Hydraulic Fracturing
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Hydraulic Fracturing Equipment By Eng. Saad Shabana
7/9/2019
1
Disclaimer, Copyrights & Legal Notice
This presentation is for non-profit, illustrative and general educational purposes only. I do not make any warranty, express or implied, or assume any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represent that its use would not infringe privately owned rights. Every picture or drawing used to describe a tool or system has been only utilized for illustration purposes and has been properly identified and remains as a property of their respective owners / authors. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by myself. The views and opinions of the author expressed herein do not necessarily state or reflect those of the company where the author works for. Further, while I have taken all reasonable steps to ensure that everything published is accurate I do not accept any responsibility for any errors or resulting loss or damage whatsoever or howsoever caused and readers and practitioners have the responsibility to thoroughly check these aspects for themselves. This presentation or any of its contents may be reproduced, copied, modified or adapted, subject to inclusion of presentation’s title, author, date and copyright notice of other authors.
7/9/2019
2
Agenda
Blender Hydration Unit Mountain Mover Silo Manifold Trailer Pump Well head isolation tool Monitoring unit Lab Iron Rig up
7/9/2019
3
Rig up
7/9/2019
Explanation\SPOTTING EQUPMENT.swf
4
7/9/2019
5
Sand chive Mountain mover
pump
pump
Frac head
Tank 500 bbl Tank 500 bbl
manifold
Gate valves
Tank 500 bbl blinder
PRV [TBG]
PRV [CSG]
Tank 500 bbl
S L P JT
P T V
PKR
7/9/2019
pump
pump
pump CHEMICAL ADDITIVE PUMPS
Rig up
7/9/2019
7
Rig up
7/9/2019
8
Rig up
7/9/2019
9
Blender
Blenders measure and mix Proppant with Liquid and Dry chemicals at the desired ratios in the fracturing fluid and pump the fluid to High pressure pumps.
7/9/2019
10
100 bbl Slurry Blender
7/9/2019
11
7/9/2019
12
105 bbl Slurry Blender
7/9/2019
13
75 bbl Blender
7/9/2019
14
POD (Programmable Optimum Density)
7/9/2019
15
Blender Components
Suction Centrifugal Pump Discharge Centrifugal Pump Flowmeters Densometer Mixing Tub SandScrews Liquid Additive Dry Additive Liquid Additive Storage Tank Chemical Transfer Pump
7/9/2019
16
Centrifugal Pump
Used to draw fluids out of Frac tanks or GelPro and convey sand laden fluids to high pressure pumps One pump located on the suction side and one on the discharge side Discharge side used mainly as boost for high pressure pumps
7/9/2019
17
Flowmeters
Have to be inserted with the arrow in the flow direction Have calibrated vanes inside
7/9/2019
18
Densometer
Used to measure the density of the fluid. There are two kinds high pressure and low pressure. Consist of a radioactive source and a receiver Need to be calibrated with fluids known density Need to perform a safety check on the source regularly
7/9/2019
19
Densometer
7/9/2019
20
Densometer
7/9/2019
21
Mixing Tub
Capacity: 6-10 bbls Mixes additives and Proppant with linear gel Tub level float
Keep tub level Constant
Tub level valve
7/9/2019
Maintains a constant suction pressure Electronically open or closed valve Keep 40-60% open
22
Mixing Tub (cont.)
Tub agitators
Hydraulically driven turbine agitators Two sets of blades on a shaft Keeps proppant suspended in fluid without entraining air Default setting is 40 rpm without proppant
7/9/2019
Add another 4 rpm per pound of proppant added
23
Mixing Tub
7/9/2019
24
Mixing Tub
7/9/2019
25
Sand Screw
Lift sand from the hopper into the tub Comes in two sizes 12” and 14” cut down screws Optical encoder are mounted on the screws to count the revolution Must be calibrated with an open loop calibration 12” can deliver from 291 lbs till 10,000 lbs per minute 14” can deliver from 469 lbs till 16,000 lbs per minute
7/9/2019
26
Sand Screw
7/9/2019
27
Sand Screw
7/9/2019
28
Sand Screw
7/9/2019
29
7/9/2019
30
7/9/2019
Explanation\POD Vortex Mixer.swf 31
Liquid additive pump
Used to pump liquids on the fly through injection inputs on the suction of both centrifugal pumps They are very accurate There rates are measured with a tachometer or micromotion They are calibrated by performing bucket test There should be a head of fluid above it to insure accuracy Should be checked before and after each job The progressive cavity pump is more accurate than the other pumps
7/9/2019
32
Liquid additive pump
7/9/2019
33
Injection points
7/9/2019
34
Sampling Point
7/9/2019
35
Dry Additive
Used to add dry additives to the blender tub Additive moved by screw feeders into tub Additives are sack fed into the hopper Capacity of hoppers are approximately 2 sacks each
7/9/2019
36
Dry Additive
7/9/2019
37
7/9/2019
38
Liquid Additive Storage Tank
Stainless Steel 75 and 30 gal Tank
7/9/2019
39
SP Breaker
7/9/2019
BC-200 X-Linker
CL-31 Activator
40
Liquid Additive Storage Tank
7/9/2019
41
Chemical Transfer Pump
Transfer chemicals from Drums to Haltanks or uprights on the blender truck Each of the pumps are used specifically to filled their designated Haltank or upright
7/9/2019
42
Hydration Unit (gel-Pro)
7/9/2019
43
Hydration Unit (gel-Pro)
7/9/2019
Explanation\Hydration Process.swf
44
Sand Sheave
Mountain mover
Sand delivery systems Silo
7/9/2019
45
Mountain Mover
7/9/2019
46
Mountain Mover
5 compartments (1st and 5th are 560 cu.ft, 2nd,3rd, and 4th 460) Comes to site empty and is loaded by one truck per compartment Uses conveyor belts to move sand from compartments to blender We always empty closest compartment to the blender first and then from front to back. Explanation\sand Chief.swf
7/9/2019
47
Mountain Mover (Halliburton)
7/9/2019
48
7/9/2019
49
7/9/2019
50
7/9/2019
51
Mountain Mover
7/9/2019
52
Mountain Mover
7/9/2019
53
7/9/2019
54
7/9/2019
55
7/9/2019
56
Sand chief (SLB)
7/9/2019
57
Mountain Mover (Weatherford)
7/9/2019
58
Mountain Mover
7/9/2019
59
Mountain Mover
7/9/2019
60
Mountain Mover
7/9/2019
61
Standup Cilo
7/9/2019
62
Standup Cilo
7/9/2019
63
Manifold Trailer
7/9/2019
64
Manifold Trailer
7/9/2019
65
7/9/2019
66
7/9/2019
67
Manifold Trailer
7/9/2019
68
Manifold Trailer
7/9/2019
69
Manifold Trailer
Save time on rig up and rig down Provide symmetrical flow, reduce friction losses and provide balance flow to provide discharge headers adequate for high rate (70 bbl/min, 185.5 L/s) and/or high working pressure (15,000 psi, 103 420 kPa) stimulation treatments Supported with electric-over-hydraulic landing gear to allow raising and lowering of trailer to tractors that are not equipped with winch systems.
7/9/2019
70
Ground Manifold
7/9/2019
71
Pump
7/9/2019
72
Pump
It is a positive displacement pump used for stimulation or cementing to pump fluid from surface down to the formation at respectively high rates and under respectively high pressure. It consists of three major parts: Engine, Transmission and pump.
7/9/2019
73
Pump Engine
7/9/2019
74
Transmission Transmission
7/9/2019
75
Power End Power End
7/9/2019
Explanation\Triplex Pump.swf
76
Power End Power End
7/9/2019
77
Fluid End
7/9/2019
78
Fluid End Fluid End
7/9/2019
79
Pump Control
Operator Interface Panel (OIP) Automatic Functions
7/9/2019
Transmission Shifting Auto Rate Auto Pressure Over Pressure Limit
80
Pump
7/9/2019
81
Pump
7/9/2019
82
Monitoring Unit
7/9/2019
Monitoring Unit.3gp
83
Monitoring Unit
7/9/2019
84
Monitoring Unit
7/9/2019
85
Monitoring Unit
7/9/2019
86
Monitoring Unit
7/9/2019
87
Monitoring Unit
7/9/2019
88
Lab
7/9/2019
89
Well Head Isolation Tool (WHIT)
7/9/2019
90
Inside Lab
7/9/2019
91
Inside Lab
7/9/2019
92
Iron
7/9/2019
93
Regular Tanks
7/9/2019
94
Manifold Tanks
7/9/2019
95
7/9/2019
96
7/9/2019
97
Four Pumps on the line
7/9/2019
98
Two pumps on the line
7/9/2019
99
Two long lines
7/9/2019
100
One short line
7/9/2019
101
Rig less
7/9/2019
102
Rig
7/9/2019
103
Questions ?
7/9/2019
104
7/9/2019
1
Disclaimer, Copyrights & Legal Notice
This presentation is for non-profit, illustrative and general educational purposes only. I do not make any warranty, express or implied, or assume any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represent that its use would not infringe privately owned rights. Every picture or drawing used to describe a tool or system has been only utilized for illustration purposes and has been properly identified and remains as a property of their respective owners / authors. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by myself. The views and opinions of the author expressed herein do not necessarily state or reflect those of the company where the author works for. Further, while I have taken all reasonable steps to ensure that everything published is accurate I do not accept any responsibility for any errors or resulting loss or damage whatsoever or howsoever caused and readers and practitioners have the responsibility to thoroughly check these aspects for themselves. This presentation or any of its contents may be reproduced, copied, modified or adapted, subject to inclusion of presentation’s title, author, date and copyright notice of other authors.
7/9/2019
2
Agenda
Blender Hydration Unit Mountain Mover Silo Manifold Trailer Pump Well head isolation tool Monitoring unit Lab Iron Rig up
7/9/2019
3
Rig up
7/9/2019
Explanation\SPOTTING EQUPMENT.swf
4
7/9/2019
5
Sand chive Mountain mover
pump
pump
Frac head
Tank 500 bbl Tank 500 bbl
manifold
Gate valves
Tank 500 bbl blinder
PRV [TBG]
PRV [CSG]
Tank 500 bbl
S L P JT
P T V
PKR
7/9/2019
pump
pump
pump CHEMICAL ADDITIVE PUMPS
Rig up
7/9/2019
7
Rig up
7/9/2019
8
Rig up
7/9/2019
9
Blender
Blenders measure and mix Proppant with Liquid and Dry chemicals at the desired ratios in the fracturing fluid and pump the fluid to High pressure pumps.
7/9/2019
10
100 bbl Slurry Blender
7/9/2019
11
7/9/2019
12
105 bbl Slurry Blender
7/9/2019
13
75 bbl Blender
7/9/2019
14
POD (Programmable Optimum Density)
7/9/2019
15
Blender Components
Suction Centrifugal Pump Discharge Centrifugal Pump Flowmeters Densometer Mixing Tub SandScrews Liquid Additive Dry Additive Liquid Additive Storage Tank Chemical Transfer Pump
7/9/2019
16
Centrifugal Pump
Used to draw fluids out of Frac tanks or GelPro and convey sand laden fluids to high pressure pumps One pump located on the suction side and one on the discharge side Discharge side used mainly as boost for high pressure pumps
7/9/2019
17
Flowmeters
Have to be inserted with the arrow in the flow direction Have calibrated vanes inside
7/9/2019
18
Densometer
Used to measure the density of the fluid. There are two kinds high pressure and low pressure. Consist of a radioactive source and a receiver Need to be calibrated with fluids known density Need to perform a safety check on the source regularly
7/9/2019
19
Densometer
7/9/2019
20
Densometer
7/9/2019
21
Mixing Tub
Capacity: 6-10 bbls Mixes additives and Proppant with linear gel Tub level float
Keep tub level Constant
Tub level valve
7/9/2019
Maintains a constant suction pressure Electronically open or closed valve Keep 40-60% open
22
Mixing Tub (cont.)
Tub agitators
Hydraulically driven turbine agitators Two sets of blades on a shaft Keeps proppant suspended in fluid without entraining air Default setting is 40 rpm without proppant
7/9/2019
Add another 4 rpm per pound of proppant added
23
Mixing Tub
7/9/2019
24
Mixing Tub
7/9/2019
25
Sand Screw
Lift sand from the hopper into the tub Comes in two sizes 12” and 14” cut down screws Optical encoder are mounted on the screws to count the revolution Must be calibrated with an open loop calibration 12” can deliver from 291 lbs till 10,000 lbs per minute 14” can deliver from 469 lbs till 16,000 lbs per minute
7/9/2019
26
Sand Screw
7/9/2019
27
Sand Screw
7/9/2019
28
Sand Screw
7/9/2019
29
7/9/2019
30
7/9/2019
Explanation\POD Vortex Mixer.swf 31
Liquid additive pump
Used to pump liquids on the fly through injection inputs on the suction of both centrifugal pumps They are very accurate There rates are measured with a tachometer or micromotion They are calibrated by performing bucket test There should be a head of fluid above it to insure accuracy Should be checked before and after each job The progressive cavity pump is more accurate than the other pumps
7/9/2019
32
Liquid additive pump
7/9/2019
33
Injection points
7/9/2019
34
Sampling Point
7/9/2019
35
Dry Additive
Used to add dry additives to the blender tub Additive moved by screw feeders into tub Additives are sack fed into the hopper Capacity of hoppers are approximately 2 sacks each
7/9/2019
36
Dry Additive
7/9/2019
37
7/9/2019
38
Liquid Additive Storage Tank
Stainless Steel 75 and 30 gal Tank
7/9/2019
39
SP Breaker
7/9/2019
BC-200 X-Linker
CL-31 Activator
40
Liquid Additive Storage Tank
7/9/2019
41
Chemical Transfer Pump
Transfer chemicals from Drums to Haltanks or uprights on the blender truck Each of the pumps are used specifically to filled their designated Haltank or upright
7/9/2019
42
Hydration Unit (gel-Pro)
7/9/2019
43
Hydration Unit (gel-Pro)
7/9/2019
Explanation\Hydration Process.swf
44
Sand Sheave
Mountain mover
Sand delivery systems Silo
7/9/2019
45
Mountain Mover
7/9/2019
46
Mountain Mover
5 compartments (1st and 5th are 560 cu.ft, 2nd,3rd, and 4th 460) Comes to site empty and is loaded by one truck per compartment Uses conveyor belts to move sand from compartments to blender We always empty closest compartment to the blender first and then from front to back. Explanation\sand Chief.swf
7/9/2019
47
Mountain Mover (Halliburton)
7/9/2019
48
7/9/2019
49
7/9/2019
50
7/9/2019
51
Mountain Mover
7/9/2019
52
Mountain Mover
7/9/2019
53
7/9/2019
54
7/9/2019
55
7/9/2019
56
Sand chief (SLB)
7/9/2019
57
Mountain Mover (Weatherford)
7/9/2019
58
Mountain Mover
7/9/2019
59
Mountain Mover
7/9/2019
60
Mountain Mover
7/9/2019
61
Standup Cilo
7/9/2019
62
Standup Cilo
7/9/2019
63
Manifold Trailer
7/9/2019
64
Manifold Trailer
7/9/2019
65
7/9/2019
66
7/9/2019
67
Manifold Trailer
7/9/2019
68
Manifold Trailer
7/9/2019
69
Manifold Trailer
Save time on rig up and rig down Provide symmetrical flow, reduce friction losses and provide balance flow to provide discharge headers adequate for high rate (70 bbl/min, 185.5 L/s) and/or high working pressure (15,000 psi, 103 420 kPa) stimulation treatments Supported with electric-over-hydraulic landing gear to allow raising and lowering of trailer to tractors that are not equipped with winch systems.
7/9/2019
70
Ground Manifold
7/9/2019
71
Pump
7/9/2019
72
Pump
It is a positive displacement pump used for stimulation or cementing to pump fluid from surface down to the formation at respectively high rates and under respectively high pressure. It consists of three major parts: Engine, Transmission and pump.
7/9/2019
73
Pump Engine
7/9/2019
74
Transmission Transmission
7/9/2019
75
Power End Power End
7/9/2019
Explanation\Triplex Pump.swf
76
Power End Power End
7/9/2019
77
Fluid End
7/9/2019
78
Fluid End Fluid End
7/9/2019
79
Pump Control
Operator Interface Panel (OIP) Automatic Functions
7/9/2019
Transmission Shifting Auto Rate Auto Pressure Over Pressure Limit
80
Pump
7/9/2019
81
Pump
7/9/2019
82
Monitoring Unit
7/9/2019
Monitoring Unit.3gp
83
Monitoring Unit
7/9/2019
84
Monitoring Unit
7/9/2019
85
Monitoring Unit
7/9/2019
86
Monitoring Unit
7/9/2019
87
Monitoring Unit
7/9/2019
88
Lab
7/9/2019
89
Well Head Isolation Tool (WHIT)
7/9/2019
90
Inside Lab
7/9/2019
91
Inside Lab
7/9/2019
92
Iron
7/9/2019
93
Regular Tanks
7/9/2019
94
Manifold Tanks
7/9/2019
95
7/9/2019
96
7/9/2019
97
Four Pumps on the line
7/9/2019
98
Two pumps on the line
7/9/2019
99
Two long lines
7/9/2019
100
One short line
7/9/2019
101
Rig less
7/9/2019
102
Rig
7/9/2019
103
Questions ?
7/9/2019
104
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