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Six Sigma Green Belt Project Charter
Project Name Today’s Date Project Start Date Target Completion Date
Packing Automation in Emami 12/10/20 12/10/20 15/11/20
Project Element Response Problem Statement There is repetitive process which are done by employee hampering their creative time and can lead to manual error Includes time, measurable item, gap and business impact Business Case There are lot of rule base repetitive task are performed by Why is this project employee. As there are rule base and standard process, it important to do requires respective time from person and can be monotonous. now? This can also lead to human error. By adapting Robotic What is the project’s automation process these can be done ineffective way and financial impact? human asset can be used for more productive and skilled activity. What is the impact This process will help in reducing error and increasing on DPMO/ Sigma productivity. level? What is the impact on customer service Goal Statement The main objective of this project is to improve the service Specific quality of collection services of packaging in Emami by using six Measurable sigma methodology within 1month Achievable Realistic Time-bound List of Improvement Goals Measure (units) Baseline Goal 1. Error reduction Number 0-20 % 2. Productive time Hrs 40 – 60% 3.
Six Sigma Green Belt Project Charter Process Describe the process in which the problem exists Project Scope What part of the process will be addressed? What are the boundaries of the project or process? What areas are inside or outside the team’s focus or authority? Attach a SIPOC diagram if necessary Team Project Sponsor Key Stakeholders Team Lead Team Members Process Owner Other Timeline by Project Stage
Currently data comes in form of email attachment file, which user must download and convert into excel manually. Post that he must enter same data in CRM system, generate report and mail to supervisor as attachment. The whole process is repeated again and again by person on regular basis Automating the entire process of data conversion from mail to sheet, entering in CRM system, generating report and mailing it to concern person. The boundary is already set process and rule which does not require human decision. The whole process is inside focused approach.
Member Name A. Agarwal M. Goyenka, R Agarwal S K Mandal T. Barman, K. Datta Joy Saha Milestone
Define Project Charter and kickoff Measure Define and collect data
Target Completion Date 12/10/2020 18/10/2020
Analysis Find causes
24/10/2020
Improve Fix causes
10/11/2020
Control Standardize the fix
14/11/2020
Team Charter Packaging Automation in Emami
Project Title
Expectation Attendance
Example Attendance is required at all team meetings.
Team Rule
Meeting should be attended by all member
Changes in meeting times must be made at least 24 hours ahead of time. Participation
Team members may not be substituted unless
All members must participate in the discussions
approved by team leader. Focus
We will stay on task and on topic, using the
Members should focus on the business problem.
Project Charter as our guide. A meeting agenda will be publishedat least one day in advance. Interruptions
Interruptions for emergencies only. Phones
No external interference ie. Alarm, Mobile etc
turned to silent. Preparation
All deliverables are expected to be completed
Each meeting will start with a published agenda.
in a timely manner. Each meeting will have a published agenda. Timeliness
Meetings will begin promptly as scheduled.
All members must present on time during meetings.
Team Charter Decisions
We will choose the best decision-making
Decisions made by team will be final.
method for each situation. We will support decisions made by the team. Data
We will rely on data to make decisions.
Quantitative support is required to approve final decision.
Conflict
We welcome honest disagreements, as long
All members should have mutual respect with
as everyone is treated with respect. A
other members argument and view. Identify the conflict and
facilitator will be used if conflict cannot be
Mitigate with communication. Accept right criticism and
resolved.
suggestion.
Other
Team Member
S K Mandal Joy Saha T. Barman K. Datta
Role
Team lead Process Engineer Quality Business analyst
Signature
Team Charter
DATA COLLECTION PLAN Measure
Data type
How
Who
When
Quality test
Continuous
Compare with old data
Engineer
After project starts, every 10th unit
Update Costing
Continuous
Recalculate the
Project
After successful
amount per unit
Manager
completion of testing
Team Charter Customer Feedback
Discrete
Surveys, customer
Customer
Before start and
reviews
support
after end the project
Process Map Interview with user and data capture
Validate the Data
Map Process
Identify are to Automate
Identify Risk and Mitigate
Rollout
Team Charter NULL AND ALTERNATIVE HYPOTHESIS Before Improvement H0: q <= 3 HA: q > 3 (where q is customer rating given to the product quality, where 1 is lowest and 5 is highest) H0: p <= 3 HA: p > 3 (where p is customer rating given to the product price, where 1 is not good for price and 5 is good for price) After Improvement H0: q <= 3.5 HA: q > 3.5 (where q is customer rating given to the product quality, where 1 is lowest and 5 is highest) H0: p <= 3.5 HA: p > 3.5 (where p is customer rating given to the product price, where 1 is not good for price and 5 is good for price)
Team Charter The Capstone The six sigma green belt specialization is indeed a great course to learn. Especially for the ones who consider quality over everything. The lessons learned throughout the course are: Six Sigma is all about quality improvement effectively by removing the defects and it is highly customer focused. Lean is a process which is used to increase customer value while eliminating waste in the process. Six Sigma uses DMAIC methodology, which is Define, Measure, Analyze, Improve Phase, Control phase. There are different quality tools like flow charts and process map for collecting data, check sheets, histograms, Pareto Charts, Scatter diagrams to determine different aspects when dealing with quality. Team plays an important in quality improvement. The manager should value and give importance to each one of the team members and their point of view, the manager should involve them in the decision making process.