Pid Control Module.pdf
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Topic: PID Control Module Contents Configure a PID Control Module ............................................................................................................3
12/17/2014
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
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EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
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PID Control Module Configure a PID Control Module
Configure a PID Control Module Practice Objective
Configure a Control Module
Use the naming conventions for the Control Module and function blocks within the control module
Configure a Control Module with a single PID loop
Prerequisites
Experion PKS Server or Client machine loaded with Experion PKS Engineering Tools
Debutanizer_123 graphic loaded on the Server (This will be required at a later time to check the control philosophy.)
Control Builder running with two tree windows open
SCE Controller and IOMs configured
Excel Data Exchange open and loaded with the simulation spread sheet
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EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
3
PID Control Module Configure a PID Control Module Introduction
The Heavy Feed Flow FC01 is built in this lab. This PID loop requires bumpless Auto – Manual transfer with alarms, groups, and historization enabled.
The PID loop will be built, loaded and activated. The remaining Control Modules, of a similar type, are imported into the project. To create a control strategy, a Control Module 11_FC01 must be built and function blocks inserted and connected. Once the Control Modules are built or imported, you can test them with the simulation. In this lab, you will build a control module for a simple PID loop 11_FC01 for the heavy feed to the debutanizer tower T-100.
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PID Control Module Configure a PID Control Module Create a Control Module (CM)
Step 1
Action Open Control Builder through Configuration Studio.
Open a Project Tree Window to the left, a Monitor Tree Window to the right and a Library Tree window below the Project Tree Window
Project Tree window Monitoring Tree window
Library Tree window
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PID Control Module Configure a PID Control Module
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Step
Action
2
Select File > New > Control Module.
3
Double-click the blank chart background.
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PID Control Module Configure a PID Control Module
Step 4
Action On the Main properties tab enter the following:
Name:
11_FC01
Item Name:
11_FC01_item
Parent Asset:
Analyser_C11
Description:
Heavy Feed To Debutanizer (Maximum 120 characters)
Click the OK Button
Save and close 11_FC01
ATTENTION Control Builder numbers all new CMs sequentially. You can use any 16-character unique name for the CM in Project.
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PID Control Module Configure a PID Control Module
Step
Action
5
For this Lab, use the specified CM names, because this allows you to test the CMs with the pre-configured Excel spreadsheet, used for simulation.
CM 11_FC01 is added to the Unassigned node in Project window
ATTENTION Your Project window may differ. Verify that 11_FC01 is in the Unassigned node.
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PID Control Module Configure a PID Control Module
Step 6
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Action Configure the Parameters for 11_FC01.
If the Main property page is not still open, right click 11_FC01
Select Module Properties
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PID Control Module Configure a PID Control Module
Step 7
Action Enter the following parameter details in the Main tab.
Engr Units:
Accept the defaults for any remaining parameters on the Main tab
m3/hr (Maximum 16 characters allowed)
ATTENTION The name of every CM must be unique server wide.
8
Click the Server Displays tab. Enter the following Display details: Point Detail Display:
sysDtlPIDA
Click the OK button.
ATTENTION The Group detail display for 11_FC01 in Station will be directly picked from the type of Point detail display specified. You can directly add a CM, to a Trend and Group by entering trend/group numbers and the pen/position in Trends and Groups windows, here or after building the control strategy in the CM.
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PID Control Module Configure a PID Control Module
Step 9
Action Assign the CM to the controller CEESCEFB61.
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With the CM 11_FC01 selected, click the (Assign) button on the toolbar, to open the Execution Environment Assignment
Select 11_FC01 in the CMs/SCMs tab in Available Modules list box
Select CEESCEFB61 in the Assign To list box
Click the Assign button
11_FC01 is added to Assigned Modules list box
Click the Close button
11_FC01 is now assigned to CEESCEFB61, as indicated below
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PID Control Module Configure a PID Control Module
Add Function Blocks to a CM
After creating a CM, you must design the control strategy by adding relevant Input/Output blocks and control blocks such as PIDs, device control or logic blocks. The IOMs configured in the Configure C200 Hardware lab are used here.
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Step
Action
1
Double-click 11_FC01 in the Project window to open the chart view, and then maximize the view.
2
Add Function Blocks to the CM
From the Library tab, expand the IOCHANNEL group of function blocks
Select AICHANNEL
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PID Control Module Configure a PID Control Module
Step
Action
3
Drag AICHANNEL into the 11_FC01 Project chart view.
4
Drag the following Function Blocks from their respective block Libraries and add to the CM. Block Family
Block
DATAACQ
DATAACQ
REGCTL
PID
IOCHANNEL
AOCHANNEL
ATTENTION Add the blocks in the order specified above. For more information on adding function blocks to a CM, refer to the Knowledge Builder along the path Experion R300.0 > Configuration > Control Building Guide > Control Builder Operations > Creating a Control Module > Creating an Instance of a Basic Function Block
12/17/2014
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
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PID Control Module Configure a PID Control Module
Step 5
Action After adding all the blocks, arrange them as shown below.
A
D
6
14
Configure AIChannel parameters:
Double-click the AICHANNEL block to open the AI parameter configuration form.
Enter the Channel Name as FI.
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
12/17/2014
PID Control Module Configure a PID Control Module
Step 7
Action Assign the AI Channel to an AI Module. Enter following data:
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Choose Module Name:
AI_3_4_4
Module Type:
Automatic when the Module name is selected
Channel Number:
2
Click the Assign Channel Block button
11_FC01.FI is assigned as a Channel Name
Click OK to close the AICHANNEL Parameter Configuration form
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PID Control Module Configure a PID Control Module
Step 8
Action Configure a Data Acquisition Block. Double-click the Data Acquisition Block, to open the configuration form, and enter the following: Name: Description: Engr Units: PVEU Range Hi: PVEU Range Lo: PV Limits Hi: PV Limits Lo: Clamping Option:
DACA Heavy Feed to Debutanizer m3/hr 600 0 600.9 -6.9 ENABLE
Accept the defaults for any remaining parameters.
ATTENTION You must name this Block DACA so that the Honeywell supplied Analog Point Details display functions properly when called from Station
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PID Control Module Configure a PID Control Module
Step 9
Action Select the Show Parameter Names checkbox located at the lower left corner. Note that the parameter names now appear in place of the parameter descriptions. Uncheck the box to return to the parameter descriptions.
ATTENTION This displays the parameter names instead of parameter descriptions.
Uncheck the Show Parameter Names checkbox.
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PID Control Module Configure a PID Control Module
Step 10
Action To Configure Alarms, select the Alarms tab. Enter the following: PV High:
500
Priority: HIGH
PV Low:
0
Priority: Low
Accept the defaults for all remaining parameters.
11
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Click OK.
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PID Control Module Configure a PID Control Module
Step 12
Action To Configure a PID Block: Double click PIDA. Enter the following: Name: Description: Engineering Units:
PIDA Heavy Feed to Debutanizer m3/hr
PVEU Range Hi: 600 PVEU Range Low: 0 Select the Enable Secondary Initialization Option checkbox.
Normal Mode: AUTO Normal Mode Attribute: OPERATOR Accept the defaults for all remaining parameters.
ATTENTION This block must be named PIDA for the Honeywell supplied standard PID Point Detail Display to function properly.
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PID Control Module Configure a PID Control Module
Step 13
Action Click the Algorithm tab in the PID configuration form and enter the following Control Equation type: Integral Time (T1): Linear Gain Options: Overall Gain:
EQB 0.2 LIN 0.40
ATTENTION The Algorithm form allows you to configure PID control equation types, associated PID equation parameters and gain options for the PID block.
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Click the SetPoint Tab and enter the following: High Limit: Low Limit: Enable PV Tracking
20
600 0 check
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PID Control Module Configure a PID Control Module
Step 15
Action Click the Alarms tab of PID and enter the following: OP High Trip Point: 95
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PID Control Module Configure a PID Control Module
Step 16
Action To add or remove Block Pins in a Functional Block : Click on the Block Pins tab. Click on the “TOP” value on the PV parameter Location column. Select LEFT from the drop down combo box.
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PID Control Module Configure a PID Control Module
Step 17
Action As a result of the previous remove/add pins, the PV pin shifted to the left side of the PID block faceplate, as indicated below.
Click OK.
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PID Control Module Configure a PID Control Module
Step 18
Action Configure the AO Block. Double-click the AOChannelA Block and enter the following: Channel Name: Module Name: Channel number:
FV AO_4_4_4 1
Click the Assign Channel Block Button.
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24
The AO is assigned to Channel Number 1 of IOM AO_4_4_4
Click OK.
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
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PID Control Module Configure a PID Control Module Connect Function Blocks After adding the Function Blocks, wire them together to form a Control Strategy. You can wire Blocks together anytime you choose, before or after configuring block parameters.
Step 1
2
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Action From the Main Menu, Select Chart > Insert > Wire, OR Click the toolbar.
button in the
The cursor changes to a PLUS (+) sign inside the Project chart window
Click the PV pin displayed in the AICHANNEL (FI) block
Click the P1 pin in the DATAACQ (DACA) block
These function blocks are now connected
Repeat the above steps to connect PV pin of DATAACQ (DACA) to the PV of PIDA.
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PID Control Module Configure a PID Control Module
Step 3
Action Connect the PIDA OP pin to the OP pin of AO.
4
26
Your CM should be similar to the one shown below.
Select File > Save.
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PID Control Module Configure a PID Control Module
Step 5
Action Configure History Collection, Trends and Groups. Double-click on blank space in 11_FC01 project chart to open the configuration form. Select the Server History tab. Click row 1 under the Parameter column in the History Configuration table. Click the
(Point Selection) button to open the Point Selection form.
Select the row pertaining to Point 11_FC01 and Block Names PIDA, as indicated above. Select OP for the Parameter. Click OK to close the Point selection form.
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PID Control Module Configure a PID Control Module
Step 6
7
28
Action 11_FC01.PIDA.OP appears in the History Configuration table.
Select the FAST and STD checkboxes
11_FC01.PIDA.OP will now be historized
Repeat the above steps to configure History Collection for 11_FC01.PIDA.PV in row 2 of the Parameter column.
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PID Control Module Configure a PID Control Module
Step 8
Action Add Point Parameters to Trends. Click the Server Displays tab in the configuration form. In the first row under Trend # enter 1 as the Trend number. Click the first row under the Pen column and from the drop-down menu select 1-Cyan. Enter 11_FC01.PIDA.PV as the Trend Parameter.
You can also select the parameter with the help of Point selection list, as shown in step 5.
In the Groups section add 11_FC01.PIDA.PV to Group 11, Position 1. Click OK.
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Click File > Save.
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PID Control Module Configure a PID Control Module
Step 10
Action Close the 11_FC01 Project chart window.
11
30
This CM is located under CEESCEFB61, which means it is assigned to that execution environment
The symbol “ controller
“indicates that the CM has not yet been downloaded to the
The color gray of the connection icon indicates the CM is in Project mode.
Download this CM.
Select 11_FC01
Click the
Click Continue on the Load window showing the warning
on the toolbar
Select the Automatically change… checkbox
The post load state is selected as ACTIVE by default
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PID Control Module Configure a PID Control Module
Step 12
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Action Click OK.
A Load dialog box appears and closes on a successful download
In Project, notice that there is no “
“ symbol in front of 11_FC01
Click the Monitoring tab to verify that 11_FC01 is active (green).
If the CM is active (green) skip the next step
If the CM is inactive (blue) continue to the next step
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PID Control Module Configure a PID Control Module
Step 14
Action Activate the CM (right-click 11_FC01 and select “Activate”) or select 11_FC01 and click the
(Toggle State) button from the toolbar, to open the following.
Click Yes.
Notice that the 11_FC01 changes to green indicating it is now active Monitoring tree status information is indicated by different symbols and colors, as shown below: CPM/SCE Symbols 1
32
2
3 4
5
6
7 8
1
Grey - As seen in project tree.
1
Grey – Project tree
2
Grey - Loaded not monitored
3
Red - Communication failure
4
Yellow - Not used
5
Green - Active
6
Red - Failed
7
Yellow - Not Loaded
8
Blue - Loaded
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PID Control Module Configure a PID Control Module
Step
Action CEE/ CEESCE Symbols 1
2
3
4
5
6
1
Grey - As seen in project tree
2
Grey - Loaded not monitored
3
Red - Communication failure
4
Blue - Inactive
5
Green - Active
6
Red - Configuration Error CM Symbols 1
15
2
3
4
5
1
Grey - As seen in project tree
2
Grey - Loaded not monitored
3
Red - Communication failure
4
Blue - Inactive
5
Green - Active
Open Station, access and refresh the Debutanizer_123 graphic.
Change the 11_FC01 controller to AUTO mode and enter 400 for the setpoint (SP).
ATTENTION Open the Tie_Back_New Excel spreadsheet to observe the values for PV and SP. If the PV value for the point is not updating then restart the Tie_Back_New Excel spreadsheet. This spreadsheet is used for simulation purposes.
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PID Control Module Configure a PID Control Module
Step 16
Action To watch the trend on station: Click the
button on station.
Enter 1 in command line. Change the trend interval, if necessary. Zoom the line trend to get a closer display.
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PID Control Module Configure a PID Control Module
Step 17
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Action To see the CM in the Group display:
Click
Type 11 and <Enter>.
button on Station.
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PID Control Module Configure a PID Control Module
Step
Action From the Group Display, change the MD to MAN. Change the OP to 30.
36
The PV will start dropping along with the SP since the PV tracking option is enabled
This tests your CM 11_FC01
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PID Control Module Configure a PID Control Module
Step 18
Action In Control Builder, import (with CEE assignment) 11_FC02, 11_FC28 and 11_PC15 from the following location: C:\Program Files\ Honeywell\ Experion PKS\Engineering Tools\Ixport\Student_DB ATTENTION If needed, follow the steps in the Import/Export Lab for importing the above CMs.
19
From Project, download (with activation) the CMs imported in the previous step.
20
Verify that the three CMs are active (green) in the Monitoring tab.
21
Open Station and access the Debutanizer_123 graphic.
ATTENTION Verify that the imported CMs have values. (If necessary, place the imported loops in AUTO mode and provide suitable SP values to see a PV response.)
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PID Control Module Configure a PID Control Module
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EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
12/17/2014
PID Control Module Configure a PID Control Module
Configure a PID Control Module Practice Objective
Configure a Control Module
Use the naming conventions for the Control Module and function blocks within the control module
Configure a Control Module with a single PID loop
Prerequisites
Experion PKS Server or Client machine loaded with Experion PKS Engineering Tools
Debutanizer_123 graphic loaded on the Server (This will be required at a later time to check the control philosophy.)
Control Builder running with two tree windows open
SCE Controller and IOMs configured
Excel Data Exchange open and loaded with the simulation spread sheet
12/17/2014
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
3
PID Control Module Configure a PID Control Module Introduction
The Heavy Feed Flow FC01 is built in this lab. This PID loop requires bumpless Auto – Manual transfer with alarms, groups, and historization enabled.
The PID loop will be built, loaded and activated. The remaining Control Modules, of a similar type, are imported into the project. To create a control strategy, a Control Module 11_FC01 must be built and function blocks inserted and connected. Once the Control Modules are built or imported, you can test them with the simulation. In this lab, you will build a control module for a simple PID loop 11_FC01 for the heavy feed to the debutanizer tower T-100.
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PID Control Module Configure a PID Control Module Create a Control Module (CM)
Step 1
Action Open Control Builder through Configuration Studio.
Open a Project Tree Window to the left, a Monitor Tree Window to the right and a Library Tree window below the Project Tree Window
Project Tree window Monitoring Tree window
Library Tree window
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PID Control Module Configure a PID Control Module
6
Step
Action
2
Select File > New > Control Module.
3
Double-click the blank chart background.
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PID Control Module Configure a PID Control Module
Step 4
Action On the Main properties tab enter the following:
Name:
11_FC01
Item Name:
11_FC01_item
Parent Asset:
Analyser_C11
Description:
Heavy Feed To Debutanizer (Maximum 120 characters)
Click the OK Button
Save and close 11_FC01
ATTENTION Control Builder numbers all new CMs sequentially. You can use any 16-character unique name for the CM in Project.
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PID Control Module Configure a PID Control Module
Step
Action
5
For this Lab, use the specified CM names, because this allows you to test the CMs with the pre-configured Excel spreadsheet, used for simulation.
CM 11_FC01 is added to the Unassigned node in Project window
ATTENTION Your Project window may differ. Verify that 11_FC01 is in the Unassigned node.
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PID Control Module Configure a PID Control Module
Step 6
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Action Configure the Parameters for 11_FC01.
If the Main property page is not still open, right click 11_FC01
Select Module Properties
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PID Control Module Configure a PID Control Module
Step 7
Action Enter the following parameter details in the Main tab.
Engr Units:
Accept the defaults for any remaining parameters on the Main tab
m3/hr (Maximum 16 characters allowed)
ATTENTION The name of every CM must be unique server wide.
8
Click the Server Displays tab. Enter the following Display details: Point Detail Display:
sysDtlPIDA
Click the OK button.
ATTENTION The Group detail display for 11_FC01 in Station will be directly picked from the type of Point detail display specified. You can directly add a CM, to a Trend and Group by entering trend/group numbers and the pen/position in Trends and Groups windows, here or after building the control strategy in the CM.
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PID Control Module Configure a PID Control Module
Step 9
Action Assign the CM to the controller CEESCEFB61.
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With the CM 11_FC01 selected, click the (Assign) button on the toolbar, to open the Execution Environment Assignment
Select 11_FC01 in the CMs/SCMs tab in Available Modules list box
Select CEESCEFB61 in the Assign To list box
Click the Assign button
11_FC01 is added to Assigned Modules list box
Click the Close button
11_FC01 is now assigned to CEESCEFB61, as indicated below
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PID Control Module Configure a PID Control Module
Add Function Blocks to a CM
After creating a CM, you must design the control strategy by adding relevant Input/Output blocks and control blocks such as PIDs, device control or logic blocks. The IOMs configured in the Configure C200 Hardware lab are used here.
12
Step
Action
1
Double-click 11_FC01 in the Project window to open the chart view, and then maximize the view.
2
Add Function Blocks to the CM
From the Library tab, expand the IOCHANNEL group of function blocks
Select AICHANNEL
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PID Control Module Configure a PID Control Module
Step
Action
3
Drag AICHANNEL into the 11_FC01 Project chart view.
4
Drag the following Function Blocks from their respective block Libraries and add to the CM. Block Family
Block
DATAACQ
DATAACQ
REGCTL
PID
IOCHANNEL
AOCHANNEL
ATTENTION Add the blocks in the order specified above. For more information on adding function blocks to a CM, refer to the Knowledge Builder along the path Experion R300.0 > Configuration > Control Building Guide > Control Builder Operations > Creating a Control Module > Creating an Instance of a Basic Function Block
12/17/2014
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PID Control Module Configure a PID Control Module
Step 5
Action After adding all the blocks, arrange them as shown below.
A
D
6
14
Configure AIChannel parameters:
Double-click the AICHANNEL block to open the AI parameter configuration form.
Enter the Channel Name as FI.
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PID Control Module Configure a PID Control Module
Step 7
Action Assign the AI Channel to an AI Module. Enter following data:
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Choose Module Name:
AI_3_4_4
Module Type:
Automatic when the Module name is selected
Channel Number:
2
Click the Assign Channel Block button
11_FC01.FI is assigned as a Channel Name
Click OK to close the AICHANNEL Parameter Configuration form
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PID Control Module Configure a PID Control Module
Step 8
Action Configure a Data Acquisition Block. Double-click the Data Acquisition Block, to open the configuration form, and enter the following: Name: Description: Engr Units: PVEU Range Hi: PVEU Range Lo: PV Limits Hi: PV Limits Lo: Clamping Option:
DACA Heavy Feed to Debutanizer m3/hr 600 0 600.9 -6.9 ENABLE
Accept the defaults for any remaining parameters.
ATTENTION You must name this Block DACA so that the Honeywell supplied Analog Point Details display functions properly when called from Station
16
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PID Control Module Configure a PID Control Module
Step 9
Action Select the Show Parameter Names checkbox located at the lower left corner. Note that the parameter names now appear in place of the parameter descriptions. Uncheck the box to return to the parameter descriptions.
ATTENTION This displays the parameter names instead of parameter descriptions.
Uncheck the Show Parameter Names checkbox.
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PID Control Module Configure a PID Control Module
Step 10
Action To Configure Alarms, select the Alarms tab. Enter the following: PV High:
500
Priority: HIGH
PV Low:
0
Priority: Low
Accept the defaults for all remaining parameters.
11
18
Click OK.
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PID Control Module Configure a PID Control Module
Step 12
Action To Configure a PID Block: Double click PIDA. Enter the following: Name: Description: Engineering Units:
PIDA Heavy Feed to Debutanizer m3/hr
PVEU Range Hi: 600 PVEU Range Low: 0 Select the Enable Secondary Initialization Option checkbox.
Normal Mode: AUTO Normal Mode Attribute: OPERATOR Accept the defaults for all remaining parameters.
ATTENTION This block must be named PIDA for the Honeywell supplied standard PID Point Detail Display to function properly.
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PID Control Module Configure a PID Control Module
Step 13
Action Click the Algorithm tab in the PID configuration form and enter the following Control Equation type: Integral Time (T1): Linear Gain Options: Overall Gain:
EQB 0.2 LIN 0.40
ATTENTION The Algorithm form allows you to configure PID control equation types, associated PID equation parameters and gain options for the PID block.
14
Click the SetPoint Tab and enter the following: High Limit: Low Limit: Enable PV Tracking
20
600 0 check
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PID Control Module Configure a PID Control Module
Step 15
Action Click the Alarms tab of PID and enter the following: OP High Trip Point: 95
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PID Control Module Configure a PID Control Module
Step 16
Action To add or remove Block Pins in a Functional Block : Click on the Block Pins tab. Click on the “TOP” value on the PV parameter Location column. Select LEFT from the drop down combo box.
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PID Control Module Configure a PID Control Module
Step 17
Action As a result of the previous remove/add pins, the PV pin shifted to the left side of the PID block faceplate, as indicated below.
Click OK.
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EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
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PID Control Module Configure a PID Control Module
Step 18
Action Configure the AO Block. Double-click the AOChannelA Block and enter the following: Channel Name: Module Name: Channel number:
FV AO_4_4_4 1
Click the Assign Channel Block Button.
19
24
The AO is assigned to Channel Number 1 of IOM AO_4_4_4
Click OK.
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
12/17/2014
PID Control Module Configure a PID Control Module Connect Function Blocks After adding the Function Blocks, wire them together to form a Control Strategy. You can wire Blocks together anytime you choose, before or after configuring block parameters.
Step 1
2
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Action From the Main Menu, Select Chart > Insert > Wire, OR Click the toolbar.
button in the
The cursor changes to a PLUS (+) sign inside the Project chart window
Click the PV pin displayed in the AICHANNEL (FI) block
Click the P1 pin in the DATAACQ (DACA) block
These function blocks are now connected
Repeat the above steps to connect PV pin of DATAACQ (DACA) to the PV of PIDA.
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
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PID Control Module Configure a PID Control Module
Step 3
Action Connect the PIDA OP pin to the OP pin of AO.
4
26
Your CM should be similar to the one shown below.
Select File > Save.
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
12/17/2014
PID Control Module Configure a PID Control Module
Step 5
Action Configure History Collection, Trends and Groups. Double-click on blank space in 11_FC01 project chart to open the configuration form. Select the Server History tab. Click row 1 under the Parameter column in the History Configuration table. Click the
(Point Selection) button to open the Point Selection form.
Select the row pertaining to Point 11_FC01 and Block Names PIDA, as indicated above. Select OP for the Parameter. Click OK to close the Point selection form.
12/17/2014
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
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PID Control Module Configure a PID Control Module
Step 6
7
28
Action 11_FC01.PIDA.OP appears in the History Configuration table.
Select the FAST and STD checkboxes
11_FC01.PIDA.OP will now be historized
Repeat the above steps to configure History Collection for 11_FC01.PIDA.PV in row 2 of the Parameter column.
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
12/17/2014
PID Control Module Configure a PID Control Module
Step 8
Action Add Point Parameters to Trends. Click the Server Displays tab in the configuration form. In the first row under Trend # enter 1 as the Trend number. Click the first row under the Pen column and from the drop-down menu select 1-Cyan. Enter 11_FC01.PIDA.PV as the Trend Parameter.
You can also select the parameter with the help of Point selection list, as shown in step 5.
In the Groups section add 11_FC01.PIDA.PV to Group 11, Position 1. Click OK.
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Click File > Save.
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
29
PID Control Module Configure a PID Control Module
Step 10
Action Close the 11_FC01 Project chart window.
11
30
This CM is located under CEESCEFB61, which means it is assigned to that execution environment
The symbol “ controller
“indicates that the CM has not yet been downloaded to the
The color gray of the connection icon indicates the CM is in Project mode.
Download this CM.
Select 11_FC01
Click the
Click Continue on the Load window showing the warning
on the toolbar
Select the Automatically change… checkbox
The post load state is selected as ACTIVE by default
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
12/17/2014
PID Control Module Configure a PID Control Module
Step 12
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Action Click OK.
A Load dialog box appears and closes on a successful download
In Project, notice that there is no “
“ symbol in front of 11_FC01
Click the Monitoring tab to verify that 11_FC01 is active (green).
If the CM is active (green) skip the next step
If the CM is inactive (blue) continue to the next step
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
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PID Control Module Configure a PID Control Module
Step 14
Action Activate the CM (right-click 11_FC01 and select “Activate”) or select 11_FC01 and click the
(Toggle State) button from the toolbar, to open the following.
Click Yes.
Notice that the 11_FC01 changes to green indicating it is now active Monitoring tree status information is indicated by different symbols and colors, as shown below: CPM/SCE Symbols 1
32
2
3 4
5
6
7 8
1
Grey - As seen in project tree.
1
Grey – Project tree
2
Grey - Loaded not monitored
3
Red - Communication failure
4
Yellow - Not used
5
Green - Active
6
Red - Failed
7
Yellow - Not Loaded
8
Blue - Loaded
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
12/17/2014
PID Control Module Configure a PID Control Module
Step
Action CEE/ CEESCE Symbols 1
2
3
4
5
6
1
Grey - As seen in project tree
2
Grey - Loaded not monitored
3
Red - Communication failure
4
Blue - Inactive
5
Green - Active
6
Red - Configuration Error CM Symbols 1
15
2
3
4
5
1
Grey - As seen in project tree
2
Grey - Loaded not monitored
3
Red - Communication failure
4
Blue - Inactive
5
Green - Active
Open Station, access and refresh the Debutanizer_123 graphic.
Change the 11_FC01 controller to AUTO mode and enter 400 for the setpoint (SP).
ATTENTION Open the Tie_Back_New Excel spreadsheet to observe the values for PV and SP. If the PV value for the point is not updating then restart the Tie_Back_New Excel spreadsheet. This spreadsheet is used for simulation purposes.
12/17/2014
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
33
PID Control Module Configure a PID Control Module
Step 16
Action To watch the trend on station: Click the
button on station.
Enter 1 in command line. Change the trend interval, if necessary. Zoom the line trend to get a closer display.
34
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
12/17/2014
PID Control Module Configure a PID Control Module
Step 17
12/17/2014
Action To see the CM in the Group display:
Click
Type 11 and <Enter>.
button on Station.
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
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PID Control Module Configure a PID Control Module
Step
Action From the Group Display, change the MD to MAN. Change the OP to 30.
36
The PV will start dropping along with the SP since the PV tracking option is enabled
This tests your CM 11_FC01
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
12/17/2014
PID Control Module Configure a PID Control Module
Step 18
Action In Control Builder, import (with CEE assignment) 11_FC02, 11_FC28 and 11_PC15 from the following location: C:\Program Files\ Honeywell\ Experion PKS\Engineering Tools\Ixport\Student_DB ATTENTION If needed, follow the steps in the Import/Export Lab for importing the above CMs.
19
From Project, download (with activation) the CMs imported in the previous step.
20
Verify that the three CMs are active (green) in the Monitoring tab.
21
Open Station and access the Debutanizer_123 graphic.
ATTENTION Verify that the imported CMs have values. (If necessary, place the imported loops in AUTO mode and provide suitable SP values to see a PV response.)
12/17/2014
EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
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PID Control Module Configure a PID Control Module
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EXP20R300 – CEE C200/C300/ACE Honeywell, Inc.
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