuous Blowdown Stop Valve (HV-181). 12. IP Drum Continuous Blowdown Stop Valve (HV-482). 13. LP Drum Continuous Blowdown Stop Valve (HV-827). 14. IP Pegging Steam to DA Control Valve (PV-003D). ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-15
HRSG OPERATION AND MAINTENANCE 15. Low Range LP Pegging Steam to DA Control Valve (PV-002D). 16. High Range LP Pegging Steam to DA Control Valve (PV-001D). 17. When required, close the Stack Damper in order to minimize boiler heat loss as soon as the Gas Turbine rotation has stopped. 18. When the HP Drum pressure falls below 1.72 barg (2.74 bara), the drum pressure may be allowed to decrease to atmospheric pressure by opening the HP Saturated Steam Outlet Vent Valves (V-280 and V-281) or a nitrogen blanket may be maintained by opening the HP Nitrogen Stop Valve (V-263). 19. When the IP Drum pressure falls below 1.72 barg (2.74 bara), the drum pressure may be allowed to decrease to atmospheric pressure by opening the IP Saturated Steam Outlet Vent Valves (V-580 and V-581) or a nitrogen blanket may be maintained by opening the IP Nitrogen Stop Valve (V-563). 20. When the LP Drum pressure falls below 1.72 barg (2.74 bara), the drum pressure may be allowed to decrease to atmospheric pressure by opening the LP Saturated Steam Outlet Vent Valves (V-906 and V-907) or a nitrogen blanket may be maintained by opening the LP Nitrogen Stop Valve (V-888). 21. When the Deaerator pressure falls below 0.10 barg (1.11 bara), the storage tank pressure may be allowed to decrease to atmospheric pressure by opening the Deaerator FW Heater Vent Valves (V-016D and V-017D) or a nitrogen blanket may be maintained by opening the Deaerator Storage Tank Nitrogen Stop Valve (V063D). NOTE: Vent valves are provided with 13 mm (0.5 inch) orifice drilled into the gate disk. Therefore, blanking plates shall be installed before nitrogen blanketing of the deaerator and storage tank.
5.10
SECURING TO DRAIN (WITHOUT NITROGEN BLANKETING)
This section describes the recommended procedure for securing the HRSG without nitrogen blanketing in order to drain the unit prior to performing maintenance. Proceed as follows: 1. Prevent any gas turbine exhaust flow to the HRSG by shutting down the gas turbine. 2. Align all HRSG valves as shown under the column labeled “SECURE TO DRAIN” on Tables 1 through 6. a. HP Feedwater Stop Valve (HV-102). b. IP Feedwater Stop Valve (HV-400). c. LP Feedwater Stop Valve (HV-800). d. Condensate Preheater Stop Valve (HV-002). e. Condensate Preheater Bypass Stop Valve (HV-003). f.
HP Main Steam Outlet Stop Valve (HV-001).
g. IP Main Steam Outlet Stop Valve (HV-604). h. LP Main Steam Outlet Stop Valve (HV-919). ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-16
HRSG OPERATION AND MAINTENANCE i.
HP Drum Continuous Blowdown Stop Valve (HV-181).
j.
IP Drum Continuous Blowdown Stop Valve (HV-482).
k. LP Drum Continuous Blowdown Stop Valve (HV-827). l.
IP Pegging Steam to DA Control Valve (PV-003D).
m. Low Range LP Pegging Steam to DA Control Valve (PV-002D). n. High Range LP Pegging Steam to DA Control Valve (PV-001D). 3. When the associated drum pressure falls to 1.72 barg (2.74 bara), open the HP Saturated Steam Outlet Vent Valves (V-280 and V-281), IP Saturated Steam Outlet Vent Valves (V-580 and V-581) and the LP Saturated Steam Outlet Vent Valves (V906 and V-907). These main steam vent valves must be opened before the associated drum pressure falls any lower to prevent a vacuum from developing that may cause leakage of the drum manway gaskets. 4. When the Deaerator pressure falls to 0.10 barg (1.11 bara), open the Deaerator FW Heater Vent Valves (V-016D and V-017D). 5. The HRSG can be drained when it is completely cooled (when vapor no longer escapes from the vents). 6. Open the vent valves and drain valves one heat exchanger section at a time to avoid overloading the drain discharge system downstream of the HRSG. Open the Blowdown Stop Valves if the blowdown lines are to be drained.
5.11
CONTROLS AND INSTRUMENTATION
Controls It is beyond the scope of this manual to discuss the design parameters and selection criteria of control systems. Instead, we will review the steam generator dynamics involved in tuning these systems and note problems we have found on actual operating units. When we discuss steam generator control, we are actually referring to the drum level controls; all other controls are supplied by others. The drum level controls will regulate the rate of feedwater flow to maintain a proper drum level throughout the operating range of the steam generator. To get maximum benefit from a three-element system, feedwater flow should be proportional to steam flow with reset action on drum level. This means that pounds of feedwater entering should always equal pounds of steam leaving, with periodic small corrections made to correct deviations from level set points. The best drum level control is achieved through mass flow balance. Instrumentation Even the most sophisticated and well-tuned control systems do not take the place of the judgment of an alert, motivated and trained operator. The only means that an operator has to make his judgements is through adequate and calibrated instrumentation.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-17
HRSG OPERATION AND MAINTENANCE 5.12
SAFETY VALVES
Safety valves serve to protect pressure vessels from overpressure. On superheater outlets they serve the additional purpose of protecting the superheater from overheating in the event of a sudden interruption in steam consumption. The total relieving capacity of the safety valves on a boiler cannot be less than the design steaming capacity. It is a Code requirement that one or more safety valves on the steam drum be set at or below the design pressure of the unit. Any economizer which can be isolated from the boiler must have its own safety valve. The discharge capacity of any superheater safety valve or valves can be included in the total relieving capacity of the boiler, provided there is no way to isolate the superheater. Valves are to be designed to operate without chattering and to obtain full lift at no more than 3% above their set pressure. Valves are to close within 4% of set pressure, but no less than 2% of set pressure. The popping point tolerance shall not exceed: 2 psig for pressures up to 70 psig. 3% for pressures up to 300 psig. 10 psig for pressures up to 1000 psig. 1% for pressures over 1000 psig. ALSTOM Power recommends that all safety valves be lifted to check popping pressure and blowdown prior to annual maintenance outages. During these outages, valves that leaked or had a tendency to simmer or chatter should be disassembled and repaired. During valve testing, it is important to maintain drum level at or below normal water level to prevent water damage to drum valve seats and to prevent high solids boiler water from being drawn into superheaters. Any time a valve is disassembled, its seat should be touched up with a lap and 1000 grit-lapping compound. If the seat is in poor shape, use a carborundum disc first, then progressively finer grits. The following are safety tips and helpful hints: 1. Never set safety valves by holding set pressure and lowering the popping pressure setting with a wrench. This is extremely hazardous. Valve setting changes should be made with the boiler pressure considerably lower than set point. After the wrench adjustment is made the lifting gear should be replaced and boiler pressure should be raised to the new popping point. 2. Ring locking pins can vibrate loose when a valve is relieving. The pins should always be wired to each other except when one pin is removed to make a ring adjustment. 3. Entrained water will cause excessive blowdown on drum valves. Set drum valves with the drum water level a few inches below normal water level, if possible. 4. A rule of thumb: Vent pipes should be 2 inches larger in diameter than the valve discharge pipe. 5. The discharge pipe should extend no more than 14 inches into the vent pipe from the bottom of the drip pan. 6. A safety valve seat can be damaged by debris and water, which enters the valve body through the vent pipe. This debris is blown around when the valve lifts. Covering the vent pipe with a plastic bag can eliminate the problem. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-18
HRSG OPERATION AND MAINTENANCE 7. It is occasionally necessary to mount a vent pipe rigidly to the discharge elbow. This should be done only when there is no alternative. Care should be taken that the vent pipe is cut off square, not on the bias. 8. Do not exceed five pops on a valve. If more pops are required, allow valve to cool before proceeding. 9. Do not make adjustments on first pop. Always evaluate the necessary adjustment from two pops. 10. When popping a valve, always have the cap and drop lever assembly in place with a rope affixed. If the valve begins to chatter, it can be manually popped before the seating surfaces are damaged. 11. Observe the popping pressure on a suitable gauge mounted in the proximity of the valve being tested. A second gauge, preferably a dead weight gauge, should be used to validate the calibration of the observed gauge. 5.13
FW PREHEATER BYPASS OPERATION
When operating the HRSG Unit with Distillate Oil, the FW Preheater should be bypassed. To bypass the FW Preheater, ensure you isolate the LP Feedwater Stop After Bypass Valve (YVD06). Ensure the FW Preheater Bypass Isolation Valves (ISV-D720A and ISV-D720B) are open and set the FW Preheater Bypass Modulating Valve in manual (or auto).
5.14
EMERGENCY PROCEDURES
High Water Level Abnormally high water levels should be avoided, as it may lead to carry-over and even priming. In the event of a high water level, there will be a high drum level alarm. Proceed as follows: 1. Isolate the feedwater supply for the appropriate drum using the HP Feedwater Control Valve (LV-100) and HP Feedwater Stop Valve (HV-102), IP Feedwater Control Valve (LV-430) and IP Feedwater Stop Valve (HV-400), LP Feedwater Control Valve (LV-801) and LP Feedwater Stop Valve (HV-800) and Condensate Preheater Outlet Control Valve (LV-064), Condensate Preheater Feedwater Stop Valve (HV-002) and Condensate Preheater Bypass Stop Valve (HV-003) as required. 2. Close the Bypass Stack Diverter Damper to HRSG using Normal Closing Speed (60 seconds). Damper may be reopened once the alarm clears, the cause of the alarm has been corrected and the GT is operating at or below 20% load. See Simple to Combined Cycle Operation for details. 3. Blowdown the appropriate drum until the water level is at the normal level. Use the HP Intermittent Blow-off Valve (HV-180), IP Intermittent Blow-off Valve (HV-480) and LP Intermittent Blow-Off Valve (HV-825) as required. The Intermittent Blow-off Valves may be used when the HRSG is operating at any pressure in order to reduce the drum water level. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-19
HRSG OPERATION AND MAINTENANCE 4. Isolate the steam outlet for the appropriate drum using the HP Main Steam Outlet Stop Valve (HV-001), IP Main Steam Outlet Stop (HV-HV-604) and the LP Main Steam Outlet Stop Valve (HV-919) as required. Open Superheater Drain Valves for appropriate drum using HP Superheater Drains (HV-284, HV-282 and HV-280), IP Superheater Drain (HV-580) and LP Superheater Drain (HV-948) as appropriate. 5. If the alarm has not cleared within 2 minutes and the Bypass Stack Diverter Damper is not completely closed to HRSG, initiate trip of gas turbine. 6. Investigate the water conditions (alkalinity and solids). Low Water Level If the water level falls out of sight in the water gauge, due to failure of the feedwater supply or neglect of the operator, appropriate action should be taken at once. The only exception is in the case of momentary fluctuations that might occur with extraordinary changes in load. Any decision to continue to operate, even if only for a short time at a reduced rating, would have to be made by someone in authority who is thoroughly familiar with the circumstances that led to the emergency and positively certain that the water level can be restored immediately without damaging the boiler. In the absence of such a decision: 1. Close the Bypass Stack Diverter Damper to HRSG using Normal Closing Speed (60 seconds). If the alarm does not clear within 2 minutes, initiate trip of the gas turbine. If the alarm is cleared within 2 minutes and if the cause of the alarm is identified and corrected, the Bypass Stack Diverter Damper may be reopened once the GT is at or below 20% load. See Simple to Combined Cycle Operation for details. 2. Isolate the steam outlet for the appropriate drum using the HP Main Steam Outlet Stop Valve (HV-001), IP Main Steam Outlet Stop (HV-604) and the LP Main Steam Outlet Stop Valve (HV-919) as required. 3. If the condition has not been stabilized and gas turbine trip has been initiated, allow HRSG to cool so that it may be inspected for damage if required. After correcting the cause, the unit may be restarted. CAUTION: Do not attempt to add water until the steam generator has cooled down sufficiently to where the drum metal temperatures are within 56°C (100°F) of the feedwater temperature; otherwise, damage may result due to relatively cool water coming in contact with heated pressure parts.
Tube Failure 1. Immediately secure the gas turbine exhaust flow. 2. Secure unaffected sections of HRSG according to “Securing to Warm Lay-up Condition” instructions. 3. Isolate and drain affected sections of HRSG according to “Securing to Drain” instructions.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-20
HRSG OPERATION AND MAINTENANCE Loss of Feedwater Supply The loss of feedwater supply is a rare occurrence in a properly maintained steam plant. However, loss of the feedwater supply can happen and it is to be treated as an extreme emergency. A steady persistent drop in the steam drum level indicates problems with the feed pump, feed pump recirculation control, steam generator feedwater valve control or a tube leak. By quickly comparing system pressures and flows with data taken at comparable loads during normal operation, the operators should be able to identify the problem area. If feedwater flow is increasing relative to steam flow and the drum water level is still falling, a tube leak can be assumed. Secure the gas turbine exhaust flow and proceed with tube failure emergency procedures (see Emergency Procedures – Tube Failure section for details). For the HP Drum, an alarm will sound when the drum water goes to the low level. At the low low HP Drum level the gas turbine exhaust flow should be secured. If the problem is with the feed pump or controls, restrict steam generator steam flow to balance the ability of the crippled feedwater system to maintain drum level. If it is not possible to stabilize drum levels by reducing load, secure the gas turbine exhaust flow and bottle up the steam generator, keeping all vents closed. When the feedwater system is repaired, restart the unit as detailed under the procedure titled “Start-Up From A Warm Condition”. In any case, the first consideration must be the protection of the steam generator pressure parts from operation with low water. As is true of any emergency situation with a steam plant, events do not always follow an orderly pattern. The procedures above may or may not fit the pattern for every circumstance. The intent is to emphasize what should be done in order to protect the steam generator and bring the plant back in operation as soon as possible.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-21
HRSG OPERATION AND MAINTENANCE Table 1 - Valve Alignment: High Pressure Section START FROM COLD
START FROM WARM
NORMAL SECURE SECURE OPERATO TO TION WARM DRAIN
VALVE TAG DESIGNATION
VALVE DESCRIPTION
LV-100
HP Feedwater Control Valve
Auto
Auto
Auto
Auto
Auto
V-105, V-109
HP Feedwater CV Isolation Valves
Open
Open
Open
Open
Open
V-106, V-107
HP Feedwater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-108
HP Feedwater CV Manual Bypass Valve
Closed
Closed
Closed
Closed
Closed
V-133, V-134
HP Feedwater CV Bypass Drains
Closed
Closed
Closed
Closed
Closed
HV-102
HP Feedwater Stop MOV
Open
Open
Open
Closed
Closed
V-110, V-111, V-124, V-125
HP Feedwater Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-141, V-142, V-143, V-144
HP ECON 4 Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-140, V-145, V-146, V-147
HP ECON 3 & 4 Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-148, V-149
HP ECON 3 Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-150, V-151
HP ECON 2 & 3 Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-152, V-153
HP ECON 2 Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-154, V-155, V-156
HP ECON 1 & 2 Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-161, V-162, V-163, V-164, V-165, V-166
HP ECON 1 Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-157, V-158, V-159, V-160
HP ECON 1 Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-167, V-168
HP ECON Outlet Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-180
HP Evap Intermittent Blow-off Metering Valve
Open
Open
Open
Open
Open
HV-180
HP Evap Intermittent Blow-off MOV Closed
Closed
Closed
Closed
Closed
V-181, V-182
HP Evap Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
HV-181
HP Cont. Blowdown Stop MOV
Closed
Closed
Open
Closed
Closed
HV-182
HP Cont. Blowdown Metering Valve
Open
Open
Open
Open
Open
V-280, V-281
HP Sat. Steam Vent Valves
Closed
Closed
Closed
Closed / Open**
Closed / Open**
V-284
HP Superheater 3 Drain Valve
Open
Open
Open
Open
Open
HV-280
HP Superheater 3 Drain MOV
Auto
Auto
Closed
Closed
Auto
V-285, V-286
HP Superheater 2 & 3 Vent Valves
Closed
Closed
Closed
Closed
Closed
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-22
HRSG OPERATION AND MAINTENANCE
V-287
HP Superheater 2 Drain Valve
Open
Open
Open
Open
Open
HV-282
HP Superheater 2 Drain MOV
Auto
Auto
Closed
Closed
Auto
HV-300
HP Spraywater Power Block Valve
Auto
Auto
Auto
Off
Off
V-324, V-325
HP Spraywater Strainer Drain Valves
Closed
Closed
Closed
Closed
Closed
V-311, V-312, V-326, V-327, V-328, V-329
HP Spraywater Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
TV-301
HP Spraywater Control Valve
Auto
Auto
Auto
Auto
Auto
V-313, V-317
HP Spraywater Stop Valves
Open
Open
Open
Open
Open
V-315, V-316
HP Spraywater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-314
HP Spraywater CV Manual Bypass Valve
Closed
Closed
Closed
Closed
Closed
HV-302
HP Spraywater CV Bypass AOV
Closed
Closed
Closed
Closed
Closed
V-289, V-290
HP Desuperheater Vent
Closed
Closed
Closed
Closed
Closed
V-288
HP Superheater 1 Drain Valve
Open
Open
Open
Open
Open
HV-284
HP Superheater 1 Drain MOV
Auto
Auto
Closed
Closed
Auto
V-354
HP Steam Outlet Startup Vent Valve
Open
Open
Open
Open
Open
HV-342
HP Steam Outlet Startup Vent MOV
Open
Open
Closed
Closed
Closed
V-351
HP Steam Outlet ERV Isolation Valve
Open
Open
Open
Open
Open
HV-340
HP Steam Outlet ERV (Self Contained
Auto
Auto
Auto
Auto
Auto
V-356
HP Steam Outlet NRV
Open
Open
Open
Open
Open
V-357, V-358
HP Steam Outlet Tell Tale Drain Valves
Closed
Closed
Closed
Closed
Closed
HV-001A
HP Steam Outlet Stop Valve Bypass MOV
Open
Open
Closed
Closed
Closed
HV-001
HP Steam Outlet Stop MOV
Closed
Closed
Open
Closed
Closed
* **
Open applies to after the drum pressure falls below 0.5 barg (1.51 bara) and HRSG is completely cooled (when vapor no longer escapes from the vents.). Open applies to after the drum pressure falls below 1.72 barg (2.74 bara).
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-23
HRSG OPERATION AND MAINTENANCE Table 2 - Valve Alignment: Intermediate Pressure / RH Section VALVE TAG DESIGNATION
VALVE DESCRIPTION
V-426
IP Feedwater Block Valve
START FROM COLD
START FROM WARM
Open
Open
NORMAL SECURE SECURE OPERATO TO TION WARM DRAIN Open
Open
Open
HV-400
IP Feedwater Stop MOV
Open
Open
Open
Closed
Closed
V-419, V-420
IP Feedwater Inlet Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
V433, V-434
IP Econ. Outlet Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
LV-430
IP Feedwater Control Valve
Auto
Auto
Auto
Auto
Auto
V-435, V-439
IP Feedwater CV Isolation Valves
Open
Open
Open
Open
Open
V-436, V-437
IP Feedwater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-438
IP Feedwater CV Manual Bypass Valve
Closed
Closed
Closed
Closed
Closed
V-480
IP Evap Intermittent Blow-off Metering Valve
Open
Open
Open
Open
Open
HV-480
IP Evap Intermittent Blow-off MOV
Closed
Closed
Closed
Closed
Closed
V-481, V-482
IP Evap Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
HV-482
IP Evap Cont. Blowdown Stop MOV
Closed
Closed
Open
Closed
Closed
HV-484
IP Evap Cont. Blowdown Metering Valve
Open
Open
Open
Open
Open
V-580, V-581
IP Saturated Steam Vent Valves
Closed
Closed
Closed
Closed / Open**
Closed / Open**
V-584
IP SH Drain Valve
Open
Open
Open
Open
Open
HV-580
IP SH Drain MOV
Auto
Auto
Closed
Closed
Auto
V-623
IP Pegging Steam to DA NRV
Open
Open
Open
Open
Open
V-624
IP Pegging Steam to DA Stop Valve
Open
Open
Open
Open
Open
V-639, V-640
IP Pegging Steam to DA Tell Tale Drain Valves
Closed
Closed
Closed
Closed
Closed
V-641, V-642
IP Pegging Steam to DA Vent Valves
Closed
Closed
Closed
Closed
Closed
V-604, V-605
IP Steam Outlet Drain Valves
Closed
Closed
Closed
Closed
Closed
V-603
IP Steam Outlet Startup Vent Valve
Open
Open
Open
Open
Open
HV-600
IP Steam Outlet Startup Vent MOV
Open
Open
Closed
Closed
Closed
V-606
IP Steam Outlet ERV Isolation Valve
Open
Open
Open
Open
Open
HV-602
IP Steam Outlet ERV (Self Contained)
Auto
Auto
Auto
Auto
Auto
V-607
IP Steam Outlet NRV Valve
Open
Open
Open
Open
Open
V-608, V-609
IP Steam Outlet Tell Tale Drain Valves
Closed
Closed
Closed
Closed
Closed
HV-604A
IP Steam Outlet Stop Bypass MOV
Open
Open
Closed
Closed
Closed
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-24
HRSG OPERATION AND MAINTENANCE
HV-604
IP Steam Outlet Stop MOV
Open
Open
Open
Closed
Closed
V-637, V-638
IP Steam Outlet Vent Valves
Closed
Closed
Closed
Closed
Closed
V-635, V-636
IP Steam Outlet Drain Valves
Closed
Closed
Closed
Closed
Closed
PV-601
IP Steam Outlet Backpressure Control Valve
Auto
Auto
Auto
Auto
Auto
V-644
IP Steam Outlet Isolation Valve
Open
Open
Open
Open
Open
V-760
RH 2 Drain Valve
Open
Open
Open
Open
Open
HV-760
RH 2 Drain MOV
Auto
Auto
Closed
Closed
Auto
HV-700
RH Spraywater Power Block Valve
Auto
Auto
Auto
Off
Off
V-724, V-725
RH Spraywater Strainer Drain Valves
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed / Open*
V-711, V-712, V-726, RH Spraywater Drain Valves V-727 TV-701
RH Spraywater Control Valve
Auto
Auto
Auto
Auto
Auto
V-713, V-717
RH Spraywater Stop Valves
Open
Open
Open
Open
Open
V-715, V-716
RH Spraywater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-714
RH Spraywater CV Manual Bypass Valve
Closed
Closed
Closed
Closed
Closed
HV-702
RH Spraywater CV Bypass AOV
Closed
Closed
Closed
Closed
Closed
V-766, V-767
RH Desuperheater Vent Valves
Closed
Closed
Closed
Closed
Closed
V-765
RH 1 Drain Valve
Open
Open
Open
Open
Open
HV-765
RH 1 Drain MOV
Auto
Auto
Closed
Closed
Auto
V-783
RH Steam Outlet Startup Vent Valve
Open
Open
Open
Open
Open
FV-780
RH Steam Outlet Startup Vent AOV
Auto
Auto
Auto
Auto
Auto
V-784
RH Steam Outlet ERV Isolation Valve
Open
Open
Open
Open
Open
HV-782
RH Steam Outlet ERV (Self Contained)
Auto
Auto
Auto
Auto
Auto
* **
Open applies to after the drum pressure falls below 0.5 barg (1.51 bara) and HRSG is completely cooled (when vapor no longer escapes from the vents.). Open applies to after the drum pressure falls below 1.72 barg (2.74 bara).
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-25
HRSG OPERATION AND MAINTENANCE Table 3 - Valve Alignment: Low Pressure Section START FROM COLD
START FROM WARM
Open
Open
NORMAL SECURE SECURE OPERATO TO TION WARM DRAIN
VALVE TAG DESIGNATION
VALVE DESCRIPTION
V-816
LP Feedwater Block Valve
LV-801
LP Feedwater Control Valve
Auto
Auto
Auto
Auto
Auto
V-816, V-820
LP Feedwater CV Isolation Valves
Open
Open
Open
Open
Open
V-817, V-818
LP Feedwater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-819
LP Feedwater CV Manual Bypass
Closed
Closed
Closed
Closed
Closed
V-903, V-904
LP Feedwater Inlet Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-901, V-902
LP Feedwater Inlet Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
HV-800
LP Feedwater Stop MOV
Open
Open
Open
Closed
Closed
V-825
LP Evap Intermittent Blow-off Metering Valve
Open
Open
Open
Open
Open
HV-825
LP Evap Intermittent Blow-off MOV
Closed
Closed
Closed
Closed
Closed
V-826, V-827
LP Evap Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
HV-827
LP Evap Cont. Blowdown Stop MOV
Closed
Closed
Open
Closed
Closed
HV-829
LP Evap Cont. Blowdown Metering Valve
Open
Open
Open
Open
Open
V-906, V-907
LP Saturated Steam Vent Valves
Closed
Closed
Closed
Closed / Open**
Closed / Open**
V-918
LP Steam Outlet Startup Vent Valve
Open
Open
Open
Open
Open
FV-915
LP Steam Outlet Startup Vent MOV
Open
Open
Closed
Closed
Closed
V-919
LP Steam Outlet ERV Isolation Valve
Open
Open
Open
Open
Open
HV-917
LP Steam Outlet ERV (Self Contained)
Auto
Auto
Auto
Auto
Auto
V-920
LP Steam Outlet NRV Valve
Open
Open
Open
Open
Open
V-921, V-922
LP Steam Outlet Tell Tale Drain Valves
Closed
Closed
Closed
Closed
Closed
HV-919A
LP Steam Outlet Stop Bypass MOV
Open
Open
Closed
Closed
Closed
HV-919
LP Steam Outlet Stop MOV
Closed
Closed
Open
Closed
Closed
V-948, V-949
LP Steam Outlet Drain Valve
Open
Open
Open
Open
Open
HV-948, HV-949
LP Steam Outlet Drain MOV
Auto
Auto
Closed
Closed
Auto
Open
Open
Open
*
Open applies to after the drum pressure falls below 0.5 barg (1.51 bara) and HRSG is completely cooled (when vapor no longer escapes from the vents.). ** Open applies to after the drum pressure falls below 1.72 barg (2.74 bara). *** Open applies to after the drum pressure falls below 1.03 barg.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-26
HRSG OPERATION AND MAINTENANCE Table 4 - Valve Alignment: Condensate Preheater Section VALVE TAG DESIGNATION
VALVE DESCRIPTION
V-006, V-007, V-020, Condensate Preheater Inlet Drain V-021 Valves HV-002 Condensate Preheater Inlet MOV
START FROM COLD
START FROM WARM
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed / Open*** Closed
Closed
Closed
Closed
Closed / Open*** Closed / Open*** Open
NORMAL SECURE SECURE OPERATO TO TION WARM DRAIN
HV-003
Condensate Preheater Bypass MOV
Open
Open
V-026, V-027
Condensate Preheater Vent Valves
Closed
Closed
Open / Closed* Closed / Open** Closed
V-024, V-025
Condensate Preheater Drain Valves
Closed
Closed
Closed
Closed
Open
Open
Open
Open
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Auto
Auto
Auto
Auto
Closed / Open*** Closed / Open *** Closed / Open*** Auto
Open
Open
Open
Open
Open
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Open
Open
Open
Open
Open
Closed
Closed
Closed
Closed
Open
Open
Open
Open
Closed / Open*** Open
Auto
Auto
Auto
Auto
Auto
Open
Open
Open
Open
Open
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Open
Open
Open
Open
Open
V-029
Condensate Preheater Outlet Isolation Valve V-080, V-081 Condensate Preheater Outlet Vent Valves V-082, V-083, V-086, Condensate Preheater Outlet Vent V-087 Valves (For “B” Units Only) V-084, V-085 Condensate Preheater Outlet Drain Valves (For “B” Units Only) LV-064 Condensate Preheater Outlet Control Valve V-075, V-079 Condensate Preheater Outlet CV Isolation Valves V-076, V-077 Condensate Preheater Outlet CV Drain Valves V-078 Condensate Preheater Outlet CV Manual Bypass V-049 Condensate Preheater Recirc. Pump Suction Isolation Valve V-047, V-048 Condensate Preheater Recirc. Pump Suction Drain Valve V-053 Condensate Preheater Recirc. Pump Discharge Isolation Valve TV-040 Condensate Preheater Recirc. Pump Control Valve V-057, V-061 Condensate Preheater Recirc. Pump CV Isolation Valves V-058, V-059 Condensate Preheater Recirc. Pump CV Drain Valves V-060 Condensate Preheater Recirc. Pump CV Manual Bypass V-062 Condensate Preheater Recirc. Pump Min. Recirc. Stop Valve
* Closed applies to operation on Solar (Oil / High Sulfur) Fuel. ** Open applies to operation on Solar (Oil / High Sulfur) Fuel. *** Open applies to after the drum pressure falls below 0.10 barg (1.11 bara)and HRSG is completely cooled (when vapor no longer escapes from the vents.). ALSTOM Power Revision: 0 5-27 Copyright 2005 Project: NUBARIA POWER STATION I & II
04/02/05
HRSG OPERATION AND MAINTENANCE Table 5 - Valve Alignment: Deaerator System START FROM COLD
START FROM WARM
LP Pegging Steam Stop Valve
Open
Open
Open
Open
Open
V-012D, V-013D, V071D
Low Range LP Pegging Steam Drain Valves
Open
Open
Open
Open
Open
HV-072D
Low Range LP Pegging Steam Drain MOV
Closed
Closed
Closed
Closed
Closed / Open**
PV-002D
Low Range LP Pegging Steam Control Valve
Auto
Auto
Auto
Auto
Auto
V-003D
High Range LP Pegging Steam Drain Valve
Open
Open
Open
Open
Open
HV-004D
High Range LP Pegging Steam Drain MOV
Closed
Closed
Closed
Closed
Closed / Open**
PV-001D
High Range LP Pegging Steam Control Valve
Open
Open
Open
Open
Open
V-007D, V-009D, V010D
IP Pegging Steam Drain Valves
Open
Open
Open
Open
Open
HV-008
IP Pegging Steam Drain MOV
Closed
Closed
Closed
Closed
Closed / Open**
PV-003D
IP Pegging Steam Control Valve
Auto
Auto
Auto
Auto
Auto
V-016D, V-017D
Deaerator FW Heater Vent Valve
Closed
Closed
Closed
Closed / Open*
Closed / Open*
V-028D, V-029D, V030D
LP BFP Min. Recirc. Isolation Valves
Open
Open
Open
Open
Open
V-031D, V-032D, V033D
HP/IP BFP Min. Recirc. Isolation Valves
Open
Open
Open
Open
Open
V-034D
LP BFP Suction Isolation Valve
Open
Open
Open
Open
Open
V-056
HP/IP BFP Suction Isolation Valve
Open
Open
Open
Open
Open
V-035D, V-036D
Deaerator Storage Tank Drain Valves
Closed
Closed
Closed
Closed
Closed / Open**
VALVE TAG DESIGNATION
VALVE DESCRIPTION
V-001D
* **
NORMAL SECURE SECURE OPERATO TO TION WARM DRAIN
Open applies to after the drum pressure falls below 0.10 barg (1.11 bara). Open applies to after the storage tank pressure falls below 0.10 barg (1.11 bara) and HRSG is completely cooled (when vapor no longer escapes from the vents.).
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-28
HRSG OPERATION AND MAINTENANCE Table 6 - Valve Alignment: Blowdown Tank System & Gas Side VALVE TAG DESIGNATION
VALVE DESCRIPTION
START FROM COLD
START FROM WARM
NORMAL SECURE SECURE OPERATO TO TION WARM DRAIN
TV-001B
Blowdown Tank Cooling Water Control Valve
Auto
Auto
Auto
Auto
Auto
V-014B, V-015B
Blowdown Tank Cooling Water Stop Valve
Open
Open
Open
Open
Open
V-007B
Blowdown Tank Cooling Water Control Valve Manual Bypass
Closed
Closed
Closed
Closed
Closed
V-006B
Blowdown Tank Drain Valve
Closed
Closed
Closed
Closed
Closed
DMP-001G
Stack Damper
Open
Open
Open
Closed
Open
Table 7 – HP Drum Level Setpoints
• • •
•
Drum Level Setpoints for 1829 mm (72 inch) ID HP Drum Cold Start-up Setpoints Normal Operating Setpoints [Pdrum < 1.72 barg (2.74 bara)] Level Value Level Value HHH +292 mm (+11.5”) HHH +292 mm (+11.5”) HH +241 mm (+9.5”) HH +241 mm (+9.5”) H +191 mm (+7.5”) H +191 mm (+7.5”) NWL -686 mm (-27”) NWL +64 mm (+2.5”) L -711 mm (-28”) L -38 mm (-1.5”) LL -737 mm (-29”) LL -737 mm (-29”) LLL -787 mm (-31”) LL -787 mm (-31”) Levels are referenced to drum centerline. Dimensions are in inches and millimeters. Drum level setpoints will be determined based on drum pressure. An HP Drum Pressure (PIT-260 and PIT-261) < 1.72 barg (2.74 bara) will utilize Cold Startup Setpoints. An HP Drum Pressure (PIT-260 and PIT-261) between 1.72 barg (2.74 bara) and 60.00 barg (61.01 bara) will utilize a linear function for determining the setpoints. An HP Drum Pressure (PIT-260 and PIT-261) > 60.00 barg (61.01 bara) will utilize Normal Operating Setpoints. Field tuning of startup setpoints is permissible.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-29
HRSG OPERATION AND MAINTENANCE Table 8 – IP Drum Level Setpoints
• • •
•
Drum Level Setpoints for 1372 mm (54 inch) ID IP Drum Cold Start-up Setpoints Normal Operating Setpoints [Pdrum < 1.72 barg (2.74 bara)] Level Value Level Value HHH +229 mm (+9”) HHH +229 mm (+9”) HH +178 mm (+7”) HH +178 mm (+7”) H +127 mm (+5”) H +127 mm (+5”) NWL -457 mm (-18”) NWL 0 mm (0”) L -483 mm (-19”) L -102 mm (-4”) LL -508 mm (-20”) LL -508 mm (-20”) LLL -559 mm (-22”) LLL -559 mm (-22”) Levels are referenced to drum centerline. Dimensions are in inches and millimeters. Drum level setpoints will be determined based on drum pressure. An IP Drum Pressure (PIT-560 and PIT-561) < 1.72 barg (2.74 bara) will utilize Cold Startup Setpoints. An IP Drum Pressure (PIT-560 and PIT-561) between 1.72 barg (2.74 bara) and 14.00 barg (15.01 bara) will utilize a linear function for determining the setpoints. An IP Drum Pressure (PIT-560 and PIT-561) > 14.00 barg (15.01 bara) will utilize Normal Operating Setpoints. Field tuning of startup setpoints is permissible.
Table 9 – LP Drum Level Setpoints
• • •
•
Drum Level Setpoints for 1524 mm (60 inch) ID LP Drum Cold Start-up Setpoints Normal Operating Setpoints [Pdrum < 1.72 barg (2.74 bara)] Level Value Level Value HHH +229 mm (+9”) HHH +229 mm (+9”) HH +178 mm (+7”) HH +178 mm (+7”) H +127 mm (+5”) H +127 mm (+5 ”) NWL -533 mm (-21”) NWL 0 mm (0“) L -559 mm (-22”) L -102 mm (-4”) LL -584 mm (-23”) LL -584 mm (-23”) LLL -635 mm (-25”) LLL -635 mm (-25”) Levels are referenced to drum centerline. Dimensions are in inches and millimeters. Drum level setpoints will be determined based on drum pressure. An LP Drum Pressure (PIT-890 and PIT-891) < 1.72 barg (2.74 bara) will utilize Cold Startup Setpoints. An LP Drum Pressure (PIT-890 and PIT-891) between 1.72 barg (2.74 bara) and 3.50 barg (4.51 bara) will utilize a linear function for determining the setpoints. An LP Drum Pressure (PIT-890 and PIT-891) > 3.50 barg (4.51 bara) will utilize Normal Operating Setpoints. Field tuning of startup setpoints is permissible.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-30
HRSG OPERATION AND MAINTENANCE Table 10 – Deaerator Storage Tank Level Setpoints
• • •
Drum Level Setpoints for 3658 mm (144”) OD DA Storage Tank Cold Start-up Setpoints Normal Operating Setpoints Level Value Level Value HHH +1372 mm (+54”) HHH +1372 mm (+54”) HH + 1295 mm (+51”) HH +1295 mm (+51”) H +1219 mm (+48”) H +1219 mm (+48”) NWL +566 mm (+22.3”) NWL +566 mm (+22.3”) L -1524 mm (-60”) L -1524 mm (-60”) LL -1600 mm (-63”) LL -1600 mm (-63”) LLL -1676 mm (-66”) LLL -1676 mm (-66”) Levels are referenced to drum centerline. Dimensions are in inches and millimeters. Field tuning of startup setpoints is permissible.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-31
HRSG OPERATION AND MAINTENANCE REVISION LOG Rev. Rev. No. Date 00 6/08/04 01 02/07/05 02
05/16/05
By
Change Code
ALBrown ALBrown
Checked By FJS/VQT RGK
ALBrown
RGK
C1/C2
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
C2
Revision: 0 04/02/05
Remarks Initial Issue Revised per the latest changes to Item 19.1104 Revised based on Customer comments and latest changes to Item 19.11-05.
5-32
HRSG OPERATION AND MAINTENANCE
SECTION 6: FEEDWATER AND BOILER WATER CHEMISTRY LEARNING OBJECTIVES •
List the criteria used in determining proper boiler feedwater treatment and boiler chemistry with respect to feedwater quality, treatment, water conditioning and steam purity.
TABLE OF CONTENTS TITLE
PAGE NO.
INTRODUCTION ................................................................................................................................6-3 STANDARD SPECIFICATIONS FOR COMBINED CYCLES WITH DRUM-TYPE BOILERS ..........6-4 1. Demineralized Water (at Demineralizer Water Plant Outlet) .................................................6-4 2. Condensate (at Condensate Pump Discharge) ......................................................................6-4 3. Feedwater (at Boiler Inlet) ........................................................................................................6-5 4. Boiler Water (HP, IP and LP) ....................................................................................................6-5 5. Live Steam and Reheat Steam (at Boiler Outlet)....................................................................6-6 6. General remarks........................................................................................................................6-6 APPENDIX I........................................................................................................................................6-7 Feedwater Quality and Steam Purity...........................................................................................6-7 Boilerwater Quality .......................................................................................................................6-8 Figure 1. Steam cation conductivity at cold start .....................................................................6-9 Figure 2. Phosphate treatment zones:.....................................................................................6-10 Criteria for Maintaining Boiler Water Conditions.....................................................................6-10 APPENDIX II.....................................................................................................................................6-11 Flow Accelerated Corrosion (FAC) ...........................................................................................6-11 APPENDIX III....................................................................................................................................6-14 Superheated Steam Purity Requirements For Normal Operation and Transients................6-14
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-1
HRSG OPERATION AND MAINTENANCE THIS PAGE INTENTIONALLY LEFT BLANK
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-2
HRSG OPERATION AND MAINTENANCE
1.
INTRODUCTION The main objectives of water chemistry control are to insure the long term integrity of the materials of construction and the successful operation of the boiler-turbine power cycle. The particular types of chemical treatment may very depending on many factors such as the variety of materials, operating conditions, system design, etc. The treatment of the feedwater and boiler water is beyond the control of this company. This company does not assume the responsibility for water treatment and control. This is in accordance with practices established by the American Boiler and Affiliated Industries Standards Committee. The company does however, provide water chemistry guidelines that reflect good industry practices. These guidelines are generally in accordance with published guidelines from EPRI, VGB, ASME, as well as ABMA (American Boiler Manufacturers Association). One notable exception is that the feedwater and boilerwater qualities reflect the steam purity requirements specified by the steam turbine and gas turbine (if steam or water injected) supplier as opposed to those provided in the ABMA guidelines. Feedwater chemistry control is based on the following general considerations: a. Ammonia is used to control pH. b. An oxygen scavenger is not needed if the oxygen concentration is below 10 ppb. If the use of an oxygen scavenger becomes necessary, hydrazine is preferable if allowed by local safety regulations. c. To minimize the risk of flow assisted corrosion in the lowpressure systems (see Appendix II), the pH range has a relatively high limit and the use of organic treatment chemicals is not recommended. Boiler water chemistry control is based on the following considerations: a. General and specific corrosion protection of the pressure parts surfaces in the event of contamination ingress. b. Achieving the required steam purity. There are several accepted methods for controlling boiler water chemistry. The majority of drum type boilers, however, still use some form of phosphate treatment (see appendix I). The particular phosphate treatment (phosphate concentration and corresponding pH) should be selected based on the following main cycle considerations:
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-3
HRSG OPERATION AND MAINTENANCE 1. 2. 3. 4.
Condenser cooling water chemistry Presence of condensate polishing system Phosphate hideout history or potential Sodium limit in the steam
It is understood that these are general guidelines and may need to be modified to meet plant specific requirements. Additional operational information, highlights, and criteria for selecting particular chemical controls are provided in Appendix I and III. A brief discussion on flow accelerated corrosion (FAC) is presented in Appendix II.
2.
STANDARD SPECIFICATIONS FOR COMBINED CYCLES WITH DRUM-TYPE BOILERS (Water Chemistry Requirements for Normal Operation)
A. Demineralized Water (at Demineralizer Water Plant Outlet) Parameter
Unit
Specific conductivity Silica as SiO2 Sodium + Potassium as Na+K Iron as Fe Copper as Cu TOC
µS/cm ppb ppb ppb ppb ppb
N < 0.20 < 20 < 10 < 20 < 3 < 300
B. Condensate (at Condensate Pump Discharge)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Parameter
Unit
Specific conductivity Conductivity after cation exch. pH-value Silica as SiO2 Iron as Fe Copper as Cu
µS/cm µS/cm ppb ppb ppb
Revision: 0 04/02/05
N copper alloy tubed condenser 2-6 < 0.20 8.8 - 9.3 < 20 < 20 < 3
N stainless steel or titanium tubed condenser 3 - 11 < 0.20 9.0 - 9.6 < 20 < 20 < 3
6-4
HRSG OPERATION AND MAINTENANCE C. Feedwater (at Boiler Inlet)* Parameter
Unit
Specific conductivity Conductivity after cation exch.** pH-value Silica as SiO2 Iron as Fe Copper as Cu Oxygen
µS/cm µS/cm ppb ppb ppb ppb
N copper alloy tubed condenser 2-6 < 0.20 8.8 - 9.3 < 20 < 20 < 3 < 10
N stainless steel or titanium tubed condenser 3 - 11 < 0.20 9.0 - 9.6 < 20 < 20 < 3 < 10
* Normal feedwater quality should be achieved after 30% unit load. * * For cation conductivity transient conditions, see criteria discussion.
D. Boiler Water (HP, IP and LP) The tables below give the prime choice for HRSG drum boiler water treatment. In deviation to this specification, the following standards can also be adopted: - VGB guidelines R450L / 1988 - EPRI guidelines TR110051 - specifications of boiler suppliers approved by Alstom Note: These guidelines do not apply to the Low Pressure (LP) drum if used as a feedwater tank. In such a case, the feedwater guidelines are applicable to the LP boilerwater. Parameter
Unit
Specific conductivity pH Phosphate as PO4 Silica as SiO2
µS/cm ppm ppm
N < 40 * 9.1 - 9.6 2 – 6** ***
* estimated value, must be compatible with steam purity ** low phosphate concentration range applicable for all pressures *** see Table below Drum pressure (bar) ≤ 60 70 80 90 100 110 120 130 140 150
Carry-Over (%) ≤ 0.1 ≤ 0.1 ≤ 0.1 ≤ 0.1 ≤ 0.1 ≤ 0.1 ≤ 0.1 ≤ 0.2 ≤ 0.2 ≤ 0.2
SiO2 (ppm) ≤ 7.5 ≤ 4.8 ≤ 3.4 ≤ 2.5 ≤ 2.0 ≤ 1.6 ≤1.2 ≤ 0.9 ≤ 0.6 ≤ 0.4
Boiler design criteria: - mechanical carry-over see Table above. - blowdown intermittent up to 5%, continuous 0.5...1%
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-5
HRSG OPERATION AND MAINTENANCE E. Live Steam and Reheat Steam (at Boiler Outlet) Parameter
Unit
Specific conductivity Conductivity after cation exch. pH-value Sodium + Potassium as Na+K Silica as SiO2 Iron as Fe Copper as Cu
µS/cm µS/cm ppb ppb ppb ppb
N copper alloy tubed condenser 2-6 < 0.20 8.8 - 9.3 <10 < 20 < 20 < 3
N stainless steel or titanium tubed condenser 3 - 11 < 0.20 9.0 - 9.6 <10 < 20 < 20 < 3
F. General Remarks All conductivity’s and pH are referred to 77°F (25°C). Possible contributions from carbon dioxide may be excluded. Operation is desirable at the lowest achievable impurity levels, with the shortest and least frequent excursions. The specification is related to the following conditions: • Make-up water demand is < 1 % under normal conditions, up to 5 % maximum and intermittent. • Feedwater pH conditioning shall be done with ammonia. Oxygen scavengers such as hydrazine are not required (if copper alloys present in the condensate system, the use of hydrazine can be evaluated). • Organic based treatment chemicals are not recommended and should not be required in a combined cycle power plant generating electricity in which there is no process steam exported from the cycle. Note: This is a general specification valid for the plant type mentioned only. The criteria should be reviewed for a specific application and at commissioning. N Normal value. Values are consistent with long-term system reliability. A safety margin has been provided to avoid concentration of contaminants at surfaces.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-6
HRSG OPERATION AND MAINTENANCE APPENDIX I A.
Feedwater Quality and Steam Purity. Dissolved Solids and Oxides. The guidelines address the influence of both dissolved and suspended (i.e. oxides) solids. Since the feedwater is used for desuperheating (steam temperature control), its level of dissolved solids must be limited in order to prevent fouling of steam touched surfaces as well as achieve steam purity requirements. It should also be recognized that metallic oxides transported to the boiler (or superheater / reheater/turbine) by feedwater can foul these surfaces such that damage and/or efficiency losses may occur. Oxygen. It is indicated in the feedwater guidelines that the oxygen concentration should be limited to 10 ppb. At the same time, the use of oxygen scavengers such as hydrazine or hydrazine substitutes have been omitted. This is based on the experience from plants on Oxygenated Treatment (OT) where less reducing conditions in low cation conductivity waters (less than 0.2 µS/cm) help to form a more adherent / less soluble oxide film. This further minimizes the potential for flow assisted corrosion (FAC) as discussed in a later section. Cation Conductivity. Cation conductivity values do not include the influence of carbon dioxide. During normal operating conditions, levels of 0.06-0.2 µS/cm can be achieved. Higher values are observed during startup. Carbon dioxide, having entered the system with air during shutdown, is dissolved in the water. It requires some time until it is purged from the system. The removal rate depends on the efficiency of the deaeration devices (deaerator, condenser), as well as on cycle water pH. At cold start, normal specification values are usually obtained within a few hours for base loaded plants. Cyclic units with frequent cold starts require a significant proportion of the operating time to reach normal values. Therefore, the question is whether it is worthwhile to extend heat-up and bypass operation to achieve a low cation conductivity when solely influenced by carbon dioxide. We have investigated startup cation conductivity in several plants with an ion-chromatograph. One example is given in Figure 1. It is seen that cation conductivity started well above 1µS/cm, but with exclusion of carbon dioxide, it was never larger than 0.3 µS/cm when the turbine was on line. Such analytical techniques are normally not available in a power plant. Even if the plant would have such equipment installed, it is doubtful if it could be brought to full operating conditions by the beginning of a cold start. The same applies to degassed cation conductivity measurements. We therefore looked at substitute parameters for evaluating steam chemistry.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-7
HRSG OPERATION AND MAINTENANCE The boiler water is a good indicator for the ingress of any impurities, and its relation to steam chemistry is fairly well understood. We have therefore formulated our requirement for steam cation conductivity at startup as follows: "The steam turbine can be kept in operation with boiler water purity within the specification and the conductivity of HP steam showing a large decrease in conductivity within one hour from the beginning of turbine operation." B.
Boilerwater Quality The boilerwater quality and respective treatment is designed to produce steam with a sodium content not to exceed 10 ppb. Therefore, a low level sodium phosphate treatment has been selected. Figure 2 is a plot of phosphate vs. pH. This type of strong alkaline treatment provides good buffering capabilities in the event of impurity ingress. In those plants where phosphate treatment can be used in the LP boilers, it will also prevent the risk of Flow Accelerated Corrosion (FAC). The listed phosphate range is 2 to 6 ppm. This is limited by the sodium steam purity requirements and the steam drum mechanical or moisture carryover performance. It should be realized that the American Boiler Manufacturers Association (ABMA) guidelines allow a higher dissolved solids level (or sodium level) in the boilerwater. Consequently, for these high operating pressure ranges, the resulting sodium level in the steam will be higher than that allowed by turbine suppliers. Therefore, the turbine steam purity requirements as specified by the turbine suppliers’ control the level of phosphates and other dissolved solids in the boilerwater. All Volatile Treatment (AVT) and Equilibrium Phosphate Treatment (EPT) can be applied in specific cases should phosphate hideout occur. Each boiler is normally controlled and treated independently although the guidelines list the same level of treatment chemicals and conductivity. With demineralized feedwater, there really is no need to allow higher dissolved solids in lower pressure boilers just because it can handle it without adversely affecting steam purity. The use of Sodium Hydroxide is considered to be risky for lowstaffed power plants, as it requires much more attention and control to be safely applied. In a typical combined cycle, the condensate or feedwater is relatively free of iron oxide during stable operation. Therefore, there is no need to use organic dispersants in the boilerwater. These organic substances can decompose to carbon dioxide as well as produce organic acids. These acids can then circulate throughout the cycle. As a consequence, they could destabilize (if only treated with ammonia) the magnetite layer on the LP boiler
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-8
HRSG OPERATION AND MAINTENANCE surfaces which can increase the potential for flow accelerated corrosion. The table titled “Criteria for Maintaining Boilerwater Conditions” provides some guidelines in the event of contamination ingress as measured by cation conductivity.
Figure 1. Steam cation conductivity at cold start
200
1.8
180
1.6
160
1.4
140 measured calculated all anions calculated anions without CO2 MW
1.2 1
120 MW
Conductivity (microS/cm)
Stea m HP-boiler 2 2
100
0.8
80
0.6
60
0.4
40
0.2
20
0 04:15
05:15
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
06:15
07:15
08:15 Tim e
Revision: 0 04/02/05
09:15
10:15
11:15
0 12:15
6-9
HRSG OPERATION AND MAINTENANCE Figure 2. Phosphate treatment zones: A – Coordinated phosphate-pH control with good buffering capabilities. B – Congruent phosphate-pH control used to buffer caustic contaminants. C – Phosphate-Caustic control used to buffer acidic contaminants. D – Equilibrium Phosphate control used where phosphate hideout might otherwise occur/buffering capacity is however limited.
Criteria for Maintaining Boiler Water Conditions Feedwater Conditions Cation Conductivity <0.2 µS/cm Cation Conductivity 0.2-0.5 µS/cm Cation Conductivity > 0.5 µS/cm
Boiler Water Chemistry Control Phosphate TDS <15 ppm pH* 9.1-9.6 PO4 2-6 ppm TDS <15 ppm pH 9.1-9.6 PO4 2-6 ppm TDS < 25ppm PO4 2-10 pH 9.1-10.1
Volatile TDS <2 ppm pH 8.6-9.0
See Figure 2
None.
Not Suitable
See Figure 2
Monitor steam purity. Increase blowdown if required.
Not Suitable
See Figure 2
Limited operation. Refer to turbine steam purity guidelines for abnormal conditions. Load will need to be reduced as well as the use of desuperheating spray water. If feedwater cation conductivity increases above 1.0 µS/cm, prepare for orderly shutdown.
*Boiler water pH under phosphate control should be higher (by a minimum of 0.2 units) than the feedwater pH
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Operational Limits
Alternatives
Revision: 0 04/02/05
6-10
HRSG OPERATION AND MAINTENANCE APPENDIX II A.
Flow Accelerated Corrosion (FAC) Major parameters, which influence FAC, are: pH, turbulence (flow geometry and velocity), steam moisture in two-phase flow, temperature, oxygen concentration, and material composition. In the steam/water system, FAC is mainly observed in the temperature range between 175-450°F (80-230°C), with a maximum in the temperature range around 300-350°F (150180°C). Regions of concern are: • • • •
Economizer tubes at HP and IP inlet headers LP-evaporator surfaces at bends LP-drum internals LP horizontal evaporative tube bends
To date, economizer, low pressure evaporative tubes (at bends), and drum internals have experienced FAC in several heat recovery steam generators in combined and co-generation cycle plants. Economizer inlet tubes have experienced FAC due to low pH conditions (in 3 plants, steam purity requirements did not allow the use of feedwater pH control chemicals, thus the pH was in the range of 6.5 to 7). Evaporative tubes and other LP components such as drum internals with few exceptions have normally not experienced this type of attack with either AVT treatment (pH in the range of 9.2 –9.6) and certainly not with strong alkaline chemical additives (such as phosphates). The exceptions (3 cases) involved FAC of drum internals in LP boilers where an organic water chemistry program (organic dispersants, organic amines, and organic oxygen scavengers) was used. In summary, a fluid environment needs to be provided that can promote oxide stability and at the same time meet plant requirements. In other words, high feedwater pH controlled with ammonia and no oxygen scavengers is recommended as long as the normal oxygen content is less than 10 ppb (the need to use organic amines for feedwater and condensate pH control in co-generation facilities should be evaluated for each specific site). Flow assisted corrosion of carbon steel is defined as the acceleration or increase in the rate of corrosion caused by the relative movement between a corrosive fluid (either single phasewater or two phases-water and steam mixture) and the metal surface. The main influence of fluid velocity and/or turbulence is the localized removal of protective surface films (magnetite) which then leads to accelerated corrosion of the base metal. The dissolution of the magnetite film is enhanced by the mass transport of soluble iron species (Fe II) away from the surface. If the rate of mass transfer of these species to the bulk of the fluid is
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-11
HRSG OPERATION AND MAINTENANCE accelerated by flow/turbulence, it will increase metal loss as iron oxidizes to replace the dissolved film. The 1988 American Power Conference paper by Henzel, et al "Erosion Corrosion in Power Plants under Single - and Two Phase Flow Conditions - Updated Experience and Proven Counteractions" provides a useful summary of some of the research on FAC. Major parameters which influence erosion corrosion or FAC are 1) velocity, 2) temperature, 3) pH, and 4)oxygen concentration. Velocity: The effect of velocity or turbulence is to increase the mass transfer of chemical species to and away from the metal surface. This is not a case of "mechanical" abrasion or erosion. Normally, the erosion corrosion studies cover high velocity ranges compared to what we might expect for mean velocity in boiler tubes or feed pipes, however, as we know from field experiences, even at "normal velocity", erosion corrosion can occur depending on the severity of the fluid properties. Under these conditions, FAC problems typically occur in turbulent areas (tubes in inlet headers, bends, tees, valves, etc.) where the local velocity vectors may be much higher than the mean. Temperature: The effect of temperature on metal loss parallels the effect of temperature on solubility of iron oxide (magnetite) in water. At low temperatures, the oxide that is formed is iron hydroxide; this shifts to magnetite at high temperatures. These two materials have different solubility characteristics, accounting for a temperature peak around 300 - 350 F (150-177C). Minimum and maximum temperature limits have been reported for the most part in the range of 170F (77C) and 450F (232C), respectively. Oxygen: Oxygen would normally be thought to cause additional corrosion and in the presence of dissolved solids, it does increase corrosion. In an environment of high purity water, oxygen acts to stabilize the protective coating and actually reduces the rate of metal loss. This is the same principle being exploited for Oxygenated Treatment in once-through units. pH: The pH and the oxidation–reduction potential (ORP) of the fluid in a typical system are the more influential of these parameters since it directly affects the solubility of iron oxide/hydroxide. Either of these conditions such as low pH or a high negative ORP (reducing conditions) can cause this corrosion. Maintaining the pH as high as practical will minimize the dissolution of iron oxide. When the pH is reduced below 8.5, the potential for FAC is increased substantially. The maximum metal loss occurs from pH 7 and below into the acidic range. Although ORP is not usually a standard measurement, chemistry conditions that promote a reduced environment must be avoided. This topic is discussed in greater detail in a following section on iron oxide solubility. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-12
HRSG OPERATION AND MAINTENANCE Iron Oxide Solubility Iron oxide or magnetite dissolution is typically represented by the Sweeton and Baes equilibrium reaction: 1/3Fe3O4 + (2-b)H+ + 1/3H2 = Fe(OH)b (2-b)+ + (4/3-b)H2O Ferrous hydroxide on the right side of the equation is the soluble product. As indicated by this equation, the dissolution of magnetite is influenced by the oxidation-reduction potential (ORP) of the solution as represented by hydrogen (H2). It is also influenced by the pH as represented by the hydrogen ion. Therefore, the dissolution increases as the ORP becomes more reducing (negative potential) and the pH decreases. The reaction is also a diffusion-gradient driven process, which involves the mass transfer of the ferrous ions from the oxide layer to the bulk fluid. Therefore, the dissolution rate is dependent on the local flow conditions. Turbulent flow increases the dissolution rate. Areas of turbulence in HRSG components which have been known to experience FAC are tube bends/elbows, inlet header tubes (simulates a “T” connection) and steam drum perforated/centrifugal separators. Other chemical substances such as organic compounds can affect the solubility of iron oxide. For example, organic contaminants can thermally degrade at higher temperatures to form compounds such as acetates or acetic acid. These can affect the solubility of magnetite and at the same time form a soluble iron acetate compound. Ammonia, which is used for feedwater pH control, has a lower dissociation rate at higher temperatures so that the local high temperature pH can be substantially lower than measured at ambient temperature. This is normal behavior and taken into account in cycle water chemistry. However, organic substances could enter the cycle, become acidic at higher temperatures and significantly affect the pH even with ammonia present. Ammonia also volatilizes at higher temperatures. This will also have a lowering effect on pH. Unlike ammonia, strong alkaline substances such as trisodium phosphate used in the boilerwater provide a high pH unaffected by temperature and can form stable/non-volatile compounds. The potential for FAC in boiler or evaporator tubes is negligible if the boilerwater is properly treated with phosphate chemistry.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-13
HRSG OPERATION AND MAINTENANCE APPENDIX III A.
Superheated Steam Purity Requirements For Normal Operation and Transients Note: This table is similar to Table 5 from the guidelines with the addition of transient values which could also be used as a guide during start-up operations. A1
A2
Type of analysis
Parameter
Unit
N
Cation Conductivity1 Sodium (Na) Silica (SiO2) Iron (Fe) pH
µS/cm
≤ 0.2
0.2-0.5 0.5-1
≥1
C
ppb ppb ppb -
≤ 10 ≤ 20 ≤ 20 9.0-9.64
10-20 > 203
≥ 40 (> 100) (> 100)
C orM2 C or M2 M M5
20-40 -
S
(C = online monitoring, M = grab sample) 1) = Possible contributions from carbon dioxide may be excluded 2) = Preferably online 3) = Time permitted above 20 ppb SiO2: [hours]x[ppb]<105 4) = Preferably in the high range (9.4-9.6) in all ferrous systems 5) = Condensate pH may be used as indication of steam pH N Normal value. A1 Action Level 1. Potential for the accumulation of contaminants and corrosion attack. Return to normal values within one week. Maximum exposure is 336 cumulative hours per year, excluding start up conditions. A2 Action Level 2. Accumulation of impurities and corrosion attack will occur. Return to normal levels within 24 hours. Maximum exposure is 24 hours per year, excluding start up conditions. S Immediate shutdown. Immediate shutdown of the concerned system is required to avoid damage.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
APPENDIX
Revision: 0 04/02/05
6-14
HRSG OPERATION AND MAINTENANCE
SECTION 7: INSPECTION and MAINTENANCE 7.1
LEARNING OBJECTIVES
Identify areas to inspect, possible inspection findings, and approaches for repair to major pressure parts. 7.2
HRSG INSPECTION RECOMMENDATIONS
HRSG General Inspections should be carried out approximately once every twelve months. These inspections should be coordinated with the scheduled plant outages of other major combined cycle plant equipment and inspection requirements of the Authorized Inspector. In addition, detailed Inspections should be carried out every 5 - 10 years depending on plant operating history. This detailed inspection is primarily a visual inspection of all accessible pressure parts. The visual inspection will identify any areas of concern that require subsequent Non-Destructive Examination (NDE). Descriptions of the General Inspections and Detailed Pressure Part Inspections follow. General Inspection (Annual) Inlet Duct and Boiler Casing The following items are noted during the inspection. • • • • • •
External Casing is inspected externally to identify any areas of significant overheating or cracking. Internal Liners are inspected for severe warpage, excessive loss of stud/washer attachments, liner cracking and loss of insulation. Gas Baffles are inspected for mechanical integrity. Flow Straighteners are inspected for overall mechanical and weld integrity. Duct Burners are inspected for mechanical/weld integrity, burner component overheating, fouling and wear. Detailed inspection of burner elements, ignitors and scanners should be made pursuant to manufacturer’s recommendations. Expansion Joints are inspected internally and externally.
Pressure Parts All readily accessible pressure part components are visually inspected. Tubing within the gas path is inspected for severe or progressive bowing, fin/tube weld integrity and evidence of fouling, deposits or corrosion. Particular attention to the cold end sections is recommended. Internal inspection of the drums and deaerator should be carried out. All headers and connecting piping within the upper and lower vestibules should be visually inspected. All external piping and valves should be inspected noting hanger condition and valve condition. All pressure part casing penetrations should be inspected for evidence of cracking.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-1
HRSG OPERATION AND MAINTENANCE Stack External and internal inspection of the stack should note mechanical integrity and evidence of internal corrosion. Stack Dampers should be inspected to verify full open and full closed capability and evidence of vibration and wear. Stack silencers should be inspected for mechanical integrity, warpage and integrity of fiber packing. SCR and CO Catalyst (If Applicable) SCR and CO Catalyst should be inspected for mechanical integrity of supports, erosion/corrosion of the catalyst elements and evidence of fouling or deposits within the catalyst elements. Ammonia injection grids should be inspected for integrity of the mechanical supports and condition of the injection nozzles. The ammonia supply system should be inspected pursuant to the manufacturer recommendations. Detailed Inspection (Every 5 - 10 Years) Visual Inspection This inspection usually includes the following: •
Steam Drums and Steam/Water Separator
•
Upper and lower evaporator headers adjacent to access areas
•
Upper and lower economizer headers adjacent to access areas
•
Upper and lower superheater and reheater headers adjacent to access areas
•
Downcomers, risers, connecting lines
•
Superheat and reheat piping
•
Feedwater piping
•
Boiler water circulating pumps
•
RH and SH desuperheaters
•
Deaerator
•
Orifices
•
Strainers
This visual inspection is a more detailed inspection that that required annually. This may require removal of insulation and lagging in order to access drum and external piping.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-2
HRSG OPERATION AND MAINTENANCE The following is noted during the inspection: •
The external surfaces, internal surfaces and associated equipment of all drums or steam/water separator should be visually examined for indications of cracks, erosion, corrosion, loose or broken hangers/supports, loose or missing internals that might be indicative of a variety of failure mechanisms and their condition documented.
•
Condition of full penetration welds and their heat affected zones, (including longitudinal seams for those headers fabricated from plate, girth welds, welds at tees or formed openings and end closures).
•
Condition of selected socket welds and their heat affected zones (including connecting pipes, vent and drain piping).
•
Selected bore-holes.
•
Machined corners of manway seating surfaces.
•
The steam drum liner or baffling should be visually examined, preferably by means of wet test, for indications of cracks.
•
The circulating pumps, suction and discharge valves should be checked for fatigue cracking. One of the pumps and one of the suction valves should be internally inspected.
•
The external surfaces of a header are visually examined for indications of cracks, corrosion, erosion, swelling, exfoliation, discoloration, bowing, loose or broken hangers/supports that might be indicative of a variety of failure mechanisms and their condition documented.
•
The internal surfaces of a header and bore-holes of terminal tubes may be examined visually for indications of cracks and for abnormalities such as excessive deposits or corrosion.
•
Desuperheater liners should be inspected for erosion and cracking utilizing a standard boroscope.
Nondestructive Examination (NDE) Following Visual Inspection additional NDE tests should be carried out in any areas of concern. The following techniques may be used. •
Radiograph
•
Weld Seam Etching
•
Diameter and Circumference Measurements
•
Borehole Examination
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-3
HRSG OPERATION AND MAINTENANCE
One examination routinely performed during a header condition assessment is the examination of header bore-holes. This examination detects the presence of borehole cracking through the use of an oxide cleaning method, fluorescent dye-penetrant examination and visual/dimensional inspection. •
Magnetic Particle Examination
Magnetic particle examination or testing (MT) and/or wet fluorescent magnetic particle examination (WFMT) should be used at selective locations to determine the existence of mIcrocracks that may not be apparent. Surface discontinuities and shallow subsurface discontinuities can be detected by using this method. Check circumferential seams and a number of socket welds and their heat affected zones (including supply tubes, terminal tubes, vent and drain nozzles). •
Liquid-Penetrant Examination
Liquid-penetrant examination or testing (PT) is a highly sensitive non-destructive method for detecting discontinuities (flaws) such as cracks, pores and porosity which are open to the surface of solid and essentially nonporous materials. The fluorescent-penetrant inspection (FPT) uses penetrants that fluoresce brilliantly under ultraviolet light. The sensitivity of the fluorescent penetrant (solvent removable) technique is considered to be very high and recommended for areas where minute defects may be present. •
Ultrasonic Shearwave Examination
Ultrasonic examination, utilizing O° longitudinal sound waves and 45° and 60° refracted shear waves, is extremely useful in detecting the presence of surface and internal discontinuities or non-homogenous areas in materials. This technique provides useful information on whether or not the crack(s) can or should be weld repaired. •
Ultrasonic Thickness Measurements
Wall thickness readings shall be taken at the dimensional test locations, on selected elbows and bends, and where recordable indications are found. Readings should be taken around the whole circumference of the pipe (0°, 90°, 1800 and 270°) and on the outer wall in the arc of the bend on selected elbows and bends.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-4
HRSG OPERATION AND MAINTENANCE
7.3
TUBE CIRCUITS
The purpose of the internal inspection is to take a close look at the inside components and areas which are not accessible when the unit is in service in order to find potential problem areas and to repair these areas at a convenient time. Refer to Pressure Part General Arrangement Drawings behind Tab 10. •
The inspection begins only after the unit is down, has been cooled, cleaned, and secured.
•
Make all safety checks and obtain all necessary clearances before opening any of the access doors.
•
Enter the HRSG through access doors.
•
A safer and more efficient way of inspecting the interior is with the use of scaffolding, a method that will save time and money in the long run. With an arrangement of scaffolding, a more complete and thorough inspection can be performed, maintenance and repair personnel have easy access to the unit, and continuous access is provided to the entire HRSG.
•
During the internal inspection, check historic problem areas based on OEM Service Engineering reports.
•
Use visual observations, comparisons, measurements, and non-destructive examination techniques as methods for the inspection.
Recommended Inspection General Areas The tube circuits are arranged in both horizontal and vertical assemblies with the water/steam flow countercurrent to gas flow. •
Inspect each of the tube banks for alignment and possible signs of overheating using an outside micrometer.
•
Check clearance between tube assemblies and casing sidewalls.
•
Examine all supports.
•
Examine all baffles and partition plates.
•
Examine all header assemblies. Inspect welds around tube nipples and headers for cracks and erosion.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-5
HRSG OPERATION AND MAINTENANCE
7.4
DRUMS AND HEADERS
Steam Drum The material used to make up the drum and internals is primarily high strength carbon steel. The nozzles in the drum heads are provided for attachment of water level gauges and indicators, vent valves, and safety valves. Prior to an outage, take steam samples individually from the sampling nozzles installed in the steam outlet tubes along the drum. These samples will detect the presence of localized carryover
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-6
HRSG OPERATION AND MAINTENANCE
CHEMICAL FEED LINE
FEED INLET
CONTINUOUS BLOWDOWN LINE
Figure 7-1: HRSG Steam Drum, Typical WARNING: Before entering the drum, ensure that the drum has been purged and that the environment is safe. WARNING: If the unit has been laid up with nitrogen, make sure that the steam drum is vented completely before any inspection is performed. Place an air mover in the end of the drum not being inspected; this will provide adequate ventilation. A second person should remain outside the drum as a safety precaution.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-7
HRSG OPERATION AND MAINTENANCE
As previously stated, the steam drum serves several functions: •
Provides a point for separating the steam and water
•
Houses the equipment used for purifying the steam after separation
•
Houses the header used to distribute the incoming feedwater. Examine the steam/water separating equipment. Inspect the separators, both the primary and secondary stages. Look for corrosion, deposits, erosion, missing parts, etc. Examine the condition of the corrugated plate dryers and the return piping.
Drum Inspection Reminders: •
Check the condition of the seal around the manway door.
•
Check the area around the inside of the manway door.
•
Check the interior of the drum for corrosion and deposits.
•
Check the condition and mounting of the blowdown pipe and the feedwater distribution header.
•
Check the downcomer nozzles, screens, and vortex eliminators.
•
Check all drum internals for wear and fit.
•
Pay particular attention to the areas behind the primary and secondary separators.
•
Thoroughly examine the drum internals for cracks. Missing fasteners or separation of the plates will allow boiler water to bypass the steam separation equipment and allow the carryover of boiler water into the superheater.
Headers Headers are located throughout the water and steam circuits of the boiler. They collect water or steam from a group of tubes and are not physically accessible for entrance. However, they may have handhole inspection ports which allow for a visual internal inspection. During an inspection, thoroughly inspect the headers inside and out. Header Internal Inspection To perform an internal inspection, remove the handhole inspection ports on the header. Examine the interior for corrosion, deposits, or any other foreign material. Check the area around the handhole for any signs of cracking. Check the handhole seal.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-8
HRSG OPERATION AND MAINTENANCE
ALSTOM Power D4006-Bu042
Figure 7-2: Typical Header Connections Header External Inspection During an external inspection, visually check the entire header for corrosion, erosion, etc. Visually check the header nipple welds for signs of cracking. If any cracking is found, determine the depth and location, and consult the manufacturer for recommended repairs. Inspect the area around each header for signs of potential problems. 7.5
DESUPERHEATERS
To assist in controlling the final temperature of the steam going to the turbine, a superheater desuperheater is located at the superheater outlet. (Figure 7-3) A desuperheater is also located in the reheat outlet line to provide final reheat steam temperature control during transient conditions. A spray type desuperheater employs spraywater as a cooling medium to the superheated steam. Water is sprayed directly into the steam flow thus adjusting the steam temperature.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-9
HRSG OPERATION AND MAINTENANCE
FROM SPRAY WATER SOURCE (BOILER FEED PUMP)
Figure 7-3: Desuperheater Schematic A replaceable liner is installed for protection against erosion and thermal shocking of the desuperheater heavy wall-connecting link by the cooler spraywater. Spraywater desuperheaters must utilize feedwater quality water because of the location of the desuperheater in the steam circuitry. By design, there is sufficient time for evaporation of the spray water over the control range of the unit before the steam reaches the turbine for either the superheater or the reheater. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-10
HRSG OPERATION AND MAINTENANCE Monitor condition of spray water control and block valves to insure valves maintain tight seals when spray is not required. Inspection The purpose of the desuperheater is to control steam temperature through the use of cool tempering water. Desuperheaters are installed in both the superheater and reheater circuits. The typical in-line desuperheater, shown in Figure 7-4, consists of a shell, liner, and spray nozzle assembly. The shell acts as housing. The spray nozzle assembly introduces the tempering water. The liner protects the shell from thermal shock when the relatively cold tempering water is injected into the steam system.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-11
HRSG OPERATION AND MAINTENANCE
Figure 7-4: Typical Desuperheater Details
Superheater and desuperheater liner inspections should be conducted every three to five years. This inspection is accomplished with a boroscope. The boroscope is inserted through the spray water nozzle opening after removing the spray water control valve or via a hand hole plate. Examine the liner for any gross deformations. Examine the spray nozzles for any enlargement of the nozzle holes. If extensive wastage is found, replace the spray nozzle. 7.6
TUBE FAILURE ANALYSIS (Short Term Overheating)
For a specific tube material, there is a maximum allowable stress at a particular temperature. If the tube metal temperature increases beyond this point, creep will occur and the tube will eventually fail by stress rupture. Superheaters and reheaters can experience interruptions and/or reductions in steam flow that can increase tube metal temperatures that lead to stress rupture failures. With ferritic steel, a "fish mouth" or longitudinal rupture, with a thin edge fracture is most likely. With other tube materials, still other appearances are possible. The causes for this type of failure are the following: •
Abnormal coolant flow from a blockage in the tube
•
Blockage due to debris in the tube
•
Blockage due to scale in the tube
•
Blockage due to condensate in the tube following an incomplete boilout
•
Excessive combustion gas temperatures
•
High temperatures from over-firing during start-up
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-12
HRSG OPERATION AND MAINTENANCE
Figure 7-5: Short Term Overheating Appearance
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-13
HRSG OPERATION AND MAINTENANCE
High Temperature Creep A small fracture may be associated with a blister, while a large fracture could have a thick edged, “fish mouth”, longitudinal crack. The area around the fracture may have an alligator hide appearance, with significant oxide scale penetration. The root causes for high temperature, longer term failure such as these are the following: •
High heat flux into a section of the boiler that could have used a higher grade of steel
•
Excessive hot gas flow through an area that is plugged
• Excessive heat absorption from an adjacent lug, or other welded attachment •
Partial pluggage from blockage or internal scale
Figure 7-6: High Temperature Creep
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-14
HRSG OPERATION AND MAINTENANCE Dissimilar Metal Welds The weld failures will normally have one side of the weld that responds to a magnet, while the other does not. The weld crack will be circumferential at the weld; over on the side that responds to the magnet; the ferritic side. The cause of failure relate the stress of the two metals expanding differently plus: •
Stress from internal steam pressure
•
Stress from the vertical weight on the weld
•
Stress from the constraints of how the tube is supported or attached
• Internal thermal gradients, which add up to the total stress. The higher the value, the sooner the weld fails.
Figure 7-7: Dissimilar Metal Welds
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-15
HRSG OPERATION AND MAINTENANCE Appearance Welding Defects If the defect is most notable on the inside, it can become a failure from an internal scale buildup, and resultant corrosion, or corrosion fatigue failure. If the defect is with the integrity of the weld itself, the failures often appear as a brittle failure, where stress is concentrated in a small area. Causes again relate to quality control: •
The procedure.
•
Weld material used.
•
Preparation of the tube ends before the first pass.
Pitting - Localized Corrosion (Water-Side Corrosion) Water containing dissolved oxygen is highly corrosive to many metals; therefore everything must be done to minimize the introduction of oxygenated water into the boiler and pre-boiler systems. Oxygen corrosion can dramatically affect various components in operating and nonoperating boilers. Much of the suspended crud that enters an operating boiler is the direct result of oxygen attack of components in the pre-boiler system. Localized pitting is found where oxygen is allowed to come in contact with the inside of the tubes, which is just about anywhere. It appears as a steep edged crater with red iron oxide surrounding the pit. The tube surface near the pit may show little or no attack. Sometimes there is a series of smaller pits. The typical cause starts with: •
High levels of oxygen in the feedwater, i.e., poor deaeration at start-up
•
Filling of condensate in low point, such as bends, when the steam cools
•
Outages where air gets inside the assembly from adjacent repairs, or vents being left open as the steam condenses
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-16
HRSG OPERATION AND MAINTENANCE
Figure 7-8: Localized Pitting Appearance
Stress Corrosion Cracking (Water-Side Corrosion) These thick-edged fractures can be either circumferential or longitudinal, depending on how the stress is oriented. Typically the chemical attack is on the inside of the tube and works its way out through the growing crack. Far less commonly, the chemical attack exists on the outside (gas side) and works its way inward. The root cause is the coupling of more than one factor working on the same location: From the chemistry side are the contaminants of chlorides, sulfates, or hydroxides on either the inside (common) or outside (less common) • • • • • •
Contaminants can come from boiler steam drum carry over Contaminants can come from contamination in the desuperheater spray External contaminants come from acidic components to the fuel Additionally there must be a stress possibly from a bend in the tube Weld attachments from initial assembly Or possibly from cyclic unit operation
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-17
HRSG OPERATION AND MAINTENANCE
Figure 7-9: Stress Corrosion Appearance Low Temperature Corrosion (Gas Side) External surfaces of economizer tubes that are exposed to a moist environment containing flue gases can experience acid corrosion. Certain acidic salts (ferrous sulfate for example) can hydrolyze in moist environments to produce low pH conditions that will attack carbon steel. Sulfur trioxide (SO3), present in the cooler flue gas areas, and can react with water vapor to produce sulfuric acid. If the temperature is below the dew point, sulfuric acid condenses along metal surfaces and corrodes the metal. Water washing can also produce acid attack. A gouged exterior and a thin ductile failure characterize this form of failure. When the pressure becomes too great, the pressure inside blows out a hole. The root cause for low temperature failures are: •
The presence of sulfur in the oil, which has an opportunity to condense on the last rows of economizer tubes.
•
The condensing of sulfur and ash when the exit gas temperature is low.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-18
HRSG OPERATION AND MAINTENANCE
Figure 7-10: Low Temperature Corrosion Appearance
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-19
HRSG OPERATION AND MAINTENANCE
Vibration Fatigue In locations where boiler tubes are welded to support lugs, a thick edge failure can form at the toe of the weld. This fracture is circumferential, running at right angles to the weld. The root cause is: •
The vibration of the tube, caused by the steady flow of exhaust gases.
•
Along with a lug location that induces a rigid point that will concentrate the force into a short distance.
Figure 7-11: Vibration Fatigue Appearance
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-20
HRSG OPERATION AND MAINTENANCE Corrosion Fatigue Like the previous fatigue mechanism, cyclic stresses produce a series of parallel surface cracks, however this time the corrosive environment adds to the deterioration by forcing the oxide wedge into the cracks, further leveraging the fracture. The thick edge fracture will be coated with an oxide layer. Pits can often be found on the inside surface of the cracks. The causes have two key ingredients which are Corrosion and Stress. There is either induced stress from the way the tube connects to another pressure part or there is induced stress from the way the tube is tied to a structural support. •
There is residual stress left over from fabrication.
•
Internal pits from dissolved oxygen or acidic corrosion from the pre-boiler circuit aggravate the cracking process in the water cooled tubes.
•
External corrosion in steam cooled units aggravates the cyclic flexing where the tube enters the header.
Figure 7-12: Corrosion Fatigue Appearance
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-21
HRSG OPERATION AND MAINTENANCE
This page intentionally left blank.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-22
HRSG OPERATION AND MAINTENANCE
SECTION 8: HRSG START UP CURVES 8.1
LEARNING OBJECTIVES
Understand HRSG operational phenomena under various conditions 8.2
DESCRIPTION OF CURVES
Analysis Method Startup curves for the triple pressure, reheat HRSGs have been developed to describe the dynamic response of the HRSG under Cold Start, Warm Start and Hot Start conditions. HRSG process conditions (pressure, temperature, and flow) for the HP, IP, and LP sections have been predicted based on field experience with other triple pressure reheat HRSGs. In addition, response profiles have also been estimated by reference to detailed computational models developed for dynamic analysis prediction of dual pressure HRSGs. Basis for Predictions: Startup Curves (9 total) have been prepared for the following conditions. Pressure Decay curves (3 total) have also been prepared to show pressure response to the system during shutdown. 1. HP Cold Start (> 72 hours) 2. IP Cold Start (> 72 hours) 3. LP Cold Start (> 72 hours) 4. HP Warm Start (> 8 hours < 48) 5. IP Warm Start (> 8 hours < 48) 6. LP Warm Start (> 8 hours < 48) 7. HP Hot Start (< 8 hours) 8. IP Hot Start (< 8 hours) 9. LP Hot Start (< 8 hours) 10. Pressure Decay- HP 11. Pressure Decay- IP 12. Pressure Decay- LP
These self-explanatory curves describe the change in boiler process conditions (pressure, temperature and flow) versus time in response to the Gas Turbine operating conditions summarized above. Notes: 1. 100% Speed = 3600 rpm.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-1
HRSG OPERATION AND MAINTENANCE
This page intentionally left blank.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-2
HRSG OPERATION AND MAINTENANCE
HRSG Performance Curve Selection Sheet Summary List No. of Pages
Description
1
HRSG Start-up - HP Cold Start
1
HRSG Start-up - HRH/IP Cold Start
1
HRSG Start-up - LP Cold Start
1
HRSG Start-up - HP Warm Start
1
HRSG Start-up - HRH/IP Warm Start
1
HRSG Start-up - LP Warm Start
1
HRSG Start-up - HP Hot Start
1
HRSG Start-up - HRH/IP Hot Start
1
HRSG Start-up - LP Hot Start
1
HRSG Start-up - HP 1x1x1 to 2x2x1 Start
1 1
HRSG Start-up - HRH/IP 1x1x1 to 2x2x1 Start HRSG Start-up - LP 1x1x1 to 2x2x1 Start
1
HRSG Shut Down - HP Pressure Decay
1
HRSG Shut Down - IP Pressure Decay
1
HRSG Shut Down - LP Pressure Decay
Comments
Hot Start Curves Revised to Account for Operation of MHI Ventilator Valve from ST speed of 0 rpm to speed of 100% and load of 10%
Added curves at request of customer.
Notes: Cold Start is startup after 72 hour shutdown or longer. Warm Start is startup after 48 hour shutdown. Hot Start is startup after 8 hour shutdown. References: 1. Start up and Load diagram for a Diverter Downstream of a Gas Turbine, Nubaria Power Station I & II, V94.3A date 02/07/03. 2. Nubaria Power Plant II 2 x 750MW GTCC (Start-up Curve (Cold)). 3. Nubaria Power Plant II 2 x 750MW GTCC (Start-up Curve (Warm)). 4. Nubaria Power Plant II 2 x 750MW GTCC (Start-up Curve (Hot)).
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-3
HRSG OPERATION AND MAINTENANCE START-UP PERFORMANCE CURVES
SIEMENS-V94.3A HRSG Start-up
Full Range Valves
600.0
550.0
500.0
120
110
100
500.00
480.00
460.00
440.00
420.00
FOR INFORMATION ONLY
Time (minutes) ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
400.00
0 380.00
0.0 360.00
10
340.00
50.0
320.00
20
300.00
100.0
280.00
30
260.00
150.0
240.00
40
220.00
200.0
200.00
50
180.00
250.0
160.00
60
140.00
300.0
120.00
70
100.00
350.0
80.00
80
60.00
400.0
40.00
90
20.00
450.0
0.00
Temp (°C)
HP Predicted Performance - Cold Start (ST load start at 270 min)
GT1 Exhaust Temp = 598.4 deg C HP Steam Temp (GT1) = 567.7 deg C GT2 Exhaust Temp = 598.4 deg C HP Steam Temp (GT2) = 567.7 deg C GT1 Exhaust Flow = 630.90 kg/s HP Steam Flow (GT1) = 71.19 kg/s HP Steam Press (GT1) = 129.2 bara GT2 Exhaust Flow = 630.90 kg/s HP Steam Flow (GT2) = 71.19 kg/s HP Steam Press (GT2) = 129.2 bara
Pressure, Flow (%)
8.3
Revision: 0 04/02/05
8-4
HRSG OPERATION AND MAINTENANCE
GT1 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT1) = 566.5 deg C GT2 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT2) = 566.5 deg C GT1 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT1) = 81.53 kg/s HRH Steam Press (GT1) = 23.4 bara Total IP Steam Flow (GT1) = 11.50 kg/s IP Steam Flow to CRH (GT1) = 11.50 kg/s GT2 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT2) = 81.53 kg/s HRH Steam Press (GT2) = 23.4 bara Total IP Steam Flow (GT2) = 11.50 kg/s IP Steam Flow to CRH (GT2) = 11.50 kg/s
600.0
550.0
HRH/IP Predicted Performance - Cold Start (ST load start at 270 min) 120
110
100
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
500.00
480.00
460.00
440.00
420.00
400.00
0 380.00
0.0 360.00
10
340.00
50.0
320.00
20
300.00
100.0
280.00
30
260.00
150.0
240.00
40
220.00
200.0
200.00
50
180.00
250.0
160.00
60
140.00
300.0
120.00
70
100.00
350.0
80.00
80
60.00
400.0
40.00
90
20.00
450.0
0.00
Temp (°C)
500.0
SIEMENS-V94.3A HRSG Start-up
FOR INFORMATION ONLY
8-5
Pressure, Flow (%)
Full Range Valves
HRSG OPERATION AND MAINTENANCE
GT1 Exhaust Temp = 598.4 deg C LP Steam Temp (GT1) = 290.0 deg C GT2 Exhaust Temp = 598.4 deg C LP Steam Temp (GT2) = 296.0 deg C GT1 Exhaust Temp = 598.4 deg C LP Steam Temp (GT1) = 290.0 deg C GT2 Exhaust Temp = 598.4 deg C LP Steam Temp (GT2) = 296.0 deg C GT1 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT1) = 8.84 kg/s LP Steam Flow to ST (GT1) = 8.47 kg/s LP Steam Press (GT1) = 5.2 bara GT2 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT2) =8.84 kg/s LP Steam Press (GT2) = 5.2 bara LP Steam Flow to ST (GT2) = 8 47 kg/s
600.0
LP Predicted Performance - Cold Start (ST load start at 270 min) 120
110
500.00
480.00
460.00
FOR INFORMATION ONLY
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
440.00
0 420.00
0.0 400.00
10
380.00
50.0
360.00
20
340.00
100.0
320.00
30
300.00
150.0
280.00
40
260.00
200.0
240.00
50
220.00
250.0
200.00
60
180.00
300.0
160.00
70
140.00
350.0
120.00
80
100.00
400.0
80.00
90
60.00
450.0
40.00
100
20.00
500.0
0.00
Temp (°C)
550.0
SIEMENS-V94.3A HRSG Start-up
Revision: 0 04/02/05
8-6
Pressure, Flow (%)
Full Range Valves
HRSG OPERATION AND MAINTENANCE
SIEMENS-V94.3A HRSG Start-up
Full Range Values
600.0
550.0
120
110
100
50.0
10
0.0
0
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
320.00
20
300.00
100.0
280.00
30
260.00
150.0
240.00
40
220.00
200.0
200.00
50
180.00
250.0
160.00
60
140.00
300.0
120.00
70
100.00
350.0
80.00
80
60.00
400.0
40.00
90
20.00
450.0
0.00
Temp (°C)
500.0
HP Predicted Performance - Warm Start (ST load start at 75 min)
FOR INFORMATION ONLY
Revision: 0 04/02/05
8-7
Pressure, Flow (%)
GT1 Exhaust Temp = 598.4 deg C HP Steam Temp (GT1) = 567.7 deg C GT2 Exhaust Temp = 598.4 deg C HP Steam Temp (GT2) = 567.7 deg C GT1 Exhaust Flow = 630.90 kg/s HP Steam Flow (GT1) = 71.19 kg/s HP Steam Press (GT1) = 129.2 bara GT2 Exhaust Flow = 630.90 kg/s HP Steam Flow (GT2) = 71.19 kg/s HP Steam Press (GT2) = 129.2 bara
HRSG OPERATION AND MAINTENANCE
GT1 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT1) = 566.5 deg C GT2 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT2) = 566.5 deg C GT1 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT1) = 81.53 kg/s HRH Steam Press (GT1) = 23.4 bara Total IP Steam Flow (GT1) = 11.50 kg/s IP Steam Flow to CRH (GT1) = 11.50 kg/s GT2 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT2) = 81.53 kg/s HRH Steam Press (GT2) = 23.4 bara Total IP Steam Flow (GT2) = 11.50 kg/s IP Steam Flow to CRH (GT2) = 11.50 kg/s
600.0
550.0
HRH/IP Predicted Performance - Warm Start (ST load start at 75 min) 120
110
100
50.0
10
0.0
0
FOR INFORMATION ONLY
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
320.00
20
300.00
100.0
280.00
30
260.00
150.0
240.00
40
220.00
200.0
200.00
50
180.00
250.0
160.00
60
140.00
300.0
120.00
70
100.00
350.0
80.00
80
60.00
400.0
40.00
90
20.00
450.0
0.00
Temp (°C)
500.0
SIEMENS-V94.3A HRSG Start-up
Revision: 0 04/02/05
8-8
Pressure, Flow (%)
Full Range Values
HRSG OPERATION AND MAINTENANCE
GT1 Exhaust Temp = 598.4 deg C LP Steam Temp (GT1) = 290.0 deg C GT2 Exhaust Temp = 598.4 deg C LP Steam Temp (GT2) = 296.0 deg C GT1 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT1) = 8.84 kg/s LP Steam Flow to ST (GT1) = 8.47 kg/s LP Steam Press (GT1) = 5.2 bara GT2 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT2) =8.84 kg/s LP Steam Press (GT2) = 5.2 bara LP Steam Flow to ST (GT2) = 8.47 kg/s
600.0
LP Predicted Performance - Warm Start (ST load start at 75 min) 120
110
100.0
20
50.0
10
0.0
0
FOR INFORMATION ONLY
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
320.00
30
300.00
150.0
280.00
40
260.00
200.0
240.00
50
220.00
250.0
200.00
60
180.00
300.0
160.00
70
140.00
350.0
120.00
80
100.00
400.0
80.00
90
60.00
450.0
40.00
100
20.00
500.0
0.00
Temp (°C)
550.0
SIEMENS-V94.3A HRSG Start-up
Pressure, Flow (%)
Full Range Values
Revision: 0 04/02/05
8-9
HRSG OPERATION AND MAINTENANCE
SIEMENS-V94.3A HRSG Start-up
600.0
120
550.0
110
500.0
100
450.0
90
400.0
80
350.0
70
300.0
60
Full Range Values
250.0
GT1 Exhaust Temp = 598.4 deg C
50
200.0
HP Steam Temp (GT1) = 567.7 deg C GT2 Exhaust Temp = 598.4 deg C
40
150.0
HP Steam Temp (GT2) = 567.7 deg C GT1 Exhaust Flow = 630.90 kg/s
30
HP Steam Flow (GT1) = 71.19 kg/s HP Steam Press (GT1) = 129.2 bara GT2 Exhaust Flow = 630.90 kg/s
100.0
20
HP Steam Flow (GT2) = 71.19 kg/s HP Steam Press (GT2) = 129.2 bara
50.0
10
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
150.00
140.00
130.00
120.00
110.00
100.00
90.00
80.00
70.00
60.00
50.00
40.00
30.00
20.00
10.00
0 0.00
0.0
FOR INFORMATION ONLY
8-10
Pressure, Flow (%)
Temp (°C)
HP Predicted Performance - Hot Start (ST load start at 45 min)
HRSG OPERATION AND MAINTENANCE
SIEMENS-V94.3A HRSG Start-up
600.0
120
550.0
110
500.0
100
450.0
90
400.0
80
350.0
70
300.0
60
Full Range Values GT1 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT1) = 566.5 deg C GT2 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT2) = 566.5 deg C GT1 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT1) = 81.53 kg/s HRH Steam Press (GT1) = 23.4 bara Total IP Steam Flow (GT1) = 11.50 kg/s IP Steam Flow to CRH (GT1) = 11.50 kg/s GT2 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT2) = 81.53 kg/s HRH Steam Press (GT2) = 23.4 bara Total IP Steam Flow (GT2) = 11.50 kg/s IP Steam Flow to CRH (GT2) = 11.50 kg/s
250.0
200.0
150.0
100.0
50.0
50
40
30
20
10
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
150.00
140.00
130.00
120.00
110.00
100.00
90.00
80.00
70.00
60.00
50.00
40.00
30.00
20.00
10.00
0 0.00
0.0
FOR INFORMATION ONLY 8-11
Pressure, Flow (%)
Temp (°C)
HRH/IP Predicted Performance - Hot Start (ST load start at 45 min)
HRSG OPERATION AND MAINTENANCE
GT1 Exhaust Temp = 598.4 deg C LP Steam Temp (GT1) = 290.0 deg C GT2 Exhaust Temp = 598.4 deg C LP Steam Temp (GT2) = 296.0 deg C GT1 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT1) = 8.84 kg/s LP Steam Flow to ST (GT1) = 8.47 kg/s LP Steam Press (GT1) = 5.2 bara GT2 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT2) =8.84 kg/s LP Steam Press (GT2) = 5.2 bara LP Steam Flow to ST (GT2) = 8.47 kg/s
600.0
LP Predicted Performance - Hot Start (ST load start at 45 min) 120
110
30
100.0
20
50.0
10
0.0
0
FOR INFORMATION ONLY
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
150.00
150.0
140.00
40
130.00
200.0
120.00
50
110.00
250.0
100.00
60
90.00
300.0
80.00
70
70.00
350.0
60.00
80
50.00
400.0
40.00
90
30.00
450.0
20.00
100
10.00
500.0
0.00
Temp (°C)
550.0
SIEMENS-V94.3A HRSG Start-up
Revision: 0 04/02/05
8-12
Pressure, Flow (%)
Full Range Values
HRSG OPERATION AND MAINTENANCE
SIEMENS-V94.3A HRSG Start-up
600.0
120.0
550.0
110.0
500.0
100.0
450.0
90.0
400.0
80.0
350.0
70.0
300.0
60.0
250.0
50.0
Full Range Values GT1 Exhaust Temp = 598.4 deg C
200.0
HP Steam Temp (GT1) = 567.7 deg C GT2 Exhaust Temp = 598.4 deg C
40.0
150.0
HP Steam Temp (GT2) = 567.7 deg C GT1 Exhaust Flow = 630.90 kg/s
30.0
HP Steam Flow (GT1) = 71.19 kg/s
100.0
20.0
HP Steam Press (GT1) = 129.2 bara GT2 Exhaust Flow = 630.90 kg/s
50.0
10.0
HP Steam Flow (GT2) = 71.19 kg/s HP Steam Press (GT2) = 129.2 bara 80.00
75.00
70.00
65.00
60.00
55.00
50.00
45.00
40.00
35.00
30.00
25.00
20.00
15.00
10.00
5.00
0.0 0.00
0.0
FOR INFORMATION ONLY
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-13
Pressure, Flow (%)
HP Predicted Performance - 1x1x1 to 2x2x1 Transition
HRSG OPERATION AND MAINTENANCE
SIEMENS-V94.3A HRSG Start-up
600.0
120.0
550.0
110.0
500.0
100.0
450.0
90.0
400.0
80.0
350.0
70.0
300.0
60.0
Full Range Valves
250.0
50.0
GT1 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT1) = 566.5 deg C GT2 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT2) = 566.5 deg C GT1 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT1) = 81.53 kg/s HRH Steam Press (GT1) = 23.4 bara Total IP Steam Flow (GT1) = 11.50 kg/s IP Steam Flow to CRH (GT1) = 11.50 kg/s GT2 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT2) = 81.53 kg/s HRH Steam Press (GT2) = 23.4 bara Total IP Steam Flow (GT2) = 11.50 kg/s IP Steam Flow to CRH (GT2) = 11.50 kg/s
200.0
150.0
100.0
50.0
40.0
30.0
20.0
10.0
80.00
75.00
70.00
65.00
60.00
55.00
50.00
45.00
40.00
35.00
30.00
25.00
20.00
15.00
10.00
5.00
0.0 0.00
0.0
FOR INFORMATION ONLY
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-14
Pressure, Flow (%)
HRH/IP Predicted Performance - 1x1x1 to 2x2x1 Transition
HRSG OPERATION AND MAINTENANCE
SIEMENS-V94.3A HRSG Start-up
600.0
120.0
550.0
110.0
500.0
100.0
450.0
90.0
400.0
80.0
350.0
70.0
300.0
60.0
250.0
50.0
Full Range Valves 200.0
40.0
GT1 Exhaust Temp = 598.4 deg C LP Steam Temp (GT1) = 290.0 deg C GT2 Exhaust Temp = 598.4 deg C LP Steam Temp (GT2) = 296.0 deg C GT1 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT1) = 8.84 kg/s LP Steam Flow to ST (GT1) = 8.47 kg/s LP Steam Press (GT1) = 5.2 bara GT2 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT2) =8.84 kg/s LP Steam Press (GT2) = 5.2 bara LP Steam Flow to ST (GT2) = 8.47 kg/s
150.0
100.0
50.0
30.0
20.0
10.0
80.00
75.00
70.00
65.00
60.00
55.00
50.00
45.00
40.00
35.00
30.00
25.00
20.00
15.00
10.00
5.00
0.0
0.00
0.0
Time (minutes)
FOR INFORMATION ONLY
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-15
Pressure, Flow (%)
Temp (°C)
LP Predicted Performance - 1x1x1 to 2x2x1 Transition
HRSG OPERATION AND MAINTENANCE
HRSG Shut Down Pressure Decay - HP 100 90
Percent of Full Range
80 70 60
Stack Damper Closed
50 40 30 Stack Damper Open 20 10 0 0
5
10
15
20
25
30
35
40
Time, Hours
FOR INFORMATION ONLY
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-16
HRSG OPERATION AND MAINTENANCE
HRSG Shut Down Pressure Decay - IP 100 90
Percent of Full Range
80 70 60
Stack Damper Closed
50 40 30 Stack Damper Open 20 10 0 0
5
10
15
20
25
30
35
40
Time, Hours
FOR INFORMATION ONLY
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-17
HRSG OPERATION AND MAINTENANCE
HRSG Shut Down Pressure Decay - LP 100 90
Percent of Full Range
80 70 60
Stack Damper Closed
50 40 30 Stack Damper Open 20 10 0 0
5
10
15
20
25
30
35
40
Time, Hours
FOR INFORMATION ONLY
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-18
HRSG OPERATION AND MAINTENANCE
SECTION 9
VALVE AND INSTRUMENT LISTS
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
9-1
HRSG OPERATION AND MAINTENANCE This page intentionally left blank.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
9-2
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev Category Description 01 SAFETY AND SAFETY RELIEF VALVES HP Drum SV 1 HP Drum SV 2 HP Stm Outlet SV IP Drum SV 1 IP Drum SV 2 IP Econ SRV IP FW Pilot Operated RV IP Stm Outlet SV RH Stm Inlet SV 1 RH Stm Inlet SV 2 RH Stm Outlet SV LP Drum SV 1 LP Drum SV 2 LP Stm Outlet SV Cond PRHTR SRV Cond PRHTR Pilot Operated RV Deaearatoring FW Heater Storage Tank SV -1 Deaearatoring FW Heater Storage Tank SV -2 02 NON-RETURN VALVES HP Stm Outlet NRV w/bypass IP Stm Outlet NRV w/bypass LP Stm Outlet NRV w/bypass IP Pegging NRV w/bypass 03 MOTOR OPERATED VALVES HP Drum Con't Blowdown HP Evap Intermittent Blow off HP FW Stop HP Stm Outlet Stop (w/MOV bypass)-Tandem HP Stm Outlet Stop MOV bypass-Tandem HP Stm Start up Vent Stop HPSH1 Drain Isolation HPSH2 Drain Isolation HPSH3 Drain Isolation IP Drum Con't Blowdown IP Evap Intermittent Blow off IP FW Stop IP Stm Outlet Stop (w/MOV bypass) IP Stm Outlet Stop MOV bypass IP Stm Start up Vent Stop IPSH Drain Isolation RHTR1 Drain Isolation RHTR2 Drain Isolation LP Drum Con't Blowdown LP Evap Intermittent Blow off LP FW Stop LP Stm Outlet Stop (w/MOV bypass) LP Stm Outlet Stop MOV bypass LP Stm Outlet Drain Isolation Cond PRHTR Bypass Stop Cond PRHTR FW Stop LP Stm to DA Drain NG Cases (Before Check) 10 LP Stm to DA Drain Oil Cases (After CV) IP Pegging Stm Drain (Before CV) 10 IP Pegging Stm Drain (After CV) 10 LP Stm to DA Drain NG Cases (After CV) 04 CONTROL VALVES (Pneumatic actuators) w/Position Transmitter HP FW HP DSH IP FW IP Stm Outlet PCV RH DSH Spray RH Stm Outlet Sky Vent LP FW LP Stm Outlet Sky Vent IP Pegging Stm to DA LP Pegging Stm to DA - Low Range NG cases LP Pegging Stm to DA - High Range Oil cases Cond PRHTR Outlet Recirc Pump Discharge Blowdown Tank Cooling Water 06 BLOWDOWN VALVES HP Drum Con't. Blowdown Metering Valve IP Drum Con't. Blowdown Metering Valve LP Drum Con't. Blowdown Metering Valve 07 MANUAL BLOW-OFF VALVES HP Evap Intermittent Blow off IP Evap Intermittent Blow off LP Intermittent Blow off 08 BLOCK VALVES HP FW CV Bypass Isolation HP FW CV Isolation HP Stm Start up Vent Isolation HP Evap Drain ISV IP FW Globe IP FW CV Bypass Isolation IP FW CV Isolation IP Pegging Stm Extraction to DA IP Stm Start up Vent Isolation IP Steam outlet CV Isolation IP Evap Drain ISV LP FW CV Bypass Isolation LP FW CV Isolation LP Pegging Stm Extraction to DA LP Stm Sky Vent Isolation LP Evap Drain ISV RH Stm Sky Vent Isolation Cond PRHTR Outlet CV Bypass Isolation Cond PRHTR Outlet CV Inlet Isolation Cond PRHTR Outlet Stop Cond PRHTR Recirc Line CV Bypass Isolation Cond PRHTR Recirc Line CV Inlet Isolation Cond PRHTR Recirc Line CV Outlet Isolation Cond PRHTR Recirc Pump Discharge Isol (w/lock) Cond PRHTR Recirc Pump Suction Isol (w/lock) LP Pegging steam low range isol LP Pegging steam high range isol IP Pegging steam isol HP/IP BFP Min Recirc Isolation HP/IP Feed Pump Suction LP BFP Suction Isolation Blowdown Tank Drain Blowdown Tank Cooling Water CV isolation Blowdown Tank Cooling Water CV bypass Instrument Air Conn for Air Tools Stack Drain (SS)
File Name: 08003-10.01-10.xls
Item No.: 10.01 Rev. No.:10 Date: 07/29/05 Doc. Type: E
VALVE LIST
Owner System Locator Code
Alstom System Locator Code
Tag Number
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
V-264 V-265 V-355 V-564 V-565 V-432 V-440 V-602 V-751 V-752 V-780 V-889 V-890 V-917 V-028 V-030 V-018D V-062D
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1* 1*
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 2
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
AA AA AA AA
AA AA AA AA
V-356 V-607 V-920 V-623
1 1 1 1
4 4 4 4
350 200 400 150
160/31.25 40/7.16 40/11.12 40/6.22
335-P91 SA-106C SA-106C SA-106C
BM BM AE AB AB AA AA AA AA BM BM AE AA AA AA AA AA AA BM BM AE AA AA AA AD AD AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
HV-181 HV-180 HV-102 HV-001 HV-001A HV-342 HV-284 HV-282 HV-280 HV-482 HV-480 HV-400 HV-604 HV-604A HV-600 HV-580 HV-765 HV-760 HV-827 HV-825 HV-800 HV-919 HV-919A HV-948, HV-949 HV-003 HV-002 HV-072D HV-004D HV-008D HV-010D HV-013D
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1* 1* 1* 1* 1*
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 4 4 2 2 2 2 2
40 40 200 350 25 50 50 50 50 40 40 80 200 25 50 50 50 50 40 40 80 400 25 25 150 200 25 25 25 25 25
160/6.25 160/6.25 160/20.14 140/27.78 160/5.56 160/7.65 160/7.65 160/7.65 160/7.65 80/4.45 80/4.45 80/6.68 40/7.16 80/3.99 80/4.85 80/4.85 80/4.85 80/4.85 80/4.45 80/4.45 80/6.68 40/11.12 80/3.99 80/3.99 40/6.23 40/7.16 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99
AE AE AE AA AE AA AE AA AB AB AB AD AD BM
AA AA AA AA AA AA AA AA AA AA AA AA AA BM
LV-100 TV-301 LV-430 PV-601 TV-701 FV-780 LV-801 FV-915 PV-003D PV-002D PV-001D LV-064 TV-040 TV-001B
1 1 1 1 1 1 1 1 1* 1* 1* 1 1 1
4 4 4 4 4 4 4 4 2 2 2 4 4 4
200 50 80 200 50 300 80 250 200 200 500 200 100 50
AA AA AA
AA AA AA
HV-182 HV-484 HV-829
1 1 1
4 4 4
AA AA AA
AA AA AA
V-180 V-480 V-825
1 1 1
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BM BM BM AA BA
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BM BM BM AA BA
V-108 V-105, V-109 V-354 V-181, V-182 V-426 V-438 V-435, V-439 V-624 V-603 V-644 V-481, V-482 V-819 V-816, V-820 V-001D V-918 V-826, V-827 V-783 V-078 V-075, V-079 V-029 V-060 V-057 V-061 V-053 V-049 V-005D V-006D V-014D V-031D, V-032D, V-033D PV-056 V-034D V-006B V-014B, V-015B V-007B V-008B V-007G
1 2 1 2 1 1 2 1 1 1 2 1 2 1* 1 2 1 1 2 1 1 1 1 1 1 1 1 1 3* 1* 1* 1 2 1 1 1
Downstr Pipe Matl
Nom Valve Size (mm)
Design Pressure (barg)
Design Temp (°C)
Valve Type
Valve End Conn
Catalog( Y/N)
Vendor/Manuf
Manuf Drawing
Model Number
ANSI Class
Valve Body Matl
Notes/SV Set Pressure (barg)
Datasheet/Ref Number
P&ID Drawing
WBS
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
3M6 3M6 2.5 K2 6 2.5 K 4 3L4 1.5 G 2.5 1.5 FB 2 2J4 6R8 6R8 4 P2 6 4P6 4P6 3L4 6Q8 3K4 4P6 6Q8
150 150 150 31.5 31.5 88.9 88.9 31.5 31.5 31.5 31.5 8.5 8.5 8.5 26 26 8.5 8.5
343 343 579 238 238 238 238 341 374 374 578 178 178 314 178 178 178 178
SV SV SV SV SV SV SV SV SV SV SV SV SV SV SV SV SV SV
FLG/FLG FLG/FLG BW/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG
N N N N N N N N N N N N N N N N N N
Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby
U81232-2,3 100-1151 U81232-2,3 100-1151 U81232-4 101-1572B U81232-8 115-1316 U81232-9 115-1331 U81232-16 104-1050 U81232-18 11-1928 U81232-10 115-1274 U81232-5,6 101-1396B U81232-5,6 101-1396B U81232-7 101-1457B U81232-11,12 115-1123A U81232-11,12 115-1144 U81232-15 115-1276 U81232-13 104-777 U81232-19 11-1928 U81232-17 106-2259 U81232-14 106-2263
3 M 6 HE-86 3 M 6 HE-86 2.5 K2 6 HCI-99W 2.5 K 4 HSJ-36 3 L 4 HSJ-36 1.5 G 2.5 HSJ-66-E 1.5 FB 2 506614-152/S1 2 J 4 HSJ-36 6 R 8 HCI-36 6 R 8 HCI-36 4 P2 6 HCI-69 4 P 6 HSJ-16 4 P 6 HSJ-16 3 L 4 HSJ-16 6 Q 8 HSJ-36-E 3 K 4 506605K34/SI 4 P 6 JBS-16-D 6 Q 8 JBS-15-D
2500X300 2500X300 BWX300 300X150 300X150 1500X300 900X300 300X150 300X300 300X300 1500X300 150X150 150X150 150X150 300X150 150X150 150X150 150X150
SA216-WCC SA216-WCC SA217-WC9 SA216-WCB SA216-WCB SA216-WCB SA216-WCB SA216-WCB SA216-WCC SA216-WCC SA217-WC9 SA216-WCB SA216-WCB SA216-WCB SA216-WCB SA216-WCB SA216-WCB SA216-WCB
150 154.5 138.5 31.5 32.5 88.9 87.5 29.7 31.5 32.5 27.6 8.5 8.7 7.6 26 24.6 8.5 8.9
08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016
19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000
350 200 400 200
160/31.25 40/7.16 40/11.12 40/6.22
335-P91 SA-106C SA-106C SA-106C
300 200 400 200
150 31.5 8.5 31.5
579 374 314 341
Stop-Check Stop-Check Stop-Check Stop-Check
BW BW BW BW
N N N N
HP Valves HP Valves HP Valves HP Valves
S04+0264+01 S04+0264+02 S04+0264+03 S04+0264+04
H13.2.2.49.1.3.1 251.1/2.XU 243.1/2.XU 251.1/2.XU-S
2500 300 150 300
SA217-C12A A216WCB A216WCB A216WCB
N/A N/A N/A N/A
08003-10.06 08003-10.06 08003-10.06 08003-10.06
08003-1D0012 08003-1D0013 08003-1D0014 08003-1D0013
19443000 19443000 19443000 19443000
SA-106C SA-106C SA-106C 335-P91 335-P91 335-P91 335-P91 335-P91 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 40 200 350 25 80 50 50 50 40 40 80 200 25 80 50 50 50 40 40 80 400 25 25 150 200 25 25 25 25 25
160/6.25 160/6.25 160/20.14 140/27.78 160/5.56 160/9.74 160/7.65 160/7.65 160/7.65 80/4.45 80/4.45 80/6.68 40/7.16 80/4.0 80/6.67 80/4.85 80/4.85 80/4.85 80/4.45 80/4.45 80/6.68 40/11.12 80/4.0 80/3.99 40/6.23 40/7.16 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99
SA-106C SA-160C SA-106C 335-P91 335-P91 335-P91 335-P91 335-P91 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 40 200 350 25 50x80 50 50 50 40 40 80 200 25 50x80 50 50 50 40 40 80 400 25 25 150 200 25 25 25 25 25
152.4 168 225 150 150 150 150 150 150 33.9 41.8 88.9 31.5 31.5 31.5 31.5 31.5 31.5 10.9 13 40 8.5 8.5 8.5 26 26 8.5 8.5 31.5 31.5 8.5
343 343 343 579 579 579 533 543 343 238 238 238 374 374 341 238 497 497 178 178 178 314 314 314 178 178 314 314 341 341 314
Globe Angle/Y-Globe Gate Gate Y-Globe Globe Globe Globe Globe Globe Angle/Y-Globe Gate Gate Gate Globe Globe Globe Globe Globe Angle/Y-Globe Gate Gate Y-Globe Globe Gate Gate Globe Globe Globe Globe Globe
SW SW BW BW SW SW SW SW SW SW SW BW BW SW SW SW SW SW SW SW BW BW SW SW BW BW SW SW SW SW SW
N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N
HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves
S04+0263+06 S04+0263+07 S04+0263+08 S04+0263+01 S04+0263+01BP S04+0263+02 S04+0263+03 S04+0263+04 S04+0263+05 S04+0263+12 S04+0263+13 S04+0263+14 S04+0263+09 S04+0263+09BP S04+0263+10 S04+0263+11 S04+0263+15 S04+0263+16 S04+0263+18 S04+0263+19 S04+0263+20 S04+0263+17 S04+0263+17BP S04+0263+23 S04+0263+21 S04+0263+22 S04+0263+23 S04+0263+23 S04+0263+23 S04+0263+23 S04+0263+23
H02.1.2.01.1.3.2 H02.3.2.01.1.3.2 797.1/2.UF 779.1/2.UF H02.1.2.49.1.3.2 H02.1.2.49.1.3.2 H02.1.2.49.1.3.2 H02.1.2.49.1.3.2 H02.1.2.01.1.3.2 H02.1.2.01.1.3.2 H02.3.2.01.1.3.2 793.1/2.UF 43.1/2.XUF H02.1.2.01.1.3.2 H02.1.2.01.1.3.2 H02.1.2.01.1.3.2 H02.1.2.22.1.3.2 H02.1.2.22.1.3.2 H02.1.2.01.1.3.2 H02.3.2.01.1.3.2 43.1/2.XUF 57.1/2.XUF H02.1.2.01.1.3.2 H02.1.2.01.1.3.2 43.1/2.XUF 43.1/2.XUF 21A01A3CBA06J 21A01A3CBA06J 21A01A3CBA06J 21A01A3CBA06J 21A01A3CBA06J
2500 2500 1500 1690SP 2500 2500 2500 2500 2500 2500 2500 900 300 2500 2500 2500 2500 2500 2500 2500 300 150 2500 2500 300 300 2700 2700 2700 2700 2700
SA105N SA105N A216-WCB A217-C12A SA182-F91 SA182-F91 SA182-F91 SA182-F91 SA105N SA105N SA105N A216-WCB A216-WCB SA105N SA105N SA105N SA182-F22 SA182-F22 SA105N SA105N A216-WCB A216-WCB SA105N SA105N A216-WCB A216-WCB SA105N SA105N SA105N SA105N SA105N
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016
19445002 19446002 19441002 19441002 19441002 19449002 19449002 19449002 19449002 19445002 19446002 19441002 19441002 19441002 19449002 19449002 19449002 19449002 19445002 19446002 19441002 19441002 19441002 19449002 19441002 19441002 19441002 19441002 19441002 19441002 19441002
160/20.14 160/7.65 80/6.68 40/7.16 80/4.85 80/13.20 80/6.67 40/8.10 40/7.16 40/7.15 40/13.21 40/7.16 40/5.27 80/4.85
SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
200 50 80 200 50 350 80 350 350 250 500 200 100 50
160/20.14 160/7.65 80/6.68 40/7.16 80/4.85 80/16.66 80/6.67 40/9.73 40/9.73 40/8.11 40/13.21 40/7.16 40/5.27 80/4.85
SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
150 50 80 200 50 300 80 250 150 200 500 150 100 50
225 225 88.9 31.5 88.9 31.5 40 8.5 31.5 8.5 8.5 26 33.5 3.5
180 180 238 374 180 578 180 314 341 314 314 178 178 150
Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe
BW SW BW BW SW BW BW BW BW BW BW BW BW SW
N N N N N N N N N N N N N N
Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Sterling
SK-B-10-100362-A SK-A-10-100653-A SK-C-10-100362-A SK-D-10-100362-A SK-B-10-100653-A SK-C-10-100362-A SK-E-10-100362-A SK-L-10-100362-A SK-J-10-100362-A SK-H-10-100362-A SK-I-10-100362-A SK-F-10-100362-A SK-G-10-100362-A Jordan Valves
SD6 SD2 GS3 GS8 GS2 SD12 GS3 SD10 GS6 GS8 Dezzurick GS6 GS4 Mark 801/802
2500 2500 600 300 600 939 interm. 300 150 300 150 300 300 300 300
A-216 WCB A-216 WCB A-217 WC6 A-216 WCB A-216 WCB A-217 WC9 A-216 WCB A-216 WCB A-216 WCB A-216 WCB A-216 WCB A-216 WCB A-216 WCB A-216 WCB
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09
08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0017
19444004 19444004 19444004 19444004 19444004 19030170 19444004 19030170 19444004 19444004 19444004 19444004 19444004 19444004
40 40 40
160/6.25 80/4.45 80/4.45
SA-106C SA-106C SA-106C
40 40 40
160/6.25 80/4.45 80/4.45
SA-106C SA-106C SA-106C
40 40 40
152.4 33.9 10.9
343 238 178
MV Angle MV Angle MV Angle
SW SW SW
N N N
HP Valves HP Valves HP Valves
04-90756-01 04-90756-01 04-90756-01
D35225-3 D35225-3 D35225-3
1925 1925 1925
A105 A105 A105
N/A N/A N/A
08003-10.11 08003-10.11 08003-10.11
08003-1D0012 08003-1D0013 08003-1D0014
19445000 19445000 19445000
4 4 4
40 40 40
160/6.25 80/4.45 80/4.45
SA-106C SA-106C SA-106C
40 40 40
160/6.25 80/4.45 80/4.45
SA-160C SA-106C SA-106C
40 40 40
168 41.8 13
343 238 178
Angle Angle Angle
SW SW SW
N N N
HP Valves HP Valves HP Valves
S04+0262+01 S04+0262+02 S04+0262+03
H02.3.0.01.1.3.2 H02.3.0.01.1.3.2 H02.3.0.01.1.3.2
2500 2500 2500
SA105N SA105N SA105N
N/A N/A N/A
08003-10.12 08003-10.12 08003-10.12
08003-1D0012 08003-1D0013 08003-1D0014
19446000 19446000 19446000
4 8 4 8 4 4 8 4 4 4 8 4 8 2 4 8 4 4 8 4 4 4 4 4 4 2 2 2 6 2 2 4 8 4 4 4
150 200 50 80 80 65 80 150 50 200 80 65 80 500 250 80 250 150 200 200 100 100 100 100 150 250 500 350 100 450 150 80 100 50 50 80
106/15.98 160/20.14 160/7.65 160/9.74 80/6.68 80/6.15 80/6.68 40/6.22 80/4.85 40/7.16 80/6.67 80/6.15 80/6.67 40/13.21 40/8.10 80/6.67 80/13.20 40/6.22 40/7.16 40/7.16 40/5.27 40/5.27 40/5.27 40/5.27 40/6.23 40/8.11 40/13.21 40/9.74 160/11.80 STD/8.34 40/6.22 80/6.68 40/5.27 80/4.85 80/4.85 80/6.68
SA-106C SA-106C 335-P91 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
150 200 50 80 80 80 80 150 50 200 80 65 80 500 250 80 250 150 200 200 100 100 100 100 150 250 500 350 100 450 150 80 100 50 50 80
106/15.98 160/20.14 160/7.65 160/9.74 80/6.68 80/6.15 80/6.68 40/6.22 80/4.85 40/7.16 80/6.67 80/6.15 80/6.67 40/13.21 40/8.10 80/6.67 80/13.20 40/6.22 40/7.16 40/7.16 40/5.27 40/5.27 40/5.27 40/5.27 40/6.23 40/8.11 40/13.21 40/9.74 160/11.80 STD/8.34 40/6.22 80/6.68 40/5.27 80/4.85 80/4.85 80/6.68
SA-106C SA-106C 335-P91 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
150 200 50 80 80 80 80 150 50 200 80 65 80 500 250 80 250 150 200 200 100 100 100 100 150 250 500 300 100 450 150 80 100 80 50 80
225 225 150 165.5 88.9 88.9 88.9 31.5 31.5 31.5 33.9 40 40 8.5 8.5 10.9 31.5 26 26 26 33.5 33.5 33.5 33.5 26 8.5 8.5 31.5 225 8.5 8.5 3.5 3.5 3.5 10 20"" WG (50 mbar)
180 180 579 343 180 238 238 341 341 374 238 180 180 314 314 178 578 178 178 178 178 178 178 178 178 314 314 341 178 178 178 150 150 150 50 177
Y-Globe Gate Gate Globe Globe Y-Globe Gate Gate Gate Gate Globe Y-Globe Gate Gate Globe Globe Gate Y-Globe Gate Gate Y-Globe Gate Gate Gate Gate Gate Gate Gate Gate Gate Gate Gate Gate Gate Globe Gate
BW BW SW SW BW BW BW BW SW SW SW SW BW BW BW SW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW SW SW BW FLG
N N N Y N N N N N N Y N N N N Y N N N N N N N N N N N N N N N N Y Y N N
HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves
S04+0261+02 S04+0261+01 S04+0261+03 S04+0261+30 S04+0261+36 S04+0261+05 S04+0261+04 S04+0261+07 S04+0261+06 S04+0261+39 S04+0261+31 S04+0261+10 S04+0261+09 S04+0261+19 S04+0261+09 S04+0261+32 S04+0261+08 S04+0261+18 S04+0261+17 S04+0261+16 S04+0261+15 S04+0261+14 S04+0261+14 S04+0261+13 S04+0261+12 S04+0261+27 S04+0261+28 S04+0261+29 S04+0261+23 S04+0261+21 S04+0261+22 S04+0261+24 S04+0261+37 S04+0261+38 S04+0261+25 S04+0261+26
790.1/2.UF 797.1/2.UF H06.6.0.49.1.3.2 F02.2.2.01.1.3.1 271.1/2.XU-Y E02.2.0.01.1.3.1 793.1/2.UF 43.1/2.XUF H06.6.0.01.1.3.2 43.1/2.XUF 251.1/2.XU B02.2.0.01.1.3.1 43.1/2.XUF 57.1/2.XUF 57.1/2.XUF 243.1/2.XU 797.1/2.UF 251.1/2.XU 43.1/2.XUF 43.1/2.XUF 251.1/2.XU 43.1/2.XUF 43.1/2.XUF 43.1/2.XUF 43.1/2.XUF 57.1/2.XUF 57.1/2.XUF 57.1/2.XUF 799.1/2.UF 57.1/2.XUF 57.1/2.XUF 57.1/2.XUF 57.1/2.XUF B02.2.0.01.1.3.1 B.A.1.8.1 57.XUF
2500 1500 2500 1500 600 900 900 300 2500 300 300 300 300 150 150 150 1500 300 300 300 300 300 300 300 300 150 150 150 2500 150 150 150 150 300 800 150
A216-WCB A216-WCB SA182-F91 SA105N A216 WCB SA105N A216-WCB A216-WCB SA105N A216-WCB A216-WCB SA105N A216-WCB A216-WCB A216-WCB A216-WCB A216-WC6 A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB SA105N SA105 A216-WCB
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0016 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0015
19441000 19441000 19030170 19449000 19441000 19441000 19441000 19441000 19030170 19030170 19449000 19441000 19441000 19441000 19030170 19449000 19030170 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000
Qty Total for Upstr Pipe Upstr Qty contract NPS (mm) SCH/MWT
Upstr Pipe Matl
Downstr Pipe NPS Downstr (mm) SCH/MWT
By: FJS Chk'd: RGK
REMARKS
note 1 integrated bypass
FC FC FC FO FC FC FC FC FC FC FC FC FO FC
note 1
Page 1 of 4
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev Category Description 09 CHECK VALVES HP DSH Spray Check HP FW Check IP FW Check RH DSH Spray Check LP FW Check LP Pegging Stm to DA - Low Range, NG cases LP Pegging Stm to DA - High Range, Oil cases Cond PRHTR FW Check Recirc Pump Discharge 11 ERV HP Stm Outlet ERV HP Stm Outlet ERV Isolation IP Stm Outlet ERV IP Stm Outlet ERV Isolation RH Stm Outlet ERV RH Stm Outlet ERV Isolation LP Stm Outlet ERV LP Stm Outlet ERV Isolation 12 TRIM VALVES (2 NPS & SMALLER) HP Drum CB Sample ISV HP Drum Chem Feed Check (SS trim) HP Drum Chem Feed ISV (SS trim) HP Drum Level Gauge Drain
10
Owner System Locator Code
Alstom System Locator Code
Tag Number
AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA
V-318 V-112 V-416 V-718 V-821 V-011D V-002D V-019 V-063
1 1 1 1 1 1* 1* 1 1
4 4 4 4 4 2 2 4 4
50 200 80 50 80 150 500 200 100
160/7.65 160/20.14 80/6.68 80/4.85 80/6.68 40/6.22 40/13.21 40/7.16 40/5.27
335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
50 200 80 50 80 200 500 200 100
AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA
HV-340 V-351 HV-602 V-606 HV-782 V-784 HV-917 V-919
1 1 1 1 1 1 1 1
4 4 4 4 4 4 4 4
65 65 25 25 100 100 50 50
160/8.34 160/8.34 40/2.96 40/2.96 80/7.49 80/7.49 40/3.43 40/3.43
335-P91 335-P91 SA-106C SA-106C 335-P22 335-P22 SA-106C SA-106C
AA AA AA AA
AA AA AA AA
V-183, V-184 V-260 V-261, V-273 V-219, V-220, V-241, V-242 V-206, V-207, V-221, V-222, V-228, V-229, V-243, V244 V-208, V-209, V-223, V-224, V-230, V-231, V-245, V246 V-211, V-212, V-226, V-227, V-233, V-234, V-248, V249 V-262 V-263, V-276 V-282, V-283 V-280, V-281 V-269, V-278 V-268, V-277 V-266, V-267 V-271, V-272, V-274, V-275 V-204, V-205 V-200, V-201, V-202, V-203 V-213, V-214, V-215, V-216, V-235, V-236, V-237, V238 V-314 V-313, V-317 V-315, V-316 V-311, V-312 V-319, V-320, V-321, V-322 V-324, V-325
2 1 2 4
8 4 8 16
20 25 25 20
80/3.43 160/5.56 160/5.56 80/3.43
8
32
40
8
32
40
8 1 2 2 2 2 2 2 4 2 4
32 4 8 8 8 8 8 8 16 8 16
8 1 2 2 2 4 2
V-300, V-301, V-303, V-304 V-305, V-306 V-326, V-327 V-328, V-329 V-330, V-331 V-140, V-145, V-146, V-154, V-155, V-157, V-158, V159 V-147, V-156, V-160 V-169, V-170 V-167, V-168 V-141, V-142, V-143, V-144 V-148, V-149, V-150, V-151 V-152, V-153 V-161, V-162, V-163, V-164, V-165, V-166 V-106, V-107 V-133, V-134 V-124, V-125 V-110, V-111 V-128, V-129, V-130, V-131 V-100, V-101, V-102, V-103 V-115, V-116 V-113, V-114 V-118, V-119 V-121, V-122 V-126, V-127 V-357, V-358 V-359, V-360, V-361, V-362, V-364, V-365, V-366, V367 V-348, V-349 V-352, V-353 V-342, V-343, V-345, V-346 V-370, V-371 V-338, V-339 V-285, V-286 V-289, V-290 V-288 V-287 V-284 V-483, V-484 V-560 V-561 V-519, V-520, V-541, V-542 V-506, V-507, V-521, V-522, V-528, V-529, V-543, V544 V-508, V-509, V-523, V-524, V-530, V-531, V-545, V546 V-511, V-512, V-526, V-527, V-533, V-534, V-548, V549 V-562 V-563 V-582, V-583 V-580, V-581 V-569, V-578 V-568, V-577 V-566, V-567 V-571, V-572, V-574, V-575 V-504, V-505 V-500, V-501, V-502, V-503 V-513, V-514, V-515, V-516, V-535, V-536, V-537, V538 V-430, V-431 V-433, V-434 V-436, V-437 V-419, V-420 V-411, V-412, V-414, V-415 V-421, V-422, V-424, V-425 V-400, V-401 V-409, V-410 V-403, V-404 V-406, V-407 V-417, V-418
HP Drum LT upper
AA
AA
HP Drum LT lower
AA
AA
HP Drum LT Vent HP Drum Nitrogen Feed Check HP Drum Nitrogen Feed HP Sat Steam Sample (SS trim) HP Drum Outlet Vent HP Drum Press Gauge Isol HP Drum Press gauge isol (w/lock) HP Drum Press Port isol HP Drum Press Transmitter isol HP Drum RWLI Drain HP Drum RWLI (w/lock)
AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA
HP Drum TB (w/lock) HP DSH CV Bypass HP DSH CV Isolation HP DSH Spray CV Drain HP DSH Spray Drain HP DSH Spray Strainer HP DSH Spray Strainer Drain
AA AA AA AA AA AA AA
AA AA AA AA AA AA AA
HP DSH Spray FIT HP DSH Spray PIT HP DSH Spray Drain after check valve HP DSH Spray Drain before check valve HP DSH Spray PI
AA AA AA AA AA
AA AA AA AA AA
HP Econ Drain HP Econ Drain Combined HP Econ Outlet Press Port isol HP Econ Outlet Vent HP Econ 4 Vent HP Econ 3 Vent HP Econ 2 Vent
AA AA AA AA AA AA AA
AA AA AA AA AA AA AA
HP Econ 1 Vent HP FW CV Drain HP FW CV Bypass Drain HP FW Drain (dwnstm of check vlv) HP FW Drain (upstrm of check vlv) HP FW FIT HP FW FIT HP FW PI HP FW PP HP FW PIT HP FW PIT HP FW Sample HP Stm Outlet Free-Blow Drain
AA AA AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA AA
HP Stm Outlet FIT HP Stm Outlet PI HP Stm Outlet PP HP Stm Outlet PIT HP Stm Outlet PIT HP Stm Outlet Press Sensing Line Isolation HPSH Vent HP Desup Outlet Vent HPSH1 Drain HPSH2 Drain HPSH3 Drain IP Drum CB Sample IP Drum Chem Feed Check (SS trim) IP Drum Chem Feed (SS tRIM) IP Drum LI Drain
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
IP Drum LT upper
AA
AA
IP Drum LT lower
AA
AA
IP Drum LT Vent IP Drum Nitrogen Check IP Drum Nitrogen Isolation IP Drum Outlet Sample (SS) IP Drum Outlet Vent IP Drum PI IP Drum PI (w/lock) IP Drum PP IP Drum PIT IP Drum RWLI Drain IP Drum RWLI (w/lock)
AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA
IP Drum TB (w/lock) IP Econ Outlet PP IP Econ Outlet Vent IP FW CV Drain IP FW Drain IP FW FIT IP FW FIT IP FW PI IP FW PP IP FW PIT IP FW PIT IP FW Sample
AA AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA
File Name: 08003-10.01-10.xls
Item No.: 10.01 Rev. No.:10 Date: 07/29/05 Doc. Type: E
VALVE LIST
Downstr Pipe Matl
Nom Valve Size (mm)
Design Pressure (barg)
Design Temp (°C)
Valve Type
Valve End Conn
Catalog( Y/N)
Vendor/Manuf
Manuf Drawing
Model Number
ANSI Class
Valve Body Matl
Notes/SV Set Pressure (barg)
Datasheet/Ref Number
P&ID Drawing
WBS
160/7.65 160/20.14 80/6.68 80/4.85 80/6.68 40/7.15 40/13.21 40/7.16 40/5.27
335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
50 200 80 50 80 150x200 500 200 100
150 225 88.9 31.5 40 8.5 8.5 26 33.5
543 343 238 497 180 314 314 178 178
Check Check Check Check Check Check Check Check Check
SW BW BW SW BW BW BW BW BW
N N N N N N N N N
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S04+0315+05 S04+0315+01 S04+0315+02 S04+0315+06 S04+0315+03 S04+0315+08 S04+0315+09 S04+0315+04 S04+0315+07
J04.1.0.22.4.0.2 700.1/2.U 275.1/2.XU H04.1.0.22.4.0.2 259.1/2.XU 247.1/2.XU-TD 247.1/2.XU 259.1/2.XU 259.1/2.XU
2700 2500 600 2500 300 150 150 300 300
SA182-F22 A216-WCB A216-WCB SA182-F22 A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB
N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-10.15 08003-10.15 08003-10.15 08003-10.15 08003-10.15 08003-10.15 08003-10.15 08003-10.15 08003-10.15
08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016
19442000 19442000 19442000 19442000 19442000 19442000 19442000 19442000 19442000
100 65 40 25 200 100 80 50
160/11.8 160/8.34 40/3.22 40/2.96 80/11.12 80/7.49 40/4.80 40/3.43
335-P91 335-P91 SA-106C SA-106C 335-P22 335-P22 SA-106C SA-106C
65X100 65 25X40 25 100X200 100 50X80 50
150 150 31.5 31.5 31.5 31.5 8.5 8.5
579 579 341 341 578 578 314 314
Ball Ball Ball Ball Ball Ball Ball Ball
BW/FLG BW/BW BW/FLG BW/BW BW/FLG BW/BW BW/FLG BW/BW
N N N N N N N N
ValveTechnologies ValveTechnologies ValveTechnologies ValveTechnologies ValveTechnologies ValveTechnologies ValveTechnologies ValveTechnologies
040737-1 040737-1-ISO 040737-2 040737-2-ISO 040737-3 040737-3-ISO 040737-4 040737-4-ISO
E09114N7BWRA8E1 B091-14-ISO-BW E5C411N3BWR55E1 B5C4-11-ISO-BW E8L130NABWRD6E1 B8L1-30-ISO-BW E3C621N6BWR83E1 B3C6-21-ISO-BW
2500X1500 3100 300 300 1500X600 1500 150 150
A182-F91 A182-F91 A216-WCB A216-WCB A182-F22 A182-F22 A216-WCB A216-WCB
134.6 N/A 28.4 N/A 25.7 N/A 6.2 N/A
08003-10.04 08003-10.04 08003-10.04 08003-10.04 08003-10.04 08003-10.04 08003-10.04 08003-10.04
08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014
19447204 19447200 19447204 19447100 19447204 19447200 19447204 19447200
SA-106C TP304H TP304H SA-106C
20 25 25 20
80/3.43 160/5.56 160/5.56 80/3.43
SA-106C TP304H TP304H SA-106C
20 25 25 20
152.4 152.4 152.4 150
343 343 343 343
Globe Check Gate Globe
SW SW SW SW
Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+13 S04+0592+04 S04+0592+31 S03+0811+13
11A01A3CBA05J 46A31C0CAA06J 66A16C3CBA06J 11A01A3CBA05J
900/2700 2700 2700 900/2700
A105N F316L F316L A105N
N/A N/A N/A N/A
M10A00E.pdf M40A00E.pdf M66A04E.pdf M10A00E.pdf
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012
19449000 19449000 19449000 19449000
160/6.25
SA-106C
40
160/6.25
SA-106C
40
150
343
Gate
SW
Y
HP VALVES
S03+0811+23
66A01A3CBA08J
900/2700
A105N
N/A
M66A08E.pdf
08003-1D0012
19449000
160/6.25
SA-106C
40
160/6.25
SA-106C
40
150
343
Gate
SW
Y
HP VALVES
S03+0811+23
66A01A3CBA08J
900/2700
A105N
N/A
M66A08E.pdf
08003-1D0012
19449000
20 25 25 20 25 25 25 25 25 20 40
80/3.43 160/5.56 160/5.56 80/3.43 160/5.56 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 160/6.25
SA-106C SA-106C SA-106C TP304H SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 20 25 25 25 25 25 20 40
80/3.43 160/5.56 160/5.56 80/3.43 160/5.56 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 160/6.25
SA-106C SA-106C SA-106C TP304H SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 20 25 25 25 25 25 20 40
150 152.4 152.4 150 150 150 150 150 150 150 150
343 343 343 343 343 343 343 343 343 343 343
Globe Check Gate Globe Globe Globe Globe Globe Globe Globe Gate
SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+13 S03+0811+04 S03+0811+22 S04+0592+16 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+23
11A01A3CBA05J 41A01S0CAA06J 66A01A3CBA06J J01.6.0.16.2.3.2 11A01A3CBA06J 11A01A3CBA06J 11D01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA05J 66D01A3CBA08J
900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700
A105N A105N A105N F316L A105N A105N A105N A105N A105N A105N A105N
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
M10A00E.pdf M40A00E.pdf M66A04E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M66A08E.pdf
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
32 4 8 8 8 16 8
40 40 50 25 25 20 25
160/6.25 160/6.25 160/7.65 160/5.56 160/5.56 80/3.43 160/5.56
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 40 50 25 25 20 25
160/6.25 160/6.25 160/7.65 160/5.56 160/5.56 80/3.43 160/5.56
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 40 50 25 25 20 25
150 225 225 225 225 225 225
343 180 180 180 180 180 180
Gate Y-Globe Gate Globe Globe Globe Globe
SW SW SW SW SW SW SW
Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+23 S04+0592+38 S03+0811+23 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13
66D01A3CBA08J 12A01A3CBA08J 66A01A3CBA10J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA05J 11A01A3CBA06J
900/2700 2700 900/2700 900/2700 900/2700 900/2700 900/2700
A105N A105N A105N A105N A105N A105N A105N
N/A N/A N/A N/A N/A N/A N/A
M66A08E.pdf HP Valves M66A08E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012
19449000 19441000 19449000 19449000 19449000 19449000 19449000
4 2 2 2 2
16 8 8 8 8
20 25 25 25 25
80/3.43 160/5.56 160/5.56 160/5.56 160/5.56
SA-106C SA-106C 335-P22 SA-106C SA-106C
20 25 25 25 25
80/3.43 160/5.56 160/5.56 160/5.56 160/5.56
SA-106C SA-106C 335-P22 SA-106C SA-106C
20 25 25 25 25
225 225 150 150 150
180 180 543 180 180
Globe Globe Globe Globe Globe
SW SW SW SW SW
Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+13 S03+0811+13 S03+0811+15 S03+0811+13 S03+0811+13
11A01A3CBA05J 11A01A3CBA06J 11A22A3CBA06J 11A01A3CBA06J 11A01A3CBA06J
900/2700 900/2700 900/2700 900/2700 900/2700
A105N A105N F22 A105N A105N
N/A N/A N/A N/A N/A
M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012
19449000 19449000 19449000 19449000 19449000
8 3 2 2 4 4 2
32 12 8 8 16 16 8
25 50 25 25 25 25 25
160/5.56 160/7.65 160/5.56 160/5.56 160/5.56 160/5.56 160/5.56
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
25 50 25 25 25 25 25
160/5.56 160/7.65 160/5.56 160/5.56 160/5.56 160/5.56 160/5.56
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
25 50 25 25 25 25 25
156.9 156.9 156.9 156.9 156.9 156.9 156.9
343 343 343 343 343 343 343
Globe Globe Globe Globe Globe Globe Globe
SW SW SW SW SW SW SW
Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+13 S03+0811+14 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13
11A01A3CBA06J 11A01A3CBA10J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J
900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700
A105N A105N A105N A105N A105N A105N A105N
N/A N/A N/A N/A N/A N/A N/A
M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012
19449000 19449000 19449000 19449000 19449000 19449000 19449000
6 2 2 2 2 4 4 2 2 2 2 2 2
24 8 8 8 8 16 16 8 8 8 8 8 8
25 25 25 25 25 20 20 25 25 25 25 20 25
160/5.56 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 80/3.43 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 160/5.56
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P91
25 25 25 25 25 20 20 25 25 25 25 20 25
160/5.56 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 80/3.43 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 160/5.56
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P91
25 25 25 25 25 20 20 25 25 25 25 20 25
156.9 225 225 165.5 225 225 225 165.5 165.5 225 165.5 165.5 150
343 180 180 343 180 180 180 343 343 180 343 343 579
Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe
SW SW SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+17a
11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA05J 11A01A3CBA05J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA05J 12A49A3CBA06J
900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700
A105N A105N A105N A105N A105N A105N A105N A105N A105N A105N A105N A105N F91
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
8 2 2 4 2 2 2 2 1 1 1 2 1 1 4
32 8 8 16 8 8 8 8 4 4 4 8 4 4 16
20 25 25 25 25 20 25 25 50 50 50 20 25 25 20
160/4.88 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 160/5.56 160/5.56 160/7.65 160/7.65 160/7.65 80/3.43 80/3.99 80/3.99 80/3.43
335-P91 335-P91 335-P91 335-P91 335-P91 335-P22 335-P22 335-P91 335-P91 335-P91 SA-106C SA-106C TP304H TP304H SA-106C
20 25 25 25 25 20 25 25 50 50 50 20 25 25 20
160/4.88 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 160/5.56 160/5.56 160/7.65 160/7.65 160/7.65 80/3.43 80/3.99 80/3.99 80/3.43
335-P91 335-P91 335-P91 335-P91 335-P91 335-P22 335-P22 335-P91 335-P91 335-P91 SA-106C SA-106C TP304H TP304H SA-106C
20 25 25 25 25 20 25 25 50 50 50 20 25 25 20
150 150 150 150 150 150 150 150 150 150 150 33.9 33.9 33.9 31.5
579 579 579 579 579 579 440 440 533 543 343 238 238 238 238
Gate Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Check Gate Globe
SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+32 S03+0811+17 S03+0811+17 S03+0811+17 S03+0811+17a S03+0811+17 S03+0811+15 S03+0811+17a S03+0811+18 S03+0811+18 S03+0811+14 S03+0811+10 S04+0592+02 S04+0592+29 S03+0811+10
66A49A3CBA05J 11A49A3CBA06J 11A49A3CBA06J 11A49A3CBA06J 12A49A3CBA06J 11A49A3CBA05J 11A22A3CBA06J 12A49A3CBA06J 11A49A3CBA10J 11A49A3CBA10J 11A01A3CBA10J 17I01G3CB/05C 47I31C0CD/06C 67I31C3CD/06C 17I01G3CB/05C
900/2700 900/2700 900/2700 900/2700 900/2700 2700 900/2700 2700 900/2700 900/2700 900/2700 800 800 800 800
F91 F91 F91 F91 F91 F91 F22 F91 F91 F91 A105N A105 F316L F316L A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
M66A04E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
8
32
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
31.5
238
Gate
SW
Y
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0013
19449000
8
32
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
31.5
238
Gate
SW
Y
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0013
19449000
8 1 1 2 2 2 2 2 4 2 4
32 4 4 8 8 8 8 8 16 8 16
20 25 25 20 25 25 25 25 25 20 40
80/3.42 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/4.45
SA-106C SA-106C SA-106C TP304H SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 20 25 25 25 25 25 20 40
80/3.42 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/4.45
SA-106C SA-106C SA-106C TP304H SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 20 25 25 25 25 25 20 40
31.5 33.9 33.9 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5
238 238 238 238 238 238 238 238 238 238 238
Globe Check Gate Globe Globe Globe Globe Globe Globe Globe Gate
SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+10 S03+0811+03 S03+0811+21 S03+0811+12 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+21
17I01G3CB/05C 47I01U0CB/06C 67I01G3CB/06C 17I31C3CD/05C 17I01G3CB/06C 17I01G3CB/06C 17D01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C 67D01G3CB/08C
800 800 800 800 800 800 800 800 800 800 800
A105 A105 A105 F316L A105 A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
8 2 2 2 2 4 4 2 2 2 2 2
32 8 8 8 8 16 16 8 8 8 8 8
40 25 25 25 25 20 20 25 25 25 25 20
80/4.45 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 25 25 25 25 20 20 25 25 25 25 20
80/4.45 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 25 25 25 25 20 20 25 25 25 25 20
31.5 39.4 39.4 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9
238 238 238 238 238 180 180 180 180 180 238 238
Gate Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe
SW SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+21 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10
67D01G3CB/08C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C 17I01G3CB/05C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C
800 800 800 800 800 800 800 800 800 800 800 800
A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
Qty Total for Upstr Pipe Upstr Qty contract NPS (mm) SCH/MWT
Upstr Pipe Matl
Downstr Pipe NPS Downstr (mm) SCH/MWT
By: FJS Chk'd: RGK
REMARKS
FC FC FC FC
SS Trim
Page 2 of 4
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev Category Description IP Pegging Stm Drain IP Pegging Stm Vent IP Stm Outlet Drain (Before NRV) IP Stm Outlet Drain (After NRV) IP Stm Outlet Free-Blow Drain
10 10 10
Owner System Locator Code AA AA AA AA AA
Alstom System Locator Code AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA
LP Drum LT upper
AA
AA
LP Drum LT lower
AA
AA
LP Drum LT Vent LP Drum Nitrogen Check LP Drum Nitrogen LP Sat Steam Sample (SS) LP Drum Outlet Vent LP Drum PI LP Drum PI (w/lock) LP Drum PP LP Drum PIT LP Drum RWLI Drain LP Drum RWLI (w/lock)
AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA
LP Drum TB (w/lock) LP FW Inlet Vent LP FW Inlet Drain LP FW Sample LP FW CV Drain LP FW FIT LP FW FIT LP FW PI LP FW PP LP FW PIT LP Stm Outlet Free-Blow Drain LP Stm Outlet Drain
AA AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA
LP Stm Outlet FIT LP Stm Outlet PI LP Stm Outlet PP LP Stm Outlet PIT LP Stm Outlet Press Sensing Line Isolation RH DSH Spray CV Drain RH DSH Spray Drain
AA AA AA AA AA AA AA
AA AA AA AA AA AA AA
Tag Number V-639, V-640 V-641, V-642 V-604, V-605 V-635, V-636 V-608, V-609 V-625, V-626, V-628, V-629, V-630, V-631, V-633, V634 V-618, V-619 V-610, V-611 V-612, V-613, V-615, V-616 V-637, V-638 V-584 V-600, V-601 V-828, V-829 V-885 V-886 V-854, V-855, V-876, V-877 V-841, V-842, V-856, V-857, V-863, V-864, V-878, V879 V-843, V-844, V-858, V-859, V-865, V-866, V-880, V881 V-846, V-847, V-861, V-862, V-868, V-869, V-883, V884 V-887 V-888 V-908, V-909 V-906, V-907 V-894, V-911 V-893, V-910 V-891, V-892 V-896, V-897, V-899, V-900 V-839, V-840 V-835, V-836, V-837, V-838 V-848, V-849, V-850, V-851, V-870, V-871, V-872, V873 V-901, V-902 V-903, V-904 V-822, V-823 V-817, V-818 V-811, V-812, V-814, V-815 V-830, V-831, V-833, V-834 V-800, V-801 V-809, V-810 V-803, V-804, V-806, V-807 V-921, V-922 V-948, V-949 V-936, V-937, V-939, V-940, V-941, V-942, V-944, V945 V-925, V-926 V-923, V-924 V-928, V-929, V-931, V-932, V-951, V-952 V-915, V-916 V-715, V-716 V-711, V-712
RH DSH Spray FIT Isolation RH DSH Spray Strainer ISV RH DSH Spray PIT ISV RH DSH Spray PI ISV RH DSH CV Bypass RH DSH CV Isolation RH DSH Strainer Drain RH DSH Drain downstream of check valve RH Stm Inlet PI RH Stm Inlet PP RH Stm Inlet PIT RH Desup Outlet Vent RH Stm Outlet PI RH Stm Outlet PP RH Stm Outlet PIT RHTR1 Drain RHTR2 Drain RH Stm Outlet Press Sensing Line Isolation IP Pegging Stm Drain (After CV) IP Pegging Stm Drain (Before CV) LP Stm to DA Drain NG Cases (After CV) LP Stm to DA Drain NG Cases (Before Check) LP Stm to DA Drain Oil Cases (After CV) Cond PRHTR FW PI Cond PRHTR FW PP Cond PRHTR Drain Cond PRHTR FIT Cond PRHTR FIT Cond PRHTR FW Drain (Before Check) Cond PRHTR FW Drain (After Check) Cond PRHTR FW PIT Cond PRHTR FW Sample Cond PRHTR Outlet CV Drain Cond PRHTR Outlet PI Cond PRHTR Outlet PP Cond PRHTR Outlet PIT Cond PRHTR Outlet Vent Cond PRHTR Outlet Drain Cond PRHTR Outlet Vent Cond PRHTR Outlet Vent Cond PRHTR Recirc Line CV Drain Cond PRHTR Recirc Line Drain Cond PRHTR Recirc Line DPI Cond PRHTR Recirc Line PP Cond PRHTR Recirc Min Flow Line (w/lock) Cond PRHTR Recirc Pump Discharge PI Cond PRHTR Recirc Pump Suction PIT Cond PRHTR Recirc Pump Strainer Drain Cond PRHTR Vent
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
Deaerator FW Heater Storage Tank Vent Deaerator Storage Tank Nitrogen Feed Isolation Deaerator Storage Tank Nitrogen Feed Check Valve Deaerator Storage Tank PI
AA AA AA AA
IP Stm Outlet FIT IP Stm Outlet PI IP Stm Outlet PP IP Stm Outlet PIT IP Stm Outlet Vent IPSH Drain IP Stm Outlet ERV Press sensing isolation valves LP Drum CB Sample LP Drum Chem Feed Check (SS) LP Drum Chem Feed (SS) LP Drum LI Drain
Item No.: 10.01 Rev. No.:10 Date: 07/29/05 Doc. Type: E
VALVE LIST
Qty Total for Upstr Pipe Upstr Qty contract NPS (mm) SCH/MWT 2 8 25 80/3.99 2* 4 25 80/3.99 2 8 25 80/3.99 2 8 25 80/3.99 2 8 25 80/3.99 8 2 2 4 2 1 1 2 1 1 4
32 8 8 16 8 4 4 8 4 4 16
20 25 25 25 25 50 20 20 25 25 20
80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/4.85 80/3.43 80/3.43 80/3.99 80/3.99 80/3.43
Upstr Pipe Matl SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C TP304H TP304H SA-106C
Downstr Pipe NPS Downstr (mm) SCH/MWT 25 80/3.99 25 80/3.99 25 80/3.99 25 80/3.99 25 80/3.99 20 25 25 25 25 50 20 20 25 25 20
80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/4.85 80/3.43 80/3.43 80/3.99 80/3.99 80/3.43
Downstr Pipe Matl SA-106C SA-106C SA-106C SA-106C SA-106C
Nom Valve Size (mm) 25 25 25 25 25
Design Pressure (barg) 31.5 31.5 31.5 31.5 31.5
Design Temp (°C) 341 341 341 374 374
Valve Type Globe Globe Globe Globe Globe
Valve End Conn SW SW SW SW SW
Catalog( Y/N) Y Y Y Y Y
Vendor/Manuf HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
Manuf Drawing S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10
Model Number 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C
ANSI Class 800 800 800 800 800
Valve Body Matl A105 A105 A105 A105 A105
Notes/SV Set Pressure (barg) N/A N/A N/A N/A N/A
Datasheet/Ref Number Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
P&ID Drawing 08003-1D0016 08003-1D0016 08003-1D0013 08003-1D0013 08003-1D0013
WBS 19449000 19449000 19449000 19449000 19449000
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C TP304H TP304H SA-106C
20 25 25 25 25 50 20 20 25 25 20
31.5 31.5 31.5 31.5 31.5 31.5 31.5 10.9 10.9 10.9 8.5
374 374 374 374 374 238 238 178 178 178 178
Gate Globe Globe Globe Globe Globe Globe Globe Check Gate Globe
SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+21 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S04+0592+02 S04+0592+29 S03+0811+10
67I01G3CB/05C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/10C 17I01G3CB/10C 17I01G3CB/05C 47I31C0CD/06C 67I31C3CD/06C 17I01G3CB/05C
800 800 800 800 800 800 800 800 800 800 800
A105 A105 A105 A105 A105 A105 A105 A105 F316L F316L A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014
19449000 19449000 19449001 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
8
32
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
Y
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0014
19449000
8
32
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
Y
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0014
19449000
8 1 1 2 2 2 2 2 4 2 4
32 4 4 8 8 8 8 8 16 8 16
20 25 25 20 25 25 25 25 25 20 40
80/3.42 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/4.45
SA-106C SA-106C SA-106C TP304H SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 20 25 25 25 25 25 20 40
80/3.42 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/4.45
SA-106C SA-106C SA-106C TP304H SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 20 25 25 25 25 25 20 40
8.5 10.9 10.9 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5
178 178 178 178 178 178 178 178 178 178 178
Globe Check Gate Globe Globe Globe Globe Globe Globe Globe Gate
SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+10 S03+0811+03 S03+0811+21 S03+0811+12 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+21
17I01G3CB/05C 47I01U0CB/06C 67I01G3CB/06C 17I31C3CD/05C 17I01G3CB/06C 17I01G3CB/06C 17D01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C 67D01G3CB/08C
800 800 800 800 800 800 800 800 800 800 800
A105 A105 A105 F316L A105 A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
8 2 2 2 2 4 4 2 2 4 2 2
32 8 8 8 8 16 16 8 8 16 8 8
40 25 25 20 25 20 20 25 25 25 25 25
80/4.45 80/3.99 80/3.99 80/3.43 80/3.99 80/3.43 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 25 25 20 25 20 20 25 25 25 25 25
80/4.45 80/3.99 80/3.99 80/3.43 80/3.99 80/3.43 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 25 25 20 25 20 20 25 25 25 25 25
8.5 10.9 40 40 40 40 40 40 40 40 8.5 8.5
178 178 180 180 180 180 180 180 180 180 314 314
Gate Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe
SW SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+21 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10
67D01G3CB/08C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C 17I01G3CB/06C 17I01G3CB/05C 17I01G3CB/05C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C
800 800 800 800 800 800 800 800 800 800 800 800
A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
8 2 2 6 2 2 2
32 8 8 24 8 8 8
20 25 25 25 20 25 25
80/3.43 80/3.99 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 25 20 25 25
80/3.43 80/3.99 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 25 20 25 25
8.5 8.5 8.5 8.5 8.5 88.9 88.9
314 314 314 314 314 180 180
Gate Globe Globe Globe Globe Globe Globe
SW SW SW SW SW SW SW
Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+21 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10
67I01G3CB/05C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/10C 17I01G3CB/06C 17I01G3CB/06C
800 800 800 800 800 800 800
A105 A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013
19449000 19449000 19449000 19449000 19449000 19449000 19449000
V-700, V-701, V-703, V-704 V-719, V-720, V-722, V-723 V-705, V-706 V-708, V-709 V-714 V-713, V-717 V-724, V-725 V-726, V-727 V-742, V-743 V-740, V-741 V-745, V-746, V-748, V-749 V-766, V-767 V-793, V-794 V-785, V-786 V-787, V-788, V-790, V-791 V-765 V-760 V-781, V-782 V-009D, V-010D V-007D, V-008D V-012D, V-013D V-071D, V-072D V-003D, V-004D V-010, V-011 V-008, V-009 V-024, V-025 V-001, V-002, V-004, V-005 V-031, V-032, V-034, V-035 V-006, V-007 V-020, V-021 V-013, V-014, V-016, V-017 V-022, V-023 V-076, V-077 V-066, V-067 V-064, V-065 V-069, V-070, V-072, V-073 V-082, V-083 V-084, V-085 V-086, V-087 V-080, V-081 V-058, V-059 V-047, V-048 V-042, V-043, V-045, V-046 V-040, V-041 V-062 V-054, V-055 V-050, V-051 V-088, V-089 V-026, V-027
4 4 2 2 1 2 2 2 2 2 4 2 2 2 4 1 1 2 1* 1* 1* 1* 1* 2 2 2 4 4 2 2 4 2 2 2 2 4 2* 2* 2* 2* 2 2 4 2 1 2 2 2 2
16 16 8 8 4 8 8 8 8 8 16 8 8 8 16 4 4 8 2 2 2 2 2 8 8 8 16 16 8 8 16 8 8 8 8 16 4 4 4 4 8 8 16 8 4 8 8 8 8
20 20 25 25 40 50 25 25 25 25 25 25 25 25 25 50 50 20 25 25 25 25 25 25 25 25 20 20 25 25 25 20 25 25 25 25 25 25 25 25 25 25 20 25 50 25 25 25 25
80/3.43 80/3.43 80/3.99 80/3.99 80/4.45 80/4.85 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 160/5.56 160/5.56 160/5.56 80/4.85 80/4.85 160/4.88 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/3.43 80/3.99 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/3.99 40/3.43 80/3.99 80/3.99 40/2.96 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 SA-106C SA-106C SA-106C 335-P22 335-P22 335-P22 335-P22 335-P22 335-P22 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 20 25 25 40 50 25 25 25 25 25 25 25 25 25 50 50 20 25 25 25 25 25 25 25 25 20 20 25 25 25 20 25 25 25 25 25 25 25 25 25 25 20 25 50 25 25 25 25
80/3.43 80/3.43 80/3.99 80/3.99 80/4.45 80/4.85 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 160/5.56 160/5.56 160/5.56 80/4.85 80/4.85 160/4.88 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/3.43 80/3.99 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/3.99 40/3.43 80/3.99 80/3.99 40/2.96 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 SA-106C SA-106C SA-106C 335-P22 335-P22 335-P22 335-P22 335-P22 335-P22 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 20 25 25 40 50 25 25 25 25 25 25 25 25 25 50 50 20 25 25 25 25 25 25 25 25 20 20 25 25 25 20 25 25 25 25 25 25 25 25 25 25 20 25 50 25 25 25 25
88.9 88.9 88.9 31.5 88.9 88.9 88.9 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 8.5 8.5 8.5 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 10 33.5 26 26 26 33.5 33.5 26 26 26
180 180 180 180 180 180 180 497 374 374 374 497 578 578 578 497 497 578 341 341 314 314 314 55 55 178 55 55 55 178 55 178 178 178 178 178 178 178 178 178 178 178 178 178 178 178 178 178 178
Globe Globe Globe Globe Globe Gate Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Gate Globe Globe Globe Globe
SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+21 S03+0811+10 S03+0811+15 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+15 S03+0811+15 S03+0811+15 S03+0811+15 S03+0811+16 S03+0811+16 S03+0811+15 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+21 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10
17I01G3CB/05C 17I01G3CB/05C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/08C 67I01G3CB/10C 17I01G3CB/06C 11A22A3CBA06J 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 11A22A3CBA06J 11A22A3CBA06J 11A22A3CBA06J 11A22A3CBA06J 11A22A3CBA10J 11A22A3CBA10J 11A22A3CBA05J 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C 17I01G3CB/05C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C 17I01G3CB/06C 67I01G3CB/10C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C
800 800 800 800 800 800 800 900/2700 800 800 800 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 2700 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800
A105 A105 A105 A105 A105 A105 A105 F22 A105 A105 A105 F22 F22 F22 F22 F22 F22 F22 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf M10A00E.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016
19449000 19449000 19449000 19449000 19441000 19441000 19441000 19441000 19449001 19449001 19449001 19449000 19449000 19449001 19449000 19449000 19449002 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19441000 19449000 19449000 19449000 19449000
AA AA AA AA
V-016D, V-017D (Provided by DA Supplier) V-063D V-064D V-025D, V-026D
2* 1* 1* 2*
4 2 2 4
50 25 25 25
80/3.99 80/3.99 80/3.99 80/3.99
SA-106C SA-106C SA-106C SA-106C
50 25 25 25
80/3.99 80/3.99 80/3.99 80/3.99
SA-106C SA-106C SA-106C SA-106C
100 25 25 25
8.5 8.5 8.5 8.5
178 178 178 178
Gate Globe Check Globe
SW SW SW SW
Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES
B-5729-1 S03+0811+10 S03+0811+03 S03+0811+10
N/A 17I01G3CB/06C 47I01U0CB/06C 17I01G3CB/06C
150 # RF 800 800 800
A105 A105 A105 A105
N/A N/A N/A N/A
N/A Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016
19449000 19449000 19449000 19449000
Deaerator PIT
AA
AA
V-019D, V-020D, V-022D, V-023D
4*
8
25
80/3.99
SA-106C
25
80/3.99
SA-106C
25
8.5
178
Globe
SW
Y
HP VALVES
S03+0811+10
17I01G3CB/06C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0016
19449000
Deaerator Inlet Water Sample Deaerator Storage Tank Drain Valve Deaerator Storage Tank Sample Deaerator Tank LI Drain
AA AA AA AA
AA AA AA AA
V-073D, V-074D V-035D, V-036D V-038D, V-039D V-047D, V-048D
2* 2* 2* 2*
4 4 4 4
20 50 20 20
80/3.42 80/4.85 80/3.43 80/3.43
SA-106C SA-106C SA-106C SA-106C
20 50 20 20
80/3.42 80/4.85 80/3.43 80/3.43
SA-106C SA-106C SA-106C SA-106C
20 50 20 20
10 8.5 8.5 8.5
178 178 178 178
Globe Y-Globe Globe Globe
SW SW SW SW
Y Y T Y
HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+10 S04+0592+39 S03+0811+10 S03+0811+10
17I01G3CB/05C 12I01G3CB/10C 17I01G3CB/05C 17I01G3CB/05C
800 800 800 800
A105 A105 A105 A105
N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016
19449000 19449000 19449000 19449000
File Name: 08003-10.01-10.xls
By: FJS Chk'd: RGK
REMARKS
Page 3 of 4
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev Category Description Deaerator Tank LP BFP Min Recirc
Owner System Locator Code AA
Alstom System Locator Code AA
Deaerator Tank LT
AA
AA
Deaerator Tank LT Vent
AA
AA
V-045D, V-046D, V-060D, V-061D
4*
10 10 10 10 10 10 10 10 10 10
Rev. 0 1
2
3 4 5 6
7
8 9 10
Item No.: 10.01 Rev. No.:10 Date: 07/29/05 Doc. Type: E
VALVE LIST
Qty Total for Upstr Pipe Upstr Qty contract NPS (mm) SCH/MWT 3* 6 50 40/3.43
Tag Number V-028D, V-029D, V-030D V-040D, V-041D, V-042D, V-043D, V-055D, V-056D, V-057D, V-058D 8*
Manuf Drawing S03+0811+21
Model Number 67I01G3CB/10C
ANSI Class 800
Valve Body Matl A105
Notes/SV Set Pressure (barg) N/A
Datasheet/Ref Number Ilshin-maintanance.pdf
P&ID Drawing 08003-1D0016
WBS 19441000
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
Y
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0016
19449000
80/3.43
SA-106C
20
8.5
178
Globe
SW
Y
HP VALVES
S03+0811+10
17I01G3CB/05C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0016
19449000
4*
8
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
Y
HP VALVES
S03+0811+21
67D01G3CB/08C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0016
19449000
8*
16
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
Y
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0016
19449000
8*
16
25
80/3.99
SA-106C
25
80/3.99
SA-106C
25
8.5
178
Globe
SW
Y
HP VALVES
S03+0811+10
17I01G3CB/06C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0016
19449000
8* 1 4 2 2 1
16 4 16 8 8 4
25 20 20 25 40 25
80/3.99 80/3.43 80/3.43 80/3.99 80/4.45 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
25 20 20 25 40 25
80/3.99 80/3.43 80/3.43 80/3.99 80/4.45 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
25 20 20 25 40 25
8.5 3.5 3.5 3.5 3.5 3.5
178 150 150 150 150 150
Globe Globe Globe Globe Gate Globe
SW SW SW SW SW SW
Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+21 S03+0811+10
17I01G3CB/06C 17I01G3CB/05C 17I01G3CB/05C 17I01G3CB/06C 67I01G3CB/08C 17I01G3CB/06C
800 800 800 800 800 800
A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0016 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017
19449000 19449000 19449000 19449000 19449000 19449000 19449000
AA
Deaerator Level Switch Drains Blowdown Tank LI Drain Blowdown Tank DPIS Isolation Blowdown Tank Strainer Drain Blowdown Tank LT Blowdown Tank LT Vent
AA BM BM BM BM BM
AA BM BM BM BM BM
V-008G, V-009G, V-010G, V-011G, V-012G, V-013G 6
24
15
1.651 mwt
316SS
15
1.651 mwt
316SS
15
20 ""WG (50 mbar)
649
Globe
SW
Y
HP VALVES
S03+0811+19
16A63A3CBA04J
900/2700
F316H
N/A
M10A00E.pdf
08003-1D0015
3
12
15
1.651 mwt
316SS
15
1.651 mwt
316SS
15
20 ""WG (50 mbar)
649
Globe
SW
Y
HP VALVES
S03+0811+19
16A63A3CBA04J
900/2700
F316H
N/A
M10A00E.pdf
08003-1D0015
19449000
V-014G, V-015G, V-016G, V-017G, V-018G, V-019G 6
24
15
80/3.26
SA-106C
15
80/3.26
SA-106C
15
20 ""WG (50 mbar)
177
Globe
SW
Y
HP VALVES
S03+0811+10
17I01G3CB/04C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0015
19449000
SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW FLG
Y Y N N N N N N N N N N N N N N N N N N N N N N N
HP VALVES HP VALVES HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Audco
S03+0811+10 S03+0811+10 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+37
17I01G3CB/04C 17I01G3CB/06C HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB XR116RL
800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 150
A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A216-WCB
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-1D0015 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
SW SW SW SW SW SW SW SW SW SW
N N N N N N N N N N
HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN
S03+0811+21 S03+0811+21 S03+0811+21 S03+0811+21 S03+0811+21 S03+0811+21 S03+0811+21 S03+0811+21 S03+0811+21 S03+0811+21
67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C
800 800 800 800 800 800 800 800 800 800
A105 A105 A105 A105 A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
SW SW SW SW
N N N N
JONAS JONAS JONAS JONAS
JA/ALS/04-02A JA/ALS/04-02C JA/ALS/04-02B JA/ALS/04-02D
SS-3NRSW4T-G-W20 8W-UI2LR-G-SS-HT 8W-UI22LR-G-SS-HT SS-S63-PSWI2T
2500 900 2500 300
316SS 316SS 316SS 316SS
N/A N/A N/A N/A
N/A N/A N/A N/A
08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0014
19449000 19449000 19449000 19449000
SW SW SW SW
N N N N
SST SST SST SST
15V011500A105B150 20V021500A105B175 15V01900A105B125 20V02900A105B150
N/A N/A N/A N/A
1500 1500 900 900
A105 A105 A105 A105
N/A N/A N/A N/A
08003-10.10 08003-10.08 08003-10.10 08003-10.08
08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013
19449004 19448004 19449004 19448004
BW BW SW SW
N N N N
SSI SSI SSI SSI
SSI Series 150Y SSI Series 300Y SSI Series 1500Y SSI Series 600Y
150YBWSB 300YBWSB 1500YSWSB 600YTST
150 300 1500 600
304SS CS CS CS
N/A N/A N/A N/A
N/A 08003-10.77 08003-10.77 08003-10.77
08003-1D0017 08003-1D0016 08003-1D0012 08003-1D0013
19581000 19581000 19581000 19581000
V-020G, V-021G, V-022G
Transition Duct PIT Isolation BA BA V-023G, V-024G, V-025G 3 12 15 1.651 mwt SA-106C 15 1.651 mwt SA-106C 15 20 ""WG (50 mbar) 177 Globe Instrument Air Common Manifold Drain BM BM V-002S 1 4 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 10 40 Globe Inst. Air Connection Isolation - FV-915 BM BM V-003S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-917 BM BM V-004S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-300 BM BM V-005S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - TV-301 BM BM V-006S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-302 BM BM V-007S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - LV-100 BM BM V-008S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-700 BM BM V-009S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - TV-701 BM BM V-010S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-702 BM BM V-011S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - TV-040 BM BM V-012S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - TV-001B BM BM V-013S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - PV-601 BM BM V-014S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-602 BM BM V-015S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - LV-430 BM BM V-016S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - LV-801 BM BM V-017S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - LV-064 BM BM V-018S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-340 BM BM V-019S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-782 BM BM V-020S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - FV-780 BM BM V-021S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - FV-003D BM BM V-022S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - FV-001D BM BM V-023S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - FV-002D BM BM V-024S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Instrument Air Manifold Stop valve BM BM V-001S 1 4 50 80/4.84 SA-106C 50 80/4.84 SA-106C 50 10 40 Ball CLEANING CONNECTION VALVES (1 SET FOR 4 HRSGs) HP FW Cleaning Connection Isolation AA AA V-374, V-375 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate HP EVAP Cleaning Connection Isolation AA AA V-376, V-377 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate HP Steam Outlet Cleaning Connection Isolation AA AA V-378, V-379 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate IP FW Cleaning Connection Isolation AA AA V-645, V-646 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate IP EVAP Cleaning Connection Isolation AA AA V-647, V-648 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate IP Steam Outlet Cleaning Connection Isolation AA AA V-649, V-650 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate LP FW Cleaning Connection Isolation AA AA V-953, V-954 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate LP EVAP Cleaning Connection Isolation AA AA V-955, V-956 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate LP Steam Outlet Cleaning Connection Isolation AA AA V-957, V-958 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate Condensate Feed Cleaning Connection Isolation AA AA V-091, V-092 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate STEAM SAMPLING NOZZLE ISOLATION VALVES (supplied by nozzle vendor) HP Stm Outlet Sample ISV AA AA V-340, V-341 2 8 20 160/4.88 316 SS 20 160/4.88 316 SS 20 150 579 Globe IP Stm Outlet Sample ISV AA AA V-621, V-622 2 8 20 80/3.43 316 SS 20 80/3.43 316 SS 20 31.5 374 Globe RH Stm Outlet Sample ISV AA AA V-796, V-797 2 8 20 80/3.43 316 SS 20 80/3.43 316 SS 20 31.5 578 Globe LP Stm Outlet Sample ISV AA AA V-946, V-947 2 8 20 80/3.43 316 SS 20 80/3.43 316 SS 20 8.5 314 Globe 13 AIR OPERATED BALL VALVES HP DSH CV Bypass AOV AE AA HV-302 1 4 40 160/6.25 SA-106C 40 160/6.25 SA-106C 40 225 180 Ball HP DSH Spray PBV AE AA HV-300 1 4 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 225 180 Ball RH DSH CV Bypass AOV AE AA HV-702 1 4 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 88.9 180 Ball RH DSH Spray PBV AE AA HV-700 1 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 88.9 180 Ball 14 STRAINERS BD Tank Cooling System Strainer BM BM STR-001B (Supplied by BD Tank vendor) 1 4 150 40/6.23 SA-106C 150 40/6.23 SA-106C 100 3.5 150 Y Strainer Cond PRHTR Recirc Line Strainer AA AA STR-040 1 4 150 40/6.23 SA-106C 150 40/6.23 SA-106C 150 26 178 Y Strainer HP DSH Spray Strainer AA AA STR-300 1 4 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 225 180 Y Strainer RH DSH Spray Strainer AA AA STR-700 1 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 88.9 180 Y Strainer Notes: 1. These valves will be shipped loose by AP to install customer piping. They will installed by customer. 2. Quantities shown are for One (1) unit. There are Four (4) units on this contract. Except for the quantities shown with "*" are for Two (2) units only. For the complete tagging, prefix the tag number with the following: For Four (4) units.: For Two (2) units with "*": Unit 1 1A-System Locator Code Unit 1 1X-System Locator Code Unit 2 1B-System Locator Code Unit 2 2X-System Locator Code Unit 3 2A-System Locator Code Unit 4 2B-System Locator Code Tagging example as follows for Four (4) units.: Tagging example with "*" as follows for Two (2) units.: Unit 1 1A-AA-V-001 Unit 1 1X-AA-V-001D Unit 2 1B-AA-V-001 Unit 2 2X-AA-V-001D Unit 3 2A-AA-V-001 Unit 4 2B-AA-V-001 3. Upstream and downstream piping information are available at document # 9.72 - Pipe List and 9.78 - Trim Pipe List. Date Rev Log 01/15/04 Initial Release of Valve List C1 02/27/04 Revised per AP trim line standards and per new pegging steam configuration. Moved RH Desup Check valve from trim valve list to check valves. Added 4 isolation valves for HP FW FT redundant. Added 4 isolation valves for HP desup DPI. C1 3/18/2004 Revised per customer tagging system (no four digit tags) Added V-830, 831 and V-822,823. Revised design pressure and temperature. Corrected line sizes. C1 5/6/04 Revised per customer comments. Added vendor information. Revised instrument air valves. C2 8/13/2004 Revised per customer comments. Added vendor information. Added valves. Revised design temp and press per customer request. C2/C1 9/3/2004 Revised per customer comments. Added vendor information. Revised flow/pressure transmitters to flow/pressure indicating transmitters. C2 11/03/04 Revised some safety valves manuf dwg numbers and set pressures. Changed V-356 valve size to 300mm. Added control valve manuf dwg numbers. Revised some block valves manuf dwg numbers. Relocated ERV press sensing isolation valves to trim valve section. Revised some trim valves manuf dwg numbers. Added Inlet Duct PIT Isolation and transition Duct PIT Isolation valves. C2 12/21/04 Added HP and RH Desup Outlet vents Changed the total quantity for V-080, V-081 from 8 to 4. Removed HP, IP and LP Evap chem cleaning connection isolation valves. Corrected model numbers for some trim valves and instrument isolation valves. Changed the line size to DN20 for DA Cond pot vent. C2 2/18/2005 Revised some of the trim valve model numbers. Added LP stm PIT isolation valves. Added Owner system locator code. C1 6/08/05 Added HP Nitrogen and Chemical feed isolation valves. Added cleaning connection isolation valves. C2 7/29/2005 Revised valve tag No. V-010D & V-013D to motor operated valves tag No.: HV-010D & HV-013D. Revised Valve tag no. from V-272 to V-276 for HP Nitrogen Feed Isolation Valve Revised Design pressure from 150 barg to 10 barg for cleaning connection valves Changed Description for HV-004D valve
File Name: 08003-10.01-10.xls
Vendor/Manuf HP VALVES
20
AA
BA
Catalog( Y/N) Y
SA-106C
Deaerator Level Switch Vents
BA
Valve End Conn SW
SA-106C
V-051D, V-052D, V-053D, V-054D V-049D, V-050D, V-065D, V-066D, V-067D, V-068D, V-069D, V-070D V-075D, V-076D, V-077D, V-078D, V-079D, V-080D, V-081D, V-082D V-083D, V-084D, V-085D, V-086D, V-087D, V-088D, V-089D, V-090D V-005B V-010B, V-011B, V-012B, V-013B V-016B, V-017B V-001B, V-002B V-003B
Transition Duct PIT
Valve Type Gate
80/4.45
AA
BA
Design Temp (°C) 178
80/3.43
AA
BA
Design Pressure (barg) 40
40
AA
BA
Nom Valve Size (mm) 50
20
AA
BA
Downstr Pipe Matl SA-106C
8
Deaerator Level Switch
Inlet Duct PIT
Downstr Pipe NPS Downstr (mm) SCH/MWT 50 40/3.43
16
Deaerator TB (w/lock)
Inlet Duct PIT Isolation
Upstr Pipe Matl SA-106C
By: FJS Chk'd: RGK
REMARKS
Page 4 of 4
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev
Cat e Desc gor y
01 FLOW ELEMENTS Cond PRHTR FW FE CPH Recirc pump min recirc RO HP DSH FE HP FW FE HP Stm Outlet FE IP FW FE IP Stm Outlet FE LP FW FE LP Stm Outlet FE RH DSH FE 02 FLOW INDICATING TRANSMITTERS Cond PRHTR FW FIT HP DSH Spray FIT HP FW FIT HP Stm Outlet FIT IP FW FIT IP Stm Outlet FIT LP FW FIT LP Stm Outlet FIT RH DSH Spray FIT 03 PRESSURE INDICATING TRANSMITTERS Cond PRHTR FW PIT Cond PRHTR Outlet PIT Cond PRHTR Recirc Line Suction PIT Deaerator Storage Tank PIT HP Drum PIT HP DSH PIT HP FW PIT HP FW PIT HP Stm Outlet PIT HP Stm Outlet PIT IP Drum PIT IP FW PIT IP FW PIT IP Stm Outlet PIT LP Drum PIT LP FW PIT LP Stm Outlet PIT RH DSH PIT RH Stm Inlet PIT RH Stm Outlet PIT Inlet Duct PIT Transition Duct PIT 04 LEVEL TRANSMITTERS Blowdown Tank LT 11 Deaerator Tank LT HP Drum LT IP Drum LT LP Drum LT 06 THERMOWELLS Cond PRHTR FW TW Cond PRHTR FW TW (After Bypass) Cond PRHTR Outlet TW Deaerator/Storage Tank TW HP DSH Inlet TW HP DSH Outlet TW HP Econ Outlet TW HP FW TW HP FW TW HP Stm Outlet TW IP Econ Outlet TW IP FW TW IP FW TW IP Stm Outlet TW LP FW TW LP Stm Outlet TW RH DSH Inlet TW RH DSH Outlet TW RH Stm Inlet TW RH Stm Outlet TW Module 2 TW Module 3 TW Module 4 TW Inlet Duct TW Stack TW Transition Duct TW Blowdown Tank Outlet TW 07 PRESSURE TEST PORTS Cond PRHTR FW PP Cond PRHTR Outlet PP Cond PRHTR Recirc Line PP HP Drum PP HP Econ Outlet PP HP FW PP HP Stm Outlet PP IP Drum PP IP Econ Outlet PP IP FW PP IP Stm Outlet PP LP Drum PP LP FW PP LP Stm Outlet PP RH Stm Inlet PP RH Stm Outlet PP 08 TEMPERATURE INDICATORS Cond PRHTR FW TI Cond PRHTR FW TI (After Bypass) Cond PRHTR Outlet TI HP Econ Outlet TI HP FW TI HP Stm Outlet TI IP Econ Outlet TI IP FW TI IP Stm Outlet TI LP FW TI LP Stm Outlet TI RH Stm Inlet TI RH Stm Outlet TI Blowdown Tank Outlet TI Deaerator Storage Tank TI
File Name: 08003-11.01-11.xls
Item No.: 11.01 Rev. No.: 11 Date: 06/29/05 Doc. Type: E
INSTRUMENT LIST
OwnerS AlstomS ystem ystem Tag Number Locator Locator Code Code
Qty
Qty Total for contract
DesignT
DesignP
Process Conn
Process
Instrument
Instrument
Service
(°C)
(barg)
(mm)
End Conn
Conn (mm)
End Conn
Description
Instrument Type
Vendor/Manuf
Manuf Drawing
Model Number
Calibrated Range
Remote
Electrical Range
Process Range
Process Range
SI (See Note 2)
Calibrated Range English Units (See Note 2)
SI
English Units
Datasheet/Ref Number P&ID Drawing
Local Local Local Local Local Local Local Local Local Local
0-5080 mm wg 21.43 mm 0-5080 mm wg 0-6350 mm wg 0-12700 mm wg 0-6350 mm wg 0-5080 mm wg 0-3810 mm wg 0-1270 mm wg 0-5080 mm wg
0-200" wg 54/64 inch dia 0-200" wg 0-250" wg 0-500" wg 0-250" wg 0-200" wg 0-150" wg 0-50" wg 0-200" wg
0-97.62 kg/s N/A 0-4.20 kg/s 0-90.0 kg/s 0-90.0 kg/s 0-14.32 kg/s 0-12.86 kg/s 0-11.99 kg/s 0-9.02 kg/s 0-4.52 kg/s
0-774774 lb/hr N/A 0-33334 lb/hr 0-714297 lb/hr 0-714297 lb/hr 0-113653 lb/hr 0-102065 lb/hr 0-95160 lb/hr 0-71588 lb/hr 0-35874 lb/hr
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-11.16 08003-11.19 08003-11.16 08003-11.16 08003-11.16 08003-11.16 08003-11.16 08003-11.16 08003-11.16 08003-11.16
08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013
Remote Remote Remote Remote Remote Remote Remote Remote Remote
0-5080 mm wg 0-5080 mm wg 0-6350 mm wg 0-12700 mm wg 0-6350 mm wg 0-5080 mm wg 0-3810 mm wg 0-1270 mm wg 0-5080 mm wg
0-200" wg 0-200" wg 0-250" wg 0-500" wg 0-250" wg 0-200" wg 0-150" wg 0-50" wg 0-200" wg
0-97.62 kg/s 0-4.20 kg/s 0-90.0 kg/s 0-90.0 kg/s 0-14.32 kg/s 0-12.86 kg/s 0-11.99 kg/s 0-9.02 kg/s 0-4.52 kg/s
0-774774 lb/hr 0-33334 lb/hr 0-714297 lb/hr 0-714297 lb/hr 0-113653 lb/hr 0-102065 lb/hr 0-95160 lb/hr 0-71588 lb/hr 0-35874 lb/hr
4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA
08003-11.06 08003-11.06 08003-11.06 08003-11.06 08003-11.06 08003-11.06 08003-11.06 08003-11.06 08003-11.06
08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013
Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote
0-26 bar 0-26 bar 0-26 bar 0-10 bar 0-165 bar 0-225 bar 0-225 bar 0-225 bar 0-150 bar 0-150 bar 0-35 bar 0-88.9 bar 0-88.9 bar 0-31.5 bar 0-10 bar 0-40 bar 0-8.5 bar 0-88.9 bar 0-35 bar 0-31.5 bar 0-508 mm wg 0-508 mm wg
0-377 psig 0-377 psig 0-377 psig 0-145 psig 0-2393 psig 0-3263 psig 0-3263 psig 0-3263 psig 0-2176 psig 0-2176 psig 0-508 psig 0-1289 psig 0-1289 psig 0-457 psig 0-145 psig 0-580 psig 0-123 psig 0-1289 psig 0-508 psig 0-457 psig 0-20" wg 0-20" wg
0-55.2 bar 0-55.2 bar 0-55.2 bar 0-55.2 bar 0-276 bar 0-276 bar 0-276 bar 0-276 bar 0-276 bar 0-276 bar 0-55.2 bar 0-276 bar 0-276 bar 0-55.2 bar 0-55.2 bar 0-55.2 bar 0-55.2 bar 0-276 bar 0-55.2 bar 0-55.2 bar 0-635 mm wg 0-635 mm wg
-14.7-800 psig -14.7-800 psig -14.7-800 psig -14.7-800 psig -14.7-4000 psig -14.7-4000 psig -14.7-4000 psig -14.7-4000 psig -14.7-4000 psig -14.7-4000 psig -14.7-800 psig -14.7-4000 psig -14.7-4000 psig -14.7-800 psig -14.7-800 psig -14.7-800 psig -14.7-800 psig -14.7-4000 psig -14.7-800 psig -14.7-800 psig 0-25" wg 0-25"wg
4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA
08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03
08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0015 08003-1D0015
Remote Remote Remote Remote Remote
0-1150 mm wg 0-4040 mm wg 0-1896 mm wg 0-1409 mm wg 0-1471 mm wg
0 TO -45.28" wg 0 TO -159.1" wg 0 TO -74.6" wg 0 TO -55.5" wg 0 TO -57.9" wg
-6350-6350 mm wg -6350-6350 mm wg -6350-6350 mm wg -6350-6350 mm wg -6350-6350 mm wg
-250 to 250" wc/2.5"wc -250 to 250" wc/2.5"wc -250 to 250" wc/2.5"wc -250 to 250" wc/2.5"wc -250 to 250" wc/2.5"wc
4-20mA 4-20mA 4-20mA 4-20mA 4-20mA
08003-11.05 08003-11.05 08003-11.05 08003-11.05 08003-11.05
08003-1D0017 08003-1D0016 08003-1D0012 08003-1D0013 08003-1D0014
AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA
FE-001 RO-042 FE-300 FE-100 FE-340 FE-400 FE-600 FE-800 FE-915 FE-700
1 1 1 1 1 1 1 1 1 1
4 4 4 4 4 4 4 4 4 4
55 178 180 180 579 180 374 180 314 180
26 33.5 225 225 150 88.9 31.5 40 8.5 88.9
200 50 50 200 350 80 200 80 400 50
FLG FLG FLG FLG FLG FLG FLG FLG FLG FLG
20 20 20 20 20 20 20 20 20 20
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Water Steam Water Steam Water Steam Water
Orifice Orifice Orifice Orifice Flow Nozzle Orifice Flow Nozzle Orifice Flow Nozzle Orifice
Fluidic Techniques Fluidic Techniques Fluidic Techniques Fluidic Techniques Fluidic Techniques Fluidic Techniques Fluidic Techniques Fluidic Techniques Fluidic Techniques Fluidic Techniques
V-2499R1-4 P-22217-1 V-2499R1-5 V-2499-1 V-2499R1-1 V-2499-2 V-2499R1-2 V-2499-3 V-2499R1-3 V-2499R1-6
AD AE AE AA AE AA AE AA AE
AA AA AA AA AA AA AA AA AA
FIT-001A, FIT-001B FIT-300 FIT-100A, FIT-100B FIT-340A, FIT-340B FIT-400A, FIT-400B FIT-600A, FIT-600B FIT-800A, FIT-800B FIT-915A, FIT-915B FIT-700
2 1 2 2 2 2 2 2 1
8 4 8 8 8 8 8 8 4
55 180 180 579 180 374 180 314 180
26 225 225 150 88.9 31.5 40 8.5 88.9
N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Steam Water Steam Water Steam Water
Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter
Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount
03031-1011 03031-1011 03031-1011 03031-1011 03031-1011 03031-1011 03031-1011 03031-1011 03031-1011
AD AD AD AD AE AE AE AE AA AA AE AE AE AA AE AE AA AE AA AA BA BA
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BA BA
PIT-001A, PIT-001B PIT-064A, PIT-064B PIT-040 PIT-001D, PIT-002D PIT-260, PIT-261 PIT-300 PIT-100A PIT-100B PIT-340A, PIT-340B PIT-342 PIT-560, PIT-561 PIT-400A PIT-400B PIT-600A, PIT-600B PIT-890, PIT-891 PIT-800A, PIT-800B PIT-915A, PIT-915B, PIT-915 PIT-700 PIT-740A, PIT-740B PIT-780A, PIT-780B PIT-001G, PIT-002G, PIT-003G PIT-004G, PIT-005G, PIT-006G
2 2 1 2* 2 1 1 1 2 1 2 1 1 2 2 2 3 1 2 2 3 3
8 8 4 4 8 4 4 4 8 4 8 4 4 8 8 8 12 4 8 8 12 12
55 178 178 178 343 180 180 343 579 579 238 180 238 374 178 180 314 180 374 578 649 177
26 26 26 8.5 150 225 225 165.5 150 150 31.5 88.9 88.9 31.5 8.5 40 8.5 88.9 31.5 31.5 20 ""WG (50 mbar) 20 ""WG (50 mbar)
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Steam Steam Water Water Water Steam Steam Steam Water Water Steam Steam Water Steam Water Steam Steam Flue gas Flue gas
Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter
Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount
03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-1011 03031-1011
BM AD AE AE AE
BM AA AA AA AA
LT-001B LT-001D, LT-002D LT-200, LT-201, LT-202, LT-203 LT-500, LT-501, LT-502, LT-503 LT-835, LT-836, LT-837, LT-838
1 2* 4 4 4
4 4 16 16 16
148 178 343 238 178
3.5 8.5 150 31.5 8.5
N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A
15 15 15 15 15
NPT NPT NPT NPT NPT
Steam/Water Steam/Water Steam/Water Steam/Water Steam/Water
Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter
Rosemount Rosemount Rosemount Rosemount Rosemount
03031-1011 03031-1011 03031-1011 03031-1011 03031-1011
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BA BA BA BA BA BA BM
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BA BA BA BA BA BA BM
TW-001, TW-002, TW-003 TW-004, TW-005, TW-006 TW-064, TW-065, TW-066, TW-067 TW-001D, TW-002D TW-320, TW-321 TW-330, TW-331, TW-332 TW-161, TW-162, TW-163 TW-100 TW-101, TW-102, TW-103 TW-113, TW-114, TW-115, TW-116 TW-430, TW-431, TW-432 TW-401 TW-400, TW-402, TW-403 TW-600, TW-601, TW-602, TW-603 TW-800, TW-801, TW-802, TW-803 TW-915, TW-916, TW-917, TW-918 TW-760, TW-761 TW-765, TW-766, TW-767 TW-740, TW-741, TW-742, TW-743 TW-780, TW-781, TW-782, TW-783 TW-004G, TW-005G, TW-006G TW-007G, TW-008G, TW-009G TW-010G, TW-011G, TW-012G TW-001G, TW-002G, TW-003G TW-016G, TW-017G, TW-018G TW-013G, TW-014G, TW-015G TW-001B, TW-003B (By Sterling)
3 3 4 2* 2 3 3 1 3 4 3 1 3 4 4 4 2 3 4 4 3 3 3 3 3 3 2
12 12 16 4 8 12 12 4 12 16 12 4 12 16 16 16 8 12 16 16 12 12 12 12 12 12 8
178 178 178 178 543 533 343 180 343 579 238 180 238 374 180 314 497 497 374 578 475 356 260 649 177 177 150
26 26 26 8.5 150 150 156.9 225 165.5 150 39.4 88.9 88.9 31.5 40 8.5 31.5 31.5 31.5 31.5 20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar) 3.5
40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 20
Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded 150# RF 150# RF 150# RF 150# RF 150# RF 150# RF Welded
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT
Water Water Water Water Steam Steam Water Water Water Steam Water Water Water Steam Water Steam Steam Steam Steam Steam Flue Gas Flue Gas Flue Gas Flue gas Flue gas Flue gas Steam
Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell
Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Temp-pro Temp-pro Temp-pro Temp-pro Temp-pro Temp-pro Sterling
E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 92 92 92 92 92 92 N/A
IND-1 IND-1 IND-1 IND-1 IND-5 IND-5 IND-1 IND-1 IND-1 IND-5 IND-1 IND-1 IND-1 IND-1 IND-1 IND-1 IND-3 IND-3 IND-1 IND-3 92 92 92 92 92 92 N/A
Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0015 08003-1D0015 08003-1D0015 08003-1D0015 08003-1D0015 08003-1D0015 08003-1D0017
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
PP-001 PP-064 PP-040 PP-260 PP-160 PP-100 PP-340 PP-560 PP-430 PP-400 PP-600 PP-890 PP-800 PP-915 PP-740 PP-780
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
55 178 178 343 343 343 579 238 238 238 374 178 180 314 374 578
26 26 26 150 156.9 165.5 150 31.5 39.4 88.9 31.5 8.5 40 8.5 31.5 31.5
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Steam Water Water Steam Steam Water Water Steam Steam Water Steam Steam Steam
Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port
Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013
AA AA AA AA AA AA AA AA AA AA AA AA AA BM AA
AA AA AA AA AA AA AA AA AA AA AA AA AA BM AA
TI-001 TI-004 TI-065 TI-162 TI-100 TI-116 TI-432 TI-403 TI-603 TI-800 TI-918 TI-741 TI-783 TI-003B (By Sterling) TI-001D, TI-002D (By Sterling)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2*
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
178 178 178 343 343 579 238 238 374 180 314 374 578 150 178
26 26 26 156.9 165.5 150 39.4 88.9 31.5 40 8.5 31.5 31.5 3.5 8.5
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Water Water Steam Water Water Steam Water Steam Steam Steam Water Water
Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator
Winters Winters Winters Winters Winters Winters Winters Winters Winters Winters Winters Winters Winters ASHCROFT ASHCROFT
G-Bimet G-Bimet G-Bimet G-Bimet G-Bimet F-Gas Therm G-Bimet G-Bimet G-Bimet G-Bimet G-Bimet G-Bimet F-Gas Therm N/A N/A
T52120B33-S-TAG T52120B33-S-TAG T52120B33-S-TAG T52120B35-S-TAG T52120B35-S-TAG R24452002S-C-TAG T52120B34-S-TAG T52120B34-S-TAG T52120B35-S-TAG T52120B33-S-TAG T52120B35-S-TAG T52120B35-S-TAG R24452002S-C-TAG 50EI60R060 50EI60R090
Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0° - 150° C 0° - 300° C
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0° - 302° F 0° - 572° F
0 - 200°C 0 - 200°C 0 - 200°C 0 - 450°C 0 - 450°C 100 - 650°C 0 - 300°C 0 - 300°C 0 - 450°C 0 - 200°C 0 - 450°C 0 - 450°C 100 - 650°C 10 - 150°C 0° - 300° C
0 - 392°F 0 - 392°F 0 - 392°F 0 - 842°F 0 - 842°F 212 - 1202°F 0 - 572°F 0 - 572°F 0 - 842°F 0 - 392°F 0 - 842°F 0 - 842°F 212 - 1202°F 50 - 302°F 0° - 572° F
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 N/A N/A
08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013 08003-1D0017 08003-1D0016
By: FJS Chk'd: RGK
8" 300# Series 300 2" 300# 2" 2500# Series 300 8" 2500# Series 300 14"-Model V-200 3" 600# Series 300 8" Model V-200 3" 300# Series 300 16" Model V-200 2" 900# Series 300
Local/
3051CD 3051CD 3051CD 3051CD 3051CD 3051CD 3051CD 3051CD 3051CD 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051CG 3051CG
G G G G G G G G G G G G G G G G G G G G 1 1
2 3 3 3 3 2 2 2 3
3 3 3 3 4 4 4 4 4 4 3 4 4 3 3 3 3 4 3 3 A A
3051CD 3051CD 3051CD 3051CD 3051CD
2 2 2 2 2
A A A A A A A A A A A A A A A A A A A A A A A A A A A A A 5 5
5 5 5 5 5 5 5 5 5
2 2 2 2 2 2 2 2 2
A A A A A A A A A
1 1 1 1 1 1 1 1 1
A A A A A A A A A
M5 M5 M5 M5 M5 M5 M5 M5 M5
Q4 Q4 Q4 Q4 Q4 Q4 Q4 Q4 Q4
2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2 A 1 A B4 L4 M5 Q4 2 A 1 A B4 L4 M5 Q4
A A A A A
5 5 5 5 5
2 2 2 2 2
A A A A A
1 1 1 1 1
A A A A A
M5 M5 M5 M5 M5
Q4 Q4 Q4 Q4 Q4
Page 1 of 4
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev
Cat e Desc gor y 09 PRESSURE INDICATORS Cond PRHTR Inlet PI Cond PRHTR Outlet PI
OwnerS AlstomS ystem ystem Tag Number Locator Locator Code Code AA AA
Cond PRHTR Recirc Line Discharge PI AA Deaerator Storage Tank PI AA HP FW PI AA HP DSH PI AA HP Stm Outlet PI AA IP FW PI AA RH DSH PI AA IP Stm Outlet PI AA LP FW PI AA LP Stm Outlet PI AA RH Stm Inlet PI AA RH Stm Outlet PI AA 09 DRUM PRESSURE INDICATORS HP Drum PI at drum AA HP Drum PI at grade AA IP Drum PI at drum AA IP Drum PI at grade AA LP Drum PI at drum AA LP Drum PI at grade AA 09 DIFFERENTIAL PRESSURE INDICATING SWITCHES Cond PRHTR Recirc Line DPIS AD HP DSH Spray DPIS AE RH DSH Spray DPIS AE BD Tank After Cooling System DPIS BM 10 TUBE METAL THERMOCOUPLES
PI-001 PI-064
Qty
1 1
Qty Total for contract
DesignT
DesignP
Process Conn
Process
Instrument
Instrument
Service
(°C)
(barg)
(mm)
End Conn
Conn (mm)
End Conn
Description
4 4
55 178
26 26
N/A N/A
N/A N/A
15 15
NPT NPT
Water Water
Instrument Type
Pressure Indicator Pressure Indicator
Vendor/Manuf
ASHCROFT ASHCROFT
Manuf Drawing
Model Number
Process Range
Remote
SI
English Units
Electrical Range
Datasheet/Ref Number P&ID Drawing
70A917 70A917
45 1279SSL 04L XNHSG 70 Bar 45 1279SSL 04L XNHSG 70 Bar + 50 1098SD
Local Local
0-70 bar 0-70 bar
N/A N/A
0-70 bar 0-70 bar
N/A N/A
N/A N/A
08003-11.03 08003-11.03
08003-1D0016 08003-1D0016
Local Local Local Local Local Local Local Local Local Local Local Local
0-70 bar 0-14 bar 0-250 bar 0-250 bar 0-250 bar 0-250 bar 0-250 bar 0-70 bar 0-70 bar 0-14 bar 0-70 bar 0-70 bar
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
0-70 bar 0-14 bar 0-250 bar 0-250 bar 0-250 bar 0-250 bar 0-250 bar 0-70 bar 0-70 bar 0-14 bar 0-70 bar 0-70 bar
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03
08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013
1 1* 1 1 1 1 1 1 1 1 1 1
4 2 4 4 4 4 4 4 4 4 4 4
178 178 343 180 579 238 180 374 180 314 374 578
33.5 8.5 165.5 150 150 88.9 31.5 31.5 40 8.5 31.5 31.5
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Water Steam Water Water Steam Water Steam Steam Steam
Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator
ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT
70A917 70A917 70A917 70A917 70A917 70A917 70A917 70A917 70A917 70A917 70A917 70A917
AA AA AA AA AA AA
PI-260 PI-261 PI-560 PI-561 PI-890 PI-891
1 1 1 1 1 1
4 4 4 4 4 4
343 343 238 238 178 178
150 150 31.5 31.5 8.5 8.5
N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT
Steam Steam Steam Steam Steam Steam
Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator
WINTERS WINTERS WINTERS WINTERS WINTERS WINTERS
Winters Dwg. # M, C025 Winters Dwg. # M, C025 Winters Dwg. # L, C025 Winters Dwg. # L, C025 Winters Dwg. # K, C025 Winters Dwg. # K, C025
P6520-1-R11-SG-SFC-SM-TAG-SYS P6520-1-R11-SG-SFC-SM-TAG-SYS P6517-SG-R11-SFC-SM-TAG-SYS P6517-SG-R11-SFC-SM-TAG-SYS P6513-SG-R11-SFC-SM-TAG-SYS P6513-SG-R11-SFC-SM-TAG-SYS
Local Local Local Local Local Local
0-250 bar 0-250 bar 0-70 bar 0-70 bar 0-14 bar 0-14 bar
N/A N/A N/A N/A N/A N/A
0-250 bar 0-250 bar 0-70 bar 0-70 bar 0-14 bar 0-14 bar
N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A
08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03
08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014
AA AA AA BM
DPIS-040 DPIS-300 DPIS-700 DPIS-001B
1 1 1 1
4 4 4 4
178 180 180 150
26 225 88.9 3.5
N/A N/A N/A N/A
N/A N/A N/A N/A
15 15 15 15
NPT NPT NPT NPT
Water Steam Water Water
Diff. Pressure Indicator Diff. Pressure Indicator Diff. Pressure Indicator Diff. Pressure Indicator
ROSEMOUNT ROSEMOUNT ROSEMOUNT ROSEMOUNT
TBD TBD TBD TBD
PCS45S4BB.7B7P-TAG PCS45S4BB.7B7P-TAG PCS45S4BB1B7P-TAG PCS45S4BB.7B7P-TAG
Local Local Local Local
0 - 0.7 bar 0 - 0.7 bar 0 - 1 bar 0 - 0.7 bar
N/A N/A N/A N/A
0 - 0.7 bar 0 - 0.7 bar 0 - 1 bar 0 - 0.7 bar
N/A N/A N/A N/A
N/A N/A N/A N/A
08003-11.03 08003-11.03 08003-11.03 08003-11.03
08003-1D0016 08003-1D0012 08003-1D0013 08003-1D0017
AA
AA
TE-335, TE-336, TE-337, TE-338, TE-339, TE340 TE-341, TE-342, TE-343, TE-344, TE-345, TE346 TE-767, TE-768, TE-769, TE-770, TE-771, TE772
6
24
578
31.5
N/A
N/A
15
NPT
Steam
Thermocouple
Temp-Pro
ST-855-1
ST-855-1
Remote
0° - 578° C
0° - 1072° F
N/A
N/A
4-20mA
08003-11.08
08003-1D0013
AD AD AD AA AA AA AE AE AA AA AE AE AA AE AA AA AA AA AA BM
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BM
TE-002 TE-005A, TE-005B TE-066A, TE-066B TE-320 TE-331A, TE-331B TE-161 TE-101A TE-101B TE-114A, TE-114B TE-431 TE-401A TE-401B TE-601A, TE-601B TE-801A, TE-801B TE-916A, TE-916B, TE-915 TE-760 TE-766A, TE-766B TE-742A, TE-742B TE-781A, TE-781B TE-001BA (By Sterling)
1 2 2 1 2 1 1 1 2 1 1 1 2 2 3 1 2 2 2 1
4 8 8 4 8 4 4 4 8 4 4 4 8 8 12 4 8 8 8 4
178 178 178 543 533 343 180 343 579 238 180 238 374 180 314 497 497 374 578 150
26 26 26 150 150 156.9 225 165.5 150 39.4 88.9 88.9 31.5 40 8.5 31.5 31.5 31.5 31.5 3.5
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Steam Steam Water Water Water Steam Water Water Water Steam Water Steam Steam Steam Steam Steam Water
Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Probe
Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Jordan Valves
91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 N/A
91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 Mark 801/802 - Self Regulating Control Valve
Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Local
0° - 178° C 0° - 178° C 0° - 178° C 0° - 543° C 0° - 575° C 0° - 343° C 0° - 145° C 0° - 343° C 0° - 600° C 0° - 238° C 0° - 180° C 0° - 238° C 0° - 374° C 0° - 180° C 0° - 314° C 0° - 497° C 0° - 497° C 0° - 374° C 0° - 578° C 0° - 150° C
0° - 352° F 0° - 352° F 0° - 352° F 0° - 1010° F 0° - 992° F 0° - 650° F 0° - 356° F 0° - 650° F 0° - 1074° F 0° - 460° F 0° - 356° F 0° - 460° F 0° - 705° F 0° - 356° F 0° - 597° F 0° - 927° F 0° - 927° F 0° - 705° F 0° - 1072° F 0° - 302° F
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA N/A
08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 N/A
08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0017
BA BA BA BA BA BA
BA BA BA BA BA BA
TE-001G, TE-002G, TE-003G TE-004G, TE-005G, TE-006G TE-007G, TE-008G, TE-009G TE-010G, TE-011G, TE-012G TE-016G, TE-017G, TE-018G TE-013G, TE-014G, TE-015G
3 3 3 3 3 3
12 12 12 12 12 12
649 475 356 260 177 177
20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar)
N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT
Flue gas Flue gas Flue gas Flue gas Flue gas Flue gas
Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple
Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro
92 92 92 92 92 92
92-1-1-1-1-2-2-1-4-1-1-1-3 92-1-1-1-1-2-2-1-4-1-1-1-3 92-1-1-1-1-2-2-1-3-1-1-1-3 92-1-1-1-1-2-2-1-2-1-1-1-3 92-1-1-1-1-2-2-1-2-1-1-1-3 92-1-1-1-1-2-2-1-2-1-1-1-3
Remote Remote Remote Remote Remote Remote
0° - 649° C 0° - 475° C 0° - 356° C 0° - 260° C 0° - 177° C 0° - 177° C
0° - 1200° F 0° - 887° F 0° - 673° F 0° - 500° F 0° - 351° F 0° - 351° F
N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A
4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA
08003-11.10 08003-11.10 08003-11.10 08003-11.10 08003-11.10 08003-11.10
08003-1D0015 08003-1D0015 08003-1D0015 08003-1D0015 08003-1D0015 08003-1D0015
BM AA AA AA AA AA AA AA
BM AA AA AA AA AA AA AA
CP-001B CP-001D, CP-002D CP-200, CP-201, CP-202, CP-203 CP-500, CP-501, CP-502, CP-503 CP-835, CP-836, CP-837, CP-838 CP-340A, CP-340B, CP-341A, CP-341B CP-600A, CP-600B, CP-601A, CP-601B CP-915A, CP-915B, CP-916A, CP-916B
1 2* 4 4 4 4 4 4
4 4 16 16 16 16 16 16
150 178 343 238 178 579 374 314
3.5 8.5 150 31.5 8.5 150 31.5 8.5
20 20 20 20 20 20 20 20
SW SW SW SW SW SW SW SW
N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A
Steam/Water Steam/Water Steam/Water Steam/Water Steam/Water Steam Steam Steam
Condensate Pot Condensate Pot Condensate Pot Condensate Pot Condensate Pot Condensate Pot Condensate Pot Condensate Pot
Fluidic Fluidic Fluidic Fluidic Fluidic Fluidic Fluidic Fluidic
ALSTOM_STD ALSTOM_STD ALSTOM_STD ALSTOM_STD ALSTOM_STD ALSTOM_STD ALSTOM_STD ALSTOM_STD
113xx 113xx 113xx 113xx 113xx 113xx 113xx 113xx
Local Local Local Local Local Local Local Local
N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A
08003-11.15 08003-11.15 08003-11.15 08003-11.15 08003-11.15 08003-11.15 08003-11.15 08003-11.15
08003-1D0017 08003-1D0016 08003-1D0012 08003-1D0013 08003-1D0014 08003-1D0012 08003-1D0013 08003-1D0014
BM
BM
LI-001B
1
4
150
3.5
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.11
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0017
AA
AA
LI-200, LI-201
2
8
343
150
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.11
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0012
AA
AA
6
24
579
150
N/A
N/A
15
NPT
Steam
Thermocouple
Temp-Pro
ST-855-1
ST-855-1
Remote
0° - 579° C
0° - 1074° F
N/A
N/A
4-20mA
08003-11.08
08003-1D0012
6
24
543
150
N/A
N/A
15
NPT
Steam
Thermocouple
Temp-Pro
ST-855-1
ST-855-1
Remote
0° - 543° C
0° - 1009° F
N/A
N/A
4-20mA
08003-11.08
08003-1D0012
IP Drum Level Gauge Assembly
AA
AA
LI-500, LI-501
2
8
238
31.5
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.11
LP Drum Level Gauge Assembly
AA
AA
LI-835, LI-836
2
8
178
8.5
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.11
C9 & 403RS SIMPLIPORT P3119-ARR3-SG777LH-TB1.5-Outdoor NEMA 4X-240VAC-PIW-TPS-PHOW-BOG SIMPLIPORT P3014-SG854-TB1.5-Outdoor NEMA 4X 240VAC-PIW-TPS-PHOW-BOG SIMPLIPORT C888 - SG854 - TB 1.5 - Outdoor NEMA4X - 240 VAC - BOG
AA
AA
LI-001D (By Sterling)
1*
2
178
8.5
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Sterling
D-5729-12
AA
AA
RD-200, RD-201, RD-202
3
12
343
150
N/A
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.14
HP Drum RWLI Assembly HP Drum RWLI Electrode HP Drum RWLI LCU IP Drum RD (Remote Display)
AA AA AA AA
AA AA AA AA
RWLI-200 LE-200 CU-200 RD-400, RD-401, RD-402
1 1 1 3
4 4 4 12
343 343 343 238
150 150 150 31.5
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
Steam/Water Steam/Water Steam/Water Steam / Water
Level Indicator Level Indicator Level Indicator Level Indicator
Clark Reliance Clark Reliance Clark Reliance Clark Reliance
08003-11.14 08003-11.14 08003-11.14 08003-11.14
IP Drum RWLI IP Drum RWLI Electrode IP Drum RWLI LCU LP Drum RD (Remote Display)
AA AA AA AA
AA AA AA AA
RWLI-500 LE-500 CU-500 RD-835, RD-836, RD-837
1 1 1 2
4 4 4 8
238 238 238 178
31.5 31.5 31.5 8.5
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
Steam / Water Steam / Water Steam / Water Steam / Water
Level Indicator Level Indicator Level Indicator Level Indicator
Clark Reliance Clark Reliance Clark Reliance Clark Reliance
AA AA AA
AA AA AA
RWLI-835 LE-835 CU-835
1 1 1
4 4 4
178 178 178
8.5 8.5 8.5
N/A N/A N/A
N/A N/A N/A
N/A N/A N/A
N/A N/A N/A
Steam / Water Steam / Water Steam / Water
Level Indicator Level Indicator Level Indicator
AA AA AA AA AA AA AA
AA AA AA AA AA AA AA
SNOZ-280 SNOZ-340 SNOZ-580 SNOZ-600 SNOZ-907 SNOZ-915 SNOZ-700
1 1 1 1 1 1 1
4 4 4 4 4 4 4
343 579 238 374 178 314 578
150 150 31.5 31.5 8.5 8.5 31.5
200 350 150 200 250 400 600
Welded FLG Welded FLG Welded FLG FLG
20 20 20 20 20 20 20
NPT NPT NPT NPT NPT NPT NPT
Steam Steam Steam Steam Steam Steam Steam
BM AA AA AA AA AA AA AA AA AA AA
BM AA AA AA AA AA AA AA AA AA AA
MS-001B MS-001D MS-260 MS-340 MS-560 MS-600 MS-890 MS-701 MS-740 MS-780 MS-781
1 1* 1 1 1 1 1 1 1 1 1
4 2 4 4 4 4 4 4 4 4 4
150 178 343 579 238 341 178 314 366 578 578
3.5 8.5 150 150 31.5 31.5 8.5 8.5 31.5 31.5 31.5
400 200/250 250/250 300/100/80 150/150 150/40/80 200/200 200/80/350 300/300 250/200 350
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
File Name: 08003-11.01-11.xls
Process Range
SI (See Note 2)
Calibrated Range English Units (See Note 2)
PI-040 PI-001D PI-100 PI-300 PI-340 PI-400 PI-700 PI-600 PI-800 PI-915 PI-740 PI-780
HPSH2 TMT
LP Drum RWLI LP Drum RWLI Electrode LP Drum RWLI LCU 14 SAMPLE NOZZLES HP Drum Outlet Sample Nozzle HP Stm Outlet Sample Nozzle IP Drum Outlet Sample Nozzle IP Stm Outlet Sample Nozzle LP Drum Outlet Sample Nozzle LP Stm Outlet Sample Nozzle RH Stm Outlet Sample Nozzle 15 SILENCERS Blowdown Tank Silencer Deaerator Silencer HP Drum Silencer HP Stm Outlet Silencer IP Drum Silencer IP Stm Outlet Silencer LP Drum Silencer LP Stm Outlet Silencer RH Stm Inlet Silencer RH Stm Outlet Silencer RH Stm Outlet Sky Vent Silencer
Calibrated Range
AA AA AA AA AA AA AA AA AA AA AA AA
AA
Deaerator Tank Level Gauge Assembly 13 REMOTE WATER LEVEL INDICATORS HP Drum RD (Remote Display)
Local/
45 1279SSL 04L XNHSG 70 Bar + 50 1098SD + 50 1106S 45 1279SSL 04L XNHSG 14 Bar +501098S 45 1279SSL 04L XNHSG 250 Bar 45 1279SSL 04L XNHSG 250 Bar 45 1279SSL 04L XNHSG 250 Bar +501098ND 45 1279SSL 04L XNHSG 250 Bar 45 1279SSL 04L XNHSG 250 Bar 45 1279SSL 04L XNHSG 70 Bar +501098ND 45 1279SSL 04L XNHSG 70 Bar 45 1279SSL 04L XNHSG 14 Bar +501098S 45 1279SSL 04L XNHSG 70 Bar +501098ND 45 1279SSL 04L XNHSG 70 Bar +501098ND
AA
HP Drum Level Gauge Assembly
11
AA AA
HPSH1 TMT
RHTR TMT 10 THERMOCOUPLES (Steam/Water Side) Cond PRHTR FW TE Cond PRHTR FW TE Cond PRHTR Outlet TE HP DSH Inlet TE HP DSH Outlet TE HP Econ Outlet TE HP FW TE HP FW TE HP Stm Outlet TE IP Econ Outlet TE IP FW TE IP FW TE IP Stm Outlet TE LP FW TE LP Stm Outlet TE RH DSH Inlet TE RH DSH Outlet TE RH Stm Inlet TE RH Stm Outlet TE Blowdown Tank Outlet TE 10 THERMOCOUPLES (Gas Side) Inlet Duct TE Module 1 TE Module 2 TE Module 3 TE Stack TE Transition Duct TE 11 CONDENSATE POTS Blowdown Tank CP Deaerator Tank CP HP Drum CP IP Drum CP LP Drum CP HP Stm Outlet Flow Trans. CP IP Stm Outlet Flow Trans. CP LP Stm Outlet Flow Trans. CP 12 LEVEL INDICATORS 11 Blowdown Tank LI
Item No.: 11.01 Rev. No.: 11 Date: 06/29/05 Doc. Type: E
INSTRUMENT LIST
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0013
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0014
Penberthy Magnetic - Flag Type w/ Duravalve #D20300D
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0016
Remote
N/A
N/A
N/A
N/A
N/A
08003-11.14
08003-1D0012
Remote Local Local Remote
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
08003-11.14 08003-11.14 08003-11.14 08003-11.14
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013
08003-11.14 08003-11.14 08003-11.14 08003-11.14
MTI-10 ELF3000-10-WP & ECIL-10R & MTI-10 & MTI-10 & MTI10 EL3000-10 ECIL-10R MTI-10 EL1000-10-WP & ECIL-10R & MTI-10 & MTI-10 & MTI10 ELF1000-10 ECIL-10 MTI-12
Remote Local Local Remote
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
08003-11.14 08003-11.14 08003-11.14 08003-11.14
08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014
Clark Reliance Clark Reliance Clark Reliance
08003-11.14 08003-11.14 08003-11.14
EL450-12WP & ECIL-12R – MTI-12 & MTI-12 & MTI-12 ELF-450-12 ECIL-12
Remote Local Local
N/A N/A N/A
N/A N/A N/A
N/A N/A N/A
N/A N/A N/A
N/A N/A N/A
08003-11.14 08003-11.14 08003-11.14
08003-1D0014 08003-1D0014 08003-1D0014
Sample Nozzle Sample Nozzle Sample Nozzle Sample Nozzle Sample Nozzle Sample Nozzle Sample Nozzle
Alstom Jonas Alstom Jonas Alstom Jonas Jonas
D-902-5918 JA/ALS/04-02A D-902-5918 JA/ALS/04-02C D-902-5918 JA/ALS/04-02D JA/ALS/04-02B
N/A N/A N/A N/A N/A N/A N/A
Local Local Local Local Local Local Local
N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A
08003-09.05 08003-09.06 08003-09.05 08003-09.06 08003-09.05 08003-09.06 08003-09.06
08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013
Silencer Silencer Silencer Silencer Silencer Silencer Silencer Silencer Silencer Silencer Silencer
Glaunach Glaunach Glaunach Glaunach Glaunach Glaunach Glaunach Glaunach Glaunach Glaunach Glaunach
244A11060 244A10060 244A02060 244A01060 244A04060 244A03060 244A06060 244A05060 244A07060 244A08060 244A09060
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Local Local Local Local Local Local Local Local Local Local Local
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-17.01 08003-17.01 08003-17.01 08003-17.01 08003-17.01 08003-17.01 08003-17.01 08003-17.01 08003-17.01 08003-17.01 08003-17.01
08003-1D0017 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013 08003-1D0013
By: FJS Chk'd: RGK
Page 2 of 4
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev
Cat e Desc gor y
Item No.: 11.01 Rev. No.: 11 Date: 06/29/05 Doc. Type: E
INSTRUMENT LIST
OwnerS AlstomS ystem ystem Tag Number Locator Locator Code Code
16 INSTRUMENT MANIFOLDS Blowdown Tank LT Manifold Blowdown Tank After Cooling System DPIS Cond PRHTR FIT Manifold Cond PRHTR FW PI Manifold Cond PRHTR FW PIT Manifold Cond PRHTR Outlet PI Manifold Cond PRHTR Outlet PIT Manifold Cond PRHTR Recirc Line DPIS Manifold Deaerator Storage Tank PI Manifold Deaerator Storage Tank PIT Manifold Deaerator Tank LT Manifold HP Drum LT Manifold HP Drum PI Manifold HP Drum PIT Manifold HP DSH FIT Manifold HP DSH DPIS Manifold HP DSH PIT Manifold HP DSH PI Manifold HP FW FIT Manifold HP FW PI Manifold HP FW PIT Manifold HP FW PIT Manifold HP Stm Outlet FIT Manifold HP Stm Outlet PI Manifold HP Stm Outlet PIT Manifold IP Drum LT Manifold IP Drum PI Manifold IP Drum PIT Manifold IP FW FIT Manifold IP FW PI Manifold IP FW PIT Manifold IP FW PIT Manifold IP Stm Outlet FIT Manifold IP Stm Outlet PI Manifold IP Stm Outlet PIT Manifold Cond Recirc Pump Discharge PI Manifold Cond. Recirc Pump Suction PIT Manifold LP Drum LT Manifold LP Drum PI Manifold LP Drum PIT Manifold LP FW FIT Manifold LP FW PI Manifold LP FW PIT Manifold LP Stm Outlet FIT Manifold LP Stm Outlet PI Manifold LP Stm Outlet PIT Manifold RH DSH Spray FIT Manifold RH DSH Spray DPIS Manifold RH DSH Spray PIT Manifold RH DSH Spray PIT Manifold RH Stm Inlet PI Manifold RH Stm Inlet PIT Manifold RH Stm Outlet PI Manifold RH Stm Outlet PIT Manifold Inlet Duct PIT Manifold Transition Duct PIT Manifold 17 GAS TEST PORTS CEMS TP EPA TP
Qty
Qty Total for contract
DesignT
DesignP
Process Conn
Process
Instrument
Instrument
Service
(°C)
(barg)
(mm)
End Conn
Conn (mm)
End Conn
Description
Instrument Type
Vendor/Manuf
Manuf Drawing
Model Number
Local/
Calibrated Range
Process Range
Process Range
SI (See Note 2)
Calibrated Range English Units (See Note 2)
Remote
SI
English Units
Electrical Range
Datasheet/Ref Number P&ID Drawing
BM BM AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BA BA
BM BM AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BA BA
V-004B V-014B V-003, V-033 V-012 V-015, V-018 V-068 V-071, V-074 V-044 V-027D V-024D, V-021D V-044D, V-059D V-210, V-225, V-232, V-247 V-270, V-279 V-273, V-276 V-302 V-323 V-307 V-332 V-104, V-132 V-117 V-120 V-123 V-363, V-368 V-350 V-344, V-347, V-369 V-510, V-532, V-547, V-V-525 V-570, V-579 V-573, V-576 V-413, V-423 V-402 V-405 V-408 V-627, V-632 V-620 V-614, V-617 V-056 V-052 V-845, V-860, V-867, V-882 V-895, V-912 V-898, V-901 V-813, V-832 V-802 V-805, V-808 V-938, V-943 V-927 V-930, V-933, V-950 V-702, V-734 V-721 V-707 V-710 V-744 V-747, V-750 V-795 V-789, V-792 V-001G, V-002G, V-003G V-004G, V-005G, V-006G
1 1 2 1 2 1 2 1 1* 2* 2* 4 2 2 2 1 1 1 2 1 1 1 2 1 3 4 2 2 2 1 1 1 2 1 2 1 1 4 2 2 2 1 2 2 1 3 2 1 1 1 1 2 1 2 3 3
4 4 8 4 8 4 8 4 2 4 4 16 8 8 8 4 4 4 8 4 4 4 8 4 12 16 8 8 8 4 4 4 8 4 8 4 4 16 8 8 8 4 8 8 4 12 8 4 4 4 4 8 4 8 12 12
150 150 55 55 55 178 178 178 178 178 178 343 343 343 180 180 180 180 180 343 180 343 579 579 579 238 238 238 180 180 180 238 374 374 374 178 178 178 178 178 180 180 180 314 314 314 180 180 180 180 374 374 578 578 649 177
3.5 3.5 26 26 26 26 26 26 8.5 8.5 8.5 150 150 150 225 225 225 225 225 165.5 225 165.5 150 150 150 31.5 31.5 31.5 88.9 88.9 88.9 88.9 31.5 31.5 31.5 33.5 26 8.5 8.5 8.5 40 40 40 8.5 8.5 8.5 88.9 88.9 88.9 31.5 31.5 31.5 31.5 31.5 20 ""WG (50 mbar) 20 ""WG (50 mbar)
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Water Water Water Water Water Steam/Water Steam/Water Steam/Water Steam/Water Steam/Water Steam/Water Water Water Water Water Water Water Water Water Steam Steam Steam Steam/Water Steam/Water Steam/Water Water Water Water Water Steam Steam Steam Water Water Steam/Water Steam/Water Steam/Water Water Water Water Steam Steam Steam Water Water Water Water Steam Steam Steam Steam Flue gas Flue gas
5-Valve Manifold 3-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 3-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 3-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 3-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold
Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood
MC 5-Valve Manifold M1 3-Valve Manifold MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M1 3-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M1 3-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M1 3-Valve Manifold M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed
MC5PHPS-4-XP-AM-R3V M1VIS-4 MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M1VIS-4 M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M1VIS-4 M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M1VIS-4 M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP
Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04
08003-1D0017 08003-1D0017 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0016 08003-1D0016 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0015 08003-1D0015
BA BA
BA BA
4 4
16 16
177 177
20 ""WG (50 mbar) 20 ""WG (50 mbar)
100 150
FLG FLG
N/A N/A
N/A N/A
Flue gas Flue gas
Test Port Test Port
Alstom Alstom
N/A N/A
N/A N/A
Local Local
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
08003-1D0015 08003-1D0015
Inlet Duct Flow Measuring TP Inlet Duct Flow Measuring/NOx & O2 Monitoring TP
BA
BA
5
20
649
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Pressure Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
BA
BA
5
20
649
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Pressure Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
Inlet Duct PT Conn
BA
BA
6
24
649
20 ""WG (50 mbar)
25
NPT
N/A
N/A
Flue gas
Pressure Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
Module 2 TP
BA
BA
6
24
475
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Test Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
Module 3 TP
BA
BA
6
24
356
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Test Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
Module 4 TP
BA
BA
6
24
260
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Test Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
Transition Duct PT Conn
BA
BA
6
24
177
20 ""WG (50 mbar)
25
NPT
N/A
N/A
Flue gas
Pressure Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015 08003-1D0015
Transition Duct TP 18 PUMPS Cond PRHTR Recirc Line Pump 11 19 DEAERATOR STORAGE TANK LEVEL SWITCHES DA Storage Tank High, High, High Level Switch DA Storage Tank High, High Level Switch
BA
BA
TP-047G, TP-048G, TP-049G, TP-050G TP-051G, TP-052G, TP-053G, TP-054G TP-001G, TP-002G, TP-003G, TP-004G, TP005G TP-006G, TP-007G, TP-008G, TP-009G, TP010G TP-011G, TP-012G, TP-013G, TP-014G, TP015G, TP-016G TP-017G, TP-018G, TP-019G, TP-020G, TP021G, TP-022G TP-023G, TP-024G, TP-025G, TP-026G, TP027G, TP-028G TP-029G, TP-030G, TP-031G, TP-032G, TP033G, TP-034G TP-041G, TP-042G, TP-043G, TP-044G, TP045G, TP-046G TP-035G, TP-036G, TP-037G, TP-038G, TP039G, TP-040G
6
24
177
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Test Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
AA
AA
PMP-040
1
4
178
26 / 33.5
150x80
FLG
N/A
N/A
Water
Pump
ITT
DG04021
3700 3x6-9 SX
Remote
N/A
N/A
33.23 barg
481.8 psig
N/A
08003-11.17
08003-1D0016
AA AA
AA AA
LS-001, LS-002, LS-003, LS-004(By Sterling) LS-005, LS-006, LS-007, LS-008 (By Sterling)
4* 4*
8 8
178 178
8.5 8.5
15 15
NPT NPT
N/A N/A
N/A N/A
Water Water
Level Switch Level Switch
Dwyer Dwyer
5729-BOM 5729-BOM
F7-HSS F7-HSS
Remote Remote
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
08003-1D0016 08003-1D0016
Notes: 1 Quantities shown are for One (1) unit. There are Four (4) units on this contract. Except for the quantities shown with "*" are for Two (2) units only. For the complete tagging, prefix the tag number with the following: For Four (4) units.: For Two For Two (2) units with "*": Unit 1A-System Locator Code Unit 1 Unit 1 1X-System Locator Code Unit 1B-System Locator Code Unit 2 Unit 2 2X-System Locator Code Unit 2A-System Locator Code Unit 2B-System Locator Code Tagging example as follows for Four (4) units.: Tagging Tagging example with "*" as follows for Two (2) units.: Unit 1A-AA-PI-001 Unit 1 Unit 1 1X-AA-PI-001D Unit 1B-AA-PI-001 Unit 2 Unit 2 2X-AA-PI-001D Unit 2A-AA-PI-001 Unit 2B-AA-PI-001 2 Calibrated ranges with "Metric Units" shall be used. 3 All pressure indicators in steam service shall be provided with siphons. 4 All dimensions are referenced to drum and blow down tank centerline.
File Name: 08003-11.01-11.xls
By: FJS Chk'd: RGK
Page 3 of 4
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev
Cat e Desc gor y
Rev. Date 0 01/15/04 1 C1 02/27/04 2 C1 3/18/2004
3 4 5 6 7 8
C2 C2 C1 C2 C2 C2
4/27/2004 5/3/2004 5/7/2004 6/18/04 6/30/2004 9/3/2004
9 C2 10/25/04
10 C2 02/18/05
11 C2 6/29/2005
File Name: 08003-11.01-11.xls
Item No.: 11.01 Rev. No.: 11 Date: 06/29/05 Doc. Type: E
INSTRUMENT LIST
OwnerS AlstomS ystem ystem Tag Number Locator Locator Code Code
Qty
Qty Total for contract
DesignT
DesignP
Process Conn
Process
Instrument
Instrument
Service
(°C)
(barg)
(mm)
End Conn
Conn (mm)
End Conn
Description
Instrument Type
Vendor/Manuf
Manuf Drawing
Model Number
Local/
Calibrated Range
Remote
SI (See Note 2)
Calibrated Range English Units (See Note 2)
Process Range
Process Range
SI
English Units
Electrical Range
Datasheet/Ref Number P&ID Drawing
Rev Log Initial Release of Valve List Revised per new pegging steam line configuration Revised per customer tagging system (no four digit tags) Removed FT-040, added FT-002, FT-101, FT-401 and FT-801. Revised design pressure and design temperature. Added PI-001, DPI-300, SNOZ-700, MS-781 and V-323. Added PT, LT, FT, Silencer, cond pot, FE, PI, LI, RWLI, and TE information. Added note 1 and column for total quantities. Added additional instrument information colums per customer comments Revised per customer comments, revised instrument tagging. Revised Thermocouple model numbers for the gas side and Level Transmitter calibration ranges. Added TMTs for HPSH2. Added PI for each drum. Added desup outlet thermocouples. Revised design pressures per information from customer. Added SH & RH 2nd D/SH TE, corrected Condensate TE labels and location. Revised vendor information. Revised PT/FT labels to PIT/FIT. Pressure/Flow transmitter descriptions were also modified to incorporate "indicating". Changed "CPH Recirc pump min recirc RO" tag number to RO-042. Revised manuf drawing numbers for FT, PT, PI, LTs and drum sampling nozzles. Added vendor information for Drum PIs. Added V-369. Revised calibrated ranges and process ranges for BD tank LT and Fes. Revised set points for LI, LTs and RWLIs. Added silencer process connection sizes. Revised HP Level transmitter calibrated range. Revised test port connection sizes for inlet duct and transition duct. Revised 5-valve manifold for diff press gages.Added manufacturing information on diff press gages. Added LP stm PIT and TE. Added Owner system locator code. Added DA Storage Tank Level Switches.
By: FJS Chk'd: RGK
Page 4 of 4
HRSG OPERATION AND MAINTENANCE
SECTION 10: CONTRACT DRAWINGS DRAWING LIST (ABRIDGED) 1.
08003-1E0012, Piping and Instrumentation diagram - High Pressure
2.
08003-1E0013, Piping and Instrumentation diagram - Intermediate Pressure
3.
08003-1E0014, Piping and Instrumentation diagram - Low Pressure
4.
08003-1E0015, Piping and Instrumentation diagram - Gas Side
5.
08003-1E0016, Piping and Instrumentation diagram – Deaerator System
6.
08003-1E0017, Piping and Instrumentation diagram – Blowdown Tank
7.
08003-1E0001, HRSG General Arrangement Right Side Elevation
8.
08003-1E0002, Upper Plan View
9.
08003-1E0003, Lower Plan View
10. 08003-1E0004, HRSG General Arrangement Left Side Elevation 11. 08003-1E0100, PPA, Side Elevation 12. 08003-1E0101, PPA, Section ‘AA’ 13. 08003-1E0102, PPA, Section ‘BB’ 14. 08003-1E0103, PPA, Section ‘CC’ 15. 08003-1E0104, PPA, Section ‘DD’ 16. 08003-1E0105, PPA, Section ‘EE’ 17. 08003-1E0106, PPA, Section ‘GG’ 18. 08003-1E1401, Steam Drum Internals 1829 mm (72") HP Drum 19. 08003-1E1411, Steam Drum Internals 1372 mm (54") HP Drum 20. 08003-1E1421, Steam Drum Internals 1524mm (60") HP Drum
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
10-1
HRSG OPERATION AND MAINTENANCE This page intentionally left blank.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
10-2
$
!
! !! " !!
$
!
$
$ '
$
!
$ '
!
$ ' , 0
, 0
, 0
!
$
$
!
$ ' , 0
$
!
??
# $
!
$
, 0
43 @+ 48 / 5/
$ $ $ B= " ! ! "$A !! A
$"
!F 4946) 5= 54;529 +.5
$ " !! A !! "! !!
$"
$ $
4H+5= 43 @+ ;4) . /.H) 82;45) /.
C
$ $
.5+;.43 ) 3 +.6+; ;4) .
3
$ B= " A ! A "$ !! A !
!
;) 9$4. ;4) . $"
43 @+ />= ;4) .
$"
48 2-<+; ) *+#
,-- ./- 0 .123 45) /.#--
67
#-45+;) 43
+1) 8.$;+11# 4;8
$
$ !! !
" A
"
"$ !!
! "$A !! A
DE
$ $
$ $
=>;/1545) 6$;+112;+# 4;8
'$
DE
A
$ $
$
$
# # # #
I I I I
$ $"
A
"$ !!
" !!
( " !
$
%$$ $
$ $
$ $ C
$
! !! " !!
$ $
$" A
$ $ , $
$
$$
$ $
$ $
" !
$ ' ' ' " " "!! $' $( ,! !! " !! 0
DE DE
$
$ ' ' ' " " "!! "
%$!
#
C
$ $
" C !! CC
+1) 8. +-9#:
$
0
"""""""""""""""""""""""""""""""" !! """""""""""""""""""""" ! $ $% ""! !! " !! $% """"""""""""""""""! !! " !! $% """""""""""""""""""""""""""! !! " !! $% """""""""""""""""""""""! !! " !! $% """"""""""""""! !! " !!
$ $ , $
0
C $ !! !
$ $
$
"$A !!
$ $
$ $
$ $
$ $
$ $
$ $
$ $
$ $
'$ !!
$ $
$ $ "
$ $$
!! !
$ " !! ! ! ! "!
$ $ !
$" !
"$A !!
A
$ " !! ! ! ! "! ! $ $
$
! !
! A "! !
"
$ " !! ! ! ! "! ! !
$"
!
"
$ $ $ $
'$ !
A" ! "
$ "!!! !
!! !!
$ "$ ! ! "! ! !
$ $
$ $
$ $
$ $
$ $
$
# # #
"
' '! (
' '!
!!!! $% & !! !!
$ $
! !!
$ $ " ! ! ! "! ! !
+@+3.>) 645/; /643<= 6/.5;/3@43 @+ $$
+@+3.>) 645/; +-/5+) . 4) . /.5;/3 //-
+@+3.>) 645/; /643<=) .5+;-) 55+.5 <3 /G>/G.@43 @+
!!
! !! " !!
!
10 - 03
$
"
" "" # ""
$
"
$
$ ' , 0
$
"
$ '
$
"
, 0
$
"
$ ' , 0
, 0
$#
$#
$ '
$ " "
$#
$#
# "
$
"
$
??
$
"
, 0
E
#"
$ $
$ $
$# '$ "
48 2-<+; ) *+!
$ $
$#
,-- ./- 0 .123 45) /.!--
67
!-45+;) 43
+1) 8.$;+11! 4;8
$# $ " "
A= # "" "
"
BC
" "
$
$ A= # " " " " #"
A= # " #$
'$ "
$
" #"
#$
"D
#
#
$ $
$ $
BC
" "
@ #" $ " "
$ A= # #$
"" "
"" "
# " #"
@
#
#
" "
4H+5= 43 F+ ;4) . /.H) 82;45) /. '$ "
@
$
@ #$
#$
3
"D 4946) 5= 54;529 +.5
%
# "" $ $
$
$
( #"
( #
$
#
! ! ! ! #
%$$' ," "" # "" 0
%$#" @
$ $
0
10 - 04
$ $
43 F+ />= ;4) .
%$$ "" "
$ $
# "" "
#$
#$
@
$ $
################################ "" ###################### " $% ################" "" # "" $% #################" "" # "" $% ###########################" "" # "" $% #######################" "" # "" $% ##############" "" # ""
$ # " " #" @
$ $
$ # " " #" @ "
$ $
@
" "" # ""
$#
$ $
$$
$#
$
$ $
"" "
$(
$$
"
$ $
!
I I I I
$ $
$$ # " " " #"
#
$
E
"
E
$
, $
BC
.5+;.43 ) 3 +.6+; ;4) . ;) 9$4. ;4) .
BC
#"
$ $
+1) 8. +-9!:
=>;/1545) 6$;+112;+! 4;8
'$
#$ @
$#
#
$ # " " #" @
#
$ $
$ $
'$ " $ " "
@# " #
#" @ "
$ #""" ! ! !
"" ""
$ $ $ " "
# "
#" @ "
"
$$
$ $
$ $
$ $
$ $ ' '" ' '"
( """"
@
$% & "" "" " ""
+F+3.>) 645/; /643<= 6/.5;/3 F43 F+
+F+3.>) 645/; +-/5+) . 4) . /.5;/3 //-
+F+3.>) 645/; /643<=) .5+;-) 55+.5 <3 /G>/G.F43 F+
""
" "" # ""
"
10 - 04
" "" # ""
"
$ $
$
"
$ '
$
"
$ '
"
, 0
, 0
$
$ '
$
"
$ '
"
, 0
, 0
$ $
$ $
"
, 0
$
4F+5= 43 D+ ;4) . /.F) 82;45) /. $ $#
$ " "
# "
G
.5+;.43 ) 3 +.6+; ;4) .
3
#" #
$ $
;) 9$4. ;4) .
$ $
43 D+ />= ;4) .
48 2-<+; ) *+!
,-- ./- 0 .123 45) /.!--
67
!-45+;) 43
+1) 8.$;+11! 4;8
BC
=>;/1545) 6$;+112;+! 4;8
'$
BC
+1) 8. +-9!:
$ $
$ $
$ $ " #" "
" "
$ $ " " #" "@
#
$#
$ # " " #" " "
$ # " " #" " " "
'$ "
# ""
$# $
BC BC $#
$# @ $ $
$
!
G ! ! ! !
H H H H
# $# "
%$$' ," "" # "" 0
$(
$$ $ ?= # " @ " @ #"
$
""A $
$ ?= # " @ " " #"
'$ @
%$$ $ "
# "
" #"
$ " "
# " " #"
$ $
$ $
" "" # ""
################################ "" ###################### " $% ################" "" # "" $ $% ##" "" # "" $% ###########################" "" # "" $% #######################" "" # "" $% ##############" "" # ""
$
( #@ #@
$ #@ @
$# $# #
#
@
@# " #
$ #"""
"" ""
! ! !
' '" (
' '" """"
$% & "" "" " ""
+D+3.>) 645/; /643<= 6/.5;/3D43 D+
+D+3.>) 645/; +-/5+) . 4) . /.5;/3 //-
+D+3.>) 645/; /643<= ) .5+;-) 55+.5 <3 /E>/E.D43 D+
""
" "" # ""
"
10 - 05
8
08003-1D0015
7 REVISIONS
01
D W G
C H K
UPDATED AS CLOUDED PER INTERNAL REVIEW
5
6
02
D W G
UPDATED AS CLOUDED PER CUSTOMER COMMENTS/ INTERNAL REVIEW (C1)
C H K
4
3
UPDATED AS CLOUDED PER CUSTOMER COMMENTS/ INTERNAL REVIEW (C1)
03
2
UPDATED AS CLOUDED PER CUSTOMER COMMENTS/ INTERNAL REVIEW (C2)
04
05
1 UPDATED AS CLOUDED PER CUSTOMER COMMENTS/ INTERNAL REVIEW (C2)
C H K
D W G
C H K
D
06 WG
ADDED ISOLATION VALVES FOR PIT
TUNED MASS DAMPER
D D
AIRCRAFT PROTECTION LIGHTING PLATFORM
F.A.A. LIGHTING
EPA PLATFORM
STACK SILENCER
C
C FROM LP FEED
ACCESS DOOR
H.P. STEAM DRUM
L.P. STEAM DRUM
I.P. STEAM DRUM
M
STACK DAMPER CONDENSATE PREHEATER BYPASS
FOUR (4) CEMS PORT ON BYPASS STACK (BY OTHERS)
TEST PORTS TP-001G - TO-005G ARE 4" FLOW MEASUREMENT PORTS ON EAST SIDE OF HRSG
GAS FLOW
B
B TEST PORTS TP-006G - TP-010G ARE 4" FLOW MEASUREMENT & NOx/ O2 ON WEST SIDE OF HRSG
ACCESS DOOR
ACCESS DOOR
2" CAPPED CASING DRAIN CONN. (TYP.)
ACCESS DOOR
RECIRC. PUMP
ACCESS DOOR
ACCESS DOOR
CONDENSATE FEED
HP FEED WATER
GROUNDING LUGS
LP STEAM OUTLET
HP SPRAY WATER
IP FEED WATER
RH SPRAY WATER
9-V05-MBPR-00013 CONTRACT NO. : 66008003
UNIT NO. : 1A,1B,2A,2B
PIPING & INSTRUMENTATION DIAGRAM - GAS SIDE NOTES: 1. ALL TEST PORTS (TP) ARE 2" WITH THREADED CAP UNLESS OTHERWISE NOTED. 2. TEST PORTS WITH SUFFIXES A-C ARE TO BE LOCATED ON THE EAST SIDE OF THE HRSG WHILE TPs WITH SUFFIXES D-F ARE TO BE LOCATED ON THE WEST SIDE OF THE HRSG. UNLESS OTHERWISE SHOWN OR NOTED. 3. FOR COMPLETE TAG NUMBER OF ANY COMPONENT PREFIX TAG NUMBERS WITH THE FOLLOWING: MODULE 1, UNIT 1 = 1A BA MODULE 1, UNIT 2 = 1B BA MODULE 2, UNIT 1 = 2A BA MODULE 2, UNIT 2 = 2B BA 4. SEE HIGH PRESSURE P&ID (08003-1D0012) FOR LEGEND.
A
8
7
6
5
4
NUBARIA POWER STATION I & II REF. DRAWINGS/DOCUMENTS: 1. VALVE LIST --------------------------------- ITEM NO.10.01 2. INSTRUMENT LIST ----------------------- ITEM NO.11.01 3. HIGH PRESSURE P&ID ----------------- 08003-1D0012 4. INTERMEDIATE PRESSURE P&ID -- 08003-1D0013 5. LOW PRESSURE P&ID------------------- 08003-1D0014 6. EXTERNAL DEAERATOR---------------- 08003-1D0016 7. BLOWDOWN TANK------------------------- 08003-1D0017
THIS DRAWING IS THE PROPERTY OF
SCALE:
A
NONE
DRAWN BY: C.W.T CHECKED BY: F.J.S
WINDSOR, CONNECTICUT 06095
DATE: 12/23/03 DATE: 12/23/03
WBS CODE: 55880000 DIRECTORY: P&ID\66008003 FILENAME: 08003D0015.VSD
THIS DOCUMENT CONTAINS PROPRIETARY DATA AND MAY NOT BE REPRODUCED OR DISCLOSED WITHOUT PERMISSION OF ALSTOM POWER, Inc.
3
2
REV.
DRAWING NO. :
08003-1D0015 1
06
10 - 06
E
$
"
" "" # ""
$ '
$
"
, 0
$ '
$
"
, 0
$ ' , 0
$
"
$ '
$
"
, 0
$
"
, 0
$
"
, 0
, 0
$ " " #" ? %
# "" " #" "
'$ "
"
$
"
$# $
$$ # " ? " #"
$$ # "" " #"
$$ # " " #"
'$ ""
$ ;) - "
48 2-<+; ) *+!
$$
#
,-- ./- 0 .123 45) /.!--
67
!-45+;) 43
+1) 8.$;+11! 4;8
%
# $$ # "" ? " #"
#
,<=
$$ # "" ? " #"
D+.>/;0
$
'$ "" @# # @# #
+1) 8. +-9!:
=>;/1545) 6 $;+112;+! 4;8
#""" #"""
$$
$$ # "" ? " #"
$$ # " ? " ?" #"
#
$
$ ;) - ?
#
$
$
! !
% %
$'$ $ #
$#
!
@ A @# A @# $' ," "" # "" 0
%$' ' ' # #$ #" $(
$$
'$ ""
$$ $$ $$
#
++ ) 82;+
$ $ # " " " #" " '
$
++ ) 82;+
" "
) 87 ) 87 ) 87 +D+3 E) 567+1 #"" ! #"" ! #"" ! #""
$$ #"
%$) 87 ) 87 +D+3 E) 567+1 #"" ! #"" ! #"" ! #""
$ $
$ $
$
$#
"--!167 "
" "" # ""
?
BC
BC
$# "# $# "# $# "# $
++ ) 82;+
++ ) 82;+
################################ "" ###################### " $% ################" "" # "" $ $% ##" "" # "" $% ###########################" "" # "" $% #######################" "" # "" $% ##############" "" # ""
@
$#
,
%
0
,
%
0
@ @# # @# #
$# # $# # $# # ,<=
#""" #"""
'$
D+.>/;0
BC $'$
$
BC
$
$ $ $ "" " " #" "
$ #" ! % #""
#"
!
#""
#" ! ! #""
#
#
$
++92-9>E8 ?? $ $
--!167 " #"
--!167 " #"
$
$ $
$#
$# @
"
#
$#
$#
"" "
$#
$#?
#" " $
$# $
$ B
$$ ) . " "
C
# "" "
#"
#
#
#
#"
"" "
$$
"
? #" ?
) .
# "" " #"
'$ ""
#" =
?
D+.>/;
! ! !
"" ""
48.+5) 6 +D+3 428+E) 57 /3 3 /E+; ,<= D+.>/;0
#" =
D+.>/;
' '" (
' '"
"""" $% & "" "" " ""
?# " #
$ #"""
""
" "" # ""
"
10 - 07
$
"
" "" # ""
$ '
$
"
) *
$ '
$
"
) *
$ '
"
) *
) *
+, +-+. #"" !/012 , , 034 1356+2 7 0--0/8+.-5 #"" +92 7+.-8+.302 : /5::+/-2 5:71+3-8+, 0-+7-2 75;+-32 /7 ) *
"
"
) *
'$ )
$ ) *
* $ )
$
*
'$ '$ ) *
<
$
$
$
$ $ $
"
<
'$ )
'$
*
<
$
)
*
"
$ $
)
* $
"
'$
$
)
*
$ $
# "" '$
)
* $
B
B
$ ";;
$ )
$
*
B 0:. B
)
*
)
*
)
*
B 0:. B
$
$
$ )
*
B
$
B
$
$ )
*
B
B
$ )
*
)
*
)
*
)
*
B 0:. B ! 0:. -302 :+3 $
$$ $
$$ $
$
$
";;
";; A
?
B
$#
'$ ""
$
>
# " "
# "" "
$$
$ ' "
#" "
#" "
2 7=53 #"" 012 , , 034
$$
$$ $ $ # "
#
) $$ # "
"
# "
$$ $
*
#
# "
"
#
# "
# ""
# ""
$ $
# "" ";;!7/8 " )+0/8*
$ $
;;!7/8 "
;;!7/8 "
$$
$$
$$ $
";;!7/8 " #
# <
<
# ""
# "
# "
# ""
$
# ""
# "
# "
# ""
! !
% %
$$ $
$
7
! ! !
"" ""
)" "" # "" * ";;
>
A
;;!7/8 "
;;!7/8 " )
$#
*
' '"
$# " ;
$ #"""
@ ?# @ ?#
$
;
<# " #
!
?
$ $% # ""
";;!7/8 " )+0/8*
$#
=-5=
";;!7/8 " 5;62 :+. 0:2 =5, .
$ $
################################ "" ###################### " $% ################" "" # "" $ $% ##" "" # "" $% ##################" "" # "" $% ###########################" "" # "" $% #######################" "" # ""
(
' '" """"
$% & "" "" " ""
""
" "" # ""
"
10 - 08
10 - 09
10 - 10
10 - 11
10 - 12
10 - 13
10 - 14
10 - 15
10 - 16
10 - 17
10 - 18
10 - 19
10 - 20
10 - 21
10 - 22
abcd HRSG OPERATION & MAINTENANCE West Delta Electricity Production Co. Nubaria Power Station I & II
September 2005 Presented By
ALSTOM Power Heat Recovery and Plants 2000 Day Hill Road Windsor, Connecticut 06095 USA
© COPYRIGHT, 2005 ALSTOM Power, INC.
All rights reserved. This Student Information Manual, or any part thereof, may not be reproduced in any form without the written permission of the publisher.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 09/01/05
i
HRSG OPERATION AND MAINTENANCE
This page intentionally left blank.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 09/01/05
ii
HRSG OPERATION AND MAINTENANCE
INDEX SECTION 1: ENGINEERING FUNDAMENTALS ........................................................................................ SECTION 2: HRSG MAJOR COMPONENTS AND DESCRIPTION SECTION 3: AUXILIARY SYSTEMS and EQUIPMENT ............................................................................. SECTION 4: DRUM LEVEL and PROCESS CONTROL .............................................................................. SECTION 5: OPERATION ........................................................................................................................ SECTION 6: FEEDWATER and BOILER WATER CHEMISTRY................................................................... SECTION 7: INSPECTION and MAINTENANCE ...................................................................................... SECTION 8: START-UP PERFORMANCE CURVES ................................................................................. SECTION 9: VALVE and INSTRUMENT LISTS ......................................................................................... SECTION 10: CONTRACT DRAWINGS ....................................................................................................
"This Student Information Manual and any training material, whether written or oral, furnished as part of any seminar or course presented by ALSTOM Power (AP) is for general, informational purposes and is not intended to be used as a comprehensive instruction for operation or maintenance of equipment. By enrollment and attendance in an ALSTOM Power course, the attending company agrees that (i) ALSTOM Power shall not be liable in contract or negligence or other cause of action for any damages of any kind and, in particular, for any special, incidental or consequential damages, including, but not limited to, loss of profits and revenue and loss due to business interruption and (ii) ALSTOM Power provides information to the attending company without express or implied warranties or guarantees of any kind, and that use of any information furnished by ALSTOM Power is at the sole risk of the attending company."
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 09/01/05
iii
HRSG OPERATION AND MAINTENANCE
TABLE OF CONTENTS
SECTION 1: ENGINEERING FUNDAMENTALS ....................................................................1-1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9
LEARNING OBJECTIVES ............................................................................................1-1 WATER TO STEAM ......................................................................................................1-1 STEAM GENERATION PROCESS................................................................................1-2 STEAM CHARACTERISTICS .......................................................................................1-4 HEAT TRANSFER PRINCIPLES ...................................................................................1-7 HEAT TRANSFER MODES ..........................................................................................1-7 MAIN FACTORS AFFECTING HEAT TRANSFER........................................................1-8 BOILER WATER CIRCULATION.................................................................................1-11 HEAT RECOVERY STEAM GENERATOR .................................................................1-15
SECTION 2: HRSG MAJOR COMPONENTS AND DESCRIPTION ........................................2-1 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18
LEARNING OBJECTIVES ............................................................................................2-1 INTRODUCTION............................................................................................................2-1 HIGH PRESSURE WATER/STEAM FLOW PATH ........................................................2-1 REHEATER STEAM FLOW PATH ................................................................................2-2 INTERMEDIATE PRESSURE WATER/STEAM FLOW PATH ......................................2-2 LOW PRESSURE WATER/STEAM FLOW PATH .........................................................2-2 GAS SIDE FLOW PATHS .............................................................................................2-3 SCR- SELECTIVE CATALYTIC REDUCTION SYSTEM (Not Applicable) ....................2-3 START UP VENTS ........................................................................................................2-3 SKY VENTS (Not Applicable) ........................................................................................2-3 MAIN STEAM TO COLD REHEAT BYPASS (Not Applicable) ......................................2-3 FW HEATER BYPASS & RECIRCULATION ................................................................2-4 DRAINS AND VENTS ....................................................................................................2-4 STEAM DRUM ...............................................................................................................2-5 OVERALL PROJECT .....................................................................................................2-6 SCHEMATIC OVERVIEW..............................................................................................2-6 GAS SIDE FLOW...........................................................................................................2-6 PREDICTED PERFORMANCE .....................................................................................2-7
SECTION 3: AUXILIARY SYSTEMS and EQUIPMENT ........................................................3-1 3.1 3.2 3.3 3.4 3.5 3.6
LEARNING OBJECTIVES ............................................................................................3-1 SAFETY VALVES .........................................................................................................3-1 WATER LEVEL GAUGE ...............................................................................................3-9 SELECTIVE CATALYTIC REDUCTION SYSTEM (Not Applicable) ............................3-12 COEN DUCT BURNER (Not Applicable) ....................................................................3-12 NITROGEN OXIDE(S) (Not Applicable).......................................................................3-12
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 09/01/05
iv
HRSG OPERATION AND MAINTENANCE
SECTION 4: DRUM LEVEL and PROCESS CONTROL ..............................................................4-1 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16
LEARNING OBJECTIVES ............................................................................................4-1 CONCEPT FOR LP, IP AND HP DRUM LEVEL CONTROLS.......................................4-1 LP DRUM LEVEL ..........................................................................................................4-8 LP STEAM VENT VALVE CONTROL ...........................................................................4-9 IP DRUM LEVEL .........................................................................................................4-10 IP DRUM CONTINUOUS BLOWDOWN ISOLATION VALVE .....................................4-10 HRSG IP MAIN STEAM VENT VALVE ........................................................................4-11 IP TO LP PEGGING STEAM CONTROL.....................................................................4-11 HP DRUM CONTINUOUS BLOWDOWN ISOLATION VALVE ...................................4-11 HP DRUM LEVEL ........................................................................................................4-11 HP STEAM TEMPERATURE CONTROL ....................................................................4-12 HP OVERPRESSURE .................................................................................................4-12 HP MAIN STEAM OUTLET VENT VALVE ..................................................................4-13 RH STEAM TEMPERATURE CONTROL ...................................................................4-13 FEEDWATER HEATER RECIRCULATION CONTROL .............................................4-14 CONDENSATE PARTIAL BYPASS CONTROL .........................................................4-14
SECTION 5: OPERATION ........................................................................................................5-1 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14
LEARNING OBJECTIVES .............................................................................................5-1 HRSG BOILER OPERATIONAL REVIEW .....................................................................5-1 COMPLETION OF MAINTENANCE PRIOR TO OPERATION......................................5-1 INITIAL FILLING ............................................................................................................5-1 PRE-OPERATIONAL EQUIPMENT CHECKS...............................................................5-3 FEEDWATER PREHEATER RECIRCULATION ...........................................................5-4 START UP FROM A COLD CONDITION ......................................................................5-4 START UP FROM A WARM CONDITION ...................................................................5-10 SECURING TO A WARM LAY-UP CONDITION .........................................................5-15 SECURING TO DRAIN ................................................................................................5-16 CONTROLS AND INSTRUMENTATION .....................................................................5-17 SAFETY VALVES ........................................................................................................5-18 FW PREHEATER BYPASS OPERATION ...................................................................5-19 EMERGENCY PROCEDURES....................................................................................5-19
SECTION 6: FEEDWATER AND BOILER WATER CHEMISTRY ...........................................6-1 6.1 6.2
LEARNING OBJECTIVES .............................................................................................6-1 INTRODUCTION............................................................................................................6-3 STANDARD SPECIFICATIONS FOR COMBINED CYCLES WITH DRUM-TYPE BOILERS......6-4
SECTION 7: INSPECTION AND MAINTENANCE ...................................................................7-1 7.1 7.2 7.3 7.4 7.5 7.6
LEARNING OBJECTIVES .............................................................................................7-1 HRSG INSPECTION RECOMMENDATIONS................................................................7-1 TUBE CIRCUITS............................................................................................................7-5 DRUMS AND HEADERS ...............................................................................................7-6 DESUPERHEATERS .....................................................................................................7-9 TUBE FAILURE ANAYSIS ...........................................................................................7-12
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 09/01/05
v
HRSG OPERATION AND MAINTENANCE
SECTION 8: PERFORMANCE CURVES..................................................................................8-1 8.1 8.2 8.3
LEARNING OBJECTIVES .............................................................................................8-1 DESCRIPTION OF CURVES.........................................................................................8-1 START-UP PERFORMANCE CURVES ........................................................................8-3 HP PREDICTED PERFORMANCE- COLD START.................................................8-4 HRH/IP PREDICTED PERFORMANCE- COLD START .........................................8-5 LP PREDICTED PERFORMANCE- COLD START .................................................8-6 HP PREDICTED PERFORMANCE- HOT START (after 48 hr) ...............................8-7 HRH/IP PREDICTED PERFORMANCE- HOT START (after 48 hr) ........................8-8 LP PREDICTED PERFORMANCE- HOT START (after 48 hr)................................8-9 HP PREDICTED PERFORMANCE- HOT START (after 8 hr) ...............................8-10 HRH/IP PREDICTED PERFORMANCE- HOT START (after 8 hr) ........................8-11 LP PREDICTED PERFORMANCE- HOT START (after 8 hr)................................8-12 HP PREDICTED PERFORMANCE- 1x1x1 to 2x2x1 Transition ............................8-13 HRH/IP PREDICTED PERFORMANCE- 1x1x1 to 2x2x1 Transition ....................8-14 LP PREDICTED PERFORMANCE- 1x1x1 to 2x2x1 Transition ............................8-15 SHUTDOWN PRESSURE DECAY- HP.................................................................8-16 SHUTDOWN PRESSURE DECAY- IP ..................................................................8-17 SHUTDOWN PRESSURE DECAY- LP .................................................................8-18
SECTION 9.0: VALVE and INSTRUMENT LISTS...................................................................9-1 9.1 9.2
VALVE LIST ...................................................................................................................9-3 INSTRUMENT LIST .......................................................................................................9-7
SECTION 10.0: APPLICABLE DRAWINGS ...........................................................................10-1 P&ID - High Pressure P&ID - Intermediate Pressure P&ID - Low Pressure P&ID - Gas Side P&ID - Deaerator System P&ID - Blowdown Tank General Arrangement - Right Side Elevation General Arrangement - Upper Plan View General Arrangement - Lower Plan View General Arrangement - Left Side Elevation Pressure Part Arrangement - Side Elevation Pressure Part Arrangement - Section ‘AA’ Pressure Part Arrangement - Section ‘BB’ Pressure Part Arrangement - Section ‘CC’ Pressure Part Arrangement - Section ‘DD’ Pressure Part Arrangement - Section ‘EE’ Pressure Part Arrangement - Section ‘GG’ Steam Drum Internals 1829 mm HP Drum Steam Drum Internals 1372 mm IP Drum Steam Drum Internals 1524 mm LP Drum
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
07202-1D 0012 ...........................................10-3 08003-1D 0013 ...........................................10-4 08003-1D 0014 ...........................................10-5 08003-1D 0015 ...........................................10-6 08003-1D 0016 ...........................................10-7 08003-1D 0017 ...........................................10-8 08003-1E 0001 ............................................10-9 08003-1E 0002 ..........................................10-10 08003-1E 0003 ..........................................10-11 08003-1E 0004 ..........................................10-12 08003-1E 0100 ..........................................10-13 08003-1E 0101 ..........................................10-14 08003-1E 0102 ..........................................10-15 08003-1E 0103 ..........................................10-16 08003-1E 0104 ..........................................10-17 08003-1E 0105 ..........................................10-18 08003-1E 0106 ..........................................10-19 08003-1D 1401..........................................10-20 08003-1D 1411..........................................10-21 08003-1D 1421..........................................10-22
Revision: 0 09/01/05
vi
HRSG OPERATION AND MAINTENANCE
SECTION 1: ENGINEERING FUNDAMENTALS 1.
LEARNING OBJECTIVES
•
Explain the fundamental physical principals of: water to steam conversion, heat transfer and natural circulation for a heat recovery steam generator.
•
Explain basic functional concepts of the Heat Recovery Steam Generator (HRSG) boiler design
2.
WATER TO STEAM
The function of the boiler is to produce a specific amount of steam at a constant pressure and temperature from a specific amount of feedwater. This steam is used to drive the turbine. Water can exist in three physical states, solid, liquid or gas (vapor), depending on the corresponding pressure and temperature. Steam generation is only concerned with the liquid and vapor forms of water. Steam results from adding sufficient heat to water to cause it to vaporize or turn into a gas. This occurs in two steps: a. b.
The addition of heat sufficient enough to raise the temperature of water to the boiling temperature. A continuing addition of heat to change to change the physical state of water from a liquid to a gas (steam)
Thermal capacity (specific heat) is the quantity of heat required to produce a unit change in temperature. Water has a high thermal capacity. This means that a great amount of heat is required to cause a temperature change in water. Water cools slowly in the process of giving up absorbed heat. Specific heat is the term used in power generation for thermal capacity. Specific heat is the amount of British Thermal Units, BTU, required to raise the temperature of one pound of water one degree Fahrenheit (oF). It takes one BTU to raise the temperature of one pound of water one degree F. Other substances may require either more or less heat to raise one pound by one degree F. Enthalpy is the measure of the total stored internal energy of a substance, such as water or steam. Steam tables list the enthalpy in Btu/lb of saturated liquid (hf), and saturated and superheated steam at various pressures and temperatures. The Btu/lb Represents the amount of heat transferred to the water/steam from the combustion of fuels. Enthalpy changes are a function of temperature and pressure. The steam tables show the trends in BTU when going from a lower pressure to a high steam pressure.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-1
HRSG OPERATION AND MAINTENANCE 3.
STEAM GENERATION PROCESS
Latent Heat of Fusion Latent heat of fusion is defined as the amount of heat required to melt one pound of ice at 32oF to one pound of water at 32oF. This latent heat or “hidden heat” produces a change in state of the water instead of a change in temperature. 144 Btu are needed to convert one pound of ice into one pound of water at 32oF at 14.7 psig or 29.92 “Hg, the normal atmospheric pressure or absolute pressure. This process is depicted in Figure 1.
Figure 1: Latent Heat of Fusion Latent Heat of Vaporization Latent heat of vaporization is defined as the amount of heat required to change one pound of liquid water to one pound of steam (vapor). When additional heat is added to the water at its boiling point, the temperature of the water remains constant, but the physical state is changed. One pound of water at 212o F. which is the boiling point of water at 14.7 psig, requires 970 Btu to change into one pound of steam at 212o F. This process is depicted in Figure 2.
Figure 2: Latent Heat of Vaporization/Condensation
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-2
HRSG OPERATION AND MAINTENANCE Latent Heat of Condensation Latent heat of condensation, also shown in Figure 2, refers to the condition where a pound of steam at 212o F is cooled (heat is removed) to form a pound of liquid water at 212o F. The energy lost in going from a pound of steam to water is 970 Btu/lb. Sensible Heat Refer to Figure 3. When the flow of heat is not reflected in a temperature change (latent heat), it is absorbed in the fluid or substance and increases the kinetic energy of the molecules of the substance. This is called sensible heat. Water at 32o F will absorb 180 Btu of sensible heat per pound when raising the water temperature to 212o F.
Figure 3: Sensible and Latent Heat
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-3
HRSG OPERATION AND MAINTENANCE Heat Flow Heat is the flow of thermal energy. When heat is added or removed, temperature differentials are formed so that thermal energy can flow from one substance or area to another. Sensible heat and latent heat are merely two effects produced by heat, not different kinds of heat. When the flow of heat is not reflected in a temperature change (latent heat), it is absorbed in the fluid or substance and increases the kinetic energy of the molecules of the substance. 4.
STEAM CHARACTERISTICS
Quality of Steam The proportion, by weight, or “dry” vapor in a steam and water mixture is termed the quality of steam. Steam quality is expressed in percentages. If as quantity of steam contains 90% steam and 10% water vapor, the mixture has a quality of 90%. Saturated Steam Saturated steam is steam saturated with all the heat it can hold at the boiling temperature of water. Dry saturated steam vapor essentially contains very little moisture (dependent upon its quality), and is at saturated temperature for the given pressure. Its total heat content, or enthalpy, is equal to the heat of the liquids plus the heat of vaporization. Pressure and Temperature Relationship When water is heater to the boiling point in a closed vessel, the vapor released caused the pressure to increase in the vessel. With the increase in pressure, the boiling temperature of the water also increases. The temperature at which water boils at a given pressure is termed the saturation temperature. For each saturation temperature, there is a corresponding pressure called the saturation pressure. Figure 4 depicts the relationship between saturation temperature and saturation pressure.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-4
HRSG OPERATION AND MAINTENANCE
Figure 4. Pressure/Temperature Relation ship The Critical Point At 3208.2 psia with a corresponding saturation temperature of 705.5o F, water and steam properties are identical. In fact the terms “water” or “steam” no longer apply since the properties of the water and liquid are the same. Instead the term “working fluid” is used when temperature and pressure are above this critical point. Boilers designed to operate at pressures and temperatures below the critical point are called sub-critical boilers. Boilers designed to operate at pressures and temperatures above the critical point are called supercritical boilers. Superheated Steam Steam heated above its corresponding saturation temperature at a particular pressure is called superheated steam. Superheated steam contains no moisture, and will not condense until its temperature has been lowered to that of saturated steam at the same pressure. Superheating of steam takes place in the various superheater sections of the boiler. Steam must be superheated before it can be sent to the turbine or process steam headers to do useful work. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-5
HRSG OPERATION AND MAINTENANCE Degree of superheat refers to the temperature difference in degree Fahrenheit between the steam at the superheater outlet, and its corresponding saturation temperature (steam drum outlet) at a given pressure. For example, consider a superheater outlet steam pressure of 72.5 psi and a superheater outlet temperature of 572o F. The corresponding saturation temperature at that pressure is 318o F. Therefore, the degree of superheat is 5720 F minus 318o F, equaling 254o F. It must also be recognized that there is a loss in steam pressure between the drum steam pressure and the superheater outlet pressure. Superheated steam has three advantages over steam that is not superheated: •
It increases the efficiency of the turbine.
•
It prevents damage to turbine blades from condensation.
•
It is able to travel through long pipelines with little or no condensing.
Departure from Nucleate Boiling There are two types of boiling that can occur in steam generators. Nucleate boiling – is the normal boiling process in a boiler in which water is raised to the boiling point, and individual steam bubbles form as water comes in contact with the hot tube surfaces. As these bubbles form and leave the heated surface, the cool water that remains (due to proper circulation) wets the tube surfaces, thus keeping the waterwall tube metal temperatures well within allowable limits. Film boiling – is an abnormal boiling condition and is present at times when insufficient water flow or circulation exists. When this type of boiling process takes place, steam bubbles form as water comes in contact with the hot tubes surfaces. They then collect and burst forming a film of steam which blankets the hot tube surface. Waterwall tube metal temperatures increase and tube damage can result. A term commonly used to describe this condition in DNB, or Departure from Nucleate Boiling. DNB can occur during periods of excessive firing rates if the circulation ratio or tube flow is not sufficient to carry away excess heat. Steam pockets form over large areas of the inner tube diameter, creating an insulating film barrier to normal heat transfer. The transition from Nucleate Boiling to DNB is shown in Figure 5.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-6
HRSG OPERATION AND MAINTENANCE
Figure 5: Nucleate Boiling and DNB Results of DNB can include: • • • •
5.
Overheated tube failures Rapid accumulation of waterside tube deposits Uncontrollable drum level as large steam pockets are released Turbulence inside the drum can carry water out with the steam
HEAT TRANSFER PRINCIPLES
The process of transferring thermal energy can only occur if it originates from an area or material on one temperature to and area or material of a lower temperature. Heat transfer is vital to the operation of the power plant cycle and occurs in many locations throughout the plant. 6.
HEAT TRANSFER MODES
Conduction When heat passes through a solid object, quickly moving molecules in the hot portion collide with and give up some energy to slower molecules in the cooler portion. This type of heat transfer is called conduction.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-7
HRSG OPERATION AND MAINTENANCE Radiation Heat transfer occurs via radiation when electromagnetic waves from a heat producing source strike a surface, and give up energy to the molecules in that surface. Burning fuels give radiant energy. Convection When a heated fluid or vapor moves to a cooler region by circulation resulting from density differences between the hot and cold areas within the fluid or vapor, this is called convection. 7.
MAIN FACTORS AFFECTING HEAT TRANSFER
Differential Temperatures (∆T) The temperature difference between a high temperature source and a low temperature source is called differential temperature. A higher ∆T will result in a greater amount of heat transfer. Thermal Conductivity Thermal conductivity is an indication of how well a material absorbs and transfers heat. A higher value of thermal conductivity means a material is capable of transmitting heat at a faster rate than a material with a low thermal conductivity. Surface Area Surface area is the area of a low temperature source that is placed in contact with a source of higher temperature. A larger exposed area will result in a higher heat Transfer Coefficient. The heat transfer coefficient is a constant factor, which mainly depends on the physical properties of the heat transferring mediums such as gasses, solids and metal tubes, and the gas velocity in the boiler. Materials are selected and arranged in the boiler according to their various heat transfer properties. Pinch Point The difference between the gas temperature leaving an evaporating section and the temperature at which boiling is occurring (saturated water temperature) is called a pinch point. The pinch point strongly influences the amount of heat transfer surface in the evaporating section. Current HRSG designs uses pinch points in the 15o to 25o F range. See Figure 16 for a graphic representation.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-8
HRSG OPERATION AND MAINTENANCE Approach Temperature The approach temperature is the difference between the saturated-water temperature in an evaporating section and the incoming feedwater temperature. The approach temperature influences the amount of surface required for an economizer section, with exponentially increasing amounts required for very low approach temperatures. Current HRSG economizers have approach temperatures in the 15o to 25o F range. Many other operating conditions can occur at off-design points, including start-up. Some conditions will result in steaming at the exit of the economizer, such that it acts as an evaporative surface. See Figure 16 for a graphic representation. Materials Metals have good thermal conductivity. The number and arrangement of the tube assemblies placed in a boiler are selected to provide the proper tube surface area which is expressed to the hot solids/gasses so that the correct amount of heat is transferred to the water/steam to obtain design steam pressure and temperatures with design combustion temperatures. Fiberglass, silica block, and certain refractory compounds are used where heat transfer is not desired. These materials, called insulators, have low thermal conductivity and help to reduce the heat transfer. Improper insulation in the form of ash and /or dust and internal tube deposits can be very detrimental to boiler heat transfer, as indicated in Figures 6, 7, 8 and 9. Ash/dust deposits on the external surfaces of boiler tubes have lower thermal conductivity than the tube metal. A higher differential temperature is required to pass the proper amount of heat through the ash/dust to the water/steam inside the tubes. The reduction in heat flow from the tube to the boiler water/steam increases the average tube metal temperature, which can lead to tube failures from overheating. Temperature limitations for typical tube materials are shown in Table 1.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-9
HRSG OPERATION AND MAINTENANCE
Figure 8: Temperature Profile across Tube Wall with Internal Deposit
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-10
HRSG OPERATION AND MAINTENANCE
Table 1: Temperature Limitations for Typical Tube Materials 8.
BOILER WATER CIRCULATION
Boiler circulation is defined s the movement of water, a mixture of steam and water, or steam through boiler tube circuits. There are two types of circulation: •
Natural or “thermal” circulation
•
Forced or “controlled” circulation
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-11
HRSG OPERATION AND MAINTENANCE Natural Circulation In natural circulation boilers, circulation is accomplished without the use of circulating pump. The density difference between steam and water (thermal head) is the driving force in a natural circulation boiler (Figures 10 and 11).
Figure 10: Natural (Thermal) Circulation
Cold side: The density of saturated water in the downtakes (also called downcomers) will range between 60 lb/ft3 and 30 lb/ft3, depending on the corresponding pressure and temperature in the boiler steam drum. Hot side: The steam/water mixture density in the waterwalls will be approximately 25 lb/ft3. Variations in boiler pressure have a lesser effect on the mixture density.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-12
HRSG OPERATION AND MAINTENANCE
Figure 11: Circulation Schematic for Natural (Thermal) Circulation As boiler pressure increases, the difference between the densities of water and steam, which is the motive force for natural circulation boilers, becomes smaller (Figure 12). Thermal head differential is the resulting differential ranges between approximately 25 psi and 10 psi, with the greater differential being possible in lower pressure boilers (Figures 12 and 13).
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-13
HRSG OPERATION AND MAINTENANCE
Figure 12: Density of Water to Steam vs. Pressure
In addition to the fact that there is less motive force in a higher-pressure boiler, there are also other factors in a natural circulation boiler, which oppose circulation. These are: •
Friction between water and tube metal
•
Friction between water and scale deposits in tubes
•
Friction in tube bends
•
Friction in lower drum and headers
•
Friction around upper drum internals
•
Friction in the steam and water separating equipment
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-14
HRSG OPERATION AND MAINTENANCE
Figure 13: Typical Boiler Static Head – Constant Circulation Ratio of 4.0 Circulation Ratio Circulation ratio is defined as the weight of water entering the downcomer, divided by the weight of steam in the water/steam mixture leaving the water wall tube circuits. Because circulation is dependent on the thermal head, which is dependent on boiler pressure, the flow of water into the downcomer increases as load decreases. At low loads of 50% of Maximum Continuous Rating (MCR) or less, the circulation ratio will be much higher since there is less steam being generated. Natural Circulation boilers are generally designed for a circulation ratio of “5” equaling a circulation ratio of 5 to 1. For example, for every 25-lb. Of water entering the downcomer, there could be as much as 5 lb of steam leaving. 9.
HEAT RECOVERY STEAM GENERATOR
The following material was copied from pages 8-30 to 8-35 of the Combustion Fossil Power text. A Heat Recovery Steam Generator (HRSG) is used to recover heat that otherwise would be lost in the exhaust from a gas turbine. This heat is then used to generate steam that will drive a steam turbine or be used in a process. Typically, the addition of an HRSG and a steam turbine boosts total output of electricity by 30 percent or more over the traditional gas turbine operating in a single cycle mode. Efficiency increases with the increased output. Gas turbines have been widely used to provide standby or peaking power for electric utilities, or for unattended service in remote locations. As described in Chapter 1, the thermal efficiency is low because of high exit-gas temperatures (800 to 1000o F, or 425 to 540oC) and high excessair levels (220 to 300 percent) in the combustion products. The thermal energy remaining in the ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-15
HRSG OPERATION AND MAINTENANCE exhaust gas can be recovered in a heat-recovery boiler to produce additional electricity using a steam-turbine generator. The combined output of electricity from the gas turbine and the steam turbine is 30 to 50 percent greater than that obtained from the gas turbine alone, with no additional fuel input. Combined-cycle power plants for industrial power-generation application have much higher thermal efficiencies than conventional steam power plants with the same steam conditions. In general, the high thermal efficiency of a combined-cycle plant can be economically exploited if liquid or gaseous fuels are readily available and the unit can be operated continuously or operated on an interruptible basis at least 50 percent of the time at full power. Chapter 1 of the Combustion Fossil Power text identified the four major classifications of combined cycles and their associated heat rates. The two most commonly used cycles for industry employ unfired or supplementary fired heat-recovery steam generators (HRSG’s). Supplementary fired heat-recovery steam generators use firing equipment located in the exhaust gas stream in the boiler inlet transition duct. Since gas-turbine exhaust contains 75 to 80 percent of the oxygen normally found in atmospheric air, fuel may be burned without the need for additional fresh air. By using duct burners, gas-turbine exhaust temperatures can be increased to 1500 to 1600oF (815 to 870oC) with a consequent reduction in the oxygen content of the exhaust gas from 15 percent to 11 percent. Supplementary firing generally doubles the steam output of the heat-recovery boiler by providing a mechanism for varying steam production and matching process-steam demand, independent of the gas-turbine electricity production. Most applications of HRSG’s to gas-turbines of greater than 20MW generate steam at two or three pressure levels. High-pressure steam (600 to 1800 psig, or 4.1 to 12.4 MPa gage) usually drives a steam-turbine generator. Intermediate-pressure steam (200 to 400 psig, or 1.4 to 2.8 MPa gage) is used for process steam in a plant or is injected into the gas-turbine combustor to reduce NO, emissions. Low-pressure steam (5 psig to 120 psig, or 35 to 825 KPa gage) is used for plant processes or feedwater heating in a de-aerator. An increasing number of installations induce intermediate-pressure steam for additional power recovery in the low-pressure stages of an enhanced power output when plant steam demand is low, but electrical demand is high. The heat-recovery steam generator may also incorporate additional water-heating sections for condensate preheating or for high-temperature water for fuel heating or other plant processes. In some locations, air-quality authorities have imposed very stringent requirements for NOx emissions from gas turbines. In many cases, these requirements virtually mandate the use of NOx reduction catalysts in the turbine exhaust steam. These catalyst assemblies operate in a narrow temperature range that is lower than the turbine exhaust-gas temperature. The presence of an HRSG is an asset in the strategy to control emissions since the NOx reduction catalyst may be located in the appropriate temperature zone between sections of heatexchange surface in the boiler. Steam-Generator Designs The basic principles for selecting heat-recovery steam-generating equipment are similar to those for conventional utility and industrial boilers. However, the designer must be aware of the entire system arrangement in order to integrate the steam generator properly within the overall plant. Although cycle efficiency and economics generally determine the basic cycle conditions, the designer is typically faced with a matrix of conditions, which determine the optimum design. These conditions include a wide range of thermal performance parameters, dictated by varying ambient conditions and steam load requirements, limitations on capital cost, and restrictions on available space. In pursuing a solution to the demands of a specific application, three aspects ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-16
HRSG OPERATION AND MAINTENANCE of the boiler design process dominate: (1) extensive use of externally finned tubing for maximum convective heat recovery, (2) an emphasis on low gas-side pressure loss to limit the gas-turbine fuel-rate penalty associated with increased backpressure on the gas turbine, and (3) distribution of heat-recovery surface in multiple sections to achieve optimum heat transfer at each temperature level through the boiler.
Figure 14: Vertical, Unfired Steam Generator for Recovery of Heat from Gas Turbine Exhaust Boiler Configuration Waste-heat boilers in gas-turbine exhaust service can be configured with gas flow in the horizontal or vertical direction. Vertical gas-flow units permit an arrangement of equipment in the exhaust flow path that occupies less floor space but requires extensive steel support structure. Horizontal gas-flow units generally cover a greater plan area, but afford much better access for maintenance of boiler parts, duct burners, catalyst elements, and other equipment that may be associated with the HRSG.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-17
HRSG OPERATION AND MAINTENANCE Boilers with vertical gas flow usually employ horizontal tubes connected by return bends with the tubes supported at several locations along the length of the tube my tube sheets, as illustrated in the figure above. Most of these applications require a circulating pump in the steam-generating sections of the boiler. The circulating pump ensures uniform distribution of water to multiple parallel steam-generating circuits. Pumps are usually sized to maintain a circulation ratio of 4 to 1 at the maximum steaming condition. Boilers with horizontal gas flow use vertical tubes connected to headers at the top and bottom, as seen in the following figure. The tube and header assemblies may be either top-supported or bottom-supported. Although the tubes are self-supporting in the vertical direction, lateral restraints are required to control gas-flow-induced vibrations. Natural circulation in the steamgenerating sections provides high circulation ratios without the use of pumps.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-18
HRSG OPERATION AND MAINTENANCE
1. 2. 3. 4. 5. 6. 7. 8. 9.
Stack HP Drum IP Drum LP Drum/Storage Tank Inlet Duct Stair Tower HP Steam Safety Valve Silencer Hot Reheat Safety Valve Silencer Cold Reheat Safety Valve Silencer
10. 11. 12. 13. 14. 15. 16. 17. 18.
HP Drum Safety Valve Silencer HP Drum Safety Valve Silencer HP/RH Desup. Spraywater Station Feedwater Heater Recirculation Pumps CO Catalysts Cavity SCR Catalyst Cavity Duct Burner Cavity Duct Burner Skid SCR Ammonia Flow Control Skid
Figure 15: Horizontal Gas Flow Heat Recovery Steam Generator ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-19
HRSG OPERATION AND MAINTENANCE
1300 1200 1100 1000 900 800 700 600 500 400 300 200 100
Figure 16: Temperature Profile of Unfired Heat Recovery Steam Generator with Three Operating Pressure Levels A simplified flow diagram (Figure 17) for a triple-pressure HRSG illustrates the way in which heat-absorbing sections operating at certain temperature levels are located in the gas stream to minimize the amount of heat-transfer surface required. There are ten discrete heat-exchange sections distributed in descending order based on the gas temperature available and the fluid temperature requirements. The two critical temperature differences that influence the amount of heat-transfer surface and the overall steam generated at each pressure level are the: •
Pinch point: The difference between the gas temperature leaving a evaporating section and the temperature at which boiling is occurring (saturated-water temperature).
•
Approach temperature: The difference between the saturated-water temperature in an evaporating section and the incoming feed-water temperature.
The pinch point strongly influences the amount of heat-transfer surface in the evaporating section. Current HRSG designs use pinch points in the 15 to 25oF (8 to 14oC) range. In general, these boilers have 50 percent more surface in the evaporating section than boilers with pinch points of 40 to 50oF (22 to 28OC). The approach temperature also influences the temperatures. Current HRSG economizers have approach temperatures in the 15 to 250oF (8 to 14oC) range at the design point. Many other operating conditions can occur at off-design points, including start-up. Some conditions will result in steaming at the exit of the economizer, such that it acts as evaporative surface.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-20
HRSG OPERATION AND MAINTENANCE Specific provisions to accommodate steaming at levels up to 5 percent of total flow in an economizer include: (1) careful control of water distribution in the last downflow passes of the economizer to cause that portion of the economizer to behave as a forced-circulation evaporator, or (2) configuring the last few passes of the economizer as entirely upflow, with relief by natural circulation into the steam drum. The triple-pressure HRSG temperature diagram shown in Figure 16 illustrates the distribution of heat-exchanger sections and the side of each evaporating bank section. Approach temperatures are illustrated as the difference between the water temperature leaving the last section of each economizer and the saturated-water temperature. Note that the high-pressure economizer is divided into three separate sections to provide appropriate temperature zones for the intermediate-pressure superheater, evaporator and economizer. Typical Construction Features The triple-pressure HRSG shown in Figure 17 illustrates equipment normally included in the scope of supply of the boiler supplier: •
Expansion joint at gas-turbine exhaust interface
•
Single-blade exhaust diverter valve bypass stack with silencer
•
Inlet transition duct with flow corrective devices
•
Duct burner
•
Heat-recovery steam-generator modules steam drums
•
Access ladders and platforms
•
Exhaust stack
Insulation is placed on the inside of all duct sections and boiler casing sections, thereby allowing the use of carbon steel casing plate and stiffeners, and minimizing the thermal growth of the overall boiler structure. A system of internal liner plates protects the insulation from gas flow. These plates are segmented for individual thermal expansion and overlapped in the direction of gas flow. All boiler pressure parts are supported in ways that allow complete freedom for thermal expansion relative to the casing and support structure.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-21
HRSG OPERATION AND MAINTENANCE Fired Steam Generators Supplied with Gas Turbine Exhaust Normally containing 75 to 80 percent of the oxygen found in free atmospheric air, gas-turbine exhaust can concurrently supply to the furnace of a steam generator both sensible heat and oxygen for the combustion of a fuel. The design and operation of such boilers vary considerably, depending upon the ratio of the total exhaust flow to the amount necessary for oxidizing the supplementary fuel needed for a given evaporation. Combustion air preheaters are not used because of the already high level of preheat represented by the 700o to 900oF (370oF to 480OC) temperature of the exhaust gases. Supplementary-fired steam generators (Fig. 24) using most of the oxygen in the turbine exhaust are of the same design and size as units using outside air through forced-draft fans. The stack temperature of such a unit can be dropped economically to within 100o F (55o C) of the incoming feedwater temperature. Since the boiler is sized for a flue gas weight based on fresh air firing, a portion of the gas turbine exhaust is by-passed. This portion of the exhaust is cooled by passing over a separate steam generating bank, to the same temperature as the gasses passing through the boiler, and then proceeds to the final heat recovery in the economizer. In such a cycle, gas turbine and boiler size must be matched closely to obtain a high ratio of feedwater flow to the gas-turbine exhaust flow. Because all gas-turbine/boiler applications involve the recovery of sensible heat, the usual concept of boiler efficiency loses its significance. Customary practice therefore is to evaluate performance of combined-cycle boilers on the basis of stack temperature. The overall station heat balance is determined using the calculated value of fuel fired in the boiler (rather than boiler efficiency as such), in addition to the fuel fired in the gas turbine.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
1-22
HRSG OPERATION AND MAINTENANCE
SECTION 2: HRSG SYSTEM DESCRIPTION 2.1 LEARNING OBJECTIVES •
Draw a simplified functional diagram of the HRSG, labeling the major components.
•
Describe the purpose and function of the major components.
2.2 INTRODUCTION (Refer to Pressure Part Diagram, Figure 2-3) This section provides a brief description of the components that make up the Heat Recovery Steam Generator (HRSG). The HRSG consists of three boiler systems at different pressure levels, high pressure (HP), intermediate pressure (IP), and low pressure (LP) and a Reheater. The water/steam and the exhaust gas flow paths are described below, starting from the inlet and following the fluid flow path. Each pressure stage consists of an economizer, evaporator and superheater. The Feedwater is heated in the economizer and fed to the drum. From the drum, water is fed into the evaporator, where a portion is evaporated. The resulting water-steam mixture returns to the drum, where the mixture is separated by means of separators. The saturated steam is fed into the superheater. The water/steam and the exhaust gas flow paths are described in the next section starting from the inlet and following the fluid flow path. The heat-absorbing sections of the HRSG are made up of shop-assembled pressure part modules. These modules can be shipped by truck, rail or barge. Each module is properly braced for shipment. The HRSG finned tubing is made by helically winding solid or serrated fin stock to the walls of bare tubing by means of a low penetration, high frequency resistance welding process. The HRSG evaporator circuits incorporate large steam drums to reduce the potential for water surges normally encountered during cold starts. Dedicated downcomers are used to ensure a proper circulation in each of the evaporator circuits. 2.3 HIGH PRESSURE WATER/STEAM FLOW PATH HP feedwater is supplied to the HP pressure section via the HP stage of the feedwater pump, which extracts feedwater from the Deaerator Storage Tank. The HP Economizer section functions to raise the boiler feedwater to a suitable approach temperature. After passing through the feedwater control, check and stop valves, the HP feedwater enters the HRSG at HP Economizer 4. The water then flows through HP Economizer 4, HP Economizer 3, HP Economizer 2, and then through HP Economizer 1. After leaving HP Economizer 1, the water enters the HP Steam Drum through one feedwater inlet nozzle and continues on to HP Evaporator. Natural circulation is maintained in the HP Evaporator by means of downcomers, which feed the water from the drum through distribution manifolds to the lower evaporator headers. Steam is generated and flows upward in the ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
2-1
HRSG OPERATION AND MAINTENANCE evaporator tubes. The saturated water/steam mixture is conducted from the upper HP Evaporator headers to the HP Steam Drum through risers. The saturated steam is separated from the saturated water/steam mixture by the drum internals (centrifugal separators, corrugated dryers, and dry box) and then exits the top of the HP Steam Drum through the saturated steam outlets. ( A typical section of steam drum internals is shown in Figure 2-1) The saturated steam leaving the drum passes through HP Superheater 3 and HP Superheater 2. After leaving HP Superheater 2, the steam passes through two HP Desuperheaters in parallel. After leaving the HP Desuperheater, the steam flows through HP Superheater 1. The steam leaves HP Superheater 1 through connecting links where it is combined into the HP Main Steam line. 2.4 REHEATER STEAM FLOW PATH After combining with the IP steam, the cold RH enters the HRSG through Reheater 2. The steam then passes through two RH Desuperheaters in parallel into Reheater 1. The steam leaves Reheater 1 through connecting links where it is combined into the hot Reheat Steam Line. 2.5 INTERMEDIATE PRESSURE WATER/STEAM FLOW PATH After passing through the feedwater control, check and stop valves, the IP feedwater enters IP Economizer 1 then enters the IP Steam Drum through the feedwater inlet nozzle. This flow continues through the IP Evaporator. Natural circulation is maintained in the IP Evaporator by means of downcomers, which feed the water from the drum through distribution manifolds to the lower evaporator headers. Steam is generated and flows upward in the evaporator tubes. The saturated water/steam mixture is conducted from the upper IP Evaporator headers to the IP Steam Drum through risers. The saturated steam is separated from the saturated water/steam mixture entering the steam drum by the drum internals (centrifugal separators, corrugated dryers, and dry box) and exits the top of the IP Steam Drum through saturated steam outlets. The saturated steam leaving the drum passes through the IP Superheater. The steam leaves the IP Superheater through connecting links where it is combined into the IP Main Steam Line. A portion of the IP Steam can be used as pegging steam for the external deaerator. The IP steam passes through non-return and stop valves and then combines with the cold reheat steam. 2.6 LOW PRESSURE WATER/STEAM FLOW PATH The LP Feedwater takes suction from the Dearerator Storage Tank. The LP Feed water from terminal point (TP-7) passes through the flow orifice, control valve, stop check valve and block valve and enters the LP Drum through the feedwater inlet nozzle. A separate Condensate Feed flows through the Condensate Preheater and on into the External Deaerator Tank. A portion of the water from the Preheater outlet is taken to the Preheater Recirculation Pump suction. It then is being recirculated and mixed with the feedwater entering the Preheater inlet nozzle to increase the temperature of the incoming feedwater prior to entering the External Deaerator. Natural circulation is maintained in the LP Evaporator by means of downcomers, which feed the water through distribution manifolds into the lower evaporator headers. Steam is generated and flows upward in the evaporator tubes. The saturated water/steam mixture is conducted from the upper LP Evaporator headers to the LP Drum through risers. The saturated steam is separated ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
2-2
HRSG OPERATION AND MAINTENANCE from the saturated water/steam mixture entering the steam drum by the drum internals (corrugated dryers, and dry box) and exits the top of the LP Drum through saturated steam outlets. The saturated steam leaving the drum passes through the LP Superheater. The steam leaves the LP Superheater through connecting links where it is combined into the LP Main Steam line. 2.7 GAS SIDE FLOW PATHS The exhaust gas that enters the HRSG will pass by the pressure part sections of the HRSG, heating the steam or water inside the tubes. The exhaust gas will pass across the pressure part sections in the following order: HP Superheater 1 - Reheater 1 - HP Superheater 2 - Reheater 2 - HP Superheater 3 - HP Evaporator 1 – HP Evaporator 2 The gas then passes across the remaining pressure parts sections in the following order: IP Superheater - HP Economizer 1 - LP Superheater - HP Economizer 2 - IP Evaporator - HP Economizer 3 - IP Economizer 1 - LP Evaporator - HP Economizer 4 - Condensate Feedwater Preheater. The exhaust gas will leave FW Preheater and exit the HRSG through the main exhaust stack. Some changes may occur in the pressure sections such as surface oxidation. In addition, normal operation of the boiler may result in some bowing of the tubes due to normal manufacturing tolerances. Both of these conditions are considered normal and are expected. 2.8 SCR – SELECTIVE CATALYTIC REDUCTION SYSTEM (Not used at Nubaria) N/A 2.9
START-UP VENTS
The HP main steam outlet piping incorporates a remotely operated vent valve at a location just upstream of the main steam outlet check valve. This valve is used to vent air and non-condensables from the system during start-up and to relieve excess steam pressure during steam system transients. 2.10
SKY VENTS
The sky vents system consists of a shut off manual valve, a control valve, the flow orifice and the steam silencer. Whenever the control valve opens, steam releases into the atmosphere. The flow orifice determines the steam flow to be added to the total steam flow for drum level control. The steam silencer reduces the noise through this vent line. 2.11
MAIN STEAM TO COLD REHEAT BYPASS (Not used at Nubaria)
N/A
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
2-3
HRSG OPERATION AND MAINTENANCE 2.12
CONDENSATE PREHEATER BYPASS & RECIRCULATION
The Condensate PreHeater recirculating pump performs the following function: Control of the Condensate PreHeater inlet temperature during gas and oil fired operation in order to avoid an exhaust gas temperature to be below the acid dew point. Each HRSG uses a single Condensate PreHeater recirculating pump. Temperature measuring points are arranged at the inlet of the Condensate PreHeater and at the outlet of the PreHeater for temperature monitoring. A safety valve is installed in the LP feedwater inlet line at the upstream of FW Heater for over pressure protection of the FW Heater when it is isolated. 2.13
DRAINS AND VENTS
2.13.1 SUPERHEATER & REHEATER DRAINS: Superheater and Reheater drains are provided to take out the condensate from the piping. Drain valves shall open and close based on the operating logic.
2.13.2 VENTS AND DRAINS: Vents and drains in water line such as economizer can be used for maintenance purpose. During normal operation, these valves should be closed.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
2-4
HRSG OPERATION AND MAINTENANCE 2.14
Steam Drum
FIG. 2-1 DRUM INTERNAL CENTRIFUGAL TYPE (TYPICAL) The drums shall be of fusion welded construction, fabricated carbon steel plate and equipped with two (2) manway openings, one at each end of the drum accessible from the drum end platform.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Drum Internals The steam drums will include primary centrifugal type unitized steam separators with corrugated plate dryers and dry box.
Revision: 0 04/02/05
Drum Connections Connections are provided on the steam drums for steam outlet feed inlet, riser and downtake, venting, safety valves, surface blowdown, feedwater regulators, water columns, chemical feed, and nitrogen blanketing.
2-5
HRSG OPERATION AND MAINTENANCE 2.15
OVERALL PROJECT
A gas turbine combined with a triple-pressure HRSG with reheat and HP/IP/LP steam turbines form the combined cycle plant at the Nubaria Power Station. The HRSG utilizes the hot exhaust gas from the gas turbine to generate steam in three cycles: high pressure, intermediate, and low pressure. Steam produced is directed to the steam turbine. The HRSG is also equipped with a reheater section to reheat steam, which has passed through the HP turbine and direct it to the IP turbine. The Predicted Performance data provided at the end of this section addresses multiple operating conditions for the HRSG. Ambient conditions ranged from a modest 15 °C (59 °F) on up to 40 °C (104 °F) were reviewed. Maximum HP steam flow 71.19 Kg/s occurs at 129.2 bar and 567.7 °C. 2.16
SCHEMATIC OVERVIEW
Figure 2-3 (At the end of this section) provides an overview of the fluid flow paths, both series and parallel, which integrate the HRSG into the larger system of separators, coolers, preheaters, pumps, and turbines. Rather than simply being a radiator, the integration of this complex heat transfer system results in one of the most cost effective and efficient electric power production units in the world.
2.17
GAS SIDE FLOW PATHS
Gas Turbine exhaust gas enters the HRSG at approximately 3,465,000 #/hr at 1121 °F. The exhaust gas passes through the following sections: •
HP Superheater 1
•
Reheater 1
•
HP Superheater 2
•
Reheater 2
•
HP Superheater 3
•
HP Evaporator
•
IP Superheater
•
HP Economizer 1
•
LP Superheater
•
HP Economizer 2
•
IP Evaporator
•
HP Economizer 3
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
2-6
HRSG OPERATION AND MAINTENANCE •
IP Economizer 1
•
LP Evaporator
•
HP Economizer 4
•
FW Heater
2.18
Predicted performance
The following Table list multiple data points where performance will be measured either during normal operation, or during commissioning. Actual numbers will vary with load and system deterioration, as maintenance is needed. Critical values for safe operation will be covered in the operation sections. Note that the data reflects one specific case description. Case descriptions can be generated for various conditions such as ambient temperature and whether or not the GT evaporative Cooler is on or off.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
2-7
HRSG OPERATION AND MAINTENANCE Case Number Case Name Case Description
Ambient Temperature Relative Humidity Atmospheric Pressure HRSG Performance Status Gas Turbine Load Number of Gas Turbines Operating Gas Turbine Fuel Gas Turbine Exhaust Flow Gas Turbine Exhaust Temperature . Exhaust Gas Constituents % by Volume . Miscellaneous Heat Loss Casing Heat Loss HP Steam Flow at Terminal Point (1) HP Steam Temperature (+/- 3°C) HP Steam Pressure at Terminal Point HP Blowdown Rate HP Pinch Point HP Approach Temperature HP Desuperheater Spraywater Flow HP Feedwater Temperature Hot RH Steam Flow Hot RH Steam Temperature Hot RH Steam Pressure at Terminal Point RH Desuperheater Spray Cold RH Steam Flow to HRSG Cold RH Steam Temperature Cold RH Steam Pressure at Terminal Point Reheater Pressure Drop IP Steam Flow to Cold RH Inlet (1) IP Steam Temperature (+/- 3°C) IP Steam Pressure at Terminal Point IP Pegging Steam Flow to Deaerator (4) IP Blowdown Rate IP Pinch Point IP Approach Temperature IP Feedwater Temperature LP Steam Flow to Steam Turbine (1) LP Steam Temperature (+/- 3°C) LP Steam Pressure at Terminal Point LP Pegging Steam Flow to Deaerator (4) LP Blowdown Rate LP Pinch Point LP Approach Temperature LP Feedwater Temperature Deaerator Operating Pressure FW Flow at Deaerator Inlet FW Preheater Bypass Flow FW Preheater Outlet Water Temperature FW Preheater Inlet Water Temperature FW Preheater Recirculation Flow FW Preheater Supply Water Temperature Gas Temperature Leaving HRSG Gas Side Static Pressure Loss (2) Inside Fouling Factor Outside Fouling Factor
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
kg/s °C O2 N2 CO2 H2O Ar kW kW kg/s °C bara % °C °C kg/s °C kg/s °C bara kg/s kg/s °C bara bar kg/s °C bara kg/s % °C °C °C kg/s °C bara kg/s % °C °C °C bara kg/s kg/s °C
1 CASE01 NG, 27C ambient, 100% load, 2x2x1 27.0 65 1.01 Guaranteed 100 2X2X1 NG 630.90 598.4 12.48 73.59 3.84 9.23 0.86 842 842 71.19* 567.7* 129.2 0.0 6.3 9.0 0.00 112.7 81.53 566.5* 23.4 0.00 70.03 330.2 25.5 2.1* 11.50* 324.4 25.5 0.0 0.0 16.2 15.8 112.0 8.47* 296.0* 5.2 0.37 0.0 24.1 48.5 111.4 1.5 91.19 0.0 109.3
°C kg/s °C
51.7 12.10 44.0
51.7 40.00 30.3
51.7 12.75 43.7
51.7 28.00 37.5
51.7 24.75 35.7
122.6 255.0* 0.0000176 0.000335
121.6 274.9 0.0000176 0.000335
119.9 231.1 0.0000176 0.000335
115.0 258.7 0.0000176 0.000335
105.2 153.1 0.0000176 0.000335
°C % bara %
°C mm water m2-°C/W m2-°C/W
2 3 CASE02 CASE03 NG, 15C NG, 40C ambient, ambient 100% 100% load, 2x2x1 load, 2x2x1 15.0 40.0 60 60 1.01 1.01 Predicted Predicted 100 100 2X2X1 2X2X1 NG NG 661.00 594.70 589.7 610.9 12.64 12.13 74.52 72.05 3.88 3.80 8.08 11.17 0.87 0.84 860 829 860 829 72.21 69.96 559.3 573.1 130.3 125.0 0.0 0.0 6.5 6.0 8.6 8.9 0.00 0.77 112.5 112.6 83.37 79.03 558.5 572.8 23.7 23.1 0.00 0.83 71.12 67.57 325.5 332.8 25.5 24.9 1.80 1.80 12.25 10.63 324.3 323.0 25.5 24.9 0.0 0.0 0.0 0.0 17.0 15.3 16.0 15.8 112.0 112.0 9.43 8.35 297.2 293.6 5.2 5.0 1.56 0.60 0.0 0.0 25.4 23.7 47.9 45.8 111.4 111.4 1.5 1.5 92.33 89.36 0.0 0.0 101.0 107.3
Revision: 0 04/02/05
4 CASE04 NG, 20.7C ambient, 100% load, 1x1x1 20.7 65 1.01 Predicted 100 1X1X1 NG 647.30 593.5 12.57 74.12 3.86 8.58 0.87 863 863 76.67 565.8 74.5 0.0 9.3 3.1 0.00 113.6 83.64 565.2 13.2 0.00 73.94 357.2 15.7 2.50 9.70 296.9 15.7 0.0 0.0 15.5 9.9 112.1 8.59 268.9 3.0 1.99 0.0 24.0 33.4 111.4 1.5 92.97 0.0 98.5
5 CASE05 NG, 20.7C ambient, 65% load, 1x1x1 20.7 65 1.01 Predicted 65 1X1X1 NG 488.20 578.5 13.38 74.39 3.47 7.87 0.87 639 639 57.00 560.6 55.4 0.0 6.9 1.1 0.00 114.2 62.02 557.9 9.7 0.00 54.80 354.2 11.8 2.10 7.22 277.4 11.8 0.0 0.0 12.6 9.4 112.2 6.45 253.8 2.2 1.77 0.0 19.3 22.8 111.4 1.5 68.90 0.0 96.1
2-8
HRSG OPERATION AND MAINTENANCE
Case Number Case Name Case Description
Ambient Temperature Relative Humidity Atmospheric Pressure HRSG Performance Status Gas Turbine Load Number of Gas Turbines Operating Gas Turbine Fuel Gas Turbine Exhaust Flow Gas Turbine Exhaust Temperature . Exhaust Gas Constituents % by Volume . Miscellaneous Heat Loss Casing Heat Loss HP Steam Flow at Terminal Point (1) HP Steam Temperature (+/- 3°C) HP Steam Pressure at Terminal Point HP Blowdown Rate HP Pinch Point HP Approach Temperature HP Desuperheater Spraywater Flow HP Feedwater Temperature Hot RH Steam Flow Hot RH Steam Temperature Hot RH Steam Pressure at Terminal Point RH Desuperheater Spray Cold RH Steam Flow to HRSG Cold RH Steam Temperature Cold RH Steam Pressure at Terminal Point Reheater Pressure Drop IP Steam Flow to Cold RH Inlet (1) IP Steam Temperature (+/- 3°C) IP Steam Pressure at Terminal Point IP Pegging Steam Flow to Deaerator (4) IP Blowdown Rate IP Pinch Point IP Approach Temperature IP Feedwater Temperature LP Steam Flow to Steam Turbine (1) LP Steam Temperature (+/- 3°C) LP Steam Pressure at Terminal Point LP Pegging Steam Flow to Deaerator (4) LP Blowdown Rate LP Pinch Point LP Approach Temperature LP Feedwater Temperature Deaerator Operating Pressure FW Flow at Deaerator Inlet FW Preheater Bypass Flow FW Preheater Outlet Water Temperature FW Preheater Inlet Water Temperature FW Preheater Recirculation Flow FW Preheater Supply Water Temperature Gas Temperature Leaving HRSG Gas Side Static Pressure Loss (2) Inside Fouling Factor Outside Fouling Factor
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
kg/s °C O2 N2 CO2 H2O Ar kW kW kg/s °C bara % °C °C kg/s °C kg/s °C bara kg/s kg/s °C bara bar kg/s °C bara kg/s % °C °C °C kg/s °C bara kg/s % °C °C °C bara kg/s kg/s °C
6 CASE06 OIL, 27C ambient, 100% load,2x2x1 27.0 65 1.01 Guaranteed 100 2X2X1 OIL 647.80 575.0 11.78 71.53 5.06 10.76 0.84 734 734 69.64* 549.0* 123.4 0.0 6.5 7.0 0.00 142.4 78.38 548.2* 22.8 0.00 68.52 319.9 24.6 1.80 9.86* 318.4 24.6 2.8 0.0 17.3 10.9 141.6 0.0 293.2* 4.6 10.86 0.0 26.5 18.5 140.9 3.7 79.51 79.51 42.6
°C kg/s °C
N/A N/A 42.6
N/A N/A 28.0
N/A N/A 41.8
N/A N/A 36.6
171.5 272.9* 0.0000176 0.000335
174.9 294.4 0.0000176 0.000335
172.0 247.4 0.0000176 0.000335
168.5 277.8 0.0000176 0.000335
°C % bara %
°C water m2-°C/W m2-°C/W mm
Revision: 0 04/02/05
7 8 CASE07 CASE08 OIL, 15C OIL, 40C ambient, ambient, 100% 100% load, 2x2x1 load, 2x2x1 15.0 40.0 60 60 1.01 1.01 Predicted Predicted 100 100 2X2X1 2X2X1 OIL OIL 678.80 610.50 566.8 586.8 11.93 11.46 72.41 70.06 5.12 5.01 9.67 12.62 0.85 0.82 739 718 739 718 70.59 68.91 541.2 559.8 125.0 123.2 0.0 0.0 6.7 6.1 6.7 7.9 0.00 0.00 149.5 149.6 77.96 75.45 541.3 559.5 22.4 22.2 0.00 0.00 69.24 67.33 310.3 324.2 24.1 23.8 1.70 1.60 8.72 8.12 317.7 318.9 24.1 23.8 4.97 3.78 0.0 0.0 18.4 16.5 9.7 10.1 148.7 148.7 0.0 0.0 294.1 291.7 4.7 4.7 11.53 10.43 0.0 0.0 27.9 26.0 11.1 9.5 148.0 148.0 4.5 4.5 79.31 77.03 79.31 77.03 28.0 41.8
9 CASE09 NG, 20.7C ambient, 100% load, 1x1x1 20.7 65 1.01 Predicted 100 1X1X1 OIL 664.70 570.4 11.87 72.03 5.09 10.14 0.84 746 746 75.95 546.6 72.3 0.0 9.5 1.7 0.00 150.2 76.99 547.8 12.5 0.00 72.56 342.0 15.5 3.00 4.43 290.9 15.5 6.93 0.0 17.2 3.1 148.8 0.0 270.5 4.6 8.89 0.0 23.1 6.8 148.0 4.5 80.38 80.38 36.6
2-9
HRSG OPERATION AND MAINTENANCE Notes: 1) Steam productions rates based on specified feedwater inlet temperature. 2) Static gas side pressure loss from HRSG ductwork inlet to exhaust stack outlet including: Stack Damper, Stack Silencer, Exhaust Stack 3) Stack Height: 82 m, Stack I.D.: 6.86 m, Site Elevation: 9 m 4) From superheated steam line. 5) The performance guarantee(s) for steam flow is given without tolerance. However, a measuring uncertainty as allowed by ASME PTC 4.4 will be considered for evaluation of any performance deviation. 6) Cold reheat steam flow and temperature before mixing with IPSH steam is as stated in Specification 10037-9-3PS-MBPR-00001 Appendix C Table 7.0A. (*) These points guaranteed. All others predicted.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
2-10
HRSG OPERATION AND MAINTENANCE Figure 2-3 Typical Three (3) Drum HRSG System Flow Schematic Line to External Deaerator
Deaer FWTR (unit A)
1- 8"” 106C/40
1 - 6" 106C/40
1 - 8" 106C/40
LP Deaer Pegging Steam Extraction from Customer Common Header (2 units) 1 - 20" 106C/40
CV LP Deaer Pegging Steam (for oil cases)
IP Deaer Pegging Steam Extraction (1 unit)
1 - 8" 106C/40
1 - 14" 106C/40
Cold RH Inlet
3
48 47 46
HPEVAP2
45 44 43 42
41 40 39 38 37 36 35 34
33
MLL-3A 54 - 3" 106C/160
MLL-3B 30 - 4" 106C/XXS
3 - 14" 106C/160
ML-3
ML-3-1
1 - 12" P91/160 1 - 24" P22/80
FML-8
FML-9
1 - 12" P91/120
1 - 12" P91/120
HPD-1
HPD-2
HP DESUP
1 - 24" P22/40
3-10" 106C/160
FML-7
FML-5
FML-6
3
4 106C/80
HPECON1
31 30 29 28
9-3"
9-3"
27 26 25
HPECON2
23 22 21
24
C-2 9-3"
9-3"
3-6" 106C/40
C-2-1 9-3" 106C/160
3
3 3 3 3 106C/160
15
20 19 18 17 16
30 - 3" 106C/80 MLL-2 3-8" 106C/160
1 - 6" 106C/40 ML-2-1
ML-2
3
14 13
12
C-2 9-3"
3
LPBP
3
3
106C/160
LPEVAP
11 10
9
1-8" 106C/40
1- 2.5" 106C/80
3
106C/160
FML-3
7
8
3-8" 106C/160
6
5
9-3" C-2
1-6" 106C/40
ML-1-1
C-2-1 9-3" 106C/160 (typ)
3
3
HPECON 4
MLL-1 24- 3" 106C/80
ML-1
3
106C/160
4
3
3
3
106C/160
FWHTR
3
FWTR Bypass
1
2
C-1 9-3" 106C/80
1- 6" 106C/40
FML-2
1- 3" 106C/80
IP Feed
1- 3" 106C/80 IPFW
1- 4" 106C/160
LPSTM
FML-1
RECRC-2 1- 4" 106C/40
HPSTART (25%)
LP Steam
HPFW
HP Feed
1 - 2" 106C/80
1- 8" 106C/160
HPBP
1- 6" 106C/160 After Check Valve Before Check Valve
1- 8" 106C/160
1- 8" 106C/160
1-14" 106C/40
1-16" 106C/40
Section 1
3
3
HPECON 3
IPEVAP
LP STM Sky Vent (100%)
FML-4
RHSW
HPSW
3
C-1 9-3" 106C/80
LP Feed
1 - 2" P22/80
1- 2" P22/XXS
3
106C/160
1-16" 106C/80
RH DESUP
RHD-2
3 3 3 106C/160
LU-1 9-3" 106C/80
LU-3
LU-4
9-3" 106C/160
LU-5 6 - 4" 106C/80 32
3 3 3 3 106C/160
C-2 106C/160 (typ) 9-3"
Recirc Pump Recirc Min Flow Line
1- 2" 106C/160
Gas Flow Section 2
Section 3
Section 4
D
D
D
COND
FML-10
1 - 24" P22/80
1 - 24" P22/40 RHD-1
1 - 12" P91/160
3
LU-2 6 - 3" 106C/80
106C/160
1- 8" 106C/40
27- 4" P91/XXS
51 50 49
3 4 106C/80
C-2 9-3"
FMU-11- 8"
FWBP
3
R-2 30 - 3" 106C/80
1-3" 106C/80
LL-1 9-3" 106C/80
3 3 3 3 106C/160
FMU-2
1 - 3" 106C/80
3
6-12" P11/80
6-10" 106C/160
24- 3" P11/80
3
DC-1
LL-2 9 - 3" 106C/160
54 53 52
LL-8
LL-9
HPEVAP1
3
P22/XXS
36- 4" P22/80
27- 4" P91/XXS
LL-10
LPBPS (2 units)
HPIPBPS (2 units) 1 - 16" 106C/40
P22/XXS
HPSH3
4
C-2 9-3"
LPDRUM
LPFW
RHTR2
4
9-3"
1 - 3" 106C/80
6 - 10" P11/40
MU-1
36- 3" P11/80
58 57 56 55
4 4 4 4 106C/XXS
4
DC-2
LL-3
61 60 59
P22/XXS
C-2 9-3"
12-4" 106C/80
HPSH2
4
9-3"
LPSH
RHTR1
4
FMU-3
LL-4
HPSH1
4
P22/XXS
1- 2.5" 106C/80
C-2-1 9-3"
3-10" 106C/160
15-4" 106C/80
4 4 4 P91/XXS
2 - 20" 106C/120
4
MU-2
IPSH
4
LL-5 6 - 4" 106C/80
4
1 - 20" 106C/120
P91/XXS
IPBP
FWHTR RecircLine
P91/XXS
54 - 3" 106C/160
36 - 4" 106C/160
LL-6
4
C-4B
C-5 27- 4" P22/XXS
LP Drum 60" ID
1 - 3" 106C/80 IPDRUM
6 - 8" 106C/40
C-4A
LU-6 27- 4" 106C/80
4
1-8" 106C/160
1 - 20" 106C/80
LL-7
HRH-1
1 - 24" P22/80
FMU-6
36- 4" P22/80
LU-7
27- 4" P91/XXS
LU-8 4 4 1 - 6" 106C/40
FMU-7
IP Drum 54" ID
FMU-4
DC-3
1 - 24" P22/140
1 - 14" P91/2" AWT
1-6" 106C/40
1-8" 106C/40
HPDRUM 1-8" 106C/160
HP Drum 72" ID
RECRC-1
IPSAT-1 3 - 6" 106C/40
1-2" 106C/40
FMU-5
36- 4" P22/80
FMU-8
1-16" P22/80 1 - 14" P91/160
HPSTM
RH STM Sky Vent (50%)
IP STM Sky Vent (10%)
1-8" 106C/40
HPSAT-1 3-8" 106C/100
1 - 20" 106C/40 CRH-2
Hot RH
LPSAT-1 3 - 10" 106C/40
IPSTM
1-8" 106C/40
HP Steam
1-3" P91/160
Dearator Storage Tank
1 - 4" 106C/40
1 - 20" 106C/40
CRH-1 HP STM Sky Vent (10%)
IP Deaer Pegging Steam Extraction (1 unit)
IPECON
CV
FROM IP STM OUTLET MANIFOLD (FMU-5)
1 - 4" 106C/40
6-3" 106C/80
1 - 20" 106C/40
27- 4" 106C/XXS
External Dearator
2 - 6" 106C/40
LP Deaer Pegging Steam (for natural gas cases)
1 - 10" 106C/40
1 - 26" (or 30") 106C/ 40 Manifold to be provided by DA Supplier
2 - 6" 106C/40
Deaer FWTR (unit B)
Condensate Feed
Notes: LP Feed Pumps
- 3 ft from Grade
HP/IP Feed Pumps
- Field Manifold
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
- Shop Manifold
2 - 3" 2 - 3" 2 - 3" 2 - 3"
6 - 3" 6 - 3" 4 - 3" 4 - 3"
D Circs Risers
2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3"
2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3" 2 - 3"
D Circs Risers
Risers 3 - 4" 3 - 4" 3 - 4" 3 - 4" Circs 3 - 4" 3 - 4" 2 - 4" 2 - 4"
D
2-12
HRSG OPERATION AND MAINTENANCE
SECTION 3: AUXILIARY SYSTEMS AND EQUIPMENT 3.1
LEARNING OBJECTIVES
Describe the purpose, function and basic operation of the auxiliary system and components of the HRSG. 3.2
SAFETY VALVES
Safety valves are devices that protect the steam and water circuits of the boiler against accidental over pressurization. They provide the final protection against pressure part damage when other means, such as control and interlock systems fail or cannot react fast enough. The A.S.M.E. Boiler and Pressure Vessel Code states that safety valves are required on every pressure vessel. The boiler code also requires that the safety valves have a total steam relieving capacity at least equal to the rated full load steam flow of the boiler. 3.2.1 Description Each safety valve consists of a valve disc and seat, which form the seating surfaces. The disc is attached to the valve stem, called spindle, which extends up through the valve body. See Figure 3-11. A spring is used to provide the necessary force to hold the disk against the valve seat until the steam pressure below the disk forces the valve open, overcoming the spring compression. The compression screw is used to adjust spring compression or the popping pressure at which the safety valve opens. Upper and lower adjusting rings are provided inside the valve body near the valve disc and seat. The upper adjusting ring is used to adjust the “blowdown” or the difference between the valve opening and closing pressure. The lower adjusting ring is provided to obtain a quick popping action and to cushion the closing of the valve.
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-1
HRSG OPERATION AND MAINTENANCE
ITEM NO 1 2 3
NOMENCLATURE Nozzle Body Warn Ring
4
Disc Holder
5
Disc Retainer
6
Control Ring Pin Assembly
7
Control Ring
8
Warn Ring Pin Assembly
9
Guide
10
Yoke
11
Bolt
12
Lever
13
Stem Assembly
14
Spring
15
Spring Step
16
Compression Screw
17
Lever Pin
18
Cotter Pin
19
Locknut
20
Lift Cam
21
Cap
22
Lift Nut
23
Lift Disc
24
Lift Pin
25
Cap Screw
26
Spring Pin
27
Stem Retainer
28
Retainer Lock Nut
29
Shield
30
Disc
Figure 3-1: Typical Safety Valve Components
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-2
HRSG OPERATION AND MAINTENANCE 3.2.2 Hydrostatic Test Plugs and Valve Gags Hydrostatic test plugs are installed between the valve disc and seat for two purposes. •
To protect the valve seating surfaces during shipment.
•
To increase spring compression to prevent the valve from opening during initial hydrostatic testing.
These plugs must be removed before initial valve setting during boiler start-up. Safety valve gags prevent the safety valve from opening during hydrostatic tests and are also used when setting safety valves and when making valve adjustments. A typical Safety Valve Gag is shown in Figure 3-2.
NOTE: Under no circumstances should gags be left on during normal operation.
Figure 3-2:
ALSTOM Power Copyright 2004 Santan Expansion Project
Safety Valve Gage
Revision: 0 06/02/04
3-3
HRSG OPERATION AND MAINTENANCE 3.2.3 Safety Valve Operation Steam pressure in the drum or header is applied directly to the valve disc through the inlet nozzle. When the popping pressure is reached the steam pressure overcomes the force of the spring and the disc and spindle is pushed up opening the valve. This is called the “full life” position. The reaction force of the steam blowing between the disc and the seat holds the valve open. With the safety valve open the system steam pressure drops. When the spring pressure overcomes the steam pressure, the disc and spindle return to the closed position. Figure 3-3 shows a typical safety valve in both the open and closed positions.
Figure 3-3:
ALSTOM Power Copyright 2004 Santan Expansion Project
Safety Valve Operation
Revision: 0 06/02/04
3-4
HRSG OPERATION AND MAINTENANCE 3.2.4 Location Valves are identified in Table 3-1. Table 3-1. Safety Valves
Tag No.
Valve Description
Set Pressure
1A-AA-V-264 1B-AA-V-264 2A-AA-V-264 2B-AA-V-264
HP DRUM SV #1
150 Barg
1A-AA-V-265 1B-AA-V-265 2A-AA-V-265 2B-AA-V-265
HP DRUM SV #2
154 Barg
1A-AA-V-355 1B-AA-V-355 2A-AA-V-355 2B-AA-V-355
HP SH SV
138.5 Barg
RH INLET SV
31.5 Barg
1A-AA-V-751, 1A-AA-V-752 1B-AA-V-751, 1B-AA-V-752 2A-AA-V-751, 2A-AA-V-752 2B-AA-V-751, 2B-AA-V-752
32.5 Barg
1A-AA-V-780 1B-AA-V-780 2A-AA-V-780 2B-AA-V-780 2B-AA-V-780
RH OUTLET SV
27.6 Barg
1A-AA-V-564 1B-AA-V-564 2A-AA-V-564 2B-AA-V-564
IP DRUM SV #1
31.5 Barg
1A-AA-V-565 1B-AA-V-565 2A-AA-V-565 2B-AA-V-565
IP DRUM SV #2
32.5 Barg
1A-AA-V-602 1B-AA-V-602 2A-AA-V-602 2B-AA-V-602
IP SH SV
29.7 Barg
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-5
HRSG OPERATION AND MAINTENANCE
Tag No.
Valve Description
Set Pressure
1A-AA-V-889 1B-AA-V-889 2A-AA-V-889 2B-AA-V-889
LP DRUM SV #1
8.5 barg
1A-AA-V-890 1B-AA-V-890 2A-AA-V-890 2B-AA-V-890
LP DRUM SV #2
8.7 Brag
1A-AA-V-917 1B-AA-V-917 2A-AA-V-917 2B-AA-V-917
LP SH SV
7.6 Barg
1A-AA-V-432 1B-AA-V-432 2A-AA-V-432 2B-AA-V-432
IP ECONOMIZER INLET SRV
88.90 Barg
0 0 0 0
IP FW PILOT OPERATED RV
87.50 Barg
1A-AA-V-028 1B-AA-V-028 2A-AA-V-028 2B-AA-V-028
Cond PRHTR INLET SRV
26.00 Barg
1A-AA-V-030 1B-AA-V-030 2A-AA-V-030 2B-AA-V-030
Cond PRHTR PILOT OPERATED RV
24.60 Barg
1X-AA-V-018D 2X-AA-V-018D
External Deaerator SV #1
8.50 Barg
1X-AA-V-062D 2X-AA-V-062D
External Deaerator SV #2
8.90 Barg
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-6
HRSG OPERATION AND MAINTENANCE 3.2.5 Safety Valve Precautions The following are suggested guidelines to follow when working with or near safety valves. •
Do not go near the discharge side of a safety valve.
•
The safety valve body drain must be piped to a safe area. If left open, steam will escape and present a burn hazard to personnel near the valve.
•
Always gag a safety valve before making ring adjustments.
•
Exercise caution when examining a safety valve for audible leakage. Superheated steam is not visible.
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-7
HRSG OPERATION AND MAINTENANCE 3.2.6 Exhaust Piping Arrangement The exhaust from the safety and the relief valves are not attached to the building steel, and are free to move inside the vent pipe that vents the steam to the atmosphere. Only the vent pipe is attached to the building steel framework. Drains from the drip pan and exhaust vent pipe remove condensate. Vent piping is not connected to the valve body and should discharge the steam to a safe location. Proper drainage installation will prevent condensate buildup in the valve body and drip pan.
Figure 3-4: RECOMMENDED SAFETY VALVE ESCAPE PIPING
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-8
HRSG OPERATION AND MAINTENANCE 3.3
WATER LEVEL GAUGE
The primary function of water gauges and indicators is to provide the operator with a readily visible means of monitoring the water level within the steam drums at all times. Proper water level in steam drums is crucial during HRSG operation for the following reasons: •
Too low a water level in a steam drum may cause reduction and/or loss of circulation in the tube circuits.
•
Too high a water level will reduce the effectiveness of the steam separators and dryers in the drums causing water carry-over to the superheating tube assemblies.
3.3.1 Location The water gauge level indicator is attached to the end of each steam drum to allow visual monitoring of the steam drum water level. In accordance with the A.S.M.E. code for power boilers, a minimum of two (2) steam drum level indicators must be in service on the boiler steam drum at all times. In addition to the water level gauge, three level transmitters are also attached to the steam drum. 3.3.2 Description Normal operating water level in the steam drum is approximately the centerline of the drum. (See Figures 4-3, 4-4 and 4-5 for Drum Level Setpoints for the LP, IP, and HP Drums). The centerline of the gauge glass is located slightly below the normal water level (NWL) to correct for sub-cooling effects during operation. The gauge assembly typically consists of a steel body with flat glass faces. The tie-bar (necessary on only one end of these drums) includes upper and lower valves, which provide isolation of the water gauge for servicing and a connection for draining. This type of gauge requires a rear positioned illuminator. The illuminator is a device, which provides an electric lamp source for better viewing. The centerline of the water gauge glass is location slightly below the normal water level to correct for sub cooling effects during operation. Sub cooling is a condition when the water in the lower gauge glass connection is cooler than the water in the steam drum. The level in the water gauge will be lower than the actual level in the drum because the density in the gauge is greater than that of the steam drum. Placing the gauge centerline below the drum centerline compensates for the density difference between the water gauge and the steam drum. The water gauge body is attached vertically to a support column, which is connected to the water and steam sides of the steam drum through connections provided on the end of the steam drum. The water gauge is assembled from glass along with the necessary gaskets for sealing against drum pressure and temperature. ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-9
HRSG OPERATION AND MAINTENANCE The drum water level is visible in the water gauge at all times, no matter how rapidly the water may rise or fall within the steam drum. This enables the operator to take an accurate reading at any time during operation. 3.3.3 Operation Water gauges use the principle of liquid seeking a level between two connected vessels. The top of the gauge glass is connected to the steam space of the drum. The bottom of the gauge connection is below the normal water level of the drum. This arrangement will allow the liquid in the gauge to rise to a level indicative of the level in the steam drum. Water in the gauge glass is cooler than water in the vessel and is denser. This results in a gauge water level, which is lower than the true water level in the vessel. Although this is compensated for, the operator must be cautioned to look for any other conditions, which may also lead to variations in gauge levels, such as: •
Plugged connection lines that will cause abnormal level readings, which can be corrected by proper lowdown.
•
Steam leaks that will reduce the pressure in the steam space of the gauge and will cause the water level in the gauge to rise. Steam leaks should be properly corrected to prevent damage to the gauge gasket-seating surface as well as to prevent false readings.
3.3.4 Water Gauge Blowdown The procedure for water gauge blowdown is as follows: a. b. c. d. e. f. g.
Make sure that the gauge glass can be isolated and drained separately from the transmitter. (See Figure 3-5) Close the upper and lower gauge valves. Open the drain valves and drain the gauge. Crack open the upper valve and allow the rush of steam to pass through the gauge, cleaning the glass. Close the upper valve. Inspect the gauge for cleanliness and if necessary repeat 3 and 4. Close the drain valve and slowly open the upper and lower gauge valves.
The gauge should now be clean and ready for service.
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-10
HRSG OPERATION AND MAINTENANCE
Figure 3-5: Gauge Glass and Drum Level Indicators For operation and care of the gauge glasses and level transmitters, refer to the unit Instruction Manuals.
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-11
HRSG OPERATION AND MAINTENANCE 3.4
SELECTIVE CATALYTIC REDUCTION SYSTEM (SCR) Not Applicable (N/A) to Nubaria
3.5
COEN DUCT BURNER N/A to Nubaria
3.6
NITROGEN OXIDE(S) N/A to Nubaria
ALSTOM Power Copyright 2004 Santan Expansion Project
Revision: 0 06/02/04
3-12
HRSG OPERATION AND MAINTENANCE
SECTION 4: DRUM LEVEL and PROCESS CONTROL 4.1.
LEARNING OBJECTIVES
•
Explain the drum three-element drum level control function using drum level, feedwater flow, and steam flow. Additionally, provide a fundamental list of other process controls typical to this type of three-drum HRSG system.
•
Describe the monitoring and supervision provided for on the HRSG and supervision provided for on the HRSG and list what parameters will initiate a unit Gas Turbine run back or possible trip.
4.2
CONCEPT for LP, IP, and HP DRUM LEVEL CONTROLS
The Feedwater control system modulates the rate of feedwater flow to the boiler to match the steam demand leaving the boiler. A relatively constant drum level is maintained by the control system throughout the operating load range of the boiler. Controlled steam drum level is important for two significant reasons. •
An excessively low water flow will expose boiler tubes resulting in overheating of the tube metal.
•
An excessively high water level will interfere with the steam-water separating equipment in the steam drum. Water separation becomes less effective and some water will be entrained in the steam leaving the drum. Water is then carried over with the steam, resulting in damage to plant equipment.
When load demand changes occur, the amount of steam required by the turbine/process changes. The flow of feedwater to the boiler must also change to meet the new load demands. The drum level control system provides for the necessary balance between the turbine and the boiler. An accurate measure of the balance between boiler fluid input and steam flow output is steam drum level. The feedwater control system sustains this balance by maintaining the proper fluid storage level within the boiler at all times. 4.2.1
Drum Level Control
HP Drum Level Control (Drum level will be corrected by the drum pressure). Normal Level: The drum level control will regulate the rate of feed water flow to maintain a proper drum level throughout the operation range of the steam generator. To get the maximum benefit from a three-element system, the feed water flow should be proportional to steam flow with reset action on drum level which means that the mass of feed water entering should always be equal to the mass of steam leaving, with continuous corrections made for deviations from level set points. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-1
HRSG OPERATION AND MAINTENANCE • • • •
HP FW By-pass Control Valve (V-108) will open & close (modulate) to maintain drum NWL set point, when HP FW Control Valve (V-100) is opened <20%. HP FW Control Valve (V-100) will open & close (modulate) to maintain drum NWL set point, when HP FW By-pass control valve (LV-D05B) reaches 80% opening. When HP FW Control Valve (V-100) is opened >20%, then HP FW By-pass Control Valve (V-108) shall be closed fully. HP FW Control Valve (V-100) shall be closed fully if valve opening < 15%.
Required actions: High High level: Sound the alarm. Close the HP Feedwater Stop Valve (HV-102). Ensure that HP Feedwater By-pass Control Valve is closed (V-108) GT protective load shedding (*). HP Feedwater Stop Valve (HV-102) remains closed. High level: Sound the alarm. Open the HP Evap Intermittent Blow-off Isolation Valve (HV-180). Low level: Sound the alarm. Low Low Level: Sound the alarm. GT protective load shedding (*). GT trip (after 2 min. of total elapsed time) if alarm not cleared. (*)
PLS will bring GT to zero load within 2 minutes (GT gas temperature is expected to be ~50% of its full scale). PLS will continue until correcting the cause of problem and process returns to normal.
IP Drum Level Control: (Drum level will be corrected by the drum pressure). Normal Level: The drum level control will regulate the rate of feed water flow to maintain a proper drum level throughout the operation range of the steam generator. To get the maximum benefit from a three-element system, the feed water flow should be proportional to steam flow with reset action on drum level which means that the mass of feed water entering should always be equal to the mass of steam leaving, with continuous corrections made for deviations from level set points.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-2
HRSG OPERATION AND MAINTENANCE •
IP FW Control Valve (LV-430) will open & close (modulate) to maintain drum NWL set point.
Required actions: High High level: Sound the alarm. Close the IP Feedwater Stop Valve (HV-400). GT protective load shedding (*). IP Feedwater Stop Valve (HV-400) remains closed. High level: Sound the alarm. Open the IP Evap Intermittent Blow-off Isolation Valve (HV-480). Low level: Sound the alarm. Low Low Level: Sound the alarm. GT protective load shedding (*). GT trip after 2 minutes (maximum total elapsed time) if alarm not cleared.
(*)
PLS will bring GT to zero load within 2 minutes (GT gas temperature is expected to be ~50% of its full scale). PLS will continue until correcting the cause of problem and process returns to normal.
LP Drum Level Control: (Drum level will be corrected by the drum pressure). Normal Level: The drum level control will regulate the rate of feed water flow to maintain a proper drum level throughout the operation range of the steam generator. To get the maximum benefit from a three-element system, the feed water flow should be proportional to steam flow with reset action on drum level which means that the mass of feed water entering should always be equal to the mass of steam leaving, with continuous corrections made for deviations from level set points. • • • •
LP FW By-pass Control Valve (V-819) will open & close (modulate) to maintain drum NWL set point, when LP FW Control Valve (LV-801) is opened <20%. LP FW Control Valve (LV-801) will open & close (modulate) to maintain drum NWL set point, when LP FW By-pass control valve (V-819) reaches 80% opening. When LP FW Control Valve (LV-801) is opened >20%, then LP FW By-pass Control Valve (V-819) shall be closed fully. LP FW Control Valve (LV-801) shall be closed fully if valve opening < 15%.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-3
HRSG OPERATION AND MAINTENANCE Required actions: High High level: Sound the alarm. Close the LP Feedwater Stop Valve (HV800) GT protective load shedding (*). LP Feedwater Stop Valves (HV-800) remains closed. High level: Sound the alarm Open LP Evap Intermittent Blow-off Isolation Valve (HV-825). Low level: Sound the alarm. Low Low Level: Sound the alarm. GT protective load shedding (*). GT trip (after 2 minutes maximum total elapsed time) if alarm not cleared.
(*)
PLS will bring GT to zero load within 2 minutes (GT gas temperature is expected to be ~50% of its full scale). PLS will continue until correcting the cause of problem and process returns to normal.
Dearator Storage Tank and Condensate Preheater Condensate Preheater Bypass Operation
When operating the HRSG Unit with high sulfur fuel, the Condensate Preheater should be bypassed. To bypass the Condensate Preheater, the Condensate Preheater Feedwater Stop Valve (HV-002) is closed and the Condensate Preheater Bypass Stop Valve (HV-003) is opened, resulting in all of the flow bypassing the Condensate Preheater. Online Switch Over to Engage Condensate Preheater Recirculation
In order to accomplish an on-line switch over while the HRSG is in operation and reengage the Condensate Preheater Recirculation, turn on the Condensate Preheater Recirculation Pump (PMP-040) and open the Recirculation Pump Discharge Control Valve to 100% open. To prevent thermal shock of the Preheater manifold, keep the Condensate Preheater Bypass Stop Valve (HV-003) open for 15 minutes after opening the Condensate Preheater Feedwater Stop Valve (HV-002). Set the Feedwater Heater Recirculation Control in AUTO mode. Pegging Steam Control
Pegging steam flow from the IP and LP Systems will be controlled by the Pegging Steam Control Valves (PV-001D, PV-002D and PV-003D) to maintain the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at a set point established by the heat balance and process requirements. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-4
HRSG OPERATION AND MAINTENANCE 4.2.2
Description
The feedwater control system is a control loop that, when in automatic maintains a balance of feedwater entering the boiler with the amount of steam leaving the boiler. The control system also keeps the volume of boiler water within the steam drum to an established set point level during operation. The feedwater control system is referred to as a “three-element control system” because three system measurements, or variables, are used to determine the required feedwater rate to the boiler. The three elements monitored are: •
Drum level
•
Feedwater flow
•
Steam flow
The three monitored elements, steam flow, steam drum level and feedwater flow, are measured and converted into electrical signals. The signals are transmitted as feedback control signals, to the control room. The use of three different elements provides a quick response when transients, or changes, occur during unit operation. The Feedwater control system is an analog control system. variable. Feedwater flow is the manipulated variable. 4.2.3
Drum level is the controlled
Principles of Operation
Drum level is related to, but is not a direct indicator of the quantity of water in the steam drum. Under different and varying steam loads, the steam bubbles occupy a different and varying volume of steam and water mixture. The mixture volume is related to the pressure in the steam drum. Two conditions can affect accurate drum level control. Figure 4-1 depicts these two conditions, called Shrink and Swell. 4.2.4
Shrink
In the case of shrink, an increase in pressure in the steam drum due to decreased steam flow results in the water in the steam drum dropping to a temperature lower than saturation. This will cause some of the steam bubbles to condense back into water and others to contract under the increased pressure. The level in the steam drum decreases. The amount of level decrease, or shrink, is dependent on the steam pressure within the steam drum. The greater the rise in steam pressure, the more the level will decrease. The effect shrink produces is a decreasing level even though less mass is actually leaving the steam drum.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-5
HRSG OPERATION AND MAINTENANCE 4.2.5
Swell
If the steam pressure within the drum decreases due to an increase in steam flow, the water temperature within the drum is raised above the saturation temperature for that pressure. This causes some of the water to form additional steam bubbles, and the steam bubbles that are raising in the riser tubes will also expand. To maintain the continued flow of water through the riser tubes, the drum level will increase (swell). The amount of level rise is dependent on the steam pressure within the steam drum. The more the steam pressure decreases the greater the rise in drum level. The result of swell is that the level in the steam drum increases even though additional mass is actually leaving the steam drum.
Figure 4-1: Shrink and Swell in a Steam Drum
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-6
HRSG OPERATION AND MAINTENANCE 4.2.6
Functional Level Control Operation
This use of the steam flow and feedwater flow signals minimizes the effects of shrink and swell. The three-element control system provides a smoother control of the drum level. (Figure 4-2).
Figure 4-2: Three Element Control
With no load changes, steam flow and feedwater flow should be equal to maintain a steady steam drum water level. The steam flow and feedwater flow signals are compared with each other to develop an error signal. This is the flow error (FR) signal. The measured drum level drum level is then compared with the flow error to provide a total error or level-flow error (LE) ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-7
HRSG OPERATION AND MAINTENANCE signal that is then sent to the level controller (LC). The total error is compared with the setpoint to provide the error signal that positions the feedwater control valve. •
In a swell condition (water level is increasing), the water level signal alone will call for less water. However, this would starve the boiler because the swell condition is caused by an increased steam flow (decreased steam pressure), which means more water is needed. By comparing the water level error with the steam flow, the amount of increased water flow called for by the steam and water flow error is balanced against the decrease in flow called for by the rising drum level. This action will continue to occur until steam pressure is restored to normal by stabilizing load demand at a new level. As the water level decreases to normal, more water is allowed to enter the boiler until feedwater flow equals steam flow.
•
The drum level signal is density compensated to generate a corrected drum level signal to the drum level controller.
•
To control swell during start-up, drum levels are maintained at a lower control level, just above its low water alarm setpoint, until steam flow reaches 10% of full flow for that system.
NOTE: The following process control statements are generic for a typical 3 drum HRSG with reheater, fed by a GT and coupled to an HP/IP/LP steam turbine set. Please review final operating recommendation for your actual unit operating process logic: DEAERATOR STORAGE TANK LEVEL (Set Points for 3658 mm (144”) OD DA
4.3
STORAGE TANK) Level
Comments or Control actions
Start-up Set Points
Normal Operating Set Points
•
Sound the alarm
•
After time delay, close the feedwater stop valve
+1372mm (+54”)
+1372mm (+54”)
High
• •
Feedwater control valve should be closed. Sound the alarm, permit opening of the feedwater valve
+1219mm (+48”)
+1219mm (+48”)
Normal
•
•
The DA storage tank level controls will regulate the rate of feedwater flow to maintain a proper drum +566 mm level throughout the operation range of the steam (+22.3”) generator. -1524 mm Sound the alarm (-60”) Open the feedwater stop valve (automatic). Alarm -1676 mm Feedwater Control Valve should be open (-66”)
•
Initiate GT normal runback
•
Stop and hold runback if low level alarm is cleared.
High High
Low
•
Low Low
• •
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
+566 mm (+22.3” ) -1524 mm (-60”) -1676 mm (-66”)
4-8
HRSG OPERATION AND MAINTENANCE
LP DRUM LEVEL (Gage Visibility = XX) Set Points for 1524 mm (60”) ID LP Drum Level
Comments or Control actions
Start-up Set Points
Normal Operating Set Points
•
Sound the alarm
•
After time delay, close the feedwater stop valve
+229 mm +229 mm (+9”) (+9”)
High
• •
Feedwater control valve should be closed. Sound the alarm, permit opening of the feedwater valve
+178 mm +178 mm (+7”) (+7”)
Normal
•
•
The drum level controls will regulate the rate of feedwater flow to maintain a proper drum level -533 mm throughout the operation range of the steam (-21”) generator. -584 mm Sound the alarm (-23”) Open the feedwater stop valve (automatic). Alarm -635 mm Feedwater Control Valve should be open (-25”)
•
Initiate GT normal runback
•
Stop and hold runback if low level alarm is cleared.
High High
Low
•
Low Low
• •
0 mm (0” ) -102 mm (-4” ) -635 mm (-25”)
Figure 4-3: Table of LP Drum Level Control Settings 4.4
LP STEAM VENT VALVE CONTROL
•
Open if drum pressure is less than 25 psig.
•
Closed if drum pressure is greater than 25 psig.
•
Provide manual override for nitrogen blanketing.
Note: For lay-up with nitrogen blanket, valve shall remain closed independent of pressure.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-9
HRSG OPERATION AND MAINTENANCE IP DRUM LEVEL (Gage visibility = XX) Set Points for 1372 mm (54”) ID IP
4.5
Drum The drum level controls will regulate the rate of feedwater flow to maintain a proper drum level throughout he operation range of the steam generator. Level
Comments or Control action
High High
Sound the alarm After time delay, close the feedwater stop valve Feedwater control valve should be closed Sound the alarm, permit opening of feedwater stop valve The drum level controls will regulate the rate of feedwater flow to maintain a proper drum level throughout the operation range of the steam generator. Sound the alarm Open the feedwater stop valve. Close the IP drum continuous blowdown motor operated stop valve. Alarm Feed control valve should be open Initiate GT normal runback. Stop and hold runback until low level alarm is cleared and reset by operator.
High Normal
Low
Low Low
Start-up Set Points
Normal Operating Set Points
+229 mm (+9”)
+229 mm (+9”)
+178 mm (+7”)
+178 mm (+7”)
-457 mm (-18”)
0 mm (0”)
-508 mm (-20”)
-102 mm (-4”)
-559 mm (-22”)
-559 mm (-22”)
Figure 4-4: Table of IP Drum Level Control Settings To get the maximum benefit from a three-element system, feedwater flow should be proportional to steam flow with reset action on drum level. This means that the mass of feedwater entering should always equal the mass of steam leaving, with periodic small corrections made to correct deviations from level set points. The best drum level control is achieved through the mass flow balance. 4.6
IP DRUM CONTINUOUS BLOWDOWN ISOLATION VALVE
•
Open if level is > than low AND superheated steam flow is > than 30%.
•
Close if level is < than low OR superheated steam flow is < than 30%.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-10
HRSG OPERATION AND MAINTENANCE 4.7
HRSG IP MAIN STEAM VENT VALVE
•
Open if drum pressure is less than 25 psig.
•
Closed if superheated steam flow is great than 10%
•
Provide manual override for nitrogen blanketing.
Note: For lay-up with nitrogen blanket, valve shall remain closed independent of pressure. 4.8
IP TO LP PEGGING STEAM CONTROL
Where provided, a pegging steam control valve will regulate the flow of IP Superheated steam to the LP drum to maintain minimum LP drum pressure based on operator decision. The pegging steam control valve may be left in “active” mode during natural gas firing at operator’s option. 4.9
HP DRUM CONTINUOUS BLOWDOWN ISOLATION VALVE
•
Open if level is > than low AND superheated steam flow is > than 30%.
•
Close if level is > OR superheated steam flow is < than 30%.
4.10
HP DRUM LEVEL (Gage visibility = XX) Set Points for 1829 mm (72”) ID HP Drum
Level
Comments or Control Action
High High
Sound the alarm After time delay, close the feedwater stop valve. Feed water control valve should be closed Sound the alarm
High Normal
Low
Low Low
The drum level controls will regulate the rate of feedwater flow to maintain a proper drum level throughout the operation range of the steam generator. To get the maximum benefit from a three-element system, feedwater flow should be proportional to steam flow with reset action on drum level Sound the alarm Open the feedwater stop valve Close the HP drum cascade blowdown motor operated stop valve. Alarm Feed control valve should be open Initiate GT normal runback. Stop and hold runback if low level alarm is cleared.
Start-up Set Points
Normal Operating Set Points
+292 mm (+11.5”) +241 mm (+9.5”)
+292 mm (+11.5”) +241 mm (+9.5”)
-686 mm +64 mm (-27”) (+2.5”)
-737 mm -38 mm (-29”) (-1.5”)
-787 mm -787 mm (-31”) (-31”)
Figure 4-5: Table of HP Drum Level Control Settings
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-11
HRSG OPERATION AND MAINTENANCE 4.11
HP STEAM TEMPERATURE CONTROL
Startup Operation Required actions: Open the following valves if HP Steam Temperature (TE-1114A & TE-1114B) >568°C (1055°F): • HP Desup Spraywater Control Valve (TV-301) • HP Desup Spraywater Power Block Valve (HV-300) • Close when HP Steam Temperature (TE-1114A & TE-1114B) ≤ 568 °C (1055 °F): • Close when HP Steam Flow < min Alarm steam temperature high ≥ 576.67 °C (1070 °F) Alarm steam temperature low ≤ 537.78 °C (1000 °F) for Natural Gas Alarm steam temperature low ≤ 530.56 °C (987 °F) for Distillate Oil Trip Duct Burner when temp. alarm = 586.7°C (1080 °F) GT protective load shedding (*) when temp. alarm ≥ 586.7°C (1080 °F) GT trip (after 2 min. of total elapsed time) if alarm not cleared.
Ramp setpoint of HP Spraywater Controller based on commissioning test and on CTG signal of 10% load. Set ramp rate according to overall design. The HP spray water block valve to open when the demand on the control valves is greater than 3%. The HP spray water block valve to close when the demand on the control valves is less than 3% for 5 minutes. Alarm steam temperature high – equal to or greater than design plus a safe margin. Alarm steam temperature low – less than or equal or design. Initiate GT normal runback when temperature high high is equal to or greater than plus 10 degrees. Stop and hold runback if alarm is cleared. Close the HP Spraywater Control Valves on CTG trip. 4.12
HP OVERPRESSURE
Required actions: Trip Duct Burner (If supplied) when HP steam pressure (PT-342) = 148.237 bar (2150 psig ) GT protective load shedding (*) when HP steam pressure (PT-342) ≥ 148.237 bar (2150 psig ), GT trip after 2 minutes of PLS, if HP steam pressure (PT-342) > 126.519 bar (1835 psig ). Set the GT normal load runback slightly below the safety valve set pressure to avoid lifting the safety valve. NOTE: No safety valve should be permitted to blow for more than a 15 minute period. If safety valve open continues beyond 15 minutes, the operator shall take corrective action. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-12
HRSG OPERATION AND MAINTENANCE 4.13
HP MAIN STEAM OUTLET VENT VALVE
Open if drum pressure is less than 1.724 bar (25 psig). Close if superheated steam flow is greater than 10%. NOTE: Provide manual override for nitrogen blanketing. For lay-up with nitrogen blanket, valve shall remain closed independent of pressure. 4.14
RH STEAM TEMPERATURE CONTROL
Startup Operation Required actions: Open the following valves if RH Desup. Outlet Steam Temp. (TE-781A & TE-781B) > 1053 °F: • RH Desup Spraywater Control Valve (TV-701) • RH Desup Spraywater Power Block Valve (HV-700) • Close when RH Desuperheater Outlet Steam Temperature (TE-781A & TE-781B) ≤ 1053 °F Alarm steam temperature high ≥ 570 °C (1058 °F) Alarm steam temperature low ≤ 541 °C (1006 °F) for Natural Gas Alarm steam temperature low ≤ 532 °C ( 990 °F) for Distillate Oil Trip Duct Burner (If supplied) when temp. alarm = 572.78 °C (1063 °F) GT protective load shedding (*) when temp. alarm ≥ 572.78 °C (1063 °F) GT trip (after 2 min. of total elapsed time) if alarm not cleared Ramp setpoint of Reheat Spraywater Controller based on commissioning test and on CTG signal of 10% load. Set ramp rate according to overall design. Ramp setpoint of Reheat Spraywater Controller based on commissioning test and on release from Turbine control. Set ramp according to overall design. At all times, maintain design minimum Superheat. Normal Operation Set RH spray water control valves at design plus a safe margin. The RH spray water block valve to open when the demand on the control valves is greater than 3%. The RH spray block valve to close when the demand on the control valves is less than 3% for 5 minutes. Alarm steam temperature high – equal to or greater than design plus a safe margin plus 10 degrees. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-13
HRSG OPERATION AND MAINTENANCE Alarm steam temperature low – less than or equal to design. Initiate GT normal runback when temperature high high is equal to or greater than 1067 °F or 575 °C . Stop and hold runback if alarm is cleared. Close the RH spraywater Control valves on CTG trip. At all times maintain a safe minimum of Superheat. 4.15
FEEDWATER HEATER RECIRCULATION CONTROL:
The condensate recirculation pump will be activated (manually) when condensate temperature (TE-005A & B) is less than the temperature set point of 135 °F. Control valve (TV-040) will start to open when pump is switched on and modulate to keep up the corresponding condensate temperature set point.
4.16
BOILER PROTECTION
The water is kept constant in both drums. For HP and IP, during normal operation the signal setting for the feed water control valve is derived from the feedwater flow minus boiler water extraction, the steam flow and the drum water level (three-element control). 4.16.1 Drum Level Low Low Level – Initiate GT normal runback. Stop and hold runback if low level alarm is cleared.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
4-14
HRSG OPERATION AND MAINTENANCE
SECTION 5: OPERATION 5.1 • •
5.2
LEARNING OBJECTIVES Given a start-up condition (cold, hot) describe the actions and criteria needed to proceed up to full load. Given an abnormal condition, describe the proper procedures to bring the condition back to normal state. HRSG BOILER OPERATIONAL OVERVIEW
These procedures are intended to serve as a guide during the initial operating stages of a Heat Recovery Steam Generator (HRSG). They include the proper operating sequences for the steam generator and auxiliary equipment furnished by ALSTOM Power inc. Refer to the Piping and Instrumentation Diagram. The sequential procedures do not include detailed reference to equipment not furnished by ALSTOM Power inc., such as the feed pumps, or the gas turbine, etc. Because the steam generator is only one part of the power plant, and all equipment must operate in unison, specific procedures and detailed values cannot be included in this manual. As operating experience is gained and the controls are fine-tuned, the characteristics and operating requirements of the unit will become apparent. Refer to manufacturer's instructions for further operating details for specific equipment supplied by ALSTOM Power inc. 5.3
COMPLETION OF MAINTENANCE PRIOR TO OPERATION
Check the HRSG to make sure that all maintenance work has been completed, all tools and debris have been removed, the handhole plates and manhole covers have been installed and secured, and all access doors have been installed and secured. Check the safety valves to see that the gags have been removed, the lifting levers have been replaced, and the valves are not fouled or hung up. NOTE: Some equipment such as Valves, Instrumentation, Pumps, etc. mentioned in this manual may not be part of Alstom Power Scope of supply, so it may not shown on the Alstom Power’s P&ID drawing or referred documents. 5.4
INITIAL FILLING
This section describes the recommended procedure for fiIIing an empty HRSG with water. If the unit is hot, filling of a pressure level system with cold water should not be initiated until the drum metal temperature for that pressure level has cooled to within 56°C (100°F) of the incoming feedwater temperature. Filling should be done slowly, with the feedwater control valve at 10% open, to avoid severe temperature strains. Otherwise, damage may result due to relatively cool water coming into contact with heated pressure parts. Also, since deposits of solids in a superheater can cause corrosion or inhibit heat transfer, introduction of solids by carryover of boiler water from the drum during filling, hydrostatic testing or chemical cleaning must be avoided. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-1
HRSG OPERATION AND MAINTENANCE Proceed as follows: 1. Prepare feedwater pumps and plant feed piping for start-up. 2. Align all HRSG valves as shown under the column labeled “START FROM COLD” on Tables 1 through 6. 3. Make sure all drain valves are closed. 4. Before starting the Demineralized Water Pump (not in ALSTOM Power’s scope) used in initial filling operation, all feed system control valve stations should be positioned to allow for filling of the boiler, including the following (Refer to Piping and Instrumentation Diagrams): a. Open HP Feedwater Stop Valve (HV-102). b. Open the HP Feedwater Control Valve (LV-100) to allow for filling. c. Open IP Feedwater Stop Valve (HV-400). d. Open IP Feedwater Control Valve (LV-430) to allow for filling. e. Open LP Feedwater Stop Valve (HV-800). f.
Open LP Drum Control Valve (LV-801) to allow for filling.
g. Open Condensate Preheater Feedwater Stop Valve (HV-002). Condensate Preheater Outlet Stop Valve (V-029) is open. Preheater Bypass Stop Valve (HV-003) remains closed.
Ensure that Condensate
h. Open Condensate Preheater Outlet Feedwater Control Valve (LV-064) to allow for filling. i.
Open Condensate Preheater Recirc. Pump Suction Isolation Valve (V-049) and lock in open position. Open the Condensate Preheater Recirc. Pump Discharge Stop Valve (V-053) and lock in open position. Open the Condensate Preheater Recirculation Control Valve (TV-040).
j.
Ensure that HP/IP Boiler Feedwater Pump Suction Stop Valve (PV-056) and LP Boiler Feedwater Pump Suction Stop Valve (V-034D) are open.
k. Ensure that HP/IP Boiler Feedwater Pump Recirculation Stop Valves (V-031D, V032D and V-033D) and LP Boiler Feedwater Pump Recirculation Stop Valves (V028D, V-029D and V-030D) are open. 5. Start the Demineralized Water Pump (not in ALSTOM Power’s scope) used for initial filling operations and open (approximately 4 turns) the Deaerator Feedwater Heater Vent Valves (V-016D and V-017D) and the Condensate Preheater Vent Valves (V026 through V-027, V-080 through V-081, V-082 through V-083 (Units 1B and 2B only), and V-086 through V-087 (Units 1B and 2B only)). Fill the Deaerator Storage Tank until the Cold Start-up NWL has been cleared (see Table 10). DO NOT OVERFILL THE STORAGE TANK. Close the Condensate Preheater Vent Valves for each section when all air has been displaced from that section. Close the Deaerator Feedwater Heater Vent Valves when the Storage Tank fill is complete. 6. Maintain the level of the Deaerator Storage Tank by running the condensate pump as required. Storage Tank water level must be maintained since the HP/IP and LP Feedwater Pumps take suction from the Deaerator Storage Tank. 7. Start the Demineralized Water Pump (not in ALSTOM Power’s scope) used during initial filling operations and open (approximately 4 turns) the HP and IP Saturated ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-2
HRSG OPERATION AND MAINTENANCE Steam Outlet Vent Valves (V-280, V-281, V-580 and V-581) and the HP and IP Economizer Vent Valves (V-141 thru V-144, V-148 thru V-153, V-161 thru V-168 and V-433 thru V-434). Fill the HP Economizer, HP Evaporator, IP Economizer, and IP Evaporator until the Cold Start-up NWL has been cleared in the HP and IP Drums (see Tables 7 & 8). DO NOT OVERFILL THE DRUMS. Close the HP and IP Economizer Vent Valves for each section when all air has been displaced from that section. Close the HP and IP Saturated Steam Outlet Vent Valves when the HP and IP Drum fills are complete. 8. Start the Demineralized Water Pump (not in ALSTOM Power’s scope) used during initial filling operations and crack open (approximately 4 turns) the LP Saturated Steam Outlet Vent Valves (V-906 and V-907) and the LP Feedwater Inlet Vent Valves (V-901 and V-902). Fill the LP Evaporator until the Cold Start-up NWL has been cleared in the LP Drums (see Table 9). DO NOT OVERFILL THE DRUM. Close the LP Feedwater Inlet Vent Valves when all the air has been displaced from that section. Close the LP Saturated Steam Outlet Vent Valves when the LP Drum fill is complete. 9. After the drum fill is complete close HP Feedwater Control Valve (LV-100), IP Feedwater Control Valve (LV-430), LP Feedwater Control Valve (LV-801) and Condensate Preheater Outlet Feedwater Control Valve (LV-064). Place all feed system control valve stations including associated drum level controls in AUTO MODE. All feedwater pumps can be temporarily off-line while waiting for pre-operation equipment checks and valve alignments prior to start-up. The HRSG is now ready to be started using the procedure for “START-UP FROM A COLD CONDITION”. 5.5
PRE-OPERATIONAL EQUIPMENT CHECKS
Have all HRSG auxiliary equipment lined up for operation prior to allowing flow of the gas turbine exhaust to the HRSG. Prior to initial operation: 1. Open the Stack Damper before rolling the Gas Turbine. 2. Make sure that: a. All instrument valves should be lined up for service. b. Ensure that all the drum level transmitter reference legs are filled. c. All sample line valves should be closed. d. All chemical and nitrogen feed valves should be closed. e. All drain valves should be closed. 3. Open and close the following valves to ensure that water level gauges are reading correctly: a. HP Drum Level Indicator Drains (V-219, V-220, V-241 and V-242). b. HP Drum Remote Water Level Indicator Drains (V-204 and V-205). c. IP Drum Level Indicator Drains (V-519, V-520, V-541 and V-542). d. IP Drum Remote Water Level Indicator Drains (V-504 and V-505). ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-3
HRSG OPERATION AND MAINTENANCE e. LP Drum Level Indicator Drains (V-854, V-855, V-876 and V-877). f.
LP Drum Remote Water Level Indicator Drains (V-839 and V-840).
g. Deaerator Storage Tank Level Indicator Drains (V-047D and V-048D). h. Blowdown Tank Level indicator Drain (V-005B). 5.6
CONDENSATE PREHEATER OPERATION
Condensate Preheater Recirculation Operation The Condensate Preheater Recirculation System Functional Group should be switched ON, during normal operation of the gas turbine on Natural Gas fuel. During normal, base load operation of the HRSG, when the GT is using Natural Gas, the Condensate Preheater Recirculation Pump (PMP-040) is switched ON when the condensate feedwater temperature is < 51.7°C (125°F). The pump is switched OFF automatically when the condensate feedwater temperature is > 55°C (131°F). The Condensate Preheater Feedwater Stop Valve (HV-002) is positioned in the fully-opened position and the Condensate Preheater Bypass Stop Valve (HV-003) Is positioned in the fully-closed position. NOTE: A minimum temperature difference of approximately 2.5°C must be maintained between the saturation temperature in the Deaerator based on the operating pressure (PIT-001D and PIT-002D) and the incoming feedwater temperature (TE-066A and TE-066B) in order to ensure proper operation of the Deaerator. CAUTION: The Condensate Preheater Recirculation Pump (PMP-040) must never be run with suction and discharge valves closed. Damage to the pump will occur if there is no water flow through the pump. Ensure that the Minimum Recirculation Stop Valve (V-062) is fully open before starting the pump. 5.7
START-UP FROM A COLD CONDITION
This section describes the recommended procedure for starting the HRSG from a cold condition with no pressure in the HP, IP and LP boiler sections. Proceed as follows: 1. Purge the HRSG in accordance with NFPA 85, Chapter 8.9.2 (Combustion Turbine Exhaust Systems) guidelines. It is understood that purging is accomplished by using air at ambient temperatures. The ambient air temperatures during a normal purge cycle will not have any damaging effect on any of the HRSG components. 2. Align all HRSG valves as shown under the column labeled “START FROM COLD” on Tables 1 through 6. NOTE: Some of the following procedures are redundant to what is shown on Tables 1 through 6. This is done to emphasize the importance of performing these procedures. 3. Open the Stack Damper before rolling the Gas Turbine. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-4
HRSG OPERATION AND MAINTENANCE 4. The HP Desuperheater Spray Water Control Valve (TV-301) is in ‘AUTO’. The HP Desuperheater Spraywater Control Valve Isolation Valves (V-313 and V-317) shall remain open. The HP Desuperheater Spraywater Power Block Valve (HV-300) is in ‘AUTO’. 5. The RH Desuperheater Spray Water Control Valve (TV-701) is in ‘AUTO’. The RH Desuperheater Spraywater Control Valve Isolation Valves (V-713 and V-717) shall remain open. The RH Desuperheater Spraywater Power Block Valve (HV-700) is in ‘AUTO’. NOTE: Although desuperheating is not required except at peak turbine load, it is good practice to have the control station available whenever the unit is operating. 6. The following Drain Valves are in AUTO: HP Superheater 1 Drain Valve (HV-284), HP Superheater 2 Drain Valve (HV-282), HP Superheater 3 Drain Valve (HV-280), Allow any condensate in these sections to drain. 7. The following Drain Valves are in AUTO: Reheater 1 Drain Valve (HV-765), Reheater 2 Drain Valve (HV-760), IP Superheater Drain Valve (HV-580) Allow any condensate in these sections to drain. 8. The LP Steam Outlet Drain Valves (HV-948 and HV-949) are in AUTO. Allow any condensate to drain. 9. Prior to start up, reset the water level set points in the feedwater control system to ensure that the water levels in the HP, IP, and LP Drums and Deaerator Storage Tank are just above the Cold Start-up NWL (see Tables 7 through 10). Use the HP Evaporator (HV-180), IP Evaporator (HV-480) and LP Evaporator (HV-825) Intermittent Blow-off Valves as necessary to reduce water levels. 10. Open the HP Feedwater Stop Valve (HV-102), IP Feedwater Stop Valve (HV-400) and LP Feedwater Stop Valve (HV-800). 11. Place the Condensate Preheater in bypass by closing the Condensate Preheater Feedwater Stop Valve (HV-002) and opening the Condensate Preheater Bypass Stop Valve (HV-003). Set the Preheater Recirculation Pump (PMP-040) and Control to OFF. 12. Close the HP Main Steam Outlet Stop Valve (HV-001), open the HP Steam Startup Vent (HV-342). Engage the HP to RH Bypass Valve (not in ALSTOM Power scope) to control the HP Steam Outlet Pressure to 58.99 barg (60.00 bara). 13. Open the IP Main Steam Outlet Stop Valve (HV-604), IP Steam Startup Vent (HV600), and the RH Steam Outlet Startup Vent (FV-780). Close the HRH Stop Valve (not in ALSTOM Power scope) and the HRH to Condenser Bypass (not in ALSTOM Power scope).
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-5
HRSG OPERATION AND MAINTENANCE 14. Close the LP Main Steam Outlet Stop Valve (HV-919) and open the LP Steam Startup Vent (FV-915). NOTE: When starting the second gas turbine/HRSG train, with the first train already operating, the HP Main Steam Outlet Stop Valve (HV001), and the LP Main Steam Outlet Stop Valve (HV-919) shall remain closed until the pressure is within 5% and temperature is within 28°C of downstream piping. After permissives clear and stop valves open, the NRV in the respective lines will open once the pressures match and will then begin admitting steam. 15. If needed, restart feedwater pumps and ensure that pumps are running and all feed system valves are lined up. (See ‘START FROM COLD’ on Tables 1 through 6.) 16. Allow gas turbine exhaust flow to the HRSG by starting the gas turbine. 17. While the steam generator is being brought up to pressure, all cold steam piping should be gradually heated and drained of condensate. The HP Startup Vent Valve (HV-342), RH Steam Outlet Startup Vent Valve (FV-780), IP Startup Vent Valve (HV600), and the LP Startup Vent Valve (FV-915) must stay opened to insure a positive flow of steam which will reduce thermal expansion. To warm the piping downstream of ALSTOM Power scope, open the bypass valve on the HP Main Steam Outlet Stop Valve (HV-001A), the bypass valve on the LP Main Steam Outlet Stop Valve (HV-919A). Next, open a drain or vent downstream of ALSTOM Power scope to allow the steam from the bypass valve to warm the piping. Ensure that all steam piping downstream of the boiler piping is drained prior to admitting steam. NOTE: When starting the second gas turbine/HRSG train with the first train already operational, the bypass valves on the Main Steam Outlet Stop Valves are used to warm piping. 18. Once the LP steam lines have been properly warmed, the LP steam section is “on line” with steam ready to be introduced to the Deaerator. Open the LP Main Steam Stop Valve (HV-919) and close the bypass (HV-919A). The LP Startup Vent Valve (FV-915) will modulate open / closed in order to maintain the LP Steam Outlet Pressure (PIT-915A and PIT-915B) at 4.19 barg (5.20 bara). 19. Warm the Pegging Steam Lines and drain the lines of any condensate by opening the following valves: Low Range LP Pegging Steam Drain Valve (HV-072D). High Range LP Pegging Steam Drain Valve (HV-004D). IP Pegging Steam Drain Valve (HV-008D). Close the Drain Valves after a period of at least 5 minutes. NOTE: When starting the second gas turbine/HRSG train with the first train already operational, the Pegging Steam Lines will not require warming. For Startup on Natural Gas Operation: 20. Modulate open / closed the Low Range Pegging Steam Control Valve (PV-002D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara). ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-6
HRSG OPERATION AND MAINTENANCE When the Low Range Pegging Steam Control Valve (PV-002D) has reached 100% open and the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) falls below 0.99 barg (2.00 bara), this indicates that the required pegging steam is more than the available steam from the Low Range LP Pegging Steam Control Valve (PV002D). Switch over control of the pegging steam flow to the High Range LP Pegging Steam Control Valve (PV-001D). Completely close the Low Range LP Pegging Steam Control Valve (PV-002D). Modulate open / closed the High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara). The High Range LP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the High Range LP Pegging Steam Drain Valve (HV-004D) prior to opening the High Range LP Pegging Steam Control Valve (PV-001D) if the line has been out of service for at least one (1) hour. When the required pegging steam is more than the available LP steam, the IP Pegging Steam Control Valve (PV-003D) is to be enabled and modulated open / closed in conjunction with High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator set pressure. The IP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the IP Pegging Steam Drain Valve (HV-008D) prior to opening the IP Pegging Steam Control Valve (PV-003D) if the line has been out of service for at least one (1) hour. NOTE: The IP Pegging Steam Control Valve (PV-003D) is being used to maintain the Deaerator Storage Tank pressure at 0.99 barg (2.0 bara) once the High Range LP Pegging Steam Control Valve (PV001D) has reached 70% of the fully open position. During startup, control setpoint for Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) will be set at 0.99 barg (2.00 bara). For Startup on Solar Fuel (Oil) Operation: 21. Modulate open / closed the Low Range Pegging Steam Control Valve (PV-002D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 3.49 barg (4.50 bara). When the Low Range Pegging Steam Control Valve (PV-002D) has reached 100% open and the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) falls below 3.49 barg (4.50 bara), this indicates that the required pegging steam is more than the available steam from the Low Range LP Pegging Steam Control Valve (PV002D). Switch over control of the pegging steam flow to the High Range LP Pegging Steam Control Valve (PV-001D). Completely close the Low Range LP Pegging Steam Control Valve (PV-002D). Modulate open / closed the High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 3.49 barg (4.50 bara). The High Range LP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the High Range LP Pegging Steam Drain Valve (HV-004D) prior to opening the High Range LP Pegging Steam Control Valve (PV-001D) if the line has been out of service for at least one (1) hour. When the required pegging steam is more than the available LP steam, the IP Pegging Steam Control Valve (PV-003D) is to be enabled and modulated open / closed in conjunction with High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator set pressure. The IP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the IP Pegging Steam Drain Valve ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-7
HRSG OPERATION AND MAINTENANCE (HV-008D) prior to opening the IP Pegging Steam Control Valve (PV-003D) if the line has been out of service for at least one (1) hour. NOTE: While the IP Pegging Steam Control Valve (PV-003D) is being used to maintain the Deaerator Storage Tank pressure at 3.49 barg (4.50 bara) the High Range LP Pegging Steam Control Valve (PV001D) is to be maintained at 70% of the fully open position During startup, control setpoint for Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) will be set at 3.49 barg (4.50 bara). For Startup on All Fuels: 22. When a measurable HP steam flow is established (approximately 10% of full flow), the HP steam section is “on line” and the HP Main Steam Outlet Stop Valve (HV001) may be opened and the HP Startup Vent Valve (HV-342) may be closed. Close the bypass on the HP Main Steam Outlet Stop Valve (HV-001A) if opened for warming the piping. 23. When a measurable IP steam flow is established (approximately 10% of full flow), the IP steam section is “on line” and the IP Startup Vent Valve (HV-600) may be closed. 24. The Condenser is available when the vacuum has been established. At that time, the HRH to Condenser Bypass is ready to be engaged. The RH section is “on line” and the RH Outlet Startup Vent Valve (FV-780) may be closed over a period of 2 minutes. Prior to the Condenser being available, the RH Outlet Vent Valve (FV-780) will modulate open / closed in order to maintain a minimum pressure of 10.99 barg (12.00 bara) at the HRH Outlet (PIT-780A and PIT-780B). Note that the RH Outlet Startup Vent Valve may remain open up to but not exceeding 50% flow rate. 25. Once the LP Turbine is ready to receive steam, the LP Startup Vent Valve (FV-915) may be closed. Note that the LP Startup Vent Valve (FV-915) may remain open up to but not exceeding 100% flow rate. 26. The water level set points in the feedwater control system for the HP, IP, and LP Drums and Deaerator Storage Tank will return to the normal operating water level settings automatically when the respective system steam flow > 10%.
Section HP HRH IP LP DA
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Flowrates by Pressure Section (kg/s) Normal Op. Setpoints Startup Setpoints (Case 1) 100% 10% 71.19 7.12 81.57 8.16 11.54 1.15 8.94 0.89 91.30 9.13
Revision: 0 04/02/05
5-8
HRSG OPERATION AND MAINTENANCE For Startup on Natural Gas Operation: 27. Prior to beginning the final temperature step increase of the GT while operating at 50% load, complete the following change-overs: •
Disengage the bypass of the Condensate Preheater by turning on the Preheater Recirculation Pump (PMP-040) and opening the Recirculation Pump Discharge Control Valve (TV-040) to 100% open. To prevent thermal shock of the Preheater manifold, keep the Condensate Preheater Bypass Stop Valve (HV-003) open for 15 minutes after opening the Condensate Preheater Feedwater Stop Valve (HV-002). Set Feedwater Heater Recirculation Control in AUTO mode. The amount of recirculation flow should be such that the temperature entering the Condensate Preheater (TE-005A and TE-005B) is at or above the set point of 51.7°C. (Refer to Condensate Preheater Recirculation Operation section.) A minimum temperature differential of approximately 2.5°C must be maintained between the saturation temperature in the Deaerator based on the operating pressure (PIT-001D and PIT-002D) and the incoming feedwater temperature (TE-066A & B) in order to ensure proper operation of the Deaerator.
•
The Low Range LP Pegging Steam Control Valve (PV-002D) should be in AUTO mode so as to be able to control the pegging steam flow to the Deaerator as the total required pegging steam flow decreases. As the temperature of the feedwater entering the Deaerator increases the total amount of pegging steam required while maintaining the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara) will decrease. Modulate closed as required the IP Pegging Steam Control Valve (PV-003D) first and then the High Range LP Pegging Steam Control Valve (PV-001D). Prior to completely closing the High Range LP Pegging Steam Control Valve (PV-001D), switch control of the LP pegging steam flow over to the Low Range Pegging Steam Control Valve (PV-002D). The Low Range LP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the Low Range LP Pegging Steam Drain Valve (HV-072D) prior to opening the Low Range LP Pegging Steam Control Valve (PV-002D) if the line has been out of service for at least one (1) hour.
28. Once the GT has reached Base Load, change the control setpoint for the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) to 0.49 barg (1.50 bara). For Startup on All Fuels: 29. Open the following continuous blowdown isolation valves: a. HP Drum Continuous Blowdown Stop Valve (HV-181). b. IP Drum Continuous Blowdown Stop Valve (HV-482). c. LP Drum Continuous Blowdown Stop Valve (HV-827). Blowdown flow should be controlled with the following valves: a. HP Drum Continuous Blowdown Metering Valve (HV-182). b. IP Drum Continuous Blowdown Metering Valve (HV-484). c. LP Drum Continuous Blowdown Metering Valve (HV-829). ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-9
HRSG OPERATION AND MAINTENANCE 5.8
START-UP FROM A WARM CONDITION
This section describes the recommended procedure for starting the HRSG from a Warm / Hot condition, which is when the HP Drum Pressure (PIT-260 and PIT-261) > 1.72 barg (2.74 bara). Proceed as follows: 1. Purge the HRSG in accordance with NFPA 85, Chapter 8.9.2 (Combustion Turbine Exhaust Systems) guidelines. It is understood that purging is accomplished by using air at ambient temperatures. The ambient air temperatures during a normal purge cycle will not have any damaging effect on any of the HRSG components. 2. Align all HRSG valves as shown under the column labeled “START FROM WARM” on Tables 1 through 6. NOTE: Some of the following procedures are redundant to what is shown on Tables 1 through 6. This is done to emphasize the importance of performing these procedures. 3. Open the Stack Damper before rolling the Gas Turbine. 4. The HP Desuperheater Spray Water Control Valve (TV-301) is in ‘AUTO’. The HP Desuperheater Spray Water Control Valve Isolation Valves (V-313 and V-317) shall remain open. The HP Desuperheater Spraywater Power Block Valve (HV-300) is in ‘AUTO’. 5. The RH Desuperheater Spray Water Control Valve (TV-701) is in ‘AUTO’. The RH Desuperheater Spray Water Control Valve Isolation Valves (V-713 and V-717) shall remain open. The RH Desuperheater Spraywater Power Block Valve (HV-700) is in ‘AUTO’. NOTE: Although desuperheating is not required except at peak turbine load, it is good practice to have the control station available whenever the unit is operating. 6. The following Drain Valves are in AUTO: HP Superheater 1 Drain Valve (HV-284), HP Superheater 2 Drain Valve (HV-282), HP Superheater 3 Drain Valve (HV-280), Allow any condensate in these sections to drain. 7. The following Drain Valves are in AUTO: Reheater 1 Drain Valve (HV-765), Reheater 2 Drain Valve (HV-760), IP Superheater Drain Valve (HV-580) Allow any condensate in these sections to drain. 8. The LP Steam Outlet Drain Valves (HV-948 and HV-949). Allow any condensate to drain. 9. Prior to start up, reset the water level set points in the feedwater control system to ensure that the water levels in the HP, IP, and LP Drums and the Deaerator Storage ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-10
HRSG OPERATION AND MAINTENANCE Tank are just above the start up NWL (see Tables 7 through 10). Use the HP Evaporator (HV-180), IP Evaporator (HV-480) and LP Evaporator (HV-825) Intermittent Blow-off Valves as necessary to reduce water levels. 10. Open the HP Feedwater Inlet Stop Valve (HV-102), IP Feedwater Stop Valve (HV400) and LP Feedwater Stop Valve (HV-800). 11. Place the Condensate Preheater in bypass by closing the Condensate Preheater Feedwater Stop Valve (HV-002) and opening the Condensate Preheater Bypass Stop Valve (HV-003). Set the Preheater Recirculation Pump (PMP-040) and Control to OFF. 12. Close the HP Main Steam Outlet Stop Valve (HV-001), open the HP Steam Startup Vent (HV-342). Engage the HP to RH Bypass Valve (not in ALSTOM Power scope) to control the HP Steam Outlet Pressure to 58.99 barg (60.00 bara). 13. Open the IP Main Steam Outlet Stop Valve (HV-604), IP Steam Startup Vent (HV600), and the RH Steam Outlet Startup Vent (FV-780). Close the HRH Stop Valve (not in ALSTOM Power scope) and the HRH to Condenser Bypass (not in ALSTOM Power scope). 14. Close the LP Main Steam Outlet Stop Valve (HV-919) and open the LP Steam Startup Vent (FV-915). NOTE: When starting the second gas turbine/HRSG train, with the first train already operating, the HP Main Steam Outlet Stop Valve (HV-001), and the LP Main Steam Outlet Stop Valve (HV-919) shall remain closed until the pressure is within 5% and temperature is within 28°C of downstream piping. After permissives clear and stop valves open, the NRV in the respective lines will open once the pressures match and will then begin admitting steam. 15. If needed, restart feedwater pumps and ensure that pumps are running and all feed system valves are lined up. (See ‘START FROM WARM’ on Tables 1 through 6.) 16. Allow gas turbine exhaust flow to the HRSG by starting the gas turbine. 17. While the steam generator is being brought up to pressure, all cold steam piping should be gradually heated and drained of condensate. The HP Startup Vent Valve (HV-342), RH Steam Outlet Startup Vent Valve (FV-780), IP Startup Vent Valve (HV600), and the LP Startup Vent Valve (FV-915) must stay opened to insure a positive flow of steam which will reduce thermal expansion. To warm the piping downstream of ALSTOM Power scope, open the bypass valve on the HP Main Steam Outlet Stop Valve (HV-001A), and the bypass valve on the LP Main Steam Outlet Stop Valve (HV-919A). Next, open a drain or vent downstream of ALSTOM Power scope to allow the steam from the bypass valve to warm the piping. Ensure that all steam piping downstream of the boiler piping is drained prior to admitting steam. NOTE: When starting the second gas turbine/HRSG train with the first train already operational, the bypass valves on the Main Steam Outlet Stop Valves are used to warm piping. 18. Once the LP steam lines have been properly warmed, the LP steam section is “on line” with steam ready to be introduced to the Deaerator. Open the LP Main Steam Stop Valve (HV-919) and close the bypass (HV-919A) when the system is ready to receive the LP steam. The LP Startup Vent Valve (FV-915) will modulate open / ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-11
HRSG OPERATION AND MAINTENANCE closed in order to maintain the LP Steam Outlet Pressure (PIT-915A and PIT-915B) at 4.19 barg (5.20 bara). 19. Warm the Pegging Steam Lines and drain the lines of any condensate by opening the following valves: Low Range LP Pegging Steam Drain Valve (HV-072D). High Range LP Pegging Steam Drain Valve (HV-004D). IP Pegging Steam Drain Valve (HV-008D). Close the Drain Valves after a period of at least 5 minutes. NOTE: When starting the second gas turbine/HRSG train with the first train already operational, the Pegging Steam Lines will not require warming. For Startup on Natural Gas Operation: 20. Modulate open / closed the Low Range Pegging Steam Control Valve (PV-002D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara). When the Low Range Pegging Steam Control Valve (PV-002D) has reached 100% open and the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) falls below 0.99 barg (2.00 bara), this indicates that the required pegging steam is more than the available steam from the Low Range LP Pegging Steam Control Valve (PV002D). Switch over control of the pegging steam flow to the High Range LP Pegging Steam Control Valve (PV-001D). Completely close the Low Range LP Pegging Steam Control Valve (PV-002D). Modulate open / closed the High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara), while the Low Range LP Pegging Steam Control Valve (PV-002D) is closed. The High Range LP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the High Range LP Pegging Steam Drain Valve (HV-004D) prior to opening the High Range LP Pegging Steam Control Valve (PV-001D) if the line has been out of service for at least one (1) hour. When the required pegging steam is more than the available LP steam, the IP Pegging Steam Control Valve (PV-003D) is to be enabled and modulated open / closed in conjunction with High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator set pressure. The IP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the IP Pegging Steam Drain Valve (HV-008D) prior to opening the IP Pegging Steam Control Valve (PV-003D) if the line has been out of service for at least one (1) hour. NOTE: While the IP Pegging Steam Control Valve (PV-003D) is being used to maintain the Deaerator Storage Tank pressure at 0.99 barg (2.00 bara) the High Range LP Pegging Steam Control Valve (PV-001D) is to be maintained at 70% of the fully open position During startup, control setpoint for Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) will be set at 0.99 barg (2.00 bara).
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-12
HRSG OPERATION AND MAINTENANCE For Startup on Solar Fuel (Oil) Operation: 21. Modulate open / closed the Low Range Pegging Steam Control Valve (PV-002D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 3.49 barg (4.50 bara). When the Low Range Pegging Steam Control Valve (PV-002D) has reached 100% open and the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) falls below 3.49 barg (4.50 bara), this indicates that the required pegging steam is more than the available steam from the Low Range LP Pegging Steam Control Valve (PV002D). Switch over control of the pegging steam flow to the High Range LP Pegging Steam Control Valve (PV-001D). Completely close the Low Range LP Pegging Steam Control Valve (PV-002D). Modulate open / closed the High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 3.49 barg (4.50 bara). The High Range LP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the High Range LP Pegging Steam Drain Valve (HV-004D) prior to opening the High Range LP Pegging Steam Control Valve (PV-001D) if the line has been out of service for at least one (1) hour. When the required pegging steam is more than the available LP steam, the IP Pegging Steam Control Valve (PV-003D) is to be enabled and modulated open / closed in conjunction with High Range LP Pegging Steam Control Valve (PV-001D) to maintain Deaerator set pressure. The IP Pegging Steam Line will automatically be drained of condensate for 5 minutes using the IP Pegging Steam Drain Valve (HV-008D) prior to opening the IP Pegging Steam Control Valve (PV-003D) if the line has been out of service for at least one (1) hour. NOTE: While the IP Pegging Steam Control Valve (PV-003D) is being used to maintain the Deaerator Storage Tank pressure at 3.49 barg (4.50 bara) the High Range LP Pegging Steam Control Valve (PV001D) is to be maintained at 70% of the fully open position During startup, control setpoint for Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) will be set at 3.49 barg (4.50 bara). For Startup on All Fuels: 22. When a measurable HP steam flow is established (approximately 10% of full flow), the HP steam section is “on line” and the HP Startup Vent Valve (HV-342) may be closed. Close the bypass on the HP Main Steam Outlet Stop Valve (HV-001A) if opened for warming the piping. 23. When a measurable IP steam flow is established (approximately 10% of full flow), the IP steam section is “on line” and the IP Startup Vent Valve (HV-600) may be closed. 24. The Condenser is available when the vacuum has been established. At that time, the HRH to Condenser Bypass is ready to be engaged. The RH section is “on line” and the RH Outlet Startup Vent Valve (FV-780) may be closed over a period of 2 minutes. Prior to the Condenser being available, the RH Outlet Vent Valve (FV-780) will modulate open / closed in order to maintain a minimum pressure of 10.99 barg (12.00 bara) at the HRH Outlet (PIT-780A and PIT-780B). Note that the RH Outlet Startup Vent Valve may remain open up to but not exceeding 50% flow rate. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-13
HRSG OPERATION AND MAINTENANCE 25. Once the LP Turbine is ready to receive steam, the LP Startup Vent Valve (FV-915) may be closed. Note that the LP Startup Vent Valve (FV-915) may remain open up to but not exceeding 100% flow rate. 26. The water level set points in the feedwater control system for the HP, IP, and LP Drums and Deaerator Storage Tank will return to the normal operating water level settings automatically when the respective system steam flow >10%.
Section HP HRH IP LP DA
Flowrates by Pressure Section (kg/s) Normal Op. Setpoints Startup Setpoints (Case 1) 100% 10% 71.19 7.12 81.57 8.16 11.54 1.15 8.94 0.89 91.30 9.13
For Startup on Natural Gas Operation: 27. Prior to beginning the final temperature step increase of the GT while operating at 50% load, complete the following change-overs: •
Disengage the bypass of the Condensate Preheater by turning on the Preheater Recirculation Pump (PMP-040) and opening the Recirculation Pump Discharge Control Valve (TV-040) to 100% open. To prevent thermal shock of the Preheater manifold, keep the Condensate Preheater Bypass Stop Valve (HV-003) open for 15 minutes after opening the Condensate Preheater Feedwater Stop Valve (HV-002). Set Feedwater Heater Recirculation Control in AUTO mode. The amount of recirculation flow should be such that the temperature entering the Condensate Preheater (TE-005A and TE-005B) is at or above the set point of 51.7°C. (Refer to Condensate Preheater Recirculation Operation section). A minimum temperature differential of approximately 2.5°C must be maintained between the saturation temperature in the Deaerator based on the operating pressure (PIT-001D and PIT-002D) and the incoming feedwater temperature (TE-066A & B). This temperature differential is required in order to ensure proper operation of the Deaerator.
•
The Low Range LP Pegging Steam Control Valve (PV-002D) should be in AUTO mode so as to be able to control the pegging steam flow to the Deaerator as the total required pegging steam flow decreases. As the temperature of the feedwater entering the Deaerator increases the total amount of pegging steam required while maintaining the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) at 0.99 barg (2.00 bara) will decrease. Modulate closed as required the IP Pegging Steam Control Valve (PV-003D) first and then the High Range LP Pegging Steam Control Valve (PV-001D). Prior to completely closing the High Range LP Pegging Steam Control Valve (PV-001D), switch control of the LP pegging steam flow over to the Low Range Pegging Steam Control Valve (PV-002D). The Low Range LP Pegging Steam Line will
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-14
HRSG OPERATION AND MAINTENANCE automatically be drained of condensate for 5 minutes using the Low Range LP Pegging Steam Drain Valve (HV-072D) prior to opening the Low Range LP Pegging Steam Control Valve (PV-002D) if the line has been out of service for at least one (1) hour. 28. Once the GT has reached Base Load, change the control setpoint for the Deaerator Storage Tank Pressure (PIT-001D and PIT-002D) to 0.49 barg (1.50 bara). For Startup on All Fuels: 29. Open the following continuous blowdown isolation valves: a. HP Drum Continuous Blowdown Stop Valve (HV-181). b. IP Drum Continuous Blowdown Stop Valve (HV-482). c. LP Drum Continuous Blowdown Stop Valve (HV-827). Blowdown flow should be controlled with the following valves: a. HP Drum Continuous Blowdown Metering Valve (HV-182). b. IP Drum Continuous Blowdown Metering Valve (HV-484). c. LP Drum Continuous Blowdown Metering Valve (HV-829). 5.9
SECURING TO A WARM LAY-UP CONDITION
SECURING TO WARM LAY-UP CONDITION FOLLOWING THE GAS TURBINE SHUT DOWN.
WITHIN
24
HOURS
IMMEDIATELY
This section describes the recommended procedure for securing the HRSG to a warm lay-up condition. Proceed as follows: 1. Prevent the gas turbine exhaust flow to the HRSG by shutting down the gas turbine or closing the Bypass Stack Diverter Damper to the HRSG. 2. Align all HRSG valves as shown under the column labeled “SECURE TO WARM” on Table 1 through 6. In particular, ensure that the following valves are closed: 3. HP Feedwater Stop Valve (HV-102). 4. IP Feedwater Stop Valve (HV-400). 5. LP Feedwater Stop Valve (HV-800). 6. Condensate Preheater Stop Valve (HV-002). 7. Condensate Preheater Bypass Stop Valve (HV-003). 8. HP Main Steam Outlet Stop Valve (HV-001). 9. IP Main Steam Outlet Stop Valve (HV-604). 10. LP Main Steam Outlet Stop Valve (HV-919). 11. HP Drum Continuous Blowdown Stop Valve (HV-181). 12. IP Drum Continuous Blowdown Stop Valve (HV-482). 13. LP Drum Continuous Blowdown Stop Valve (HV-827). 14. IP Pegging Steam to DA Control Valve (PV-003D). ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-15
HRSG OPERATION AND MAINTENANCE 15. Low Range LP Pegging Steam to DA Control Valve (PV-002D). 16. High Range LP Pegging Steam to DA Control Valve (PV-001D). 17. When required, close the Stack Damper in order to minimize boiler heat loss as soon as the Gas Turbine rotation has stopped. 18. When the HP Drum pressure falls below 1.72 barg (2.74 bara), the drum pressure may be allowed to decrease to atmospheric pressure by opening the HP Saturated Steam Outlet Vent Valves (V-280 and V-281) or a nitrogen blanket may be maintained by opening the HP Nitrogen Stop Valve (V-263). 19. When the IP Drum pressure falls below 1.72 barg (2.74 bara), the drum pressure may be allowed to decrease to atmospheric pressure by opening the IP Saturated Steam Outlet Vent Valves (V-580 and V-581) or a nitrogen blanket may be maintained by opening the IP Nitrogen Stop Valve (V-563). 20. When the LP Drum pressure falls below 1.72 barg (2.74 bara), the drum pressure may be allowed to decrease to atmospheric pressure by opening the LP Saturated Steam Outlet Vent Valves (V-906 and V-907) or a nitrogen blanket may be maintained by opening the LP Nitrogen Stop Valve (V-888). 21. When the Deaerator pressure falls below 0.10 barg (1.11 bara), the storage tank pressure may be allowed to decrease to atmospheric pressure by opening the Deaerator FW Heater Vent Valves (V-016D and V-017D) or a nitrogen blanket may be maintained by opening the Deaerator Storage Tank Nitrogen Stop Valve (V063D). NOTE: Vent valves are provided with 13 mm (0.5 inch) orifice drilled into the gate disk. Therefore, blanking plates shall be installed before nitrogen blanketing of the deaerator and storage tank.
5.10
SECURING TO DRAIN (WITHOUT NITROGEN BLANKETING)
This section describes the recommended procedure for securing the HRSG without nitrogen blanketing in order to drain the unit prior to performing maintenance. Proceed as follows: 1. Prevent any gas turbine exhaust flow to the HRSG by shutting down the gas turbine. 2. Align all HRSG valves as shown under the column labeled “SECURE TO DRAIN” on Tables 1 through 6. a. HP Feedwater Stop Valve (HV-102). b. IP Feedwater Stop Valve (HV-400). c. LP Feedwater Stop Valve (HV-800). d. Condensate Preheater Stop Valve (HV-002). e. Condensate Preheater Bypass Stop Valve (HV-003). f.
HP Main Steam Outlet Stop Valve (HV-001).
g. IP Main Steam Outlet Stop Valve (HV-604). h. LP Main Steam Outlet Stop Valve (HV-919). ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-16
HRSG OPERATION AND MAINTENANCE i.
HP Drum Continuous Blowdown Stop Valve (HV-181).
j.
IP Drum Continuous Blowdown Stop Valve (HV-482).
k. LP Drum Continuous Blowdown Stop Valve (HV-827). l.
IP Pegging Steam to DA Control Valve (PV-003D).
m. Low Range LP Pegging Steam to DA Control Valve (PV-002D). n. High Range LP Pegging Steam to DA Control Valve (PV-001D). 3. When the associated drum pressure falls to 1.72 barg (2.74 bara), open the HP Saturated Steam Outlet Vent Valves (V-280 and V-281), IP Saturated Steam Outlet Vent Valves (V-580 and V-581) and the LP Saturated Steam Outlet Vent Valves (V906 and V-907). These main steam vent valves must be opened before the associated drum pressure falls any lower to prevent a vacuum from developing that may cause leakage of the drum manway gaskets. 4. When the Deaerator pressure falls to 0.10 barg (1.11 bara), open the Deaerator FW Heater Vent Valves (V-016D and V-017D). 5. The HRSG can be drained when it is completely cooled (when vapor no longer escapes from the vents). 6. Open the vent valves and drain valves one heat exchanger section at a time to avoid overloading the drain discharge system downstream of the HRSG. Open the Blowdown Stop Valves if the blowdown lines are to be drained.
5.11
CONTROLS AND INSTRUMENTATION
Controls It is beyond the scope of this manual to discuss the design parameters and selection criteria of control systems. Instead, we will review the steam generator dynamics involved in tuning these systems and note problems we have found on actual operating units. When we discuss steam generator control, we are actually referring to the drum level controls; all other controls are supplied by others. The drum level controls will regulate the rate of feedwater flow to maintain a proper drum level throughout the operating range of the steam generator. To get maximum benefit from a three-element system, feedwater flow should be proportional to steam flow with reset action on drum level. This means that pounds of feedwater entering should always equal pounds of steam leaving, with periodic small corrections made to correct deviations from level set points. The best drum level control is achieved through mass flow balance. Instrumentation Even the most sophisticated and well-tuned control systems do not take the place of the judgment of an alert, motivated and trained operator. The only means that an operator has to make his judgements is through adequate and calibrated instrumentation.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-17
HRSG OPERATION AND MAINTENANCE 5.12
SAFETY VALVES
Safety valves serve to protect pressure vessels from overpressure. On superheater outlets they serve the additional purpose of protecting the superheater from overheating in the event of a sudden interruption in steam consumption. The total relieving capacity of the safety valves on a boiler cannot be less than the design steaming capacity. It is a Code requirement that one or more safety valves on the steam drum be set at or below the design pressure of the unit. Any economizer which can be isolated from the boiler must have its own safety valve. The discharge capacity of any superheater safety valve or valves can be included in the total relieving capacity of the boiler, provided there is no way to isolate the superheater. Valves are to be designed to operate without chattering and to obtain full lift at no more than 3% above their set pressure. Valves are to close within 4% of set pressure, but no less than 2% of set pressure. The popping point tolerance shall not exceed: 2 psig for pressures up to 70 psig. 3% for pressures up to 300 psig. 10 psig for pressures up to 1000 psig. 1% for pressures over 1000 psig. ALSTOM Power recommends that all safety valves be lifted to check popping pressure and blowdown prior to annual maintenance outages. During these outages, valves that leaked or had a tendency to simmer or chatter should be disassembled and repaired. During valve testing, it is important to maintain drum level at or below normal water level to prevent water damage to drum valve seats and to prevent high solids boiler water from being drawn into superheaters. Any time a valve is disassembled, its seat should be touched up with a lap and 1000 grit-lapping compound. If the seat is in poor shape, use a carborundum disc first, then progressively finer grits. The following are safety tips and helpful hints: 1. Never set safety valves by holding set pressure and lowering the popping pressure setting with a wrench. This is extremely hazardous. Valve setting changes should be made with the boiler pressure considerably lower than set point. After the wrench adjustment is made the lifting gear should be replaced and boiler pressure should be raised to the new popping point. 2. Ring locking pins can vibrate loose when a valve is relieving. The pins should always be wired to each other except when one pin is removed to make a ring adjustment. 3. Entrained water will cause excessive blowdown on drum valves. Set drum valves with the drum water level a few inches below normal water level, if possible. 4. A rule of thumb: Vent pipes should be 2 inches larger in diameter than the valve discharge pipe. 5. The discharge pipe should extend no more than 14 inches into the vent pipe from the bottom of the drip pan. 6. A safety valve seat can be damaged by debris and water, which enters the valve body through the vent pipe. This debris is blown around when the valve lifts. Covering the vent pipe with a plastic bag can eliminate the problem. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-18
HRSG OPERATION AND MAINTENANCE 7. It is occasionally necessary to mount a vent pipe rigidly to the discharge elbow. This should be done only when there is no alternative. Care should be taken that the vent pipe is cut off square, not on the bias. 8. Do not exceed five pops on a valve. If more pops are required, allow valve to cool before proceeding. 9. Do not make adjustments on first pop. Always evaluate the necessary adjustment from two pops. 10. When popping a valve, always have the cap and drop lever assembly in place with a rope affixed. If the valve begins to chatter, it can be manually popped before the seating surfaces are damaged. 11. Observe the popping pressure on a suitable gauge mounted in the proximity of the valve being tested. A second gauge, preferably a dead weight gauge, should be used to validate the calibration of the observed gauge. 5.13
FW PREHEATER BYPASS OPERATION
When operating the HRSG Unit with Distillate Oil, the FW Preheater should be bypassed. To bypass the FW Preheater, ensure you isolate the LP Feedwater Stop After Bypass Valve (YVD06). Ensure the FW Preheater Bypass Isolation Valves (ISV-D720A and ISV-D720B) are open and set the FW Preheater Bypass Modulating Valve in manual (or auto).
5.14
EMERGENCY PROCEDURES
High Water Level Abnormally high water levels should be avoided, as it may lead to carry-over and even priming. In the event of a high water level, there will be a high drum level alarm. Proceed as follows: 1. Isolate the feedwater supply for the appropriate drum using the HP Feedwater Control Valve (LV-100) and HP Feedwater Stop Valve (HV-102), IP Feedwater Control Valve (LV-430) and IP Feedwater Stop Valve (HV-400), LP Feedwater Control Valve (LV-801) and LP Feedwater Stop Valve (HV-800) and Condensate Preheater Outlet Control Valve (LV-064), Condensate Preheater Feedwater Stop Valve (HV-002) and Condensate Preheater Bypass Stop Valve (HV-003) as required. 2. Close the Bypass Stack Diverter Damper to HRSG using Normal Closing Speed (60 seconds). Damper may be reopened once the alarm clears, the cause of the alarm has been corrected and the GT is operating at or below 20% load. See Simple to Combined Cycle Operation for details. 3. Blowdown the appropriate drum until the water level is at the normal level. Use the HP Intermittent Blow-off Valve (HV-180), IP Intermittent Blow-off Valve (HV-480) and LP Intermittent Blow-Off Valve (HV-825) as required. The Intermittent Blow-off Valves may be used when the HRSG is operating at any pressure in order to reduce the drum water level. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-19
HRSG OPERATION AND MAINTENANCE 4. Isolate the steam outlet for the appropriate drum using the HP Main Steam Outlet Stop Valve (HV-001), IP Main Steam Outlet Stop (HV-HV-604) and the LP Main Steam Outlet Stop Valve (HV-919) as required. Open Superheater Drain Valves for appropriate drum using HP Superheater Drains (HV-284, HV-282 and HV-280), IP Superheater Drain (HV-580) and LP Superheater Drain (HV-948) as appropriate. 5. If the alarm has not cleared within 2 minutes and the Bypass Stack Diverter Damper is not completely closed to HRSG, initiate trip of gas turbine. 6. Investigate the water conditions (alkalinity and solids). Low Water Level If the water level falls out of sight in the water gauge, due to failure of the feedwater supply or neglect of the operator, appropriate action should be taken at once. The only exception is in the case of momentary fluctuations that might occur with extraordinary changes in load. Any decision to continue to operate, even if only for a short time at a reduced rating, would have to be made by someone in authority who is thoroughly familiar with the circumstances that led to the emergency and positively certain that the water level can be restored immediately without damaging the boiler. In the absence of such a decision: 1. Close the Bypass Stack Diverter Damper to HRSG using Normal Closing Speed (60 seconds). If the alarm does not clear within 2 minutes, initiate trip of the gas turbine. If the alarm is cleared within 2 minutes and if the cause of the alarm is identified and corrected, the Bypass Stack Diverter Damper may be reopened once the GT is at or below 20% load. See Simple to Combined Cycle Operation for details. 2. Isolate the steam outlet for the appropriate drum using the HP Main Steam Outlet Stop Valve (HV-001), IP Main Steam Outlet Stop (HV-604) and the LP Main Steam Outlet Stop Valve (HV-919) as required. 3. If the condition has not been stabilized and gas turbine trip has been initiated, allow HRSG to cool so that it may be inspected for damage if required. After correcting the cause, the unit may be restarted. CAUTION: Do not attempt to add water until the steam generator has cooled down sufficiently to where the drum metal temperatures are within 56°C (100°F) of the feedwater temperature; otherwise, damage may result due to relatively cool water coming in contact with heated pressure parts.
Tube Failure 1. Immediately secure the gas turbine exhaust flow. 2. Secure unaffected sections of HRSG according to “Securing to Warm Lay-up Condition” instructions. 3. Isolate and drain affected sections of HRSG according to “Securing to Drain” instructions.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-20
HRSG OPERATION AND MAINTENANCE Loss of Feedwater Supply The loss of feedwater supply is a rare occurrence in a properly maintained steam plant. However, loss of the feedwater supply can happen and it is to be treated as an extreme emergency. A steady persistent drop in the steam drum level indicates problems with the feed pump, feed pump recirculation control, steam generator feedwater valve control or a tube leak. By quickly comparing system pressures and flows with data taken at comparable loads during normal operation, the operators should be able to identify the problem area. If feedwater flow is increasing relative to steam flow and the drum water level is still falling, a tube leak can be assumed. Secure the gas turbine exhaust flow and proceed with tube failure emergency procedures (see Emergency Procedures – Tube Failure section for details). For the HP Drum, an alarm will sound when the drum water goes to the low level. At the low low HP Drum level the gas turbine exhaust flow should be secured. If the problem is with the feed pump or controls, restrict steam generator steam flow to balance the ability of the crippled feedwater system to maintain drum level. If it is not possible to stabilize drum levels by reducing load, secure the gas turbine exhaust flow and bottle up the steam generator, keeping all vents closed. When the feedwater system is repaired, restart the unit as detailed under the procedure titled “Start-Up From A Warm Condition”. In any case, the first consideration must be the protection of the steam generator pressure parts from operation with low water. As is true of any emergency situation with a steam plant, events do not always follow an orderly pattern. The procedures above may or may not fit the pattern for every circumstance. The intent is to emphasize what should be done in order to protect the steam generator and bring the plant back in operation as soon as possible.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-21
HRSG OPERATION AND MAINTENANCE Table 1 - Valve Alignment: High Pressure Section START FROM COLD
START FROM WARM
NORMAL SECURE SECURE OPERATO TO TION WARM DRAIN
VALVE TAG DESIGNATION
VALVE DESCRIPTION
LV-100
HP Feedwater Control Valve
Auto
Auto
Auto
Auto
Auto
V-105, V-109
HP Feedwater CV Isolation Valves
Open
Open
Open
Open
Open
V-106, V-107
HP Feedwater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-108
HP Feedwater CV Manual Bypass Valve
Closed
Closed
Closed
Closed
Closed
V-133, V-134
HP Feedwater CV Bypass Drains
Closed
Closed
Closed
Closed
Closed
HV-102
HP Feedwater Stop MOV
Open
Open
Open
Closed
Closed
V-110, V-111, V-124, V-125
HP Feedwater Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-141, V-142, V-143, V-144
HP ECON 4 Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-140, V-145, V-146, V-147
HP ECON 3 & 4 Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-148, V-149
HP ECON 3 Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-150, V-151
HP ECON 2 & 3 Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-152, V-153
HP ECON 2 Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-154, V-155, V-156
HP ECON 1 & 2 Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-161, V-162, V-163, V-164, V-165, V-166
HP ECON 1 Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-157, V-158, V-159, V-160
HP ECON 1 Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-167, V-168
HP ECON Outlet Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-180
HP Evap Intermittent Blow-off Metering Valve
Open
Open
Open
Open
Open
HV-180
HP Evap Intermittent Blow-off MOV Closed
Closed
Closed
Closed
Closed
V-181, V-182
HP Evap Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
HV-181
HP Cont. Blowdown Stop MOV
Closed
Closed
Open
Closed
Closed
HV-182
HP Cont. Blowdown Metering Valve
Open
Open
Open
Open
Open
V-280, V-281
HP Sat. Steam Vent Valves
Closed
Closed
Closed
Closed / Open**
Closed / Open**
V-284
HP Superheater 3 Drain Valve
Open
Open
Open
Open
Open
HV-280
HP Superheater 3 Drain MOV
Auto
Auto
Closed
Closed
Auto
V-285, V-286
HP Superheater 2 & 3 Vent Valves
Closed
Closed
Closed
Closed
Closed
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-22
HRSG OPERATION AND MAINTENANCE
V-287
HP Superheater 2 Drain Valve
Open
Open
Open
Open
Open
HV-282
HP Superheater 2 Drain MOV
Auto
Auto
Closed
Closed
Auto
HV-300
HP Spraywater Power Block Valve
Auto
Auto
Auto
Off
Off
V-324, V-325
HP Spraywater Strainer Drain Valves
Closed
Closed
Closed
Closed
Closed
V-311, V-312, V-326, V-327, V-328, V-329
HP Spraywater Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
TV-301
HP Spraywater Control Valve
Auto
Auto
Auto
Auto
Auto
V-313, V-317
HP Spraywater Stop Valves
Open
Open
Open
Open
Open
V-315, V-316
HP Spraywater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-314
HP Spraywater CV Manual Bypass Valve
Closed
Closed
Closed
Closed
Closed
HV-302
HP Spraywater CV Bypass AOV
Closed
Closed
Closed
Closed
Closed
V-289, V-290
HP Desuperheater Vent
Closed
Closed
Closed
Closed
Closed
V-288
HP Superheater 1 Drain Valve
Open
Open
Open
Open
Open
HV-284
HP Superheater 1 Drain MOV
Auto
Auto
Closed
Closed
Auto
V-354
HP Steam Outlet Startup Vent Valve
Open
Open
Open
Open
Open
HV-342
HP Steam Outlet Startup Vent MOV
Open
Open
Closed
Closed
Closed
V-351
HP Steam Outlet ERV Isolation Valve
Open
Open
Open
Open
Open
HV-340
HP Steam Outlet ERV (Self Contained
Auto
Auto
Auto
Auto
Auto
V-356
HP Steam Outlet NRV
Open
Open
Open
Open
Open
V-357, V-358
HP Steam Outlet Tell Tale Drain Valves
Closed
Closed
Closed
Closed
Closed
HV-001A
HP Steam Outlet Stop Valve Bypass MOV
Open
Open
Closed
Closed
Closed
HV-001
HP Steam Outlet Stop MOV
Closed
Closed
Open
Closed
Closed
* **
Open applies to after the drum pressure falls below 0.5 barg (1.51 bara) and HRSG is completely cooled (when vapor no longer escapes from the vents.). Open applies to after the drum pressure falls below 1.72 barg (2.74 bara).
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-23
HRSG OPERATION AND MAINTENANCE Table 2 - Valve Alignment: Intermediate Pressure / RH Section VALVE TAG DESIGNATION
VALVE DESCRIPTION
V-426
IP Feedwater Block Valve
START FROM COLD
START FROM WARM
Open
Open
NORMAL SECURE SECURE OPERATO TO TION WARM DRAIN Open
Open
Open
HV-400
IP Feedwater Stop MOV
Open
Open
Open
Closed
Closed
V-419, V-420
IP Feedwater Inlet Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
V433, V-434
IP Econ. Outlet Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
LV-430
IP Feedwater Control Valve
Auto
Auto
Auto
Auto
Auto
V-435, V-439
IP Feedwater CV Isolation Valves
Open
Open
Open
Open
Open
V-436, V-437
IP Feedwater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-438
IP Feedwater CV Manual Bypass Valve
Closed
Closed
Closed
Closed
Closed
V-480
IP Evap Intermittent Blow-off Metering Valve
Open
Open
Open
Open
Open
HV-480
IP Evap Intermittent Blow-off MOV
Closed
Closed
Closed
Closed
Closed
V-481, V-482
IP Evap Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
HV-482
IP Evap Cont. Blowdown Stop MOV
Closed
Closed
Open
Closed
Closed
HV-484
IP Evap Cont. Blowdown Metering Valve
Open
Open
Open
Open
Open
V-580, V-581
IP Saturated Steam Vent Valves
Closed
Closed
Closed
Closed / Open**
Closed / Open**
V-584
IP SH Drain Valve
Open
Open
Open
Open
Open
HV-580
IP SH Drain MOV
Auto
Auto
Closed
Closed
Auto
V-623
IP Pegging Steam to DA NRV
Open
Open
Open
Open
Open
V-624
IP Pegging Steam to DA Stop Valve
Open
Open
Open
Open
Open
V-639, V-640
IP Pegging Steam to DA Tell Tale Drain Valves
Closed
Closed
Closed
Closed
Closed
V-641, V-642
IP Pegging Steam to DA Vent Valves
Closed
Closed
Closed
Closed
Closed
V-604, V-605
IP Steam Outlet Drain Valves
Closed
Closed
Closed
Closed
Closed
V-603
IP Steam Outlet Startup Vent Valve
Open
Open
Open
Open
Open
HV-600
IP Steam Outlet Startup Vent MOV
Open
Open
Closed
Closed
Closed
V-606
IP Steam Outlet ERV Isolation Valve
Open
Open
Open
Open
Open
HV-602
IP Steam Outlet ERV (Self Contained)
Auto
Auto
Auto
Auto
Auto
V-607
IP Steam Outlet NRV Valve
Open
Open
Open
Open
Open
V-608, V-609
IP Steam Outlet Tell Tale Drain Valves
Closed
Closed
Closed
Closed
Closed
HV-604A
IP Steam Outlet Stop Bypass MOV
Open
Open
Closed
Closed
Closed
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-24
HRSG OPERATION AND MAINTENANCE
HV-604
IP Steam Outlet Stop MOV
Open
Open
Open
Closed
Closed
V-637, V-638
IP Steam Outlet Vent Valves
Closed
Closed
Closed
Closed
Closed
V-635, V-636
IP Steam Outlet Drain Valves
Closed
Closed
Closed
Closed
Closed
PV-601
IP Steam Outlet Backpressure Control Valve
Auto
Auto
Auto
Auto
Auto
V-644
IP Steam Outlet Isolation Valve
Open
Open
Open
Open
Open
V-760
RH 2 Drain Valve
Open
Open
Open
Open
Open
HV-760
RH 2 Drain MOV
Auto
Auto
Closed
Closed
Auto
HV-700
RH Spraywater Power Block Valve
Auto
Auto
Auto
Off
Off
V-724, V-725
RH Spraywater Strainer Drain Valves
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed / Open*
V-711, V-712, V-726, RH Spraywater Drain Valves V-727 TV-701
RH Spraywater Control Valve
Auto
Auto
Auto
Auto
Auto
V-713, V-717
RH Spraywater Stop Valves
Open
Open
Open
Open
Open
V-715, V-716
RH Spraywater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-714
RH Spraywater CV Manual Bypass Valve
Closed
Closed
Closed
Closed
Closed
HV-702
RH Spraywater CV Bypass AOV
Closed
Closed
Closed
Closed
Closed
V-766, V-767
RH Desuperheater Vent Valves
Closed
Closed
Closed
Closed
Closed
V-765
RH 1 Drain Valve
Open
Open
Open
Open
Open
HV-765
RH 1 Drain MOV
Auto
Auto
Closed
Closed
Auto
V-783
RH Steam Outlet Startup Vent Valve
Open
Open
Open
Open
Open
FV-780
RH Steam Outlet Startup Vent AOV
Auto
Auto
Auto
Auto
Auto
V-784
RH Steam Outlet ERV Isolation Valve
Open
Open
Open
Open
Open
HV-782
RH Steam Outlet ERV (Self Contained)
Auto
Auto
Auto
Auto
Auto
* **
Open applies to after the drum pressure falls below 0.5 barg (1.51 bara) and HRSG is completely cooled (when vapor no longer escapes from the vents.). Open applies to after the drum pressure falls below 1.72 barg (2.74 bara).
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-25
HRSG OPERATION AND MAINTENANCE Table 3 - Valve Alignment: Low Pressure Section START FROM COLD
START FROM WARM
Open
Open
NORMAL SECURE SECURE OPERATO TO TION WARM DRAIN
VALVE TAG DESIGNATION
VALVE DESCRIPTION
V-816
LP Feedwater Block Valve
LV-801
LP Feedwater Control Valve
Auto
Auto
Auto
Auto
Auto
V-816, V-820
LP Feedwater CV Isolation Valves
Open
Open
Open
Open
Open
V-817, V-818
LP Feedwater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-819
LP Feedwater CV Manual Bypass
Closed
Closed
Closed
Closed
Closed
V-903, V-904
LP Feedwater Inlet Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
V-901, V-902
LP Feedwater Inlet Vent Valves
Closed
Closed
Closed
Closed
Closed / Open*
HV-800
LP Feedwater Stop MOV
Open
Open
Open
Closed
Closed
V-825
LP Evap Intermittent Blow-off Metering Valve
Open
Open
Open
Open
Open
HV-825
LP Evap Intermittent Blow-off MOV
Closed
Closed
Closed
Closed
Closed
V-826, V-827
LP Evap Drain Valves
Closed
Closed
Closed
Closed
Closed / Open*
HV-827
LP Evap Cont. Blowdown Stop MOV
Closed
Closed
Open
Closed
Closed
HV-829
LP Evap Cont. Blowdown Metering Valve
Open
Open
Open
Open
Open
V-906, V-907
LP Saturated Steam Vent Valves
Closed
Closed
Closed
Closed / Open**
Closed / Open**
V-918
LP Steam Outlet Startup Vent Valve
Open
Open
Open
Open
Open
FV-915
LP Steam Outlet Startup Vent MOV
Open
Open
Closed
Closed
Closed
V-919
LP Steam Outlet ERV Isolation Valve
Open
Open
Open
Open
Open
HV-917
LP Steam Outlet ERV (Self Contained)
Auto
Auto
Auto
Auto
Auto
V-920
LP Steam Outlet NRV Valve
Open
Open
Open
Open
Open
V-921, V-922
LP Steam Outlet Tell Tale Drain Valves
Closed
Closed
Closed
Closed
Closed
HV-919A
LP Steam Outlet Stop Bypass MOV
Open
Open
Closed
Closed
Closed
HV-919
LP Steam Outlet Stop MOV
Closed
Closed
Open
Closed
Closed
V-948, V-949
LP Steam Outlet Drain Valve
Open
Open
Open
Open
Open
HV-948, HV-949
LP Steam Outlet Drain MOV
Auto
Auto
Closed
Closed
Auto
Open
Open
Open
*
Open applies to after the drum pressure falls below 0.5 barg (1.51 bara) and HRSG is completely cooled (when vapor no longer escapes from the vents.). ** Open applies to after the drum pressure falls below 1.72 barg (2.74 bara). *** Open applies to after the drum pressure falls below 1.03 barg.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-26
HRSG OPERATION AND MAINTENANCE Table 4 - Valve Alignment: Condensate Preheater Section VALVE TAG DESIGNATION
VALVE DESCRIPTION
V-006, V-007, V-020, Condensate Preheater Inlet Drain V-021 Valves HV-002 Condensate Preheater Inlet MOV
START FROM COLD
START FROM WARM
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed / Open*** Closed
Closed
Closed
Closed
Closed / Open*** Closed / Open*** Open
NORMAL SECURE SECURE OPERATO TO TION WARM DRAIN
HV-003
Condensate Preheater Bypass MOV
Open
Open
V-026, V-027
Condensate Preheater Vent Valves
Closed
Closed
Open / Closed* Closed / Open** Closed
V-024, V-025
Condensate Preheater Drain Valves
Closed
Closed
Closed
Closed
Open
Open
Open
Open
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Auto
Auto
Auto
Auto
Closed / Open*** Closed / Open *** Closed / Open*** Auto
Open
Open
Open
Open
Open
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Open
Open
Open
Open
Open
Closed
Closed
Closed
Closed
Open
Open
Open
Open
Closed / Open*** Open
Auto
Auto
Auto
Auto
Auto
Open
Open
Open
Open
Open
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Open
Open
Open
Open
Open
V-029
Condensate Preheater Outlet Isolation Valve V-080, V-081 Condensate Preheater Outlet Vent Valves V-082, V-083, V-086, Condensate Preheater Outlet Vent V-087 Valves (For “B” Units Only) V-084, V-085 Condensate Preheater Outlet Drain Valves (For “B” Units Only) LV-064 Condensate Preheater Outlet Control Valve V-075, V-079 Condensate Preheater Outlet CV Isolation Valves V-076, V-077 Condensate Preheater Outlet CV Drain Valves V-078 Condensate Preheater Outlet CV Manual Bypass V-049 Condensate Preheater Recirc. Pump Suction Isolation Valve V-047, V-048 Condensate Preheater Recirc. Pump Suction Drain Valve V-053 Condensate Preheater Recirc. Pump Discharge Isolation Valve TV-040 Condensate Preheater Recirc. Pump Control Valve V-057, V-061 Condensate Preheater Recirc. Pump CV Isolation Valves V-058, V-059 Condensate Preheater Recirc. Pump CV Drain Valves V-060 Condensate Preheater Recirc. Pump CV Manual Bypass V-062 Condensate Preheater Recirc. Pump Min. Recirc. Stop Valve
* Closed applies to operation on Solar (Oil / High Sulfur) Fuel. ** Open applies to operation on Solar (Oil / High Sulfur) Fuel. *** Open applies to after the drum pressure falls below 0.10 barg (1.11 bara)and HRSG is completely cooled (when vapor no longer escapes from the vents.). ALSTOM Power Revision: 0 5-27 Copyright 2005 Project: NUBARIA POWER STATION I & II
04/02/05
HRSG OPERATION AND MAINTENANCE Table 5 - Valve Alignment: Deaerator System START FROM COLD
START FROM WARM
LP Pegging Steam Stop Valve
Open
Open
Open
Open
Open
V-012D, V-013D, V071D
Low Range LP Pegging Steam Drain Valves
Open
Open
Open
Open
Open
HV-072D
Low Range LP Pegging Steam Drain MOV
Closed
Closed
Closed
Closed
Closed / Open**
PV-002D
Low Range LP Pegging Steam Control Valve
Auto
Auto
Auto
Auto
Auto
V-003D
High Range LP Pegging Steam Drain Valve
Open
Open
Open
Open
Open
HV-004D
High Range LP Pegging Steam Drain MOV
Closed
Closed
Closed
Closed
Closed / Open**
PV-001D
High Range LP Pegging Steam Control Valve
Open
Open
Open
Open
Open
V-007D, V-009D, V010D
IP Pegging Steam Drain Valves
Open
Open
Open
Open
Open
HV-008
IP Pegging Steam Drain MOV
Closed
Closed
Closed
Closed
Closed / Open**
PV-003D
IP Pegging Steam Control Valve
Auto
Auto
Auto
Auto
Auto
V-016D, V-017D
Deaerator FW Heater Vent Valve
Closed
Closed
Closed
Closed / Open*
Closed / Open*
V-028D, V-029D, V030D
LP BFP Min. Recirc. Isolation Valves
Open
Open
Open
Open
Open
V-031D, V-032D, V033D
HP/IP BFP Min. Recirc. Isolation Valves
Open
Open
Open
Open
Open
V-034D
LP BFP Suction Isolation Valve
Open
Open
Open
Open
Open
V-056
HP/IP BFP Suction Isolation Valve
Open
Open
Open
Open
Open
V-035D, V-036D
Deaerator Storage Tank Drain Valves
Closed
Closed
Closed
Closed
Closed / Open**
VALVE TAG DESIGNATION
VALVE DESCRIPTION
V-001D
* **
NORMAL SECURE SECURE OPERATO TO TION WARM DRAIN
Open applies to after the drum pressure falls below 0.10 barg (1.11 bara). Open applies to after the storage tank pressure falls below 0.10 barg (1.11 bara) and HRSG is completely cooled (when vapor no longer escapes from the vents.).
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-28
HRSG OPERATION AND MAINTENANCE Table 6 - Valve Alignment: Blowdown Tank System & Gas Side VALVE TAG DESIGNATION
VALVE DESCRIPTION
START FROM COLD
START FROM WARM
NORMAL SECURE SECURE OPERATO TO TION WARM DRAIN
TV-001B
Blowdown Tank Cooling Water Control Valve
Auto
Auto
Auto
Auto
Auto
V-014B, V-015B
Blowdown Tank Cooling Water Stop Valve
Open
Open
Open
Open
Open
V-007B
Blowdown Tank Cooling Water Control Valve Manual Bypass
Closed
Closed
Closed
Closed
Closed
V-006B
Blowdown Tank Drain Valve
Closed
Closed
Closed
Closed
Closed
DMP-001G
Stack Damper
Open
Open
Open
Closed
Open
Table 7 – HP Drum Level Setpoints
• • •
•
Drum Level Setpoints for 1829 mm (72 inch) ID HP Drum Cold Start-up Setpoints Normal Operating Setpoints [Pdrum < 1.72 barg (2.74 bara)] Level Value Level Value HHH +292 mm (+11.5”) HHH +292 mm (+11.5”) HH +241 mm (+9.5”) HH +241 mm (+9.5”) H +191 mm (+7.5”) H +191 mm (+7.5”) NWL -686 mm (-27”) NWL +64 mm (+2.5”) L -711 mm (-28”) L -38 mm (-1.5”) LL -737 mm (-29”) LL -737 mm (-29”) LLL -787 mm (-31”) LL -787 mm (-31”) Levels are referenced to drum centerline. Dimensions are in inches and millimeters. Drum level setpoints will be determined based on drum pressure. An HP Drum Pressure (PIT-260 and PIT-261) < 1.72 barg (2.74 bara) will utilize Cold Startup Setpoints. An HP Drum Pressure (PIT-260 and PIT-261) between 1.72 barg (2.74 bara) and 60.00 barg (61.01 bara) will utilize a linear function for determining the setpoints. An HP Drum Pressure (PIT-260 and PIT-261) > 60.00 barg (61.01 bara) will utilize Normal Operating Setpoints. Field tuning of startup setpoints is permissible.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-29
HRSG OPERATION AND MAINTENANCE Table 8 – IP Drum Level Setpoints
• • •
•
Drum Level Setpoints for 1372 mm (54 inch) ID IP Drum Cold Start-up Setpoints Normal Operating Setpoints [Pdrum < 1.72 barg (2.74 bara)] Level Value Level Value HHH +229 mm (+9”) HHH +229 mm (+9”) HH +178 mm (+7”) HH +178 mm (+7”) H +127 mm (+5”) H +127 mm (+5”) NWL -457 mm (-18”) NWL 0 mm (0”) L -483 mm (-19”) L -102 mm (-4”) LL -508 mm (-20”) LL -508 mm (-20”) LLL -559 mm (-22”) LLL -559 mm (-22”) Levels are referenced to drum centerline. Dimensions are in inches and millimeters. Drum level setpoints will be determined based on drum pressure. An IP Drum Pressure (PIT-560 and PIT-561) < 1.72 barg (2.74 bara) will utilize Cold Startup Setpoints. An IP Drum Pressure (PIT-560 and PIT-561) between 1.72 barg (2.74 bara) and 14.00 barg (15.01 bara) will utilize a linear function for determining the setpoints. An IP Drum Pressure (PIT-560 and PIT-561) > 14.00 barg (15.01 bara) will utilize Normal Operating Setpoints. Field tuning of startup setpoints is permissible.
Table 9 – LP Drum Level Setpoints
• • •
•
Drum Level Setpoints for 1524 mm (60 inch) ID LP Drum Cold Start-up Setpoints Normal Operating Setpoints [Pdrum < 1.72 barg (2.74 bara)] Level Value Level Value HHH +229 mm (+9”) HHH +229 mm (+9”) HH +178 mm (+7”) HH +178 mm (+7”) H +127 mm (+5”) H +127 mm (+5 ”) NWL -533 mm (-21”) NWL 0 mm (0“) L -559 mm (-22”) L -102 mm (-4”) LL -584 mm (-23”) LL -584 mm (-23”) LLL -635 mm (-25”) LLL -635 mm (-25”) Levels are referenced to drum centerline. Dimensions are in inches and millimeters. Drum level setpoints will be determined based on drum pressure. An LP Drum Pressure (PIT-890 and PIT-891) < 1.72 barg (2.74 bara) will utilize Cold Startup Setpoints. An LP Drum Pressure (PIT-890 and PIT-891) between 1.72 barg (2.74 bara) and 3.50 barg (4.51 bara) will utilize a linear function for determining the setpoints. An LP Drum Pressure (PIT-890 and PIT-891) > 3.50 barg (4.51 bara) will utilize Normal Operating Setpoints. Field tuning of startup setpoints is permissible.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-30
HRSG OPERATION AND MAINTENANCE Table 10 – Deaerator Storage Tank Level Setpoints
• • •
Drum Level Setpoints for 3658 mm (144”) OD DA Storage Tank Cold Start-up Setpoints Normal Operating Setpoints Level Value Level Value HHH +1372 mm (+54”) HHH +1372 mm (+54”) HH + 1295 mm (+51”) HH +1295 mm (+51”) H +1219 mm (+48”) H +1219 mm (+48”) NWL +566 mm (+22.3”) NWL +566 mm (+22.3”) L -1524 mm (-60”) L -1524 mm (-60”) LL -1600 mm (-63”) LL -1600 mm (-63”) LLL -1676 mm (-66”) LLL -1676 mm (-66”) Levels are referenced to drum centerline. Dimensions are in inches and millimeters. Field tuning of startup setpoints is permissible.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
5-31
HRSG OPERATION AND MAINTENANCE REVISION LOG Rev. Rev. No. Date 00 6/08/04 01 02/07/05 02
05/16/05
By
Change Code
ALBrown ALBrown
Checked By FJS/VQT RGK
ALBrown
RGK
C1/C2
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
C2
Revision: 0 04/02/05
Remarks Initial Issue Revised per the latest changes to Item 19.1104 Revised based on Customer comments and latest changes to Item 19.11-05.
5-32
HRSG OPERATION AND MAINTENANCE
SECTION 6: FEEDWATER AND BOILER WATER CHEMISTRY LEARNING OBJECTIVES •
List the criteria used in determining proper boiler feedwater treatment and boiler chemistry with respect to feedwater quality, treatment, water conditioning and steam purity.
TABLE OF CONTENTS TITLE
PAGE NO.
INTRODUCTION ................................................................................................................................6-3 STANDARD SPECIFICATIONS FOR COMBINED CYCLES WITH DRUM-TYPE BOILERS ..........6-4 1. Demineralized Water (at Demineralizer Water Plant Outlet) .................................................6-4 2. Condensate (at Condensate Pump Discharge) ......................................................................6-4 3. Feedwater (at Boiler Inlet) ........................................................................................................6-5 4. Boiler Water (HP, IP and LP) ....................................................................................................6-5 5. Live Steam and Reheat Steam (at Boiler Outlet)....................................................................6-6 6. General remarks........................................................................................................................6-6 APPENDIX I........................................................................................................................................6-7 Feedwater Quality and Steam Purity...........................................................................................6-7 Boilerwater Quality .......................................................................................................................6-8 Figure 1. Steam cation conductivity at cold start .....................................................................6-9 Figure 2. Phosphate treatment zones:.....................................................................................6-10 Criteria for Maintaining Boiler Water Conditions.....................................................................6-10 APPENDIX II.....................................................................................................................................6-11 Flow Accelerated Corrosion (FAC) ...........................................................................................6-11 APPENDIX III....................................................................................................................................6-14 Superheated Steam Purity Requirements For Normal Operation and Transients................6-14
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-1
HRSG OPERATION AND MAINTENANCE THIS PAGE INTENTIONALLY LEFT BLANK
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-2
HRSG OPERATION AND MAINTENANCE
1.
INTRODUCTION The main objectives of water chemistry control are to insure the long term integrity of the materials of construction and the successful operation of the boiler-turbine power cycle. The particular types of chemical treatment may very depending on many factors such as the variety of materials, operating conditions, system design, etc. The treatment of the feedwater and boiler water is beyond the control of this company. This company does not assume the responsibility for water treatment and control. This is in accordance with practices established by the American Boiler and Affiliated Industries Standards Committee. The company does however, provide water chemistry guidelines that reflect good industry practices. These guidelines are generally in accordance with published guidelines from EPRI, VGB, ASME, as well as ABMA (American Boiler Manufacturers Association). One notable exception is that the feedwater and boilerwater qualities reflect the steam purity requirements specified by the steam turbine and gas turbine (if steam or water injected) supplier as opposed to those provided in the ABMA guidelines. Feedwater chemistry control is based on the following general considerations: a. Ammonia is used to control pH. b. An oxygen scavenger is not needed if the oxygen concentration is below 10 ppb. If the use of an oxygen scavenger becomes necessary, hydrazine is preferable if allowed by local safety regulations. c. To minimize the risk of flow assisted corrosion in the lowpressure systems (see Appendix II), the pH range has a relatively high limit and the use of organic treatment chemicals is not recommended. Boiler water chemistry control is based on the following considerations: a. General and specific corrosion protection of the pressure parts surfaces in the event of contamination ingress. b. Achieving the required steam purity. There are several accepted methods for controlling boiler water chemistry. The majority of drum type boilers, however, still use some form of phosphate treatment (see appendix I). The particular phosphate treatment (phosphate concentration and corresponding pH) should be selected based on the following main cycle considerations:
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-3
HRSG OPERATION AND MAINTENANCE 1. 2. 3. 4.
Condenser cooling water chemistry Presence of condensate polishing system Phosphate hideout history or potential Sodium limit in the steam
It is understood that these are general guidelines and may need to be modified to meet plant specific requirements. Additional operational information, highlights, and criteria for selecting particular chemical controls are provided in Appendix I and III. A brief discussion on flow accelerated corrosion (FAC) is presented in Appendix II.
2.
STANDARD SPECIFICATIONS FOR COMBINED CYCLES WITH DRUM-TYPE BOILERS (Water Chemistry Requirements for Normal Operation)
A. Demineralized Water (at Demineralizer Water Plant Outlet) Parameter
Unit
Specific conductivity Silica as SiO2 Sodium + Potassium as Na+K Iron as Fe Copper as Cu TOC
µS/cm ppb ppb ppb ppb ppb
N < 0.20 < 20 < 10 < 20 < 3 < 300
B. Condensate (at Condensate Pump Discharge)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Parameter
Unit
Specific conductivity Conductivity after cation exch. pH-value Silica as SiO2 Iron as Fe Copper as Cu
µS/cm µS/cm ppb ppb ppb
Revision: 0 04/02/05
N copper alloy tubed condenser 2-6 < 0.20 8.8 - 9.3 < 20 < 20 < 3
N stainless steel or titanium tubed condenser 3 - 11 < 0.20 9.0 - 9.6 < 20 < 20 < 3
6-4
HRSG OPERATION AND MAINTENANCE C. Feedwater (at Boiler Inlet)* Parameter
Unit
Specific conductivity Conductivity after cation exch.** pH-value Silica as SiO2 Iron as Fe Copper as Cu Oxygen
µS/cm µS/cm ppb ppb ppb ppb
N copper alloy tubed condenser 2-6 < 0.20 8.8 - 9.3 < 20 < 20 < 3 < 10
N stainless steel or titanium tubed condenser 3 - 11 < 0.20 9.0 - 9.6 < 20 < 20 < 3 < 10
* Normal feedwater quality should be achieved after 30% unit load. * * For cation conductivity transient conditions, see criteria discussion.
D. Boiler Water (HP, IP and LP) The tables below give the prime choice for HRSG drum boiler water treatment. In deviation to this specification, the following standards can also be adopted: - VGB guidelines R450L / 1988 - EPRI guidelines TR110051 - specifications of boiler suppliers approved by Alstom Note: These guidelines do not apply to the Low Pressure (LP) drum if used as a feedwater tank. In such a case, the feedwater guidelines are applicable to the LP boilerwater. Parameter
Unit
Specific conductivity pH Phosphate as PO4 Silica as SiO2
µS/cm ppm ppm
N < 40 * 9.1 - 9.6 2 – 6** ***
* estimated value, must be compatible with steam purity ** low phosphate concentration range applicable for all pressures *** see Table below Drum pressure (bar) ≤ 60 70 80 90 100 110 120 130 140 150
Carry-Over (%) ≤ 0.1 ≤ 0.1 ≤ 0.1 ≤ 0.1 ≤ 0.1 ≤ 0.1 ≤ 0.1 ≤ 0.2 ≤ 0.2 ≤ 0.2
SiO2 (ppm) ≤ 7.5 ≤ 4.8 ≤ 3.4 ≤ 2.5 ≤ 2.0 ≤ 1.6 ≤1.2 ≤ 0.9 ≤ 0.6 ≤ 0.4
Boiler design criteria: - mechanical carry-over see Table above. - blowdown intermittent up to 5%, continuous 0.5...1%
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-5
HRSG OPERATION AND MAINTENANCE E. Live Steam and Reheat Steam (at Boiler Outlet) Parameter
Unit
Specific conductivity Conductivity after cation exch. pH-value Sodium + Potassium as Na+K Silica as SiO2 Iron as Fe Copper as Cu
µS/cm µS/cm ppb ppb ppb ppb
N copper alloy tubed condenser 2-6 < 0.20 8.8 - 9.3 <10 < 20 < 20 < 3
N stainless steel or titanium tubed condenser 3 - 11 < 0.20 9.0 - 9.6 <10 < 20 < 20 < 3
F. General Remarks All conductivity’s and pH are referred to 77°F (25°C). Possible contributions from carbon dioxide may be excluded. Operation is desirable at the lowest achievable impurity levels, with the shortest and least frequent excursions. The specification is related to the following conditions: • Make-up water demand is < 1 % under normal conditions, up to 5 % maximum and intermittent. • Feedwater pH conditioning shall be done with ammonia. Oxygen scavengers such as hydrazine are not required (if copper alloys present in the condensate system, the use of hydrazine can be evaluated). • Organic based treatment chemicals are not recommended and should not be required in a combined cycle power plant generating electricity in which there is no process steam exported from the cycle. Note: This is a general specification valid for the plant type mentioned only. The criteria should be reviewed for a specific application and at commissioning. N Normal value. Values are consistent with long-term system reliability. A safety margin has been provided to avoid concentration of contaminants at surfaces.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-6
HRSG OPERATION AND MAINTENANCE APPENDIX I A.
Feedwater Quality and Steam Purity. Dissolved Solids and Oxides. The guidelines address the influence of both dissolved and suspended (i.e. oxides) solids. Since the feedwater is used for desuperheating (steam temperature control), its level of dissolved solids must be limited in order to prevent fouling of steam touched surfaces as well as achieve steam purity requirements. It should also be recognized that metallic oxides transported to the boiler (or superheater / reheater/turbine) by feedwater can foul these surfaces such that damage and/or efficiency losses may occur. Oxygen. It is indicated in the feedwater guidelines that the oxygen concentration should be limited to 10 ppb. At the same time, the use of oxygen scavengers such as hydrazine or hydrazine substitutes have been omitted. This is based on the experience from plants on Oxygenated Treatment (OT) where less reducing conditions in low cation conductivity waters (less than 0.2 µS/cm) help to form a more adherent / less soluble oxide film. This further minimizes the potential for flow assisted corrosion (FAC) as discussed in a later section. Cation Conductivity. Cation conductivity values do not include the influence of carbon dioxide. During normal operating conditions, levels of 0.06-0.2 µS/cm can be achieved. Higher values are observed during startup. Carbon dioxide, having entered the system with air during shutdown, is dissolved in the water. It requires some time until it is purged from the system. The removal rate depends on the efficiency of the deaeration devices (deaerator, condenser), as well as on cycle water pH. At cold start, normal specification values are usually obtained within a few hours for base loaded plants. Cyclic units with frequent cold starts require a significant proportion of the operating time to reach normal values. Therefore, the question is whether it is worthwhile to extend heat-up and bypass operation to achieve a low cation conductivity when solely influenced by carbon dioxide. We have investigated startup cation conductivity in several plants with an ion-chromatograph. One example is given in Figure 1. It is seen that cation conductivity started well above 1µS/cm, but with exclusion of carbon dioxide, it was never larger than 0.3 µS/cm when the turbine was on line. Such analytical techniques are normally not available in a power plant. Even if the plant would have such equipment installed, it is doubtful if it could be brought to full operating conditions by the beginning of a cold start. The same applies to degassed cation conductivity measurements. We therefore looked at substitute parameters for evaluating steam chemistry.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-7
HRSG OPERATION AND MAINTENANCE The boiler water is a good indicator for the ingress of any impurities, and its relation to steam chemistry is fairly well understood. We have therefore formulated our requirement for steam cation conductivity at startup as follows: "The steam turbine can be kept in operation with boiler water purity within the specification and the conductivity of HP steam showing a large decrease in conductivity within one hour from the beginning of turbine operation." B.
Boilerwater Quality The boilerwater quality and respective treatment is designed to produce steam with a sodium content not to exceed 10 ppb. Therefore, a low level sodium phosphate treatment has been selected. Figure 2 is a plot of phosphate vs. pH. This type of strong alkaline treatment provides good buffering capabilities in the event of impurity ingress. In those plants where phosphate treatment can be used in the LP boilers, it will also prevent the risk of Flow Accelerated Corrosion (FAC). The listed phosphate range is 2 to 6 ppm. This is limited by the sodium steam purity requirements and the steam drum mechanical or moisture carryover performance. It should be realized that the American Boiler Manufacturers Association (ABMA) guidelines allow a higher dissolved solids level (or sodium level) in the boilerwater. Consequently, for these high operating pressure ranges, the resulting sodium level in the steam will be higher than that allowed by turbine suppliers. Therefore, the turbine steam purity requirements as specified by the turbine suppliers’ control the level of phosphates and other dissolved solids in the boilerwater. All Volatile Treatment (AVT) and Equilibrium Phosphate Treatment (EPT) can be applied in specific cases should phosphate hideout occur. Each boiler is normally controlled and treated independently although the guidelines list the same level of treatment chemicals and conductivity. With demineralized feedwater, there really is no need to allow higher dissolved solids in lower pressure boilers just because it can handle it without adversely affecting steam purity. The use of Sodium Hydroxide is considered to be risky for lowstaffed power plants, as it requires much more attention and control to be safely applied. In a typical combined cycle, the condensate or feedwater is relatively free of iron oxide during stable operation. Therefore, there is no need to use organic dispersants in the boilerwater. These organic substances can decompose to carbon dioxide as well as produce organic acids. These acids can then circulate throughout the cycle. As a consequence, they could destabilize (if only treated with ammonia) the magnetite layer on the LP boiler
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-8
HRSG OPERATION AND MAINTENANCE surfaces which can increase the potential for flow accelerated corrosion. The table titled “Criteria for Maintaining Boilerwater Conditions” provides some guidelines in the event of contamination ingress as measured by cation conductivity.
Figure 1. Steam cation conductivity at cold start
200
1.8
180
1.6
160
1.4
140 measured calculated all anions calculated anions without CO2 MW
1.2 1
120 MW
Conductivity (microS/cm)
Stea m HP-boiler 2 2
100
0.8
80
0.6
60
0.4
40
0.2
20
0 04:15
05:15
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
06:15
07:15
08:15 Tim e
Revision: 0 04/02/05
09:15
10:15
11:15
0 12:15
6-9
HRSG OPERATION AND MAINTENANCE Figure 2. Phosphate treatment zones: A – Coordinated phosphate-pH control with good buffering capabilities. B – Congruent phosphate-pH control used to buffer caustic contaminants. C – Phosphate-Caustic control used to buffer acidic contaminants. D – Equilibrium Phosphate control used where phosphate hideout might otherwise occur/buffering capacity is however limited.
Criteria for Maintaining Boiler Water Conditions Feedwater Conditions Cation Conductivity <0.2 µS/cm Cation Conductivity 0.2-0.5 µS/cm Cation Conductivity > 0.5 µS/cm
Boiler Water Chemistry Control Phosphate TDS <15 ppm pH* 9.1-9.6 PO4 2-6 ppm TDS <15 ppm pH 9.1-9.6 PO4 2-6 ppm TDS < 25ppm PO4 2-10 pH 9.1-10.1
Volatile TDS <2 ppm pH 8.6-9.0
See Figure 2
None.
Not Suitable
See Figure 2
Monitor steam purity. Increase blowdown if required.
Not Suitable
See Figure 2
Limited operation. Refer to turbine steam purity guidelines for abnormal conditions. Load will need to be reduced as well as the use of desuperheating spray water. If feedwater cation conductivity increases above 1.0 µS/cm, prepare for orderly shutdown.
*Boiler water pH under phosphate control should be higher (by a minimum of 0.2 units) than the feedwater pH
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Operational Limits
Alternatives
Revision: 0 04/02/05
6-10
HRSG OPERATION AND MAINTENANCE APPENDIX II A.
Flow Accelerated Corrosion (FAC) Major parameters, which influence FAC, are: pH, turbulence (flow geometry and velocity), steam moisture in two-phase flow, temperature, oxygen concentration, and material composition. In the steam/water system, FAC is mainly observed in the temperature range between 175-450°F (80-230°C), with a maximum in the temperature range around 300-350°F (150180°C). Regions of concern are: • • • •
Economizer tubes at HP and IP inlet headers LP-evaporator surfaces at bends LP-drum internals LP horizontal evaporative tube bends
To date, economizer, low pressure evaporative tubes (at bends), and drum internals have experienced FAC in several heat recovery steam generators in combined and co-generation cycle plants. Economizer inlet tubes have experienced FAC due to low pH conditions (in 3 plants, steam purity requirements did not allow the use of feedwater pH control chemicals, thus the pH was in the range of 6.5 to 7). Evaporative tubes and other LP components such as drum internals with few exceptions have normally not experienced this type of attack with either AVT treatment (pH in the range of 9.2 –9.6) and certainly not with strong alkaline chemical additives (such as phosphates). The exceptions (3 cases) involved FAC of drum internals in LP boilers where an organic water chemistry program (organic dispersants, organic amines, and organic oxygen scavengers) was used. In summary, a fluid environment needs to be provided that can promote oxide stability and at the same time meet plant requirements. In other words, high feedwater pH controlled with ammonia and no oxygen scavengers is recommended as long as the normal oxygen content is less than 10 ppb (the need to use organic amines for feedwater and condensate pH control in co-generation facilities should be evaluated for each specific site). Flow assisted corrosion of carbon steel is defined as the acceleration or increase in the rate of corrosion caused by the relative movement between a corrosive fluid (either single phasewater or two phases-water and steam mixture) and the metal surface. The main influence of fluid velocity and/or turbulence is the localized removal of protective surface films (magnetite) which then leads to accelerated corrosion of the base metal. The dissolution of the magnetite film is enhanced by the mass transport of soluble iron species (Fe II) away from the surface. If the rate of mass transfer of these species to the bulk of the fluid is
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-11
HRSG OPERATION AND MAINTENANCE accelerated by flow/turbulence, it will increase metal loss as iron oxidizes to replace the dissolved film. The 1988 American Power Conference paper by Henzel, et al "Erosion Corrosion in Power Plants under Single - and Two Phase Flow Conditions - Updated Experience and Proven Counteractions" provides a useful summary of some of the research on FAC. Major parameters which influence erosion corrosion or FAC are 1) velocity, 2) temperature, 3) pH, and 4)oxygen concentration. Velocity: The effect of velocity or turbulence is to increase the mass transfer of chemical species to and away from the metal surface. This is not a case of "mechanical" abrasion or erosion. Normally, the erosion corrosion studies cover high velocity ranges compared to what we might expect for mean velocity in boiler tubes or feed pipes, however, as we know from field experiences, even at "normal velocity", erosion corrosion can occur depending on the severity of the fluid properties. Under these conditions, FAC problems typically occur in turbulent areas (tubes in inlet headers, bends, tees, valves, etc.) where the local velocity vectors may be much higher than the mean. Temperature: The effect of temperature on metal loss parallels the effect of temperature on solubility of iron oxide (magnetite) in water. At low temperatures, the oxide that is formed is iron hydroxide; this shifts to magnetite at high temperatures. These two materials have different solubility characteristics, accounting for a temperature peak around 300 - 350 F (150-177C). Minimum and maximum temperature limits have been reported for the most part in the range of 170F (77C) and 450F (232C), respectively. Oxygen: Oxygen would normally be thought to cause additional corrosion and in the presence of dissolved solids, it does increase corrosion. In an environment of high purity water, oxygen acts to stabilize the protective coating and actually reduces the rate of metal loss. This is the same principle being exploited for Oxygenated Treatment in once-through units. pH: The pH and the oxidation–reduction potential (ORP) of the fluid in a typical system are the more influential of these parameters since it directly affects the solubility of iron oxide/hydroxide. Either of these conditions such as low pH or a high negative ORP (reducing conditions) can cause this corrosion. Maintaining the pH as high as practical will minimize the dissolution of iron oxide. When the pH is reduced below 8.5, the potential for FAC is increased substantially. The maximum metal loss occurs from pH 7 and below into the acidic range. Although ORP is not usually a standard measurement, chemistry conditions that promote a reduced environment must be avoided. This topic is discussed in greater detail in a following section on iron oxide solubility. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-12
HRSG OPERATION AND MAINTENANCE Iron Oxide Solubility Iron oxide or magnetite dissolution is typically represented by the Sweeton and Baes equilibrium reaction: 1/3Fe3O4 + (2-b)H+ + 1/3H2 = Fe(OH)b (2-b)+ + (4/3-b)H2O Ferrous hydroxide on the right side of the equation is the soluble product. As indicated by this equation, the dissolution of magnetite is influenced by the oxidation-reduction potential (ORP) of the solution as represented by hydrogen (H2). It is also influenced by the pH as represented by the hydrogen ion. Therefore, the dissolution increases as the ORP becomes more reducing (negative potential) and the pH decreases. The reaction is also a diffusion-gradient driven process, which involves the mass transfer of the ferrous ions from the oxide layer to the bulk fluid. Therefore, the dissolution rate is dependent on the local flow conditions. Turbulent flow increases the dissolution rate. Areas of turbulence in HRSG components which have been known to experience FAC are tube bends/elbows, inlet header tubes (simulates a “T” connection) and steam drum perforated/centrifugal separators. Other chemical substances such as organic compounds can affect the solubility of iron oxide. For example, organic contaminants can thermally degrade at higher temperatures to form compounds such as acetates or acetic acid. These can affect the solubility of magnetite and at the same time form a soluble iron acetate compound. Ammonia, which is used for feedwater pH control, has a lower dissociation rate at higher temperatures so that the local high temperature pH can be substantially lower than measured at ambient temperature. This is normal behavior and taken into account in cycle water chemistry. However, organic substances could enter the cycle, become acidic at higher temperatures and significantly affect the pH even with ammonia present. Ammonia also volatilizes at higher temperatures. This will also have a lowering effect on pH. Unlike ammonia, strong alkaline substances such as trisodium phosphate used in the boilerwater provide a high pH unaffected by temperature and can form stable/non-volatile compounds. The potential for FAC in boiler or evaporator tubes is negligible if the boilerwater is properly treated with phosphate chemistry.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
6-13
HRSG OPERATION AND MAINTENANCE APPENDIX III A.
Superheated Steam Purity Requirements For Normal Operation and Transients Note: This table is similar to Table 5 from the guidelines with the addition of transient values which could also be used as a guide during start-up operations. A1
A2
Type of analysis
Parameter
Unit
N
Cation Conductivity1 Sodium (Na) Silica (SiO2) Iron (Fe) pH
µS/cm
≤ 0.2
0.2-0.5 0.5-1
≥1
C
ppb ppb ppb -
≤ 10 ≤ 20 ≤ 20 9.0-9.64
10-20 > 203
≥ 40 (> 100) (> 100)
C orM2 C or M2 M M5
20-40 -
S
(C = online monitoring, M = grab sample) 1) = Possible contributions from carbon dioxide may be excluded 2) = Preferably online 3) = Time permitted above 20 ppb SiO2: [hours]x[ppb]<105 4) = Preferably in the high range (9.4-9.6) in all ferrous systems 5) = Condensate pH may be used as indication of steam pH N Normal value. A1 Action Level 1. Potential for the accumulation of contaminants and corrosion attack. Return to normal values within one week. Maximum exposure is 336 cumulative hours per year, excluding start up conditions. A2 Action Level 2. Accumulation of impurities and corrosion attack will occur. Return to normal levels within 24 hours. Maximum exposure is 24 hours per year, excluding start up conditions. S Immediate shutdown. Immediate shutdown of the concerned system is required to avoid damage.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
APPENDIX
Revision: 0 04/02/05
6-14
HRSG OPERATION AND MAINTENANCE
SECTION 7: INSPECTION and MAINTENANCE 7.1
LEARNING OBJECTIVES
Identify areas to inspect, possible inspection findings, and approaches for repair to major pressure parts. 7.2
HRSG INSPECTION RECOMMENDATIONS
HRSG General Inspections should be carried out approximately once every twelve months. These inspections should be coordinated with the scheduled plant outages of other major combined cycle plant equipment and inspection requirements of the Authorized Inspector. In addition, detailed Inspections should be carried out every 5 - 10 years depending on plant operating history. This detailed inspection is primarily a visual inspection of all accessible pressure parts. The visual inspection will identify any areas of concern that require subsequent Non-Destructive Examination (NDE). Descriptions of the General Inspections and Detailed Pressure Part Inspections follow. General Inspection (Annual) Inlet Duct and Boiler Casing The following items are noted during the inspection. • • • • • •
External Casing is inspected externally to identify any areas of significant overheating or cracking. Internal Liners are inspected for severe warpage, excessive loss of stud/washer attachments, liner cracking and loss of insulation. Gas Baffles are inspected for mechanical integrity. Flow Straighteners are inspected for overall mechanical and weld integrity. Duct Burners are inspected for mechanical/weld integrity, burner component overheating, fouling and wear. Detailed inspection of burner elements, ignitors and scanners should be made pursuant to manufacturer’s recommendations. Expansion Joints are inspected internally and externally.
Pressure Parts All readily accessible pressure part components are visually inspected. Tubing within the gas path is inspected for severe or progressive bowing, fin/tube weld integrity and evidence of fouling, deposits or corrosion. Particular attention to the cold end sections is recommended. Internal inspection of the drums and deaerator should be carried out. All headers and connecting piping within the upper and lower vestibules should be visually inspected. All external piping and valves should be inspected noting hanger condition and valve condition. All pressure part casing penetrations should be inspected for evidence of cracking.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-1
HRSG OPERATION AND MAINTENANCE Stack External and internal inspection of the stack should note mechanical integrity and evidence of internal corrosion. Stack Dampers should be inspected to verify full open and full closed capability and evidence of vibration and wear. Stack silencers should be inspected for mechanical integrity, warpage and integrity of fiber packing. SCR and CO Catalyst (If Applicable) SCR and CO Catalyst should be inspected for mechanical integrity of supports, erosion/corrosion of the catalyst elements and evidence of fouling or deposits within the catalyst elements. Ammonia injection grids should be inspected for integrity of the mechanical supports and condition of the injection nozzles. The ammonia supply system should be inspected pursuant to the manufacturer recommendations. Detailed Inspection (Every 5 - 10 Years) Visual Inspection This inspection usually includes the following: •
Steam Drums and Steam/Water Separator
•
Upper and lower evaporator headers adjacent to access areas
•
Upper and lower economizer headers adjacent to access areas
•
Upper and lower superheater and reheater headers adjacent to access areas
•
Downcomers, risers, connecting lines
•
Superheat and reheat piping
•
Feedwater piping
•
Boiler water circulating pumps
•
RH and SH desuperheaters
•
Deaerator
•
Orifices
•
Strainers
This visual inspection is a more detailed inspection that that required annually. This may require removal of insulation and lagging in order to access drum and external piping.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-2
HRSG OPERATION AND MAINTENANCE The following is noted during the inspection: •
The external surfaces, internal surfaces and associated equipment of all drums or steam/water separator should be visually examined for indications of cracks, erosion, corrosion, loose or broken hangers/supports, loose or missing internals that might be indicative of a variety of failure mechanisms and their condition documented.
•
Condition of full penetration welds and their heat affected zones, (including longitudinal seams for those headers fabricated from plate, girth welds, welds at tees or formed openings and end closures).
•
Condition of selected socket welds and their heat affected zones (including connecting pipes, vent and drain piping).
•
Selected bore-holes.
•
Machined corners of manway seating surfaces.
•
The steam drum liner or baffling should be visually examined, preferably by means of wet test, for indications of cracks.
•
The circulating pumps, suction and discharge valves should be checked for fatigue cracking. One of the pumps and one of the suction valves should be internally inspected.
•
The external surfaces of a header are visually examined for indications of cracks, corrosion, erosion, swelling, exfoliation, discoloration, bowing, loose or broken hangers/supports that might be indicative of a variety of failure mechanisms and their condition documented.
•
The internal surfaces of a header and bore-holes of terminal tubes may be examined visually for indications of cracks and for abnormalities such as excessive deposits or corrosion.
•
Desuperheater liners should be inspected for erosion and cracking utilizing a standard boroscope.
Nondestructive Examination (NDE) Following Visual Inspection additional NDE tests should be carried out in any areas of concern. The following techniques may be used. •
Radiograph
•
Weld Seam Etching
•
Diameter and Circumference Measurements
•
Borehole Examination
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-3
HRSG OPERATION AND MAINTENANCE
One examination routinely performed during a header condition assessment is the examination of header bore-holes. This examination detects the presence of borehole cracking through the use of an oxide cleaning method, fluorescent dye-penetrant examination and visual/dimensional inspection. •
Magnetic Particle Examination
Magnetic particle examination or testing (MT) and/or wet fluorescent magnetic particle examination (WFMT) should be used at selective locations to determine the existence of mIcrocracks that may not be apparent. Surface discontinuities and shallow subsurface discontinuities can be detected by using this method. Check circumferential seams and a number of socket welds and their heat affected zones (including supply tubes, terminal tubes, vent and drain nozzles). •
Liquid-Penetrant Examination
Liquid-penetrant examination or testing (PT) is a highly sensitive non-destructive method for detecting discontinuities (flaws) such as cracks, pores and porosity which are open to the surface of solid and essentially nonporous materials. The fluorescent-penetrant inspection (FPT) uses penetrants that fluoresce brilliantly under ultraviolet light. The sensitivity of the fluorescent penetrant (solvent removable) technique is considered to be very high and recommended for areas where minute defects may be present. •
Ultrasonic Shearwave Examination
Ultrasonic examination, utilizing O° longitudinal sound waves and 45° and 60° refracted shear waves, is extremely useful in detecting the presence of surface and internal discontinuities or non-homogenous areas in materials. This technique provides useful information on whether or not the crack(s) can or should be weld repaired. •
Ultrasonic Thickness Measurements
Wall thickness readings shall be taken at the dimensional test locations, on selected elbows and bends, and where recordable indications are found. Readings should be taken around the whole circumference of the pipe (0°, 90°, 1800 and 270°) and on the outer wall in the arc of the bend on selected elbows and bends.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-4
HRSG OPERATION AND MAINTENANCE
7.3
TUBE CIRCUITS
The purpose of the internal inspection is to take a close look at the inside components and areas which are not accessible when the unit is in service in order to find potential problem areas and to repair these areas at a convenient time. Refer to Pressure Part General Arrangement Drawings behind Tab 10. •
The inspection begins only after the unit is down, has been cooled, cleaned, and secured.
•
Make all safety checks and obtain all necessary clearances before opening any of the access doors.
•
Enter the HRSG through access doors.
•
A safer and more efficient way of inspecting the interior is with the use of scaffolding, a method that will save time and money in the long run. With an arrangement of scaffolding, a more complete and thorough inspection can be performed, maintenance and repair personnel have easy access to the unit, and continuous access is provided to the entire HRSG.
•
During the internal inspection, check historic problem areas based on OEM Service Engineering reports.
•
Use visual observations, comparisons, measurements, and non-destructive examination techniques as methods for the inspection.
Recommended Inspection General Areas The tube circuits are arranged in both horizontal and vertical assemblies with the water/steam flow countercurrent to gas flow. •
Inspect each of the tube banks for alignment and possible signs of overheating using an outside micrometer.
•
Check clearance between tube assemblies and casing sidewalls.
•
Examine all supports.
•
Examine all baffles and partition plates.
•
Examine all header assemblies. Inspect welds around tube nipples and headers for cracks and erosion.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-5
HRSG OPERATION AND MAINTENANCE
7.4
DRUMS AND HEADERS
Steam Drum The material used to make up the drum and internals is primarily high strength carbon steel. The nozzles in the drum heads are provided for attachment of water level gauges and indicators, vent valves, and safety valves. Prior to an outage, take steam samples individually from the sampling nozzles installed in the steam outlet tubes along the drum. These samples will detect the presence of localized carryover
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-6
HRSG OPERATION AND MAINTENANCE
CHEMICAL FEED LINE
FEED INLET
CONTINUOUS BLOWDOWN LINE
Figure 7-1: HRSG Steam Drum, Typical WARNING: Before entering the drum, ensure that the drum has been purged and that the environment is safe. WARNING: If the unit has been laid up with nitrogen, make sure that the steam drum is vented completely before any inspection is performed. Place an air mover in the end of the drum not being inspected; this will provide adequate ventilation. A second person should remain outside the drum as a safety precaution.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-7
HRSG OPERATION AND MAINTENANCE
As previously stated, the steam drum serves several functions: •
Provides a point for separating the steam and water
•
Houses the equipment used for purifying the steam after separation
•
Houses the header used to distribute the incoming feedwater. Examine the steam/water separating equipment. Inspect the separators, both the primary and secondary stages. Look for corrosion, deposits, erosion, missing parts, etc. Examine the condition of the corrugated plate dryers and the return piping.
Drum Inspection Reminders: •
Check the condition of the seal around the manway door.
•
Check the area around the inside of the manway door.
•
Check the interior of the drum for corrosion and deposits.
•
Check the condition and mounting of the blowdown pipe and the feedwater distribution header.
•
Check the downcomer nozzles, screens, and vortex eliminators.
•
Check all drum internals for wear and fit.
•
Pay particular attention to the areas behind the primary and secondary separators.
•
Thoroughly examine the drum internals for cracks. Missing fasteners or separation of the plates will allow boiler water to bypass the steam separation equipment and allow the carryover of boiler water into the superheater.
Headers Headers are located throughout the water and steam circuits of the boiler. They collect water or steam from a group of tubes and are not physically accessible for entrance. However, they may have handhole inspection ports which allow for a visual internal inspection. During an inspection, thoroughly inspect the headers inside and out. Header Internal Inspection To perform an internal inspection, remove the handhole inspection ports on the header. Examine the interior for corrosion, deposits, or any other foreign material. Check the area around the handhole for any signs of cracking. Check the handhole seal.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-8
HRSG OPERATION AND MAINTENANCE
ALSTOM Power D4006-Bu042
Figure 7-2: Typical Header Connections Header External Inspection During an external inspection, visually check the entire header for corrosion, erosion, etc. Visually check the header nipple welds for signs of cracking. If any cracking is found, determine the depth and location, and consult the manufacturer for recommended repairs. Inspect the area around each header for signs of potential problems. 7.5
DESUPERHEATERS
To assist in controlling the final temperature of the steam going to the turbine, a superheater desuperheater is located at the superheater outlet. (Figure 7-3) A desuperheater is also located in the reheat outlet line to provide final reheat steam temperature control during transient conditions. A spray type desuperheater employs spraywater as a cooling medium to the superheated steam. Water is sprayed directly into the steam flow thus adjusting the steam temperature.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-9
HRSG OPERATION AND MAINTENANCE
FROM SPRAY WATER SOURCE (BOILER FEED PUMP)
Figure 7-3: Desuperheater Schematic A replaceable liner is installed for protection against erosion and thermal shocking of the desuperheater heavy wall-connecting link by the cooler spraywater. Spraywater desuperheaters must utilize feedwater quality water because of the location of the desuperheater in the steam circuitry. By design, there is sufficient time for evaporation of the spray water over the control range of the unit before the steam reaches the turbine for either the superheater or the reheater. ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-10
HRSG OPERATION AND MAINTENANCE Monitor condition of spray water control and block valves to insure valves maintain tight seals when spray is not required. Inspection The purpose of the desuperheater is to control steam temperature through the use of cool tempering water. Desuperheaters are installed in both the superheater and reheater circuits. The typical in-line desuperheater, shown in Figure 7-4, consists of a shell, liner, and spray nozzle assembly. The shell acts as housing. The spray nozzle assembly introduces the tempering water. The liner protects the shell from thermal shock when the relatively cold tempering water is injected into the steam system.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-11
HRSG OPERATION AND MAINTENANCE
Figure 7-4: Typical Desuperheater Details
Superheater and desuperheater liner inspections should be conducted every three to five years. This inspection is accomplished with a boroscope. The boroscope is inserted through the spray water nozzle opening after removing the spray water control valve or via a hand hole plate. Examine the liner for any gross deformations. Examine the spray nozzles for any enlargement of the nozzle holes. If extensive wastage is found, replace the spray nozzle. 7.6
TUBE FAILURE ANALYSIS (Short Term Overheating)
For a specific tube material, there is a maximum allowable stress at a particular temperature. If the tube metal temperature increases beyond this point, creep will occur and the tube will eventually fail by stress rupture. Superheaters and reheaters can experience interruptions and/or reductions in steam flow that can increase tube metal temperatures that lead to stress rupture failures. With ferritic steel, a "fish mouth" or longitudinal rupture, with a thin edge fracture is most likely. With other tube materials, still other appearances are possible. The causes for this type of failure are the following: •
Abnormal coolant flow from a blockage in the tube
•
Blockage due to debris in the tube
•
Blockage due to scale in the tube
•
Blockage due to condensate in the tube following an incomplete boilout
•
Excessive combustion gas temperatures
•
High temperatures from over-firing during start-up
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-12
HRSG OPERATION AND MAINTENANCE
Figure 7-5: Short Term Overheating Appearance
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-13
HRSG OPERATION AND MAINTENANCE
High Temperature Creep A small fracture may be associated with a blister, while a large fracture could have a thick edged, “fish mouth”, longitudinal crack. The area around the fracture may have an alligator hide appearance, with significant oxide scale penetration. The root causes for high temperature, longer term failure such as these are the following: •
High heat flux into a section of the boiler that could have used a higher grade of steel
•
Excessive hot gas flow through an area that is plugged
• Excessive heat absorption from an adjacent lug, or other welded attachment •
Partial pluggage from blockage or internal scale
Figure 7-6: High Temperature Creep
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-14
HRSG OPERATION AND MAINTENANCE Dissimilar Metal Welds The weld failures will normally have one side of the weld that responds to a magnet, while the other does not. The weld crack will be circumferential at the weld; over on the side that responds to the magnet; the ferritic side. The cause of failure relate the stress of the two metals expanding differently plus: •
Stress from internal steam pressure
•
Stress from the vertical weight on the weld
•
Stress from the constraints of how the tube is supported or attached
• Internal thermal gradients, which add up to the total stress. The higher the value, the sooner the weld fails.
Figure 7-7: Dissimilar Metal Welds
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-15
HRSG OPERATION AND MAINTENANCE Appearance Welding Defects If the defect is most notable on the inside, it can become a failure from an internal scale buildup, and resultant corrosion, or corrosion fatigue failure. If the defect is with the integrity of the weld itself, the failures often appear as a brittle failure, where stress is concentrated in a small area. Causes again relate to quality control: •
The procedure.
•
Weld material used.
•
Preparation of the tube ends before the first pass.
Pitting - Localized Corrosion (Water-Side Corrosion) Water containing dissolved oxygen is highly corrosive to many metals; therefore everything must be done to minimize the introduction of oxygenated water into the boiler and pre-boiler systems. Oxygen corrosion can dramatically affect various components in operating and nonoperating boilers. Much of the suspended crud that enters an operating boiler is the direct result of oxygen attack of components in the pre-boiler system. Localized pitting is found where oxygen is allowed to come in contact with the inside of the tubes, which is just about anywhere. It appears as a steep edged crater with red iron oxide surrounding the pit. The tube surface near the pit may show little or no attack. Sometimes there is a series of smaller pits. The typical cause starts with: •
High levels of oxygen in the feedwater, i.e., poor deaeration at start-up
•
Filling of condensate in low point, such as bends, when the steam cools
•
Outages where air gets inside the assembly from adjacent repairs, or vents being left open as the steam condenses
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-16
HRSG OPERATION AND MAINTENANCE
Figure 7-8: Localized Pitting Appearance
Stress Corrosion Cracking (Water-Side Corrosion) These thick-edged fractures can be either circumferential or longitudinal, depending on how the stress is oriented. Typically the chemical attack is on the inside of the tube and works its way out through the growing crack. Far less commonly, the chemical attack exists on the outside (gas side) and works its way inward. The root cause is the coupling of more than one factor working on the same location: From the chemistry side are the contaminants of chlorides, sulfates, or hydroxides on either the inside (common) or outside (less common) • • • • • •
Contaminants can come from boiler steam drum carry over Contaminants can come from contamination in the desuperheater spray External contaminants come from acidic components to the fuel Additionally there must be a stress possibly from a bend in the tube Weld attachments from initial assembly Or possibly from cyclic unit operation
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-17
HRSG OPERATION AND MAINTENANCE
Figure 7-9: Stress Corrosion Appearance Low Temperature Corrosion (Gas Side) External surfaces of economizer tubes that are exposed to a moist environment containing flue gases can experience acid corrosion. Certain acidic salts (ferrous sulfate for example) can hydrolyze in moist environments to produce low pH conditions that will attack carbon steel. Sulfur trioxide (SO3), present in the cooler flue gas areas, and can react with water vapor to produce sulfuric acid. If the temperature is below the dew point, sulfuric acid condenses along metal surfaces and corrodes the metal. Water washing can also produce acid attack. A gouged exterior and a thin ductile failure characterize this form of failure. When the pressure becomes too great, the pressure inside blows out a hole. The root cause for low temperature failures are: •
The presence of sulfur in the oil, which has an opportunity to condense on the last rows of economizer tubes.
•
The condensing of sulfur and ash when the exit gas temperature is low.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-18
HRSG OPERATION AND MAINTENANCE
Figure 7-10: Low Temperature Corrosion Appearance
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-19
HRSG OPERATION AND MAINTENANCE
Vibration Fatigue In locations where boiler tubes are welded to support lugs, a thick edge failure can form at the toe of the weld. This fracture is circumferential, running at right angles to the weld. The root cause is: •
The vibration of the tube, caused by the steady flow of exhaust gases.
•
Along with a lug location that induces a rigid point that will concentrate the force into a short distance.
Figure 7-11: Vibration Fatigue Appearance
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-20
HRSG OPERATION AND MAINTENANCE Corrosion Fatigue Like the previous fatigue mechanism, cyclic stresses produce a series of parallel surface cracks, however this time the corrosive environment adds to the deterioration by forcing the oxide wedge into the cracks, further leveraging the fracture. The thick edge fracture will be coated with an oxide layer. Pits can often be found on the inside surface of the cracks. The causes have two key ingredients which are Corrosion and Stress. There is either induced stress from the way the tube connects to another pressure part or there is induced stress from the way the tube is tied to a structural support. •
There is residual stress left over from fabrication.
•
Internal pits from dissolved oxygen or acidic corrosion from the pre-boiler circuit aggravate the cracking process in the water cooled tubes.
•
External corrosion in steam cooled units aggravates the cyclic flexing where the tube enters the header.
Figure 7-12: Corrosion Fatigue Appearance
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-21
HRSG OPERATION AND MAINTENANCE
This page intentionally left blank.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
7-22
HRSG OPERATION AND MAINTENANCE
SECTION 8: HRSG START UP CURVES 8.1
LEARNING OBJECTIVES
Understand HRSG operational phenomena under various conditions 8.2
DESCRIPTION OF CURVES
Analysis Method Startup curves for the triple pressure, reheat HRSGs have been developed to describe the dynamic response of the HRSG under Cold Start, Warm Start and Hot Start conditions. HRSG process conditions (pressure, temperature, and flow) for the HP, IP, and LP sections have been predicted based on field experience with other triple pressure reheat HRSGs. In addition, response profiles have also been estimated by reference to detailed computational models developed for dynamic analysis prediction of dual pressure HRSGs. Basis for Predictions: Startup Curves (9 total) have been prepared for the following conditions. Pressure Decay curves (3 total) have also been prepared to show pressure response to the system during shutdown. 1. HP Cold Start (> 72 hours) 2. IP Cold Start (> 72 hours) 3. LP Cold Start (> 72 hours) 4. HP Warm Start (> 8 hours < 48) 5. IP Warm Start (> 8 hours < 48) 6. LP Warm Start (> 8 hours < 48) 7. HP Hot Start (< 8 hours) 8. IP Hot Start (< 8 hours) 9. LP Hot Start (< 8 hours) 10. Pressure Decay- HP 11. Pressure Decay- IP 12. Pressure Decay- LP
These self-explanatory curves describe the change in boiler process conditions (pressure, temperature and flow) versus time in response to the Gas Turbine operating conditions summarized above. Notes: 1. 100% Speed = 3600 rpm.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-1
HRSG OPERATION AND MAINTENANCE
This page intentionally left blank.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-2
HRSG OPERATION AND MAINTENANCE
HRSG Performance Curve Selection Sheet Summary List No. of Pages
Description
1
HRSG Start-up - HP Cold Start
1
HRSG Start-up - HRH/IP Cold Start
1
HRSG Start-up - LP Cold Start
1
HRSG Start-up - HP Warm Start
1
HRSG Start-up - HRH/IP Warm Start
1
HRSG Start-up - LP Warm Start
1
HRSG Start-up - HP Hot Start
1
HRSG Start-up - HRH/IP Hot Start
1
HRSG Start-up - LP Hot Start
1
HRSG Start-up - HP 1x1x1 to 2x2x1 Start
1 1
HRSG Start-up - HRH/IP 1x1x1 to 2x2x1 Start HRSG Start-up - LP 1x1x1 to 2x2x1 Start
1
HRSG Shut Down - HP Pressure Decay
1
HRSG Shut Down - IP Pressure Decay
1
HRSG Shut Down - LP Pressure Decay
Comments
Hot Start Curves Revised to Account for Operation of MHI Ventilator Valve from ST speed of 0 rpm to speed of 100% and load of 10%
Added curves at request of customer.
Notes: Cold Start is startup after 72 hour shutdown or longer. Warm Start is startup after 48 hour shutdown. Hot Start is startup after 8 hour shutdown. References: 1. Start up and Load diagram for a Diverter Downstream of a Gas Turbine, Nubaria Power Station I & II, V94.3A date 02/07/03. 2. Nubaria Power Plant II 2 x 750MW GTCC (Start-up Curve (Cold)). 3. Nubaria Power Plant II 2 x 750MW GTCC (Start-up Curve (Warm)). 4. Nubaria Power Plant II 2 x 750MW GTCC (Start-up Curve (Hot)).
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-3
HRSG OPERATION AND MAINTENANCE START-UP PERFORMANCE CURVES
SIEMENS-V94.3A HRSG Start-up
Full Range Valves
600.0
550.0
500.0
120
110
100
500.00
480.00
460.00
440.00
420.00
FOR INFORMATION ONLY
Time (minutes) ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
400.00
0 380.00
0.0 360.00
10
340.00
50.0
320.00
20
300.00
100.0
280.00
30
260.00
150.0
240.00
40
220.00
200.0
200.00
50
180.00
250.0
160.00
60
140.00
300.0
120.00
70
100.00
350.0
80.00
80
60.00
400.0
40.00
90
20.00
450.0
0.00
Temp (°C)
HP Predicted Performance - Cold Start (ST load start at 270 min)
GT1 Exhaust Temp = 598.4 deg C HP Steam Temp (GT1) = 567.7 deg C GT2 Exhaust Temp = 598.4 deg C HP Steam Temp (GT2) = 567.7 deg C GT1 Exhaust Flow = 630.90 kg/s HP Steam Flow (GT1) = 71.19 kg/s HP Steam Press (GT1) = 129.2 bara GT2 Exhaust Flow = 630.90 kg/s HP Steam Flow (GT2) = 71.19 kg/s HP Steam Press (GT2) = 129.2 bara
Pressure, Flow (%)
8.3
Revision: 0 04/02/05
8-4
HRSG OPERATION AND MAINTENANCE
GT1 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT1) = 566.5 deg C GT2 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT2) = 566.5 deg C GT1 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT1) = 81.53 kg/s HRH Steam Press (GT1) = 23.4 bara Total IP Steam Flow (GT1) = 11.50 kg/s IP Steam Flow to CRH (GT1) = 11.50 kg/s GT2 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT2) = 81.53 kg/s HRH Steam Press (GT2) = 23.4 bara Total IP Steam Flow (GT2) = 11.50 kg/s IP Steam Flow to CRH (GT2) = 11.50 kg/s
600.0
550.0
HRH/IP Predicted Performance - Cold Start (ST load start at 270 min) 120
110
100
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
500.00
480.00
460.00
440.00
420.00
400.00
0 380.00
0.0 360.00
10
340.00
50.0
320.00
20
300.00
100.0
280.00
30
260.00
150.0
240.00
40
220.00
200.0
200.00
50
180.00
250.0
160.00
60
140.00
300.0
120.00
70
100.00
350.0
80.00
80
60.00
400.0
40.00
90
20.00
450.0
0.00
Temp (°C)
500.0
SIEMENS-V94.3A HRSG Start-up
FOR INFORMATION ONLY
8-5
Pressure, Flow (%)
Full Range Valves
HRSG OPERATION AND MAINTENANCE
GT1 Exhaust Temp = 598.4 deg C LP Steam Temp (GT1) = 290.0 deg C GT2 Exhaust Temp = 598.4 deg C LP Steam Temp (GT2) = 296.0 deg C GT1 Exhaust Temp = 598.4 deg C LP Steam Temp (GT1) = 290.0 deg C GT2 Exhaust Temp = 598.4 deg C LP Steam Temp (GT2) = 296.0 deg C GT1 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT1) = 8.84 kg/s LP Steam Flow to ST (GT1) = 8.47 kg/s LP Steam Press (GT1) = 5.2 bara GT2 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT2) =8.84 kg/s LP Steam Press (GT2) = 5.2 bara LP Steam Flow to ST (GT2) = 8 47 kg/s
600.0
LP Predicted Performance - Cold Start (ST load start at 270 min) 120
110
500.00
480.00
460.00
FOR INFORMATION ONLY
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
440.00
0 420.00
0.0 400.00
10
380.00
50.0
360.00
20
340.00
100.0
320.00
30
300.00
150.0
280.00
40
260.00
200.0
240.00
50
220.00
250.0
200.00
60
180.00
300.0
160.00
70
140.00
350.0
120.00
80
100.00
400.0
80.00
90
60.00
450.0
40.00
100
20.00
500.0
0.00
Temp (°C)
550.0
SIEMENS-V94.3A HRSG Start-up
Revision: 0 04/02/05
8-6
Pressure, Flow (%)
Full Range Valves
HRSG OPERATION AND MAINTENANCE
SIEMENS-V94.3A HRSG Start-up
Full Range Values
600.0
550.0
120
110
100
50.0
10
0.0
0
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
320.00
20
300.00
100.0
280.00
30
260.00
150.0
240.00
40
220.00
200.0
200.00
50
180.00
250.0
160.00
60
140.00
300.0
120.00
70
100.00
350.0
80.00
80
60.00
400.0
40.00
90
20.00
450.0
0.00
Temp (°C)
500.0
HP Predicted Performance - Warm Start (ST load start at 75 min)
FOR INFORMATION ONLY
Revision: 0 04/02/05
8-7
Pressure, Flow (%)
GT1 Exhaust Temp = 598.4 deg C HP Steam Temp (GT1) = 567.7 deg C GT2 Exhaust Temp = 598.4 deg C HP Steam Temp (GT2) = 567.7 deg C GT1 Exhaust Flow = 630.90 kg/s HP Steam Flow (GT1) = 71.19 kg/s HP Steam Press (GT1) = 129.2 bara GT2 Exhaust Flow = 630.90 kg/s HP Steam Flow (GT2) = 71.19 kg/s HP Steam Press (GT2) = 129.2 bara
HRSG OPERATION AND MAINTENANCE
GT1 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT1) = 566.5 deg C GT2 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT2) = 566.5 deg C GT1 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT1) = 81.53 kg/s HRH Steam Press (GT1) = 23.4 bara Total IP Steam Flow (GT1) = 11.50 kg/s IP Steam Flow to CRH (GT1) = 11.50 kg/s GT2 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT2) = 81.53 kg/s HRH Steam Press (GT2) = 23.4 bara Total IP Steam Flow (GT2) = 11.50 kg/s IP Steam Flow to CRH (GT2) = 11.50 kg/s
600.0
550.0
HRH/IP Predicted Performance - Warm Start (ST load start at 75 min) 120
110
100
50.0
10
0.0
0
FOR INFORMATION ONLY
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
320.00
20
300.00
100.0
280.00
30
260.00
150.0
240.00
40
220.00
200.0
200.00
50
180.00
250.0
160.00
60
140.00
300.0
120.00
70
100.00
350.0
80.00
80
60.00
400.0
40.00
90
20.00
450.0
0.00
Temp (°C)
500.0
SIEMENS-V94.3A HRSG Start-up
Revision: 0 04/02/05
8-8
Pressure, Flow (%)
Full Range Values
HRSG OPERATION AND MAINTENANCE
GT1 Exhaust Temp = 598.4 deg C LP Steam Temp (GT1) = 290.0 deg C GT2 Exhaust Temp = 598.4 deg C LP Steam Temp (GT2) = 296.0 deg C GT1 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT1) = 8.84 kg/s LP Steam Flow to ST (GT1) = 8.47 kg/s LP Steam Press (GT1) = 5.2 bara GT2 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT2) =8.84 kg/s LP Steam Press (GT2) = 5.2 bara LP Steam Flow to ST (GT2) = 8.47 kg/s
600.0
LP Predicted Performance - Warm Start (ST load start at 75 min) 120
110
100.0
20
50.0
10
0.0
0
FOR INFORMATION ONLY
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
320.00
30
300.00
150.0
280.00
40
260.00
200.0
240.00
50
220.00
250.0
200.00
60
180.00
300.0
160.00
70
140.00
350.0
120.00
80
100.00
400.0
80.00
90
60.00
450.0
40.00
100
20.00
500.0
0.00
Temp (°C)
550.0
SIEMENS-V94.3A HRSG Start-up
Pressure, Flow (%)
Full Range Values
Revision: 0 04/02/05
8-9
HRSG OPERATION AND MAINTENANCE
SIEMENS-V94.3A HRSG Start-up
600.0
120
550.0
110
500.0
100
450.0
90
400.0
80
350.0
70
300.0
60
Full Range Values
250.0
GT1 Exhaust Temp = 598.4 deg C
50
200.0
HP Steam Temp (GT1) = 567.7 deg C GT2 Exhaust Temp = 598.4 deg C
40
150.0
HP Steam Temp (GT2) = 567.7 deg C GT1 Exhaust Flow = 630.90 kg/s
30
HP Steam Flow (GT1) = 71.19 kg/s HP Steam Press (GT1) = 129.2 bara GT2 Exhaust Flow = 630.90 kg/s
100.0
20
HP Steam Flow (GT2) = 71.19 kg/s HP Steam Press (GT2) = 129.2 bara
50.0
10
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
150.00
140.00
130.00
120.00
110.00
100.00
90.00
80.00
70.00
60.00
50.00
40.00
30.00
20.00
10.00
0 0.00
0.0
FOR INFORMATION ONLY
8-10
Pressure, Flow (%)
Temp (°C)
HP Predicted Performance - Hot Start (ST load start at 45 min)
HRSG OPERATION AND MAINTENANCE
SIEMENS-V94.3A HRSG Start-up
600.0
120
550.0
110
500.0
100
450.0
90
400.0
80
350.0
70
300.0
60
Full Range Values GT1 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT1) = 566.5 deg C GT2 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT2) = 566.5 deg C GT1 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT1) = 81.53 kg/s HRH Steam Press (GT1) = 23.4 bara Total IP Steam Flow (GT1) = 11.50 kg/s IP Steam Flow to CRH (GT1) = 11.50 kg/s GT2 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT2) = 81.53 kg/s HRH Steam Press (GT2) = 23.4 bara Total IP Steam Flow (GT2) = 11.50 kg/s IP Steam Flow to CRH (GT2) = 11.50 kg/s
250.0
200.0
150.0
100.0
50.0
50
40
30
20
10
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
150.00
140.00
130.00
120.00
110.00
100.00
90.00
80.00
70.00
60.00
50.00
40.00
30.00
20.00
10.00
0 0.00
0.0
FOR INFORMATION ONLY 8-11
Pressure, Flow (%)
Temp (°C)
HRH/IP Predicted Performance - Hot Start (ST load start at 45 min)
HRSG OPERATION AND MAINTENANCE
GT1 Exhaust Temp = 598.4 deg C LP Steam Temp (GT1) = 290.0 deg C GT2 Exhaust Temp = 598.4 deg C LP Steam Temp (GT2) = 296.0 deg C GT1 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT1) = 8.84 kg/s LP Steam Flow to ST (GT1) = 8.47 kg/s LP Steam Press (GT1) = 5.2 bara GT2 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT2) =8.84 kg/s LP Steam Press (GT2) = 5.2 bara LP Steam Flow to ST (GT2) = 8.47 kg/s
600.0
LP Predicted Performance - Hot Start (ST load start at 45 min) 120
110
30
100.0
20
50.0
10
0.0
0
FOR INFORMATION ONLY
Time (minutes)
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
150.00
150.0
140.00
40
130.00
200.0
120.00
50
110.00
250.0
100.00
60
90.00
300.0
80.00
70
70.00
350.0
60.00
80
50.00
400.0
40.00
90
30.00
450.0
20.00
100
10.00
500.0
0.00
Temp (°C)
550.0
SIEMENS-V94.3A HRSG Start-up
Revision: 0 04/02/05
8-12
Pressure, Flow (%)
Full Range Values
HRSG OPERATION AND MAINTENANCE
SIEMENS-V94.3A HRSG Start-up
600.0
120.0
550.0
110.0
500.0
100.0
450.0
90.0
400.0
80.0
350.0
70.0
300.0
60.0
250.0
50.0
Full Range Values GT1 Exhaust Temp = 598.4 deg C
200.0
HP Steam Temp (GT1) = 567.7 deg C GT2 Exhaust Temp = 598.4 deg C
40.0
150.0
HP Steam Temp (GT2) = 567.7 deg C GT1 Exhaust Flow = 630.90 kg/s
30.0
HP Steam Flow (GT1) = 71.19 kg/s
100.0
20.0
HP Steam Press (GT1) = 129.2 bara GT2 Exhaust Flow = 630.90 kg/s
50.0
10.0
HP Steam Flow (GT2) = 71.19 kg/s HP Steam Press (GT2) = 129.2 bara 80.00
75.00
70.00
65.00
60.00
55.00
50.00
45.00
40.00
35.00
30.00
25.00
20.00
15.00
10.00
5.00
0.0 0.00
0.0
FOR INFORMATION ONLY
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-13
Pressure, Flow (%)
HP Predicted Performance - 1x1x1 to 2x2x1 Transition
HRSG OPERATION AND MAINTENANCE
SIEMENS-V94.3A HRSG Start-up
600.0
120.0
550.0
110.0
500.0
100.0
450.0
90.0
400.0
80.0
350.0
70.0
300.0
60.0
Full Range Valves
250.0
50.0
GT1 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT1) = 566.5 deg C GT2 Exhaust Temp = 598.4 deg C HRH Steam Temp (GT2) = 566.5 deg C GT1 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT1) = 81.53 kg/s HRH Steam Press (GT1) = 23.4 bara Total IP Steam Flow (GT1) = 11.50 kg/s IP Steam Flow to CRH (GT1) = 11.50 kg/s GT2 Exhaust Flow = 630.90 kg/s HRH Steam Flow (GT2) = 81.53 kg/s HRH Steam Press (GT2) = 23.4 bara Total IP Steam Flow (GT2) = 11.50 kg/s IP Steam Flow to CRH (GT2) = 11.50 kg/s
200.0
150.0
100.0
50.0
40.0
30.0
20.0
10.0
80.00
75.00
70.00
65.00
60.00
55.00
50.00
45.00
40.00
35.00
30.00
25.00
20.00
15.00
10.00
5.00
0.0 0.00
0.0
FOR INFORMATION ONLY
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-14
Pressure, Flow (%)
HRH/IP Predicted Performance - 1x1x1 to 2x2x1 Transition
HRSG OPERATION AND MAINTENANCE
SIEMENS-V94.3A HRSG Start-up
600.0
120.0
550.0
110.0
500.0
100.0
450.0
90.0
400.0
80.0
350.0
70.0
300.0
60.0
250.0
50.0
Full Range Valves 200.0
40.0
GT1 Exhaust Temp = 598.4 deg C LP Steam Temp (GT1) = 290.0 deg C GT2 Exhaust Temp = 598.4 deg C LP Steam Temp (GT2) = 296.0 deg C GT1 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT1) = 8.84 kg/s LP Steam Flow to ST (GT1) = 8.47 kg/s LP Steam Press (GT1) = 5.2 bara GT2 Exhaust Flow = 630.90 kg/s Total LP Steam Flow (GT2) =8.84 kg/s LP Steam Press (GT2) = 5.2 bara LP Steam Flow to ST (GT2) = 8.47 kg/s
150.0
100.0
50.0
30.0
20.0
10.0
80.00
75.00
70.00
65.00
60.00
55.00
50.00
45.00
40.00
35.00
30.00
25.00
20.00
15.00
10.00
5.00
0.0
0.00
0.0
Time (minutes)
FOR INFORMATION ONLY
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-15
Pressure, Flow (%)
Temp (°C)
LP Predicted Performance - 1x1x1 to 2x2x1 Transition
HRSG OPERATION AND MAINTENANCE
HRSG Shut Down Pressure Decay - HP 100 90
Percent of Full Range
80 70 60
Stack Damper Closed
50 40 30 Stack Damper Open 20 10 0 0
5
10
15
20
25
30
35
40
Time, Hours
FOR INFORMATION ONLY
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-16
HRSG OPERATION AND MAINTENANCE
HRSG Shut Down Pressure Decay - IP 100 90
Percent of Full Range
80 70 60
Stack Damper Closed
50 40 30 Stack Damper Open 20 10 0 0
5
10
15
20
25
30
35
40
Time, Hours
FOR INFORMATION ONLY
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-17
HRSG OPERATION AND MAINTENANCE
HRSG Shut Down Pressure Decay - LP 100 90
Percent of Full Range
80 70 60
Stack Damper Closed
50 40 30 Stack Damper Open 20 10 0 0
5
10
15
20
25
30
35
40
Time, Hours
FOR INFORMATION ONLY
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
8-18
HRSG OPERATION AND MAINTENANCE
SECTION 9
VALVE AND INSTRUMENT LISTS
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
9-1
HRSG OPERATION AND MAINTENANCE This page intentionally left blank.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
9-2
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev Category Description 01 SAFETY AND SAFETY RELIEF VALVES HP Drum SV 1 HP Drum SV 2 HP Stm Outlet SV IP Drum SV 1 IP Drum SV 2 IP Econ SRV IP FW Pilot Operated RV IP Stm Outlet SV RH Stm Inlet SV 1 RH Stm Inlet SV 2 RH Stm Outlet SV LP Drum SV 1 LP Drum SV 2 LP Stm Outlet SV Cond PRHTR SRV Cond PRHTR Pilot Operated RV Deaearatoring FW Heater Storage Tank SV -1 Deaearatoring FW Heater Storage Tank SV -2 02 NON-RETURN VALVES HP Stm Outlet NRV w/bypass IP Stm Outlet NRV w/bypass LP Stm Outlet NRV w/bypass IP Pegging NRV w/bypass 03 MOTOR OPERATED VALVES HP Drum Con't Blowdown HP Evap Intermittent Blow off HP FW Stop HP Stm Outlet Stop (w/MOV bypass)-Tandem HP Stm Outlet Stop MOV bypass-Tandem HP Stm Start up Vent Stop HPSH1 Drain Isolation HPSH2 Drain Isolation HPSH3 Drain Isolation IP Drum Con't Blowdown IP Evap Intermittent Blow off IP FW Stop IP Stm Outlet Stop (w/MOV bypass) IP Stm Outlet Stop MOV bypass IP Stm Start up Vent Stop IPSH Drain Isolation RHTR1 Drain Isolation RHTR2 Drain Isolation LP Drum Con't Blowdown LP Evap Intermittent Blow off LP FW Stop LP Stm Outlet Stop (w/MOV bypass) LP Stm Outlet Stop MOV bypass LP Stm Outlet Drain Isolation Cond PRHTR Bypass Stop Cond PRHTR FW Stop LP Stm to DA Drain NG Cases (Before Check) 10 LP Stm to DA Drain Oil Cases (After CV) IP Pegging Stm Drain (Before CV) 10 IP Pegging Stm Drain (After CV) 10 LP Stm to DA Drain NG Cases (After CV) 04 CONTROL VALVES (Pneumatic actuators) w/Position Transmitter HP FW HP DSH IP FW IP Stm Outlet PCV RH DSH Spray RH Stm Outlet Sky Vent LP FW LP Stm Outlet Sky Vent IP Pegging Stm to DA LP Pegging Stm to DA - Low Range NG cases LP Pegging Stm to DA - High Range Oil cases Cond PRHTR Outlet Recirc Pump Discharge Blowdown Tank Cooling Water 06 BLOWDOWN VALVES HP Drum Con't. Blowdown Metering Valve IP Drum Con't. Blowdown Metering Valve LP Drum Con't. Blowdown Metering Valve 07 MANUAL BLOW-OFF VALVES HP Evap Intermittent Blow off IP Evap Intermittent Blow off LP Intermittent Blow off 08 BLOCK VALVES HP FW CV Bypass Isolation HP FW CV Isolation HP Stm Start up Vent Isolation HP Evap Drain ISV IP FW Globe IP FW CV Bypass Isolation IP FW CV Isolation IP Pegging Stm Extraction to DA IP Stm Start up Vent Isolation IP Steam outlet CV Isolation IP Evap Drain ISV LP FW CV Bypass Isolation LP FW CV Isolation LP Pegging Stm Extraction to DA LP Stm Sky Vent Isolation LP Evap Drain ISV RH Stm Sky Vent Isolation Cond PRHTR Outlet CV Bypass Isolation Cond PRHTR Outlet CV Inlet Isolation Cond PRHTR Outlet Stop Cond PRHTR Recirc Line CV Bypass Isolation Cond PRHTR Recirc Line CV Inlet Isolation Cond PRHTR Recirc Line CV Outlet Isolation Cond PRHTR Recirc Pump Discharge Isol (w/lock) Cond PRHTR Recirc Pump Suction Isol (w/lock) LP Pegging steam low range isol LP Pegging steam high range isol IP Pegging steam isol HP/IP BFP Min Recirc Isolation HP/IP Feed Pump Suction LP BFP Suction Isolation Blowdown Tank Drain Blowdown Tank Cooling Water CV isolation Blowdown Tank Cooling Water CV bypass Instrument Air Conn for Air Tools Stack Drain (SS)
File Name: 08003-10.01-10.xls
Item No.: 10.01 Rev. No.:10 Date: 07/29/05 Doc. Type: E
VALVE LIST
Owner System Locator Code
Alstom System Locator Code
Tag Number
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
V-264 V-265 V-355 V-564 V-565 V-432 V-440 V-602 V-751 V-752 V-780 V-889 V-890 V-917 V-028 V-030 V-018D V-062D
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1* 1*
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 2
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
AA AA AA AA
AA AA AA AA
V-356 V-607 V-920 V-623
1 1 1 1
4 4 4 4
350 200 400 150
160/31.25 40/7.16 40/11.12 40/6.22
335-P91 SA-106C SA-106C SA-106C
BM BM AE AB AB AA AA AA AA BM BM AE AA AA AA AA AA AA BM BM AE AA AA AA AD AD AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
HV-181 HV-180 HV-102 HV-001 HV-001A HV-342 HV-284 HV-282 HV-280 HV-482 HV-480 HV-400 HV-604 HV-604A HV-600 HV-580 HV-765 HV-760 HV-827 HV-825 HV-800 HV-919 HV-919A HV-948, HV-949 HV-003 HV-002 HV-072D HV-004D HV-008D HV-010D HV-013D
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1* 1* 1* 1* 1*
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 4 4 2 2 2 2 2
40 40 200 350 25 50 50 50 50 40 40 80 200 25 50 50 50 50 40 40 80 400 25 25 150 200 25 25 25 25 25
160/6.25 160/6.25 160/20.14 140/27.78 160/5.56 160/7.65 160/7.65 160/7.65 160/7.65 80/4.45 80/4.45 80/6.68 40/7.16 80/3.99 80/4.85 80/4.85 80/4.85 80/4.85 80/4.45 80/4.45 80/6.68 40/11.12 80/3.99 80/3.99 40/6.23 40/7.16 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99
AE AE AE AA AE AA AE AA AB AB AB AD AD BM
AA AA AA AA AA AA AA AA AA AA AA AA AA BM
LV-100 TV-301 LV-430 PV-601 TV-701 FV-780 LV-801 FV-915 PV-003D PV-002D PV-001D LV-064 TV-040 TV-001B
1 1 1 1 1 1 1 1 1* 1* 1* 1 1 1
4 4 4 4 4 4 4 4 2 2 2 4 4 4
200 50 80 200 50 300 80 250 200 200 500 200 100 50
AA AA AA
AA AA AA
HV-182 HV-484 HV-829
1 1 1
4 4 4
AA AA AA
AA AA AA
V-180 V-480 V-825
1 1 1
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BM BM BM AA BA
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BM BM BM AA BA
V-108 V-105, V-109 V-354 V-181, V-182 V-426 V-438 V-435, V-439 V-624 V-603 V-644 V-481, V-482 V-819 V-816, V-820 V-001D V-918 V-826, V-827 V-783 V-078 V-075, V-079 V-029 V-060 V-057 V-061 V-053 V-049 V-005D V-006D V-014D V-031D, V-032D, V-033D PV-056 V-034D V-006B V-014B, V-015B V-007B V-008B V-007G
1 2 1 2 1 1 2 1 1 1 2 1 2 1* 1 2 1 1 2 1 1 1 1 1 1 1 1 1 3* 1* 1* 1 2 1 1 1
Downstr Pipe Matl
Nom Valve Size (mm)
Design Pressure (barg)
Design Temp (°C)
Valve Type
Valve End Conn
Catalog( Y/N)
Vendor/Manuf
Manuf Drawing
Model Number
ANSI Class
Valve Body Matl
Notes/SV Set Pressure (barg)
Datasheet/Ref Number
P&ID Drawing
WBS
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
3M6 3M6 2.5 K2 6 2.5 K 4 3L4 1.5 G 2.5 1.5 FB 2 2J4 6R8 6R8 4 P2 6 4P6 4P6 3L4 6Q8 3K4 4P6 6Q8
150 150 150 31.5 31.5 88.9 88.9 31.5 31.5 31.5 31.5 8.5 8.5 8.5 26 26 8.5 8.5
343 343 579 238 238 238 238 341 374 374 578 178 178 314 178 178 178 178
SV SV SV SV SV SV SV SV SV SV SV SV SV SV SV SV SV SV
FLG/FLG FLG/FLG BW/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG FLG/FLG
N N N N N N N N N N N N N N N N N N
Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby Crosby
U81232-2,3 100-1151 U81232-2,3 100-1151 U81232-4 101-1572B U81232-8 115-1316 U81232-9 115-1331 U81232-16 104-1050 U81232-18 11-1928 U81232-10 115-1274 U81232-5,6 101-1396B U81232-5,6 101-1396B U81232-7 101-1457B U81232-11,12 115-1123A U81232-11,12 115-1144 U81232-15 115-1276 U81232-13 104-777 U81232-19 11-1928 U81232-17 106-2259 U81232-14 106-2263
3 M 6 HE-86 3 M 6 HE-86 2.5 K2 6 HCI-99W 2.5 K 4 HSJ-36 3 L 4 HSJ-36 1.5 G 2.5 HSJ-66-E 1.5 FB 2 506614-152/S1 2 J 4 HSJ-36 6 R 8 HCI-36 6 R 8 HCI-36 4 P2 6 HCI-69 4 P 6 HSJ-16 4 P 6 HSJ-16 3 L 4 HSJ-16 6 Q 8 HSJ-36-E 3 K 4 506605K34/SI 4 P 6 JBS-16-D 6 Q 8 JBS-15-D
2500X300 2500X300 BWX300 300X150 300X150 1500X300 900X300 300X150 300X300 300X300 1500X300 150X150 150X150 150X150 300X150 150X150 150X150 150X150
SA216-WCC SA216-WCC SA217-WC9 SA216-WCB SA216-WCB SA216-WCB SA216-WCB SA216-WCB SA216-WCC SA216-WCC SA217-WC9 SA216-WCB SA216-WCB SA216-WCB SA216-WCB SA216-WCB SA216-WCB SA216-WCB
150 154.5 138.5 31.5 32.5 88.9 87.5 29.7 31.5 32.5 27.6 8.5 8.7 7.6 26 24.6 8.5 8.9
08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03 08003-10.03
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016
19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000 19447000
350 200 400 200
160/31.25 40/7.16 40/11.12 40/6.22
335-P91 SA-106C SA-106C SA-106C
300 200 400 200
150 31.5 8.5 31.5
579 374 314 341
Stop-Check Stop-Check Stop-Check Stop-Check
BW BW BW BW
N N N N
HP Valves HP Valves HP Valves HP Valves
S04+0264+01 S04+0264+02 S04+0264+03 S04+0264+04
H13.2.2.49.1.3.1 251.1/2.XU 243.1/2.XU 251.1/2.XU-S
2500 300 150 300
SA217-C12A A216WCB A216WCB A216WCB
N/A N/A N/A N/A
08003-10.06 08003-10.06 08003-10.06 08003-10.06
08003-1D0012 08003-1D0013 08003-1D0014 08003-1D0013
19443000 19443000 19443000 19443000
SA-106C SA-106C SA-106C 335-P91 335-P91 335-P91 335-P91 335-P91 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 40 200 350 25 80 50 50 50 40 40 80 200 25 80 50 50 50 40 40 80 400 25 25 150 200 25 25 25 25 25
160/6.25 160/6.25 160/20.14 140/27.78 160/5.56 160/9.74 160/7.65 160/7.65 160/7.65 80/4.45 80/4.45 80/6.68 40/7.16 80/4.0 80/6.67 80/4.85 80/4.85 80/4.85 80/4.45 80/4.45 80/6.68 40/11.12 80/4.0 80/3.99 40/6.23 40/7.16 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99
SA-106C SA-160C SA-106C 335-P91 335-P91 335-P91 335-P91 335-P91 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 40 200 350 25 50x80 50 50 50 40 40 80 200 25 50x80 50 50 50 40 40 80 400 25 25 150 200 25 25 25 25 25
152.4 168 225 150 150 150 150 150 150 33.9 41.8 88.9 31.5 31.5 31.5 31.5 31.5 31.5 10.9 13 40 8.5 8.5 8.5 26 26 8.5 8.5 31.5 31.5 8.5
343 343 343 579 579 579 533 543 343 238 238 238 374 374 341 238 497 497 178 178 178 314 314 314 178 178 314 314 341 341 314
Globe Angle/Y-Globe Gate Gate Y-Globe Globe Globe Globe Globe Globe Angle/Y-Globe Gate Gate Gate Globe Globe Globe Globe Globe Angle/Y-Globe Gate Gate Y-Globe Globe Gate Gate Globe Globe Globe Globe Globe
SW SW BW BW SW SW SW SW SW SW SW BW BW SW SW SW SW SW SW SW BW BW SW SW BW BW SW SW SW SW SW
N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N
HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves
S04+0263+06 S04+0263+07 S04+0263+08 S04+0263+01 S04+0263+01BP S04+0263+02 S04+0263+03 S04+0263+04 S04+0263+05 S04+0263+12 S04+0263+13 S04+0263+14 S04+0263+09 S04+0263+09BP S04+0263+10 S04+0263+11 S04+0263+15 S04+0263+16 S04+0263+18 S04+0263+19 S04+0263+20 S04+0263+17 S04+0263+17BP S04+0263+23 S04+0263+21 S04+0263+22 S04+0263+23 S04+0263+23 S04+0263+23 S04+0263+23 S04+0263+23
H02.1.2.01.1.3.2 H02.3.2.01.1.3.2 797.1/2.UF 779.1/2.UF H02.1.2.49.1.3.2 H02.1.2.49.1.3.2 H02.1.2.49.1.3.2 H02.1.2.49.1.3.2 H02.1.2.01.1.3.2 H02.1.2.01.1.3.2 H02.3.2.01.1.3.2 793.1/2.UF 43.1/2.XUF H02.1.2.01.1.3.2 H02.1.2.01.1.3.2 H02.1.2.01.1.3.2 H02.1.2.22.1.3.2 H02.1.2.22.1.3.2 H02.1.2.01.1.3.2 H02.3.2.01.1.3.2 43.1/2.XUF 57.1/2.XUF H02.1.2.01.1.3.2 H02.1.2.01.1.3.2 43.1/2.XUF 43.1/2.XUF 21A01A3CBA06J 21A01A3CBA06J 21A01A3CBA06J 21A01A3CBA06J 21A01A3CBA06J
2500 2500 1500 1690SP 2500 2500 2500 2500 2500 2500 2500 900 300 2500 2500 2500 2500 2500 2500 2500 300 150 2500 2500 300 300 2700 2700 2700 2700 2700
SA105N SA105N A216-WCB A217-C12A SA182-F91 SA182-F91 SA182-F91 SA182-F91 SA105N SA105N SA105N A216-WCB A216-WCB SA105N SA105N SA105N SA182-F22 SA182-F22 SA105N SA105N A216-WCB A216-WCB SA105N SA105N A216-WCB A216-WCB SA105N SA105N SA105N SA105N SA105N
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07 08003-10.07
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016
19445002 19446002 19441002 19441002 19441002 19449002 19449002 19449002 19449002 19445002 19446002 19441002 19441002 19441002 19449002 19449002 19449002 19449002 19445002 19446002 19441002 19441002 19441002 19449002 19441002 19441002 19441002 19441002 19441002 19441002 19441002
160/20.14 160/7.65 80/6.68 40/7.16 80/4.85 80/13.20 80/6.67 40/8.10 40/7.16 40/7.15 40/13.21 40/7.16 40/5.27 80/4.85
SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
200 50 80 200 50 350 80 350 350 250 500 200 100 50
160/20.14 160/7.65 80/6.68 40/7.16 80/4.85 80/16.66 80/6.67 40/9.73 40/9.73 40/8.11 40/13.21 40/7.16 40/5.27 80/4.85
SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
150 50 80 200 50 300 80 250 150 200 500 150 100 50
225 225 88.9 31.5 88.9 31.5 40 8.5 31.5 8.5 8.5 26 33.5 3.5
180 180 238 374 180 578 180 314 341 314 314 178 178 150
Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe
BW SW BW BW SW BW BW BW BW BW BW BW BW SW
N N N N N N N N N N N N N N
Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Copes-Vulcan Sterling
SK-B-10-100362-A SK-A-10-100653-A SK-C-10-100362-A SK-D-10-100362-A SK-B-10-100653-A SK-C-10-100362-A SK-E-10-100362-A SK-L-10-100362-A SK-J-10-100362-A SK-H-10-100362-A SK-I-10-100362-A SK-F-10-100362-A SK-G-10-100362-A Jordan Valves
SD6 SD2 GS3 GS8 GS2 SD12 GS3 SD10 GS6 GS8 Dezzurick GS6 GS4 Mark 801/802
2500 2500 600 300 600 939 interm. 300 150 300 150 300 300 300 300
A-216 WCB A-216 WCB A-217 WC6 A-216 WCB A-216 WCB A-217 WC9 A-216 WCB A-216 WCB A-216 WCB A-216 WCB A-216 WCB A-216 WCB A-216 WCB A-216 WCB
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09 08003-10.09
08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0017
19444004 19444004 19444004 19444004 19444004 19030170 19444004 19030170 19444004 19444004 19444004 19444004 19444004 19444004
40 40 40
160/6.25 80/4.45 80/4.45
SA-106C SA-106C SA-106C
40 40 40
160/6.25 80/4.45 80/4.45
SA-106C SA-106C SA-106C
40 40 40
152.4 33.9 10.9
343 238 178
MV Angle MV Angle MV Angle
SW SW SW
N N N
HP Valves HP Valves HP Valves
04-90756-01 04-90756-01 04-90756-01
D35225-3 D35225-3 D35225-3
1925 1925 1925
A105 A105 A105
N/A N/A N/A
08003-10.11 08003-10.11 08003-10.11
08003-1D0012 08003-1D0013 08003-1D0014
19445000 19445000 19445000
4 4 4
40 40 40
160/6.25 80/4.45 80/4.45
SA-106C SA-106C SA-106C
40 40 40
160/6.25 80/4.45 80/4.45
SA-160C SA-106C SA-106C
40 40 40
168 41.8 13
343 238 178
Angle Angle Angle
SW SW SW
N N N
HP Valves HP Valves HP Valves
S04+0262+01 S04+0262+02 S04+0262+03
H02.3.0.01.1.3.2 H02.3.0.01.1.3.2 H02.3.0.01.1.3.2
2500 2500 2500
SA105N SA105N SA105N
N/A N/A N/A
08003-10.12 08003-10.12 08003-10.12
08003-1D0012 08003-1D0013 08003-1D0014
19446000 19446000 19446000
4 8 4 8 4 4 8 4 4 4 8 4 8 2 4 8 4 4 8 4 4 4 4 4 4 2 2 2 6 2 2 4 8 4 4 4
150 200 50 80 80 65 80 150 50 200 80 65 80 500 250 80 250 150 200 200 100 100 100 100 150 250 500 350 100 450 150 80 100 50 50 80
106/15.98 160/20.14 160/7.65 160/9.74 80/6.68 80/6.15 80/6.68 40/6.22 80/4.85 40/7.16 80/6.67 80/6.15 80/6.67 40/13.21 40/8.10 80/6.67 80/13.20 40/6.22 40/7.16 40/7.16 40/5.27 40/5.27 40/5.27 40/5.27 40/6.23 40/8.11 40/13.21 40/9.74 160/11.80 STD/8.34 40/6.22 80/6.68 40/5.27 80/4.85 80/4.85 80/6.68
SA-106C SA-106C 335-P91 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
150 200 50 80 80 80 80 150 50 200 80 65 80 500 250 80 250 150 200 200 100 100 100 100 150 250 500 350 100 450 150 80 100 50 50 80
106/15.98 160/20.14 160/7.65 160/9.74 80/6.68 80/6.15 80/6.68 40/6.22 80/4.85 40/7.16 80/6.67 80/6.15 80/6.67 40/13.21 40/8.10 80/6.67 80/13.20 40/6.22 40/7.16 40/7.16 40/5.27 40/5.27 40/5.27 40/5.27 40/6.23 40/8.11 40/13.21 40/9.74 160/11.80 STD/8.34 40/6.22 80/6.68 40/5.27 80/4.85 80/4.85 80/6.68
SA-106C SA-106C 335-P91 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
150 200 50 80 80 80 80 150 50 200 80 65 80 500 250 80 250 150 200 200 100 100 100 100 150 250 500 300 100 450 150 80 100 80 50 80
225 225 150 165.5 88.9 88.9 88.9 31.5 31.5 31.5 33.9 40 40 8.5 8.5 10.9 31.5 26 26 26 33.5 33.5 33.5 33.5 26 8.5 8.5 31.5 225 8.5 8.5 3.5 3.5 3.5 10 20"" WG (50 mbar)
180 180 579 343 180 238 238 341 341 374 238 180 180 314 314 178 578 178 178 178 178 178 178 178 178 314 314 341 178 178 178 150 150 150 50 177
Y-Globe Gate Gate Globe Globe Y-Globe Gate Gate Gate Gate Globe Y-Globe Gate Gate Globe Globe Gate Y-Globe Gate Gate Y-Globe Gate Gate Gate Gate Gate Gate Gate Gate Gate Gate Gate Gate Gate Globe Gate
BW BW SW SW BW BW BW BW SW SW SW SW BW BW BW SW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW SW SW BW FLG
N N N Y N N N N N N Y N N N N Y N N N N N N N N N N N N N N N N Y Y N N
HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves HP Valves
S04+0261+02 S04+0261+01 S04+0261+03 S04+0261+30 S04+0261+36 S04+0261+05 S04+0261+04 S04+0261+07 S04+0261+06 S04+0261+39 S04+0261+31 S04+0261+10 S04+0261+09 S04+0261+19 S04+0261+09 S04+0261+32 S04+0261+08 S04+0261+18 S04+0261+17 S04+0261+16 S04+0261+15 S04+0261+14 S04+0261+14 S04+0261+13 S04+0261+12 S04+0261+27 S04+0261+28 S04+0261+29 S04+0261+23 S04+0261+21 S04+0261+22 S04+0261+24 S04+0261+37 S04+0261+38 S04+0261+25 S04+0261+26
790.1/2.UF 797.1/2.UF H06.6.0.49.1.3.2 F02.2.2.01.1.3.1 271.1/2.XU-Y E02.2.0.01.1.3.1 793.1/2.UF 43.1/2.XUF H06.6.0.01.1.3.2 43.1/2.XUF 251.1/2.XU B02.2.0.01.1.3.1 43.1/2.XUF 57.1/2.XUF 57.1/2.XUF 243.1/2.XU 797.1/2.UF 251.1/2.XU 43.1/2.XUF 43.1/2.XUF 251.1/2.XU 43.1/2.XUF 43.1/2.XUF 43.1/2.XUF 43.1/2.XUF 57.1/2.XUF 57.1/2.XUF 57.1/2.XUF 799.1/2.UF 57.1/2.XUF 57.1/2.XUF 57.1/2.XUF 57.1/2.XUF B02.2.0.01.1.3.1 B.A.1.8.1 57.XUF
2500 1500 2500 1500 600 900 900 300 2500 300 300 300 300 150 150 150 1500 300 300 300 300 300 300 300 300 150 150 150 2500 150 150 150 150 300 800 150
A216-WCB A216-WCB SA182-F91 SA105N A216 WCB SA105N A216-WCB A216-WCB SA105N A216-WCB A216-WCB SA105N A216-WCB A216-WCB A216-WCB A216-WCB A216-WC6 A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB SA105N SA105 A216-WCB
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13 08003-10.13
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0016 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0015
19441000 19441000 19030170 19449000 19441000 19441000 19441000 19441000 19030170 19030170 19449000 19441000 19441000 19441000 19030170 19449000 19030170 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000 19441000
Qty Total for Upstr Pipe Upstr Qty contract NPS (mm) SCH/MWT
Upstr Pipe Matl
Downstr Pipe NPS Downstr (mm) SCH/MWT
By: FJS Chk'd: RGK
REMARKS
note 1 integrated bypass
FC FC FC FO FC FC FC FC FC FC FC FC FO FC
note 1
Page 1 of 4
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev Category Description 09 CHECK VALVES HP DSH Spray Check HP FW Check IP FW Check RH DSH Spray Check LP FW Check LP Pegging Stm to DA - Low Range, NG cases LP Pegging Stm to DA - High Range, Oil cases Cond PRHTR FW Check Recirc Pump Discharge 11 ERV HP Stm Outlet ERV HP Stm Outlet ERV Isolation IP Stm Outlet ERV IP Stm Outlet ERV Isolation RH Stm Outlet ERV RH Stm Outlet ERV Isolation LP Stm Outlet ERV LP Stm Outlet ERV Isolation 12 TRIM VALVES (2 NPS & SMALLER) HP Drum CB Sample ISV HP Drum Chem Feed Check (SS trim) HP Drum Chem Feed ISV (SS trim) HP Drum Level Gauge Drain
10
Owner System Locator Code
Alstom System Locator Code
Tag Number
AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA
V-318 V-112 V-416 V-718 V-821 V-011D V-002D V-019 V-063
1 1 1 1 1 1* 1* 1 1
4 4 4 4 4 2 2 4 4
50 200 80 50 80 150 500 200 100
160/7.65 160/20.14 80/6.68 80/4.85 80/6.68 40/6.22 40/13.21 40/7.16 40/5.27
335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
50 200 80 50 80 200 500 200 100
AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA
HV-340 V-351 HV-602 V-606 HV-782 V-784 HV-917 V-919
1 1 1 1 1 1 1 1
4 4 4 4 4 4 4 4
65 65 25 25 100 100 50 50
160/8.34 160/8.34 40/2.96 40/2.96 80/7.49 80/7.49 40/3.43 40/3.43
335-P91 335-P91 SA-106C SA-106C 335-P22 335-P22 SA-106C SA-106C
AA AA AA AA
AA AA AA AA
V-183, V-184 V-260 V-261, V-273 V-219, V-220, V-241, V-242 V-206, V-207, V-221, V-222, V-228, V-229, V-243, V244 V-208, V-209, V-223, V-224, V-230, V-231, V-245, V246 V-211, V-212, V-226, V-227, V-233, V-234, V-248, V249 V-262 V-263, V-276 V-282, V-283 V-280, V-281 V-269, V-278 V-268, V-277 V-266, V-267 V-271, V-272, V-274, V-275 V-204, V-205 V-200, V-201, V-202, V-203 V-213, V-214, V-215, V-216, V-235, V-236, V-237, V238 V-314 V-313, V-317 V-315, V-316 V-311, V-312 V-319, V-320, V-321, V-322 V-324, V-325
2 1 2 4
8 4 8 16
20 25 25 20
80/3.43 160/5.56 160/5.56 80/3.43
8
32
40
8
32
40
8 1 2 2 2 2 2 2 4 2 4
32 4 8 8 8 8 8 8 16 8 16
8 1 2 2 2 4 2
V-300, V-301, V-303, V-304 V-305, V-306 V-326, V-327 V-328, V-329 V-330, V-331 V-140, V-145, V-146, V-154, V-155, V-157, V-158, V159 V-147, V-156, V-160 V-169, V-170 V-167, V-168 V-141, V-142, V-143, V-144 V-148, V-149, V-150, V-151 V-152, V-153 V-161, V-162, V-163, V-164, V-165, V-166 V-106, V-107 V-133, V-134 V-124, V-125 V-110, V-111 V-128, V-129, V-130, V-131 V-100, V-101, V-102, V-103 V-115, V-116 V-113, V-114 V-118, V-119 V-121, V-122 V-126, V-127 V-357, V-358 V-359, V-360, V-361, V-362, V-364, V-365, V-366, V367 V-348, V-349 V-352, V-353 V-342, V-343, V-345, V-346 V-370, V-371 V-338, V-339 V-285, V-286 V-289, V-290 V-288 V-287 V-284 V-483, V-484 V-560 V-561 V-519, V-520, V-541, V-542 V-506, V-507, V-521, V-522, V-528, V-529, V-543, V544 V-508, V-509, V-523, V-524, V-530, V-531, V-545, V546 V-511, V-512, V-526, V-527, V-533, V-534, V-548, V549 V-562 V-563 V-582, V-583 V-580, V-581 V-569, V-578 V-568, V-577 V-566, V-567 V-571, V-572, V-574, V-575 V-504, V-505 V-500, V-501, V-502, V-503 V-513, V-514, V-515, V-516, V-535, V-536, V-537, V538 V-430, V-431 V-433, V-434 V-436, V-437 V-419, V-420 V-411, V-412, V-414, V-415 V-421, V-422, V-424, V-425 V-400, V-401 V-409, V-410 V-403, V-404 V-406, V-407 V-417, V-418
HP Drum LT upper
AA
AA
HP Drum LT lower
AA
AA
HP Drum LT Vent HP Drum Nitrogen Feed Check HP Drum Nitrogen Feed HP Sat Steam Sample (SS trim) HP Drum Outlet Vent HP Drum Press Gauge Isol HP Drum Press gauge isol (w/lock) HP Drum Press Port isol HP Drum Press Transmitter isol HP Drum RWLI Drain HP Drum RWLI (w/lock)
AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA
HP Drum TB (w/lock) HP DSH CV Bypass HP DSH CV Isolation HP DSH Spray CV Drain HP DSH Spray Drain HP DSH Spray Strainer HP DSH Spray Strainer Drain
AA AA AA AA AA AA AA
AA AA AA AA AA AA AA
HP DSH Spray FIT HP DSH Spray PIT HP DSH Spray Drain after check valve HP DSH Spray Drain before check valve HP DSH Spray PI
AA AA AA AA AA
AA AA AA AA AA
HP Econ Drain HP Econ Drain Combined HP Econ Outlet Press Port isol HP Econ Outlet Vent HP Econ 4 Vent HP Econ 3 Vent HP Econ 2 Vent
AA AA AA AA AA AA AA
AA AA AA AA AA AA AA
HP Econ 1 Vent HP FW CV Drain HP FW CV Bypass Drain HP FW Drain (dwnstm of check vlv) HP FW Drain (upstrm of check vlv) HP FW FIT HP FW FIT HP FW PI HP FW PP HP FW PIT HP FW PIT HP FW Sample HP Stm Outlet Free-Blow Drain
AA AA AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA AA
HP Stm Outlet FIT HP Stm Outlet PI HP Stm Outlet PP HP Stm Outlet PIT HP Stm Outlet PIT HP Stm Outlet Press Sensing Line Isolation HPSH Vent HP Desup Outlet Vent HPSH1 Drain HPSH2 Drain HPSH3 Drain IP Drum CB Sample IP Drum Chem Feed Check (SS trim) IP Drum Chem Feed (SS tRIM) IP Drum LI Drain
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
IP Drum LT upper
AA
AA
IP Drum LT lower
AA
AA
IP Drum LT Vent IP Drum Nitrogen Check IP Drum Nitrogen Isolation IP Drum Outlet Sample (SS) IP Drum Outlet Vent IP Drum PI IP Drum PI (w/lock) IP Drum PP IP Drum PIT IP Drum RWLI Drain IP Drum RWLI (w/lock)
AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA
IP Drum TB (w/lock) IP Econ Outlet PP IP Econ Outlet Vent IP FW CV Drain IP FW Drain IP FW FIT IP FW FIT IP FW PI IP FW PP IP FW PIT IP FW PIT IP FW Sample
AA AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA
File Name: 08003-10.01-10.xls
Item No.: 10.01 Rev. No.:10 Date: 07/29/05 Doc. Type: E
VALVE LIST
Downstr Pipe Matl
Nom Valve Size (mm)
Design Pressure (barg)
Design Temp (°C)
Valve Type
Valve End Conn
Catalog( Y/N)
Vendor/Manuf
Manuf Drawing
Model Number
ANSI Class
Valve Body Matl
Notes/SV Set Pressure (barg)
Datasheet/Ref Number
P&ID Drawing
WBS
160/7.65 160/20.14 80/6.68 80/4.85 80/6.68 40/7.15 40/13.21 40/7.16 40/5.27
335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
50 200 80 50 80 150x200 500 200 100
150 225 88.9 31.5 40 8.5 8.5 26 33.5
543 343 238 497 180 314 314 178 178
Check Check Check Check Check Check Check Check Check
SW BW BW SW BW BW BW BW BW
N N N N N N N N N
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S04+0315+05 S04+0315+01 S04+0315+02 S04+0315+06 S04+0315+03 S04+0315+08 S04+0315+09 S04+0315+04 S04+0315+07
J04.1.0.22.4.0.2 700.1/2.U 275.1/2.XU H04.1.0.22.4.0.2 259.1/2.XU 247.1/2.XU-TD 247.1/2.XU 259.1/2.XU 259.1/2.XU
2700 2500 600 2500 300 150 150 300 300
SA182-F22 A216-WCB A216-WCB SA182-F22 A216-WCB A216-WCB A216-WCB A216-WCB A216-WCB
N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-10.15 08003-10.15 08003-10.15 08003-10.15 08003-10.15 08003-10.15 08003-10.15 08003-10.15 08003-10.15
08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016
19442000 19442000 19442000 19442000 19442000 19442000 19442000 19442000 19442000
100 65 40 25 200 100 80 50
160/11.8 160/8.34 40/3.22 40/2.96 80/11.12 80/7.49 40/4.80 40/3.43
335-P91 335-P91 SA-106C SA-106C 335-P22 335-P22 SA-106C SA-106C
65X100 65 25X40 25 100X200 100 50X80 50
150 150 31.5 31.5 31.5 31.5 8.5 8.5
579 579 341 341 578 578 314 314
Ball Ball Ball Ball Ball Ball Ball Ball
BW/FLG BW/BW BW/FLG BW/BW BW/FLG BW/BW BW/FLG BW/BW
N N N N N N N N
ValveTechnologies ValveTechnologies ValveTechnologies ValveTechnologies ValveTechnologies ValveTechnologies ValveTechnologies ValveTechnologies
040737-1 040737-1-ISO 040737-2 040737-2-ISO 040737-3 040737-3-ISO 040737-4 040737-4-ISO
E09114N7BWRA8E1 B091-14-ISO-BW E5C411N3BWR55E1 B5C4-11-ISO-BW E8L130NABWRD6E1 B8L1-30-ISO-BW E3C621N6BWR83E1 B3C6-21-ISO-BW
2500X1500 3100 300 300 1500X600 1500 150 150
A182-F91 A182-F91 A216-WCB A216-WCB A182-F22 A182-F22 A216-WCB A216-WCB
134.6 N/A 28.4 N/A 25.7 N/A 6.2 N/A
08003-10.04 08003-10.04 08003-10.04 08003-10.04 08003-10.04 08003-10.04 08003-10.04 08003-10.04
08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014
19447204 19447200 19447204 19447100 19447204 19447200 19447204 19447200
SA-106C TP304H TP304H SA-106C
20 25 25 20
80/3.43 160/5.56 160/5.56 80/3.43
SA-106C TP304H TP304H SA-106C
20 25 25 20
152.4 152.4 152.4 150
343 343 343 343
Globe Check Gate Globe
SW SW SW SW
Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+13 S04+0592+04 S04+0592+31 S03+0811+13
11A01A3CBA05J 46A31C0CAA06J 66A16C3CBA06J 11A01A3CBA05J
900/2700 2700 2700 900/2700
A105N F316L F316L A105N
N/A N/A N/A N/A
M10A00E.pdf M40A00E.pdf M66A04E.pdf M10A00E.pdf
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012
19449000 19449000 19449000 19449000
160/6.25
SA-106C
40
160/6.25
SA-106C
40
150
343
Gate
SW
Y
HP VALVES
S03+0811+23
66A01A3CBA08J
900/2700
A105N
N/A
M66A08E.pdf
08003-1D0012
19449000
160/6.25
SA-106C
40
160/6.25
SA-106C
40
150
343
Gate
SW
Y
HP VALVES
S03+0811+23
66A01A3CBA08J
900/2700
A105N
N/A
M66A08E.pdf
08003-1D0012
19449000
20 25 25 20 25 25 25 25 25 20 40
80/3.43 160/5.56 160/5.56 80/3.43 160/5.56 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 160/6.25
SA-106C SA-106C SA-106C TP304H SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 20 25 25 25 25 25 20 40
80/3.43 160/5.56 160/5.56 80/3.43 160/5.56 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 160/6.25
SA-106C SA-106C SA-106C TP304H SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 20 25 25 25 25 25 20 40
150 152.4 152.4 150 150 150 150 150 150 150 150
343 343 343 343 343 343 343 343 343 343 343
Globe Check Gate Globe Globe Globe Globe Globe Globe Globe Gate
SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+13 S03+0811+04 S03+0811+22 S04+0592+16 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+23
11A01A3CBA05J 41A01S0CAA06J 66A01A3CBA06J J01.6.0.16.2.3.2 11A01A3CBA06J 11A01A3CBA06J 11D01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA05J 66D01A3CBA08J
900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700
A105N A105N A105N F316L A105N A105N A105N A105N A105N A105N A105N
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
M10A00E.pdf M40A00E.pdf M66A04E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M66A08E.pdf
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
32 4 8 8 8 16 8
40 40 50 25 25 20 25
160/6.25 160/6.25 160/7.65 160/5.56 160/5.56 80/3.43 160/5.56
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 40 50 25 25 20 25
160/6.25 160/6.25 160/7.65 160/5.56 160/5.56 80/3.43 160/5.56
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 40 50 25 25 20 25
150 225 225 225 225 225 225
343 180 180 180 180 180 180
Gate Y-Globe Gate Globe Globe Globe Globe
SW SW SW SW SW SW SW
Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+23 S04+0592+38 S03+0811+23 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13
66D01A3CBA08J 12A01A3CBA08J 66A01A3CBA10J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA05J 11A01A3CBA06J
900/2700 2700 900/2700 900/2700 900/2700 900/2700 900/2700
A105N A105N A105N A105N A105N A105N A105N
N/A N/A N/A N/A N/A N/A N/A
M66A08E.pdf HP Valves M66A08E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012
19449000 19441000 19449000 19449000 19449000 19449000 19449000
4 2 2 2 2
16 8 8 8 8
20 25 25 25 25
80/3.43 160/5.56 160/5.56 160/5.56 160/5.56
SA-106C SA-106C 335-P22 SA-106C SA-106C
20 25 25 25 25
80/3.43 160/5.56 160/5.56 160/5.56 160/5.56
SA-106C SA-106C 335-P22 SA-106C SA-106C
20 25 25 25 25
225 225 150 150 150
180 180 543 180 180
Globe Globe Globe Globe Globe
SW SW SW SW SW
Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+13 S03+0811+13 S03+0811+15 S03+0811+13 S03+0811+13
11A01A3CBA05J 11A01A3CBA06J 11A22A3CBA06J 11A01A3CBA06J 11A01A3CBA06J
900/2700 900/2700 900/2700 900/2700 900/2700
A105N A105N F22 A105N A105N
N/A N/A N/A N/A N/A
M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012
19449000 19449000 19449000 19449000 19449000
8 3 2 2 4 4 2
32 12 8 8 16 16 8
25 50 25 25 25 25 25
160/5.56 160/7.65 160/5.56 160/5.56 160/5.56 160/5.56 160/5.56
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
25 50 25 25 25 25 25
160/5.56 160/7.65 160/5.56 160/5.56 160/5.56 160/5.56 160/5.56
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
25 50 25 25 25 25 25
156.9 156.9 156.9 156.9 156.9 156.9 156.9
343 343 343 343 343 343 343
Globe Globe Globe Globe Globe Globe Globe
SW SW SW SW SW SW SW
Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+13 S03+0811+14 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13
11A01A3CBA06J 11A01A3CBA10J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J
900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700
A105N A105N A105N A105N A105N A105N A105N
N/A N/A N/A N/A N/A N/A N/A
M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012
19449000 19449000 19449000 19449000 19449000 19449000 19449000
6 2 2 2 2 4 4 2 2 2 2 2 2
24 8 8 8 8 16 16 8 8 8 8 8 8
25 25 25 25 25 20 20 25 25 25 25 20 25
160/5.56 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 80/3.43 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 160/5.56
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P91
25 25 25 25 25 20 20 25 25 25 25 20 25
160/5.56 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 80/3.43 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 160/5.56
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P91
25 25 25 25 25 20 20 25 25 25 25 20 25
156.9 225 225 165.5 225 225 225 165.5 165.5 225 165.5 165.5 150
343 180 180 343 180 180 180 343 343 180 343 343 579
Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe
SW SW SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+13 S03+0811+17a
11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA05J 11A01A3CBA05J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA06J 11A01A3CBA05J 12A49A3CBA06J
900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700
A105N A105N A105N A105N A105N A105N A105N A105N A105N A105N A105N A105N F91
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
8 2 2 4 2 2 2 2 1 1 1 2 1 1 4
32 8 8 16 8 8 8 8 4 4 4 8 4 4 16
20 25 25 25 25 20 25 25 50 50 50 20 25 25 20
160/4.88 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 160/5.56 160/5.56 160/7.65 160/7.65 160/7.65 80/3.43 80/3.99 80/3.99 80/3.43
335-P91 335-P91 335-P91 335-P91 335-P91 335-P22 335-P22 335-P91 335-P91 335-P91 SA-106C SA-106C TP304H TP304H SA-106C
20 25 25 25 25 20 25 25 50 50 50 20 25 25 20
160/4.88 160/5.56 160/5.56 160/5.56 160/5.56 80/3.43 160/5.56 160/5.56 160/7.65 160/7.65 160/7.65 80/3.43 80/3.99 80/3.99 80/3.43
335-P91 335-P91 335-P91 335-P91 335-P91 335-P22 335-P22 335-P91 335-P91 335-P91 SA-106C SA-106C TP304H TP304H SA-106C
20 25 25 25 25 20 25 25 50 50 50 20 25 25 20
150 150 150 150 150 150 150 150 150 150 150 33.9 33.9 33.9 31.5
579 579 579 579 579 579 440 440 533 543 343 238 238 238 238
Gate Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Check Gate Globe
SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+32 S03+0811+17 S03+0811+17 S03+0811+17 S03+0811+17a S03+0811+17 S03+0811+15 S03+0811+17a S03+0811+18 S03+0811+18 S03+0811+14 S03+0811+10 S04+0592+02 S04+0592+29 S03+0811+10
66A49A3CBA05J 11A49A3CBA06J 11A49A3CBA06J 11A49A3CBA06J 12A49A3CBA06J 11A49A3CBA05J 11A22A3CBA06J 12A49A3CBA06J 11A49A3CBA10J 11A49A3CBA10J 11A01A3CBA10J 17I01G3CB/05C 47I31C0CD/06C 67I31C3CD/06C 17I01G3CB/05C
900/2700 900/2700 900/2700 900/2700 900/2700 2700 900/2700 2700 900/2700 900/2700 900/2700 800 800 800 800
F91 F91 F91 F91 F91 F91 F22 F91 F91 F91 A105N A105 F316L F316L A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
M66A04E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
8
32
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
31.5
238
Gate
SW
Y
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0013
19449000
8
32
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
31.5
238
Gate
SW
Y
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0013
19449000
8 1 1 2 2 2 2 2 4 2 4
32 4 4 8 8 8 8 8 16 8 16
20 25 25 20 25 25 25 25 25 20 40
80/3.42 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/4.45
SA-106C SA-106C SA-106C TP304H SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 20 25 25 25 25 25 20 40
80/3.42 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/4.45
SA-106C SA-106C SA-106C TP304H SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 20 25 25 25 25 25 20 40
31.5 33.9 33.9 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5
238 238 238 238 238 238 238 238 238 238 238
Globe Check Gate Globe Globe Globe Globe Globe Globe Globe Gate
SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+10 S03+0811+03 S03+0811+21 S03+0811+12 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+21
17I01G3CB/05C 47I01U0CB/06C 67I01G3CB/06C 17I31C3CD/05C 17I01G3CB/06C 17I01G3CB/06C 17D01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C 67D01G3CB/08C
800 800 800 800 800 800 800 800 800 800 800
A105 A105 A105 F316L A105 A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
8 2 2 2 2 4 4 2 2 2 2 2
32 8 8 8 8 16 16 8 8 8 8 8
40 25 25 25 25 20 20 25 25 25 25 20
80/4.45 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 25 25 25 25 20 20 25 25 25 25 20
80/4.45 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 25 25 25 25 20 20 25 25 25 25 20
31.5 39.4 39.4 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9 88.9
238 238 238 238 238 180 180 180 180 180 238 238
Gate Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe
SW SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+21 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10
67D01G3CB/08C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C 17I01G3CB/05C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C
800 800 800 800 800 800 800 800 800 800 800 800
A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
Qty Total for Upstr Pipe Upstr Qty contract NPS (mm) SCH/MWT
Upstr Pipe Matl
Downstr Pipe NPS Downstr (mm) SCH/MWT
By: FJS Chk'd: RGK
REMARKS
FC FC FC FC
SS Trim
Page 2 of 4
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev Category Description IP Pegging Stm Drain IP Pegging Stm Vent IP Stm Outlet Drain (Before NRV) IP Stm Outlet Drain (After NRV) IP Stm Outlet Free-Blow Drain
10 10 10
Owner System Locator Code AA AA AA AA AA
Alstom System Locator Code AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA
LP Drum LT upper
AA
AA
LP Drum LT lower
AA
AA
LP Drum LT Vent LP Drum Nitrogen Check LP Drum Nitrogen LP Sat Steam Sample (SS) LP Drum Outlet Vent LP Drum PI LP Drum PI (w/lock) LP Drum PP LP Drum PIT LP Drum RWLI Drain LP Drum RWLI (w/lock)
AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA
LP Drum TB (w/lock) LP FW Inlet Vent LP FW Inlet Drain LP FW Sample LP FW CV Drain LP FW FIT LP FW FIT LP FW PI LP FW PP LP FW PIT LP Stm Outlet Free-Blow Drain LP Stm Outlet Drain
AA AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA
LP Stm Outlet FIT LP Stm Outlet PI LP Stm Outlet PP LP Stm Outlet PIT LP Stm Outlet Press Sensing Line Isolation RH DSH Spray CV Drain RH DSH Spray Drain
AA AA AA AA AA AA AA
AA AA AA AA AA AA AA
Tag Number V-639, V-640 V-641, V-642 V-604, V-605 V-635, V-636 V-608, V-609 V-625, V-626, V-628, V-629, V-630, V-631, V-633, V634 V-618, V-619 V-610, V-611 V-612, V-613, V-615, V-616 V-637, V-638 V-584 V-600, V-601 V-828, V-829 V-885 V-886 V-854, V-855, V-876, V-877 V-841, V-842, V-856, V-857, V-863, V-864, V-878, V879 V-843, V-844, V-858, V-859, V-865, V-866, V-880, V881 V-846, V-847, V-861, V-862, V-868, V-869, V-883, V884 V-887 V-888 V-908, V-909 V-906, V-907 V-894, V-911 V-893, V-910 V-891, V-892 V-896, V-897, V-899, V-900 V-839, V-840 V-835, V-836, V-837, V-838 V-848, V-849, V-850, V-851, V-870, V-871, V-872, V873 V-901, V-902 V-903, V-904 V-822, V-823 V-817, V-818 V-811, V-812, V-814, V-815 V-830, V-831, V-833, V-834 V-800, V-801 V-809, V-810 V-803, V-804, V-806, V-807 V-921, V-922 V-948, V-949 V-936, V-937, V-939, V-940, V-941, V-942, V-944, V945 V-925, V-926 V-923, V-924 V-928, V-929, V-931, V-932, V-951, V-952 V-915, V-916 V-715, V-716 V-711, V-712
RH DSH Spray FIT Isolation RH DSH Spray Strainer ISV RH DSH Spray PIT ISV RH DSH Spray PI ISV RH DSH CV Bypass RH DSH CV Isolation RH DSH Strainer Drain RH DSH Drain downstream of check valve RH Stm Inlet PI RH Stm Inlet PP RH Stm Inlet PIT RH Desup Outlet Vent RH Stm Outlet PI RH Stm Outlet PP RH Stm Outlet PIT RHTR1 Drain RHTR2 Drain RH Stm Outlet Press Sensing Line Isolation IP Pegging Stm Drain (After CV) IP Pegging Stm Drain (Before CV) LP Stm to DA Drain NG Cases (After CV) LP Stm to DA Drain NG Cases (Before Check) LP Stm to DA Drain Oil Cases (After CV) Cond PRHTR FW PI Cond PRHTR FW PP Cond PRHTR Drain Cond PRHTR FIT Cond PRHTR FIT Cond PRHTR FW Drain (Before Check) Cond PRHTR FW Drain (After Check) Cond PRHTR FW PIT Cond PRHTR FW Sample Cond PRHTR Outlet CV Drain Cond PRHTR Outlet PI Cond PRHTR Outlet PP Cond PRHTR Outlet PIT Cond PRHTR Outlet Vent Cond PRHTR Outlet Drain Cond PRHTR Outlet Vent Cond PRHTR Outlet Vent Cond PRHTR Recirc Line CV Drain Cond PRHTR Recirc Line Drain Cond PRHTR Recirc Line DPI Cond PRHTR Recirc Line PP Cond PRHTR Recirc Min Flow Line (w/lock) Cond PRHTR Recirc Pump Discharge PI Cond PRHTR Recirc Pump Suction PIT Cond PRHTR Recirc Pump Strainer Drain Cond PRHTR Vent
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
Deaerator FW Heater Storage Tank Vent Deaerator Storage Tank Nitrogen Feed Isolation Deaerator Storage Tank Nitrogen Feed Check Valve Deaerator Storage Tank PI
AA AA AA AA
IP Stm Outlet FIT IP Stm Outlet PI IP Stm Outlet PP IP Stm Outlet PIT IP Stm Outlet Vent IPSH Drain IP Stm Outlet ERV Press sensing isolation valves LP Drum CB Sample LP Drum Chem Feed Check (SS) LP Drum Chem Feed (SS) LP Drum LI Drain
Item No.: 10.01 Rev. No.:10 Date: 07/29/05 Doc. Type: E
VALVE LIST
Qty Total for Upstr Pipe Upstr Qty contract NPS (mm) SCH/MWT 2 8 25 80/3.99 2* 4 25 80/3.99 2 8 25 80/3.99 2 8 25 80/3.99 2 8 25 80/3.99 8 2 2 4 2 1 1 2 1 1 4
32 8 8 16 8 4 4 8 4 4 16
20 25 25 25 25 50 20 20 25 25 20
80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/4.85 80/3.43 80/3.43 80/3.99 80/3.99 80/3.43
Upstr Pipe Matl SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C TP304H TP304H SA-106C
Downstr Pipe NPS Downstr (mm) SCH/MWT 25 80/3.99 25 80/3.99 25 80/3.99 25 80/3.99 25 80/3.99 20 25 25 25 25 50 20 20 25 25 20
80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/4.85 80/3.43 80/3.43 80/3.99 80/3.99 80/3.43
Downstr Pipe Matl SA-106C SA-106C SA-106C SA-106C SA-106C
Nom Valve Size (mm) 25 25 25 25 25
Design Pressure (barg) 31.5 31.5 31.5 31.5 31.5
Design Temp (°C) 341 341 341 374 374
Valve Type Globe Globe Globe Globe Globe
Valve End Conn SW SW SW SW SW
Catalog( Y/N) Y Y Y Y Y
Vendor/Manuf HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
Manuf Drawing S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10
Model Number 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C
ANSI Class 800 800 800 800 800
Valve Body Matl A105 A105 A105 A105 A105
Notes/SV Set Pressure (barg) N/A N/A N/A N/A N/A
Datasheet/Ref Number Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
P&ID Drawing 08003-1D0016 08003-1D0016 08003-1D0013 08003-1D0013 08003-1D0013
WBS 19449000 19449000 19449000 19449000 19449000
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C TP304H TP304H SA-106C
20 25 25 25 25 50 20 20 25 25 20
31.5 31.5 31.5 31.5 31.5 31.5 31.5 10.9 10.9 10.9 8.5
374 374 374 374 374 238 238 178 178 178 178
Gate Globe Globe Globe Globe Globe Globe Globe Check Gate Globe
SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+21 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S04+0592+02 S04+0592+29 S03+0811+10
67I01G3CB/05C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/10C 17I01G3CB/10C 17I01G3CB/05C 47I31C0CD/06C 67I31C3CD/06C 17I01G3CB/05C
800 800 800 800 800 800 800 800 800 800 800
A105 A105 A105 A105 A105 A105 A105 A105 F316L F316L A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014
19449000 19449000 19449001 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
8
32
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
Y
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0014
19449000
8
32
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
Y
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0014
19449000
8 1 1 2 2 2 2 2 4 2 4
32 4 4 8 8 8 8 8 16 8 16
20 25 25 20 25 25 25 25 25 20 40
80/3.42 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/4.45
SA-106C SA-106C SA-106C TP304H SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 20 25 25 25 25 25 20 40
80/3.42 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/4.45
SA-106C SA-106C SA-106C TP304H SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 20 25 25 25 25 25 20 40
8.5 10.9 10.9 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5
178 178 178 178 178 178 178 178 178 178 178
Globe Check Gate Globe Globe Globe Globe Globe Globe Globe Gate
SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+10 S03+0811+03 S03+0811+21 S03+0811+12 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+21
17I01G3CB/05C 47I01U0CB/06C 67I01G3CB/06C 17I31C3CD/05C 17I01G3CB/06C 17I01G3CB/06C 17D01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C 67D01G3CB/08C
800 800 800 800 800 800 800 800 800 800 800
A105 A105 A105 F316L A105 A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
8 2 2 2 2 4 4 2 2 4 2 2
32 8 8 8 8 16 16 8 8 16 8 8
40 25 25 20 25 20 20 25 25 25 25 25
80/4.45 80/3.99 80/3.99 80/3.43 80/3.99 80/3.43 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 25 25 20 25 20 20 25 25 25 25 25
80/4.45 80/3.99 80/3.99 80/3.43 80/3.99 80/3.43 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
40 25 25 20 25 20 20 25 25 25 25 25
8.5 10.9 40 40 40 40 40 40 40 40 8.5 8.5
178 178 180 180 180 180 180 180 180 180 314 314
Gate Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe
SW SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+21 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10
67D01G3CB/08C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C 17I01G3CB/06C 17I01G3CB/05C 17I01G3CB/05C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C
800 800 800 800 800 800 800 800 800 800 800 800
A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
8 2 2 6 2 2 2
32 8 8 24 8 8 8
20 25 25 25 20 25 25
80/3.43 80/3.99 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 25 20 25 25
80/3.43 80/3.99 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 25 25 25 20 25 25
8.5 8.5 8.5 8.5 8.5 88.9 88.9
314 314 314 314 314 180 180
Gate Globe Globe Globe Globe Globe Globe
SW SW SW SW SW SW SW
Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+21 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10
67I01G3CB/05C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/10C 17I01G3CB/06C 17I01G3CB/06C
800 800 800 800 800 800 800
A105 A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013
19449000 19449000 19449000 19449000 19449000 19449000 19449000
V-700, V-701, V-703, V-704 V-719, V-720, V-722, V-723 V-705, V-706 V-708, V-709 V-714 V-713, V-717 V-724, V-725 V-726, V-727 V-742, V-743 V-740, V-741 V-745, V-746, V-748, V-749 V-766, V-767 V-793, V-794 V-785, V-786 V-787, V-788, V-790, V-791 V-765 V-760 V-781, V-782 V-009D, V-010D V-007D, V-008D V-012D, V-013D V-071D, V-072D V-003D, V-004D V-010, V-011 V-008, V-009 V-024, V-025 V-001, V-002, V-004, V-005 V-031, V-032, V-034, V-035 V-006, V-007 V-020, V-021 V-013, V-014, V-016, V-017 V-022, V-023 V-076, V-077 V-066, V-067 V-064, V-065 V-069, V-070, V-072, V-073 V-082, V-083 V-084, V-085 V-086, V-087 V-080, V-081 V-058, V-059 V-047, V-048 V-042, V-043, V-045, V-046 V-040, V-041 V-062 V-054, V-055 V-050, V-051 V-088, V-089 V-026, V-027
4 4 2 2 1 2 2 2 2 2 4 2 2 2 4 1 1 2 1* 1* 1* 1* 1* 2 2 2 4 4 2 2 4 2 2 2 2 4 2* 2* 2* 2* 2 2 4 2 1 2 2 2 2
16 16 8 8 4 8 8 8 8 8 16 8 8 8 16 4 4 8 2 2 2 2 2 8 8 8 16 16 8 8 16 8 8 8 8 16 4 4 4 4 8 8 16 8 4 8 8 8 8
20 20 25 25 40 50 25 25 25 25 25 25 25 25 25 50 50 20 25 25 25 25 25 25 25 25 20 20 25 25 25 20 25 25 25 25 25 25 25 25 25 25 20 25 50 25 25 25 25
80/3.43 80/3.43 80/3.99 80/3.99 80/4.45 80/4.85 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 160/5.56 160/5.56 160/5.56 80/4.85 80/4.85 160/4.88 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/3.43 80/3.99 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/3.99 40/3.43 80/3.99 80/3.99 40/2.96 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 SA-106C SA-106C SA-106C 335-P22 335-P22 335-P22 335-P22 335-P22 335-P22 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 20 25 25 40 50 25 25 25 25 25 25 25 25 25 50 50 20 25 25 25 25 25 25 25 25 20 20 25 25 25 20 25 25 25 25 25 25 25 25 25 25 20 25 50 25 25 25 25
80/3.43 80/3.43 80/3.99 80/3.99 80/4.45 80/4.85 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 160/5.56 160/5.56 160/5.56 80/4.85 80/4.85 160/4.88 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/3.43 80/3.99 80/3.99 80/3.99 80/3.43 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.99 80/3.43 80/3.99 40/3.43 80/3.99 80/3.99 40/2.96 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C 335-P22 SA-106C SA-106C SA-106C 335-P22 335-P22 335-P22 335-P22 335-P22 335-P22 335-P22 SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
20 20 25 25 40 50 25 25 25 25 25 25 25 25 25 50 50 20 25 25 25 25 25 25 25 25 20 20 25 25 25 20 25 25 25 25 25 25 25 25 25 25 20 25 50 25 25 25 25
88.9 88.9 88.9 31.5 88.9 88.9 88.9 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 8.5 8.5 8.5 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 10 33.5 26 26 26 33.5 33.5 26 26 26
180 180 180 180 180 180 180 497 374 374 374 497 578 578 578 497 497 578 341 341 314 314 314 55 55 178 55 55 55 178 55 178 178 178 178 178 178 178 178 178 178 178 178 178 178 178 178 178 178
Globe Globe Globe Globe Globe Gate Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Globe Gate Globe Globe Globe Globe
SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW
Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+21 S03+0811+10 S03+0811+15 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+15 S03+0811+15 S03+0811+15 S03+0811+15 S03+0811+16 S03+0811+16 S03+0811+15 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+21 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10
17I01G3CB/05C 17I01G3CB/05C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/08C 67I01G3CB/10C 17I01G3CB/06C 11A22A3CBA06J 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 11A22A3CBA06J 11A22A3CBA06J 11A22A3CBA06J 11A22A3CBA06J 11A22A3CBA10J 11A22A3CBA10J 11A22A3CBA05J 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C 17I01G3CB/05C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/05C 17I01G3CB/06C 67I01G3CB/10C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C 17I01G3CB/06C
800 800 800 800 800 800 800 900/2700 800 800 800 900/2700 900/2700 900/2700 900/2700 900/2700 900/2700 2700 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800
A105 A105 A105 A105 A105 A105 A105 F22 A105 A105 A105 F22 F22 F22 F22 F22 F22 F22 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf M10A00E.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf M10A00E.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016
19449000 19449000 19449000 19449000 19441000 19441000 19441000 19441000 19449001 19449001 19449001 19449000 19449000 19449001 19449000 19449000 19449002 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19441000 19449000 19449000 19449000 19449000
AA AA AA AA
V-016D, V-017D (Provided by DA Supplier) V-063D V-064D V-025D, V-026D
2* 1* 1* 2*
4 2 2 4
50 25 25 25
80/3.99 80/3.99 80/3.99 80/3.99
SA-106C SA-106C SA-106C SA-106C
50 25 25 25
80/3.99 80/3.99 80/3.99 80/3.99
SA-106C SA-106C SA-106C SA-106C
100 25 25 25
8.5 8.5 8.5 8.5
178 178 178 178
Gate Globe Check Globe
SW SW SW SW
Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES
B-5729-1 S03+0811+10 S03+0811+03 S03+0811+10
N/A 17I01G3CB/06C 47I01U0CB/06C 17I01G3CB/06C
150 # RF 800 800 800
A105 A105 A105 A105
N/A N/A N/A N/A
N/A Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016
19449000 19449000 19449000 19449000
Deaerator PIT
AA
AA
V-019D, V-020D, V-022D, V-023D
4*
8
25
80/3.99
SA-106C
25
80/3.99
SA-106C
25
8.5
178
Globe
SW
Y
HP VALVES
S03+0811+10
17I01G3CB/06C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0016
19449000
Deaerator Inlet Water Sample Deaerator Storage Tank Drain Valve Deaerator Storage Tank Sample Deaerator Tank LI Drain
AA AA AA AA
AA AA AA AA
V-073D, V-074D V-035D, V-036D V-038D, V-039D V-047D, V-048D
2* 2* 2* 2*
4 4 4 4
20 50 20 20
80/3.42 80/4.85 80/3.43 80/3.43
SA-106C SA-106C SA-106C SA-106C
20 50 20 20
80/3.42 80/4.85 80/3.43 80/3.43
SA-106C SA-106C SA-106C SA-106C
20 50 20 20
10 8.5 8.5 8.5
178 178 178 178
Globe Y-Globe Globe Globe
SW SW SW SW
Y Y T Y
HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+10 S04+0592+39 S03+0811+10 S03+0811+10
17I01G3CB/05C 12I01G3CB/10C 17I01G3CB/05C 17I01G3CB/05C
800 800 800 800
A105 A105 A105 A105
N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016
19449000 19449000 19449000 19449000
File Name: 08003-10.01-10.xls
By: FJS Chk'd: RGK
REMARKS
Page 3 of 4
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev Category Description Deaerator Tank LP BFP Min Recirc
Owner System Locator Code AA
Alstom System Locator Code AA
Deaerator Tank LT
AA
AA
Deaerator Tank LT Vent
AA
AA
V-045D, V-046D, V-060D, V-061D
4*
10 10 10 10 10 10 10 10 10 10
Rev. 0 1
2
3 4 5 6
7
8 9 10
Item No.: 10.01 Rev. No.:10 Date: 07/29/05 Doc. Type: E
VALVE LIST
Qty Total for Upstr Pipe Upstr Qty contract NPS (mm) SCH/MWT 3* 6 50 40/3.43
Tag Number V-028D, V-029D, V-030D V-040D, V-041D, V-042D, V-043D, V-055D, V-056D, V-057D, V-058D 8*
Manuf Drawing S03+0811+21
Model Number 67I01G3CB/10C
ANSI Class 800
Valve Body Matl A105
Notes/SV Set Pressure (barg) N/A
Datasheet/Ref Number Ilshin-maintanance.pdf
P&ID Drawing 08003-1D0016
WBS 19441000
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
Y
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0016
19449000
80/3.43
SA-106C
20
8.5
178
Globe
SW
Y
HP VALVES
S03+0811+10
17I01G3CB/05C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0016
19449000
4*
8
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
Y
HP VALVES
S03+0811+21
67D01G3CB/08C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0016
19449000
8*
16
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
Y
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0016
19449000
8*
16
25
80/3.99
SA-106C
25
80/3.99
SA-106C
25
8.5
178
Globe
SW
Y
HP VALVES
S03+0811+10
17I01G3CB/06C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0016
19449000
8* 1 4 2 2 1
16 4 16 8 8 4
25 20 20 25 40 25
80/3.99 80/3.43 80/3.43 80/3.99 80/4.45 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
25 20 20 25 40 25
80/3.99 80/3.43 80/3.43 80/3.99 80/4.45 80/3.99
SA-106C SA-106C SA-106C SA-106C SA-106C SA-106C
25 20 20 25 40 25
8.5 3.5 3.5 3.5 3.5 3.5
178 150 150 150 150 150
Globe Globe Globe Globe Gate Globe
SW SW SW SW SW SW
Y Y Y Y Y Y
HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES HP VALVES
S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+10 S03+0811+21 S03+0811+10
17I01G3CB/06C 17I01G3CB/05C 17I01G3CB/05C 17I01G3CB/06C 67I01G3CB/08C 17I01G3CB/06C
800 800 800 800 800 800
A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0016 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017
19449000 19449000 19449000 19449000 19449000 19449000 19449000
AA
Deaerator Level Switch Drains Blowdown Tank LI Drain Blowdown Tank DPIS Isolation Blowdown Tank Strainer Drain Blowdown Tank LT Blowdown Tank LT Vent
AA BM BM BM BM BM
AA BM BM BM BM BM
V-008G, V-009G, V-010G, V-011G, V-012G, V-013G 6
24
15
1.651 mwt
316SS
15
1.651 mwt
316SS
15
20 ""WG (50 mbar)
649
Globe
SW
Y
HP VALVES
S03+0811+19
16A63A3CBA04J
900/2700
F316H
N/A
M10A00E.pdf
08003-1D0015
3
12
15
1.651 mwt
316SS
15
1.651 mwt
316SS
15
20 ""WG (50 mbar)
649
Globe
SW
Y
HP VALVES
S03+0811+19
16A63A3CBA04J
900/2700
F316H
N/A
M10A00E.pdf
08003-1D0015
19449000
V-014G, V-015G, V-016G, V-017G, V-018G, V-019G 6
24
15
80/3.26
SA-106C
15
80/3.26
SA-106C
15
20 ""WG (50 mbar)
177
Globe
SW
Y
HP VALVES
S03+0811+10
17I01G3CB/04C
800
A105
N/A
Ilshin-maintanance.pdf
08003-1D0015
19449000
SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW SW FLG
Y Y N N N N N N N N N N N N N N N N N N N N N N N
HP VALVES HP VALVES HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Kitz HP Valves / Audco
S03+0811+10 S03+0811+10 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+36 S04+0592+37
17I01G3CB/04C 17I01G3CB/06C HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB HB XR116RL
800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 150
A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A105 A216-WCB
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-1D0015 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
SW SW SW SW SW SW SW SW SW SW
N N N N N N N N N N
HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN HP VALVES/LLSHIN
S03+0811+21 S03+0811+21 S03+0811+21 S03+0811+21 S03+0811+21 S03+0811+21 S03+0811+21 S03+0811+21 S03+0811+21 S03+0811+21
67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C 67I01G3CB/10C
800 800 800 800 800 800 800 800 800 800
A105 A105 A105 A105 A105 A105 A105 A105 A105 A105
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf Ilshin-maintanance.pdf
08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017 08003-1D0017
19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000 19449000
SW SW SW SW
N N N N
JONAS JONAS JONAS JONAS
JA/ALS/04-02A JA/ALS/04-02C JA/ALS/04-02B JA/ALS/04-02D
SS-3NRSW4T-G-W20 8W-UI2LR-G-SS-HT 8W-UI22LR-G-SS-HT SS-S63-PSWI2T
2500 900 2500 300
316SS 316SS 316SS 316SS
N/A N/A N/A N/A
N/A N/A N/A N/A
08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0014
19449000 19449000 19449000 19449000
SW SW SW SW
N N N N
SST SST SST SST
15V011500A105B150 20V021500A105B175 15V01900A105B125 20V02900A105B150
N/A N/A N/A N/A
1500 1500 900 900
A105 A105 A105 A105
N/A N/A N/A N/A
08003-10.10 08003-10.08 08003-10.10 08003-10.08
08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013
19449004 19448004 19449004 19448004
BW BW SW SW
N N N N
SSI SSI SSI SSI
SSI Series 150Y SSI Series 300Y SSI Series 1500Y SSI Series 600Y
150YBWSB 300YBWSB 1500YSWSB 600YTST
150 300 1500 600
304SS CS CS CS
N/A N/A N/A N/A
N/A 08003-10.77 08003-10.77 08003-10.77
08003-1D0017 08003-1D0016 08003-1D0012 08003-1D0013
19581000 19581000 19581000 19581000
V-020G, V-021G, V-022G
Transition Duct PIT Isolation BA BA V-023G, V-024G, V-025G 3 12 15 1.651 mwt SA-106C 15 1.651 mwt SA-106C 15 20 ""WG (50 mbar) 177 Globe Instrument Air Common Manifold Drain BM BM V-002S 1 4 25 80/3.99 SA-106C 25 80/3.99 SA-106C 25 10 40 Globe Inst. Air Connection Isolation - FV-915 BM BM V-003S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-917 BM BM V-004S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-300 BM BM V-005S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - TV-301 BM BM V-006S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-302 BM BM V-007S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - LV-100 BM BM V-008S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-700 BM BM V-009S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - TV-701 BM BM V-010S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-702 BM BM V-011S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - TV-040 BM BM V-012S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - TV-001B BM BM V-013S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - PV-601 BM BM V-014S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-602 BM BM V-015S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - LV-430 BM BM V-016S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - LV-801 BM BM V-017S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - LV-064 BM BM V-018S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-340 BM BM V-019S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - HV-782 BM BM V-020S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - FV-780 BM BM V-021S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - FV-003D BM BM V-022S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - FV-001D BM BM V-023S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Inst. Air Connection Isolation - FV-002D BM BM V-024S 1 4 20 80/3.43 SA-106C 20 80/3.43 SA-106C 20 10 40 Ball Instrument Air Manifold Stop valve BM BM V-001S 1 4 50 80/4.84 SA-106C 50 80/4.84 SA-106C 50 10 40 Ball CLEANING CONNECTION VALVES (1 SET FOR 4 HRSGs) HP FW Cleaning Connection Isolation AA AA V-374, V-375 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate HP EVAP Cleaning Connection Isolation AA AA V-376, V-377 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate HP Steam Outlet Cleaning Connection Isolation AA AA V-378, V-379 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate IP FW Cleaning Connection Isolation AA AA V-645, V-646 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate IP EVAP Cleaning Connection Isolation AA AA V-647, V-648 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate IP Steam Outlet Cleaning Connection Isolation AA AA V-649, V-650 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate LP FW Cleaning Connection Isolation AA AA V-953, V-954 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate LP EVAP Cleaning Connection Isolation AA AA V-955, V-956 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate LP Steam Outlet Cleaning Connection Isolation AA AA V-957, V-958 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate Condensate Feed Cleaning Connection Isolation AA AA V-091, V-092 2 2 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 10.5 60 Gate STEAM SAMPLING NOZZLE ISOLATION VALVES (supplied by nozzle vendor) HP Stm Outlet Sample ISV AA AA V-340, V-341 2 8 20 160/4.88 316 SS 20 160/4.88 316 SS 20 150 579 Globe IP Stm Outlet Sample ISV AA AA V-621, V-622 2 8 20 80/3.43 316 SS 20 80/3.43 316 SS 20 31.5 374 Globe RH Stm Outlet Sample ISV AA AA V-796, V-797 2 8 20 80/3.43 316 SS 20 80/3.43 316 SS 20 31.5 578 Globe LP Stm Outlet Sample ISV AA AA V-946, V-947 2 8 20 80/3.43 316 SS 20 80/3.43 316 SS 20 8.5 314 Globe 13 AIR OPERATED BALL VALVES HP DSH CV Bypass AOV AE AA HV-302 1 4 40 160/6.25 SA-106C 40 160/6.25 SA-106C 40 225 180 Ball HP DSH Spray PBV AE AA HV-300 1 4 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 225 180 Ball RH DSH CV Bypass AOV AE AA HV-702 1 4 40 80/4.45 SA-106C 40 80/4.45 SA-106C 40 88.9 180 Ball RH DSH Spray PBV AE AA HV-700 1 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 88.9 180 Ball 14 STRAINERS BD Tank Cooling System Strainer BM BM STR-001B (Supplied by BD Tank vendor) 1 4 150 40/6.23 SA-106C 150 40/6.23 SA-106C 100 3.5 150 Y Strainer Cond PRHTR Recirc Line Strainer AA AA STR-040 1 4 150 40/6.23 SA-106C 150 40/6.23 SA-106C 150 26 178 Y Strainer HP DSH Spray Strainer AA AA STR-300 1 4 50 160/7.65 SA-106C 50 160/7.65 SA-106C 50 225 180 Y Strainer RH DSH Spray Strainer AA AA STR-700 1 4 50 80/4.85 SA-106C 50 80/4.85 SA-106C 50 88.9 180 Y Strainer Notes: 1. These valves will be shipped loose by AP to install customer piping. They will installed by customer. 2. Quantities shown are for One (1) unit. There are Four (4) units on this contract. Except for the quantities shown with "*" are for Two (2) units only. For the complete tagging, prefix the tag number with the following: For Four (4) units.: For Two (2) units with "*": Unit 1 1A-System Locator Code Unit 1 1X-System Locator Code Unit 2 1B-System Locator Code Unit 2 2X-System Locator Code Unit 3 2A-System Locator Code Unit 4 2B-System Locator Code Tagging example as follows for Four (4) units.: Tagging example with "*" as follows for Two (2) units.: Unit 1 1A-AA-V-001 Unit 1 1X-AA-V-001D Unit 2 1B-AA-V-001 Unit 2 2X-AA-V-001D Unit 3 2A-AA-V-001 Unit 4 2B-AA-V-001 3. Upstream and downstream piping information are available at document # 9.72 - Pipe List and 9.78 - Trim Pipe List. Date Rev Log 01/15/04 Initial Release of Valve List C1 02/27/04 Revised per AP trim line standards and per new pegging steam configuration. Moved RH Desup Check valve from trim valve list to check valves. Added 4 isolation valves for HP FW FT redundant. Added 4 isolation valves for HP desup DPI. C1 3/18/2004 Revised per customer tagging system (no four digit tags) Added V-830, 831 and V-822,823. Revised design pressure and temperature. Corrected line sizes. C1 5/6/04 Revised per customer comments. Added vendor information. Revised instrument air valves. C2 8/13/2004 Revised per customer comments. Added vendor information. Added valves. Revised design temp and press per customer request. C2/C1 9/3/2004 Revised per customer comments. Added vendor information. Revised flow/pressure transmitters to flow/pressure indicating transmitters. C2 11/03/04 Revised some safety valves manuf dwg numbers and set pressures. Changed V-356 valve size to 300mm. Added control valve manuf dwg numbers. Revised some block valves manuf dwg numbers. Relocated ERV press sensing isolation valves to trim valve section. Revised some trim valves manuf dwg numbers. Added Inlet Duct PIT Isolation and transition Duct PIT Isolation valves. C2 12/21/04 Added HP and RH Desup Outlet vents Changed the total quantity for V-080, V-081 from 8 to 4. Removed HP, IP and LP Evap chem cleaning connection isolation valves. Corrected model numbers for some trim valves and instrument isolation valves. Changed the line size to DN20 for DA Cond pot vent. C2 2/18/2005 Revised some of the trim valve model numbers. Added LP stm PIT isolation valves. Added Owner system locator code. C1 6/08/05 Added HP Nitrogen and Chemical feed isolation valves. Added cleaning connection isolation valves. C2 7/29/2005 Revised valve tag No. V-010D & V-013D to motor operated valves tag No.: HV-010D & HV-013D. Revised Valve tag no. from V-272 to V-276 for HP Nitrogen Feed Isolation Valve Revised Design pressure from 150 barg to 10 barg for cleaning connection valves Changed Description for HV-004D valve
File Name: 08003-10.01-10.xls
Vendor/Manuf HP VALVES
20
AA
BA
Catalog( Y/N) Y
SA-106C
Deaerator Level Switch Vents
BA
Valve End Conn SW
SA-106C
V-051D, V-052D, V-053D, V-054D V-049D, V-050D, V-065D, V-066D, V-067D, V-068D, V-069D, V-070D V-075D, V-076D, V-077D, V-078D, V-079D, V-080D, V-081D, V-082D V-083D, V-084D, V-085D, V-086D, V-087D, V-088D, V-089D, V-090D V-005B V-010B, V-011B, V-012B, V-013B V-016B, V-017B V-001B, V-002B V-003B
Transition Duct PIT
Valve Type Gate
80/4.45
AA
BA
Design Temp (°C) 178
80/3.43
AA
BA
Design Pressure (barg) 40
40
AA
BA
Nom Valve Size (mm) 50
20
AA
BA
Downstr Pipe Matl SA-106C
8
Deaerator Level Switch
Inlet Duct PIT
Downstr Pipe NPS Downstr (mm) SCH/MWT 50 40/3.43
16
Deaerator TB (w/lock)
Inlet Duct PIT Isolation
Upstr Pipe Matl SA-106C
By: FJS Chk'd: RGK
REMARKS
Page 4 of 4
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev
Cat e Desc gor y
01 FLOW ELEMENTS Cond PRHTR FW FE CPH Recirc pump min recirc RO HP DSH FE HP FW FE HP Stm Outlet FE IP FW FE IP Stm Outlet FE LP FW FE LP Stm Outlet FE RH DSH FE 02 FLOW INDICATING TRANSMITTERS Cond PRHTR FW FIT HP DSH Spray FIT HP FW FIT HP Stm Outlet FIT IP FW FIT IP Stm Outlet FIT LP FW FIT LP Stm Outlet FIT RH DSH Spray FIT 03 PRESSURE INDICATING TRANSMITTERS Cond PRHTR FW PIT Cond PRHTR Outlet PIT Cond PRHTR Recirc Line Suction PIT Deaerator Storage Tank PIT HP Drum PIT HP DSH PIT HP FW PIT HP FW PIT HP Stm Outlet PIT HP Stm Outlet PIT IP Drum PIT IP FW PIT IP FW PIT IP Stm Outlet PIT LP Drum PIT LP FW PIT LP Stm Outlet PIT RH DSH PIT RH Stm Inlet PIT RH Stm Outlet PIT Inlet Duct PIT Transition Duct PIT 04 LEVEL TRANSMITTERS Blowdown Tank LT 11 Deaerator Tank LT HP Drum LT IP Drum LT LP Drum LT 06 THERMOWELLS Cond PRHTR FW TW Cond PRHTR FW TW (After Bypass) Cond PRHTR Outlet TW Deaerator/Storage Tank TW HP DSH Inlet TW HP DSH Outlet TW HP Econ Outlet TW HP FW TW HP FW TW HP Stm Outlet TW IP Econ Outlet TW IP FW TW IP FW TW IP Stm Outlet TW LP FW TW LP Stm Outlet TW RH DSH Inlet TW RH DSH Outlet TW RH Stm Inlet TW RH Stm Outlet TW Module 2 TW Module 3 TW Module 4 TW Inlet Duct TW Stack TW Transition Duct TW Blowdown Tank Outlet TW 07 PRESSURE TEST PORTS Cond PRHTR FW PP Cond PRHTR Outlet PP Cond PRHTR Recirc Line PP HP Drum PP HP Econ Outlet PP HP FW PP HP Stm Outlet PP IP Drum PP IP Econ Outlet PP IP FW PP IP Stm Outlet PP LP Drum PP LP FW PP LP Stm Outlet PP RH Stm Inlet PP RH Stm Outlet PP 08 TEMPERATURE INDICATORS Cond PRHTR FW TI Cond PRHTR FW TI (After Bypass) Cond PRHTR Outlet TI HP Econ Outlet TI HP FW TI HP Stm Outlet TI IP Econ Outlet TI IP FW TI IP Stm Outlet TI LP FW TI LP Stm Outlet TI RH Stm Inlet TI RH Stm Outlet TI Blowdown Tank Outlet TI Deaerator Storage Tank TI
File Name: 08003-11.01-11.xls
Item No.: 11.01 Rev. No.: 11 Date: 06/29/05 Doc. Type: E
INSTRUMENT LIST
OwnerS AlstomS ystem ystem Tag Number Locator Locator Code Code
Qty
Qty Total for contract
DesignT
DesignP
Process Conn
Process
Instrument
Instrument
Service
(°C)
(barg)
(mm)
End Conn
Conn (mm)
End Conn
Description
Instrument Type
Vendor/Manuf
Manuf Drawing
Model Number
Calibrated Range
Remote
Electrical Range
Process Range
Process Range
SI (See Note 2)
Calibrated Range English Units (See Note 2)
SI
English Units
Datasheet/Ref Number P&ID Drawing
Local Local Local Local Local Local Local Local Local Local
0-5080 mm wg 21.43 mm 0-5080 mm wg 0-6350 mm wg 0-12700 mm wg 0-6350 mm wg 0-5080 mm wg 0-3810 mm wg 0-1270 mm wg 0-5080 mm wg
0-200" wg 54/64 inch dia 0-200" wg 0-250" wg 0-500" wg 0-250" wg 0-200" wg 0-150" wg 0-50" wg 0-200" wg
0-97.62 kg/s N/A 0-4.20 kg/s 0-90.0 kg/s 0-90.0 kg/s 0-14.32 kg/s 0-12.86 kg/s 0-11.99 kg/s 0-9.02 kg/s 0-4.52 kg/s
0-774774 lb/hr N/A 0-33334 lb/hr 0-714297 lb/hr 0-714297 lb/hr 0-113653 lb/hr 0-102065 lb/hr 0-95160 lb/hr 0-71588 lb/hr 0-35874 lb/hr
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-11.16 08003-11.19 08003-11.16 08003-11.16 08003-11.16 08003-11.16 08003-11.16 08003-11.16 08003-11.16 08003-11.16
08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013
Remote Remote Remote Remote Remote Remote Remote Remote Remote
0-5080 mm wg 0-5080 mm wg 0-6350 mm wg 0-12700 mm wg 0-6350 mm wg 0-5080 mm wg 0-3810 mm wg 0-1270 mm wg 0-5080 mm wg
0-200" wg 0-200" wg 0-250" wg 0-500" wg 0-250" wg 0-200" wg 0-150" wg 0-50" wg 0-200" wg
0-97.62 kg/s 0-4.20 kg/s 0-90.0 kg/s 0-90.0 kg/s 0-14.32 kg/s 0-12.86 kg/s 0-11.99 kg/s 0-9.02 kg/s 0-4.52 kg/s
0-774774 lb/hr 0-33334 lb/hr 0-714297 lb/hr 0-714297 lb/hr 0-113653 lb/hr 0-102065 lb/hr 0-95160 lb/hr 0-71588 lb/hr 0-35874 lb/hr
4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA
08003-11.06 08003-11.06 08003-11.06 08003-11.06 08003-11.06 08003-11.06 08003-11.06 08003-11.06 08003-11.06
08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013
Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote
0-26 bar 0-26 bar 0-26 bar 0-10 bar 0-165 bar 0-225 bar 0-225 bar 0-225 bar 0-150 bar 0-150 bar 0-35 bar 0-88.9 bar 0-88.9 bar 0-31.5 bar 0-10 bar 0-40 bar 0-8.5 bar 0-88.9 bar 0-35 bar 0-31.5 bar 0-508 mm wg 0-508 mm wg
0-377 psig 0-377 psig 0-377 psig 0-145 psig 0-2393 psig 0-3263 psig 0-3263 psig 0-3263 psig 0-2176 psig 0-2176 psig 0-508 psig 0-1289 psig 0-1289 psig 0-457 psig 0-145 psig 0-580 psig 0-123 psig 0-1289 psig 0-508 psig 0-457 psig 0-20" wg 0-20" wg
0-55.2 bar 0-55.2 bar 0-55.2 bar 0-55.2 bar 0-276 bar 0-276 bar 0-276 bar 0-276 bar 0-276 bar 0-276 bar 0-55.2 bar 0-276 bar 0-276 bar 0-55.2 bar 0-55.2 bar 0-55.2 bar 0-55.2 bar 0-276 bar 0-55.2 bar 0-55.2 bar 0-635 mm wg 0-635 mm wg
-14.7-800 psig -14.7-800 psig -14.7-800 psig -14.7-800 psig -14.7-4000 psig -14.7-4000 psig -14.7-4000 psig -14.7-4000 psig -14.7-4000 psig -14.7-4000 psig -14.7-800 psig -14.7-4000 psig -14.7-4000 psig -14.7-800 psig -14.7-800 psig -14.7-800 psig -14.7-800 psig -14.7-4000 psig -14.7-800 psig -14.7-800 psig 0-25" wg 0-25"wg
4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA
08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03
08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0015 08003-1D0015
Remote Remote Remote Remote Remote
0-1150 mm wg 0-4040 mm wg 0-1896 mm wg 0-1409 mm wg 0-1471 mm wg
0 TO -45.28" wg 0 TO -159.1" wg 0 TO -74.6" wg 0 TO -55.5" wg 0 TO -57.9" wg
-6350-6350 mm wg -6350-6350 mm wg -6350-6350 mm wg -6350-6350 mm wg -6350-6350 mm wg
-250 to 250" wc/2.5"wc -250 to 250" wc/2.5"wc -250 to 250" wc/2.5"wc -250 to 250" wc/2.5"wc -250 to 250" wc/2.5"wc
4-20mA 4-20mA 4-20mA 4-20mA 4-20mA
08003-11.05 08003-11.05 08003-11.05 08003-11.05 08003-11.05
08003-1D0017 08003-1D0016 08003-1D0012 08003-1D0013 08003-1D0014
AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA
FE-001 RO-042 FE-300 FE-100 FE-340 FE-400 FE-600 FE-800 FE-915 FE-700
1 1 1 1 1 1 1 1 1 1
4 4 4 4 4 4 4 4 4 4
55 178 180 180 579 180 374 180 314 180
26 33.5 225 225 150 88.9 31.5 40 8.5 88.9
200 50 50 200 350 80 200 80 400 50
FLG FLG FLG FLG FLG FLG FLG FLG FLG FLG
20 20 20 20 20 20 20 20 20 20
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Water Steam Water Steam Water Steam Water
Orifice Orifice Orifice Orifice Flow Nozzle Orifice Flow Nozzle Orifice Flow Nozzle Orifice
Fluidic Techniques Fluidic Techniques Fluidic Techniques Fluidic Techniques Fluidic Techniques Fluidic Techniques Fluidic Techniques Fluidic Techniques Fluidic Techniques Fluidic Techniques
V-2499R1-4 P-22217-1 V-2499R1-5 V-2499-1 V-2499R1-1 V-2499-2 V-2499R1-2 V-2499-3 V-2499R1-3 V-2499R1-6
AD AE AE AA AE AA AE AA AE
AA AA AA AA AA AA AA AA AA
FIT-001A, FIT-001B FIT-300 FIT-100A, FIT-100B FIT-340A, FIT-340B FIT-400A, FIT-400B FIT-600A, FIT-600B FIT-800A, FIT-800B FIT-915A, FIT-915B FIT-700
2 1 2 2 2 2 2 2 1
8 4 8 8 8 8 8 8 4
55 180 180 579 180 374 180 314 180
26 225 225 150 88.9 31.5 40 8.5 88.9
N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Steam Water Steam Water Steam Water
Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter
Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount
03031-1011 03031-1011 03031-1011 03031-1011 03031-1011 03031-1011 03031-1011 03031-1011 03031-1011
AD AD AD AD AE AE AE AE AA AA AE AE AE AA AE AE AA AE AA AA BA BA
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BA BA
PIT-001A, PIT-001B PIT-064A, PIT-064B PIT-040 PIT-001D, PIT-002D PIT-260, PIT-261 PIT-300 PIT-100A PIT-100B PIT-340A, PIT-340B PIT-342 PIT-560, PIT-561 PIT-400A PIT-400B PIT-600A, PIT-600B PIT-890, PIT-891 PIT-800A, PIT-800B PIT-915A, PIT-915B, PIT-915 PIT-700 PIT-740A, PIT-740B PIT-780A, PIT-780B PIT-001G, PIT-002G, PIT-003G PIT-004G, PIT-005G, PIT-006G
2 2 1 2* 2 1 1 1 2 1 2 1 1 2 2 2 3 1 2 2 3 3
8 8 4 4 8 4 4 4 8 4 8 4 4 8 8 8 12 4 8 8 12 12
55 178 178 178 343 180 180 343 579 579 238 180 238 374 178 180 314 180 374 578 649 177
26 26 26 8.5 150 225 225 165.5 150 150 31.5 88.9 88.9 31.5 8.5 40 8.5 88.9 31.5 31.5 20 ""WG (50 mbar) 20 ""WG (50 mbar)
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Steam Steam Water Water Water Steam Steam Steam Water Water Steam Steam Water Steam Water Steam Steam Flue gas Flue gas
Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter Pressure Transmitter
Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount Rosemount
03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-2097 03031-1011 03031-1011
BM AD AE AE AE
BM AA AA AA AA
LT-001B LT-001D, LT-002D LT-200, LT-201, LT-202, LT-203 LT-500, LT-501, LT-502, LT-503 LT-835, LT-836, LT-837, LT-838
1 2* 4 4 4
4 4 16 16 16
148 178 343 238 178
3.5 8.5 150 31.5 8.5
N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A
15 15 15 15 15
NPT NPT NPT NPT NPT
Steam/Water Steam/Water Steam/Water Steam/Water Steam/Water
Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter Diff. Press. Transmitter
Rosemount Rosemount Rosemount Rosemount Rosemount
03031-1011 03031-1011 03031-1011 03031-1011 03031-1011
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BA BA BA BA BA BA BM
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BA BA BA BA BA BA BM
TW-001, TW-002, TW-003 TW-004, TW-005, TW-006 TW-064, TW-065, TW-066, TW-067 TW-001D, TW-002D TW-320, TW-321 TW-330, TW-331, TW-332 TW-161, TW-162, TW-163 TW-100 TW-101, TW-102, TW-103 TW-113, TW-114, TW-115, TW-116 TW-430, TW-431, TW-432 TW-401 TW-400, TW-402, TW-403 TW-600, TW-601, TW-602, TW-603 TW-800, TW-801, TW-802, TW-803 TW-915, TW-916, TW-917, TW-918 TW-760, TW-761 TW-765, TW-766, TW-767 TW-740, TW-741, TW-742, TW-743 TW-780, TW-781, TW-782, TW-783 TW-004G, TW-005G, TW-006G TW-007G, TW-008G, TW-009G TW-010G, TW-011G, TW-012G TW-001G, TW-002G, TW-003G TW-016G, TW-017G, TW-018G TW-013G, TW-014G, TW-015G TW-001B, TW-003B (By Sterling)
3 3 4 2* 2 3 3 1 3 4 3 1 3 4 4 4 2 3 4 4 3 3 3 3 3 3 2
12 12 16 4 8 12 12 4 12 16 12 4 12 16 16 16 8 12 16 16 12 12 12 12 12 12 8
178 178 178 178 543 533 343 180 343 579 238 180 238 374 180 314 497 497 374 578 475 356 260 649 177 177 150
26 26 26 8.5 150 150 156.9 225 165.5 150 39.4 88.9 88.9 31.5 40 8.5 31.5 31.5 31.5 31.5 20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar) 3.5
40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 20
Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded Welded 150# RF 150# RF 150# RF 150# RF 150# RF 150# RF Welded
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT FNPT
Water Water Water Water Steam Steam Water Water Water Steam Water Water Water Steam Water Steam Steam Steam Steam Steam Flue Gas Flue Gas Flue Gas Flue gas Flue gas Flue gas Steam
Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell Thermowell
Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Temp-pro Temp-pro Temp-pro Temp-pro Temp-pro Temp-pro Sterling
E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 E-HRSG-1569 92 92 92 92 92 92 N/A
IND-1 IND-1 IND-1 IND-1 IND-5 IND-5 IND-1 IND-1 IND-1 IND-5 IND-1 IND-1 IND-1 IND-1 IND-1 IND-1 IND-3 IND-3 IND-1 IND-3 92 92 92 92 92 92 N/A
Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0015 08003-1D0015 08003-1D0015 08003-1D0015 08003-1D0015 08003-1D0015 08003-1D0017
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA
PP-001 PP-064 PP-040 PP-260 PP-160 PP-100 PP-340 PP-560 PP-430 PP-400 PP-600 PP-890 PP-800 PP-915 PP-740 PP-780
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
55 178 178 343 343 343 579 238 238 238 374 178 180 314 374 578
26 26 26 150 156.9 165.5 150 31.5 39.4 88.9 31.5 8.5 40 8.5 31.5 31.5
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Steam Water Water Steam Steam Water Water Steam Steam Water Steam Steam Steam
Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port Pressure Port
Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom Alstom
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013
AA AA AA AA AA AA AA AA AA AA AA AA AA BM AA
AA AA AA AA AA AA AA AA AA AA AA AA AA BM AA
TI-001 TI-004 TI-065 TI-162 TI-100 TI-116 TI-432 TI-403 TI-603 TI-800 TI-918 TI-741 TI-783 TI-003B (By Sterling) TI-001D, TI-002D (By Sterling)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2*
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
178 178 178 343 343 579 238 238 374 180 314 374 578 150 178
26 26 26 156.9 165.5 150 39.4 88.9 31.5 40 8.5 31.5 31.5 3.5 8.5
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Water Water Steam Water Water Steam Water Steam Steam Steam Water Water
Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator Temperature Indicator
Winters Winters Winters Winters Winters Winters Winters Winters Winters Winters Winters Winters Winters ASHCROFT ASHCROFT
G-Bimet G-Bimet G-Bimet G-Bimet G-Bimet F-Gas Therm G-Bimet G-Bimet G-Bimet G-Bimet G-Bimet G-Bimet F-Gas Therm N/A N/A
T52120B33-S-TAG T52120B33-S-TAG T52120B33-S-TAG T52120B35-S-TAG T52120B35-S-TAG R24452002S-C-TAG T52120B34-S-TAG T52120B34-S-TAG T52120B35-S-TAG T52120B33-S-TAG T52120B35-S-TAG T52120B35-S-TAG R24452002S-C-TAG 50EI60R060 50EI60R090
Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0° - 150° C 0° - 300° C
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 0° - 302° F 0° - 572° F
0 - 200°C 0 - 200°C 0 - 200°C 0 - 450°C 0 - 450°C 100 - 650°C 0 - 300°C 0 - 300°C 0 - 450°C 0 - 200°C 0 - 450°C 0 - 450°C 100 - 650°C 10 - 150°C 0° - 300° C
0 - 392°F 0 - 392°F 0 - 392°F 0 - 842°F 0 - 842°F 212 - 1202°F 0 - 572°F 0 - 572°F 0 - 842°F 0 - 392°F 0 - 842°F 0 - 842°F 212 - 1202°F 50 - 302°F 0° - 572° F
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 08003-11.07 N/A N/A
08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013 08003-1D0017 08003-1D0016
By: FJS Chk'd: RGK
8" 300# Series 300 2" 300# 2" 2500# Series 300 8" 2500# Series 300 14"-Model V-200 3" 600# Series 300 8" Model V-200 3" 300# Series 300 16" Model V-200 2" 900# Series 300
Local/
3051CD 3051CD 3051CD 3051CD 3051CD 3051CD 3051CD 3051CD 3051CD 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051T 3051CG 3051CG
G G G G G G G G G G G G G G G G G G G G 1 1
2 3 3 3 3 2 2 2 3
3 3 3 3 4 4 4 4 4 4 3 4 4 3 3 3 3 4 3 3 A A
3051CD 3051CD 3051CD 3051CD 3051CD
2 2 2 2 2
A A A A A A A A A A A A A A A A A A A A A A A A A A A A A 5 5
5 5 5 5 5 5 5 5 5
2 2 2 2 2 2 2 2 2
A A A A A A A A A
1 1 1 1 1 1 1 1 1
A A A A A A A A A
M5 M5 M5 M5 M5 M5 M5 M5 M5
Q4 Q4 Q4 Q4 Q4 Q4 Q4 Q4 Q4
2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2B 2 1 A B4 M5 Q4 2 A 1 A B4 L4 M5 Q4 2 A 1 A B4 L4 M5 Q4
A A A A A
5 5 5 5 5
2 2 2 2 2
A A A A A
1 1 1 1 1
A A A A A
M5 M5 M5 M5 M5
Q4 Q4 Q4 Q4 Q4
Page 1 of 4
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev
Cat e Desc gor y 09 PRESSURE INDICATORS Cond PRHTR Inlet PI Cond PRHTR Outlet PI
OwnerS AlstomS ystem ystem Tag Number Locator Locator Code Code AA AA
Cond PRHTR Recirc Line Discharge PI AA Deaerator Storage Tank PI AA HP FW PI AA HP DSH PI AA HP Stm Outlet PI AA IP FW PI AA RH DSH PI AA IP Stm Outlet PI AA LP FW PI AA LP Stm Outlet PI AA RH Stm Inlet PI AA RH Stm Outlet PI AA 09 DRUM PRESSURE INDICATORS HP Drum PI at drum AA HP Drum PI at grade AA IP Drum PI at drum AA IP Drum PI at grade AA LP Drum PI at drum AA LP Drum PI at grade AA 09 DIFFERENTIAL PRESSURE INDICATING SWITCHES Cond PRHTR Recirc Line DPIS AD HP DSH Spray DPIS AE RH DSH Spray DPIS AE BD Tank After Cooling System DPIS BM 10 TUBE METAL THERMOCOUPLES
PI-001 PI-064
Qty
1 1
Qty Total for contract
DesignT
DesignP
Process Conn
Process
Instrument
Instrument
Service
(°C)
(barg)
(mm)
End Conn
Conn (mm)
End Conn
Description
4 4
55 178
26 26
N/A N/A
N/A N/A
15 15
NPT NPT
Water Water
Instrument Type
Pressure Indicator Pressure Indicator
Vendor/Manuf
ASHCROFT ASHCROFT
Manuf Drawing
Model Number
Process Range
Remote
SI
English Units
Electrical Range
Datasheet/Ref Number P&ID Drawing
70A917 70A917
45 1279SSL 04L XNHSG 70 Bar 45 1279SSL 04L XNHSG 70 Bar + 50 1098SD
Local Local
0-70 bar 0-70 bar
N/A N/A
0-70 bar 0-70 bar
N/A N/A
N/A N/A
08003-11.03 08003-11.03
08003-1D0016 08003-1D0016
Local Local Local Local Local Local Local Local Local Local Local Local
0-70 bar 0-14 bar 0-250 bar 0-250 bar 0-250 bar 0-250 bar 0-250 bar 0-70 bar 0-70 bar 0-14 bar 0-70 bar 0-70 bar
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
0-70 bar 0-14 bar 0-250 bar 0-250 bar 0-250 bar 0-250 bar 0-250 bar 0-70 bar 0-70 bar 0-14 bar 0-70 bar 0-70 bar
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03
08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013
1 1* 1 1 1 1 1 1 1 1 1 1
4 2 4 4 4 4 4 4 4 4 4 4
178 178 343 180 579 238 180 374 180 314 374 578
33.5 8.5 165.5 150 150 88.9 31.5 31.5 40 8.5 31.5 31.5
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Water Steam Water Water Steam Water Steam Steam Steam
Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator
ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT ASHCROFT
70A917 70A917 70A917 70A917 70A917 70A917 70A917 70A917 70A917 70A917 70A917 70A917
AA AA AA AA AA AA
PI-260 PI-261 PI-560 PI-561 PI-890 PI-891
1 1 1 1 1 1
4 4 4 4 4 4
343 343 238 238 178 178
150 150 31.5 31.5 8.5 8.5
N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT
Steam Steam Steam Steam Steam Steam
Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator Pressure Indicator
WINTERS WINTERS WINTERS WINTERS WINTERS WINTERS
Winters Dwg. # M, C025 Winters Dwg. # M, C025 Winters Dwg. # L, C025 Winters Dwg. # L, C025 Winters Dwg. # K, C025 Winters Dwg. # K, C025
P6520-1-R11-SG-SFC-SM-TAG-SYS P6520-1-R11-SG-SFC-SM-TAG-SYS P6517-SG-R11-SFC-SM-TAG-SYS P6517-SG-R11-SFC-SM-TAG-SYS P6513-SG-R11-SFC-SM-TAG-SYS P6513-SG-R11-SFC-SM-TAG-SYS
Local Local Local Local Local Local
0-250 bar 0-250 bar 0-70 bar 0-70 bar 0-14 bar 0-14 bar
N/A N/A N/A N/A N/A N/A
0-250 bar 0-250 bar 0-70 bar 0-70 bar 0-14 bar 0-14 bar
N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A
08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03 08003-11.03
08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014
AA AA AA BM
DPIS-040 DPIS-300 DPIS-700 DPIS-001B
1 1 1 1
4 4 4 4
178 180 180 150
26 225 88.9 3.5
N/A N/A N/A N/A
N/A N/A N/A N/A
15 15 15 15
NPT NPT NPT NPT
Water Steam Water Water
Diff. Pressure Indicator Diff. Pressure Indicator Diff. Pressure Indicator Diff. Pressure Indicator
ROSEMOUNT ROSEMOUNT ROSEMOUNT ROSEMOUNT
TBD TBD TBD TBD
PCS45S4BB.7B7P-TAG PCS45S4BB.7B7P-TAG PCS45S4BB1B7P-TAG PCS45S4BB.7B7P-TAG
Local Local Local Local
0 - 0.7 bar 0 - 0.7 bar 0 - 1 bar 0 - 0.7 bar
N/A N/A N/A N/A
0 - 0.7 bar 0 - 0.7 bar 0 - 1 bar 0 - 0.7 bar
N/A N/A N/A N/A
N/A N/A N/A N/A
08003-11.03 08003-11.03 08003-11.03 08003-11.03
08003-1D0016 08003-1D0012 08003-1D0013 08003-1D0017
AA
AA
TE-335, TE-336, TE-337, TE-338, TE-339, TE340 TE-341, TE-342, TE-343, TE-344, TE-345, TE346 TE-767, TE-768, TE-769, TE-770, TE-771, TE772
6
24
578
31.5
N/A
N/A
15
NPT
Steam
Thermocouple
Temp-Pro
ST-855-1
ST-855-1
Remote
0° - 578° C
0° - 1072° F
N/A
N/A
4-20mA
08003-11.08
08003-1D0013
AD AD AD AA AA AA AE AE AA AA AE AE AA AE AA AA AA AA AA BM
AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BM
TE-002 TE-005A, TE-005B TE-066A, TE-066B TE-320 TE-331A, TE-331B TE-161 TE-101A TE-101B TE-114A, TE-114B TE-431 TE-401A TE-401B TE-601A, TE-601B TE-801A, TE-801B TE-916A, TE-916B, TE-915 TE-760 TE-766A, TE-766B TE-742A, TE-742B TE-781A, TE-781B TE-001BA (By Sterling)
1 2 2 1 2 1 1 1 2 1 1 1 2 2 3 1 2 2 2 1
4 8 8 4 8 4 4 4 8 4 4 4 8 8 12 4 8 8 8 4
178 178 178 543 533 343 180 343 579 238 180 238 374 180 314 497 497 374 578 150
26 26 26 150 150 156.9 225 165.5 150 39.4 88.9 88.9 31.5 40 8.5 31.5 31.5 31.5 31.5 3.5
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Steam Steam Water Water Water Steam Water Water Water Steam Water Steam Steam Steam Steam Steam Water
Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Probe
Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Jordan Valves
91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 N/A
91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 91-1-1-1-2-2-1-2-1-3 Mark 801/802 - Self Regulating Control Valve
Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Remote Local
0° - 178° C 0° - 178° C 0° - 178° C 0° - 543° C 0° - 575° C 0° - 343° C 0° - 145° C 0° - 343° C 0° - 600° C 0° - 238° C 0° - 180° C 0° - 238° C 0° - 374° C 0° - 180° C 0° - 314° C 0° - 497° C 0° - 497° C 0° - 374° C 0° - 578° C 0° - 150° C
0° - 352° F 0° - 352° F 0° - 352° F 0° - 1010° F 0° - 992° F 0° - 650° F 0° - 356° F 0° - 650° F 0° - 1074° F 0° - 460° F 0° - 356° F 0° - 460° F 0° - 705° F 0° - 356° F 0° - 597° F 0° - 927° F 0° - 927° F 0° - 705° F 0° - 1072° F 0° - 302° F
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA N/A
08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 08003-11.09 N/A
08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0017
BA BA BA BA BA BA
BA BA BA BA BA BA
TE-001G, TE-002G, TE-003G TE-004G, TE-005G, TE-006G TE-007G, TE-008G, TE-009G TE-010G, TE-011G, TE-012G TE-016G, TE-017G, TE-018G TE-013G, TE-014G, TE-015G
3 3 3 3 3 3
12 12 12 12 12 12
649 475 356 260 177 177
20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar) 20 ""WG (50 mbar)
N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A
15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT
Flue gas Flue gas Flue gas Flue gas Flue gas Flue gas
Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple Thermocouple
Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro Temp-Pro
92 92 92 92 92 92
92-1-1-1-1-2-2-1-4-1-1-1-3 92-1-1-1-1-2-2-1-4-1-1-1-3 92-1-1-1-1-2-2-1-3-1-1-1-3 92-1-1-1-1-2-2-1-2-1-1-1-3 92-1-1-1-1-2-2-1-2-1-1-1-3 92-1-1-1-1-2-2-1-2-1-1-1-3
Remote Remote Remote Remote Remote Remote
0° - 649° C 0° - 475° C 0° - 356° C 0° - 260° C 0° - 177° C 0° - 177° C
0° - 1200° F 0° - 887° F 0° - 673° F 0° - 500° F 0° - 351° F 0° - 351° F
N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A
4-20mA 4-20mA 4-20mA 4-20mA 4-20mA 4-20mA
08003-11.10 08003-11.10 08003-11.10 08003-11.10 08003-11.10 08003-11.10
08003-1D0015 08003-1D0015 08003-1D0015 08003-1D0015 08003-1D0015 08003-1D0015
BM AA AA AA AA AA AA AA
BM AA AA AA AA AA AA AA
CP-001B CP-001D, CP-002D CP-200, CP-201, CP-202, CP-203 CP-500, CP-501, CP-502, CP-503 CP-835, CP-836, CP-837, CP-838 CP-340A, CP-340B, CP-341A, CP-341B CP-600A, CP-600B, CP-601A, CP-601B CP-915A, CP-915B, CP-916A, CP-916B
1 2* 4 4 4 4 4 4
4 4 16 16 16 16 16 16
150 178 343 238 178 579 374 314
3.5 8.5 150 31.5 8.5 150 31.5 8.5
20 20 20 20 20 20 20 20
SW SW SW SW SW SW SW SW
N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A
Steam/Water Steam/Water Steam/Water Steam/Water Steam/Water Steam Steam Steam
Condensate Pot Condensate Pot Condensate Pot Condensate Pot Condensate Pot Condensate Pot Condensate Pot Condensate Pot
Fluidic Fluidic Fluidic Fluidic Fluidic Fluidic Fluidic Fluidic
ALSTOM_STD ALSTOM_STD ALSTOM_STD ALSTOM_STD ALSTOM_STD ALSTOM_STD ALSTOM_STD ALSTOM_STD
113xx 113xx 113xx 113xx 113xx 113xx 113xx 113xx
Local Local Local Local Local Local Local Local
N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A
08003-11.15 08003-11.15 08003-11.15 08003-11.15 08003-11.15 08003-11.15 08003-11.15 08003-11.15
08003-1D0017 08003-1D0016 08003-1D0012 08003-1D0013 08003-1D0014 08003-1D0012 08003-1D0013 08003-1D0014
BM
BM
LI-001B
1
4
150
3.5
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.11
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0017
AA
AA
LI-200, LI-201
2
8
343
150
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.11
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0012
AA
AA
6
24
579
150
N/A
N/A
15
NPT
Steam
Thermocouple
Temp-Pro
ST-855-1
ST-855-1
Remote
0° - 579° C
0° - 1074° F
N/A
N/A
4-20mA
08003-11.08
08003-1D0012
6
24
543
150
N/A
N/A
15
NPT
Steam
Thermocouple
Temp-Pro
ST-855-1
ST-855-1
Remote
0° - 543° C
0° - 1009° F
N/A
N/A
4-20mA
08003-11.08
08003-1D0012
IP Drum Level Gauge Assembly
AA
AA
LI-500, LI-501
2
8
238
31.5
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.11
LP Drum Level Gauge Assembly
AA
AA
LI-835, LI-836
2
8
178
8.5
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.11
C9 & 403RS SIMPLIPORT P3119-ARR3-SG777LH-TB1.5-Outdoor NEMA 4X-240VAC-PIW-TPS-PHOW-BOG SIMPLIPORT P3014-SG854-TB1.5-Outdoor NEMA 4X 240VAC-PIW-TPS-PHOW-BOG SIMPLIPORT C888 - SG854 - TB 1.5 - Outdoor NEMA4X - 240 VAC - BOG
AA
AA
LI-001D (By Sterling)
1*
2
178
8.5
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Sterling
D-5729-12
AA
AA
RD-200, RD-201, RD-202
3
12
343
150
N/A
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.14
HP Drum RWLI Assembly HP Drum RWLI Electrode HP Drum RWLI LCU IP Drum RD (Remote Display)
AA AA AA AA
AA AA AA AA
RWLI-200 LE-200 CU-200 RD-400, RD-401, RD-402
1 1 1 3
4 4 4 12
343 343 343 238
150 150 150 31.5
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
Steam/Water Steam/Water Steam/Water Steam / Water
Level Indicator Level Indicator Level Indicator Level Indicator
Clark Reliance Clark Reliance Clark Reliance Clark Reliance
08003-11.14 08003-11.14 08003-11.14 08003-11.14
IP Drum RWLI IP Drum RWLI Electrode IP Drum RWLI LCU LP Drum RD (Remote Display)
AA AA AA AA
AA AA AA AA
RWLI-500 LE-500 CU-500 RD-835, RD-836, RD-837
1 1 1 2
4 4 4 8
238 238 238 178
31.5 31.5 31.5 8.5
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
Steam / Water Steam / Water Steam / Water Steam / Water
Level Indicator Level Indicator Level Indicator Level Indicator
Clark Reliance Clark Reliance Clark Reliance Clark Reliance
AA AA AA
AA AA AA
RWLI-835 LE-835 CU-835
1 1 1
4 4 4
178 178 178
8.5 8.5 8.5
N/A N/A N/A
N/A N/A N/A
N/A N/A N/A
N/A N/A N/A
Steam / Water Steam / Water Steam / Water
Level Indicator Level Indicator Level Indicator
AA AA AA AA AA AA AA
AA AA AA AA AA AA AA
SNOZ-280 SNOZ-340 SNOZ-580 SNOZ-600 SNOZ-907 SNOZ-915 SNOZ-700
1 1 1 1 1 1 1
4 4 4 4 4 4 4
343 579 238 374 178 314 578
150 150 31.5 31.5 8.5 8.5 31.5
200 350 150 200 250 400 600
Welded FLG Welded FLG Welded FLG FLG
20 20 20 20 20 20 20
NPT NPT NPT NPT NPT NPT NPT
Steam Steam Steam Steam Steam Steam Steam
BM AA AA AA AA AA AA AA AA AA AA
BM AA AA AA AA AA AA AA AA AA AA
MS-001B MS-001D MS-260 MS-340 MS-560 MS-600 MS-890 MS-701 MS-740 MS-780 MS-781
1 1* 1 1 1 1 1 1 1 1 1
4 2 4 4 4 4 4 4 4 4 4
150 178 343 579 238 341 178 314 366 578 578
3.5 8.5 150 150 31.5 31.5 8.5 8.5 31.5 31.5 31.5
400 200/250 250/250 300/100/80 150/150 150/40/80 200/200 200/80/350 300/300 250/200 350
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
File Name: 08003-11.01-11.xls
Process Range
SI (See Note 2)
Calibrated Range English Units (See Note 2)
PI-040 PI-001D PI-100 PI-300 PI-340 PI-400 PI-700 PI-600 PI-800 PI-915 PI-740 PI-780
HPSH2 TMT
LP Drum RWLI LP Drum RWLI Electrode LP Drum RWLI LCU 14 SAMPLE NOZZLES HP Drum Outlet Sample Nozzle HP Stm Outlet Sample Nozzle IP Drum Outlet Sample Nozzle IP Stm Outlet Sample Nozzle LP Drum Outlet Sample Nozzle LP Stm Outlet Sample Nozzle RH Stm Outlet Sample Nozzle 15 SILENCERS Blowdown Tank Silencer Deaerator Silencer HP Drum Silencer HP Stm Outlet Silencer IP Drum Silencer IP Stm Outlet Silencer LP Drum Silencer LP Stm Outlet Silencer RH Stm Inlet Silencer RH Stm Outlet Silencer RH Stm Outlet Sky Vent Silencer
Calibrated Range
AA AA AA AA AA AA AA AA AA AA AA AA
AA
Deaerator Tank Level Gauge Assembly 13 REMOTE WATER LEVEL INDICATORS HP Drum RD (Remote Display)
Local/
45 1279SSL 04L XNHSG 70 Bar + 50 1098SD + 50 1106S 45 1279SSL 04L XNHSG 14 Bar +501098S 45 1279SSL 04L XNHSG 250 Bar 45 1279SSL 04L XNHSG 250 Bar 45 1279SSL 04L XNHSG 250 Bar +501098ND 45 1279SSL 04L XNHSG 250 Bar 45 1279SSL 04L XNHSG 250 Bar 45 1279SSL 04L XNHSG 70 Bar +501098ND 45 1279SSL 04L XNHSG 70 Bar 45 1279SSL 04L XNHSG 14 Bar +501098S 45 1279SSL 04L XNHSG 70 Bar +501098ND 45 1279SSL 04L XNHSG 70 Bar +501098ND
AA
HP Drum Level Gauge Assembly
11
AA AA
HPSH1 TMT
RHTR TMT 10 THERMOCOUPLES (Steam/Water Side) Cond PRHTR FW TE Cond PRHTR FW TE Cond PRHTR Outlet TE HP DSH Inlet TE HP DSH Outlet TE HP Econ Outlet TE HP FW TE HP FW TE HP Stm Outlet TE IP Econ Outlet TE IP FW TE IP FW TE IP Stm Outlet TE LP FW TE LP Stm Outlet TE RH DSH Inlet TE RH DSH Outlet TE RH Stm Inlet TE RH Stm Outlet TE Blowdown Tank Outlet TE 10 THERMOCOUPLES (Gas Side) Inlet Duct TE Module 1 TE Module 2 TE Module 3 TE Stack TE Transition Duct TE 11 CONDENSATE POTS Blowdown Tank CP Deaerator Tank CP HP Drum CP IP Drum CP LP Drum CP HP Stm Outlet Flow Trans. CP IP Stm Outlet Flow Trans. CP LP Stm Outlet Flow Trans. CP 12 LEVEL INDICATORS 11 Blowdown Tank LI
Item No.: 11.01 Rev. No.: 11 Date: 06/29/05 Doc. Type: E
INSTRUMENT LIST
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0013
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0014
Penberthy Magnetic - Flag Type w/ Duravalve #D20300D
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0016
Remote
N/A
N/A
N/A
N/A
N/A
08003-11.14
08003-1D0012
Remote Local Local Remote
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
08003-11.14 08003-11.14 08003-11.14 08003-11.14
08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013
08003-11.14 08003-11.14 08003-11.14 08003-11.14
MTI-10 ELF3000-10-WP & ECIL-10R & MTI-10 & MTI-10 & MTI10 EL3000-10 ECIL-10R MTI-10 EL1000-10-WP & ECIL-10R & MTI-10 & MTI-10 & MTI10 ELF1000-10 ECIL-10 MTI-12
Remote Local Local Remote
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
N/A N/A N/A N/A
08003-11.14 08003-11.14 08003-11.14 08003-11.14
08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0014
Clark Reliance Clark Reliance Clark Reliance
08003-11.14 08003-11.14 08003-11.14
EL450-12WP & ECIL-12R – MTI-12 & MTI-12 & MTI-12 ELF-450-12 ECIL-12
Remote Local Local
N/A N/A N/A
N/A N/A N/A
N/A N/A N/A
N/A N/A N/A
N/A N/A N/A
08003-11.14 08003-11.14 08003-11.14
08003-1D0014 08003-1D0014 08003-1D0014
Sample Nozzle Sample Nozzle Sample Nozzle Sample Nozzle Sample Nozzle Sample Nozzle Sample Nozzle
Alstom Jonas Alstom Jonas Alstom Jonas Jonas
D-902-5918 JA/ALS/04-02A D-902-5918 JA/ALS/04-02C D-902-5918 JA/ALS/04-02D JA/ALS/04-02B
N/A N/A N/A N/A N/A N/A N/A
Local Local Local Local Local Local Local
N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A
08003-09.05 08003-09.06 08003-09.05 08003-09.06 08003-09.05 08003-09.06 08003-09.06
08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013
Silencer Silencer Silencer Silencer Silencer Silencer Silencer Silencer Silencer Silencer Silencer
Glaunach Glaunach Glaunach Glaunach Glaunach Glaunach Glaunach Glaunach Glaunach Glaunach Glaunach
244A11060 244A10060 244A02060 244A01060 244A04060 244A03060 244A06060 244A05060 244A07060 244A08060 244A09060
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Local Local Local Local Local Local Local Local Local Local Local
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-17.01 08003-17.01 08003-17.01 08003-17.01 08003-17.01 08003-17.01 08003-17.01 08003-17.01 08003-17.01 08003-17.01 08003-17.01
08003-1D0017 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013 08003-1D0013
By: FJS Chk'd: RGK
Page 2 of 4
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev
Cat e Desc gor y
Item No.: 11.01 Rev. No.: 11 Date: 06/29/05 Doc. Type: E
INSTRUMENT LIST
OwnerS AlstomS ystem ystem Tag Number Locator Locator Code Code
16 INSTRUMENT MANIFOLDS Blowdown Tank LT Manifold Blowdown Tank After Cooling System DPIS Cond PRHTR FIT Manifold Cond PRHTR FW PI Manifold Cond PRHTR FW PIT Manifold Cond PRHTR Outlet PI Manifold Cond PRHTR Outlet PIT Manifold Cond PRHTR Recirc Line DPIS Manifold Deaerator Storage Tank PI Manifold Deaerator Storage Tank PIT Manifold Deaerator Tank LT Manifold HP Drum LT Manifold HP Drum PI Manifold HP Drum PIT Manifold HP DSH FIT Manifold HP DSH DPIS Manifold HP DSH PIT Manifold HP DSH PI Manifold HP FW FIT Manifold HP FW PI Manifold HP FW PIT Manifold HP FW PIT Manifold HP Stm Outlet FIT Manifold HP Stm Outlet PI Manifold HP Stm Outlet PIT Manifold IP Drum LT Manifold IP Drum PI Manifold IP Drum PIT Manifold IP FW FIT Manifold IP FW PI Manifold IP FW PIT Manifold IP FW PIT Manifold IP Stm Outlet FIT Manifold IP Stm Outlet PI Manifold IP Stm Outlet PIT Manifold Cond Recirc Pump Discharge PI Manifold Cond. Recirc Pump Suction PIT Manifold LP Drum LT Manifold LP Drum PI Manifold LP Drum PIT Manifold LP FW FIT Manifold LP FW PI Manifold LP FW PIT Manifold LP Stm Outlet FIT Manifold LP Stm Outlet PI Manifold LP Stm Outlet PIT Manifold RH DSH Spray FIT Manifold RH DSH Spray DPIS Manifold RH DSH Spray PIT Manifold RH DSH Spray PIT Manifold RH Stm Inlet PI Manifold RH Stm Inlet PIT Manifold RH Stm Outlet PI Manifold RH Stm Outlet PIT Manifold Inlet Duct PIT Manifold Transition Duct PIT Manifold 17 GAS TEST PORTS CEMS TP EPA TP
Qty
Qty Total for contract
DesignT
DesignP
Process Conn
Process
Instrument
Instrument
Service
(°C)
(barg)
(mm)
End Conn
Conn (mm)
End Conn
Description
Instrument Type
Vendor/Manuf
Manuf Drawing
Model Number
Local/
Calibrated Range
Process Range
Process Range
SI (See Note 2)
Calibrated Range English Units (See Note 2)
Remote
SI
English Units
Electrical Range
Datasheet/Ref Number P&ID Drawing
BM BM AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BA BA
BM BM AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA BA BA
V-004B V-014B V-003, V-033 V-012 V-015, V-018 V-068 V-071, V-074 V-044 V-027D V-024D, V-021D V-044D, V-059D V-210, V-225, V-232, V-247 V-270, V-279 V-273, V-276 V-302 V-323 V-307 V-332 V-104, V-132 V-117 V-120 V-123 V-363, V-368 V-350 V-344, V-347, V-369 V-510, V-532, V-547, V-V-525 V-570, V-579 V-573, V-576 V-413, V-423 V-402 V-405 V-408 V-627, V-632 V-620 V-614, V-617 V-056 V-052 V-845, V-860, V-867, V-882 V-895, V-912 V-898, V-901 V-813, V-832 V-802 V-805, V-808 V-938, V-943 V-927 V-930, V-933, V-950 V-702, V-734 V-721 V-707 V-710 V-744 V-747, V-750 V-795 V-789, V-792 V-001G, V-002G, V-003G V-004G, V-005G, V-006G
1 1 2 1 2 1 2 1 1* 2* 2* 4 2 2 2 1 1 1 2 1 1 1 2 1 3 4 2 2 2 1 1 1 2 1 2 1 1 4 2 2 2 1 2 2 1 3 2 1 1 1 1 2 1 2 3 3
4 4 8 4 8 4 8 4 2 4 4 16 8 8 8 4 4 4 8 4 4 4 8 4 12 16 8 8 8 4 4 4 8 4 8 4 4 16 8 8 8 4 8 8 4 12 8 4 4 4 4 8 4 8 12 12
150 150 55 55 55 178 178 178 178 178 178 343 343 343 180 180 180 180 180 343 180 343 579 579 579 238 238 238 180 180 180 238 374 374 374 178 178 178 178 178 180 180 180 314 314 314 180 180 180 180 374 374 578 578 649 177
3.5 3.5 26 26 26 26 26 26 8.5 8.5 8.5 150 150 150 225 225 225 225 225 165.5 225 165.5 150 150 150 31.5 31.5 31.5 88.9 88.9 88.9 88.9 31.5 31.5 31.5 33.5 26 8.5 8.5 8.5 40 40 40 8.5 8.5 8.5 88.9 88.9 88.9 31.5 31.5 31.5 31.5 31.5 20 ""WG (50 mbar) 20 ""WG (50 mbar)
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT NPT
Water Water Water Water Water Water Water Water Steam/Water Steam/Water Steam/Water Steam/Water Steam/Water Steam/Water Water Water Water Water Water Water Water Water Steam Steam Steam Steam/Water Steam/Water Steam/Water Water Water Water Water Steam Steam Steam Water Water Steam/Water Steam/Water Steam/Water Water Water Water Steam Steam Steam Water Water Water Water Steam Steam Steam Steam Flue gas Flue gas
5-Valve Manifold 3-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 3-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 3-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 2-Valve Manifold 2-Valve Manifold 5-Valve Manifold 3-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold 2-Valve Manifold
Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood Anderson Greenwood
MC 5-Valve Manifold M1 3-Valve Manifold MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M1 3-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M1 3-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M25 Block & Bleed M25 Block & Bleed MC 5-Valve Manifold M1 3-Valve Manifold M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed M25 Block & Bleed
MC5PHPS-4-XP-AM-R3V M1VIS-4 MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M1VIS-4 M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M1VIS-4 M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M25HPS-44F-XP M25HPS-44F-XP MC5PHPS-4-XP-AM-R3V M1VIS-4 M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP M25HPS-44F-XP
Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local Local
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04 08003-11.04
08003-1D0017 08003-1D0017 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0016 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0012 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0016 08003-1D0016 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0014 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0013 08003-1D0015 08003-1D0015
BA BA
BA BA
4 4
16 16
177 177
20 ""WG (50 mbar) 20 ""WG (50 mbar)
100 150
FLG FLG
N/A N/A
N/A N/A
Flue gas Flue gas
Test Port Test Port
Alstom Alstom
N/A N/A
N/A N/A
Local Local
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
08003-1D0015 08003-1D0015
Inlet Duct Flow Measuring TP Inlet Duct Flow Measuring/NOx & O2 Monitoring TP
BA
BA
5
20
649
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Pressure Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
BA
BA
5
20
649
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Pressure Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
Inlet Duct PT Conn
BA
BA
6
24
649
20 ""WG (50 mbar)
25
NPT
N/A
N/A
Flue gas
Pressure Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
Module 2 TP
BA
BA
6
24
475
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Test Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
Module 3 TP
BA
BA
6
24
356
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Test Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
Module 4 TP
BA
BA
6
24
260
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Test Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
Transition Duct PT Conn
BA
BA
6
24
177
20 ""WG (50 mbar)
25
NPT
N/A
N/A
Flue gas
Pressure Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015 08003-1D0015
Transition Duct TP 18 PUMPS Cond PRHTR Recirc Line Pump 11 19 DEAERATOR STORAGE TANK LEVEL SWITCHES DA Storage Tank High, High, High Level Switch DA Storage Tank High, High Level Switch
BA
BA
TP-047G, TP-048G, TP-049G, TP-050G TP-051G, TP-052G, TP-053G, TP-054G TP-001G, TP-002G, TP-003G, TP-004G, TP005G TP-006G, TP-007G, TP-008G, TP-009G, TP010G TP-011G, TP-012G, TP-013G, TP-014G, TP015G, TP-016G TP-017G, TP-018G, TP-019G, TP-020G, TP021G, TP-022G TP-023G, TP-024G, TP-025G, TP-026G, TP027G, TP-028G TP-029G, TP-030G, TP-031G, TP-032G, TP033G, TP-034G TP-041G, TP-042G, TP-043G, TP-044G, TP045G, TP-046G TP-035G, TP-036G, TP-037G, TP-038G, TP039G, TP-040G
6
24
177
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Test Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
AA
AA
PMP-040
1
4
178
26 / 33.5
150x80
FLG
N/A
N/A
Water
Pump
ITT
DG04021
3700 3x6-9 SX
Remote
N/A
N/A
33.23 barg
481.8 psig
N/A
08003-11.17
08003-1D0016
AA AA
AA AA
LS-001, LS-002, LS-003, LS-004(By Sterling) LS-005, LS-006, LS-007, LS-008 (By Sterling)
4* 4*
8 8
178 178
8.5 8.5
15 15
NPT NPT
N/A N/A
N/A N/A
Water Water
Level Switch Level Switch
Dwyer Dwyer
5729-BOM 5729-BOM
F7-HSS F7-HSS
Remote Remote
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
08003-1D0016 08003-1D0016
Notes: 1 Quantities shown are for One (1) unit. There are Four (4) units on this contract. Except for the quantities shown with "*" are for Two (2) units only. For the complete tagging, prefix the tag number with the following: For Four (4) units.: For Two For Two (2) units with "*": Unit 1A-System Locator Code Unit 1 Unit 1 1X-System Locator Code Unit 1B-System Locator Code Unit 2 Unit 2 2X-System Locator Code Unit 2A-System Locator Code Unit 2B-System Locator Code Tagging example as follows for Four (4) units.: Tagging Tagging example with "*" as follows for Two (2) units.: Unit 1A-AA-PI-001 Unit 1 Unit 1 1X-AA-PI-001D Unit 1B-AA-PI-001 Unit 2 Unit 2 2X-AA-PI-001D Unit 2A-AA-PI-001 Unit 2B-AA-PI-001 2 Calibrated ranges with "Metric Units" shall be used. 3 All pressure indicators in steam service shall be provided with siphons. 4 All dimensions are referenced to drum and blow down tank centerline.
File Name: 08003-11.01-11.xls
By: FJS Chk'd: RGK
Page 3 of 4
ALSTOM POWER Inc. Project Name: Nubaria Power Station I & II Contract No.: 66008003
Rev
Cat e Desc gor y
Rev. Date 0 01/15/04 1 C1 02/27/04 2 C1 3/18/2004
3 4 5 6 7 8
C2 C2 C1 C2 C2 C2
4/27/2004 5/3/2004 5/7/2004 6/18/04 6/30/2004 9/3/2004
9 C2 10/25/04
10 C2 02/18/05
11 C2 6/29/2005
File Name: 08003-11.01-11.xls
Item No.: 11.01 Rev. No.: 11 Date: 06/29/05 Doc. Type: E
INSTRUMENT LIST
OwnerS AlstomS ystem ystem Tag Number Locator Locator Code Code
Qty
Qty Total for contract
DesignT
DesignP
Process Conn
Process
Instrument
Instrument
Service
(°C)
(barg)
(mm)
End Conn
Conn (mm)
End Conn
Description
Instrument Type
Vendor/Manuf
Manuf Drawing
Model Number
Local/
Calibrated Range
Remote
SI (See Note 2)
Calibrated Range English Units (See Note 2)
Process Range
Process Range
SI
English Units
Electrical Range
Datasheet/Ref Number P&ID Drawing
Rev Log Initial Release of Valve List Revised per new pegging steam line configuration Revised per customer tagging system (no four digit tags) Removed FT-040, added FT-002, FT-101, FT-401 and FT-801. Revised design pressure and design temperature. Added PI-001, DPI-300, SNOZ-700, MS-781 and V-323. Added PT, LT, FT, Silencer, cond pot, FE, PI, LI, RWLI, and TE information. Added note 1 and column for total quantities. Added additional instrument information colums per customer comments Revised per customer comments, revised instrument tagging. Revised Thermocouple model numbers for the gas side and Level Transmitter calibration ranges. Added TMTs for HPSH2. Added PI for each drum. Added desup outlet thermocouples. Revised design pressures per information from customer. Added SH & RH 2nd D/SH TE, corrected Condensate TE labels and location. Revised vendor information. Revised PT/FT labels to PIT/FIT. Pressure/Flow transmitter descriptions were also modified to incorporate "indicating". Changed "CPH Recirc pump min recirc RO" tag number to RO-042. Revised manuf drawing numbers for FT, PT, PI, LTs and drum sampling nozzles. Added vendor information for Drum PIs. Added V-369. Revised calibrated ranges and process ranges for BD tank LT and Fes. Revised set points for LI, LTs and RWLIs. Added silencer process connection sizes. Revised HP Level transmitter calibrated range. Revised test port connection sizes for inlet duct and transition duct. Revised 5-valve manifold for diff press gages.Added manufacturing information on diff press gages. Added LP stm PIT and TE. Added Owner system locator code. Added DA Storage Tank Level Switches.
By: FJS Chk'd: RGK
Page 4 of 4
HRSG OPERATION AND MAINTENANCE
SECTION 10: CONTRACT DRAWINGS DRAWING LIST (ABRIDGED) 1.
08003-1E0012, Piping and Instrumentation diagram - High Pressure
2.
08003-1E0013, Piping and Instrumentation diagram - Intermediate Pressure
3.
08003-1E0014, Piping and Instrumentation diagram - Low Pressure
4.
08003-1E0015, Piping and Instrumentation diagram - Gas Side
5.
08003-1E0016, Piping and Instrumentation diagram – Deaerator System
6.
08003-1E0017, Piping and Instrumentation diagram – Blowdown Tank
7.
08003-1E0001, HRSG General Arrangement Right Side Elevation
8.
08003-1E0002, Upper Plan View
9.
08003-1E0003, Lower Plan View
10. 08003-1E0004, HRSG General Arrangement Left Side Elevation 11. 08003-1E0100, PPA, Side Elevation 12. 08003-1E0101, PPA, Section ‘AA’ 13. 08003-1E0102, PPA, Section ‘BB’ 14. 08003-1E0103, PPA, Section ‘CC’ 15. 08003-1E0104, PPA, Section ‘DD’ 16. 08003-1E0105, PPA, Section ‘EE’ 17. 08003-1E0106, PPA, Section ‘GG’ 18. 08003-1E1401, Steam Drum Internals 1829 mm (72") HP Drum 19. 08003-1E1411, Steam Drum Internals 1372 mm (54") HP Drum 20. 08003-1E1421, Steam Drum Internals 1524mm (60") HP Drum
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
10-1
HRSG OPERATION AND MAINTENANCE This page intentionally left blank.
ALSTOM Power Copyright 2005 Project: NUBARIA POWER STATION I & II
Revision: 0 04/02/05
10-2
$
!
! !! " !!
$
!
$
$ '
$
!
$ '
!
$ ' , 0
, 0
, 0
!
$
$
!
$ ' , 0
$
!
??
# $
!
$
, 0
43 @+ 48 / 5/
$ $ $ B= " ! ! "$A !! A
$"
!F 4946) 5= 54;529 +.5
$ " !! A !! "! !!
$"
$ $
4H+5= 43 @+ ;4) . /.H) 82;45) /.
C
$ $
.5+;.43 ) 3 +.6+; ;4) .
3
$ B= " A ! A "$ !! A !
!
;) 9$4. ;4) . $"
43 @+ />= ;4) .
$"
48 2-<+; ) *+#
,-- ./- 0 .123 45) /.#--
67
#-45+;) 43
+1) 8.$;+11# 4;8
$
$ !! !
" A
"
"$ !!
! "$A !! A
DE
$ $
$ $
=>;/1545) 6$;+112;+# 4;8
'$
DE
A
$ $
$
$
# # # #
I I I I
$ $"
A
"$ !!
" !!
( " !
$
%$$ $
$ $
$ $ C
$
! !! " !!
$ $
$" A
$ $ , $
$
$$
$ $
$ $
" !
$ ' ' ' " " "!! $' $( ,! !! " !! 0
DE DE
$
$ ' ' ' " " "!! "
%$!
#
C
$ $
" C !! CC
+1) 8. +-9#:
$
0
"""""""""""""""""""""""""""""""" !! """""""""""""""""""""" ! $ $% ""! !! " !! $% """"""""""""""""""! !! " !! $% """""""""""""""""""""""""""! !! " !! $% """""""""""""""""""""""! !! " !! $% """"""""""""""! !! " !!
$ $ , $
0
C $ !! !
$ $
$
"$A !!
$ $
$ $
$ $
$ $
$ $
$ $
$ $
$ $
'$ !!
$ $
$ $ "
$ $$
!! !
$ " !! ! ! ! "!
$ $ !
$" !
"$A !!
A
$ " !! ! ! ! "! ! $ $
$
! !
! A "! !
"
$ " !! ! ! ! "! ! !
$"
!
"
$ $ $ $
'$ !
A" ! "
$ "!!! !
!! !!
$ "$ ! ! "! ! !
$ $
$ $
$ $
$ $
$ $
$
# # #
"
' '! (
' '!
!!!! $% & !! !!
$ $
! !!
$ $ " ! ! ! "! ! !
+@+3.>) 645/; /643<= 6/.5;/3@43 @+ $$
+@+3.>) 645/; +-/5+) . 4) . /.5;/3 //-
+@+3.>) 645/; /643<=) .5+;-) 55+.5 <3 /G>/G.@43 @+
!!
! !! " !!
!
10 - 03
$
"
" "" # ""
$
"
$
$ ' , 0
$
"
$ '
$
"
, 0
$
"
$ ' , 0
, 0
$#
$#
$ '
$ " "
$#
$#
# "
$
"
$
??
$
"
, 0
E
#"
$ $
$ $
$# '$ "
48 2-<+; ) *+!
$ $
$#
,-- ./- 0 .123 45) /.!--
67
!-45+;) 43
+1) 8.$;+11! 4;8
$# $ " "
A= # "" "
"
BC
" "
$
$ A= # " " " " #"
A= # " #$
'$ "
$
" #"
#$
"D
#
#
$ $
$ $
BC
" "
@ #" $ " "
$ A= # #$
"" "
"" "
# " #"
@
#
#
" "
4H+5= 43 F+ ;4) . /.H) 82;45) /. '$ "
@
$
@ #$
#$
3
"D 4946) 5= 54;529 +.5
%
# "" $ $
$
$
( #"
( #
$
#
! ! ! ! #
%$$' ," "" # "" 0
%$#" @
$ $
0
10 - 04
$ $
43 F+ />= ;4) .
%$$ "" "
$ $
# "" "
#$
#$
@
$ $
################################ "" ###################### " $% ################" "" # "" $% #################" "" # "" $% ###########################" "" # "" $% #######################" "" # "" $% ##############" "" # ""
$ # " " #" @
$ $
$ # " " #" @ "
$ $
@
" "" # ""
$#
$ $
$$
$#
$
$ $
"" "
$(
$$
"
$ $
!
I I I I
$ $
$$ # " " " #"
#
$
E
"
E
$
, $
BC
.5+;.43 ) 3 +.6+; ;4) . ;) 9$4. ;4) .
BC
#"
$ $
+1) 8. +-9!:
=>;/1545) 6$;+112;+! 4;8
'$
#$ @
$#
#
$ # " " #" @
#
$ $
$ $
'$ " $ " "
@# " #
#" @ "
$ #""" ! ! !
"" ""
$ $ $ " "
# "
#" @ "
"
$$
$ $
$ $
$ $
$ $ ' '" ' '"
( """"
@
$% & "" "" " ""
+F+3.>) 645/; /643<= 6/.5;/3 F43 F+
+F+3.>) 645/; +-/5+) . 4) . /.5;/3 //-
+F+3.>) 645/; /643<=) .5+;-) 55+.5 <3 /G>/G.F43 F+
""
" "" # ""
"
10 - 04
" "" # ""
"
$ $
$
"
$ '
$
"
$ '
"
, 0
, 0
$
$ '
$
"
$ '
"
, 0
, 0
$ $
$ $
"
, 0
$
4F+5= 43 D+ ;4) . /.F) 82;45) /. $ $#
$ " "
# "
G
.5+;.43 ) 3 +.6+; ;4) .
3
#" #
$ $
;) 9$4. ;4) .
$ $
43 D+ />= ;4) .
48 2-<+; ) *+!
,-- ./- 0 .123 45) /.!--
67
!-45+;) 43
+1) 8.$;+11! 4;8
BC
=>;/1545) 6$;+112;+! 4;8
'$
BC
+1) 8. +-9!:
$ $
$ $
$ $ " #" "
" "
$ $ " " #" "@
#
$#
$ # " " #" " "
$ # " " #" " " "
'$ "
# ""
$# $
BC BC $#
$# @ $ $
$
!
G ! ! ! !
H H H H
# $# "
%$$' ," "" # "" 0
$(
$$ $ ?= # " @ " @ #"
$
""A $
$ ?= # " @ " " #"
'$ @
%$$ $ "
# "
" #"
$ " "
# " " #"
$ $
$ $
" "" # ""
################################ "" ###################### " $% ################" "" # "" $ $% ##" "" # "" $% ###########################" "" # "" $% #######################" "" # "" $% ##############" "" # ""
$
( #@ #@
$ #@ @
$# $# #
#
@
@# " #
$ #"""
"" ""
! ! !
' '" (
' '" """"
$% & "" "" " ""
+D+3.>) 645/; /643<= 6/.5;/3D43 D+
+D+3.>) 645/; +-/5+) . 4) . /.5;/3 //-
+D+3.>) 645/; /643<= ) .5+;-) 55+.5 <3 /E>/E.D43 D+
""
" "" # ""
"
10 - 05
8
08003-1D0015
7 REVISIONS
01
D W G
C H K
UPDATED AS CLOUDED PER INTERNAL REVIEW
5
6
02
D W G
UPDATED AS CLOUDED PER CUSTOMER COMMENTS/ INTERNAL REVIEW (C1)
C H K
4
3
UPDATED AS CLOUDED PER CUSTOMER COMMENTS/ INTERNAL REVIEW (C1)
03
2
UPDATED AS CLOUDED PER CUSTOMER COMMENTS/ INTERNAL REVIEW (C2)
04
05
1 UPDATED AS CLOUDED PER CUSTOMER COMMENTS/ INTERNAL REVIEW (C2)
C H K
D W G
C H K
D
06 WG
ADDED ISOLATION VALVES FOR PIT
TUNED MASS DAMPER
D D
AIRCRAFT PROTECTION LIGHTING PLATFORM
F.A.A. LIGHTING
EPA PLATFORM
STACK SILENCER
C
C FROM LP FEED
ACCESS DOOR
H.P. STEAM DRUM
L.P. STEAM DRUM
I.P. STEAM DRUM
M
STACK DAMPER CONDENSATE PREHEATER BYPASS
FOUR (4) CEMS PORT ON BYPASS STACK (BY OTHERS)
TEST PORTS TP-001G - TO-005G ARE 4" FLOW MEASUREMENT PORTS ON EAST SIDE OF HRSG
GAS FLOW
B
B TEST PORTS TP-006G - TP-010G ARE 4" FLOW MEASUREMENT & NOx/ O2 ON WEST SIDE OF HRSG
ACCESS DOOR
ACCESS DOOR
2" CAPPED CASING DRAIN CONN. (TYP.)
ACCESS DOOR
RECIRC. PUMP
ACCESS DOOR
ACCESS DOOR
CONDENSATE FEED
HP FEED WATER
GROUNDING LUGS
LP STEAM OUTLET
HP SPRAY WATER
IP FEED WATER
RH SPRAY WATER
9-V05-MBPR-00013 CONTRACT NO. : 66008003
UNIT NO. : 1A,1B,2A,2B
PIPING & INSTRUMENTATION DIAGRAM - GAS SIDE NOTES: 1. ALL TEST PORTS (TP) ARE 2" WITH THREADED CAP UNLESS OTHERWISE NOTED. 2. TEST PORTS WITH SUFFIXES A-C ARE TO BE LOCATED ON THE EAST SIDE OF THE HRSG WHILE TPs WITH SUFFIXES D-F ARE TO BE LOCATED ON THE WEST SIDE OF THE HRSG. UNLESS OTHERWISE SHOWN OR NOTED. 3. FOR COMPLETE TAG NUMBER OF ANY COMPONENT PREFIX TAG NUMBERS WITH THE FOLLOWING: MODULE 1, UNIT 1 = 1A BA MODULE 1, UNIT 2 = 1B BA MODULE 2, UNIT 1 = 2A BA MODULE 2, UNIT 2 = 2B BA 4. SEE HIGH PRESSURE P&ID (08003-1D0012) FOR LEGEND.
A
8
7
6
5
4
NUBARIA POWER STATION I & II REF. DRAWINGS/DOCUMENTS: 1. VALVE LIST --------------------------------- ITEM NO.10.01 2. INSTRUMENT LIST ----------------------- ITEM NO.11.01 3. HIGH PRESSURE P&ID ----------------- 08003-1D0012 4. INTERMEDIATE PRESSURE P&ID -- 08003-1D0013 5. LOW PRESSURE P&ID------------------- 08003-1D0014 6. EXTERNAL DEAERATOR---------------- 08003-1D0016 7. BLOWDOWN TANK------------------------- 08003-1D0017
THIS DRAWING IS THE PROPERTY OF
SCALE:
A
NONE
DRAWN BY: C.W.T CHECKED BY: F.J.S
WINDSOR, CONNECTICUT 06095
DATE: 12/23/03 DATE: 12/23/03
WBS CODE: 55880000 DIRECTORY: P&ID\66008003 FILENAME: 08003D0015.VSD
THIS DOCUMENT CONTAINS PROPRIETARY DATA AND MAY NOT BE REPRODUCED OR DISCLOSED WITHOUT PERMISSION OF ALSTOM POWER, Inc.
3
2
REV.
DRAWING NO. :
08003-1D0015 1
06
10 - 06
E
$
"
" "" # ""
$ '
$
"
, 0
$ '
$
"
, 0
$ ' , 0
$
"
$ '
$
"
, 0
$
"
, 0
$
"
, 0
, 0
$ " " #" ? %
# "" " #" "
'$ "
"
$
"
$# $
$$ # " ? " #"
$$ # "" " #"
$$ # " " #"
'$ ""
$ ;) - "
48 2-<+; ) *+!
$$
#
,-- ./- 0 .123 45) /.!--
67
!-45+;) 43
+1) 8.$;+11! 4;8
%
# $$ # "" ? " #"
#
,<=
$$ # "" ? " #"
D+.>/;0
$
'$ "" @# # @# #
+1) 8. +-9!:
=>;/1545) 6 $;+112;+! 4;8
#""" #"""
$$
$$ # "" ? " #"
$$ # " ? " ?" #"
#
$
$ ;) - ?
#
$
$
! !
% %
$'$ $ #
$#
!
@ A @# A @# $' ," "" # "" 0
%$' ' ' # #$ #" $(
$$
'$ ""
$$ $$ $$
#
++ ) 82;+
$ $ # " " " #" " '
$
++ ) 82;+
" "
) 87 ) 87 ) 87 +D+3 E) 567+1 #"" ! #"" ! #"" ! #""
$$ #"
%$) 87 ) 87 +D+3 E) 567+1 #"" ! #"" ! #"" ! #""
$ $
$ $
$
$#
"--!167 "
" "" # ""
?
BC
BC
$# "# $# "# $# "# $
++ ) 82;+
++ ) 82;+
################################ "" ###################### " $% ################" "" # "" $ $% ##" "" # "" $% ###########################" "" # "" $% #######################" "" # "" $% ##############" "" # ""
@
$#
,
%
0
,
%
0
@ @# # @# #
$# # $# # $# # ,<=
#""" #"""
'$
D+.>/;0
BC $'$
$
BC
$
$ $ $ "" " " #" "
$ #" ! % #""
#"
!
#""
#" ! ! #""
#
#
$
++92-9>E8 ?? $ $
--!167 " #"
--!167 " #"
$
$ $
$#
$# @
"
#
$#
$#
"" "
$#
$#?
#" " $
$# $
$ B
$$ ) . " "
C
# "" "
#"
#
#
#
#"
"" "
$$
"
? #" ?
) .
# "" " #"
'$ ""
#" =
?
D+.>/;
! ! !
"" ""
48.+5) 6 +D+3 428+E) 57 /3 3 /E+; ,<= D+.>/;0
#" =
D+.>/;
' '" (
' '"
"""" $% & "" "" " ""
?# " #
$ #"""
""
" "" # ""
"
10 - 07
$
"
" "" # ""
$ '
$
"
) *
$ '
$
"
) *
$ '
"
) *
) *
+, +-+. #"" !/012 , , 034 1356+2 7 0--0/8+.-5 #"" +92 7+.-8+.302 : /5::+/-2 5:71+3-8+, 0-+7-2 75;+-32 /7 ) *
"
"
) *
'$ )
$ ) *
* $ )
$
*
'$ '$ ) *
<
$
$
$
$ $ $
"
<
'$ )
'$
*
<
$
)
*
"
$ $
)
* $
"
'$
$
)
*
$ $
# "" '$
)
* $
B
B
$ ";;
$ )
$
*
B 0:. B
)
*
)
*
)
*
B 0:. B
$
$
$ )
*
B
$
B
$
$ )
*
B
B
$ )
*
)
*
)
*
)
*
B 0:. B ! 0:. -302 :+3 $
$$ $
$$ $
$
$
";;
";; A
?
B
$#
'$ ""
$
>
# " "
# "" "
$$
$ ' "
#" "
#" "
2 7=53 #"" 012 , , 034
$$
$$ $ $ # "
#
) $$ # "
"
# "
$$ $
*
#
# "
"
#
# "
# ""
# ""
$ $
# "" ";;!7/8 " )+0/8*
$ $
;;!7/8 "
;;!7/8 "
$$
$$
$$ $
";;!7/8 " #
# <
<
# ""
# "
# "
# ""
$
# ""
# "
# "
# ""
! !
% %
$$ $
$
7
! ! !
"" ""
)" "" # "" * ";;
>
A
;;!7/8 "
;;!7/8 " )
$#
*
' '"
$# " ;
$ #"""
@ ?# @ ?#
$
;
<# " #
!
?
$ $% # ""
";;!7/8 " )+0/8*
$#
=-5=
";;!7/8 " 5;62 :+. 0:2 =5, .
$ $
################################ "" ###################### " $% ################" "" # "" $ $% ##" "" # "" $% ##################" "" # "" $% ###########################" "" # "" $% #######################" "" # ""
(
' '" """"
$% & "" "" " ""
""
" "" # ""
"
10 - 08
10 - 09
10 - 10
10 - 11
10 - 12
10 - 13
10 - 14
10 - 15
10 - 16
10 - 17
10 - 18
10 - 19
10 - 20
10 - 21
10 - 22
More Documents from "Mohammed Yusuf"
321185170-hrsg-operator-training-manual.pdf
January 2021 0
Lp Chf
January 2021 4
Chat Whatsapp Dengan Ilmu Agama Syubhat
January 2021 12
Element D'assemblage
February 2021 1