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Service Exchange System Truck, Bus, Industrial & Marine Engines

© Scania CV

01:00-01 Issue 2011-02

en-GB

Engine DS/DSC/DC9 Trucks Service Exchange System

©

Scania CV AB 2010, Sweden

Contents

2

Information

Information, exchange engine ................................. 3 Information, new exchange engine........................... 6

Equipment

Equipment, exchange engine.................................... 4 Equipment, new exchange engine ............................ 7

Model

DS/DSC/DC9 ........................................................... 9

Order number

DS/DSC9, G-P-R-T92............................................ 11 DS/DSC9, G-P-R-T93............................................ 12 DSC/DC9, 94 L/D/C/G .......................................... 13 DC9, P-R ................................................................ 14

©

Scania CV AB 2010, Sweden

01:00-01

Information, exchange engine Ordering When ordering an exchange engine, make sure that the correct type (see type plate) and the correct equipment option are ordered.

Location of type plate The engine type designation (e.g. DS9 01 L01) and the engine number are stamped on the type plate, which is located on the right side of the cylinder block. (Other locations are also possible). On newer engine variants, engine type designation and engine number are stamped on the cylinder block.

Exchange engines These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts, such as pistons and cylinder liners, are new. These engines no longer occur in production. The part numbers of these engines starts with 572. The engines are test run and the basic settings have been made.

01:00-01

©

Scania CV AB 2010, Sweden

3

Equipment, exchange engine Engine DS/DSC/DC9

Exchange engine DS/DSC/DC9 consists of the following parts in addition to the engine body: 1 Suspension brackets 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil filter unit 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold 12 Fuel filter 13 Coolant filter 14 Oil sump 15 Rocker covers 16 Turbocharger

4

©

Scania CV AB 2010, Sweden

01:00-01

17 Ventilation pipe 18 Oil cooler •

Temperature monitors and sensors

•

Oil pressure monitors

The following parts are not included in exchange engine DS/DSC/DC9: •

Compressor

•

Hydraulic pump

•

Starter motor

•

Alternator

•

Fan

•

Drive belts

•

Suspension rubber

•

Dipstick

01:00-01

©

Scania CV AB 2010, Sweden

5

Information, new exchange engine Ordering When ordering a new exchange engine, make sure that the correct engine type and the correct equipment option are ordered.

Engine type designation The engine type designation and engine number are stamped on the right side of the cylinder block.

New exchange engines These exchange engines are newly manufactured and consist 100% of new parts. These engines are available during the period in which they are in production. The part numbers start with 577. The engines are test run and the basic settings have been made.

6

©

Scania CV AB 2010, Sweden

01:00-01

Equipment, new exchange engine Engine DC9

New exchange engine DC9 consists of the following parts in addition to the engine body: 1 Suspension brackets 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil filter unit 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold 12 Fuel filter 13 Compressor 14 Oil sump 15 Rocker covers

01:00-01

©

Scania CV AB 2010, Sweden

7

16 Turbocharger 17 Ventilation pipe 18 Oil cooler 19 Starter motor 20 Alternator 21 Drive belts 22 Oil pressure monitors 23 Control unit (See TI 16-090702) The following parts are not included in new exchange engine DC9: •

Hydraulic pump

•

Fan

•

Suspension rubber

•

Dipstick

8

©

Scania CV AB 2010, Sweden

01:00-01

Model DS/DSC/DC9 Engine

Order No.

hp

Engine Euro Gearbox speed

Power Increased EDC/ Right- Cab take-offs exhaust PDE hand brake drive power

DS9 05 L11,23,39

572 456

255

2,200

Manual

DS9 05 L15

572 456

255

2,200

Manual

DS9 05 L13,25

572 456

255

2,200

Automatic

DS9 06 L05

572 457

255

2,200

Manual

DS9 06 L07

572 457

255

Automatic

DS9 06 L09

572 457

255

Manual

DS9 06 L11

572 457

255

Automatic

DSC9 01 L01,11

572 400

275

2,200

Manual

DSC9 01 L03

572 400

275

2,200

Automatic

DSC9 02 L09,19,39

572 458

282

2,200

Manual

DSC9 02 L13

572 458

282

2,200

Manual

DSC9 02 L11,21

572 458

282

2,200

Automatic

DSC9 07 L01,45

572 490

252

2,200

1

Manual

DSC9 08 L01,29

572 491

283

2,200

1

Manual

DSC9 09 L01-L12

572 529

250

2,200

2

DSC9 10 L01,43

572 492

220

2,200

1

DSC9 11 L01

572 563

220

2,000

2

Yes

DSC9 12 L01

572 564

260

2,000

2

Yes

DSC9 13 L01

572 565

310

2,000

2

Yes

DC9 01 L01

572 574

230

2,000

3

EDC

DC9 02 L01

572 575

260

2,000

3

EDC

DC9 03 L01

572 576

300

3

EDC

DC9 11 L01

577 085

310

3

Manual

PDE

DC9 11 L01

577 180

310

3

Automatic

PDE

DC9 12 L01

577 086

270

3

Manual

PDE

DC9 12 L01

577 181

270

3

Automatic

PDE

DC9 13 L01

577 087

230

3

Manual

PDE

DC9 13 L01

577 182

230

3

Automatic

PDE

DC9 16 L01

577 102

230

4

Manual

PDE

DC9 16 L01

577 183

230

4

Automatic

PDE

DC9 17 L01

577 103

270

4

Manual

PDE

DC9 17 L01

577 186

270

4

Automatic

PDE

DC9 18 L01

577 104

310

4

Manual

PDE

DC9 18 L01

577 189

310

4

Automatic

PDE

DC9 22 L01

572 682

320

DC9 24 L01

577 216

DC9 29 L01

577 153

01:00-01

1,600

Yes

Yes

Yes

Yes

5 EEV

©

Scania CV AB 2010, Sweden

9

Engine

Order No.

hp

Engine Euro Gearbox speed

Power Increased EDC/ Right- Cab take-offs exhaust PDE hand brake drive power

DC9 30 L01

577 154

DC9 32 L01

577 160

320

1,600 5/EEV

DC9 35 L01

572 683

230

5

DC9 36 L01

572 688

280

5

DC9 37 L01

577 199

P

DC9 38 L01

577 200

P

DC9 39 L01

577 201

P

DC9 E02 L01

577 178

10

EEV

EEV

©

Scania CV AB 2010, Sweden

01:00-01

Order number DS/DSC9 G-P-R-T92 Engine type

Order No. Injection pump

Core part No.

Note

DSC9 01 L01

572 400

PE6P120A 320 RS7103

1 572 400

DSC9 01 L03

572 400

PE6P120A 320 RS7103

DSC9 01 L11

572 400

PE6P120A 320 RS7103

1 572 400 a 1 572 400 b

a. Transfer the flywheel and mark the engine type plate again. b. Mark the engine type plate again.

01:00-01

©

Scania CV AB 2010, Sweden

11

Order number DS/DSC9 G-P-R-T93 Engine type

Order No. Injection pump

Core part No.

Note

DS9 05 L11

572 456

PE6P120A 320 RS7138

1 572 456

DS9 05 L13

572 456

PE6P120A 320 RS7138

1 572 456 a

DS9 05 L15

572 456

PE6P120A 320 RS7138

1 572 456 b

DS9 05 L23

572 456

PE6P120A 320 RS7138

1 572 456 b

DS9 05 L25

572 456

PE6P120A 320 RS7138

1 572 456 a

DS9 06 L05

572 457

PE6P120A 320 RS3196

1 572 457

DS9 06 L07

572 457

PE6P120A 320 RS3196

1 572 457 a

DS9 06 L09

572 457

PE6P120A 320 RS3196

1 572 457 b

DS9 06 L11

572 457

PE6P120A 320 RS3196

1 572 457 a

DSC9 02 L09,39

572 458

PE6P120A 320 RS7138

1 572 458

DSC9 02 L11

572 458

PE6P120A 320 RS7138

1 572 458 a

DSC9 02 L13,19

572 458

PE6P120A 320 RS7138

1 572 458 b

DSC9 02 L21

572 458

PE6P120A 320 RS7138

1 572 458 a

DSC9 07 L01

572 490

PE6P120A 320 RS7138Z

1 572 490 Euro 1

DSC9 07 L45

572 490

PE6P120A 320 RS7138Z

1 572 490 b Euro 1

DSC9 08 L01

572 491

PE6P120A 320 RS7138

1 572 491 Euro 1

DSC9 08 L29

572 491

PE6P120A 320 RS7138

1 572 491 b Euro 1

DSC9 09 L01,02,03,04,05,06, 07,08,09,10,11,12

572 529

PE6P120A 320 RS7279

1 572 529 Euro 2

DSC9 10 L01

572 492

PE6P120A 320 RS3196

1 572 492 Euro 1

DSC9 10 L43

572 492

PE6P120A 320 RS3196

1 572 492 b Euro 1

a. Transfer the flywheel and mark the engine type plate again. b. Mark the engine type plate again.

12

©

Scania CV AB 2010, Sweden

01:00-01

Order number DSC/DC9 94 L/D/C/G Engine type

Order No. Injection pump

Core part No.

Note

DSC9 11 L01

572 563

PES6P120A 320 RS8038

1 572 563 Euro 2

DSC9 12 L01

572 564

PES6P120A 320 RS8038

1 572 564 Euro 2

DSC9 13 L01

572 565

PES6P120A 321 RS8038

1 572 565 Euro 2

DC9 01 L01

572 574

PES6H120 320 RS27

1 572 574 Euro 3

DC9 02 L01

572 575

PES6H120 320 RS27

1 572 575 Euro 3

DC9 03 L01

572 576

PES6H120 320 RS27

1 572 576 Euro 3

01:00-01

©

Scania CV AB 2010, Sweden

13

Order number DC9 P-R Engine type

Order No. Core part No.

Gearbox

Note

DC9 11 L01

577 085

1 577 085

Manual a Euro 3, PDE

DC9 11 L01

577 180

1 577 180

Automatic a Euro 3, PDE

DC9 12 L01

577 086

1 577 086

Manual a Euro 3, PDE

DC9 12 L01

577 181

1 577 181

Automatic a Euro 3, PDE

DC9 13 L01

577 087

1 577 087

Manual a Euro 3, PDE

DC9 13 L01

577 182

1 577 182

Automatic a Euro 3, PDE

DC9 16 L01

577 102

1 577 102

Manual a Euro 4, PDE

DC9 16 L01

577 183

1 577 183

Automatic a Euro 4, PDE

DC9 17 L01

577 103

1 577 103

Manual a Euro 4, PDE

DC9 17 L01

577 186

1 577 186

Automatic a Euro 4, PDE

DC9 18 L01

577 104

1 577 104

Manual a Euro 4, PDE

DC9 18 L01

577 189

1 577 189

Automatic a Euro 4, PDE

a. New exchange engine.

14

©

Scania CV AB 2010, Sweden

01:00-01

01:00-05 Issue 2008-02

en

Engine DS/DSC/DSI/OSC/DC9 Bus Service Exchange System

© Scania CV AB 2008, Sweden

Contents

2

Information

Order exchange engine ............................................. 3 Order new exchange engine ..................................... 6

Equipment

Equipment, exchange engine.................................... 4 Equipment, new exchange engine ............................ 7

Model

DS/DSC/DSI/OSC/DC9 ........................................... 9

Order number

DS, K92 .................................................................. 10 DS, K93 .................................................................. 10 DSC/DC, K94......................................................... 11 DSC/OSC/DC, L94 ................................................ 11 DSC/DSI/DC, N94 ................................................. 11 DC, K...................................................................... 12 DC, N...................................................................... 12

© Scania CV AB 2008, Sweden

01:00-05

Information, exchange engine Ordering When ordering an exchange engine, make sure that the correct model (see type plate) and the correct equipment option is ordered.

Location of type plate The engine type designation (e.g. DS9 03 B01) and the engine number are stamped on the type plate, which is located on the right side of the cylinder block. (Other locations are also possible). On newer engine variants, engine type designation and engine number are stamped on the cylinder block.

Exchange engines These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts, such as pistons and cylinder liners, are new. These engines no longer occur in production. The part number of these engines starts with 572. The engines are test run and the basic settings have been made.

01:00-05

© Scania CV AB 2008, Sweden

3

Equipment, exchange engine Engine DS/DC/DSC/DSI9

Exchange engine DS/DC/DSC/DSI9 consists of the following parts in addition to the engine body:

1 Suspension brackets 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil cleaner 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold 12 Fuel filter 13 Oil sump 14 Rocker covers 15 Turbocharger

4

© Scania CV AB 2008, Sweden

01:00-05

16 Ventilation pipe 17 Oil cooler •

Temperature monitors and sensors

•

Oil pressure monitors

The following parts are not included in exchange engine DS/DC/DSC/DSI9: •

Compressor

•

Hydraulic pump

•

Starter motor

•

Alternator

•

Fan

•

Drive belts

•

Suspension rubber

•

Dipstick

01:00-05

© Scania CV AB 2008, Sweden

5

Information, new exchange engine Ordering When ordering a new exchange engine, make sure that the correct engine type and the correct equipment option is ordered.

Engine type designation The engine type designation and engine number are stamped on the right side of the cylinder block.

New exchange engines These exchange engines are newly manufactured and consist 100% of new parts. These engines are available during the period in which they are in production. The part number starts with 577. The engines are test run and the basic settings have been made.

6

© Scania CV AB 2008, Sweden

01:00-05

Equipment, new exchange engine Engine DC9

New exchange engine DC9 consists of the following parts in addition to the engine: 1 Suspension brackets 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil cleaner 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold 12 Fuel filter 13 Compressor 14 Oil sump 15 Rocker covers 01:00-05

© Scania CV AB 2008, Sweden

7

16 Turbocharger 17 Ventilation pipe 18 Oil cooler 19 Starter motor 20 Alternator 21 Drive belts 22 Control unit The following parts are not included in new exchange engine DC9 •

Hydraulic pump

•

Fan

•

Suspension rubber

•

Dipstick

8

© Scania CV AB 2008, Sweden

01:00-05

Model DS/DSC/DSI/OSC/DC9 Engine model

Order no.

hp Engine speed

Euro

Gearbox EDC/PDE

DS9 03 B01

572 406

255

DS9 05 B02,05

572 498

255

DSC9 11 B01

572 594

220

DSC9 11 C01

572 608

220

2000

2

DSC9 12 B01

572 609

260

2000

2

DSC9 12 B01

577 006

260

2000

2

DSC9 12 C01

572 610

260

2000

2

DSC9 13 B01

572 612

260

2000

2

DSC9 15 B01

572 582

310

DSC9 15 B02

572 611

260

2000

2

DSC9 15 B03

577 134

310

DC9 01 B01

572 614

230

2000

3

EDC

DC9 01 C01

572 617

230

2000

3

EDC

DC9 02 B01

572 615

260

2000

3

EDC

DC9 02 C01

572 613

260

2000

3

EDC

DC9 02 C01

577 013

260

2000

3

EDC

DC9 03 B01

572 616

300

2000

3

EDC

DC9 04 B01

572 614

230

2000

3

EDC

DC9 04 B01

577 018

230

2000

3

EDC

DC9 05 B01

572 615

260

2000

3

EDC

DC9 06 B01

572 616

300

2000

3

EDC

DSI9 01E C01

572 619

230

1800

2

OSC9 G01 B01

572 620

260

DC9 16 B02

577 105

230

4

PDE

DC9 17 B02

577 106

270

4

PDE

DC9 18 B02

577 107

310

4

PDE

DC9 16 C01

577 108

230

4

PDE

DC9 17 C01

577 109

270

4

PDE

DC9 18 C01

577 110

310

4

PDE

01:00-05

Man. 2200

2

© Scania CV AB 2008, Sweden

9

Order number DS9 K92 Engine type

Order no. Injection pump

DS9 03 B01

572 406

PE6P120A 320 RS7102

Core part no.

Note

1 572 406

K93 Engine type

Order no. Injection pump

Core part no.

Note

DS9 05 B02

572 498

PE6P120A 320 RS7138

1 572 498

DSC 905 B05

572 498

PE6P120A 320 RS7138

1 572 498 a

a. Mark the type plate again.

10

© Scania CV AB 2008, Sweden

01:00-05

Order number DSC/DSI/OSC/DC9 K94 Engine type

Order no. Injection pump

DSC9 15 B02

572 611

DC9 19 B02

577 135

Core part no.

PES6P120A 320 RS8038

Note

1 577 611 Euro 2 1 577 135 Euro 3

L94

Engine type

Order no. Injection pump

Core part no.

Note

DSC9 11 B01

572 594

DSC9 12 B01

572 609

DSC9 12 B01

577 006

1 577 006

DSC9 13 B01

572 612

1 572 612 Euro 2

DCS9 15 B01

572 582

1 572 582

DC9 01 B01

572 614

DC9 02 B01

572 615

1 572 614 Euro 3 1 572 615 Euro 3

DC9 03 B01

572 616

1 572 616 Euro 3

DC9 04 B01

572 614

1 572 614

b

Euro 3

1 577 018

a

Euro 3

1 572 615

b

Euro 3

DC9 04 B01

1 572 594 PES6P120A 320 RS8038

1 572 609 Euro 2

577 018

DC9 05 B01

572 615

a

DC9 06 B01

572 616

1 572 616

b Euro

OSC9 G01 B01

572 620

1 572 620

a

3

a. New exchange engine. b. Mark the engine type plate again

N94 Engine type

Order no. Injection pump

Core part no.

Note

DSC9 11 C01

572 608

PES6P120A 320 RS8038

1 572 608 Euro 2

DSC9 12 C01

572 610

PES6P120A 320 RS8038

DC9 01 C01

572 617

1 572 610 Euro 2 1 572 617 Euro 3

DC9 02 C01

572 613

DC9 02 C01

577 013

DSI9 E01 C01

572 619

1 572 613 Euro 3 1 577 013 a Euro 3 PE6P120A 320 RS8050

1 572 619 Euro 2

a. New exchange engine.

F94 Engine type

Order no. Injection pump

DSC9 15 B03

Core part no.

577 134

1 577 134

Note a Euro

2

a. New exchange engine.

01:00-05

© Scania CV AB 2008, Sweden

11

Order number DC9 K

Engine type

Order no.

DC9 16 B02

577 105

DC9 17 B02

577 106

DC9 18 B02

577 107

Core part no. Note 1 577 105

a

Euro 4, PDE

a

Euro 4, PDE a 1 577 107 Euro 4, PDE 1 577 106

a. New exchange engine.

N

Engine type

Order no.

DC916 C01 DC9 17 C01 DC9 18 C01

577 108 577 109 577 110

Core part no. Note 1 577 108

a

Euro 4, PDE

1 577 109

a

Euro 4, PDE

1 577 110

a

Euro 4, PDE

a. New exchange engine.

12

© Scania CV AB 2008, Sweden

01:00-05

01:00-15 Issue 2011-02

en-GB

Engine DS/DSC/DC11 Trucks Service Exchange System

©

Scania CV AB 2010, Sweden

Contents

2

Information

Information, exchange engine ..............................3 Information, new exchange engine ......................6

Equipment

Equipment, exchange engine................................4 Equipment, new exchange engine........................7

Model

DS/DSC/DC11 .................................................... 9

Order number

DS/DSC11, G-P-R-T112 ................................... 11 DS/DSC11, P-R-T113 ....................................... 12 DSC/DC11 114 L/C/G ...................................... 13 DC11 P-R .......................................................... 14

©

Scania CV AB 2010, Sweden

01:00-15

Information, exchange engine Ordering When ordering an exchange engine, make sure that the correct type (see type plate) and the correct equipment option are ordered.

Location of type plate The engine type designation (e.g. DS11 15 L01) and the engine number are stamped on the type plate, which is located on the right side of the cylinder block. (Other locations are also possible). On newer engine variants, engine type designation and engine number are stamped on the cylinder block.

Exchange engines These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts, such as pistons and cylinder liners, are new. These engines no longer occur in production. The part numbers of these engines starts with 572. The engines are test run and the basic settings have been made.

01:00-15

©

Scania CV AB 2010, Sweden

3

Equipment, exchange engine Engine DS/DSC/DC11

Exchange engine DS/DSC/DC11 consists of the following parts in addition to the engine body: 1 Suspension brackets 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil filter unit 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold 12 Flange pipe 13 Fuel filter 14 Oil sump

4

©

Scania CV AB 2010, Sweden

01:00-15

15 Rocker covers 16 Turbocharger •

Ventilation pipe

•

Temperature monitors and sensors

•

Oil pressure monitors

The following parts are not included in exchange engine DS/DSC11: •

Compressor (included with PDE and HPI engines)

•

Hydraulic pump

•

Starter motor

•

Alternator

•

Fan

•

Drive belts

•

Suspension rubber

•

Dipstick

•

Control unit

01:00-15

©

Scania CV AB 2010, Sweden

5

Information, new exchange engine Ordering When ordering a new exchange engine, make sure that the correct engine type and the correct equipment option are ordered.

Engine type designation The engine type designation and engine number are stamped on the right side of the cylinder block.

New exchange engines These exchange engines are newly manufactured and consist 100% of new parts. These engines are available during the period in which they are in production. The part numbers start with 577. The engines are test run and the basic settings have been made.

6

©

Scania CV AB 2010, Sweden

01:00-15

Equipment, new exchange engine Engine DC11

New exchange engine DC11 consists of the following parts in addition to the engine body: 1 Suspension brackets 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil filter unit 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold 12 Fuel filter 13 Compressor 14 Oil sump

01:00-15

©

Scania CV AB 2010, Sweden

7

15 Rocker covers 16 Turbocharger 17 Ventilation pipe 18 Oil cooler 19 Starter motor 20 Alternator 21 Drive belts 22 Temperature monitors and sensors 23 Oil pressure monitors 24 S6 control unit for C007 (See TI 16-090702) The following parts are not included in new exchange engine DC11:

8

•

Hydraulic pump

•

Fan

•

Suspension rubber

•

Dipstick

©

Scania CV AB 2010, Sweden

01:00-15

Model DS/DSC/DC11 Engine model

Order No.

hp

Engine Euro speed

Gearbox

Cab

Increased EDC/ exhaust PDE brake power

DS11 01 L01

572 387

280

2,000

Manual

DS11 02 L01

572 352

305

2,000

Manual

DS11 14 L01,04,08

572 387

280

2,000

Manual

DS11 15 L01,03,11

572 352

305

2,000

Manual

DS11 34 L01,02

572 475

310

2,000

Manual

DSC11 01 L01,03

572 366

333

2,000

Manual

DSC11 01 L04

572 518

333

2,000

Manual

DSC11 01 L09,15

572 386

333

2,000

DSC11 12 L01,02

572 453

333

2,000

Manual

DSC11 13 L01

572 447

354

2,000

Manual

DSC11 16 L01

572 454

316

2,000

Manual

DSC11 17 L01,03,05,12

572 463

320

2,000

Manual

DSC11 18 L01,03,06,15

572 438

364

2,000

Manual

DSC11 21 L12,26

572 493

320

1,900

DSC11 21 L28

572 544

DSC11 22 L26

572 530

381 1,9-2,100

1

DSC11 22 L16,17,27

572 487

381 1,9-2,100

1

DSC11 23 L19,24,29,33

572 533

362

1,900

1

DSC11 23 L31

572 533

362

1,900

1

Yes

DSC11 70 L01,02

572 535

381

2,100

2

Yes

DSC11 39 L01

572 533

351

1

DSC11 39 L02

572 533

351

1

DSC11 79 L01

572 561

DC11 01 L01

572 571

DC11 01 L01

577 021

DC11 02 L01

1 Yes Yes

EDC EDC

EDC EDC

Yes

EDC

2

PDE

340

2

PDE

340

2

PDE

572 572

380

2

PDE

DC11 03 L01

572 577

340

3

PDE

DC11 03 L01

572 626

340

3

PDE

DC11 04 L01

572 578

380

3

PDE

DC11 04 L01

572 627

380

3

PDE

DC11 08 L01

577 076

340

3

PDE

DC11 09 L01

572 676

380

3

PDE

DC11 09 L01

572 677

380

3

PDE

01:00-15

©

Scania CV AB 2010, Sweden

9

Engine model

10

Order No.

DC11 08 L02

577 128

DC11 08 L02

577 129

hp

340

Engine Euro speed

Gearbox

3

Cab

Increased EDC/ exhaust PDE brake power P

PDE

R

©

Scania CV AB 2010, Sweden

01:00-15

Order number DS/DSC11 G-P-R-T112 Engine type

Order No. Injection pump

Core part No.

Note

DS11 01 L01

572 387

PE6P110A 720 RS3040

1 572 387

DS11 14 L01

572 387

PE6P110A 720 RS3040

1 572 387

DS11 14 L04

572 387

PE6P110A 720 RS3040

1 572 387 a, b

DS11 14 L08

572 387

PE6P110A 720 RS3040

1 572 387 a

DS11 02 L01

572 352

PE6P120A 720 RS7001

1 572 352

DS11 15 L01

572 352

PE6P120A 720 RS7001

1 572 352

DS11 15 L03

572 352

PE6P120A 720 RS7001

1 572 352 a, b

DS11 15 L11

572 352

PE6P120A 720 RS7001

1 572 352 a

DSC11 01 L01

572 366

PE6P120A 320 RS7007

1 572 366

DSC11 01 L03

572 366

PE6P120A 320 RS7007

1 572 366 a, b

DSC11 01 L04

572 518

PE6P120A 320 RS7007

1 572 518

DSC11 01 L09

572 386

PE6P120A 320 RS7007

1 572 386

DSC11 01 L15

572 386

PE6P120A 320 RS7007

1 572 386 a

a. Mark the engine type plate again. b. Renew the fuel filter for the water separator and mark the engine type plate again.

01:00-15

©

Scania CV AB 2010, Sweden

11

Order number DS/DSC11 P-R-T113 Engine type

Order No. Injection pump

Core part No.

Note

DS11 34 L01

572 475

PE6P120A 720 RS7020

1 572 475

DS11 34 L02

572 475

PE6P120A 720 RS7020

1 572 475 a

DSC11 12 L01

572 453

PE6P120A 720 RS7017

1 572 453

DSC11 12 L02

572 453

PE6P120A 720 RS7017

1 572 453 a

DSC11 13 L01

572 447

PE6P120A 720 RS7139

1 572 447

DSC11 16 L01

572 454

PE6P120A 720 RS7017X

1 572 454

DSC11 17 L01

572 463

PE6P120A 720 RS7020O

1 572 463

DSC11 17 L03,05,12

572 463

PE6P120A 720 RS7020O

1 572 463 a

DSC11 18 L01

572 438

PE6P120A 720 RS7126

1 572 438

DSC11 18 L03,06,15

572 438

PE6P120A 720 RS7126

1 572 438 a

DSC11 21 L12

572 493

PE6P120A 720 RS7188O

1 572 493 Euro 1

DSC11 21 L26

572 493

PE6P120A 720 RS7188O

1 572 493 a, Euro 1

DSC11 21 L28

572544

PE6P120A 720 RS7188O

1 572 493 b, Euro 1

DSC11 22 L16,17

572 487

PE6P120A 720 RS7211

1 572 487 c, Euro 1

PE6P120A 720 RS7355 DSC11 22 L26

572 530

PE6P120A 720 RS7211

1 572 530 b, Euro 1

DSC11 22 L27

572 487

PE6P120A 720 RS7211

1 572 487 c, Euro 1

DSC11 23 L19,24,29,33

572 533

PE6P120A 720 RS7188

1 572 533 a, Euro 1

DSC11 23 L31

572 533

PE6P120A 720 RS7188

1 572 533 a,b, Euro 1

DSC11 39 L01

572 533

PE6P120A 720 RS7188

1 572 533 a, Euro 1

DSC11 39 L02

572 533

PE6P120A 720 RS7188

1 572 533 a,b, Euro 1

DSC11 70 L01

572 535

PE6P120A 720 RS7211

1 572 535 Euro 2

DSC11 70 L02

572 535

PE6P120A 720 RS7211

1 572 535 a, Euro 2

a. Mark the engine type plate again. b. Increased exhaust brake power. c. Transfer flywheel.

12

©

Scania CV AB 2010, Sweden

01:00-15

Order number DSC/DC11 114 L/C/G Engine type

Order No. Core part No.

Note

DSC11 79 L01

572 561

1 572 561 Euro 2

DC11 01 L01

572 571

1 572 571 Euro 2, PDE

DC11 01 L01

577 021

1 577 021 b Euro 2, CR, PDE

DC11 02 L01

572 572

1 572 572 Euro 2, PDE

DC11 03 L01

572 577

1 572 577 a Euro 3, PDE

DC11 03 L01

572 626

1 572 626 c Euro 3, PDE

DC11 04 L01

572 578

1 572 578 a Euro 3, PDE

DC11 04 L01

572 627

1 572 627 c Euro 3, PDE

a. Lug-mounted alternator, engine suspension, older model. b. New exchange engine. c. Cradle-mounted alternator, engine suspension, newer model.

c. Cradle-mounted alternator a. Lug-mounted alternator

01:00-15

©

Scania CV AB 2010, Sweden

13

Order number DC11 P-R Engine type

Order No. Core part No.

DC11 08 L01 DC11 09 L01

577 076 572 676

Cab

Note

1 577 076

a,

CR, Euro 3, PDE

1 577 077

a,

CR, Euro 3, PDE

a,

CP, Euro 3, PDE

DC11 09 L01

577 089

1 577 089

DC11 08 L02

577 128

1 577 128

P a Euro 3, PDE

DC11 08 L02

577 129

1 577 129

R a

a. New exchange engine.

14

©

Scania CV AB 2010, Sweden

01:00-15

01-00-20 Issue 2013-11

en-GB

Engine DS/DSC/DSI/DC11 Bus Service Exchange System

©

Scania CV AB 2013, Sweden

Contents

2

Information

Information, exchange engine .................................. 3 Information, new exchange engine........................... 6

Equipment

Equipment, exchange engine.................................... 4 Equipment, new exchange engine ............................ 7

Version

DS/DSC/DSI/DC11.................................................. 9

Order number

DS11, N112, CN112............................................... 10 DS/DSC/DSI11, N113............................................ 11 DS/DSC11, K112 ................................................... 12 DS/DSC11, K113 ................................................... 13 DC11, K114............................................................ 14 DS/DSC11, L112.................................................... 15 DS/DSC11, L113.................................................... 16

©

Scania CV AB 2013, Sweden

01-00-20

Information, exchange engine Ordering When ordering an exchange engine, make sure that the correct type (see type plate) and the correct equipment option are ordered.

Location of type plate The engine type designation (e.g DS11 15 B01) and the engine number are stamped on the type plate, which is located on the thermostat housing at the front right-hand side of the cylinder block or on the oil cleaner bracket (buses). Other locations may also be used.

Exchange engines These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts, such as pistons and cylinder liners, are new. These engines no longer occur in production. The part numbers of these engines starts with 572. The engines are test run and the basic settings have been made.

01-00-20

©

Scania CV AB 2013, Sweden

3

Equipment, exchange engine Engines DS/DSC/DSI/DC11

Exchange engines DS/DSC/DSI/DC11 consist of the following parts in addition to the engine body: 1 Suspension brackets 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil cleaner 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Inlet pipe 11 Exhaust manifold 12 Oil cooler 13 Fuel filter 14 Oil sump 15 Rocker covers 16 Turbocharger

4

©

Scania CV AB 2013, Sweden

01-00-20

The following parts are not included in exchange engines DS/DSC/DSI/DC11: •

Compressor

•

Hydraulic pump

•

Starter motor

•

Alternator

•

Fan

•

Drive belts

•

Suspension rubber

•

Control unit

01-00-20

©

Scania CV AB 2013, Sweden

5

Information, new exchange engine Ordering When ordering a new exchange engine, make sure that the correct engine type and the correct equipment option are ordered.

Engine type designation The engine type designation and engine number are stamped on the right side of the cylinder block.

New exchange engines These exchange engines are newly manufactured and consist 100% of new parts. These engines are available during the period in which they are in production. The part numbers start with 577. The engines are test run and the basic settings have been made.

6

©

Scania CV AB 2013, Sweden

01-00-20

Equipment, new exchange engine Engine DSC11 The new exchange engine DSC11 consists of the following parts in addition to the engine body: 1 Suspension brackets 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil cleaner 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Inlet pipe 11 Exhaust manifold 12 Oil cooler 13 Dipstick 14 Fuel filter 15 Cover 16 Oil sump 17 Rocker covers 18 Turbocharger 19 Oil filler pipe 20 Compressor 21 Starter motor 22 Alternator 23 Temperature monitors and sensors 24 Oil pressure monitors 25 S6 control unit for C007 (See TI 16-090702) •

Ventilation pipe

01-00-20

©

Scania CV AB 2013, Sweden

7

The following parts are not included in the new exchange engine DSC11: •

Hydraulic pump

•

Fan

•

Drive belts

•

Suspension rubber

8

©

Scania CV AB 2013, Sweden

01-00-20

Model DS/DSC/DSI/DC11 Engine model

Order No.

HP

Rotational Euro speed

Gearbox

PTO

Increased exhaust EDC/ brake power PDE

DS11 15 B01

572 384

305

2,000

Manual

DS11 15 B02

572 419

305

2,000

Manual

DS11 25/26 C01

572 412

242

2,200

DS11 34 B05

572 474

310

2,000

Automatic

DS11 74 C01

572 515

257

2,000

Automatic

DSC11 01 B01

572 427

333

2,000

DSC11 01 B02

572 501

333

2,000

DSC11 08 C01

572 542

310

DSC11 13 B01

572 461

354

2,000

Manual

DSC11 16 B01

572 480

316

2,000

Manual

DSC11 17 B01

572 485

316

2,000

Manual

DSC11 18 B01

572 519

364

2,000

DSC11 21 B02,06

572 527

320

1,900

1

Manual

DSC11 22 B02,06

572 517

381

1,900-2,100

1

Manual

DSC11 22 B03,05,07

572 489

381

1,900-2,100

1

DSC11 23 B02

572 555

362

1,900

1

DSC11 24 C01

572 507

260

2

EDC

DSC11 24 C01

572 559

260

2

EDC

DSC11 70 B01

572 560

381

2,100

2

DSC11 81 B01

572 562

340

1,900

2

DSI11 E01 C02

572 514

257

2,000

DSI11 E01 C02

572 566

DC11 04 B02

572 600

380

1,900

3

PDE

DC11 03 B02

572 599

340

1,900

3

PDE

DSC11 21 B05

572 537

DS11 74 B02

572 486

310

DSC11 24 B01

572 580

260

EDC

DSC11 71 B02

572 595

234

EDC

DSC11 21 C02

572 541

320

DSC 11 08 B12

577 130

01-00-20

EDC EDC Yes

Yes

1 2,000

1,900

©

EDC

1

Scania CV AB 2013, Sweden

9

Order number DS11 N112, CN112 Engine type DS11 25/26 C01

10

Order No. Injection pump 572 412

Core part No.

PE6P120A 720 RS7001

©

Scania CV AB 2013, Sweden

Note 1 572 412

01-00-20

Order number DS/DSC/DSI11 N113 Engine type

Order No. Injection pump

Core part No.

Note

DS11 74 C01

572 515

PE6P120A 720 RS7020

1 572 515 EN-5 250 940

DSC11 08 C01

572 542

PE6P120A 720 RS7126Z

1 572 542 EN-5 339 382

DSC11 24 C01

572 507

PE6P120A 720 RS8029

1 572 507 Euro 2, EN-5 339 382

DSC11 24 C01

572 559

PE6P120A 720 RS8029

1 572 559 Euro 2, EN 5 339 383-

DSC11 21 C02

572 541

PE6P120A 720 RS 7188O

1 542 541 a Euro 1, EN 5 339 383-

RQ 200/950 PA745-3 DSI11 E01 C02

572 514

PE6P120A 720 RS7021

1 572 514 EN-5 339 382

DSI11 E01 C02

572 566

PE6P120A 720 RS7021

1 572 566 EN 5 339 383-

a. Replace flywheel for Voith gearbox.

01-00-20

©

Scania CV AB 2013, Sweden

11

Order number DS/DSC11 K112 Engine type

Order No. Injection pump

Core part No.

Note

DS11 15 B02

572 419

PE6P120A 720 RS7001

1 572 419 EN 5 250 941-

DSC11 01 B02

572 501

PE6P120A 720 RS7007

1 572 501

12

©

Scania CV AB 2013, Sweden

01-00-20

Order number DS/DSC11 K113 Engine type

Order No. Injection pump

Core part No.

Note

DS11 34 B05

572 474

PE6P120A 720 RS7020

1 572 474

DSC11 13 B01

572 461

PE6P120A 720 RS7139

1 572 461

DSC11 16 B01

572 480

PE6P120A 720 RS7017X

1 572 480

DSC11 17 B01

572 485

PE6P120A 720 RS7020O

1 572 485

DSC11 18 B01

572 519

PE6P120A 720 RS7126

1 572 519

DSC11 21 B02,06

572 527

DSC11 22 B02,06

572 517

PE6P120A 720 RS7211

1 572 517 Euro 1

DSC11 22 B03,05,07

572 489

PE6P120A 720 RS7211

1 572 489 Euro 1

DSC11 23 B02

572 555

PE6P120A 720 RS7188

1 572 555 Euro 1

DSC11 70 B01

572 560

PE6P120A 720 RS8039

1 572 560 Euro 2

DSC11 81 B01

572 562

PE6P120A 720 RS8039

1 572 562 Euro 2

DSC11 71 B02

572 595

01-00-20

1 572 527 Euro 1 EN-5 339 539

1 572 595 Euro 2

©

Scania CV AB 2013, Sweden

13

Order number DC11 K114 Engine type

Order No. Core part No.

Note

DC11 03 B02

572 599

1 572 599 Euro 3, PDE

DC11 04 B02

572 600

1 572 600 Euro 3, PDE

14

©

Scania CV AB 2013, Sweden

01-00-20

Order number DS/DSC11 L112 Engine type

Order No. Injection pump

Core part No.

DS11 15 B01

572 384

PE6P120A 720 RS7001

1 572 384

DSC11 01 B01

572 427

PE6P120A 720 RS7007

1 572 427

01-00-20

©

Scania CV AB 2013, Sweden

Note

15

Order number DS/DSC11 L113 Engine type

Order No. Injection pump

Core part No.

DS11 21 B05

572 537

DS11 74 B02

572 486

1 572 486

DSC11 24 B01

572 580

1 572 580

16

PE6P120A 720 RS7188O

©

Scania CV AB 2013, Sweden

Note

1 572 537 Euro 1

01-00-20

01-00-10 Issue 2007-05

DSC9 Industrial Engine Service Exchange System

©

Scania CV AB 2007, Sweden

en

Contents

2

Information

Information, exchange engine .................................. 3

Equipment

Equipment, exchange engine.................................... 4

Model

DSC9 ........................................................................ 6

Order number

DSC9, Moxy............................................................. 7

©

Scania CV AB 2007, Sweden

01-00-10

Information, exchange engine Ordering When ordering an exchange engine, make sure that the correct model (see type plate) and the correct equipment option is ordered.

Location of type plate The engine type designation (e.g. DSC9 42 A02S) and the engine number are stamped on the type plate, which is located on the pump shelf on the left side of the engine. (Other locations can occur). On newer engine variants, engine type designation and engine number are stamped on the cylinder block.

Exchange engines These engines are reconditioned, they are fitted with both new and recycled parts. All wearing parts for example pistons and cylinder liners are new. These engines no longer occur in production. The part number of these engines starts with 573. The engines are test run and the basic settings are set.

01-00-10

©

Scania CV AB 2007, Sweden

3

Equipment, exchange engine Engine DSC9

Exchange engine DSC9 consists of the following parts in addition to the engine body: 1 Suspension bracket 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil cleaner 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold 12 Fuel filter 13 Oil sump 14 Rocker covers 15 Turbocharger

4

©

Scania CV AB 2007, Sweden

01-00-10

16 Ventilation pipe 17 Oil cooler •

Temperature monitors and sensors

•

Oil pressure monitors

The following parts are not included in exchange engine DSC9: •

Compressor

•

Hydraulic pump

•

Starter motor

•

Alternator

•

Fan

•

Drive belts

•

Suspension rubber

•

Dipstick

•

Control unit

01-00-10

©

Scania CV AB 2007, Sweden

5

Model DSC9 Engine model

Order No.

hp Engine speed

DSC9 42 A02S

573660

260

2200

DSC9 47 A04S

573681

260

2200

6

©

Scania CV AB 2007, Sweden

01-00-10

Order number DSC9 Moxy Engine type

Order No.

DSC9 42 A02S

573660

01-00-10

Injection pump

Core part No.

Note

1573660

©

Scania CV AB 2007, Sweden

7

01-00-40 Issue 2007-05

Engine DS/DSC14 Trucks Service Exchange System

©

Scania CV AB 2007, Sweden

en

Contents

2

Information

Information, exchange engine .................................. 3

Equipment

Equipment, exchange engine.................................... 4

Model

DS/DSC14 ................................................................ 6

Order number

DS/DSC14, R-T142.................................................. 7 DSC14, R-T143........................................................ 8 DSC14, 144 L-C-G................................................... 9

©

Scania CV AB 2007, Sweden

01-00-40

Information, exchange engine Ordering When ordering an exchange engine, make sure that the correct model (see type plate) and the correct equipment option is ordered.

Location of type plate The engine type designation (e.g. DS14 06 L01) is stamped on the type plate, which is located on the right intake manifold.

Exchange engines These engines are reconditioned, they are fitted with both new and recycled parts. All wearing parts for example pistons and cylinder liners are new. These engines no longer occur in production. The part number of these engines starts with 572. The engines are test run and the basic settings are set.

01-00-40

©

Scania CV AB 2007, Sweden

3

Equipment, exchange engine Engine DS/DSC14

Exchange engine DS/DSC14 consists of the following parts in addition to the engine body: 1 Suspension bracket 2 Coolant pump 3 Compressor 4 Oil cooler 5 Oil cleaner 6 Injection equipment 7 Flywheel housing 8 Intake manifold 9 Exhaust manifold 10 Thermostat housing 11 Oil sump 12 Rocker covers 13 Turbocharger 14 Ventilation pipe

4

•

Flywheel

•

Fuel filter

•

Coolant pipe

©

Scania CV AB 2007, Sweden

01-00-40

•

Temperature monitors and sensors

•

Oil pressure monitors

The following parts are not included in exchange engine DS/DSC14: •

Hydraulic pump

•

Starter motor

•

Alternator

•

Fan

•

Drive belts

•

Suspension rubber

•

Dipstick

01-00-40

©

Scania CV AB 2007, Sweden

5

Model DS/DSC14 Engine model

Order No.

hp Engine speed

DS14 01 L01

572 350

1900

DS14 06 L01,02,06

572 350

1900

DSC14 01 L02,04,10,13,15

572 433

411

1900

Man.

DSC14 02 L01,02,03,04

572 439

390

1900

Man.

DSC14 03 L03,04,07,08,12,17,25,27

572 482

450

1900

Man.

DSC14 04 L08,09

572 526

470

2100

Man.

DSC14 05 L01,02,03,04,05,06,09

572 436

430

1900

DSC14 06 L01,02,03,04,09,10,13,14

572 434

404

1900

DSC14 06 L17,18,19,24

572 484

404

1900

DSC14 08 L01,02,05,06,17,18

572 488

420

1900

1

DSC14 08 L20

572 516

420

1900

1

Yes

DSC14 09 L07,13

572 503

500

2100

1

Yes

DSC14 09 L08,14

572 496

500

2100

1

DSC14 10 L06,14,19,22

572 499

453

1900

1

DSC14 13 L04

572 557

530

1900

2

DSC14 15 L02

572 558

460

1900

2

DSC14 16 L02,04

572 536

500

2100

2

DSC14 13 L04

572 624

530

1900

2

DSC14 15 L02

572 625

460

1900

2

6

©

Euro

Gearbox

Increased EDC/PDE exhaust brake power

EDC

Man.

Scania CV AB 2007, Sweden

EDC EDC EDC EDC

Yes

EDC

01-00-40

Order number DS/DSC14 R-T142 Engine type

Order No.

Injection pump Core part No. Note

DSC14 01 L01

572 350

PE8P110A 920 4LS3020

1 572 350

DSC14 06 L01

572 350

PE8P120A 920 4LS7002

1 572 350

DSC14 06 L02

572 350

PE8P120A 920 4LS7002

1 572 350

a

DSC14 06 L06

572 350

PE8P120A 920 4LS7002

1 572 350

b

DSC14 01L02,13

572 433

PE8P120A 920 4LS7008

1 572 433

PE8P120A 920 4LS7108 DSC14 01 L04

572 433

PE8P120A 920 4LS7008

1 572 433

a

1 572 433

b

PE8P120A 920 4LS7108 DSC14 01 L10,15

572 433

PE8P120A 920 4LS7008 PE8P120A 920 4LS7108

DSC14 02 L01,02,03,04

572 439

PE8P120A 920 4LS7008X

1 572 439

DSC14 05 L01,02,03,04,05,06

572 436

PE8P120A 920 4LS7125S

1 572 436

DSC14 05 L09

572 436

PE8P120A 920 4LS7125S

1 572 436

DSC14 06 L01,02,03,04,09,10

572 434

PE8P120A 920 4LS7016

1 572 434

DSC14 06 L13,14

572 434

PE8P120A 920 4LS7016

1 572 434

c

c

a. Renew fuel filter for the water separator and mark the engine model plate again. b. Mark the engine type plate again. c. Transfer the flywheel and mark the engine type plate again.

01-00-40

©

Scania CV AB 2007, Sweden

7

Order number DSC14 R-T143 Engine type

Order No.

Injection pump

Core part No. Note

DSC14 03 L03,04,07,08,17,25,27

572 482

PE8P120A 920 4LS7125

1 572 482

DSC14 03 L12

572 482

PE8P120A 920 4LS7125

1 572 482

DSC14 04 L08,09

572 526

PE8P120A 920 4LS7149

1 572 526

DSC14 06 L17,18,24

572 484

PE8P120A 920 4LS7016

1 572 484

DSC14 06 L19

572 484

PE8P120A 920 4LS7016

1 572 484

DSC14 08 L01,02,05,06,18

572 488

PE8P120A 920 4LS7189Q

1 572 488

DSC14 08 L17

572 488

PE8P120A 920 4LS7189Q

1 572 488 Euro 1

DSC14 08 L20

572 516

PE8P120A 920 4LS7189Q

1572 516 Euro 1

DSC14 09 L07

572 503

PE8P120A 920 4LS7205

1 572 503 Euro 1

DSC14 09 L08

572 496

PE8P120A 920 4LS7205

1 572 496 Euro 1

DSC14 09 L13

572 503

PE8P120A 920 4LS7205

1 572 503

a,b

Euro 1 Euro 1

a

a

a

Euro 1

DSC14 09 L14

572 496

PE8P120A 920 4LS7205

1 572 496

a

DSC14 10 L06,14,22

572 499

PE8P120A 920 4LS7189

1 572 499

a

a,b

Euro 1

DSC14 10 L12,13

572 521

PE8P120A 920 4LS7189

1 572 521

Euro 1

DSC14 10 L19

572 499

PE8P120A 920 4LS7189

1 572 499 Euro 1

DSC14 10 L21

572 521

PE8P120A 920 4LS7189

1 572 521 b Euro 1

DSC14 16 L02,04

572 536

PE8P120A 720 4LS7331-10

1 572 536 Euro 1

a. Mark the engine type plate again. b. Increased exhaust brake power.

8

©

Scania CV AB 2007, Sweden

01-00-40

Order number DSC14 144 L-C-G Engine type

Order No.

DSC14 13 L04

572 557

DSC14 13 L04

572 624

Injection pump Core part No. Note PES8H120 720 LS1003 PES8H120 720 LS1003

1 572 557

a

1 572 624

b

Euro 2 Euro 2

Euro 2

DSC14 15 L02

572 558

PES8H120 720 LS1003

1 572 558

a

DSC14 15 L02

572 625

PES8H120 720 LS1003

1 572 625

b Euro

2

a. With torque converter with gear changing clutch. b. Without torque converter with gear changing clutch.

01-00-40

©

Scania CV AB 2007, Sweden

9

01-00-45 Issue 2007-05

DSI14 Industrial Engine Service Exchange System

©

Scania CV AB 2007, Sweden

en

Contents

2

Information

Information, exchange engine .................................. 3

Equipment

Equipment, exchange engine.................................... 4

Model

DSI14........................................................................ 6

Order number

DSI14........................................................................ 7

©

Scania CV AB 2007, Sweden

01-00-45

Information, exchange engine Ordering When ordering an exchange engine, make sure that the correct model (see type plate) and the correct equipment option is ordered.

Location of type plate The engine type designation (e.g. DSI14 79 A40S) is stamped on the type plate, which is located on the right intake manifold.

Exchange engines These engines are reconditioned, they are fitted with both new and recycled parts. All wearing parts for example pistons and cylinder liners are new. These engines no longer occur in production. The part number of these engines starts with 573. The engines are test run and the basic settings are set.

01-00-45

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Scania CV AB 2007, Sweden

3

Equipment, exchange engine Engine DSI14

Exchange engine DSI14 consists of the following parts in addition to the engine body: 1 Suspension bracket 2 Coolant pump 3 Compressor 4 Oil cooler 5 Oil cleaner 6 Injection equipment 7 Flywheel housing 8 Intake manifold 9 Exhaust manifold 10 Thermostat housing 11 Oil sump 12 Rocker covers 13 Turbocharger 14 Ventilation pipe

4

•

Flywheel

•

Fuel filter

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Scania CV AB 2007, Sweden

01-00-45

•

Coolant pipe

•

Temperature monitors and sensors

•

Oil pressure monitors

The following parts are not included in exchange engine DSI14: •

Hydraulic pump

•

Starter motor

•

Alternator

•

Fan

•

Drive belts

•

Suspension rubber

•

Dipstick

01-00-45

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Scania CV AB 2007, Sweden

5

Model DSI14 Engine model

Order No.

hp

Engine speed

DSI14 79 A40S

573 695

449

2200

6

©

Scania CV AB 2007, Sweden

01-00-45

Order number DSI14 Engine type

Order No.

Core part No.

DSI14 79 A40S

573 695

1 573 695

01-00-45

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Scania CV AB 2007, Sweden

7

01-00-50 Issue 2011-02

Engine DC16 Trucks Service Exchange System

©

Scania CV AB 2010, Sweden

en-GB

Contents

2

Information

Information, exchange engine .................................. 3 Information, new exchange engine........................... 6

Equipment

Equipment, exchange engine.................................... 4 Equipment, new exchange engine ........................... 7

Model

DC16......................................................................... 9

Order number

DC16 164 L-C-G.................................................... 10 DC16 P-R-T............................................................ 11

©

Scania CV AB 2010, Sweden

01-00-50

Information, exchange engine Ordering When ordering an exchange engine, make sure that the correct engine type and the correct equipment option is ordered.

Engine type designation The engine type designation and engine number are stamped on the right side of the cylinder block.

Exchange engines These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts for example pistons and cylinder liners are new. These engines no longer occur in production. The part numbers of these engines starts with 572. The engines are test run and the basic settings have been made.

01-00-50

©

Scania CV AB 2010, Sweden

3

Equipment, exchange engine Engine DC16

Exchange engine DC16 consists of the following parts in addition to the engine body: 1 Suspension brackets (Only D-train brackets are to be fitted. Renew existing ones if not D-train brackets). 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil filter unit 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold 12 Flange pipe 13 Fuel filter 14 Oil sump

4

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Scania CV AB 2010, Sweden

01-00-50

15 Rocker covers 16 Oil cooler 17 Turbocharger The following parts are not included in exchange engine DC16: •

Hydraulic pump

•

Fan

•

Drive belts

•

Suspension rubber

•

Dipstick

•

Air pipe

•

Control unit

•

Compressor

•

Starter motor

•

Alternator

01-00-50

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Scania CV AB 2010, Sweden

5

Information, new exchange engine Ordering When ordering a new exchange engine, make sure that the correct engine type and the correct equipment option is ordered.

Engine type designation The engine type designation and engine number are stamped on the right side of the cylinder block.

New exchange engines These exchange engines are newly manufactured and consist 100% of new parts. These engines are available during the period in which they are in production. The part numbers start with 577. The engines are test run and the basic settings have been made.

6

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Scania CV AB 2010, Sweden

01-00-50

Equipment, new exchange engine Engine DC16

New exchange engine DC16 consists of the following parts in addition to the engine body: 1 Suspension brackets (The brackets differ depending on whether the engine location is high (a) or low (b)) 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil filter unit 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold

01-00-50

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Scania CV AB 2010, Sweden

7

12 Flange pipe 13 Fuel filter 14 Oil sump 15 Rocker covers 16 Oil cooler 17 Turbocharger 18 Air pipe 19 S6 control unit for C007 (see TI 16-090702) 20 Compressor 21 Starter motor 22 Alternator The following parts are not included in the new exchange engine DC16: •

Hydraulic pump

•

Fan

•

Drive belts

•

Suspension rubber

•

Dipstick

8

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Scania CV AB 2010, Sweden

01-00-50

Model DC16 Engine model

Order No. hp

Engine Euro speed

Gearbox

EDC/PDE

DC16 01 L01

577 040

580

1,900

3

Manual PDE

DC16 01 L01

572 591

580

1,900

3

Manual PDE

DC16 02 L01

577 041

480

1,900

3

Manual PDE

DC16 02 L01

572 592

480

1,900

3

Manual PDE

DC16 03 L01

577 081

580

3

Manual PDE

DC16 04 L01

577 082

500

3

Manual PDE

DC16 05 L01

577 113

560

4

Manual PDE

DC16 06 L01

577 114

500

4

Manual PDE

DC16 08 L01

577 116

4

Manual PDE

DC16 09 L01

572 675

500

5

Manual PDE

DC16 03 L01

577 215

DC16 17 L01

577 141

DC16 18 L01

577 142

DC16 19 L01

577 143

DC16 21 L01

577 214

730

5

XPI

01-00-50

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Scania CV AB 2010, Sweden

9

Order number DC16 164 L-C-G Engine type

Order No. Core part No. Note

DC16 01 L01

572 591

1 572 591 PDE

DC16 01 L01

577 040

1 577 040 a PDE

DC16 02 L01

572 592

1 572 592 PDE

DC16 02 L01

577 041

1 577 041 a PDE

a. New exchange engine.

10

©

Scania CV AB 2010, Sweden

01-00-50

Order number DC16 P-R-T Engine type

Order No. Core part No. Note

DC16 03 L01

577 081

1 577 081 a

DC16 04 L01

577 082

1 577 082 a

DC16 05 L01

577 113

1 577 113 a SCR

DC16 06 L01

577 114

1 577 114 a SCR

DC16 09 L01

577 116

1 577 116 a SCR

DC16 09 L01

572 675

1 572 675 a SCR, Euro 5

DC16 03 L01

577 215

1 577 215 a OCV

DC16 17 L01

577 141

1 577 141 a

DC16 18 L01

577 142

1 577 142 a

DC16 19 L01

577 143

1 577 143 a

DC16 21 L01

577 214

1 577 214 a SCR, Euro 5

a. New exchange engine.

01-00-50

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Scania CV AB 2010, Sweden

11

01:00-30 Issue 2012-02

en-GB

Engine DSC/DC/DT12 Trucks Service Exchange System

©

Scania CV AB 2012, Sweden

Contents

2

Information

Information, exchange engine .................................. 3 Information, new exchange engine........................... 6

Equipment

Equipment, exchange engine.................................... 4 Equipment, new exchange engine ............................ 7

Version

DSC/DC/DT12 ......................................................... 9

Order number

DSC/DC/DT12, 124 L/C/G .................................... 11 DC/DT12, P, R, T................................................... 12

©

Scania CV AB 2012, Sweden

01:00-30

Information, exchange engine Ordering When ordering an exchange engine, make sure that the correct engine type (see type plate) and the correct equipment option is ordered.

Location of type plate The engine type designation (e.g. DSC12 01 L01) and the engine number are stamped on the type plate, which is located on the right-hand side of the cylinder block. (Other locations are also possible). On newer engine variants, engine type designation and engine serial number are stamped on the cylinder block.

Exchange engines These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts, such as pistons and cylinder liners, are new. These engines no longer occur in production. The part numbers of these engines start with 572. The engines are test run and the basic settings are set.

01:00-30

©

Scania CV AB 2012, Sweden

3

Equipment, exchange engine Engine DSC/DC/DT12

Exchange engine DSC/DC/DT12 consists of the following parts in addition to the engine body: 1 Suspension attachments 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil cleaner 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold 12 Flange pipe 13 Fuel filter 14 Oil sump 15 Rocker covers 16 Oil cooler 17 Turbocharger

4

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Scania CV AB 2012, Sweden

01:00-30

•

Compressor

The turbocompound is included in exchange engine DT12. The following parts are not included in exchange engine DSC/DC/DT12: •

Hydraulic pump

•

Starter motor

•

Alternator

•

Fan

•

Drive belts

•

Suspension rubber

•

Dipstick

01:00-30

©

Scania CV AB 2012, Sweden

5

Information, new exchange engine Ordering When ordering a new exchange engine, make sure that the correct engine type and the correct equipment option is ordered.

Engine type designation The engine type designation and engine serial number are stamped on the right-hand side of the cylinder block.

New exchange engines These exchange engines are newly manufactured and consist 100% of new parts. These engines are available during the period in which they are in production. Part numbers begin with 577. The engines are test run and the basic settings are set.

6

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Scania CV AB 2012, Sweden

01:00-30

Equipment, new exchange engine Engine DC/DT12

New exchange engine DC/DT12 consists of the following parts in addition to the engine body: 1 Suspension attachments 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil cleaner 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold 12 Fuel filter 13 Oil sump 14 Rocker covers 15 Oil cooler 16 Oil cooler, gearbox 17 Turbocharger

01:00-30

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Scania CV AB 2012, Sweden

7

18 Compressor (type 720) 19 Starter motor 20 Alternator 21 Drive belts 22 Power take-off shaft 23 S6 control unit for C007 (see TI 16-090702) 24 Prepared for a retarder The turbocompound is included in new exchange engine DT12. The following parts are not included in the new exchange engine DC/DT12: •

Hydraulic pump

•

Fan

•

Suspension rubber

•

Dipstick

•

Fan ring bracket

•

Exhaust brake

•

Charge air pipe

8

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Scania CV AB 2012, Sweden

01:00-30

DSC/DC/DT12 version Engine model DSC12 01 L01 DSC12 02 L01 DSC12 05 L01 DC12 01 L01 DC12 02 L01

Order No. 572 538 572 539 572 567 572 573 572 602

hp 400 360 420 420 400

DC12 03 L01 DC12 03 L01 DT12 02/08/10 L01/02 DT12 02/08/10 L01/02 DT12 06 L01/02 DC12 14 L01 DT12 11 L01 DC12 14 L01 DT12 14 L01 DT12 15 L01 DC12 10 L01 DC12 13 L01 DT12 12 L01 DT12 12 L01 DT12 03 L01 DC12 15 L01 DC12 15 L01 DC12 10 L01 DC12 10 L01 DC12 13 L01 DT12 17 L01 DC12 13 L01 DT12 17 L01 DT12 14 L02 DT12 15 L02 DC12 18 L01 DC12 18 L01 DC12 06 DC12 17 DT12 18

572 628 572 629 572 630 572 631 577 078 572 801 572 679 572 802 577 091 577 092 577 096 577 097 577 098 577 179 572 659 577 112 577 119 577 115 577 118 577 117 577 121 577 208 577 177 577 157 577 158 577 124 577 125 577 126 577 127 577 144

420 420

01:00-30

470 420 420 420 420 470 340 380 420 470 420

480

Euro 2 2 2 3 EPA 98 3 3 3 3 3 3 4 3 NST NST 4 4 4 4 4 5 4 4 4 4 4 4 NGS NGS

PTO Yes Yes Yes

EDC/PDE/HPI Cab Note EDC PDE PDE PDE HPI HPI HPI HPI HPI HPI HPI HPI HPI HPI HPI HPI HPI HPI HPI HPI HPI HPI HPI HPI HPI HPI HPI

R OCV CCV SCR P P P

P

a a

Geared-up fan Normal fan a Geared-up fan a OCV a Normal fan CCV Japan Japan a

P R

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Scania CV AB 2012, Sweden

9

Engine model DC12 17 L02 DC12 23 L01 DC12 24 L01 DC12 23 L01 DC12 24 L01 DC12 22 L01 DC12 22 L01 DC12 26 L01

Order No. hp 577 163 577 202 547 203 577 204 577 205 577 206 577 207 577 209

Euro

PTO

EDC/PDE/HPI Cab Note Geared-up fan R R P P R P

a. New exchange engine

10

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Scania CV AB 2012, Sweden

01:00-30

Order number DSC/DC/DT12 124 L/C/G Engine type DSC12 01 L01 DSC12 02 L01

Order No. Injection pump Core part No. 572 538 PES6P120A 720 LS8032 1 572 538 572 539 PES6P120A 720 LS8037 1 572 539

DSC12 05 L01 DC12 01 L01 DC12 02 L01 DC12 03 L01 DC12 03 L01 DT12 02/08/10 L01/02 DT12 02/08/10 L01/02

572 567 572 573 572 602 572 628 572 629 572 630 572 631

1 572 567 1 572 573 1 572 602 1 572 628 1 572 629 1 572 630 1 572 631

Note With EDC, Euro 2 a Without EDC, Euro 2 a PDE, Euro 2 a PDE, Euro 3 a PDE, EPA 98 a HPI, Euro 3 bHPI, Euro 3 a HPI, Euro 3 b HPI, Euro 3

a. Lug-mounted alternator. Engine suspension, old version. b. Cradle-mounted alternator. Engine suspension, new version.

c. Cradle-mounted alternator. a. Lug-mounted alternator.

01:00-30

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Scania CV AB 2012, Sweden

11

Order number DC/DT12 P, R, T Engine type DT12 06 L01/02 DC12 14 L01 DT12 11 L01 DC12 14 L01 DT12 14 L01 DT12 15 L01 DC12 10 L01 DC12 10 L01 DC12 10 L01 DC12 13 L01 DT12 12 L01 DT12 03 L01 DC12 15 L01 DC12 15 L01 DC12 13 L01 DC12 13 L01 DT12 17 L01 DT12 17 L01 DT12 12 L01 DT12 14 L02 DT12 15 L02 DC12 18 L01 DC12 18 L01 DC12 06 DC12 17 DT12 18 DC12 17 L02 DC12 23 L01 DC12 24 L01 DC12 23 L01 DC12 24 L01 DC12 22 L01 DC12 22 L01 DC12 26 L01

Order No. 577 078 572 801 572 679 572 802 577 091 577 092 577 096 577 115 577 118 577 097 577 098 572 659 577 112 577 119 577 117 577 208 577 121 577 177 577 179 577 157 577 158 577 124 577 125 577 126 577 127 577 144 577 163 577 202 547 203 577 204 577 205 577 206 577 207 577 209

Core part No. 1 577 078 1 572 801 1 572 679 1 572 802 1 577 091 1 577 092 1 577 096 1 577 115 1 577 118 1 577 097 1 577 098 1 572 659 1 577 112 1 577 119 1 577 117 1 577 208 1 577 121 1 577 177 1 577 179 1 577 157 1 577 158 1 577 124 1 577 125 1 577 126 1 577 127 1 577 144 1 577 163 1 577 202 1 547 203 1 577 204 1 577 205 1 577 206 1 577 207 1 577 207

Cab R P

R P P R

P P

Note a HPI, Euro 3 a HPI, Euro 3 a HPI, Euro 4 a HPI, Euro 3 a HPI, NST a HPI, NST a PDE, Euro 4 a PDE, Euro 4, geared-up fan a PDE, Euro 4, normal fan a PDE, Euro 4 a HPI, Euro 4, OCV a HPI, Euro 4 a SCR, HPI, Euro 5 a a PDE, Euro 4 a Euro 4, PDE, normal fan a Euro 4, HPI, OCV a Euro 4, HPI, CCV a Euro 4, HPI, CCV

Japan Japan P R

P R R P P R P

Geared-up fan

a. New exchange engine.

01:00-30

©

Scania CV AB 2012, Sweden

12

01:00-30

©

Scania CV AB 2012, Sweden

13

01:00-35 Issue 2012-02

en-GB

Engine DSC/DC/DT12 Bus Service Exchange System

©

Scania CV AB 2012, Sweden

Contents

2

Information

Information, exchange engine .................................. 3 Information, new exchange engine........................... 6

Equipment

Equipment, exchange engine.................................... 4 Equipment, new exchange engine ............................ 7

Version

DSC/DC/DT12 ......................................................... 9

Order number

DSC/DC12, K124................................................... 10 DC12, DT12, K ...................................................... 11

©

Scania CV AB 2012, Sweden

01:00-35

Information, exchange engine Ordering When ordering an exchange engine, make sure that the correct engine type (see type plate) and the correct equipment option is ordered.

Location of type plate The engine type designation (e.g. DSC12 05 B02) and the engine serial number are stamped on the type plate, which is located on the right-hand side of the cylinder block. (Other locations are also possible). On newer engine variants, engine type designation and engine serial number are stamped on the cylinder block.

Exchange engines These engines are reconditioned; they are fitted with both new and recycled parts. All wearing parts, such as pistons and cylinder liners, are new. These engines no longer occur in production. The part numbers of these engines start with 572. The engines are test run and the basic settings are set.

01:00-35

©

Scania CV AB 2012, Sweden

3

Equipment, exchange engine Engine DSC/DC12

Exchange engine DSC/DC12 consists of the following parts in addition to the engine body: 1 Suspension attachments 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil cleaner 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold 12 Flange pipe 13 Fuel filter 14 Oil sump 15 Rocker covers 16 Oil cooler 17 Turbocharger

4

©

Scania CV AB 2012, Sweden

01:00-35

•

Compressor

The following parts are not included in exchange engine DSC/DC12: •

Hydraulic pump

•

Starter motor

•

Alternator

•

Fan

•

Drive belts

•

Suspension rubber

•

Dipstick

01:00-35

©

Scania CV AB 2012, Sweden

5

Information, new exchange engine Ordering When ordering a new exchange engine, make sure that the correct engine type and the correct equipment option is ordered.

Engine type designation The engine type designation and engine serial number are stamped on the right-hand side of the cylinder block.

New exchange engines These exchange engines are newly manufactured and consist 100% of new parts. These engines are available during the period in which they are in production. Part numbers begin with 577. The engines are test run and the basic settings are set.

6

©

Scania CV AB 2012, Sweden

01:00-35

Equipment, new exchange engine Engine DC/DT12

New exchange engine DC/DT12 consists of the following parts in addition to the engine body: 1 Suspension attachments 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil cleaner 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold 12 Flange pipe 13 Fuel filter 14 Oil sump 15 Rocker covers 16 Oil cooler 17 Turbocharger

01:00-35

©

Scania CV AB 2012, Sweden

7

18 Compressor 19 Starter motor 20 Alternator 21 Drive belts 22 S6 Control unit for C007 (See TI 16-090702) The following parts are not included in the new exchange engine DC/DT12: •

Hydraulic pump

•

Fan

•

Suspension rubber

•

Dipstick

8

©

Scania CV AB 2012, Sweden

01:00-35

DC/DT12 version Engine model DSC12 02 B02 DSC12 05 B02 DC12 01 B02 DC12 02 B02 DC12 02 B02 DC12 10 B02 DC12 13 B02 DC12 06 B02 DC12 17 B02 DC12 15 B02 DC12 18 B02 DT12 03 B02 DT12 12 B02 DT12 17 B02

01:00-35

Order No. 572 579 572 570 572 607 577 034 572 601 577 100 577 101 577 164 577 165 577 210 577 211 577 123 577 122 577 212

hp 360 420 420 400 400 340 380

Engine speed Euro 2 2 3 3 3 4 4

EDC/PDE EDC PDE PDE PDE HPI HPI

4 4

©

Scania CV AB 2012, Sweden

9

Order number DSC/DC12 K124 Engine type DSC12 02 B02 DSC12 05 B02 DC12 01 B02 DC12 02 B02 DC12 02 B02

Order No. 572 579 572 570 572 607 577 034 572 601

Core part No. 1 572 579 1 572 570 1 572 607 1 577 034 1 572 601

Note Euro 2 EDC, Euro 2 PDE, Euro 3 a PDE, Euro 3 PDE, Euro 3

a. New exchange engine.

10

©

Scania CV AB 2012, Sweden

01:00-35

Order number DC/DT12 K Engine type DC12 10 B02 DC12 13 B02 DC12 06 B02 DC12 17 B02 DC12 15 B02 DC12 18 B02 DT12 12 B02 DT12 03 B02 DT12 17 B02

Order No. 577 100 577 101 577 164 577 165 577 210 577 211 577 122 577 123 577 212

Core part No. 1 577 100 1 577 101 1 577 164 1 577 165 1 577 210 1 577 211 1 577122 1 577 123 1 577 212

Note a PDE, Euro 4 a PDE, Euro 4 a a a a a a a

a. New exchange engine.

01:00-35

©

Scania CV AB 2012, Sweden

11

01-00-55 Issue 2007-05

DI12 Industrial Engine Service Exchange System

©

Scania CV AB 2007, Sweden

en

Contents

2

Information

Information, exchange engine .................................. 3

Equipment

Equipment, exchange engine.................................... 4

Model

DI12.......................................................................... 6

Order number

DI12.......................................................................... 7

©

Scania CV AB 2007, Sweden

01-00-55

Information, exchange engine Ordering When ordering an exchange engine, make sure that the correct model (see type plate) and the correct equipment option is ordered.

Location of type plate The engine type designation (e.g. DI12 40 A01E) and the engine number are stamped on the type plate, which is located on the right side of the cylinder block.

Exchange engines These engines are reconditioned, they are fitted with both new and recycled parts. All wearing parts for example pistons and cylinder liners are new. These engines no longer occur in production. The part number of these engines starts with 573. The engines are test run and the basic settings are set.

01-00-55

©

Scania CV AB 2007, Sweden

3

Equipment, exchange engine Engine DI12

Exchange engine DI12 consists of the following parts in addition to the engine body: 1 Suspension bracket 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil cleaner 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold 12 Fuel filter 13 Oil sump 14 Rocker covers 15 Oil cooler 16 Turbocharger

4

©

Scania CV AB 2007, Sweden

01-00-55

The following parts are not included in exchange engine DI12: •

Compressor

•

Hydraulic pump

•

Starter motor

•

Alternator

•

Fan

•

Drive belts

•

Suspension rubber

•

Dipstick

01-00-55

©

Scania CV AB 2007, Sweden

5

Model DI12 Engine model DI12 40 A01E

6

Order No.

hp

573 694

372

©

Scania CV AB 2007, Sweden

01-00-55

Order number DI12 Engine type

Order No. Core part No. Note

DI12 40 A01E

01-00-55

573 694

1 573 694

©

Scania CV AB 2007, Sweden

7

01:01-05 Issue 2011-02

Cylinder head D9 Service Exchange System

©

Scania CV AB 2010, Sweden

en-GB

Contents

2

Information

Information cylinder head ....................................3

Equipment

Equipment, cylinder head.....................................4

Order number

D9 .........................................................................6

©

Scania CV AB 2010, Sweden

01:01-05

Information cylinder head Ordering, cylinder head When ordering an exchange cylinder head, make sure that the correct type is ordered (see casting no. and original part no.).

Exchange cylinder head These cylinder heads are reconditioned; they are fitted with both new and recycled parts. All wearing parts are new.

01:01-05

©

Scania CV AB 2010, Sweden

3

Equipment, cylinder heads D9

Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a cylinder head with original part no. is without valves and valve springs. The exchange cylinder head is supplied with the following parts: 1 Cylinder head 2 Plug 3 Pin 4 Valve guide (intake valve) 5 Valve guide (exhaust valve) 6 Valve seat insert (intake valve) 7 Valve seat insert (exhaust valve) 8 Intake valve

4

©

Scania CV AB 2010, Sweden

01:01-05

9 Exhaust valve 10 Valve spring 11 Valve discs 12 Split collet 13 Protection ring 14 Valve cap •

Valve stem seal

01:01-05

©

Scania CV AB 2010, Sweden

5

Order number D9 Engine type DN/DS/DSC9

Order No. Casting no. 570 078

1 523 413

Original part Core part No. Note no. 1 523 413

1 570 078

1 523 413

1 570 079 a

1 521 825

1 570 096

1 321 236 343 999 394 401 1 318 279 DN/DS/DSC9

570 079

1 523 413 1 321 236 343 999 394 401 1 318 279

DSC9 11/12/13/15

570 096

DSI9 E01

570 089

1 344 352 1 521 825

1 570 089

1 344 352 D9

570 123

1 909 203

1 570 123 P-R-T-series, PDE

1 846 123 1 750995 1 743 122 1 750 995 DC901, 02, 03

570 165

1 521 826

1 521 826

1 570 165 With plastic rocker cover

1 434 915

With injection pump

1 425 097 DC9

570 166

1 921 303

1 570 166 XPI

1 874 583 1 855 950 1 849 155 1 519 411 DC9A

570 125

1 757 286

1 757 286

1 570 125 Swirl 1.7, PDE

1 525 011

1 574 203

1 912 779 1 846 124 DC9A

574 203

DC9

570 988

2 002 702

1 570 988 FAME

OSC9 G01 B01

570 190

1 521 710

1 570 190

1 392 158

1 434 168 a. Increased exhaust brake power.

6

©

Scania CV AB 2010, Sweden

01:01-05

01:01-10 Issue 2012-02

Cylinder head D11 Service Exchange System

©

Scania CV AB 2012, Sweden

en-GB

Contents

2

Information

Ordering, cylinder head ............................................ 3

Equipment

Equipment, cylinder head......................................... 4

Order number

D11 ........................................................................... 6

©

Scania CV AB 2012, Sweden

01:01-10

Information, exchange cylinder head Ordering, cylinder head When ordering an exchange cylinder head, make sure that the correct model is ordered (see casting number and original part No.)

Exchange cylinder head These cylinder heads are reconditioned; they are fitted with both new and recycled parts. All wearing parts are new.

01:01-10

©

Scania CV AB 2012, Sweden

3

Equipment, cylinder heads D11

Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a cylinder head with original part no. is without valves and valve springs. The exchange cylinder head is supplied with the following parts: 1 Cylinder head 2 Plug 3 Pin 4 Valve guide (intake valve) 5 Valve guide (exhaust valve) 6 Valve seat insert (intake valve) 7 Valve seat insert (exhaust valve) 8 Intake valve 9 Exhaust valve 10 Valve spring

4

©

Scania CV AB 2012, Sweden

01:01-10

11 Valve discs 12 Split collet 13 Protection ring 14 Valve cap 15 Nipple 16 Gasket 17 Valve stem seal 18 Pin

01:01-10

©

Scania CV AB 2012, Sweden

5

Order number D11 Engine type D/DS11 DN/DSC11

D/DS/DSI11

DN11 DS/DSC11 DS/DSC11

DS/DSC/DSI11

DSC11 DSC11 74/75/79

DTC11

6

Order No. Casting No. 570 088 253 757 272 626 288 936 347 428 289 162 390 667 1 523 418 570 040 295 051 257 881 273 752 289 162 347 428 390 667 1 523 418 570 090 1 523 418 390 667 570 091 1 523 418 390 667 570 083 1 523 412 1 118 309 1 103 078 570 084 1 523 415 1 300 612 1 528 006 1 337 361 570 085 1 523 415 1 300 612 1 528 006 1 337 361 570 086 1 523 415 1 300 612 1 528 006 1 337 361

©

Original part No Core part No. 1 523 418 1 570 088

Note

295 051

1 570 040

a

1 523 418

1 570 090

1 523 418

1 570 091

1 523 412

1 570 083

1 523 415

1 570 084

1 523 415

1 570 085

1 523 415

1 570 086

Scania CV AB 2012, Sweden

a

Classified

b

01:01-10

Engine type DTC11

DC11

DC11

Order No. Casting No. 570 087 1 523 415 1 300 612 1 528 006 1 337 361 570 073 1 912 792 1 846 125 1 743 124 1 448 282 1 421 746 1 450 057 570 123 1 909 203

Original part No Core part No. 1 523 415 1 570 087

b

Note

1 912 792

1 570 073

4 series, PDE

1 909 203

1 570 123

P-R-T-series, PDE

1 846 123 1 743 122 1 750 995 a. The intake valve is adjusted to 0.45 mm. Renew the instruction plate on the rocker cover if necessary. b. Increased exhaust brake power.

01:01-10

©

Scania CV AB 2012, Sweden

7

01-01-15 Issue 2011-02

Cylinder head D12 Service Exchange System

©

Scania CV AB 2010, Sweden

en-GB

Contents

2

Information

Information, cylinder head ....................................... 3

Equipment

Equipment, cylinder head......................................... 4

Order number

D12 ........................................................................... 5

©

Scania CV AB 2010, Sweden

01-01-15

Information, cylinder head Ordering, cylinder head When ordering an exchange cylinder head, make sure that the correct type is ordered (see casting no. and original part no.).

Exchange cylinder head These cylinder heads are reconditioned; they are fitted with both new and recycled parts. All wearing parts are new.

01-01-15

©

Scania CV AB 2010, Sweden

3

Equipment, cylinder heads D12

Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a cylinder head with original part no. is without valves and valve springs. The exchange cylinder head is supplied with the following parts: 1 Cylinder head 2 Plug 3 Pin 4 Valve guide (intake valve) 5 Valve guide (exhaust valve) 6 Valve stem seal 7 Intake valve 8 Exhaust valve 9 Valve spring 10 Valve discs 11 Split collet

4

©

Scania CV AB 2010, Sweden

01-01-15

Order number D12 Engine type DSC12

Order No. 570 067

Casting no.

Original part no.

1 846 592

1 846 592

1 494 347

1 494 347

Core part No. Note 1 570 067 EN-5707809, inline

1 363 625 DSC12

570 074

1 846 591

1 846 591

1 570 074 EN5707810-, inline

1 448 285 1 450 060 D12

570 073

1 912 792

4 series 1 912 792

1 570 073 PDE

1 909 203

1 570 123 P-R-T-series, PDE

1 938 801

1 570 076 4 series, HPI

1 909 204

1 570 121 P-R-T-series, HPI

1 846 125 1 743 124 1 450 057 1 448 282 1 421 746 D12

570 123

1 909 203 1 846 123 1 743 122 1 750 995

D12

570 076

1 938 801 1 912 794 1 804 713 1 743 125 1 522 361 1 450 059 1 448 279

D12

570 121

1 909 204 1 804 713 1 743 125 1 483 900

01-01-15

©

Scania CV AB 2010, Sweden

5

01:01-20 Issue 2008-05

Cylinder head D14 Service Exchange System

© Scania CV AB 2008, Sweden

en

Contents

2

Information

Ordering, cylinder head ............................................ 3

Equipment

Equipment, cylinder head ......................................... 4

Order number

D14 ........................................................................... 6

© Scania CV AB 2008, Sweden

01:01-20

Information, exchange cylinder head Ordering, cylinder head When ordering an exchange cylinder head, make sure that the correct model is ordered (see casting no. and original part no.).

Exchange cylinder head These cylinder heads are reconditioned; they are fitted with both new and recycled parts. All wearing parts are new.

01:01-20

© Scania CV AB 2008, Sweden

3

Equipment, cylinder head D14

Note! The cylinder head casting number is cast on the top of the cylinder head. Note also that a cylinder head with original part no. is without valves and valve springs. The exchange cylinder head is supplied with the following parts: 1 Cylinder head 2 Valve guide (intake valve) 3 Valve guide (exhaust valve) 4 Valve seat insert (intake valve) 5 Valve seat insert (exhaust valve) 6 Intake valve 7 Exhaust valve 8 Valve spring 9 Valve discs 10 Collet

4

© Scania CV AB 2008, Sweden

01:01-20

11 Protection ring 12 Valve cap •

Valve stem seal

01:01-20

© Scania CV AB 2008, Sweden

5

Order number D14 Engine type DS/DSC14

Order no. 570 092

Casting no. Original part Core part no. Note no. 258 793

1 523 419

1 570 092

1 523 419

1 570 093

289 622 DSC14

570 093

367 385 1 523 419 1 319 873

DS/DSC/DSI14

570 045

1 523 419

372 384

1 319 876

295 095

1 570 045 Classified

367 385 257 793 269 780 289 622 DSC/DSI14

570 077

1 523 419

1 523 419

1 570 077

1 523 420

1 570 080

1 523 420

1 570 081

1 523 420

1 570 082

1 319 876 DSC/DSI14

570 080

1 523 420 1 335 134 3 97 775

DSC/DSI14

570 081

1 523 420

a

1 335 134 397 775 DSC14 13/15

570 082

1 523420 1 335 134 397 775

a. Increased exhaust brake power.

6

© Scania CV AB 2008, Sweden

01:01-20

01-01-25 Issue 2007-05

Cylinder head D16 Service Exchange System

©

Scania CV AB 2007, Sweden

en

Contents

2

Information

Ordering, cylinder head ............................................ 3

Equipment

Equipment, cylinder head......................................... 4

Order number

D16 ........................................................................... 5

©

Scania CV AB 2007, Sweden

01-01-25

Information, exchange cylinder head Ordering, cylinder head When ordering an exchange cylinder head, make sure that the correct model is ordered (see casting number and original part No.)

Exchange cylinder head These cylinder heads are reconditioned, they are fitted with both new and recycled parts. All wearing parts are new.

01-01-25

©

Scania CV AB 2007, Sweden

3

Equipment, cylinder head D16

Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a cylinder head with original part No is without valves and valve springs. The exchange cylinder head is supplied with the following parts: 1 Cylinder head 2 Plug 3 Pin 4 Valve guide (intake valve) 5 Valve guide (exhaust valve) 6 Valve stem seal 7 Intake valve 8 Exhaust valve 9 Valve spring 10 Valve discs 11 Collet

4

©

Scania CV AB 2007, Sweden

01-01-25

Order number D16 Engine type DC16

Order No.

Casting No. Original part Core part No. Note No.

574 374

1 750 995

1 750 995

1 574 374 PDE

1 743 122 1 522 193 1 450 058 1 450 275

01-01-25

©

Scania CV AB 2007, Sweden

5

01-10-01 Issue 2007-05

Crankshaft D9 Service Exchange System

©

Scania CV AB 2007, Sweden

en

Contents

2

Information

Ordering, crankshaft ................................................. 3

Equipment

Equipment, crankshafts ............................................ 4

Order number

D9 ............................................................................. 5

©

Scania CV AB 2007, Sweden

01-10-01

Information, exchange crankshaft Ordering, crankshaft The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the front flank of the front crank. See figure 1. If the crankshaft is reconditioned, there are two alternative markings which indicate what size (pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).

01-10-01

©

Scania CV AB 2007, Sweden

3

Equipment, crankshafts D9

Exchange crankshafts are supplied with the following parts: 1 Crankshaft 2 Bearing half for connecting rod 3 Bearing half for main bearing

4

©

Scania CV AB 2007, Sweden

01-10-01

Order number, D9 crankshaft Engine type

Order Crankshaft No.

DN/DS/DSC9

570 720

DSC9 11/12

Marked Original part Core part No. No.

344 720

357 780

344 721

357 781

344 722

357 782

344 723

357 783

344 724

357 784

570 880

1 338 810

357 780

1 570 720

1 338 810

1 570 880

Note a

1 338 811 DSC9 13/15

1 338 812 1 338 813 1 338 814

DC9

574 420

1 490 686

377 170

1 490 686 1 574 420

1 770 201 1 770 202 1 770 203 1 770 204 a. Hub 355 480 is required for fitting, if the returned crankshaft is marked 344 720, 344 721, 344 722, 344 723 or 344 724 for engines with MO-5060251.

01-10-01

©

Scania CV AB 2007, Sweden

5

01-10-05 Issue 2007-05

Crankshaft D11 Service Exchange System

©

Scania CV AB 2007, Sweden

en

Contents

2

Information

Ordering, crankshaft ................................................. 3

Equipment

Equipment, crankshafts ............................................ 4

Order number

D11 ........................................................................... 5

©

Scania CV AB 2007, Sweden

01-10-05

Information, exchange crankshaft Ordering, crankshaft The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the front flank of the front crank. See figure 1. If the crankshaft is reconditioned, there are two alternative markings which indicate what size (pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).

01-10-05

©

Scania CV AB 2007, Sweden

3

Equipment, crankshafts D11

Exchange crankshafts are supplied with the following parts: 1 Crankshaft 2 Bearing half for connecting rod 3 Bearing half for main bearing

4

©

Scania CV AB 2007, Sweden

01-10-05

Order number, D11 crankshaft Engine type DN/DS/DSC/DSI11

DN/DS/DSC/ DSI11, DTC11, DSC1122

DC11 01

Order No.

Crankshaft

Marked

Original part No

570 790

342 060

342 061

342 060

1 570 710 a b

342 062

342 063

342 064

522 670

342 066

522 670

1 308 467

1 314 280

1 308 467

1 570 790 a, b

1 314 281

1 314 282

1 314 283

1 314 284

1 399 252

1 440 591

1 399 252

1 570 960

(161 475)

1 570 350 c d Classified polygonal

570 790

570 960

DC11 02

1 440 592

Core part No.

Note

1 440 593

1 440 594 D/DS11

570 810

161 155

161 155 D/DS11

DN/DS/DSI11

570 810

570 810

245 576

249 218

(245 576)

279 590

279 591

249 218

279 592

279 593

(279 590)

279 594

291 270

291 270

327 060

327 061

(327 060)

327 062

327 063

(327 070)

326 270

326 271

(326 270)

326 272

326 273

(326 633)

327 064 DN/DS/DSI11

570 810

570 810

1 314 300 1 314 302

570 800

1 314 301 1 314 303

570 800

(1 321 864)

a 1 570 640 Classified polygonal

1 570 810 a Classified polygonal

(1 314 300)

357 440

357 441

(357 460)

357 442

357 443

(357 440)

1 570 740

a

Classified not polygonal

357 461

1 314 290

1 314 291

(1 321 860)

1 314 292

1 314 293

(1 314 290)

1 314 294 a. b. c. d.

1 570 650 c Classified polygonal

1 321 865

357 444 DN/DS/DSI11

Classified polygonal

326 634

1 314 304 DN/DS/DSI11

cd

327 071

326 274 DN/DS/DSI11

1 570 380

1 570 800 a Classified not polygonal

1 321 861

8 counterweights Adapted for pull-type clutch. 12 counterweights. If the exchange crankshaft is marked 327 060, 327 061, 327 062, 327 063, 327 064, 326 270, 326 271, 326 272, 326 273, 326 274, 1 314 300, 1 314 301, 1 314 302, 1 314 303 or 1 314 304 the crankshaft damper hub is also supplied.

01-10-05

©

Scania CV AB 2007, Sweden

5

01-10-10 Issue 2007-05

Crankshaft D12 Service Exchange System

©

Scania CV AB 2007, Sweden

en

Contents

2

Information

Ordering, crankshaft ................................................. 3

Equipment

Equipment, crankshafts ............................................ 4

Order number

D12 ........................................................................... 5

©

Scania CV AB 2007, Sweden

01-10-10

Information, exchange crankshaft Ordering, crankshaft The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the front flank of the front crank. See figure 1. If the crankshaft is reconditioned, there are two alternative markings which indicate what size (pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).

01-10-10

©

Scania CV AB 2007, Sweden

3

Equipment, crankshafts D12

Exchange crankshafts are supplied with the following parts: 1 Crankshaft 2 Bearing half for connecting rod 3 Bearing half for main bearing

4

©

Scania CV AB 2007, Sweden

01-10-10

Order number, D12 crankshaft Engine type

Order Crankshaft Marked No.

DSC12 01, 02 L01

570 870

DC12

01-10-10

574 410

1 421 506

1 376 800

1 376 801

1 376 802

1 376 806

1 376 804

1 423 374

1 743 584

1 440 581

1 770 191

1 440 582

1 770 192

1 440 583

1 770 193

1 440 584

1 770 194

©

Original Core part No. Note part No 1 421 506

1 570 870

1 743 584

1 574 410

Scania CV AB 2007, Sweden

5

01-10-15 Issue 2007-05

Crankshaft D14 Service Exchange System

©

Scania CV AB 2007, Sweden

en

Contents

2

Information

Ordering, crankshaft ................................................. 3

Equipment

Equipment, crankshafts ............................................ 4

Order number

D14 ........................................................................... 5

©

Scania CV AB 2007, Sweden

01-10-15

Information, exchange crankshaft Ordering, crankshaft The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the front flank of the front crank. See figure 1. If the crankshaft is reconditioned, there are two alternative markings which indicate what size (pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).

01-10-15

©

Scania CV AB 2007, Sweden

3

Equipment, crankshafts D14

Exchange crankshafts are supplied with the following parts: 1 Crankshaft 2 Bearing half for connecting rod 3 Bearing half for main bearing

4

©

Scania CV AB 2007, Sweden

01-10-15

Order number, D14 crankshaft Engine type DS14

DS/DSC14

Order No. 570 760

570 760

Crankshaft

Marked

Original part No

259 210

295 353

259 210

295 351

295 352

295 350

295 353

295354

295 355

295 356

318 190

318 191

337 450

318 192

318 193

343 010

318 194

318 195

318 196

337 450

337 451

337 452

337 453

337 454

337 455

337 456

343 010

343 011

343 012

343 013

343 014

343 015

Core part No.

Note

1 570 330

1 570 690

343 016 DS/DSC14

570 760

345 970

345 971

345 972

345 973

345 974

345 975

345 970

1 570 700

a

1 570 760

a

345 976 DSC14

DSC14 13

570 760

370 850

370 851

370 850

370 852

370 853

1 340 620

370 854

370 855

370 856

1 340 620

570 890

1 379 666

1 570 890

1 388 727

1 388 727

1 570 820

269 870

269 871

305 730

269 873

296 260

(298 260)

296 261

296 262

(305 729)

296 263

296 264

296 265

296 266

DSC14 15 L02 DSC14 15 L01

570 820

DS/DSI14

570 780

01-10-15

©

Scania CV AB 2007, Sweden

1 570 600 Classified polygonal 1 570 390

5

Engine type

DS/DSI14

DS/DSI14

Order No.

Crankshaft

570 780

570 780

Marked

Original part No

305 730

277 433

318 920

318 921

326 552

318 922

318 923

(318 920)

318 924

318 925

(326 551)

318 926

346 190

349 257

346 191

346 192

(349 256)

346 193

346 194

(346 190)

346 195

346 196

373 080

373 081

375 533

373 082

373 083

(375 532)

373 084

373 085

(373 080)

Core part No.

Note

1 570 610 Classified polygonal

1 570 780 Classified polygonal

373 086 DS/DSC/DSI14

570 770

373 100

373 101

375 536

373 102

373 103

(375 535)

373 104

373 105

(373 100)

1 570 770 Classified

373 106 a. Adapted for pull-type clutch

6

©

Scania CV AB 2007, Sweden

01-10-15

01-10-20 Issue 2007-05

Crankshaft D16 Service Exchange System

©

Scania CV AB 2007, Sweden

en

Contents

2

Information

Ordering, crankshaft ................................................. 3

Equipment

Equipment, crankshafts ............................................ 4

Order number

D16 ........................................................................... 5

©

Scania CV AB 2007, Sweden

01-10-20

Information, exchange crankshaft Ordering, crankshaft The crankshaft part number (Note: Not always order number for new crankshaft) is stamped on the front flank of the front crank. See figure 1. If the crankshaft is reconditioned, there are two alternative markings which indicate what size (pos. A) the crankshaft has been ground to (e.g. 1 = first undersize. See figure 2).

01-10-20

©

Scania CV AB 2007, Sweden

3

Equipment, crankshafts D16

Exchange crankshafts are supplied with the following parts: 1 Crankshaft 2 Bearing half for connecting rod 3 Bearing half for main bearing

4

©

Scania CV AB 2007, Sweden

01-10-20

Order number, D16 crankshaft Engine type

Order Crankshaft No.

DC16 01

570 970

Marked

1 428 616

DC16 03

1 461 591

DC16 04

1 461 592

Original Core part No. Note part No 1 428 616

1 570 970

1 428 634

1 570 990 a

1 495 709

1 574 400 b

1 461 593 1 461 594 DC16 02

570 990

1 428 634 1 461 761 1 461 762 1 461 763 1 461 764

DC16 02

574 400

1 495 709 1 495 841 1 495 842 1 495 843 1 495 844

a. up to and including engine number 1005503 b. from engine number 1005504 onwards

01-10-20

©

Scania CV AB 2007, Sweden

5

04:01-01 Issue 2009-02

Clutch K384 4/8 Service Exchange System

© Scania CV AB 2008, Sweden

en

Contents

2

Information

Clutch ................................................ 3

Version

K384 4/8 ............................................5

Order number

K384 4/8............................................ 7

© Scania CV AB 2008, Sweden

04:01-01

Information Clutch In order to distinguish between different clutches with a diaphragm or cup spring, they have the following markings.

K422, K442, K384 Marking on the spring between clutch cover and pressure plate - on the front of the spring in pulltype clutches and on the rear in push-type clutches.

•

Basic version

•

Variant of basic version

•

Production designation

•

Month of manufacture

•

Year of manufacture

04:01-01

© Scania CV AB 2008, Sweden

3

K432 Does not have any marking but has different bolts for the pressure plate leaf springs.

4

© Scania CV AB 2008, Sweden

04:01-01

Version K384 4/8 Exchange clutch K384

Exchange clutch 571 212 comprises: 1 Rear pressure plate 2 Adjusting bolt 3 Stud 4 Wire ring 5 Diaphragm spring

04:01-01

© Scania CV AB 2008, Sweden

5

6 Wire ring 7 Clutch cover 8 Bush 9 Spring pin 10 Stud 11 Lever 12 Adjusting nut 13 Intermediate disc 14 Pressure plate 15 Leaf spring 16 Guide washer 17 Rivet 18 Tight-fit screw 19 Lock washer 20 Guide washer 21 Bolt 22 Spacing sleeve 23 Bolt 24 Guide washer

6

© Scania CV AB 2008, Sweden

04:01-01

Order number K384 4/8 Clutch type K384 4/8

Order No. 571 212

New number Core part No. Note 282 655

1 571 212

319 827 324 460 (363 687) (282 646) (319 814)

04:01-01

© Scania CV AB 2008, Sweden

7

04:01-05 Issue 2009-02

en

Clutch K402 4, K422 13, K432 13 Service Exchange System

© Scania CV AB 2008, Sweden

Contents

2

Information

Clutch ....................................................................... 3

Version

K402 4, K422 13, K432 13 ...................................... 4

Order number

K402 4, K422 13, K432 13 ...................................... 5

© Scania CV AB 2008, Sweden

04:01-05

Information Clutch In order to distinguish between different clutches with a diaphragm or cup spring, they have the following markings.

K422, K442, K384 Marking on the spring between clutch cover and pressure plate - on the front of the spring in pull-type clutches and on the rear in push-type clutches.

•

Basic version

•

Variant of basic version

•

Production designation

•

Month of manufacture

•

Year of manufacture

K432 Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-05

© Scania CV AB 2008, Sweden

3

Version K402 4, K422 13, K432 13

Exchange clutch 571 298 comprises: 1 Clutch cover 2 Release bearing 3 Guide

4

•

Bolt

•

Mounting kit

•

Hub

© Scania CV AB 2008, Sweden

04:01-05

Order number K402 4, K422 13, K432 13 Clutch type K402 4

Order No. 571 298

New number Core part No. Note 1 393 185

1 571 298

1 373 275 K422 13

1 327 022

K432 13

1 393 185

K432 43

1 393 185

04:01-05

© Scania CV AB 2008, Sweden

5

04:01-10 Issue 2009-02

Clutch K422 1/2 Service Exchange System

© Scania CV AB 2008, Sweden

en

Contents

2

Information

Clutch ....................................................................... 3

Version

K422 1/2 .................................................................. 4

Order number

K422 1/2 ................................................................... 5

© Scania CV AB 2008, Sweden

04:01-10

Information Clutch In order to distinguish between different clutches with a diaphragm or cup spring, they have the following markings.

K422, K442, K384 Marking on the spring between clutch cover and pressure plate - on the front of the spring in pull-type clutches and on the rear in push-type clutches.

•

Basic version

•

Variant of basic version

•

Production designation

•

Month of manufacture

•

Year of manufacture

K432 Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-10

© Scania CV AB 2008, Sweden

3

Version K422 1/2

Exchange clutches 571 200 and 571 201 comprise: 1 Clutch cover

4

© Scania CV AB 2008, Sweden

04:01-10

Order number K422 1/2 Clutch type K422 1

Order No.

New number Core part No. Note

571 201

304 594

1 571 201

16 1/2" a

1 571 200

16 1/2"

143 036 254 919 K422 2

571 200

304 592 175 104 254 902

a. Where a lower pedal pressure is required

04:01-10

© Scania CV AB 2008, Sweden

5

04:01-15 Issue 2009-02

Clutch K422 3/4/5/9/12 Service Exchange System

© Scania CV AB 2008, Sweden

en

Contents

2

Information

Clutch ....................................................................... 3

Version

K422 3/4/5/9/12 ....................................................... 4

Order number

K422 3/4/5/9/12........................................................ 5

© Scania CV AB 2008, Sweden

04:01-15

Information Clutch In order to distinguish between different clutches with a diaphragm or cup spring, they have the following markings.

K422, K442, K384 Marking on the spring between clutch cover and pressure plate - on the front of the spring in pull-type clutches and on the rear in push-type clutches.

•

Basic version

•

Variant of basic version

•

Production designation

•

Month of manufacture

•

Year of manufacture

K432 Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-15

© Scania CV AB 2008, Sweden

3

Version K422 3/4/5/9/12

Exchange clutches 571 207, 571 209 and 571 214 comprise: 1 Pressure plate 2 Diaphragm spring 3 Clutch cover •

4

Coupling disc (571 209 only)

© Scania CV AB 2008, Sweden

04:01-15

Order number K422 3/4/5/9/12 Clutch type

Order No.

New number Core part No. Note

K422 3

571 207

234 680

1 571 207

16 1/2

K422 4/9/12

571 214

327 557

1 571 214

16 1/2

1 571 209

16 1/2 a

234 682 K422 5

571 209

264 091

a. With EK420 power take-off

04:01-15

© Scania CV AB 2008, Sweden

5

04:01-20 Issue 2009-02

Clutch K402 1/3/5, K432 6/8/15/17/30/31/32/34 Service Exchange System

© Scania CV AB 2008, Sweden

en

Contents

2

Information

Clutch ....................................................................... 3

Version

K402 1/3/5, K432 6/8/15/17/30/31/32/34 ................ 4

Order number

K402 1/3/5, K432 6/8/15/17/30/31/32/34 ................ 5

© Scania CV AB 2008, Sweden

04:01-20

Information Clutch K432 Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-20

© Scania CV AB 2008, Sweden

3

Version K402 1/3/5, K432 6/8/15/17/30/31/32/34

Exchange clutch 571 220, 571 222 comprises: 1 Clutch cover 2 Pressure plate 3 Diaphragm spring 4 Wire ring 5 Spiral pin 6 Leaf spring 7 Rivet 8 Washer 9 Rivet

4

© Scania CV AB 2008, Sweden

04:01-20

Order number K402 1/3/5, K432 6/8/15/17 Clutch type

Order No.

New number Core part No. Note

K402 1/3/5

571 222

1 335 281

1 571 222

K432 6/8/15/17

571 220

1 321 259

1 571 220

382 499 K432 30/32

1 513 719

a

K432 31/34

1 513 720

b

a. Clutch 1 513 719 has been replaced by 1 321 259 or 571 220 plus mounting kit 1 749 126. b. Clutch 1 513 720 has been replaced by 1 321 259 or 571 220 plus mounting kit 1 749 126.

04:01-20

© Scania CV AB 2008, Sweden

5

04:01-25 Issue 2009-02

Clutch K432 5/7/10/14 Service Exchange System

© Scania CV AB 2008, Sweden

en

Contents

2

Information

Clutch ....................................................................... 3

Version

K432 5/7/10/14......................................................... 4

Order number

K432 5/7/10/14......................................................... 5

© Scania CV AB 2008, Sweden

04:01-25

Information Clutch K432 Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-25

© Scania CV AB 2008, Sweden

3

Version K432 5/7/10/14

Exchange clutch 571 227 comprises: 1 Clutch cover 2 Pressure plate 3 Diaphragm spring 4 Wire ring 5 Spiral pin 6 Leaf spring 7 Rivet 8 Washer 9 Rivet

4

© Scania CV AB 2008, Sweden

04:01-25

Order number K432 5/7/10/14 Clutch type K432 5/7/10/14

Order No. 571 227

New number Core part No. Note 1 370 794

1 571 227

382 576 1 113 870 1 321 254 1 361 679 1 365 486

04:01-25

© Scania CV AB 2008, Sweden

5

04:01-30 Issue 2009-02

Clutch K432 1/3/4/9/11/12 Service Exchange System

© Scania CV AB 2008, Sweden

en

Contents

2

Information

Clutch ....................................................................... 3

Version

K432 1/3/4/9/11/12 .................................................. 4

Order number

K432 1/3/4/9/11/12................................................... 5

© Scania CV AB 2008, Sweden

04:01-30

Information Clutch K432 Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-30

© Scania CV AB 2008, Sweden

3

Version K432 1/3/4/9/11/12

Exchange clutch 571 219 comprises: 1 Pressure plate 2 Diaphragm spring 3 Clutch cover 4 Thrust ring

4

© Scania CV AB 2008, Sweden

04:01-30

Order number K432 1/3/4/9/11/12 Clutch type K432 1/3/4/9/11/12

Order No. 571 219

New number Core part No. Note 329 439

1 571 219

294 884 1 102 425

04:01-30

© Scania CV AB 2008, Sweden

5

04:01-35 Issue 2009-02

Clutch K422 8 Service Exchange System

© Scania CV AB 2008, Sweden

en

Contents

2

Information

Clutch ....................................................................... 3

Version

K422 8 ..................................................................... 4

Order number

K422 8 ...................................................................... 5

© Scania CV AB 2008, Sweden

04:01-35

Information Clutch K422, K442, K384 Marking on the spring between clutch cover and pressure plate - on the front of the spring in pull-type clutches and on the rear in push-type clutches.

•

Basic version

•

Variant of basic version

•

Production designation

•

Month of manufacture

•

Year of manufacture

04:01-35

© Scania CV AB 2008, Sweden

3

Version K422 8

Exchange clutch 571 213 comprises: 1 Pressure plate 2 Diaphragm spring 3 Clutch cover 4 Thrust ring 5 Hub 6 Driver plate

4

© Scania CV AB 2008, Sweden

04:01-35

Order number K422 8 Clutch type K422 8

Order No. 571 213

New number Core part No. Note 315 427

1 571 213

16 1/2 a

a. With GRE870/871

04:01-35

© Scania CV AB 2008, Sweden

5

04:01-40 Issue 2009-02

Clutch K442 1/2 Service Exchange System

© Scania CV AB 2008, Sweden

en

Contents

2

Information

Clutch ....................................................................... 3

Version

K442 1/2 ................................................................... 4

Order number

K442 1/2 ................................................................... 5

© Scania CV AB 2008, Sweden

04:01-40

Information Clutch In order to distinguish between different clutches with a diaphragm or cup spring, they have the following markings.

K422, K442, K384 Marking on the spring between clutch cover and pressure plate - on the front of the spring in pull-type clutches and on the rear in push-type clutches.

1 Basic version 2 Variant of basic version 3 Production designation 4 Month of manufacture 5 Year of manufacture

04:01-40

© Scania CV AB 2008, Sweden

3

Version K442 1/2

Exchange clutch 571 215 comprises: 1 Pressure plate 2 Diaphragm spring 3 Clutch cover 4 Thrust ring

4

© Scania CV AB 2008, Sweden

04:01-40

Order number K422 1/2 Clutch type K422 1/2

Order No. 571 215

New number Core part No. Note 317 353

1 571 215

16 1/2 a

a. With torque converter

04:01-40

© Scania CV AB 2008, Sweden

5

04:01-45 Issue 2009-02

Clutch K432 16/18 Service Exchange System

© Scania CV AB 2008, Sweden

en

Contents

2

Information

Clutch ....................................................................... 3

Version

K432 16/18 .............................................................. 4

Order number

K432 16/18 ............................................................... 5

© Scania CV AB 2008, Sweden

04:01-45

Information Clutch K432 Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-45

© Scania CV AB 2008, Sweden

3

Version K432 16/18 Exchange clutch 571 289 has been replaced by clutch cover 571 220 plus mounting kit 1 341 683.

4

© Scania CV AB 2008, Sweden

04:01-45

Order number K432 16/18 Clutch type K432 16/18

Order No. 571 289

New number Core part No. Note 1 382 331

1 571 289

a

a. Exchange clutch 571 289 has been replaced by clutch cover 571 220 plus mounting kit 1 341 683.

04:01-45

© Scania CV AB 2008, Sweden

5

04:01-50 Issue 2009-02

Clutch K432 36/38 Service Exchange System

© Scania CV AB 2008, Sweden

en

Contents

2

Information

Clutch ....................................................................... 3

Order number

K432 36/38 ............................................................... 4

© Scania CV AB 2008, Sweden

04:01-50

Information Clutch K432 Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-50

© Scania CV AB 2008, Sweden

3

Order number K432 36/38 Clutch type K432 36/38

4

Order No. 571 315

New number Core part No. Note 1 522 424

1 571 315

© Scania CV AB 2008, Sweden

04:01-50

04:01-55 Issue 2009-02

Clutch K432 19/33/35/37/39 Service Exchange System

© Scania CV AB 2008, Sweden

en

Contents

2

Information

Clutch ....................................................................... 3

Version

K432 19/33/35/37/39................................................ 4

Order number

K432 19/33/35/37/39................................................ 5

© Scania CV AB 2008, Sweden

04:01-55

Information Clutch K432 Does not have any marking but has different bolts for the pressure plate leaf springs.

04:01-55

© Scania CV AB 2008, Sweden

3

Version K432 19/33/35/37/39 Exchange clutch 571 269 has been replaced by clutch cover 571 324 plus mounting kit 1 341 683. Clutch 1 513 718 has been replaced by 1 407 913 or 571 324 plus mounting kit 1 749 126.

4

© Scania CV AB 2008, Sweden

04:01-55

Order number K432 19/33/35/37/39 Clutch type

Order No.

New number Core part No. Note

K432 19

571 269

1 407 912

K432 19

571 324

1 407 913

K432 33/35/37/39

a

1 571 324

1 513 718

b

a. Exchange clutch 571 269 has been replaced by clutch cover 571 324 plus mounting kit 1 341 683. b. Clutch 1 513 718 has been replaced by 1 407 913 or 571 324 plus mounting kit 1 749 126.

04:01-55

© Scania CV AB 2008, Sweden

5

08:05:01 Issue 2007-09

Axle gear R660 Service Exchange System

©

Scania CV AB 2007, Sweden

en

Table of contents

2

Design

R660 ......................................................................... 3

Order number

Trucks ....................................................................... 4 Buses......................................................................... 5

©

Scania CV AB 2007, Sweden

08:05:01

Design Axle gear The appearance of the axle gear in the service exchange system is as follows:

The following parts are not included in an exchange axle gear: 1 End yoke

08:05:01

©

Scania CV AB 2007, Sweden

3

Order number Axle gear R660, Trucks Axle gear

Order No. Original part No. Core part No. Note

R660 R660

1 374 299 574 529

1 732 316

2.92:1 1 574 529

3.07:1

1 374 300

4

R660

574 536

1 786 386

1 574 536

3.07:1

R660

574 511

1 374 301

1 574 511

3.42:1

R660

574 512

1 374 302

1 574 512

3.80:1

R660

574 513

1 374 303

1 574 513

4.22:1

R660

574 514

1 374 304

1 574 514

4.88:1

R660

574 515

1 377 560

1 574 515

5.57:1

R660

574 540

1 776 150

1 574 540

5.57:1

©

Scania CV AB 2007, Sweden

08:05:01

Axle gear R660, Buses Axle gear

Order No. Original part No. Core part No. Note

R660

574 516

1 413 376

1 574 516

2.92:1

R660

574 529

1 732 316

1 574 529

3.07:1

1 413 377 R660

574 518

1 413 378

1 574 518

3.42:1

R660

574 519

1 413 379

1 574 517

3.80:1

R660

574 520

1 413 380

1 574 520

4.22:1

08:05:01

©

Scania CV AB 2007, Sweden

5

08:05:05 Issue 2007-09

Axle gear RB660/RB662 Service Exchange System

©

Scania CV AB 2007, Sweden

en

Table of contents

2

Design

RB660/RB662 .......................................................... 3

Order number

RB660/RB662 .......................................................... 4

©

Scania CV AB 2007, Sweden

08:05:05

Design Axle gear The appearance of the axle gear in the service exchange system is as follows:

The following parts are not included in exchange axle gear RB660/RB662 1 End yoke

08:05:05

©

Scania CV AB 2007, Sweden

3

Order number Axle gear RB660 Axle gear

Order No. Original part No. Core part No. Note

RB660

574 500

1 393 354

1 574 500

3.07:1

RB660

574 501

1 393 355

1 574 501

3.42:1

RB660

574 502

1 393 356

1 574 502

3.80:1

RB660

574 503

1 393 357

1 574 503

4.22:1

RB660

574 504

1 393 358

1 574 504

4.88:1

Axle gear RB662 Axle gear

4

Order No. Original part No. Core part No. Note

RB662

574 530

1 769 865

1 574 530

3.07:1

RB662

574 531

1 769 866

1 574 531

3.42:1

RB662

574 532

1 769 867

1 574 532

3.80:1

RB662

574 533

1 769 868

1 574 533

4.22:1

RB662

574 534

1 769 869

1 574 534

4.88:1

©

Scania CV AB 2007, Sweden

08:05:05

08:05:10 Issue 2007-09

Axle gear R780/R782 Service Exchange System

©

Scania CV AB 2007, Sweden

en

Table of contents

2

Design

R780/R782................................................................ 3

Order number

R780/R782................................................................ 4

©

Scania CV AB 2007, Sweden

08:05:10

Design Axle gear The appearance of the axle gear in the service exchange system is as follows:

The following parts are not included in exchange axle gear R780/R782 1 End yoke

08:05:10

©

Scania CV AB 2007, Sweden

3

Order number Axle gear R780 Axle gear R780

Order No. Original part No. Core part No. Note 574 522

1 722 312

1 574 522

2.71:1

1 574 523

2.92:1

1 574 524

3.08:1

1 574 525

3.27:1

1 574 526

3.40:1

1 533 725 R780

574 523

R780

574 524

1 722 313 1 368 062 1 722 314 1 353 366

R780

574 525

R780

574 526

1 722 315 1 483 324 1 722 316 1 353 367

R780

574 539

1 867 165

R780

574 527

1 722 317

3.42:1 1 574 527

3.80:1

1 574 528

4:25:1

1 574 535

5.25:1

1 353 368 R780

574 528

1 722 318 1 353 369

R70

574 535

1 783 295

Axle gear R782 Axle gear

4

Order No. Original part No. Core part No. Note

R782

574 537

1 799 028

1 574 537

3.08:1

R782

574 538

1 799 030

1 574 538

3.27:1

©

Scania CV AB 2007, Sweden

08:05:10

04:10-01 Issue 2007-09

Clutch disc Service Exchange System

©

Scania CV AB 2007, Sweden

en

Table of contents

2

Design

.................................................................................. 3

Order number

Clutch disc ................................................................ 4

©

Scania CV AB 2007, Sweden

04:10-01

Design Clutch disc The appearance of the clutch disc in the service exchange system is as follows:

04:10-01

©

Scania CV AB 2007, Sweden

3

Order number Clutch disc Clutch type

Order No. Original part No. Core part No. Note

K384 2

571 258

1 103 484

1 571 258 SAE splines, front

K384 2

571 259

1 103 485

1 571 259 SAE splines, rear

K384 2

571 260

1 103 483

1 571 260 DIN splines, front

K384 2

571 261

1 302 903

1 571 261 DIN splines, rear

K384 4/8

571 261

1 302 903

1 571 261 DIN splines

K402 1

571 223

1 335 282

1 571 223

K422 1/2/3/4/5

571 250

1 103 482

1 571 250 SAE splines

K422 8

571 251

1 319 046

1 571 251 DIN splines

K422 9

571 265

1 332 108

1 571 265 DIN splines

K432 1

1 104 305 K422 9

571 253

1 111 149

1 571 253 DIN splines, pre-damper

K422 12/13

571 263

1 323 138

1 571 263 DIN splines

K432 1/3

571 280

1 108 445

1 571 280 DIN splines

K432 3/12

571 281

1 304 780

1 571 281 2 hubs

K432 5/6

571 255

1 111 150

1 571 255 DIN splines, pre-damper

K432 5/9

571 290

1 387 021

1 571 290 DIN splines, trucks

K432 3

1 318 603 1 367 172

Trucks

K432 6

571 254

1 304 781

1 571 254 DIN splines

K432 9

571 266

1 377 440

1 571 266 Buses

K442 1

571 257

386 656

K442 2

571 267

1 114 232

1 571 267

K402

571 296

1 413 177

1 571 296

1 571 257 DIN splines

1 390 374 1 349 349 K402 30/31/32

571 305

K432 7/8/10/13/14/15/16/17

1 749 123

1 571 305

1 444 110

1 571 300

1 409 769 1 368 697 1 340 192 1 324 883 1 321 253 1 321 258 K432 16/17

571 271

1 412 319

1 571 268

1 386 931 1 510 032 K432 34/18

4

571 272

©

1 510 033

Scania CV AB 2007, Sweden

04:10-01

Clutch type

Order No. Original part No. Core part No. Note 574 901

1 804 508

K432 43

574 902

1 541 777

K432 46/40

574 903

1 527 227

K432 42/26

574 904

1 523 634

K432 41/25

574 905

1 499 769

K432 39/35/33/19

571 310

1 749 124

1 571 310

K432 38/27

571 317

1 496 761

1 571 317

K432 37/36/20

571 316

1 479 575

1 571 316

04:10-01

©

Scania CV AB 2007, Sweden

5

03:01-01 Issue 2008-05

Injection pump Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

D/DS/DS18............................................................... 5 DS/DSC9 .................................................................. 6 D/DN/DS/DSC/DSI/DTC11 .................................... 7 DSC12 ...................................................................... 9 DS/DSC14 .............................................................. 10

© Scania CV AB 2008, Sweden

03:01-01

Type Injection pump The service exchange system has two types of injection pump.

The type in Figure A applies to engines without EDC (electronic diesel control) and consists of the following components: 1 Injection pump 2 Centrifugal governor 3 Smoke limiter 4 Feed pump 5 Pump coupling

03:01-01

© Scania CV AB 2008, Sweden

3

The type in Figure B applies to engines with EDC (electronic diesel control) and consists of the following components: 1 Injection pump 2 Switchgear 3 Solenoid valve 4 Feed pump 5 Pump coupling

4

© Scania CV AB 2008, Sweden

03:01-01

Order number Injection pump D/DS/DSI8 Engine type Order Type number No. D8 A/M

574 096

Original part No

PE6P110A 720RS393

Core part no.

Note

302 776

1 574 096 a

309 681

1 574 114 a

RQV 250-1200 PA469 DSI8 01

574 114 PE6P110A 720RS3034 RQV 200-1200 PA529

a. To be sold out

03:01-01

© Scania CV AB 2008, Sweden

5

Injection pump DS/DSC9 Engine type DS9 02

Order No. 574 129

Type number

Original part No

PE6P120A 320RS3141

Core part no.

348 989

1 574 129

348 990

1 574 130

394 506

1 574 152

1 318 819

1 574 166

1 318 823

1 574 167

RQV 200-1100 RA729-1 DSC9 01

574 130

PE6P120A 320RS7103 RQV 200-1100 PA712

DSC9 02

574 152

PE6P120A 320RS7138 RQV 200-1100 PA712-2

DSC9 07

574 166

PE6P120A 320RS7138Z RQV 200-1100 PA712-5

DSC9 08

574 167

RE6P120A 320RS7138 RQV 200-1100 PA712-5

DSC9 09

574 191

PE6P120A 320RS7297

1 340 653

1 574 191

DSC9 10

574 168

PE6P120A 320RS3196

1 333 954

1 574 168

RQV 200-1100 PA729-4 DSC9 11

574 186

1 369 545

1 574 186

DSC9 12

574 187

1 369 528

1 574 187

DSC9 13

574 190

1 383 795

1 574 190

1 402 963

1 574 197 Euro3

1 424 783

1 574 195

PES6P120A 321RS8038 WQV 250-1000 PA1239

6

DC9 01

574 197

DSI 9 01C01

574 195

PES 6P120A 320 RS8059

© Scania CV AB 2008, Sweden

03:01-01

Injection pump D/DN/DS/DSC/DSI/DTC11 Engine type

Order Type number No.

Original part No

Core part no. Note 1 574 102 a 1 574 069 a

D11

574 102

PE6P110A 720RS3065

302 140

DN11 A/M

574 069

PE6P90A 720RS204

222 733

D11 01

574 133

PE6P110A 720RS3115

334 077

1 574 133 a a

RQV 200-1100 PA468 DS11

574 087

PE6P110A 720RS3040

278 077

1 574 087

DS11

574 088

PE6P110A 720RS3006

278 127

1 574 088 a

DS11 15

574 110

PE6120A 720RS7001

313 507

1 574 110

1 305 083

1 574 159

397 245

1 574 148

RQV 200-1000 PA539 DS/DSC/DSI11 A/M

574 159

PE6P120A 720RS7170 RQ 750 PA758-8

DS11 73 B

574 148

PE6P120A 720RS7018 RQV 200-1000 PA539-8

DS11 34

574 160

PE6P120A 720RS7020

1 121 370

1 574 160 a

1 340 658

1 574 177

335 456

1 574 120

RQV 200-1000 PA539-8 DS11 75L

574 177

PE6P120A 720RS7022 RQV 200-1000 PA539-15

DSC11 01

574 120

PE6P120A 720RS7007 RQV 200-1000 PA539-2

DSC11 13

574 162

PE6120A 720RS7139

394 510

1 574 162

DSC11 17

574 155

PE6P120A 720RS7020Q

1 121 375

1 574 155

1 107 958

1 574 153

1 333 121

1 574 170

PE6P120A 720RS7355

1 370 672

1 574 181 EDC

RE 30-0 421 890 022

1 328 037

1 574 163 EDC

1 333 122

1 574 171

1 313 531

1 574 157

1 383 216

1 574 182

1 383 215

1 574 183

1 374 808

1 574 184

RQV 200-1000 PA539-10 DSC11 18

574 153

PE6P120A 720RS7126 RQV 200-1000 PA725-7

DSC11 21

574 170

PE6P120A 720RS7188O RQV 200-1000 PA725-7

DSC11 22/70

574 181

DTC11 01/02

PES6P120A 720RS7211 RE30-04721890009 DSC11 23

574 171

PE6P120A 720RS7188 RQV 200-1000 PA725-7

DSC11 30

574 157

PE6P120A 720RS7126 RQV 200-1000 PA725-8

DSC11 74

574 182

PES6P120A 720RS8041 RQV 250-950 PA1253-1

DSC11 75

574 183

PES6P120A 720RS8041 RQV 250-950 PA1253

DSC11 79

574 184

PES6P120A 720RS8039 RQV 250-950 PA1243

03:01-01

© Scania CV AB 2008, Sweden

7

Engine type DSI11 E01C02

Order Type number No.

Original part No

574 196

1 363 610

Core part no. Note 1 574 196

a. To be sold out

8

© Scania CV AB 2008, Sweden

03:01-01

Injection pump DSC12 Engine type

Order Type number No.

DSC12 01

574 179

PES6P120A 720LS8032 1 364 497

1 574 179

DSC12 02

574 192

PES6P120A 720LS8037 1 433 297

1 574 192

PES6P120A 720LS8037 1 370 101

1 574 188

03:01-01

Original part No

Core part no. Note

© Scania CV AB 2008, Sweden

EDC

9

Injection pump DS/DSC14 Engine type

Order No.

Type number

Original part No

Core part no. Note

DS14 06

574 099

PE8P120A 920/4LS7002

312 215

1 574 099

RQV 200-1000 PA547 DSC14 01

574 138

PE8P120A 920/4LS7108

355 451

1 574 138

DSC14 01

574 121

PE8P120A 920/4LS7008

335 457

1 574 121

362 642

1 574 131

380 804

1 574 145

397 567

1 574 161

380 806

1 574 144

1 316 120

1 574 172

1 328 039

1 574 164

1 303 811

1 574 165

RQV 200-1000 PA547-1 DSC14 02

574 131

PE8P120A 920/4LS7008X RQV 200-950 PA547-6

DSC14 03

574 145

PE8P120A 920/4LS7125T RQV 200-950 PA736-1

DSC14 04

574 161

PE8P120A 920/4LS7149

EDC

RE 30-421,890,007 DSC14 06

574 144

PE8P120A 920/4LS7016 RQV 200-950 PA547-7

DSC14 08

574 172

PE8P120A 920/4LS7189Q RQV 200-950 PA736-8

DSC14 09

574 164

PE8P120A 920/4LS7205

EDC

RE 30-421,890,007 DSC14 10

574 165

PE8P120A 920/4LS7189 RQV 200-950 PA736-8

DSC14 13/15 574 178

PES 8H 120/720 LS1003

1 364 711

1 574 178

EDC

DSC14 16

PE8P120A 720/4LS7331-10

1 362 097

1 574 176

EDC

574 176

RE 30-0 421 890 022

03:01-01

© Scania CV AB 2008, Sweden

1 574 175

10

16:05:01 Issue 2008-05

Alternator Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

.................................................................................. 4

© Scania CV AB 2008, Sweden

16:05:01

Type Alternator The alternator in the Service Exchange System has the following appearance:

16:05:01

© Scania CV AB 2008, Sweden

3

Order number Alternator Vehicle type L-LB

Order No. 571 413

G-P-R-T

Original part No

Core part no.

1 117 252

1 571 413

371 972

1 571 515

354 858

1 571 501

303 769

1 571 502

Note ab

55A

ab

55A

327 304 L-LB

571 414

G-P-R-T

1 105 367

1 571 414

397 987

1 571 513

1 118 145

1 571 511

388 112

1 571 509

1 118 146 L-LB

571 415

G-P-R-T G-P-R-T

94/114/124/ 144

371 973 571 429

571 416

D9/11/14 AM

1 307 454

1 571 415 c 55A 1 571 507 1 571 429 75A

354 494

1 571 508

1 109 755

1 571 508

1 118 147

1 571 514

1 394 969

1 571 416 a 65A

1 336 136

1 571 498

114

571 417

1 397 038

1 571 417 c 65A

D9, 4 series

571 475

1 774 593

1 571 475 100A

1 525 447

1 571 688 100A

1 440 768/769

1 571 687 100A

D11/12/14, 4 series

D16

4

1 305 766

5 71 474

571 476

1 440 769

1 571 529 90A

1 433 689

1 571 526 90A

1 371 679

1 571 523 90A

1 774 592

1 571 474 100A

1 516 176

1 571 616 100A

1 440 768/769

1 571 687 100A

1 440 768

1 571 527 90A

1 433 688

1 571 525 90A

1 377 400

1 571 522 90A

1 777 465

1 571 440 100A

1 774 594

1 571 476 100A

1 516 316

1 571 617 100A

1 448 150

1 571 689 90A

1 448 150

1 571 533 90A

© Scania CV AB 2008, Sweden

16:05:01

Vehicle type

Order No.

Original part No

Core part no.

Note

D9/11/12, Bus

571 438

1 749 769

1 571 438 65A

D11-12-16, 4 series

571 613

1 475 570

1 571 613 80A

571 617

1 475 569

1 571 614 100A

1 720 468 D9-11-12-16, P-R-T series

D9/12

571 439

571 472

1 777 464

1 571 439 100A

1 774 595

1 571 477 100A

1 504 316

1 571 615 100A

1 777 466

1 571 472 150A

1 774 596

1 571 478 150A

1 536 236

1 571 619 150A 1 571 524 75A

D11

571 524

1 365 146

K82/112CL/ 113

571 418

460 675

1 571 418 120A

420 247

1 571 519 120A

475 885

1 571 419 140A

L/N94

571 419

a. 1-pin. b. For P-R-T113 with MO-5350293 SSS or MO-4102207 SNL, conversion kit 551 499 for the alternator anchorage must also be ordered. See also TI 16-961121. c. 2 pole.

16:05:01

© Scania CV AB 2008, Sweden

5

05:00-01 Issue 2008-05

Gearbox GA762 Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GA762 ...................................................................... 5

© Scania CV AB 2008, Sweden

05:00-01

Type GA762

Exchange gearbox GA762 consists of the following components: 1 Cover 2 Pump housing 3 Turbine housing 4 Planet gear housing 5 Rear cover 6 End yoke 7 Control valve, front 8 Control valve, rear 9 Oil cooler

05:00-01

© Scania CV AB 2008, Sweden

3

10 Oil top up •

Cover over the hole for the speedometer drive

•

Magnetic sensor

•

Temperature monitor

The following parts are not included in exchange gearbox GA762:

4

•

Cables and contacts for solenoid valves

•

Sprung drivers

•

Speedometer drive

© Scania CV AB 2008, Sweden

05:00-01

Order number GA762 Gearbox GA762

Order No. Original part No. Core part No. Note 570 573

341 743

1 570 573 BR Buses

314 993

1 570 556

ab

a. The following parts are required: Contact 393 794, 7 off. Socket 813 516, 14 off. Washer 301 495, 7 off. Nut 348 501, 7 off. b. Cast iron gearbox housing.

05:00-01

© Scania CV AB 2008, Sweden

5

05:00-02 Issue 2008-05

Gearbox GA762R Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GA762R.................................................................... 5

© Scania CV AB 2008, Sweden

05:00-02

Type GA762R

Exchange gearbox GA762R consists of the following components: 1 Cover 2 Pump housing 3 Turbine housing 4 Planet gear housing 5 Rear cover 6 End yoke 7 Control valve, front 8 Control valve, rear 9 Accumulator 10 Oil top up

05:00-02

© Scania CV AB 2008, Sweden

3

11 Retarder 12 Oil cooler •

Cover over the hole for the speedometer drive

•

Magnetic sensor

•

Temperature monitor

The following parts are not included in exchange gearbox GA762R:

4

•

Cables and contacts for solenoid valves

•

Sprung drivers

•

Speedometer drive

© Scania CV AB 2008, Sweden

05:00-02

Order number GA762R Gearbox GA762R

Order No. Original part No. Core part No. Note 570570

330 330

1 570 570

a

a. To be sold out.

05:00-02

© Scania CV AB 2008, Sweden

5

05:00-03 Issue 2008-05

Gearbox GAV762 Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GAV762 .................................................................... 5

© Scania CV AB 2008, Sweden

05:00-03

Type GAV762

Exchange gearbox GAV762 consists of the following components: 1 Cover 2 Pump housing 3 Turbine housing 4 Planet gear housing 5 Filter element 6 Angle gear housing 7 Oil cooler 8 Oil filler with dipstick 9 Control valve, front 10 Control valve, rear

05:00-03

© Scania CV AB 2008, Sweden

3

11 End yoke Retarder •

Cover over the hole for the speedometer drive

•

Magnetic sensor

•

Temperature monitor

The following parts are not included in exchange gearbox GAV762:

4

•

Cables and contacts for solenoid valves

•

Sprung drivers

•

Speedometer drive

© Scania CV AB 2008, Sweden

05:00-03

Order number GAV762 Gearbox GAV762

Order No. Original part No. Core part No. Note 570 571

a

341 745

1 570 571

304 411

1 570 553 b 1 570 552 b c

264 165

a. To be sold out. b. If necessary transfer the end yoke. c. Cast iron gearbox housing.

05:00-03

© Scania CV AB 2008, Sweden

5

05:00-04 Issue 2008-05

Gearbox GAV762R Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GAV762R ................................................................. 5

© Scania CV AB 2008, Sweden

05:00-04

Type GAV762R

Exchange gearbox GAV762R consists of the following components: 1 Pump and turbine housing 2 Planet gear housing 3 Angle gear housing 4 Retarder 5 Control valve, front 6 Control valve, rear 7 Oil top up 8 Accumulator 9 Oil cooler 10 Cover

05:00-04

© Scania CV AB 2008, Sweden

3

11 End yoke 12 Cover over the hole for the speedometer drive •

Magnetic sensor

•

Temperature monitor

The following parts are not included in exchange gearbox GAV762R:

4

•

Cables and contacts for solenoid valves

•

Sprung drivers

•

Speedometer drive

© Scania CV AB 2008, Sweden

05:00-04

Order number GAV762R Gearbox GAV762R

Order No. Original part No. 570 575

Core part No. Note a

341 746

1 570 575

317 492

1 570 568 b 1 570 552 b

264 165

a. To be sold out. b. If necessary transfer the end yoke.

05:00-04

© Scania CV AB 2008, Sweden

5

05:00-05 Issue 2008-05

Gearbox GAV764 Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GAV764 .................................................................... 5

© Scania CV AB 2008, Sweden

05:00-05

Type GAV764

Exchange gearbox GAV764 consists of the following components: 1 Cover 2 Pump housing 3 Turbine housing 4 Angle/planet gear housing 5 Filter element 6 Oil cooler 7 Oil filler pipe 8 Control valve 9 End yoke •

Cover over the hole for the speedometer drive

05:00-05

© Scania CV AB 2008, Sweden

3

•

Magnetic sensor

•

Temperature monitor

The following parts are not included in exchange gearbox GAV764:

4

•

Cables and contacts for solenoid valves

•

Sprung drivers

•

Speedometer drive

© Scania CV AB 2008, Sweden

05:00-05

Order number GAV764 Gearbox GAV764

Order No.

Original part No. Core part No. Note

570 572

a

341 747

1 570 572

274 488

1 570 554 b c 1 570 555 b

315 105

a. To be sold out. b. If necessary transfer the end yoke. c. Cast iron gearbox housing

05:00-05

© Scania CV AB 2008, Sweden

5

05:00-06 Issue 2008-05

Gearbox GAV764R Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GAV764R ................................................................. 5

© Scania CV AB 2008, Sweden

05:00-06

Type GAV764R

Exchange gearbox GAV764R consists of the following components: 1 Cover 2 Pump and turbine housing 3 Planet gear housing 4 Angle gear housing 5 Control valve 6 Control valve 7 Oil top up 8 Accumulator 9 Oil cooler 10 End yoke

05:00-06

© Scania CV AB 2008, Sweden

3

11 Cover over the hole for the speedometer drive 12 Retarder •

Magnetic sensor

•

Temperature monitor

The following parts are not included in exchange gearbox GAV764R:

4

•

Cables and contacts for solenoid valves

•

Sprung drivers

•

Speedometer drive

© Scania CV AB 2008, Sweden

05:00-06

Order number GAV764R Gearbox GAV764R

Order No. Original part No. Core part No. Note 570 576

a

341 748

1 570 576

326 901

1 570 569 b

a. To be sold out. b. If necessary transfer the end yoke.

05:00-06

© Scania CV AB 2008, Sweden

5

05:00-07 Issue 2008-05

Gearbox GA770 Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GA770 ...................................................................... 5

© Scania CV AB 2008, Sweden

05:00-07

Type GA770

Exchange gearbox GA770 consists of the following components: 1 Cover 2 Pump housing 3 Turbine housing 4 Planet gear housing 5 Rear cover 6 End yoke 7 Control valve, front 8 Control valve, rear 9 Oil cooler

05:00-07

© Scania CV AB 2008, Sweden

3

10 Oil top up •

Cover over the hole for the speedometer drive

•

Magnetic sensor

•

Temperature monitor

The following parts are not included in exchange gearbox GA770:

4

•

Cables and contacts for solenoid valves

•

Sprung drivers

•

Speedometer drive

© Scania CV AB 2008, Sweden

05:00-07

Order number GA770 Gearbox

Order No. Original part No. Core part No. Note

GA770

570 592

365 604

GA770

571 645

1 313 534

05:00-07

1 570 592 VXL-6831400 1 571 645 VXL6831401

© Scania CV AB 2008, Sweden

5

05:00-08 Issue 2008-05

Gearbox GAE770 Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GAE770.................................................................... 5

© Scania CV AB 2008, Sweden

05:00-08

Type GAE770

Exchange gearbox GAE770 consists of the following components: 1 Cover 2 Pump housing 3 Turbine housing 4 Planet gear housing 5 Rear cover 6 End yoke 7 Control valve, front 8 Control valve, rear 9 Oil cooler

05:00-08

© Scania CV AB 2008, Sweden

3

10 Oil top up •

Cover over the hole for the speedometer drive

•

Magnetic sensor

•

Temperature monitor

The following parts are not included in exchange gearbox GAE770:

4

•

Cables and contacts for solenoid valves

•

Sprung drivers

•

Speedometer drive

© Scania CV AB 2008, Sweden

05:00-08

Order number GAE770 Gearbox GAE770

05:00-08

Order No. Original part No. Core part No. Note 570 593

365 606

1 570 593 VXL-6834400, trucks

© Scania CV AB 2008, Sweden

5

05:00-09 Issue 2008-05

Gearbox GAV770R Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GAV770R ................................................................. 5

© Scania CV AB 2008, Sweden

05:00-09

Type GAV770R

Exchange gearbox GAV770R consists of the following components: 1 Pump and turbine housing 2 Planet gear housing 3 Angle gear housing 4 Retarder 5 Control valve, front 6 Control valve, rear 7 Oil top up 8 Accumulator 9 Oil cooler 10 Cover

05:00-09

© Scania CV AB 2008, Sweden

3

11 End yoke 12 Cover over the hole for the speedometer drive •

Magnetic sensor

•

Temperature monitor

The following parts are not included in exchange gearbox GAV770R:

4

•

Cables and contacts for solenoid valves

•

Sprung drivers

•

Speedometer drive

© Scania CV AB 2008, Sweden

05:00-09

Order number GAV770R Gearbox GAV770R

Order No.

Original part No. Core part No. Note

570 589

369 396

1 570 589

a

a. If necessary transfer the end yoke.

05:00-09

© Scania CV AB 2008, Sweden

5

05:00-10 Issue 2008-05

Gearbox GAV772R Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GAV772R ................................................................. 5

© Scania CV AB 2008, Sweden

05:00-10

Type GAV772R

Exchange gearbox GAV772R consists of the following components: 1 Cover 2 Pump and turbine housing 3 Planet gear housing 4 Angle gear housing 5 Control valve, front 6 Control valve, rear 7 Oil top up 8 Accumulator 9 Oil cooler 10 End yoke

05:00-10

© Scania CV AB 2008, Sweden

3

11 Cover over the hole for the speedometer drive 12 Retarder •

Magnetic sensor

•

Temperature monitor

The following parts are not included in exchange gearbox GAV772R:

4

•

Cables and contacts for solenoid valves

•

Sprung drivers

•

Speedometer drive

© Scania CV AB 2008, Sweden

05:00-10

Order number GAV772R Gearbox GAV772R

Order No. Original part No. 570 591

369 968

Core part No. Note 1 570 591

a

N112

382 356

a. If necessary transfer the end yoke.

05:00-10

© Scania CV AB 2008, Sweden

5

05:00-11 Issue 2008-05

Gearbox GA775R/781R Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GA775R/781R.......................................................... 5

© Scania CV AB 2008, Sweden

05:00-11

Type GA775R/781R

Exchange gearbox GA775R/781R consists of the following components: 1 Pump and turbine housing 2 Planet gear housing 3 Retarder 4 Control valve 5 Oil top up 6 Oil cooler 7 Accumulator 8 End yoke •

Cover over the hole for the speedometer drive

•

Magnetic sensor

•

Temperature monitor

05:00-11

© Scania CV AB 2008, Sweden

3

The following parts are not included in exchange gearbox GA775R/781R:

4

•

Cables and contacts for solenoid valves

•

Sprung drivers

•

Speedometer drive

© Scania CV AB 2008, Sweden

05:00-11

Order number GA775R/781R Gearbox

Order No. Original part No. Core part No. Note

GA775R

571 620

1 107 074

GA781R

571 621

1 108 815

1 571 620 K93/113, VXL6825701 1 571 621 a

a. The pump impeller in the torque converter is different to that in the GA775R.

05:00-11

© Scania CV AB 2008, Sweden

5

05:00-12 Issue 2008-05

Gearbox GAV783R Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GAV783R ................................................................. 5

© Scania CV AB 2008, Sweden

05:00-12

Type GAV783R

Exchange gearbox GAV783R consists of the following components: 1 Cover 2 Pump and turbine housing 3 Planet gear housing 4 Angle gear housing 5 Control valve 6 Oil top up 7 Accumulator 8 Oil cooler 9 End yoke •

Cover over the hole for the speedometer drive

•

Magnetic sensor

•

Temperature monitor

05:00-12

© Scania CV AB 2008, Sweden

3

The following parts are not included in exchange gearbox GAV783R:

4

•

Cables and contacts for solenoid valves

•

Sprung drivers

•

Speedometer drive

© Scania CV AB 2008, Sweden

05:00-12

Order number GAV783R Gearbox GAV783R

05:00-12

Order No. Original part No. Core part No. Note 571 646

1 113 581

1 571 646 N113

© Scania CV AB 2008, Sweden

5

05:00-13 Issue 2008-05

Gearbox GS771 Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GS771 ....................................................................... 5

© Scania CV AB 2008, Sweden

05:00-13

Type GS771

Exchange gearbox GS771 consists of the following components: 1 Gearbox 2 Planetary gear 3 End yoke •

Support sleeve

•

Oil pump

The following parts are not included in exchange gearbox GS771: •

Clutch housing

•

Clutch servo along with other clutch components

•

Gear lever carrier

•

Gear selector housing

•

Speedometer drive

05:00-13

© Scania CV AB 2008, Sweden

3

4

•

Solenoid valves and solenoid valve bracket

•

Pipes and cables

© Scania CV AB 2008, Sweden

05:00-13

Order number GS771 Gearbox

Order No. Original part No. Core part No. Note 1 571 365

a

GS771

571 635

368 289

GS771

571 363

355 264

GS771

571 637

368 522

Trucks b 1 571 636 Trucks 1 571 637 a Buses

GS771

571 638

368 523

1 571 638 b Buses

a. The gearbox is NOT CAG adapted. b. The gearbox IS CAG adapted

05:00-13

© Scania CV AB 2008, Sweden

5

05:00-14 Issue 2008-05

Gearbox GR801/801R Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GR801/801R............................................................. 4

© Scania CV AB 2008, Sweden

05:00-14

Type GR801/801R

Exchange gearbox GR801/801R consists of the following components: 1 Gearbox 2 Transport protection (the protection is mounted on the unit being returned) 3 Clutch housing •

Support sleeve

The following parts are not included in exchange gearbox GR801/801R: •

Planetary gear

•

Gear selector housing

•

Other ancillary equipment

05:00-14

© Scania CV AB 2008, Sweden

3

Order number GR801/801R Gearbox

Order No. Original part No. Core part No. Note

GR801

571 660

GR801

571 735

GR801

571 661

GR801

571 736

GR801R

571 665

GR801R

541 737

1 350 885

1 571 660

abcd

1 350 886

3 series a b c e 1 571 735 3 series a b f 1 571 661 3 series

1 350 955

1 571 736 a b d e 3 series 1 571 665 a c d Scania Retarder, 3 series 1 571 737 a c e Scania Retarder, 3 series

GR801 571 682

1 393 932

1 571 682 g d Scania Retarder, 4 series

GR801R

571 742

1 893 580

GR801R

571 721

1 536 129

1 571 742 d g Scania Retarder, 4 series 1 571 721 d h Scania Retarder, 4/5 series e h Scania Retarder, 4/5 series

GR801R GR801

GR801R

1 895 890

a. b. c. d.

The gearbox is CAG adapted. Prepared for the Telma retarder. Clutch housing for pull-type clutch. Chassis number truck - 2033773 SSS - 5194262 SNL - 9128158 SAN Chassis number bus - 1859928 SSS e. Chassis number truck 2033774- SSS 5194263- SNL 9128159- SAN Chassis number bus 1859929- SSS f. Clutch housing for push-type clutch. g. Chassis number truck - 1291670 SSS - 4499747 SNL - 9082961 SAN Chassis number bus - 1846251 SSS h. Chassis number truck 1291671- SSS 4499748- SNL 9082962- SAN Chassis number bus 1846252- SSS

4

© Scania CV AB 2008, Sweden

05:00-14

05:00-15 Issue 2008-05

Gearbox GR870 Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GR870....................................................................... 5

Footnote

Footnote 1 ................................................................ 6 Footnote 2 ................................................................. 7

© Scania CV AB 2008, Sweden

05:00-15

Type GR870

Exchange gearbox GR870 consists of the following components: 1 Gearbox 2 Planetary gear section 3 End yoke (P40 and P50) 4 Cover over the hole for the speedometer drive •

Sensor generator and speed sensor

•

The oil pump and oil pump gasket are supplied separately.

The following parts are not included in exchange gearbox GR870: •

Clutch housing

•

Clutch servo along with other clutch components

•

Power take-off

•

Gear lever carrier (L, LS, LT, T)

05:00-15

© Scania CV AB 2008, Sweden

3

4

•

Gear selector housing (LB, LBS, LBT, G, P, R)

•

Speedometer drive

•

Solenoid valves and solenoid valve bracket

•

Pipes and cables

© Scania CV AB 2008, Sweden

05:00-15

Order number GR870 Gearbox G-P-R-T

Order No. Original part No. Core part No. Note 570 579

314 769

1 570 579

abcde

314 773 315 195 G-P-R-T

570 580

314 771

1 570 580 f b e g d

314 775 G-P-R-T

570 581

324 042

1 570 581 a b h d

324 046 324 064 341 665 341 669 G-P-R-T

570 582

324 044

1 570 582 f b h d

324 048 341 673 341 677

a. b. c. d.

e. f. g. h.

Adapted for a single disc coupling and P40 propeller shaft. If necessary transfer the end yoke. Replaced by 570 582. See Service Information SI 5-840330 A new input gear is mounted in exchange gearboxes 157 10 onwards, this requires a new gear 392 956 in the power take-off. At the same time gearboxes which previously did not have a support sleeve must renew the release bearing assembly with 352 750 for single discs clutches and 352 745 for twin disc clutches. See also RM 2/545. See Footnote 1 on page 6. Adapted for a twin disc coupling and P40 propeller shaft. Replaced by 570 582. See Service Information SI 5-840330. See Footnote 2 on page 7.

05:00-15

© Scania CV AB 2008, Sweden

5

Footnote 1 Fitted with sensor generator (pos. 9).

6

© Scania CV AB 2008, Sweden

05:00-15

Footnote 2 Fitted with speed sensor (pos. 1). On right-hand drive vehicles the housing is turned 180º.

05:00-15

© Scania CV AB 2008, Sweden

7

05:00-16 Issue 2008-05

Gearbox GR871/871T Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GR871/871T ............................................................. 5

© Scania CV AB 2008, Sweden

05:00-16

Type GR871/871T

Exchange gearbox GR871/871T consists of the following components: 1 Gearbox 2 Transport protection (the protection is mounted on the unit being returned) •

Support sleeve

•

The oil pump and gasket are supplied separately.

The following parts are not included in exchange gearbox GR871/871T: •

Planetary gear

•

End yoke

•

Clutch housing

•

Clutch servo along with other clutch components

•

Gear lever carrier

•

Gear selector housing

05:00-16

© Scania CV AB 2008, Sweden

3

4

•

Speedometer drive

•

Solenoid valves and solenoid valve bracket

•

Pipes and cables

© Scania CV AB 2008, Sweden

05:00-16

Order number GR871/871T Gearbox GR871

Order No. Original part No. a

Core part No. Note 1 570 594

bcde

570 594

363 441

571 639

(363 574)

1 571 639 b f d e

581 640

(367 036)

1 571 640 g f d e

GR871T

GR871 GR871T

GR871

a. b. c. d. e.

Note: The part number for the gearbox assembly is indicated in brackets. The gearbox is NOT CAG adapted The gearbox is supplied without oil cooler outlets or with these plugged. The gearbox is fitted with a support sleeve but without clutch housing and planetary gear. A new input gear is mounted in exchange gearboxes 157 23 onwards, this requires a new gear 392 956 in the power take-off. See also RM 2/545. f. The gearbox is supplied with oil cooler outlets. g. The gearbox IS CAG adapted

05:00-16

© Scania CV AB 2008, Sweden

5

05:00-17 Issue 2008-05

Gearbox GR880/880T Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GR880/880T ............................................................. 5

© Scania CV AB 2008, Sweden

05:00-17

Type GR880/880T

Exchange gearbox GR880/880T consists of the following components: 1 Gearbox 2 Transport protection (the protection is mounted on the unit being returned) 3 Clutch housing •

Support sleeve

•

The oil pump and gasket are supplied separately.

The following parts are not included in exchange gearbox GR880/880T: •

Planetary gear

•

End yoke

•

Clutch servo along with other clutch components

•

Gear lever carrier

•

Gear selector housing

05:00-17

© Scania CV AB 2008, Sweden

3

4

•

Speedometer drive

•

Solenoid valves and solenoid valve bracket

•

Pipes and cables

© Scania CV AB 2008, Sweden

05:00-17

Order number GR880/880T Gearbox GR880

Order No. 571 627

GR880T

GR880

1 571 627

1 571 628 b e d

571 628

GR880

(1 112 242) 1 571 629 f c d

571 629

GR880T

GR880

(1 112 239) 1 571 630 f e d

571 630

GR880T

bcd

(1 112 242)

GR880T

a. b. c. d. e. f.

Original part No.a Core part No. Note

(1 112 239)

Note: The part number for the gearbox assembly is indicated in brackets. The gearbox is NOT CAG adapted. The gearbox is supplied without oil cooler outlets or with these plugged. The gearbox is fitted with a support sleeve and clutch housing but without planetary gear. The gearbox is supplied with oil cooler outlets. The gearbox IS CAG adapted.

05:00-17

© Scania CV AB 2008, Sweden

5

05:00-18 Issue 2008-05

Gearbox GRS890/890R Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GRS890/890R .......................................................... 4

© Scania CV AB 2008, Sweden

05:00-18

Type GRS890/890R

Exchange gearbox GRS890/890R: 1 Gearbox 2 Transport protection (the protection is mounted on the unit being returned) 3 Clutch housing •

Support sleeve

The following parts are not included in exchange gearbox GRS890/890R: •

Planetary gear

•

Gear selector housing

•

Other ancillary equipment

05:00-18

© Scania CV AB 2008, Sweden

3

Order number GRS890/890R Gearbox

Order No.

Original part No. Core part No. Note ab

GRS890R

571 678

1 393 387

1 571 678

Scania Retarder, 4/5 series

GRS890

571 740

1 893 578

1 571 740 a c Scania Retarder, 4/5 series

GRS890R

571 722

1 536 134

GRS890R

571 746

1 895 892

1 571 722 d b Scania Retarder 4/5 series 1 571 746 d c Scania Retarder, 4/5 series

GRS890R

a. Chassis number truck: - 1291670 SSS - 4499747 SNL - 9082961 SAN Chassis number bus: - 1846251 b. Chassis number truck: - 2033773 Södertälje - 5194262 Zwolle - 9128158 Angers Chassis number bus: - 1859928 c. Chassis number truck: - 2033774 Södertälje - 5194263 Zwolle - 9128159 Angers Chassis number bus: - 1859929 d. Chassis number truck: - 1291671 SSS - 4499748 SNL - 982962 SAN Chassis number bus: - 1846252

4

© Scania CV AB 2008, Sweden

05:00-18

05:00-19 Issue 2008-05

Gearbox GR/GRH/GRS/GRSO900/900R Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GR/GRH/GRS/GRSO900/900R .............................. 4

© Scania CV AB 2008, Sweden

05:00-19

Type GR/GRH/GRS/GRSO900/900R

Exchange gearbox GR/GRH/GRS/GRSO900/900R: 1 Gearbox 2 Transport protection (the protection is mounted on the unit being returned) 3 Clutch housing •

Support sleeve

The following parts are not included in exchange gearbox GR/GRH/GRS/GRSO900/900R: •

Planetary gear

•

Gear selector housing

•

Other ancillary equipment

05:00-19

© Scania CV AB 2008, Sweden

3

Order number GR/GRH/GRS/GRSO900/900R Gearbox GRS900 GRS900

Order No. 571 655

Original part No. Core part No. Note 1 350 875

571 732

GR900R

571 683

GR900R

571 743

GRS900R

571 669

GRS900R

571 738

1 350 882 1 350 877

1 571 655

abcde

1 571 732

abcdf

1 571 683

ce

3 series 3 series

3 series c f 1 571 743 3 series 1 571 669 a c d e Scania Retarder, 3 series 1 571 738 a c d f Scania Retarder, 3 series

GRS900 1 571 676 c e g Scania Retarder, 4 series 1 571 739 c f Scania Retarder, 4-series

GRS900R

571 676

1 384 743

GRS900R

571 739

1 893 577

GRS900R

571 724

1 536 136

GRS900R

571 747

1 895 893

GR/GRH900

571 658

1 350 879

GR/GRH900

571 733

1 571 658 a b c d e 3 series 1 571 733 a b c d f 3 series

GR/GRH900

571 659

1 350 880

GR/GRH900

571 734

1 571 659 a b c e i 3 series 1 571 734 a b c i f 3 series 1 571 680 c g e Scania Retarder, 4 series 1 571 741 c f Scania Retarder, 4-series

1 571 724 e h Scania Retarder, 4/5 series 1 571 747 f Scania Retarder, 4-series

GR900 GR900R

571 680

1 393 930

GR900R

571 741

1 893 579

GR900R

571 723

1 536 132

GR900R

571 745

1 895 891

GRSO900R

571 726

1 536 140

GRSO900R

571 749

1 895 895

GR900 1 571 723 h e Scania Retarder, 4/5 series 1 571 745 f Scania Retarder, 4-series 1 571 726 h e 4/5 series f 4/5 series

a. b. c. d. e.

The gearbox IS CAG adapted Prepared for the Telma retarder If the gearbox is equipped with the EK power take-off, the input shaft must also be renewed. Clutch housing for pull-type clutch Chassis number truck: - 2033773 SSS - 5194262 SNL - 9128158 SAN Chassis number bus: - 1859928 f. Chassis number truck: - 2033774 SSS - 5194263 SNL - 9128159 SAN Chassis number bus: - 1859929

4

© Scania CV AB 2008, Sweden

05:00-19

g. Chassis number truck: - 1291670 SSS - 4499747 SNL - 9082961 SAN Chassis number bus: - 184625 h. Chassis number truck: - 1291671 SSS - 4499748 SNL - 9082961 SAN Chassis number bus: - 1846252 i. Clutch housing for push-type clutch

05:00-19

© Scania CV AB 2008, Sweden

5

05:00-20 Issue 2008-05

Gearbox GRS920 Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

GRS920 .................................................................... 4

© Scania CV AB 2008, Sweden

05:00-20

Type GRS920

Exchange gearbox GRS920: 1 Gearbox 2 Transport protection (the protection is mounted on the unit being returned) 3 Clutch housing •

Support sleeve

The following parts are not included in exchange gearbox GRS920: •

Planetary gear

•

Gear selector housing

•

Other ancillary equipment

05:00-20

© Scania CV AB 2008, Sweden

3

Order number GRS920 Gearbox

Order No.

Original part No. Core part no. Note

GRS920

571 727

1 536 138

1 571 727

a

GRS920

571 748

1 895 894

1 571 748

b

a. Chassis number truck: - 2033773 SSS - 5194262 SNL - 9128158 SAN Chassis number bus: - 1859928 b. Chassis number truck: - 2033774 SSS - 5194263 SNL - 9128159 SAN Chassis number bus: - 1859929

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© Scania CV AB 2008, Sweden

05:00-20

03:01-05 Issue 2008-05

Injectors Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

DSI8 ......................................................................... 6 DN/DS/DSC/DSI9.................................................... 7 DS/DSI/DSC/DTC/DC11......................................... 8 DSC/DT/DC12 ......................................................... 9 DC13....................................................................... 10 D/DS/DSC/DSI14 .................................................. 11 DC/DI16 ................................................................. 12

© Scania CV AB 2008, Sweden

03:01-05

Type Injectors

Exchange injectors consist of the following component parts: 1 Cap nut 2 Nozzle 3 Spring 4 Injection nozzle holder 5 Pressure spindle 6 Connection union 7 Sealing ring 8 Shim 9 Spacer washer 10 Guide washer

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© Scania CV AB 2008, Sweden

3

11 Adjusting sleeve 12 Cap nut 13 Stop ring 14 O-ring 15 Nut 16 Cable tail

4

© Scania CV AB 2008, Sweden

03:01-05

Exchange injectors consist of the following component parts: 1 Pushrod 2 O-ring 3 Seal 4 Seal 5 O-ring set

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© Scania CV AB 2008, Sweden

5

Order number Injector DSI8 Engine type DSI8 DSI8 01A

Order no. Original part No Holder Tip 574 328

309 503

257 228

Holder marked Core part no.

382 015

882

(309 504)

939

1 574 328

DSI8 40-42A

6

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Injector DN/DS/DSC/DSI9 Engine type

Order Original part Holder Tip No. No

DN/DS/DSC9

574 337

DN/DS9A

5 74 337

Holder Core Injector marked part no. type

1 304 238 1 110 649 1 304 240 391 920

385 888

850 1 547 337 878

(351 881) (349 701) DSC9

574 343

1 318 812 1 318 813 1 318 814

1 574 343

DSC9 09

574 345

1 340 655

DSI9 E01

574 379

1 392 130 1 377 607 1 382 712

DSC9 11

574 365

1 420 276

724 1 574 365

DSC9 12

574 397

1 732 454

738 1 574 397

DSC9 13/15

574 393

1 522 430

1 574 396

807 1 574 345

DSI9 51A

DC9E02

1 874 198

1 574 379

E

1 865 160 DC9A EMS

579 257

1 734 493

1 579 257 E

DC9

575 176

1 874 424

1 575 176 G

DC9

575 177

1 874 425

1 575 177 G

1 858 985

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7

Injector DS/DSI/DSC/DTC/DC11 Engine type DS/DSC11

Order Original part Holder Tip No. No

Holder Core Injector marked part no. type

574 326

313 508

257 228

313 510

881 1 574 326

574 335

332 394

257 228

332 395

879 1 574 335

574 331

369 288

295 102

369 289

881-P 1 574 331

DS11 05A DS11 40-51 A/M DSC11 40-44 A DS11 40-48 A/M DS11 DSC11 52/53 A DS11 DSC11 DS/DSC11

(352 659) 574 336

1 107 959 1 110 649

1 107 960

871 1 574 336

DS11

574 344

397 246 1 110 651

1 110 652

876 1 574 344

DSC11

574 340

1 328 143 1 302 562

1 328 144

827 1 574 340

DS11 54-64 A/M DSC11 45-47 A DSI11 50-57 A/M

(1 303 999) 1 338

083a

(845)

DSI11 E01

574 346

691 1 574 346

DSC11

574 339

1 302 561 1 302 562

1 302 563

846 1 574 339

DSC/DTC11

574 341

1 327 376 1 302 562

1 327 377

825 1 574 341

DS/DSC/DSI11 A/M

574 366

1 340 592

DSC11 27

574 367

1 353 117 1 302 562

1 327 377

1 574 367

DSC11 79

574 353

1 381 219 1 384 700

1 374 241

744 1 574 353

DC11 01/02

574 380

1 529 749

1 380 777

1 574 380

DC11 03/04

574 382

1 529 751

1 412 401

1 574 382

DC11 01/02

574 392

1 440 577

1 574 392 E

DC11 03/04

574 393

1 440 579

1 574 393 E

1 574 366

a. type no. KDEL 97 S.

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Injector DSC/DT/DC12 Engine type

Order Original part Tip No. No

Holder marked

Core part no. Injector type

DSC12 01/02

574 349

1 373 002

758

1 574 349

DSC12 01/02

574 360

1 387 056

703

1 574 360

DSC12 05

574 380

1 529 749

1 574 364 E

DC12 01/09

574 381

1 529 750

1 574 381 E

DC12 02

574 382

1 529 751

1 574 382 E

DT12 02/08

570 015

1 521 977

1 570 015 E

1 511 696 1 473 430 DC12 03

570 016

1 521 978

1 570 016 F

1 481 827 DC12 06/17

574 861

1 805 344

1 574 861 E

DC12 10/13

574 860

1 529 790

1 574 860 F

DT 02/08/10

574 398

1 464 994

1 574 398 F

DT12 11

579 251

1 499 257

1 579 251 F

DT12 11

579 252

1 499 714

1 579 252 F

DC12 15

579 253

1 731 091

1 579 253 F

DC12 05

574 392

1 440 577

1 574 392 E

DC12 02

574 393

1 440 579

1 574 393 E

DC12 01/09

574 394

1 440 580

1 574 394 E

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9

Injector DC13 Engine type DC13

Order Original part Holder Tip No. No 575 176

Holder Core Injector marked part no. type

1 574 424

1 575 176 G

1 858 986 DC13

575 177

1 874 425

1 575 177 G

1 858 985

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Injector D/DS/DSC/DSI14 Engine type DS14

Order Original part Holder Tip No. No

Holder Core Note marked part no.

574 319

276 870

249 192

276 872

838 1 574 319

574 325

325 707

325 708

303 739

799 1 574 325

574 333

380 807

383 915

380 808

873 1 574 333

DS/DSI14 02 A/M DS/DSC14 DS14 40-45 A/M DSC14 40-43 A DSI14 40-46 A/M DSC14 DSC14 44-47 A DSI14 46-54 A DSI14 46-51 M DSI14 53-54 M DSC14

574 338

1 303 806 1 303 807 1 303 808

843 1 574 338

DSC14

574 342

1 327 374 1 303 807 1 327 375

824 1 574 342

DSC14 13

574 347

1 358 965

773 1 574 347

DSC14 13

574 358

1 391 028 1 377 573

1 574 358 a b 761 751 1 574 350

DSC14 15

574 350

1 384 170

DSC14 15

574 359

1 391 030 1 384 169

1 574 359 a c

a. With cable tail. b. When 1 377 573 is replaced with 574 358, 1 pressure pipe 1 395 907 is required. c. When 1 384 169 is replaced with 574 359, 1 pressure pipe 1 395 907 is required.

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© Scania CV AB 2008, Sweden

11

Injector DC/DI16 Engine type

12

Order Original part Holder Tip No. No

Holder Core marked part no.

Injector type

DC16 01

574 394

1 440 580

E

DC16 02

574 393

1 440 579

E

DC16 05/08

574 862

1 766 551

E

DC116 06/ 09

574 863

1 766 553

E

DI16 40A01

579 257

1 478 643

E

DC16 43A

579 255

1 487 472

E

DC16 40/ 41/42A

579 256

1 505 199

E

© Scania CV AB 2008, Sweden

03:01-05

16:10-01 Issue 2008-05

Starter motor Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Type

Type ......................................................................... 3

Order number

.................................................................................. 4

© Scania CV AB 2008, Sweden

16:10-01

Type Starter motor The appearance of the starter motors in the Exchange System is as follows:

16:10-01

© Scania CV AB 2008, Sweden

3

Order number Starter motor Vehicle type DN/DS/DSI8

Order No. 571 420

DN/DS/DSC9 DN/DS/ DSC11 DN/DS/ DSC11

571 421

571 422

Original part No Core part no.

Note

369 554

1 571 451

369554

1 571 420 1-pin

263 356

1 571 450

310 563

1 571 450

349 575

1 571 453

349 575

1 571 421 1-pin

349 576

1 571 454 2-pin

349 576

1 571 422 2-pin

163 394

1 571 452

279 932 DSC11

DTC11, DS/ DSC14

DTC11, DS/ DSC14

571 169

571 423

571 424

1 382 290

1 571 169

1 382 290

1 571 428

1 382 290

1 571 464

349 578

1 571 423 1-pin

349 578

1 571 460

349 578

1 571 458

309 220

1 571 457

309 470

1 571 456

170 743

1 571 455

349 579

1 571 424 2-pin

349 579

1 571 461

349 579

1 571 459

225 944 D12/D16

D14

4

571 168

571 167

1 357 709

1 571 168

1 357 709

1 571 427

1 357 709

1 571 463

1 332 903

1 571 167

1 332 903

1 571 426

1 332 903

1 571 462

1 335 929

1 571 465

N94

571 166

1 404 788

1 571 166 1-pin

DSC9 46 A05

571 425

1 395 211

1 571 425

1 395 211

1 571 466

DC12 05 EVB

571 467

1 447 911

1 571 467

DC16 GVB

571 468

1 447 912

1 571 468

© Scania CV AB 2008, Sweden

16:10-01

00:01-01 Issue 2013-11

en-GB

Exchange programme Procedures and requirements for return units

©

Scania CV AB 2013, Sweden

Contents

2

General

.................................................................................. 4

Ordering exchange components

.................................................................................. 5

Invoicing

.................................................................................. 5

Exchange cores

.................................................................................. 5

Warranty cores

.................................................................................. 5

Returning exchange cores

Identification and cleaning ....................................... 5 Inspection ................................................................. 5 Address for returning cores ...................................... 6 Goods marking ......................................................... 6 Return packing list.................................................... 6 Return number .......................................................... 8

Return packaging

Engines ..................................................................... 8 Crankshafts, gearboxes, planetary gears .................. 9 Unit injector.............................................................. 9 General ..................................................................... 9

Exchange component claims

................................................................................ 10

Warranty claims

................................................................................ 10

Credit for cores

................................................................................ 10

Cores

................................................................................ 11

Requirements for cores

................................................................................ 11

General requirements for cores

................................................................................ 11

Supplementary requirements

Engines ................................................................... 12 Diesel Particulate Filter (DPF) ............................... 12 Cylinder head.......................................................... 12 Crankshaft............................................................... 12 Turbocharger .......................................................... 13 Injector.................................................................... 13 Gearbox .................................................................. 14 Coolant pumps........................................................ 14 Steering gear........................................................... 14 Central gear ............................................................ 14 Starter motor........................................................... 14 Alternator................................................................ 14 Hydraulic pump ...................................................... 14

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AC compressor ....................................................... 15

Damage codes

00:01-01

Exchange cores....................................................... 16 Warranty cores........................................................ 16

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Scania CV AB 2013, Sweden

3

Exchange programme General In addition to new spare parts, Scania offers a broad range of reconditioned components, exchange components for trucks, buses and industrial and marine engines. Exchange components have the same warranty as other spare parts. This document provides information on how the exchange programme works and the requirements Scania has for returned cores. Upon delivery of an exchange component, a charge is levied for the exchange component and the core. Cores are returned to Splitpoint, which inspects each core and determines whether full reimbursement should be paid or if the amount should be reduced. Cores are sometimes called return units. A core can be an exchange core or a warranty core. The Exchange Catalogue in Scania Multi contains most exchange components.

4

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Ordering exchange components Exchange components are ordered from the Scania Order Office the same way as other spare parts. Orders for spare parts and exchange components can be placed on the same order.

Invoicing An exchange component and core are invoiced on the same invoice as other spare parts. The prices of the exchange component and core are found in the parts list. The core price is a net price without discounts. The core price is determined by how fit a core is for reconditioning and may change if the conditions for reconditioning change. Notification of a core price change shall be given 3 months before implementation.

Exchange cores Each core has its own identity – a core part number that differs from that of the exchange component. The core number is usually created by adding the number 1 in front of the exchange component part number. Example: Exchange component 570 xxx Core 1 570 xxx

Warranty cores Components returned under warranty that are part of the exchange programme but have not been sent to the Warranty department are accepted as cores and can be sent to Splitpoint like other cores.

Returning exchange cores Identification and cleaning A core that is cleaned but not washed resists corrosion better than a washed core. To facilitate core handling at Splitpoint and during the reconditioning process, the core must be cleaned, but normally not washed. The cores must always be drained of oil or other fluid. As the type plate, part number or other identification must be easy to read, the area for identification must be cleaned.

Inspection Before the core is returned, it must be inspected to ensure it fulfils Scania's requirements for exchange cores.

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5

Address for returning cores Scania Splitpoint Industrieweg Nord 1154 BE-3660 Opglabbeek Belgium Address for returning cores from Sweden, Finland or Estonia: Kuehne + Nagel AB C/O Alltransport Ståthögavägen 48 SE - Norrköping

Goods marking Each package (pallet, engine, etc) must have a completely filled-in goods label, part number 1 715 910, affixed to the outside of the package. The return packing lists (RPLs) contained in the pallet must be listed on the goods label.

Return packing list A return packing list must be included when returning cores. The return packing list is created in the web application CORE. Alternatively a return packing list, part number 1 584 567, can be filled in manually and used. The same information on the printed list can also be used. Several units with the same part number can be written on one line, but then it is no longer possible to identify an individual unit in the event of credit reduction. Each engine must be accompanied by a separate return packing list. The engine serial number must also be listed on the return packing list. If possible, distance driven (km) must also be indicated. For a warranty core, the claim number must be specified on the return packing list. Note: Dealers with branch dealerships who send in cores on behalf of these dealerships must indicate the dealership's customer number on the return packing list.

6

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The return packing list must be placed in a plastic cover and secured to the inside of the package. If the delivery is made up of several packages/pallets, a return packing list must be written for each package. In each pallet there must be one (or more) return packing list detailing the contents of the pallet and nothing more. Note: A copy of the return packing list must be submitted to the carrier as documentation for clearing customs.

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Scania CV AB 2013, Sweden

7

Return number, Marking cores The following applies to return packing lists filled in manually: Each core sent to Splitpoint must be marked with a return number for identification. The return number must consist of: •

Return packing list number

•

Line number on the return packing list

If CORE is used for reporting, the return number is created automatically. Each core returned to Splitpoint must be fitted with a hanging label containing: •

Customer number

•

Return number

•

Part number

The hanging label for an engine must also include the engine serial number and, if possible, the distance driven (km). For regular exchange cores, use the hanging label with part number 1 585 563; for warranty cores, use the label with part number 1 583 843.

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The following hanging label should be used for returning Diesel Particulate Filter (DPF) cores. Fill in the front of the label in the same way as hanging label 1 583 563. Please note that you must also fill in the information requested on the back of this label.

Note: The hanging label must be attached to the core and not to any protective packaging.

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9

Return packaging Engines Engines must be returned on the exchange programme's transport pallet for engines. For reasons of safety, the engines must be strapped and firmly secured to the pallet. All apertures must be covered to prevent the entry of contaminants. Plastic covers and plastic plugs should be used for this. Strong tape can also be used to cover the apertures. Oil and coolant must be drained and the engine must be covered with plastic to minimise corrosion damage.

Crankshafts, gearboxes, planetary gears, cores with special packaging Crankshafts, gearboxes, planetary gears as well as other cores with special packaging must be returned in their exchange programme packaging. The core should be secured to prevent the core or the packaging from being damaged. Do not use any plastic packaging inside wood packaging.

Unit injector Unit injectors must be packed in exchange packaging. For PDEs (Bosch), the questions on the packaging must also be answered.

General Cores must be packed in pallets to prevent damage during transport. In pallets, separator inserts should be used between each layer. Heavy cores must not be placed on top of lighter cores.

10

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Exchange component claims Delivery remarks regarding the exchange component must be registered in RIDE, which is also used for handling core credit. Remarks regarding delivery, invoice or order errors must be made to the Order department (Supply Control, SPC).

Warranty claims Warranty claims are made to the Warranty department the same way as for other spare parts. All contacts with the customer are handled by the Warranty department. Cores for approved claims that have not been sent to the Warranty department can be sent to Splitpoint as warranty cores with a hanging label intended for this purpose. After an inspection at Splitpoint, credit is paid for the core. Special damage codes apply.

Credit for cores Returned cores are inspected at Splitpoint. Any damage, flaws or incorrect part numbers are registered in the core program, CORE. Credit is paid out after registration is completed in CORE.

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Cores Requirements for cores The general requirements apply to all cores. Certain cores are also subject to supplementary requirements. In order for full credit to be paid out, the core must fulfil the requirements. If the requirements are not fulfilled, reduced or no credit is paid. There must be a balance between purchased exchange components and returned cores. If the number of cores returned is greater than the number of exchange components purchased, return of the overpaid credit will be required.

General requirements for all cores •

it must be possible to identify the core as a Scania component

•

the core must be cleaned (not washed) and drained of oil or other fluid

•

the core must not have severe corrosion

•

the core must be complete and equipped the same way as the equivalent exchange component

•

where applicable, the core must have a type plate with type designation and serial number/part number

•

the core must not have damage caused by freezing. This type of damage can be seen as a slight bulge or a crack in the goods

•

the core must not have any visible damage caused by fire, corrosion or lack of lubricant

•

there must be no visible cracks

•

all connection points must be protected against the entry of dirt

•

external threads must be protected with a nut or another means

•

the core must be packed as instructed under the heading Return packaging.

If any of the above requirements is not fulfilled, a deduction will be made from the credit amount.

12

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Supplementary requirements and examples of deductions for damage Engines The engine serial number and part number must be indicated on the hanging label and return packing list. The engine core must be delivered on an engine pallet. The engine core must be cleaned. Delivery without engine pallet; engine core not cleaned. Damage code = 1

Diesel Particulate Filter (DPF) Hanging label 1 717 245 SV3060 (Strömberg 186863) must always be used when returning DPF cores. Fill in the front of the label in the same way as hanging label 1 583 563. Please note that you must also fill in the information requested on the back of this label. A DPF must always be returned in the same packaging that the new exchange part is supplied in and must not be mixed with other cores. DPF cores with the type of damage described below are reimbursed according to Damage code = 4 Figure A: Structural damage to substrate (e.g. cracks, pieces which have become detached) Figure B: Surface damage to substrate (e.g. material missing, larger holes, burnt out sections) Figure C: Soot on outlet surface (e.g. significant/clearly visible accumulations of soot) Figure D: Impact damage to outer casing (e.g. clearly visible, deep dents, holes in the outer casing) DPF which are not supplied in the specified packaging as above.

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13

Cylinder head The cylinder head must have no impact marks or other damage to the parting plane against the cylinder block. Damage code = 5 The cylinder head must have no visible cracks, with the exception of cracks between the nozzle hole and intake and/or exhaust valve seat. Damage code = 5 Shallow pitting in the combustion chamber caused by the ingress of water may be acceptable, provided the damage is not to the sealing surface against the cylinder liner.

Permitted cracks

Crankshaft The crankshaft must be oiled with clean oil. The keyways must not be worn. Damage code = 5 The contact surface (1), bolt holes (2) or guide pin holes (3) for attaching the flywheel must not be damaged. Damage code = 5 Thrust bearing pressure surfaces (4) or their recesses must not have deep scratches. Damage code = 5 The crankshaft must not have visible cracks. Damage code = 5 There must not be any signs of corrosion or blueing (overheating due to lack of lubricant). Damage code = 5

14

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Turbocharger The general rules for cleaning do not apply. External damage as well as large play in bearing housing or broken shaft. Damage code = 2

VG turbocharger The general rules for cleaning do not apply. The turbocharger must be complete; the actuator (electronic actuator) must not be missing. Damage code = 2

Injector Unit injector that is not packed in its exchange package. Damage code = 1 Damaged housing Damage code = 2

15

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Scania CV AB 2013, Sweden

00:01-01

Gearbox Input and output shafts must be greased The hole for gearbox control on the top of the gearbox must be covered with a cover or strong tape. The housing must not be cracked or damaged. Damage code = 4

Coolant pumps The housing must not be damaged. Damage code = 5

Steering gear The thread on the output shaft must not be damaged and must be protected with a nut. Damage code = 2 The housing must not be cracked or damaged in any other way. Damage code = 4

Central gear/Planetary gear The housing must not be cracked or damaged in any other way; the inside must be checked. Damage code = 4

Starter motor The general rules for cleaning do not apply.

Alternator The general rules for cleaning do not apply. The shaft must not be broken. Damage code = 5 Without protected thread. Damage code = 2

Hydraulic pump Without protected thread. Damage code = 2

16

©

Scania CV AB 2013, Sweden

00:01-01

AC compressor Must not be missing fitted pulley. Damage code = 2

Cores that do not have a type plate Reduced credit will be paid for a core that normally has a type plate but this is missing and the core cannot be identified by Splitpoint to its specific core number. Damage code = 2

17

©

Scania CV AB 2013, Sweden

00:01-01

Damage codes for credit reduction Exchange cores The credit amount is reduced due to damage or missing parts following the damage codes listed below. Code 0 1

Factor 1.00 0.90

2 4

0.80 0.30

5

0.00

Example of reason for reduction Full reimbursement Not cleaned, oil or coolant not drained, prescribed packaging missing – Extra work at Splitpoint to be able to process the core. Minor damage, incomplete core. Major damage, where the cylinder block, gearbox housing, central gear housing or steering gear housing is damaged or cracked. DPF: damage in accordance with "Supplementary requirements and examples of deductions for damage". Damage so severe that the core cannot be used for reconditioning, serious corrosion, core missing.

Warranty cores The credit amount is reduced due to damage or missing parts following the damage codes listed below. Code 6 7

Factor 1.0 0.97

8 9

0.80 0.00

Example of reason for reduction Full reimbursement for warranty core. Not cleaned, oil or coolant not drained, prescribed packaging missing – Extra work at Splitpoint to be able to process the core. Core not complete. Warranty core missing or incorrect

Credit is calculated as factor x core price. No deduction or credit is given for cores not found on the return packing list.

18

©

Scania CV AB 2013, Sweden

00:01-01

05:15-01 Issue 2008-09

Planetary gear GS771/772 Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Model

Model ....................................................................... 3

Order number

GS771/772................................................................ 4

© Scania CV AB 2008, Sweden

05:15-01

Model

301187

GS771/772

1

The following parts are not components of the exchange planetary gear for GS771/772: •

End yoke

•

Speedometer drive

05:15-01

© Scania CV AB 2008, Sweden

3

Order number GS771/772 Planetary gear Order Original for: no. part no. GS771/772

570 598

324 269

Core part no. Note 1 570 598

a

348 888 GS771/772

570 599

355 500

1 570 599 b

355 501 a. Not CAG. b. CAG.

4

© Scania CV AB 2008, Sweden

05:15-01

05:15-02 Issue 2008-09

Planetary gear GR/GRE860/870 Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Model

Model ....................................................................... 3

Order number

GR/GRE860/870 ...................................................... 4

Footnote

Footnotes c, e, f ........................................................ 5

© Scania CV AB 2008, Sweden

05:15-02

Model GR/GRE860/870

The following parts are components of the exchange planetary gear for GR/GRE860/870: •

One variant with end yoke, the others without.

•

Sensor generator or frequency sensor.

•

Cover over the hole for the speedometer drive.

The following parts are not components of the exchange planetary gear for GR/GRE860/870: •

Speedometer drive.

•

Solenoid valves and solenoid valve bracket.

05:15-02

© Scania CV AB 2008, Sweden

3

Order number GR/GRE860/870 Planetary gear Order Original for: no. part no.

Core part no. Note

GR/GRE860/870

570 559

254 061

1 570 559

a

GR/GRE870

570 561

314 389

1 570 561

bc

1 570 583

def

GR/GRE870

570 583

315 157

CH-1030227 VXL-6275573

a. b. c. d.

Supplied with end yoke. Adapted for propeller shaft T70. Supplied without end yoke. Adapted for the GPRT programme. With sensor generator (pos. 1). See footnote. Supplied without end yoke. Adapted for the GPRT programme. Not prepared for Telma. Earlier model of attaching eyes for the gearbox beam. e. With frequency sensor (pos. 2). See footnote. f. On right-hand drive vehicles the housing (pos. 3) is turned 180º. See footnote.

4

© Scania CV AB 2008, Sweden

05:15-02

Footnotes c, e, f

05:15-02

© Scania CV AB 2008, Sweden

5

05:15-03 Issue 2008-09

Planetary gear GR/GRE871/871T Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Model

Model ....................................................................... 3

Order number

GR/GRE871/871T.................................................... 4

Footnote

.................................................................................. 5

© Scania CV AB 2008, Sweden

05:15-03

Model GR/GRE871/871T

The following parts are components of the exchange planetary gear for GR/GRE871/871T: •

Frequency sensor

•

Cover over the hole for the speedometer drive.

The following parts are not components of the exchange planetary gear for GR/GRE871/871T: •

End yoke

•

Speedometer drive.

•

Solenoid valves and solenoid valve bracket.

05:15-03

© Scania CV AB 2008, Sweden

3

Order number GR/GRE871/871T Planetary gear for: Order no. Original part no.

Core part no. Note

GR/GRE871

570 583

315 157

1 570 583

abc

GR871T

570 596

331 321

1 570 596

d

1 570 597

e

GRE871T GR/GRE871T

VXL-6324700

343 320 570 597

363 456

VXL 63247016399321

361 678 GR/GRE871(T)

571 651

363 456

1 571 651

ef

VXL6399322

GR/GRE871(T)

571 652

1 109 388

1 571 652

eg

VXL6399322

363 459 a. Supplied without end yoke. Adapted for the GPRT programme. Not prepared for Telma. Earlier model of attaching eyes for the gearbox beam. b. With frequency sensor (pos. 2). See footnote. c. On right-hand drive vehicles the housing (pos. 3) is turned 180º. See footnote. d. Supplied without end yoke. Prepared for Telma. Earlier model of attaching eyes for the gearbox beam. e. Supplied without end yoke. Prepared for Telma. New model of attaching eyes for the gearbox beam. f. Not CAG. g. CAG.

4

© Scania CV AB 2008, Sweden

05:15-03

Footnotes b, c

05:15-03

© Scania CV AB 2008, Sweden

5

05:15-04 Issue 2008-09

Planetary gear GR880(T) Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Model

Model ....................................................................... 3

Order number

GR880(T) ................................................................. 4

© Scania CV AB 2008, Sweden

05:15-04

Model GR880(T)

The following parts are components of the exchange planetary gear for GR880(T): •

Frequency sensor

•

Cover over the hole for the speedometer drive.

The following parts are not components of the exchange planetary gear for GR880(T): •

End yoke

•

Speedometer drive.

•

Solenoid valves and solenoid valve bracket.

05:15-04

© Scania CV AB 2008, Sweden

3

Order number GR880(T) Planetary gear Order Original for: no. part no. GR880(T)

571 653

Core part no. Note

381 603

1 571 653

ab

VXL6621134

381 599 GR880(T)

571 654

381 601

1 571 654 c VXL6621134

a. Supplied without end yoke. Prepared for Telma b. Not CAG. c. CAG

4

© Scania CV AB 2008, Sweden

05:15-04

05:15-05 Issue 2008-09

Planetary gear GR801/801/R Service Exchange System

©

Scania CV AB 2010, Sweden

en

Table of contents

2

Model

Model ....................................................................... 3

Order number

GR801/801R............................................................. 4

©

Scania CV AB 2010, Sweden

05:15-05

Model GR801/801R

The following parts are not components of the exchange planetary gear for GR801/801R: •

End yoke

•

Other ancillary equipment

05:15-05

©

Scania CV AB 2010, Sweden

3

Order number GR801/801R Planetary gear for: Order no. GR801

Original part no.

571 656

Core part no. Note

1 439 377

1 571 656 a b c d

1 350 887 GR801

571 730

GR801

1 889 251

1 571 730 a b c e

1 439 375 571 663

1 350 889

GR801

571 728

1 889 249

GR801

571 668

1 439 376

1 571 663 a b d f 1 571 728 a b e f

GR801

571 662

1 350 888

1 571 668 a b d g Scania Retarder ab

GR801

571 729

1 889 250

1 571 729 a b e g Scania Retarder

571 720

1 439 378

1 571 720 d

571 731

1 889 252

1 571 731 e

1 350 891

GR801R GR801 GR801R GR801 GR801R a. b. c. d.

CAG Supplied without end yoke Prepared for dual-circuit steering Chassis number truck -2033773 SSS -5194263 SNL -9128159 SAN Chassis number bus -1859928 e. Chassis number truck 2033774- SSS 5194264-SNL 9128159-SAN f. Prepared for the Telma retarder g. Prepared for the Voith retarder

4

©

Scania CV AB 2010, Sweden

05:15-05

05:15-06 Issue 2008-09

Planetary gear GRS890/890R Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Model

Model ....................................................................... 3

Order number

GRS890/890R .......................................................... 4

© Scania CV AB 2008, Sweden

05:15-06

Model GRS890/890R

The following parts are not components of the exchange planetary gear for GRS890/890R: •

End yoke

•

Other ancillary equipment

05:15-06

© Scania CV AB 2008, Sweden

3

Order number GRS890/890R Planetary gear for: Order no. Original part no. GRS890/890R

571 656

Core part no. Note

1 439 377

1 571 656

abcd

1 350 887 GRS890/890R

571 730

GRS890/890R GRS890/890R

1 889 251

1 571 730 a b c e

1 439 375 571 663

1 350 889

1 571 663 a b d f

a. b. c. d.

CAG Supplied without end yoke Prepared for dual-circuit steering Chassis number truck -2033773 SSS -5194263 SNL -9128159 SAN Chassis number bus -1859928 e. Chassis number truck -2033774 SSS -5194264 SNL -9128159 SAN Chassis number bus -1859929 f. Prepared for the Telma retarder

4

© Scania CV AB 2008, Sweden

05:15-06

05:15-07 Issue 2008-09

Planetary gear GR/GRH/GRS900/900R Service Exchange System

© Scania CV AB 2008, Sweden

en

Table of contents

2

Model

Model ....................................................................... 3

Order number

GR/GRH/GRS900/900R .......................................... 4

© Scania CV AB 2008, Sweden

05:15-07

Model GR/GRH/GRS900/900R

The following parts are not components of the exchange planetary gear for GR/GRH/GRS900/900R: •

End yoke

•

Other ancillary equipment

05:15-07

© Scania CV AB 2008, Sweden

3

Order number GR/GRH/GRS900/900R Planetary gear for:

Order no. Original part no.

GR/GRH/GRS900

Core part no. Note

1 439 377

GR/GRH/GRS900

571 656

1 350 887

GR/GRH/GRS900

571 730

1 889 251

GR/GRH/GRS900

1 571 656 a b c d 1 571 730 a b c e

1 439 375

GR/GRS900

571 663

1 350 889

GR/GRS900

571 728

1 889 249

1 571 663 a b d f 1 571 728 a b f e

1 439 376 GR/GRS900R

571 668

GR/GRH/GRS900

1 350 891

1 571 668 a b d Scania Retarder

1 350 888

GR/GRS900R

571 729

1 889 250

GR/GRS900

571 720

1 439 378

1 571 729 a b e 1 571 720 d

GR/GRS900

571 731

1 889 252

1 571 731 e

a. b. c. d.

CAG Supplied without end yoke Prepared for dual-circuit steering Chassis number truck -2033773 SSS -5194263 SNL -9128159 SAN Chassis number bus -1859928 e. Chassis number truck -2033774 SSS -5194264 SNL -9128160 SAN Chassis number bus -1859929 f. Prepared for the Telma retarder

4

© Scania CV AB 2008, Sweden

05:15-07

10:05-01 Issue 2009-02

Brake chamber Service Exchange System

© Scania CV AB 2008, Sweden

en

Contents

2

Version

................................................................... 3 Pipe-drawn ventilation .............................. 4

Order number

From 1972 model year onwards ................ 6 From 1980 model year onwards ................ 7 Rational Unit ............................................. 9 .................................................................. 12

© Scania CV AB 2008, Sweden

10:05-01

Version Brake chamber There are two versions of spring brake chambers in the Service Exchange System.

The version shown in figure A consists only of a spring section with ventilation cover. The versions shown in figures B and C are complete "rational units" with both a spring section and diaphragm section. The version shown in figure C is a JHE type (High Efficiency) with the curved pressure plate. Compare figures B and C at the arrows for the visible external difference. Link yoke not included. Note: The pushrod must be cut to the required length.

10:05-01

© Scania CV AB 2008, Sweden

3

Pipe-drawn ventilation on reconditioned spring brake chambers Because of the proven advantages of pipe-drawn ventilation, in future we shall also supply the following components for reconditioned spring brake parts which are needed to modernise the entire spring brake unit. The change-over will take place gradually.

Component parts: 1 Ventilation cover, assembly, 1 off 2 Connection, 1 off 3 Ventilation pipe, 1 off 4 Rubber elbow, 1 off 5 "Snapper clip" 1 off Carry out the following before aligning the spring section with the diaphragm cover: Widen the outlet hole to 1/2" Ø in the diaphragm cover at the top. The ventilation pipe must be on the upper side of the pushrod. Remove any swarf from the diaphragm cover and insert the rubber elbow into the 1/2" hole. A thin layer of grease will facilitate this. Fit the spring section on the diaphragm cover and make sure that the diaphragm is correctly positioned. Tighten the clamp ring nuts to 19-22 Nm. Soften the ventilation cover by leaving it in hot water for 1 to 2 minutes. Apply

4

© Scania CV AB 2008, Sweden

10:05-01

a thin layer of grease to the cover and fit the cover by tapping it into the correct position using a leather mallet, if necessary. Line up the tap pipe with the rubber elbow, into which one end of the connection is inserted. Secure with the "snapper clip". The plastic pipe can now be fitted onto both the connection and the ventilation cover after adjusting to length as required. Note: The ventilation cover must always be attached in the correct manner. After the unit has been fitted on the vehicle and the release bolt has been screwed in fully (tightening torque 30 Nm), the cover must be clamped on properly.

10:05-01

© Scania CV AB 2008, Sweden

5

Order number Brake chamber From 1972 model year onwards Vehicle type BF80/86

Order No. 571 708

New number Core part No. Note 221 231

BF110/111

221 235

All trucks.

246 424

1 571 708

Type 24 a

1 571 708

Type 24 b

1 571 709

Type 30

1 571 710

Type 36 c

1 571 710

Type 36 d

246 426 246 427 L50

571 708

221 233

LT110/111

221 245

LBT110/111

246 425

LT145/146

246 423

LBT140/141

289 355

All trucks and buses

571 709

221 239 221 241 246 428 246 429 270 588 270 589

L-LB85/86

571 710

221 243

L-LS-LB110

246 430

L-LS-LT-LB111

246 431

L-LB140

270 590

LT145/146

270 591

LBT111/141 LBS86/111/141 a. b. c. d.

6

571 710

246 430

With spring brake chambers on the front axle. With spring brake chambers on the rear axle. With 13 tonnes rear axle weight. With 20 tonnes bogie weight.

© Scania CV AB 2008, Sweden

10:05-01

From 1980 model year onwards Vehicle type G-P-R-T82/92/112

Order No.

New number Core part No. Note

571 767

310 171

1 571 767

Type 16

571 768

390 540

1 570 536

Type 16-80

392 364

1 570 536

1 117 755

1 571 768

1 117 756

1 571 768

295 387

1 570 535

G-P-R-T112/113

306 979

1 570 535

R-T142/143

345 639

1 570 535

345 640

1 570 535

377 105

1 570 535

377 106

1 570 535

377 107

1 570 535

377 108

1 570 535

387 363

1 570 535

389 688

1 570 535

1 103 997

1 570 535

1 103 998

1 570 535

1 117 749

1 571 769

1 117 750

1 571 769

1 117 751

1 571 769

1 117 752

1 571 769

1 117 753

1 571 769

1 117 754

1 571 769

1 123 166

1 571 769

295 390

1 570 534

G-P-R-T112/113

302 268

1 570 534

R-T142/143

365 928

1 570 534

K93/113

365 292

1 570 534

372 787

1 570 534

372 788

1 570 534

372 789

1 570 534

372 790

1 570 534

386 499

1 570 534

R-T142 G-P-R-T93/113 R-T143

G-P-R-T82/92/93

G-P-R-T82/92/93

10:05-01

571 769

571 770

© Scania CV AB 2008, Sweden

Type 20

Type 24-80

7

Vehicle type

G-P-R-T93/113

Order No.

571 771

R-T143

New number Core part No. Note 1 115 857

1 571 770

1 115 858

1 571 770

1 115 859

1 571 770

1 115 860

1 571 770

1 115 861

1 571 770

1 115 862

1 571 770

1 123 165

1 571 770

1 103 702

1 570 538

1 117 748

1 571 771

293 434

1 571 772

Type 30

1 571 773

Type 30

Type 24-105

K93/113 G-P-R-T82/92/93

571 772

G-P-R-T112/113

298 169

R-T142/143

298 171

K113

302 270 302 272 325 317 325 318

G-P-R-T93/113 R-T143 K93/113

8

571 773

395 610 395 611

Replaced by 571 757.

1 123 010

© Scania CV AB 2008, Sweden

10:05-01

"Rational unit" Vehicle type G-P-R-T

Order No. 571 753

K-L-N

G-P-R-T

571 754

K-L-N

G-P-R-T K-L-N

10:05-01

571 755

New number Core part No. Note 1 331 410

1 571 753

390 540

1 570 536

392 364

1 570 536

1 117 755

1 571 753

1 117 756

1 571 753

1 331 411

1 571 754

377 105

1 570 535

377 106

1 570 535

377 107

1 570 535

377 108

1 570 535

387 363

1 570 535

389 688

1 570 535

1 103 997

1 570 535

1 103 998

1 570 535

1 117 749

1 571 754

1 117 750

1 571 754

1 117 751

1 571 754

1 117 752

1 571 754

1 117 753

1 571 754

1 117 754

1 571 754

1 123 166

1 571 754

1 319 242

1 571 754

1 319 243

1 571 754

1 331 412

1 571 755

365 928

1 570 534

365 929

1 570 534

372 787

1 570 534

372 788

1 570 534

272 789

1 570 534

372 790

1 570 534

386 499

1 570 534

1 110 617

1 571 755

1 110 618

1 571 755

1 115 857

1 571 755

1 115 858

1 571 755

1 115 859

1 571 755

1 115 860

1 571 755

© Scania CV AB 2008, Sweden

Type 16/80

Type 20/80

Type 24/80

9

Vehicle type

G-P-R-T

Order No.

571 756

K-L-N

G-P-R-T

571 704

Buses

G-P-R-T

571 758

K-L-N

G-P-R-T K-L-N

571 706

New number Core part No. Note 1 115 861

1 571 755

1 115 862

1 571 755

1 123 165

1 571 755

1 308 284

1 571 755

1 308 285

1 571 755

1 313 835

1 571 755

1 313 836

1 571 755

1 331 413

1 571 756

395 610

1 570 733

395 611

1 570 773

1 108 024

1 570 773

1 117 757

1 571 757

1 117 758

1 571 757

1 117 759

1 571 757

1 120 809

1 571 757

1 120 810

1 571 757

1 123 010

1 571 757

1 123 156

1 571 757

1 331 420

1 571 704

221 225

1 570 529

221 253

1 570 529

246 420

1 570 529

246 421

1 570 529

246 422

1 570 529

289 338

1 570 529

1 331 415

1 571 758

293 434

1 571 532

298 169

1 571 532

298 171

1 571 532

302 270

1 571 532

302 272

1 571 532

325 317

1 571 532

325 318

1 571 532

1 331 422

1 571 706

Type 24/105

Type 20

Type 30

Type 30

246 428 246 429 221 239

10

© Scania CV AB 2008, Sweden

10:05-01

Vehicle type G-P-R-T

Order No. 571 762

K-L-N

New number Core part No. Note 1 350 233

1 571 762

Type 20/105 HE

1 571 763

Type 24/80 HE

1 571 764

Type 24/105 HE

1 571 765

Type 30/105 HE

1 307 394 1 331 288 1 331 289 1 802 697

G-P-R-T

571 763

K-L-N

1 350 234 1 307 383 1 307 384 1 307 385 1 307 386 1 319 606 1 319 607 1 321 152 1 321 153 1 322 156 1 322 157 1 331 290 1 331 291

G-P-R-T

571 764

K-L-N G-P-R-T K-L-N

1 350 235 1 307 387

571 765

1 350 236 1 307 388 1 307 389 1 307 390 1 307 391 1 307 392 1 307 393

10:05-01

© Scania CV AB 2008, Sweden

11

Vehicle type G-P-R-T

Order No. 571 774

K-L-N

New number Core part No. Note 1 361 987

1 571 774 Type 30/105 HE a

1 358 862 1 358 863 1 358 864 1 358 865 1 358 866 1 358 867 571 145

1 505 333

1 571 145

Type 20/24

571 775

1 446 036

1 571 775

Type 20/24

1 571 776

Type 20/24

1 571 777

Type 20/24

1 571 778

Type 24/24

1 571 779

Type 24/24

1 313 813 571 776

1 446 037 1 313 829

571 777

1 446 038 1 313 830

571 778

1 446 042 1 313 821

571 779

1 446 043 1 372 909

570 845

1 505 335

Type 24/24 1 570 845

1 372 910 574 703

1 731 942 1 400 933

571 784

1 446 047

1 574 703

Type 24/24

1 446 050

1 571 784

Type 24/24

1 313 822 571 705

1 331 421

1 571 705

Type 24/24

571 780

1 446 044

1 571 780

Type 24/24

1 375 936 571 781 571 785

1 446 045

Type 24/24

1 375 937

1 571 781

Type 24/24

1 46 052

1 571 785

Type 24/30

1 571 786

Type 24/30

1 571 787

Type 24/30

1 571 788

Type 30/24

1 571 789

Type 30/30

1 369 994 571 786

1 446 053 1 372 913

571 787

1 446 054 1 372 914

571 788

1 446 056 1 367 493

571 789

1 446 057 1 372 915

12

© Scania CV AB 2008, Sweden

10:05-01

Vehicle type

Order No. 571 790

New number Core part No. Note 1 446 058

1 571 790

Type 30/30

1 571 791

Type 30/30

1 571 792

Type 30/30

1 571 793

Type 30/30

1 574 702

Type 30/30

1 571 795

Type 30/30

1 372 916 571 791

1 446 059 1 372 917

571 792

1 446 060 1 372 918

571 793

1 731 943 1 446 061 1 372 919 1 725 425

574 702

1 731 944 1 446 062 1 372 920 1 725 426

571 795

1 446 066 1 353 667

a. With strengthened spring in the diaphragm section.

10:05-01

© Scania CV AB 2008, Sweden

13

10:15-01 Issue 2009-02

Compressor Service Exchange System

© Scania CV AB 2008, Sweden

en

Contents

2

Version

.................................................................................. 3

Order number

.................................................................................. 4

© Scania CV AB 2008, Sweden

10:15-01

Version Compressor

The exchange compressor is supplied with a key (position 2) on the shaft.

10:15-01

© Scania CV AB 2008, Sweden

3

Order number Compressor Engine type Order No.

New number Core part No. Note

D/DS8

1 327 231

571 187

D/DS11

218 469

D/DS14

232 615

DN/DS/DSI8

571 181

1 300 366

DN/DS/DSC11

300 162

DS/DSC14

394 441

DN/DS/DSC9

571 182

1 314 107

1 571 187

Type 15.5 a

1 571 181

Type 15.5

1 571 182

Type 15.5

301 525 DN/DS/DSC9

571 183

1 303 226

1 571 183

DN/DS/DSC9

571 186

1 348 920

1 571 186

DN/DS/DSC11

571 184

1 303 227

1 571 184

DN/DS/DSC11

571 185

1 348 919

1 571 185

DSC14 Type 15.5

Type 15.5

DSC14 a. When 218 469 is replaced by 571 187, 1 off banjo screw 278 082, 1 off banjo connection 151 20 and 2 off gaskets 812 412 are required.

4

© Scania CV AB 2008, Sweden

10:15-01

10:25-01 Issue 2013-11

Air dryer Service Exchange System

©

Scania CV AB 2013, Sweden

en-GB

Contents

2

Version

................................................................................. 3

Order number

.................................................................................. 4

©

Scania CV AB 2013, Sweden

10:25-01

Version Air dryer

10:25-01

©

Scania CV AB 2013, Sweden

3

Order number Air dryer Order No.

New number Core part No. Note

571 170

290 738

1 571 170

573 646

2 148 069

1 573 646 APS assembly, standard

(573 647)

2 089 579

1 573 647

(573 647)

2 063 357

1 573 647

2 064 078 1 941 953 1 928 589 1 897 631 573 649

2 148 070

1 573 649 APS assembly, high capacity

(573 648)

2 089 580

1 573 648

2 077 973 1 941 954 1 928 590 1 798 403 1 796 161 1 770 184 1 763 425 1 753 577 1 543 224 579 998

2 077 974

1 579 998 Air dryer

1 774 871 1 763 418 1 753 578 1 739 607 1 477 554 579 997

2 077 976

1 579 997 Protection valve

1 928 588 1 774 873 1 763 422 1 753 580 1 477 566

4

©

Scania CV AB 2013, Sweden

10:25-01

10:50-01 Issue 2013-11

Retarder Service Exchange System

©

Scania CV AB 2013, Sweden

en-GB

Contents

2

Version

.................................................................................. 3

Order number

.................................................................................. 4

©

Scania CV AB 2013, Sweden

10:50-01

Version Retarder

Scania Retarder in exchange version is supplied without proportional valve. The illustration above shows exchange retarder 571 670.

10:50-01

©

Scania CV AB 2013, Sweden

3

Scania Retarder in exchange version is supplied without proportional valve. The illustration above shows exchange retarders 572 913, 574 866, 572 956, 572 957.

4

©

Scania CV AB 2013, Sweden

10:50-01

Order number Order No. 571 670

5

New number

Core part No. Gearbox

1 886 364

Note

1 571 670 GR801R,GR900R,GRS890R,GR , S900R,GRS920R, GRSO900R

1 365 636

GR801R, GRS890R

1 334 001

GR/GRS900R

572 913

1 790 614

1 572 913 GR875R, GRS875R, GR/GRS/ GRSO905R, GR/GRS/ GRSO925R, GRS/GRSO895R

Single-circuit steering. Retarder gear ratio 3.04

574 866

1 790 615

1 574 866 GR875R, GRS895R, GR/GRS/ GRSO905R, GRSO925R.

Dual-circuit steering. Retarder gear ratio 3.04.

572 956

2 128 068

1 572 956 GR875R, GRS/GRSO895R, GR/ Single-circuit steering. Retarder GRS/GRSO905R, GRSO925R. gear ratio 3.26.

572 957

2 128 069

1 572 957 GR875R, GRS895R, GR/GRS/ GRSOR905R, GRSO925R.

©

Scania CV AB 2013, Sweden

Dual-circuit steering. Retarder gear ratio 3.26.

10:50-01

01:00-60 Issue 2012-02

Engine DC13 Trucks Service Exchange System

©

Scania CV AB 2012, Sweden

en-GB

Contents

2

Information

Information, new exchange engine........................... 3

Equipment

Equipment, new exchange engine ............................ 4

Version

DC13......................................................................... 6

Order number

DC13......................................................................... 8

©

Scania CV AB 2012, Sweden

01:00-60

Information, new exchange engine Ordering When ordering a new exchange engine, make sure that the correct engine type and the correct equipment option is ordered.

Engine type designation The engine type designation and engine serial number are stamped on the right-hand side of the cylinder block.

New exchange engines These exchange engines are newly manufactured and consist 100% of new parts. These engines are available during the period in which they are in production. Part numbers begin with 577. The engines are test run and the basic settings are set.

01:00-60

©

Scania CV AB 2012, Sweden

3

Equipment, new exchange engine Engine DC13

New exchange engine DC13 consists of the following parts in addition to the engine body: 1 Suspension attachments 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil cleaner 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Intake manifold 11 Exhaust manifold 12 Fuel filter 13 Oil sump 14 Rocker covers 15 Oil cooler 16 Oil cooler, gearbox 17 Turbocharger 18 Compressor (type 720)

4

©

Scania CV AB 2012, Sweden

01:00-60

19 Starter motor 20 Alternator 21 Drive belts 22 Power take-off shaft 23 S6 control unit for C007 (see TI 16-090702) 24 Prepared for a retarder The following parts are not included in the new exchange engine DC/DT12: •

Hydraulic pump

•

Fan

•

Suspension rubber

•

Dipstick

•

Fan ring bracket

•

Exhaust brake

•

Charge air pipe

01:00-60

©

Scania CV AB 2012, Sweden

5

DC13 version Engine model DC13 05 L01 DC13 05 L01 DC13 06 L01 DC13 06 L01 DC13 06 L01 DC13 07 L01 DC13 10 L07 DC13 10 L01 DC13 08 L01 DC13 11 L01

Order No. 577 136 577 170 577 196 577 195 577 197 577 137 577 138 577 176 577 139 577 140

hp

Euro 5 5 5 5 5 5 5 5 5 5

470 420

PTO

Fuel system XPI XPI XPI XPI XPI XPI XPI XPI XPI XPI

Note a R cab a P cab a R/G cab a P cab, with AWD a P cab, without AWD a a With upgraded fan (GKF) a

Without upgraded fan

a NLT a NLT

a. New exchange engine

6

©

Scania CV AB 2012, Sweden

01:00-60

Order number DC13 P-R-T Engine type DC13 05 L01 DC13 05 L01 DC13 06 L01 DC13 06 L01 DC13 06 L01 DC13 07 L01 DC13 10 L01 DC13 10 L01 DC13 08 L01 DC13 11 L01

01:00-60

Order No. 577 136 577 170 577 196 577 195 577 197 577 137 577 138 577 176 577 139 577 140

Core part No. 1 577 136 1 577 170 1 577 196 1 577 195 1 577 197 1 577 137 1 577 138 1 577 176 1 577 139 1 577 140

©

Note R cab P cab R/G cab P cab, with AWD P cab, without AWD With upgraded fan (GKF) Without upgraded fan (GKF) NLT NLT

Scania CV AB 2012, Sweden

7

01:00-65 Issue 2013-11

Engine DC13 Bus Service Exchange System

©

Scania CV AB 2013, Sweden

en-GB

Contents

2

Information

Information, new exchange engine........................... 3

Equipment

Equipment, new exchange engine ............................ 4

Version

DC13......................................................................... 6

Order number

DC13......................................................................... 7

©

Scania CV AB 2013, Sweden

01:00-65

Information, new exchange engine Ordering When ordering a new exchange engine, make sure that the correct engine type and the correct equipment option are ordered.

Engine type designation The engine type designation and engine number are stamped on the right side of the cylinder block.

New exchange engines These exchange engines are newly manufactured and consist 100% of new parts. These engines are available during the period in which they are in production. The part numbers start with 577. The engines are test run and the basic settings have been made.

01:00-65

©

Scania CV AB 2013, Sweden

3

Equipment, new exchange engine Engine DC13

New exchange engine DC13 consists of the following parts in addition to the engine body: 1 Suspension brackets 2 Coolant pump 3 Hub 4 Pulleys 5 Coolant pipe 6 Oil cleaner 7 Injection equipment 8 Flywheel 9 Flywheel housing 10 Inlet pipe 11 Exhaust manifold 12 Fuel filter 13 Oil sump 14 Rocker covers 15 Oil cooler 16 Oil cooler, gearbox 17 Turbocharger

4

©

Scania CV AB 2013, Sweden

01:00-65

18 Compressor 19 Starter motor 20 Alternator 21 Drive belts 22 Power take-off gear 23 S6 Control unit for C007 (See TI 16-090702) The following parts are not included in the new exchange engine DC13: •

Hydraulic pump

•

Fan

•

Vibration insulator

•

Dipstick

•

Bracket for fan ring

•

Exhaust brake

01:00-65

©

Scania CV AB 2013, Sweden

5

DC13 version Engine model DC13 05 B02 DC13 07 B02 DC13 10 B02 DC13 102 K09 DC13 103 K01 DC13 104 K01 DC13 107 K01 DC13 108 K01 DC13 113 K01 DC13 114 K01

6

Order No. 577 173 577 174 577 175 577 230 577 249 577 252 577 234 577 248 577 241 577 243

HP

Euro

400 5 480 5 440 5 4 400 4 360 4 410 3 360 3 400 5 360 5

©

Gearbox

Note

Manual Manual Manual

XPI EGT OCV XPI EGT OCV XPI EGT OCV PDE SCK OCV PDE SCR OCV PDE SCK OCV PDE OCV PDE OCV PDE SCR OCV PDE SCR OCV

Scania CV AB 2013, Sweden

Options

2x150A

01:00-65

Order number DC13 Engine type DC13 05 B02 DC13 07 B02 DC13 10 B02 DC13 102 K01 DC13 103 K01 DC13 104 K01 DC13 107 K01 DC13 108 K01 DC13 113 K01 DC13 114 K01

Order No. 577 173 577 174 577 175 577 230 577 249 577 252 577 234 577 248 577 241 577 243

Core part No. Note a 1 577 173 a 1 577 174 a 1 577 175 a 1 577 230 a 1 577 249 a 1 577 252 a 1 577 234 a 1 577 248 a 1 577 248 a 1 577 243

a. New exchange engine

01:00-65

©

Scania CV AB 2013, Sweden

7

01-01-30 Issue 2012-02

Cylinder head D13 Service Exchange System

©

Scania CV AB 2012, Sweden

en-GB

Contents

2

Information

Ordering, cylinder head ............................................ 3

Equipment

Equipment, cylinder head......................................... 4

Order number

D13 ........................................................................... 5

©

Scania CV AB 2012, Sweden

01-01-30

Information, exchange cylinder head Ordering, cylinder head When ordering an exchange cylinder head, make sure that the correct model is ordered (see casting number and original part No.)

Exchange cylinder head These cylinder heads are reconditioned; they are fitted with both new and recycled parts. All wearing parts are new.

01-01-30

©

Scania CV AB 2012, Sweden

3

Equipment, cylinder heads D13

Note: The cylinder head casting number is cast on the top of the cylinder head. Note also that a cylinder head with original part no. is without valves and valve springs. The exchange cylinder head is supplied with the following parts: 1 Cylinder head 2 Plug 3 Pin 4 Valve guide (intake valve) 5 Valve guide (exhaust valve) 6 Valve stem seal 7 Intake valve 8 Exhaust valve 9 Valve spring 10 Valve discs 11 Split collet

4

©

Scania CV AB 2012, Sweden

01-01-30

Order number D13 Engine type D13

01-01-30

Order No. 570 166

Casting No. 1 921 303 1 874 583 1 855 950 1 849 155 1 519 411

©

Original part No. Core part No. Note 1 921 303 1 570 166 XPI

Scania CV AB 2012, Sweden

5

01:10-30 Issue 2013-11

Flywheel Service Exchange System

©

Scania CV AB 2013, Sweden

en-GB

Contents

2

Version

.................................................................................. 3

Order number

.................................................................................. 4

©

Scania CV AB 2013, Sweden

01:10-30

Version Flywheel

Scania's flywheel in the exchange version is supplied without the ring gear. The illustration above shows flywheel 573 205.

01:10-30

©

Scania CV AB 2013, Sweden

3

Order number Order number

New number

Core part number

573 200

1 403 271

573 201

1 487 557

1 573 200

324 640 1 573 201

1 465 411 1 388 326 1 364 259 1 349 364 573 202

1 487 558

1 573 202

1 465 412 1 405 313 1 388 336 1 379 803 573 203

1 776 466

1 573 203

573 204

1 805 085

1 573 204

1 487 564 1 539 450 1 465 419 1 409 268 573 205

1 805 086

1 573 205

1 506 393

4

©

Scania CV AB 2013, Sweden

01:10-30

01:30-10 Issue 2013-11

en-GB

Turbocharger DC9/DC13/DC16 Service Exchange System

©

Scania CV AB 2013, Sweden

Contents

2

Information

Turbocharger information......................................... 3

Equipment

Turbocharger equipment........................................... 4

Order number

DC9........................................................................... 5 DC13......................................................................... 6 DC16......................................................................... 7 NLT Japan................................................................. 8

©

Scania CV AB 2013, Sweden

01:30-10

Information, turbocharger Ordering When ordering a turbocharger, make sure that the correct type (see type plate) and the correct equipment option are ordered.

01:30-10

©

Scania CV AB 2013, Sweden

3

Turbocharger equipment Turbocharger

VGT exchange turbochargers consists of the following parts: 1 Turbocharger 2 Actuator Scania part number is stamped on the type plate. The number is indicated on the pages with tables.

4

©

Scania CV AB 2013, Sweden

01:30-10

Order number DC9 Engine type Order No. New number Core part no. Note DC9 572 880 2 040 420 1 572 880 2 033 789 1 949 115 1 912 775 1 725 480 DC9 572 881 2 040 421 1 572 881 2 033 790 1 949 117 1 912 777 1 532 357 DC9 572 873 2 060 778 1 572 873 DC9 572 875 2 087 273 1 572 875

01:30-10

©

Scania CV AB 2013, Sweden

AL, Eu5

MFS, Eu5

AL, Eu6 MFS, Eu6

5

Order number DC13 Engine type DC13

Order No. 572 882

DC13

572 883

DC13

572 884

DC13

572 888

6

©

New number Core part No. 2 040 422 1 572 882 2 033 791 1 949 108 1 942 115 1 912 768 1 849 538 2 040 423 1 572 883 2 033 792 2 033 796 1 949 109 1 949 113 1 942 118 1 942 120 1 912 769 1 912 773 1 849 541 2 040 424 1 572 884 2 033 793 2 033 804 1 949 110 1 949 114 1 942 117 1 942 121 1 912 770 1 912 774 1 849 537 2 040 430 1 572 888 2 035 499 1 941 319

Scania CV AB 2013, Sweden

Note AL, Eu5

SSM, Eu5

MFS, Eu5

MFS, Eu6

01:30-10

Order number DC16 Engine type DC16

01:30-10

Order No.

New number Core part No. Note 572 887 2 040 429 1 572 887 MFS, Eu5 2 059 069 2 035 498 1 948 298

©

Scania CV AB 2013, Sweden

7

Order number NLT Japan Engine type

8

Order No.

New number Core part No. Note 572 886 2 040 425 1 572 886 SSM 2 033 794 1 949 111 1 942 118 1 912 771 1 800 714 572 885 2 040 426 1 572 885 MFS 1 949 112 1 942 119 1 912 772 1 750 505

©

Scania CV AB 2013, Sweden

01:30-10

Technical Library

http://engine.od.ua