Emergency Response Procedure 25 02 2018 Rev3.pdf

Emergency Response Procedure – BP Project Operations Revision 3

Feb

2018

EMERGENCY RESPONSE PROCEDURE

Intentionally Omitted

Doc Number: HSE-PL-BP-ERP-01 Page 2 of 45 “Paper copies of this document are UNCONTROLED, unless indicated otherwise”

EMERGENCY RESPONSE PROCEDURE

Date Issued /Revised April 2015

Document History Prepared Reviewed By /Revised By CHIRAG Zahran Al Kindi SHAH Said AlZahran Al Kindi Harthy

Issue No 1

Rev. No 0

1

1

11.Oct.2016

1

2

18. Feb.2018

Fahad AlBalushi

Zahran Al Kindi

1

3

23.Feb.2018

Fahad AlBalushi

Zahran Al Kindi

Brief on Revision - Initial Issue - Section 4.3 - Section 4.5 - Added reference No. 5 Security Management Plan. - Amended emergency drills matrix - Added Appendixes 1, 2, 3, 4 on the document. - Section 6.4 Rig Power Loss - Section 6.5 Loss of Hydraulic from BOP control Unit - Added 6.5 Decision making at Threshold Accumulator Pressure of 2500 Psi

Document Authorization Revision 3

Feb 2018

Document Owner Zahran Al Kindi

Director - Drilling & Workover

Document Custodian Abdul Raouf Al Tobi

General Counsel & Board Secretary

User Notes: This document is the property of Abraj Energy Services S.A.O.C. Neither the whole nor any part of this document may be disclosed to others or reproduced, stored in a retrieval system, or transmitted in any form by any means (electronic, mechanical, reprographic recording or otherwise) without prior written consent of the owner. The requirements of this document are mandatory. Non-compliance shall only be authorized by Quality department through STEP-OUT approval. A controlled copy of the current version of this document is on available in Abraj document management system. Before making reference to this document, it is the user's responsibility to ensure that any hard copy, or electronic copy, is current. For assistance, contact the Document Custodian. Users are encouraged to participate in the ongoing improvement of this document by providing constructive feedback to the Document Custodian. Uncontrolled copies of this document may be issued to interested parties or customers, subject to the consent of the Document Custodian.

Doc Number: HSE-PL-BP-ERP-01 Page 3 of 45 “Paper copies of this document are UNCONTROLED, unless indicated otherwise”

EMERGENCY RESPONSE PROCEDURE Table of Contents 1.

PURPOSE ......................................................................................................................................... 5

2.

SCOPE .............................................................................................................................................. 5

3.

ROLES AND RESPONSIBILITY........................................................................................................ 5

3.1 On Scene Commander (OSC) ................................................................................................... 5 3.2 Muster Controller- Radio Operator (RO) .................................................................................... 7 3.3 Driller (DR) .................................................................................................................................. 7 3.4 Fire Team Leader ....................................................................................................................... 7 3.5 Medic .......................................................................................................................................... 8 4. EMERGENCY RESPONSE PROCEDURE ....................................................................................... 9 4.1 EMERGENCY LEVEL ................................................................................................................ 9 4.2 EMERGENCY RESPONSE HIERARCHY ............................................................................... 10 4.3 EMERGENCY RESPONSE ORGANIZATION ......................................................................... 11 4.4 EMERGENCY RESPONSE FLOW PATH ............................................................................... 12 4.5 MEDCEVAC FLOW PATH ....................................................................................................... 13 5. EMERGENCY ALARM, EQUIPMENT AND RESOURCES............................................................. 14 5.1 EMERGENCY ALARMS ....................................................................................................... 14 5.2 EMERGENCY EQUIPMENT AND EMERGENCY SHUT DOWN SYSTEMS ...................... 14 5.3 EMERGENCY RESPONSE TEAM ORGANIZATION .............................................................. 16 5.3.1 EMERGENCY RESPONSE TEAM................................................................................... 16 5.3.2 FIRE TEAMS .................................................................................................................... 16 5.3.3 STRETCHER/ SEARCH & RESCUE TEAM .................................................................... 16 5.3.4 SPILL CONTROL TEAM .................................................................................................. 17 5.3.5 WELL SECURING TEAM ................................................................................................. 17 5.4 LOCATION SPECIFIC ADDENDUM ........................................................................................ 17 6 ACTION PROCEDURES FOR SPECIFIC EMERGENCIES ........................................................... 18 6.1 FIRE AND EXPLOSION ........................................................................................................... 18 6.2 DRILLING EMERGENCY ......................................................................................................... 20 6.3 H2S RELEASE ......................................................................................................................... 21 6.4 LOSS OF RIG POWER ................................................................................................................. 23 6.5 DECISION MAKING AT THRESHOLD ACCUMULATOR PRESSURE OF 2500 PSI. ................. 25 6.6 SECURING THE WELL AT VARIOUS SCENARIO IN THE EVENT OF COMPLETE LOSS OF HYDRAULIC OIL IN BOP CONTROL UNIT ........................................................................................ 26 6.7 MAN LOST ............................................................................................................................... 29 6.8 SERIOUS INJURY/ ILLNESS/ DEATH .................................................................................... 31 6.9 CRIMINAL ACTS OR WORKPLACE VIOLENCE .................................................................... 32 6.10 RESCUE FROM CONFINED SPACE .................................................................................. 33 6.10.1 Preparation ...................................................................................................................... 34 6.10.2 Consideration .................................................................................................................. 34 6.10.3 Steps to be followed ........................................................................................................ 34 6.11. RESCUE FROM HEIGHT .................................................................................................... 36 6.12. ENVIRONMENTAL SPILL .................................................................................................... 37 7. EVACUATION.................................................................................................................................. 38 8.

EMERGENCY TRAINING/AWARENESS, DRILLS AND EXERCISES........................................... 39

8.1 PURPOSE ................................................................................................................................ 39 8.2 SCOPE ..................................................................................................................................... 39 8.3 FREQUENCY OF DRILLS ....................................................................................................... 39 8.4 PARTICIPATION IN DRILLS .................................................................................................... 39 8.5 SCENARIOS FOR DRILLS ...................................................................................................... 39 8.6 PLANNING, CONDUCT AND REVIEWING EMERGENCY RESPONSE DRILLS .................. 39 8.7 EMERGENCY RESPONSE TRAINING AND AWARENESS .................................................. 40 9. REFERENCES ................................................................................................................................ 40

Doc Number: HSE-PL-BP-ERP-01 Page 4 of 45 “Paper copies of this document are UNCONTROLED, unless indicated otherwise”

EMERGENCY RESPONSE PROCEDURE 1.

Purpose To define the Emergency Response Plans (ERP) for Abraj Energy Services response for BP Oman – Khazzan Field operation. This Emergency Response plan aims to ensure prompt and correct response of Staff to each type of emergency in order to minimize harm and loss to personnel, environment and company assets and to resume normal operations as soon as possible. This plan provide the lines of communication with relevant contact numbers to cater for emergencies to ensure that any services or assistance required are mobilized and utilized in the most efficient and controlled manner. This document briefly describes the overall emergency response plan and its elements that shall be implemented by Abraj rigs to manage the emergency responses. The plan has been developed to ensure the following priorities for any emergency that may arise: -

Save lives

-

Protect the environment

-

Save assets / equipment

-

Damage control (accountability)

In carrying out the above, Abraj will ensure the compliance of all the requirements as defined in this plan as well as BP-Abraj Contract requirements and legal requirements as applicable. 2.

Scope This emergency response plan outlines procedures for handling the following emergency situations for BP Project Operations. -

Fire and Explosion

-

Drilling Emergency (Kick and Blow Out)

-

Environmental Spill

-

H2S Release

-

Man Lost

-

Serious Injury/ Illness/ Death

-

Criminal Acts or Workplace Violence

-

Rescue from Confined Space

-

Rescue from Height

3.

Roles and Responsibility

3.1

On Scene Commander (OSC) - To ensure that the main aspects of these procedural requirements are communicated to all rig personnel within HSE Meetings and through in-house procedure training and that those key personnel are well aware of their responsibilities as defined in this procedure. -

Is the person who controls the activities of all of the emergency teams on-site and confirms the well/process/utility shut down.

-

Proceed to Command & Control Point; Register as "Mustered"

-

Receive briefing on situation including What has happened; Current well status

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EMERGENCY RESPONSE PROCEDURE Personnel known/suspected to be involved; Notifications made -

Arrange to mobilize Camp Medic if not on site through BP OSC

-

Organize Fire Team and delegate actions as specified in Fire Response Plan (process/ well shutdowns, initial firefighting, search and rescue)

-

Organize medical team / first Aiders and delegate actions as instructed

-

Confirm process / well shutdown

-

On arrival - advise Client Fire Team of facility status (missing, H2S, potential for escalation)

-

On arrival – advise Client medical team on injured status, no. missing

-

On arrival -advise earthmoving equipment, cranes etc. of actions as authorized by OSC

-

On arrival – advise ROP requirements to limit access, block roads, inform public

-

Gets data from MC & verifies, to initiate any search

-

OSC is also responsible for coordination of:

-

Process shutdown and isolations

-

Fire teams, medical, security and resources

BP Well Site Leader (WSL) will normally be the On Scene Commander for following Emergency Scenarios: 1.

Major Fire and Explosion (related to Well Control Event)

2.

Drilling Emergency

3.

Environmental Spill (related to Well Control Event or any spillage caused due to Non Abraj SOW)

The WSL implements the management of the emergency at the emergency site and reports to the emergency center-BP. WSL’s responsibilities will be as defined in BP Emergency Response Plan and BP-Abraj Well Control Bridging document. In case where BP Well Site Leader becomes incapacitate to perform OSC duties, Tool Pusher will assume the role of OSC. Abraj Tool Pusher (TP) will normally be the On Scene Commander for following Emergency Scenarios: 1. Fire and Explosion (Other than Well Control Event) 2. Environmental Spill- Minor ( Not related to Well Control Event and any spillage which fall under Abraj SOW) 3. H2S Release 4. Man Lost 5. Criminal Acts or Workplace Violence 6. Rescue from Confined Space 7. Rescue from Height 8. Serious Injury/Illness/Death When WSL will act as On Scene Commander then Tool Pusher will perform the role of Doc Number: HSE-PL-BP-ERP-01 Page 6 of 45 “Paper copies of this document are UNCONTROLED, unless indicated otherwise”

EMERGENCY RESPONSE PROCEDURE Assistant to OSC and vice versa. Asst. OSC will provide assistance to OSC as required. 3.2 Muster Controller- Radio Operator (RO) The RO shall assist the TP and Medic in establishing communications with Emergency Services as and when required in an Emergency situation. His main responsibilities are as per below: - Proceed to muster point -

Take the headcount

Provide Muster report to OSC. Muster report should clearly indicate: - Number of people that should be present -

Number of people that are actually present (N.B. actually present means physically at the muster point)

-

Tag Number/ID - for regular crew missing

-

Name, Indicator, Company - for visitors missing

Try and find out where missing persons were last seen, possible whereabouts. Inform OSC Update Muster Status as people are found, moved around or brought in as injured Update Data Logger as necessary. Work with Medic to collate and communicate information on injured. The Muster controller should report to the OSC where possible for all personnel evacuated off site: - Names, Employers -

Location (i.e. on site; laydown area, Casualty Control Centre)

-

Type/scale of injuries

-

Priority for evacuation (as defined by Medic / Doctor )

3.3 Driller (DR) The Driller is responsible for securing the Well in case of Drilling Emergencies and assisting the OSC in responding to the emergency situation. 3.4 Fire Team Leader The Fire Team Leader is responsible for: - Proceed to Command and Control Station; Register as "Mustered", inform Data Logger of no. present in Team -

Receive Initial Report From Emergency Controller On Reason For Alarm, Actions Taken So Far

-

Organize Fire Team

-

Establish communications with medic

-

Only the OSC can authorize mobilization of Fire Team(s)

-

When approved by OSC, lead fire team and execute instructed actions: 

Search and rescue of safe area



Actions to prevent escalation (e.g. cooling, manual isolations)



Rescue Of Personnel From Affected Area (When Safe)

-

Report Injured Persons Found Or Personnel Trapped To The OSC

-

Report any missing fire crew to OSC

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EMERGENCY RESPONSE PROCEDURE -

Keep the OSC informed in relation to: 

Situation assessment - Is it getting better or worse?



Possible escalations



Persons rescued (Information from fire team(s) or Medic)



Risk to fire teams



Facility status

3.5 Medic MEDIC’s responsibilities will be as per BP MERP. The Medic is responsible for first aid treatment and initial stabilization of injured personnel as appropriate in an emergency situation. Following are the duties of medic at site: - Attend to injured, provide First Aid -

Assess if injured can be stabilized at clinic

-

Request additional medical support if needed

-

Inform OSC if medevac will be required

-

Prepare injured for travel if required

-

Liaise with client medical support on arrival

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EMERGENCY RESPONSE PROCEDURE 4.

Emergency Response Procedure

4.1 EMERGENCY LEVEL LEVEL-I- Operational Response- Emergency Response Team(ERT) When an emergency is managed/mitigated and contained within the facility by Emergency Response Team. The incident has no effect outside the site. There is unlikely to be serious danger to life, the environment or to company assets or reputation. It is the Emergency Response Team’s responsibility to deal with the respective rig’s incidents / emergencies of minor nature requiring no external assistance and which can be controlled with local resources. For emergencies where external assistance is required the Tool Pusher at rig must notify Crises Management Team Leader at Head Office (as appropriate) for action. CMT Leader must be notified of all incidents within 30 minutes of the activation of the Emergency Response Team. LEVEL-II- Strategical Response- Crisis Management Team(CMT) The incident cannot be effectively and safely managed and contained at the installation or facility by operational staff and some form of additional assistance is required. The incident may be “on site”, have some effect beyond the “site” and external emergency services will be involved. There is likely to be danger to life, to the environment or to company assets or reputation.

Emergency Response Team (ERT) Remote Location Level-I

Crises Management Team (CMT) Office Level Level-II

Operational Response

Strategical Response

The emergency situations are defined at two levels, related to the scale of the incident and the capability of the system to effectively respond.

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ESCALATION

It is the Crises Management Team responsibility to respond and provide assistance to control major emergencies that require assistance of HO.

EMERGENCY RESPONSE PROCEDURE

4.2 EMERGENCY RESPONSE HIERARCHY

Incident

Level-I Incident All minor incidents where location

Responsible for: Emergency Response Team (Remote Rig Site Location)

-Dealing with all location incidents and emergencies -Notifying and liaising with CMT

Responsible for:

Crises Management Team (Office Level)

-To provide support, advice and off location assistance to the remote location where a major incident is in progress. -Notifying -Notifying and liaison with Client, where required -Providing and coordinating specialist support -Co-ordination recovery from incident

Doc Number: HSE-PL-BP-ERP-01

requires no external assistance and can control the incident with location resources. Incident controller must notify duty CMT leader. -Incident types: -Minor oil spill up to 1 tonne -Minor medical or injury case -Equipment damage without loss of production -Minor fire without injury or plant damage

Level-II Incident All major Incidents where location requires external assistance and cannot control the incident with location resources. -incidents types: -Oil spill from > 1 ton -Civil unrest or security breach -Fire &/or explosion -Injury or illness requiring evacuation - Serious Well Control Situation - Blow Out - Rig Structure failure

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EMERGENCY RESPONSE PROCEDURE 4.3 EMERGENCY RESPONSE ORGANIZATION

Rig Command Control jnnn Communication Evacuation Notification

Strategic Planning Technical Support Recovery Coordination Business continuity

Drilling Well Services Project

Emergency Response Team Team Leader (OSC)

Crises Management Team Leader (Drilling & WO GM) Chief Technical Officer

Operations Manager

Medical Assistance Evacuation Air transportation Road transportation Emergency services

Records incident details

Initial Response Rescue Asset control Safety systems Communication

HSE Dept. HSE Manager/ Sr. HSE Advisor

CEO Board of Directors Services Project HSE matters Govt. agencies Regulatory authorities Site security

Logistic Logistic In-charge

HR Dept. HR Manager

Incident Recorder Sr. HSE Advisor

Personnel welfare Next of k in support Admin support Medical Insurance

Technical Dept. Technical Manager

Technical matters Maintenance

Note: Supporting Functions Communication Channel

Doc Number: HSE-PL-BP-ERP-01

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EMERGENCY RESPONSE PROCEDURE

4.4

EMERGENCY RESPONSE FLOW PATH

Incident

Client Representative On site

Tool Pusher

Emergency Response Team Will initiate action based on emergency scenario

For all injuries

Operation Manager

Drilling Superintendent

CEO

Crises Management Team Will initiate necessary action based on emergency scenarios

Medic Treat casualty, assess situation, plan and communicate with ERT Leader/OSC & If Medevac required.

Board of Directors

Press

Doc Number: HSE-PL-BP-ERP-01

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EMERGENCY RESPONSE PROCEDURE 4.5

MEDCEVAC FLOW PATH Serious Injury/ Sickness

TP notified to OSC for Medical Help

TP informs DS, HSE & OPR MGR in HO

Medic Stabilizes casualty and consults further for medivac

Need for Medevac

No

Medic monitors casualty, shift him to Camp Clinic for treatment

Yes Client Representative coordinates for ambulance/Air medevac

Casualty transfer to Hospital for further treatments

Note: Decision Communication Channel

Doc Number: HSE-PL-BP-ERP-01

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EMERGENCY RESPONSE PROCEDURE 5.

EMERGENCY ALARM, EQUIPMENT AND RESOURCES

5.1

EMERGENCY ALARMS All Emergency alarms MUST be effectively functioning and inspected regularly as well. All personnel at site shall be aware of the differences between alarms sounds. Below are all warning alarms that must be available at rig site. - Gas Detection alarm station

5.2

-

Fire Alarm Manual

-

Pneumatic/Electric Horn at Rig Floor

-

Flashing Lights in high noise areas

EMERGENCY EQUIPMENT AND EMERGENCY SHUT DOWN SYSTEMS In order to handle the emergency situations and to ensure the effectiveness of this plan; below equipment must be available as per contract requirement and effectively functioning and regularly inspected: Sr.

Equipment

1

BA sets with masks

- 30 minutes BA sets with mask

2

Escape sets

- 15 minutes BA sets with mask

3

Fire Fighting Equipment

4

Emergency Lights

5

Medical Equipment

6 7

Radios V Sat

8

Satellite Phone

9

PA system

10

Emergency Generator

Doc Number: HSE-PL-BP-ERP-01

Description

1.8x1.8M Fire blankets 12kg NAFCO DCP Fire extinguishers 2kg DP Fire extinguishers 12kg CO2 Fire extinguishers 50kg DP Fire extinguishers w/TROLLEY&CYL 50kg CO2 Fire extinguishers w/TROLLEY&CYL 10 L Foam Fire extinguishers 06 kg CO2 fire extinguisher 50kg Foam Fire extinguishers TROLLEY Fire pump Fire Hoses with accessories Rig floor and shaker areas, In SCR house Koomey Unit First Aid Room equipped with First aid equipment Stretchers On Call Ambulance First Aid Kits 2-way handheld Radios V Sat system Thurayya hand held satellite phone EX proof Mobile phone will be in TP office 2-way Rig Floor to Doghouse, Hand free type/make 2-way Getronics will be located in rig site as per contract requirement Caterpillar C-15 Engine will be provided as Emergency Generator. Emergency power will be provided to Auxiliary auto driller power Water pump -

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EMERGENCY RESPONSE PROCEDURE -

-

11

UPS Connectivity

12

Spill kits

13 14

-

Air compressor (any one) Paging system Gas detection Mixing pump (any one) CCTV BOP control unit Instrumentation system & VFD control lighting transformer 480/280 , this transformer supply power for all lighting UPS V Sat

Gas detection Paging VFD control Rig site computers V-sat Emergency light have their individual back up choke.

- Spill kit as per Contract - Eye wash stations - Emergency shower Others - Life buoy/Tube - Windsocks in highly visible areas Emergency Shut Down System Equipment Details which required ESD

ESD System Description

Located At

Main Engines

E-stop

TP office, gen house trailer, VFD room and driller cabin. Plus at local panel of each individual engines.

Draw Works

E – stop

Mud Pumps

E – stop

Top drive HPU Rotary table

E- stop E-stop E-stop

Driller cabin & Draw works motor lockout switch Driller cabin & Mud pump VFD motor Lock out switch Driller Cabin & TDS Room HPU Operate Panel Driller cabin ( VFD E-stop switch)

Doc Number: HSE-PL-BP-ERP-01

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EMERGENCY RESPONSE PROCEDURE 5.3

EMERGENCY RESPONSE TEAM ORGANIZATION

5.3.1

EMERGENCY RESPONSE TEAM Manages the rig emergency, oversees the Strategic response teams, notifies and advises Abraj CMT of emergency situation. Establishes and maintains communications with shore based response resources.

5.3.2

ERT Team Members

Role

BP Well Site Leader/ Tool Pusher

On Scene Commander (as defined in Section 3.1)

Radio Operator

Muster Controller

Field HSE Advisor

Assist as required

BP Medic

Medical Resource

Roustabout Foreman

Fire Team Leader

FIRE TEAMS Conducts mitigation activities to suppress fires, spills, releases or any other rig emergency situation that places people, property or the environment at risk. Fire Team Members

5.3.3

Role

Tool Pusher or WSL

On Scene Commander

Roustabout Foreman

Fire Team Leader

Roustabout

Fire Team Member

Roustabout

Fire Team Member

Roustabout

Fire Team Member

STRETCHER/ SEARCH & RESCUE TEAM Performs rescue to ensure safety and wellbeing of rig personnel during fire, explosion, man overboard, or confined space emergencies. Stretcher Team Members

Role

MEDIC

Stretcher Team Leader

Floor man

Stretcher Team Member

Floor man

Stretcher Team Member

Floor man

Stretcher Team Member

Floor man

Stretcher Team Member

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EMERGENCY RESPONSE PROCEDURE 5.3.4

SPILL CONTROL TEAM Prepare spill control kit to respond spill and act as per ERP. Spill Response Team Members

5.3.5

Role

BP Well Site Leader

OSC

Tool Pusher

Asst. OSC

Forklift Operator

Team Member

Roustabout X 2

Team Member

Mechanic

Team Member

WELL SECURING TEAM Performs well control and monitoring actions while emergency conditions are in effect. Maintains overall well safety including pressure monitoring, diversion, and mud circulation, choke and BOP system integrity. Well Control Team Members

Role

BP Well Site Leader

On Scene Commander

Tool Pusher

Asst. OSC

Driller

Follow OSC Instructions

Asst. Driller

Assist as required

Floor Crew

Assist as required

Note: Station Bill listing various Emergency Response Teams with their responsibilities in brief shall be posted at relevant locations on Rig both in English and Arabic. 5.4

LOCATION SPECIFIC ADDENDUM The location specific addendum is designed to provide guidance to the OSC and Emergency Response Teams in dealing with an emergency by giving specific data that relates directly to the contract location on which the rig is working. The addendum contains, but is not limited to the following: -

A site map showing the location of the Rig

-

Notification numbers of Camp Clinic and Doctor

-

Notification numbers of Abraj Management Team

-

Notification Numbers of BP Management team and Emergency Response Numbers

-

Notification numbers of Hospitals and ROP.

-

Safety Equipment Layout

-

Location Specific Search Route

Doc Number: HSE-PL-BP-ERP-01

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EMERGENCY RESPONSE PROCEDURE 6

ACTION PROCEDURES FOR SPECIFIC EMERGENCIES

6.1

FIRE AND EXPLOSION This section addresses explosions and fires that may involve facilities or equipment items that has risk to personnel and has a risk of fire spreading. Primary fire-fighting must not endanger personnel. The first priority in any emergency is the safety of personnel. Primary fire-fighting may be carried out by trained personnel using the available firefighting resources on site. The following emergency responsibilities apply:1

On Scene Commander

-

2

Duty Driller

Doc Number: HSE-PL-BP-ERP-01

Proceed to Command & Assembly Point Ascertain the location and nature of the emergency from information available Receive briefing on situation and confirm on securing the well Notify BP WSL (in case TP acts as OSC) who in turn will notify BP FIC for mobilizing Ambulance on Site and any other emergency resources, if required. Review the emergency, provide an update including: Personnel accounting /status Fire services are required / not required Emergency medical services are required / not required Emergency is escalating / under control Post a man at access road entrance to guide emergency services Isolate all services from the fire i.e. fuel, gas, electricity and turn off any fans or blowers If possible, clear access route to the fire If possible remove any sealed containers, i.e. paint tins, gas bottles, fuel tanks, that may fuel the fire or explode If unable to move flammable object, consider placing solid object i.e. skip, open top tank between fire and flammable object IF SAFE TO DO SO If unable to move adjacent flammable materials, provide cooling IF SAFE TO DO SO If fire looks like it spreading to adjacent structure or equipment, provide cooling IF SAFE TO DO SO Only attempt to fight the fire with trained team IF SAFE TO DO SO On arrival of CLIENT Fire services, liaise with the Fire chief, explain escalation potential, decide strategy Organize Fire Fighting Team and delegate actions (process/ well shutdowns, initial firefighting, search and rescue) or communicate with client for external assistance Shut down drilling operations as specified in Abraj Well Control Procedure and/or Well Control Bridging Document. The following actions are to be taken as appropriate: *Shut in the well. * Install drill stem BOP. * Monitor annulus and drill-pipe pressures. Page 18 of 45

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EMERGENCY RESPONSE PROCEDURE

3

Chief Mechanic

4

Radio Operator(Muster Controller)

5

Fire Fighting Team Leader

-

Inform OSC of any personnel involved in making well safe. Operate as directed by OSC. Assist Firefighting team to start up the fire pump if required

-

Refer Section 3.2 for more details on Radio Operator’s responsibilities.

-

Proceed to Muster Station; Register as Mustered", inform Muster Controller of his presence in Team. Receive Initial Report from On Scene Commander, on reason for Alarm, Actions taken so far. Organise Fire Team. Establish communications with medic. Only the OSC can authorize mobilization of Fire Team(s) When approved by OSC, lead fire team and execute instructed actions:  Search and rescue of safe area  Actions to prevent escalation (e.g. cooling, manual isolations)  Rescue of personnel from affected area (When Safe)

-

-

6

All other personnel

-

Doc Number: HSE-PL-BP-ERP-01

Stand by and follow OSC instructions. Radio Operator shall use the POB List to make a head count of the personnel at the assembly point and inform if any missing.

Report Injured Persons found or personnel trapped to the OSC Report any missing fire crew to OSC Keep the OSC informed in relation to:  Situation assessment - Is it getting better or worse?  Possible escalations  Persons rescued (Information from fire team(s) or Medic)  Risk to fire teams  Facility status Assemble at Muster Points. Follow OSC instructions.

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EMERGENCY RESPONSE PROCEDURE 6.2

DRILLING EMERGENCY A blowout will occur if primary and secondary well controls are lost. The first warning of a potential blowout is usually a kick. Kick control procedures are specified in the Abraj Well Control Procedures and BP-Abraj Well Control Bridging Document. If a KICK occurs, the following emergency responsibilities apply:-

1

OSC

-

On being notified of a kick, proceed to the Rig Floor and take overall charge of the incident. OSC to notify BP FIC about the emergency on site and for mobilizing emergency services if any required. (Ensure that well has been made safe as specified in the Abraj Well Control Manual and as per BP/Abraj Well Control BD) Organize the Drilling Crew and prepare for well-killing operations. Inform rig personnel of the situation and give instructions as to any shutdown required. Activate the General Alarm if considered necessary in the event of a serious kick. Co-ordinate response with the Assistant OSC.

-

2

Duty Driller

3

Duty A.D.

4

All other personnel

Initiate action for supply of equipment/chemicals for well control, if required. - Ensure readiness of emergency equipment. - Ensure that the spark arrestors are running on both the Main Engines and Emergency Generator. Note: More responsibilities as per BP-Abraj Well Control Bridging document. - Sound Alarm: Rig horn. - Pick up TOP Drive until tool joint clears rotary table. - Shut Down Mud Pumps: Check for flow. - Shut in well: Close Annular Preventer (Hard Shut In). - Open HCR valve. Choke in closed position. - Notify Toolpusher, BP Well Site Leader that well is shut in. - Record shut in pressures & pit gain. - Drill crew stand by for further instructions. - Assist with well-control operations, as directed by the Tool Pusher, using the Drilling Crew. - Go to the Drill Floor. - Assist as directed. - On being notified of a kick, stop all hot work. - Switch off all welding machines and workshop electrical equipment and shut off gas bottles. - Assemble at Muster area. - Follow instruction and assist as required.

Doc Number: HSE-PL-BP-ERP-01

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EMERGENCY RESPONSE PROCEDURE BLOWOUT Well control procedures are specified in the Abraj Well Control Procedures and BP-Abraj Well Control Bridging Document. If primary and secondary control is lost and blowout is impending, the following actions should be taken:1 - On being notified of the blowout, take overall charge of the On Scene incident. Commander - Notify BP FIC about this emergency situation and notify FIC to mobilize emergency resources required. - Obtain report on status of drilling crew and muster. - Ensure shutdown of all power, ignition, and lighting sources in the drilling area. - Ensure readiness of lifesaving equipment. - Co-ordinate with Asst. OSC - Continue attempts to kill the well as appropriate to the situation. - Instruct all personnel in the drilling area to go to muster points. - Coordinate well control activities with BP and outside specialists - Follow BP-Abraj Well Control Bridging document for more details. 2

6.3

-

All other Personnel

Assemble at Muster Station. Assist as directed by OSC. Do not enter wellhead areas unless so instructed by the OSC.

H2S RELEASE Hydrogen Sulfide is a toxic, flammable, colorless, liquefied gas. Hydrogen Sulfide has a distinct “rotten-egg” smell. The odor cannot be relied on as an adequate warning of the presence of Hydrogen Sulfide because at high concentrations olfactory fatigue occurs. The following emergency responsibilities apply when H2S alarm raise: 1  Proceed to Muster Point and Notify FIC on the emergency situation.  Receive briefing on situation and confirm on securing the well  Organize search Team and delegate actions  Clear all non-essential personnel upwind well away from the site  Assess and report to FIC:  Threat of fire / explosion  Severity of the leak On Scene  Source of the leak Commander



Prevailing wind direction

 Ensure continuous contact is made with the Fire team Leader conducting search

 Instruct the Search Team to withdraw IMMEDIATELY on any indication of risk of fire or explosion

Doc Number: HSE-PL-BP-ERP-01

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EMERGENCY RESPONSE PROCEDURE -

Ensure 3rd parties and members of the public leave downwind areas Isolate public access routes downwind of the site Survey low lying areas with detectors and full SCBA to check for pockets of H2S The OSC must define the limits of any Search Team deployment. He must check: - If the shutdown system is working - Is the release contained or dispersing safely - Are any portable detectors showing high H2S concentrations - If all ignition sources been isolated in the area and downwind - OSC and FIC to organize third party resources where ever required e.g. additional SCBA sets, SABA , On site Third party support etc. 2

Duty Driller

-

3

Radio Operator

4

-

Search Team

5 Welder 6

All other personnel

-

Doc Number: HSE-PL-BP-ERP-01

On hearing of emergency alarm the driller shall wear the escape set together with his crew. The driller shall secure the well with the assistance of Drill crew as per well control procedure and as per BP-Abraj well control bridging document. The driller shall note H2S reading from the H2S monitoring unit (instrumentation room) before moving to the upwind H2S cabin with the crew. Report the well/operation status to OSC. The Radio Operator shall make a head count of the personnel at the assembly point and inform if any missing. As immediate response two defined search team A & B & a backup team shall be prepared. Each team shall consist of 2 persons who shall wear 30 minutes BA set and proceed for search according to two different search route maps. STOP ALL HOT WORK! Isolate welding plant and all equipment. Proceed to Muster Point. All other personal on the rig site/office/rig camp shall proceed to the upwind H2S cabin using escape sets after securing their work place.

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EMERGENCY RESPONSE PROCEDURE 6.4 LOSS OF RIG POWER During the Rig operations in case of total Rig power failure, the emergency recovery shall be carried out until the complete power is retained back.

-

1

2

Tool Pusher / OSC

-

-

Ensure readiness of emergency Generator and is powered up. (Refer Emergency Drive Procedure, MNT-PR-12 and Black out Procedure – Restart the Rig after black out event, MNT-PR-17)

Duty Driller -

Alert the crew using HMI Horn. Press Emergency brake manually. Shut in well: Close Annular Preventer (Hard Shut In). Open HCR valve. Choke in closed position. Notify Tool Pusher & Well Site Leader that well is shut in. Record shut in pressures & pit gain. Check the space out for pipe rams by co-relating with stack diagram. If space out required for pipe rams then ensure; a. Chief Mechanic is started the Emergency Generator b. Chief Electrician is energized the MCC panel. Pick up/lower the string with Auto Driller Motor until tool joint clears rotary table. Floormen stand by for further instructions. Go to the Drill Floor. Assist as directed. Switch ON engine ‘Battery Switch’ of Emergency Generator. Reset if any fault on control panel of Emergency generator. Start Emergency Generator Assist Chief Electrician to energize the MCC After confirmation from Driller on securing the Well, continue with Blackout Procedure – Restart the Rig after Blackout event. Ensure the Emergency Generator is lined up Check for Generator parameter on generator control display for proper voltage 480 Volts, 60 Hz. Ensure all main breaker of all rig generator inside VFD should be in OFF position. Switch ON Emergency Generator MCB Q41 (800AF 800AT) MCC panel will be charged with 480V AC Check for appropriate voltage 480V on panel voltmeter. After confirmation from Driller on securing the Well, continue with Blackout Procedure – Restart the Rig after Blackout event.

-

3

Duty A.D.

4

Chief Mechanic

-

5

Ensure that the WSL is informed. Activate the General Alarm if considered necessary in the event of a power outage. Be responsible to ensure that well has been made safe as specified in the Abraj Well Control procedures and as per BP/Abraj Well Control BD) Organize the Drilling Crew and prepare for recovery of power Evaluate the situation for starting Emergency Engine or retaining the normal power through Rig Generators.

Chief Electrician

-

Doc Number: HSE-PL-BP-ERP-01

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EMERGENCY RESPONSE PROCEDURE

Doc Number: HSE-PL-BP-ERP-01

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EMERGENCY RESPONSE PROCEDURE 6.5 DECISION MAKING AT THRESHOLD ACCUMULATOR PRESSURE OF 2500 PSI. At any point of time, if BOP control unit hydraulic pressure reduces to 2500 Psi, Low pressure alarms would be activated on BOP Control Unit and TP & Driller to act as described below to revive hydraulic pressure as well as securing the well.

-

1

Tool Pusher / OSC

-

-

Inform WSL about the persistent problem. Inform chief Mechanic & Chief Electrician to revive the power source for charging pumps. Ensure Driller has acknowledged low pressure alarm and has initialed process of securing well as specified in the Abraj Well Control procedures and as per BP/Abraj Well Control BD) Ensure readiness of emergency Generator in case of loss of rig primary power and space out of drill string is required or reduction in hydraulic pressure is due to loss of rig power. (Refer Black out Procedure – Restart the Rig after black out event, MNT-PR-17)

-

2

3

Alert the rig floor crew using HMI Horn/Rig Horn. Check the space out for upper pipe rams by co-relating with stack diagram. If space out required for pipe rams then ensure; a. Chief Mechanic has started the Emergency Generator b. Chief Electrician has energized the MCC panel. - Pick up/lower the string with Auto Driller Motor until tool joint clears rotary table. - Shut in well using upper pipe ram Preventer (Hard Shut In). Duty Driller - Open HCR valve. Choke in closed position. - Notify Tool Pusher & Well Site Leader that well is shut in. - Monitor the pressures (Casing & DP) for well status. - Engage the ram locks fully using hand wheel. - Instruct the Floormen to remain stand by for further instructions.

-

Duty A.D.

.1 4

Chief .2 Mechanic.3

.4 .5

.1 .2 5

Chief .3 Electrician

.4 .5 .6 .7

Go to the Drill Floor. Assist Driller in securing well & engaging ram locks. Investigate the reason for pressure drop in BOP control unit hydraulic system and work in direction to revive the hydraulic pressure to original. In case primary rig power has been lost and can’t be restored within 30 minutes. Switch ON engine ‘Battery Switch’ of Emergency Generator. Reset if any fault on control panel of Emergency generator. Start Emergency Generator Assist Chief Electrician to energize the MCC After confirmation from Driller on securing the Well, continue with Blackout Procedure – Restart the Rig after Blackout event. Investigate the reason for pressure drop in BOP control unit hydraulic system and work in direction to revive the hydraulic pressure to original. In case primary rig power has been lost and can’t be restored within 30 minutes. Ensure the Emergency Generator is lined up Check for Generator parameter on generator control display for proper voltage 480 Volts, 60 Hz. Ensure all main breaker of all rig generator inside VFD should be in OFF position. Switch ON Emergency Generator MCB Q41 (800AF 800AT) MCC panel will be charged with 480V AC Check for appropriate voltage 480V on panel voltmeter. After confirmation from Driller on securing the Well, continue with Blackout Procedure – Restart the Rig after Blackout event.

Doc Number: HSE-PL-BP-ERP-01

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EMERGENCY RESPONSE PROCEDURE 6.6 SECURING THE WELL AT VARIOUS SCENARIO IN THE EVENT OF COMPLETE LOSS OF HYDRAULIC OIL IN BOP CONTROL UNIT In case of complete loss of Hydraulic control of BOP Control unit, the Driller shall be responsible to secure the Well in different scenario. Hazard Description

1

Complete loss of hydraulic control of BOP functions WHILE DRILLING

Safety Consideration

Pick off bottom and space out tool joint for both upper and lower pipe rams. Stop pumping and rotation. Line up trip tank. Start the pump to get return back to trip tank. Record initial and continue well monitoring as per well monitoring standing order. Start rotating drill string with slow RPM (≈10 RPM) meanwhile work on accumulator unit to fix the failure.

2

Complete loss of hydraulic control of BOP functions WHILE TRIPPING

Well Shut-in Procedures

1. Stop rotation. 2. Shut down trip tank pump. 3. Ensuring correct space out for upper and lower pipe rams, set slips. 4. Turn 3-position, 4 way valve for upper pipe ram to Neutral position. 5. Turn 3-position, 4 way valve for HCR Choke to Neutral position. 6. Manually turn the ram locking wheels in clockwise direction until closing cylinders are fully inside. 7. Manually open choke line HCR valve. 8. Confirm well shut-in. 9. Inform TP & WSL. 10. Record shut-in pressures & trip tank volumes

Designate 2 groups of 2 people each standby with radio near cellar area to close the BOP without a delay. Ensure trip tank is lined 1. Install FOSV in open position up and trip sheet has and close FOSV. been monitored 2. Space out tool joint for both properly. pipe rams. (Connect drill pipe stand if BHA across Flow Check, if flowing, BOP) shut the well. 3. Set slips. If not flowing, evaluate 4. Turn 3-position, 4 way valve the situation, discuss for upper pipe ram to with TP, WSL and Neutral position. Drilling Superintendent 5. Turn 3-position, 4 way valve to decided course of for HCR Choke to Neutral action. position. 6. Manually turn the ram It is recommended to locking wheels in clockwise pull out/run back to direction until closing shoe and continue well cylinders are fully inside. monitoring if only non7. Manually open choke line hydrocarbon bearing HCR valve. formations are drilled

Doc Number: HSE-PL-BP-ERP-01

If Upper pipe ram starts leaking

1. Turn 3-position, 4 way valve for lower pipe ram to Neutral position. 2. Manually turn the ram locking wheel clockwise for lower pipe ram until closing cylinders are fully inside. 3. Confirm well shut-in 4. Record shut-in drill pipe pressure and trip tank volumes

1. Turn 3-position, 4 way valve for lower pipe ram to Neutral position. 2. Manually turn the ram locking wheel clockwise for lower pipe ram until closing cylinders are fully inside. 3. Confirm well shutin. 4. Record shut-in drill pipe pressure and trip tank volumes.

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EMERGENCY RESPONSE PROCEDURE or exposed.

8. Confirm well shut-in. 9. Inform TP & WSL. It is recommended to stay close to bottom if 10. Monitor DP, Annulus pressures & trip tank hydrocarbon bearing volumes. formations are drilled 11. Inform TP & WSL if any or exposed which may pressure is encountered require tripping in back while monitoring. to bottom. If tripping in/out, closely monitor well. Few meter shallow from bottom, connect top drive and continue monitoring Flow check and report to TP & WSL. Connect TDS with string and start rotating drill string with slow RPM (≈10 RPM) meanwhile work on accumulator unit to fix the failure. Designate 2 groups of 2 people each standby with radio near cellar area to close the BOP without a delay. 3

Complete loss of hydraulic control of BOP functions WHILE LOWERING 13 3/8” & 9 5/8” CASING USING OVERDRIVE

Ensure well has been monitored correctly and trip sheet is maintained. 1. Space out casing. 2. Set slips 3. Install FOSV with X/O in open position. 4. Flow Check, if flowing – shut the well using shut-in procedures. 5. If not flowing, install circulating head over FOSV and hook up circulating hose to circulate & condition mud meanwhile working on accumulator unit to fix the issue. 6. Closely monitor the pit volume for well status. If anytime well

Doc Number: HSE-PL-BP-ERP-01

1. Pick up Kill string 2. M/up Kill string on top of FOSV. (B/Out circulating head if installed). 3. Connect overdrive 4. Open Bottom FOSV and space out tool joint for upper & lower pipe ram. 5. Set slips across casing pup joint. 6. Turn 3-position, 4 way valve for upper pipe ram to Neutral position. 7. Turn 3-position, 4 way valve for HCR Choke to Neutral position. 8. Manually turn the ram locking wheels in clockwise direction until closing cylinders are fully inside. 9. Manually open choke line HCR valve. 10. Confirm well shut-in. 11. Inform TP & WSL.

1. Turn 3-position, 4 way valve for lower pipe ram to Neutral position. 2. Manually turn the ram locking wheel clockwise for lower pipe ram until closing cylinders are fully inside. 3. Confirm well shut-in 4. Record shut-in drill pipe pressure and trip tank volumes

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EMERGENCY RESPONSE PROCEDURE is suspected of flowing, flow check and activate the well shut-in procedure 4

Complete loss of hydraulic control of BOP functions WHILE LOWERING CASING USING SIDE DOOR ELEVATORS.

Ensure well has been monitored correctly and trip sheet is maintained. 1. Space out casing. 2. Set slips 3. Install FOSV with X/O in open position. 4. Flow Check, if flowing – shut the well using shut-in procedures. 5. If not flowing, install circulating head over FOSV and hook up circulating hose to circulate & condition mud meanwhile working on accumulator unit to fix the issue. 6. Closely monitor the pit volume for well status. If anytime well is suspected of flowing, flow check and activate the well shut-in procedure

5

Complete loss of hydraulic control of BOP functions WHILE WIRELINE OPERATIONS

Ensure well has been monitored correctly and trip sheet is maintained.

12. Record Shut-in pressures and pit gain.

1. Change elevator to 5” DP. 2. Install Grey valve above FOSV and Open FOSV. (B/out circulating head if installed). 3. Pick up 5” DP stand and m/up on top of Grey valve. 4. Space out DP tool joint for upper pipe ram and lower pipe ram. 5. Set slips 6. Turn 3-position, 4 way valve for upper pipe ram to Neutral position. 7. Turn 3-position, 4 way valve for HCR Choke to Neutral position. 8. Manually turn the ram locking wheels in clockwise direction until closing cylinders are fully inside. 9. Manually open choke line HCR valve. 10. Confirm well shut-in. 11. Inform TP & WSL. Record Shut-in pressures and pit gain.

1. Turn 3-position, 4 way valve for lower pipe ram to Neutral position. 2. Manually turn the ram locking wheel clockwise for lower pipe ram until closing cylinders are fully inside. 3. Confirm well shut-in 4. Record shut-in drill pipe pressure and trip tank volumes

1. Hang the cable on rotary 1. Press emergency table using t clamp. and all kill button 2. Cut the cable with cable on panel and leave cutter the rig floor. 3. Release the cable from T1. Prepare Wireline clamp(secure T-clamp on cutting tool and T rotary) clamp on rig floor. 4. Turn 3-position, 4 way 2. Continuously monitor valve for blind shear ram to the well and record Neutral position. pit volume every 500 5. Turn 3-position, 4 way m or ½ hour. valve for HCR Choke to 3. Keep trip tank pump Neutral position. running while pulling 6. Manually turn the ram out logging tools. locking wheels for blind 4. Closely monitor the shear ram in clockwise trip tank volume for direction until closing well status. If anytime cylinders are fully inside. well is suspected of 7. Manually open choke line flowing, flow check HCR valve. and activate the well 8. Confirm well shut-in. shut-in procedure 9. Inform TP & WSL. 10. Record Shut-in pressures

Doc Number: HSE-PL-BP-ERP-01

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EMERGENCY RESPONSE PROCEDURE and pit gain. 6

6.7

Complete loss of hydraulic control of BOP functions WHILE WELL SHUT-IN OVER KICK

Ensure well has been monitored correctly and trip sheet is maintained. 1. Space out casing. 2. Set slips 3. Install FOSV with X/O in open position. 4. Flow Check, if flowing – shut the well using shut-in procedures. 5. If not flowing, install circulating head over FOSV and hook up circulating hose to circulate & condition mud meanwhile working on accumulator unit to fix the issue. 6. Closely monitor the pit volume for well status. If anytime well is suspected of flowing, flow check and activate the well shut-in procedure

If Well shut-in using Annular 1. Turn 3-position, 4 way valve for upper pipe ram to Neutral position. 2. Manually turn the ram locking wheels in clockwise direction until closing cylinders are fully inside. 3. Confirm well shut-in. 4. Inform TP & WSL.

1. Press emergency and all kill button on panel and leave the rig floor.

If Well Shut-in using pipe ram 1. Manually turn the ram locking wheels in clockwise direction until closing cylinders are fully inside.

MAN LOST For vehicles coming or leaving the site if a vehicle does not arrive at destination within one hour of the estimated time of arrival (ETA), the situation will be announced as “Man Missing Situation” and the site manager will initiate a local search for the driver / vehicle. This search will be limited to the following: 

Gather missing personnel data



Call the journey manager or location of residence



The driver’s accommodation if applicable



Accommodation of any passengers if applicable



Accommodation of any friends if known



Camp recreational room



Local shops



Local car parks



Mosque

If the above - mentioned search is unsuccessful, the site manager will announce the situation as “Man lost Situation”. Doc Number: HSE-PL-BP-ERP-01

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EMERGENCY RESPONSE PROCEDURE 1

On Scene Commander

-

-

2

Search Team Leader

3

Search Team

-

Doc Number: HSE-PL-BP-ERP-01

Assembles all rig / unit personnel and determines when the person was last seen and what he was last doing Organizes a search in the rig / unit area Arranges a local search using all available means Ensures that the person has or has not left the rig / unit by checking all transport movement since his disappearance. OSC will inform BP Well Site Leader (Asst. OSC) who will in turn notify FIC on the situation and ask for any assistance if required. Announce the situation as “Man Lost Situation” and informs the DS & Operations Manager who informs the GM Operations / Drilling manager / QHSE Manager/ COO. OSC will ensure all precautions are in place. OSC will organize two search team A & B & a backup team & brief search team. Each team shall consist of 2 persons. The senior member of a search team shall be the search team leader of that particular team. He shall be equipped with the respective search route plan & conduct the search according to plan. OSC will get authorization from WSL to start search The Search Leader shall assemble a team to assist him, comprising of a radio operator (to log radio calls, events and timings) and a camp boss. The Search Leader will prepare a search plan of the area concentrating on the route back into camp and last known position. A briefing with the search team will be held to include all those involved in the search before the search commences. Watches should be synchronized at the briefing. If deemed necessary the Search Leader will organize search which will be limited to black top and graded roads and other known, well defined tracks. The search will concentrate on making visual or radio contact with the missing person rather than making physical contact. The only exception to this is if there is definite knowledge of a life threatening situation. The Search Leader will inform medic to standby and will organize the preparation of ambulance and a back-up vehicle equipped with the appropriate communication equipment. The Search Leader will ask OSC to provide an up to date area map. During the initial search two personnel will man each vehicle. One of each party should have first aid experience. Search crews will log time distance and direction of travel to prevent them also becoming lost. All search vehicles must carry out a mean of communication before leaving camp. On the hour and at 30 minutes past each hour at the instructions of the Search Leader all vehicles will stop and switch off the vehicle lights and engine. Watch for light signals from the lost party. The Search Leader will interrogate each team following the observation e.g. any sightings? Any requirements? Any comments? If contact is made with the missing persons their location and medical condition should be ascertained and passed to the Search Leader. If their condition is satisfactory they should stay with their vehicle and told that help is on its way. From the information received the Search Leader will determine, after consultation with the medic, whether to mobilize the Ambulance. Page 30 of 45

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EMERGENCY RESPONSE PROCEDURE

4

6.8

WSL(Asst. OSC)

-

At 2400 hours or at the discretion of the Search Leader, and upon his instruction, the search will be called off for the night. A debriefing is to be held on return of the search parties to camp.

-

Will act as per BP Emergency Response Plan. Will assist OSC in Search and Rescue Operation and communicate with FIC.

SERIOUS INJURY/ ILLNESS/ DEATH In any emergency there is potential for casualties. If any casualties or potential for casualties, the Emergency Medical Services must be mobilized as quickly as possible. TP shall immediately notify to OSC for mobilization of Medical resources to tackle the medical emergency. The detailed medical emergency response procedure is detailed out in BP MERP. 1

OSC Pusher)

(Tool

2

Trained Aider

First

-

Notify Asst. OSC (WSL) immediately and request him to mobilize Medical resources i.e. Medic and Ambulance. - Inform Medic/Radio Operator of the incident immediately. - Advise Medic / CLIENT medical services of safe location to set up triage area, if required. - Liaise with medical staff as to determine the extent of the injuries. - Find out the number of casualties that require evacuation and type of evacuation i.e. air, ambulance or available ‘on site’ transport - Ensure that any injured persons that are evacuated are nametagged and have details of injuries, treatment given and any other information available - Keep a record of casualties evacuated and if known, to where they are evacuated - Activate Rescue Plan in case rescue is required from height or confined space. Refer Rescue Plan requirements for more details. If there has been a fatality or serious injury then: - If possible ensure that the incident scene is isolated / not disturbed - The incident area should be sealed off as soon as emergency services have finished their work. - Apply first aid treatment including CPR if required. -

3

Asst. OSC (WSL)

-

4

All other Personnel

-

Inform to BP FIC (Field Incident Command) about medical emergency and confirm medical support is mobilized to site. Find out the number of casualties in consultation with medical team that require evacuation and type of evacuation i.e. air, ambulance or available ‘on site’ transport. Update FIC on regular basis on the emergency situation. Keep a record of casualties evacuated and if known, to where they are evacuated As per BP Medical Emergency Response Plan. Assemble at Muster Station. Assist as directed by OSC.

Do not enter wellhead areas unless so instructed by Tool Pusher. 5 - Go to the location of the casualty with first aid equipment and MEDIC stretcher team. Commence appropriate medical procedure. - DO NOT ASSUME DEATH of any person - only a fully Doc Number: HSE-PL-BP-ERP-01 Page 31 of 45 “Paper copies of this document are UNCONTROLED, unless indicated otherwise”

EMERGENCY RESPONSE PROCEDURE qualified doctor can certify death. As soon as possible, move the casualty(ies) away from any additional dangers. - Keep OSC informed as the situation develops and agree upon appropriate action with him. - Transport casualties to First Aid room for stabilization. - Stabilize casualty using available resources. - Transfer casualty to BP Clinic using equipped ambulance for further treatment in case immediate evacuation is not required after consultation with BP Doctor. - Follow BP MERP for more details. The site health personnel at block 61 shall: - Respond as quickly as possible - After discussion with site medic, if there is a need proceed to location to support site medic - Assess, stabilize, and initiate primary care - Contact topside if necessary to discuss patient management - Make decision and advice site manager about the evacuation requirement and also the preferred mode of patient transportation. - Complete necessary paper work required that will be sent together with patient (if practicable) - Inform Site Manager once evacuee has departed the site location - Inform Occupational Health Advisor when feasible - Be provided with suitable equipment, medicines and consumables -

6



BP Field Doctor

Actions in case of Hospitalization Case: - In case of MEDEVAC, BP will assist in mobilizing Injured/seriously ill person to nearest Hospital as defined in BP MERP either via Road or Air using BP medical resources. -

Admission to Hospital will be administered by BP.

-

Safe custody of Causalities will be handed over to Abraj after securing admission process.

-

Abraj management will be responsible for further treatment of the injured person/seriously ill person and further liaison with Hospital and other legal departments.

-

Abraj will be responsible to update BP on regular basis on the condition of casualties.

Multiple Casualties Handling A multiply causality is an incident where there are more than one injured person and managing the casualties challenge medical capabilities at site. The main objective of the multiple casualties’ management is to save the largest number of victims on the incident scene. Triage refers to the evaluation and categorization of the sick or wounded when there are insufficient resources for medical care of everyone at once. Triaging is done to get the right person on the right time to the right place. Follow BP MERP Triage plan for more details. 6.9

CRIMINAL ACTS OR WORKPLACE VIOLENCE This procedure applies to any incident of serious crime on the Rigs. The following incidents are examples of serious crime or workplace violations - Sabotage - Damage due to gross negligence

Doc Number: HSE-PL-BP-ERP-01

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EMERGENCY RESPONSE PROCEDURE - Wilful damage - Violence - Assault on another person - Theft It is the responsibility of the Tool Pusher at all times to ensure the safety of all personnel on the rig. It is the responsibility of all personnel to obey any commands given to them by their supervisors, the ROP or other authorities carrying out their duties on the rig. (Refer to Security Management Plan)

1

Observer

-

Note all details if criminal actions are observed or suspected

-

Advise the Tool Pusher of the situation immediately

-

Stay at the scene and if possible continue to observe, until relieved(If it is safe to do so)

In a situation where a complaint has been received that a crime may have been committed:

2

3

Tool Pusher (OSC)

All Other Personnel

-

Interview the complainant in private and obtain all relevant information.

-

obtain names of suspects and witnesses

-

do not take any statements at this stage

-

Notify WSL on this event.

-

Report to Abraj Base DS/Operations Manager to contact the ROP and agree on further action

-

Go to the scene of the crime or suspected crime in cases of violence, accompanied by senior members of staff. Restrain suspect if necessary, using the minimum of force.

-

Ensure his condition is carefully considered, in cases where a man is behaving abnormally or is suspected of being under the influence of alcohol or drugs.

-

Arrange for the scene of the crime to remain undisturbed (if practicable) and post guards in the area if necessary until the ROP have inspected the scene.

-

Alert the Medic to attend to any injured persons

-

Transmit Incident Report to the Office.

-

Keep a log of events and all messages sent and received by the Rig. - All other personnel will obey the instruction of Tool Pusher.

6.10

RESCUE FROM CONFINED SPACE Our primary concern is for the safety of our employees. While achieving this, the safety of the rig & the environment will be considerations. The entry into confined spaces has proven hazardous for the drilling industry and with this the company has established strict guidelines to ensure any entries will be done in a coordinated manner by personnel which have completed the company training. This section of the manual describes the organization, responsibilities & duties of the personnel on Rig in the event that a rescue from a, confined space is required. Doc Number: HSE-PL-BP-ERP-01 Page 33 of 45 “Paper copies of this document are UNCONTROLED, unless indicated otherwise”

EMERGENCY RESPONSE PROCEDURE Preparation & Consideration:6.10.1 Preparation All necessary equipment for rescue and safe entry will be available prior to entering any confined space. The atmosphere will be within acceptable limits as per policy. 6.10.2 Consideration Where possible an entry from the side of a tank is preferred to vertical entry. Fuel tanks will only be accessed upon Unit Manager’s approval along with necessary PTW & Isolations. Due to the extreme hazards associated with confined space rescue, placing of additional personnel at risk must be minimized. Medical Emergency Response Plan to be applied in case if personnel have sustained any injuries. 6.10.3 Steps to be followed The following procedure is adopted by Abraj personnel for rescue from space:

confined



Attendant will immediately ask for help if need arises to rescue Entrant.



OSC will use already prepared Confined Space Entry rescue plan for rescue operations. Please refer APPENDIX-1- Emergency Rescue Plan for more details.



OSC to notify Asst. OSC (WSL) who in turn notify BP FIC.



OSC shall coordinate the rescue and interact with Asst. OSC (WSL) on situation, injuries, and medical assistance required.



All the required equipment for rescuing person(s) should be already present at the job site provided that personnel have followed the laid out procedure for confined space entry. In the event that equipment is not available, send a two-member team to bring the rescue equipment to the area.



Medic has to be advised of the situation and bring the required equipment necessary to treat the causality.



The oxygen and H2S level will be tested prior to entering the confined space. The rescue team shall don BA sets. (No entry will be permitted without BA if the atmosphere reading is outside acceptable limits).



The casualty shall only be removed from the confined space after examination unless the environment causes an immediate threat to life. If the oxygen level is less than minimum required, then consider donning BA on IP.



Once removed from the area, the rescue team will assist with the transportation of injured parties to the Clinic or if required, evacuate to nearby Hospital. Follow MERP.



The following equipment is required to rescue a casualty in each area and shall be brought to the area if not already there: 

Intrinsically safe torch and handheld radios.



Two full body harness.



Rescue line/Tripod.



Potable gas detector.



Two BA sets fully charged for rescue team.



One 10 minute Escape Pack with hook for injured person.



Stretcher rescue type.

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EMERGENCY RESPONSE PROCEDURE 1

2

3

All Personnel

Tool PusherOSC

Rescue Team

Immediately upon receiving notification of the need for a confined space rescue, report this information immediately to the Tool PusherOSC.

-

Person In Charge at all times.

-

Notify Incident to Asst. OSC (WSL). WSL to notify FIC on the emergency situation.

-

Supervise preparations & rescue of casualty.

-

Muster at the confined space & communicate muster count with Muster controller.

-

Proceed as directed by OSC & keep him informed.

-

Stop all hot work within the confined space. Shut off all welding/cutting gases to the confined space. This includes flammable gases such as acetylene,propane and non-flammable oxidants, such as Oxygen, or compressed air used for combustion. If possible, withdraw all welding/cutting hoses. (Once the hazards to personnel are identified, welding or cutting materials may be reintroduced to the confined space to assist rescue).

-

Maintain ventilation to the confined space. If other openings are available into the confined space, these should be opened & additional ventilation established. This will help ensure a clear path is available for rescuers via the main opening.

-

Assess the situation thoroughly prior to additional personnel entering the space.

-

Direct that sufficient SCBA units to be brought to the scene suitable for all personnel in the confined space and those about to enter. (If it has been absolutely proven that the rescue is not required due to atmospheric / breathing concerns, it is not required that rescuers don the SCBA units.)

4

Radio operator

-

Assist as directed by the OSC.

5

Stand by Person

-

Immediately ask for help if there are indications (throughout the agreed system of communication or otherwise), of the personnel within the confined space being affected by the atmosphere or other hazardous situation.

-

After asking for help, on no account should the stationed at the entrance attempt to enter the confined space before additional help has arrived.

-

Assist as directed by the OSC & Rescue Team Leader.

-

Will act as per BP Emergency Response Plan.

-

Will assist to OSC as required.

6

Asst. OSC(BP WSL)

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EMERGENCY RESPONSE PROCEDURE 6.11. 1

2 3

RESCUE FROM HEIGHT

Introduction

Preparation Emergency Rescue Procedure

Working at height has been proven to be hazardous within the drilling industry and with this the company has established strict guidelines to ensure that any risk is reduced as much as reasonably possible. All necessary equipment for rescue from height should be available on the rig. All Abraj contractors, client and any outside agency personnel involved in working at height must comply with the Abraj HSE procedures. The following procedure is adopted by the rig personnel for rescue from height:

4

Equipment



Tool Pusher to notify WSL on the emergency situation.



WSL to notify BP FIC on the emergency situation and for any resources required.



Prepare Emergency Rescue Plan, if it is not ready and review the same with Rescue team.



Job Safety Analysis shall be carried out before conducting Rescue operation.



JSA should refer to Working At Height rescue plan which should have already been prepared before starting the task.



Please refer APPENDIX-1 for Emergency Rescue Plan.



OSC will call rescue team to response immediately and BP WSL of situation.



OSC shall coordinate the rescue and report directly to the BP WSL on situation, injuries, and medical assistance requirements.



OSC shall contact Abraj DS and advise them of the situation and assistance required.

-

Safety harness

-

Short Rescue Sling

-

Radios

-

Stretcher

-

Crane

-

Manriding Air Hoist

-

SRL

-

Rescue Stretcher

-

Breathing Apparatus

-

Emergency Medical Equipment

-

Fire Fighting Equipment

-

Gas Detector

-

Any other equipment

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EMERGENCY RESPONSE PROCEDURE 6.12.

ENVIRONMENTAL SPILL

Accidental Waste may occur as a result of spills of mud, chemicals, fuel, etc. It is called accidental when loss of containment is beyond the immediate control and requires extraordinary mitigation measures, the following emergency responsibilities apply: Immediately Report to Tool Pusher. 

Tool Pusher report to OSC, if BP WSL is OSC. (See Section 3.1)

 BP WSL to notify FIC on the emergency situation and on required resources. 

OSC will instruct Spill Response team to reach on Site.



Forklift Operator to Mobilize spill response material to site.



Establish chemical Qualities and quantity: Obtain MSDS sheets



Instructions from ERT Team Leader:





Don Appropriate PPE



Don Appropriate Breathing Apparatus



Proceed to contain using material available as per Spill Kit:

Spill response team leader will maintain communication with Tool Pusher and WSL continuously during response.

 Contaminated spill containment material will be disposed-off in designated hazardous waste skips for removal  Abraj personnel will respond to a spill in the immediate work area. However, if a spill occurs or migrates outside of the work area or becomes unmanageable the Rig Toolpusher will notify the WSL and with the WSL directions and assistance, arrange for trained contract manpower and maintenance personnel to begin clean-up and containment procedures of any spill immediately. Abraj responsibility with respect to Spill Control measures will be as per Contractual requirements. Abraj will provide Spill Response Kits as per contractual requirements.

RESPONSIBLE PERSON

On Scene Commander

Medic

EMERGENCY STATION

BP WSL Office

AS REQUIRED

Forklift operator Roustabout (on duty) x 2 Mechanic (on duty)

SPILL KIT AREA SPILL KIT AREA SPILL SITE

Doc Number: HSE-PL-BP-ERP-01

EMERGENCY DUTIES 

Overall command of incident



Establish Communication with Client WSL(if BP WSL is not OSC)



Establish communication with Crises Management Team Leader



Establish Communication with Base Management.

REPORT TO SCENE OF EMERGENCY AS REQUIRED TRANSPORT SPILL KIT TO INCIDENT SCENE AS PER INSTRUCTIONS OF TEAM LEADER AS PER INSTRUCTIONS OF TEAM LEADER

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EMERGENCY RESPONSE PROCEDURE 7.

EVACUATION In the event of an emergency situation calling for an evacuation of the rig, the Toolpusher will coordinate the evacuation. The following points are guidelines for safe, efficient evacuation. A primary and secondary muster station will be identified at the Rig Site. Installation of at least five windsocks in highly visible areas will direct persons to the safe muster site upwind of the well bore. Assigned Muster Stations and location of windsocks will be identified in the Safety Layout drawings The Radio Operator shall use the POB report to make a headcount of the personnel at the Assembly Point. After accounting for all personnel the Toolpusher will assess the emergency situation, which necessitated the evacuation and the personnel requirements for dealing with the emergency. The Evacuation will be conducted in three phases: Phase 1: Evacuate all non-essential personnel from Rig Site Phase 2: Incident escalation beyond control of local team. Rig Crew and Emergency Response Team recalled to mustering station (prior to evacuation). Phase 3: 100% evacuation: Full POB to designated staging area (Rig camp). For Medical Evacuation, Please refer Medical Emergency Response Plan.(MERP)

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EMERGENCY RESPONSE PROCEDURE 8.

EMERGENCY TRAINING/AWARENESS, DRILLS AND EXERCISES

8.1

PURPOSE The aim of emergency exercises and drills is to train and familiarize personnel with the various types of equipment and procedures available on board to prevent casualties and minimize damage to equipment in emergencies.

8.2

SCOPE This procedure is applicable to all Abraj employees and their contractors.

8.3

FREQUENCY OF DRILLS The frequency of the emergency drills required by Abraj, as a minimum, is laid down in the Emergency Drill Matrix for BP Project Operations.( Please refer APPENDIX-2)

8.4

PARTICIPATION IN DRILLS All personnel must participate in emergency exercises and drills. The Tool Pusher must specifically approve exemption from these drills. Personnel regularly assigned to the Rig must attend at least one drill or emergency exercise during their regular tour.

8.5

SCENARIOS FOR DRILLS Scenarios should include but are not limited to the following:

 Fire or explosion  Well Control Drills  Environment Spill  H2S Release  Man Lost  Serious injury or illness or Death  Rescue from Confined Space  Rescue from height 8.6

PLANNING, CONDUCT AND REVIEWING EMERGENCY RESPONSE DRILLS This guidance details the methods used by Abraj to plan, conduct and review emergency response drills and exercises, so that any lessons learnt can be documented and followed up. One of the most effective methods of ensuring that the emergency response organization will respond properly during a real emergency is through practice during frequent drills. Good drills can increase chances of survival during an emergency and should follow these steps:

 Plan Carefully  Conduct Realistically  Review Thoroughly  Revise Doc Number: HSE-PL-BP-ERP-01

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EMERGENCY RESPONSE PROCEDURE To be effective, all emergency drills should:

 Teach the crew to do a task that may be required in a real emergency.  Test and review the crew’s ability to carry out tasks learned in past drills.  Generate confidence among the crew that they can respond effectively to any emergency on their rig. Drills should prepare the crew to respond to major events .Drills should also test emergency equipment and emergency communications. To meet these goals, an effective drill must be carefully planned, realistically conducted and thoroughly reviewed. The Emergency Response Drill Report - (APPENDIX-3) is to be used to plan, conduct, review and report Emergency Drills. The Emergency Drill Report Form is to be attached to the Weekly Safety Report and sent to concerned personnel on a weekly basis. One report should be issued for each drill conducted, do not record more than one drill on each form. Note well control drills will be recorded on the IADC daily report. 8.7

EMERGENCY RESPONSE TRAINING AND AWARENESS The Recruitment and Selection process ensures personnel with appropriate experience; knowledge competence and skills are appointed. This is so that all personnel fulfil their emergency roles. Similarly it’s being covered in Rig visitor control briefing package. Following trainings are given to Key personnel involved in Emergency Response. All Fire Team Members & other key personnel All Rig Personnel TP, NTP, AD, DRL TP, NTP, Driller, AD All Rig Personnel

Basic Fire fighting SCBA Basic First Aid Training Well Control Training & Stuck Pipe ERP Awareness

All personnel who will work on this project will be inducted into emergency procedures and alarms upon arrival on Rig. Rig HSE Induction will cover:

9.



Explanation on the Rig emergency response arrangements (including individual responsibilities);



Personal protective equipment, lifesaving appliances, etc.; and



Familiarization tour of the Rig showing location of escape routes and muster points, etc



Emergency Drills requirements

REFERENCES

-

APPENDIX-1- Emergency Rescue Plan

-

APPENDIX-2- Emergency Drill Matrix

-

APPENDIX-3- Emergency Response Drill Report Form

-

APPENDIX-4- Station Bill (English and Arabic)

-

Security Management Plan

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EMERGENCY RESPONSE PROCEDURE APPENDIX-1 Emergency Rescue Plan Installation / Facility: Rescue Scenario: Rescue from >>>>>>>>>>>> Person In Charge (Competent person only):

Region:

Date:

The rescue of personnel working at elevated levels must be discussed and planned for during the planning process for the relevant task. As a minimum, the following must be considered during discussion and planning:    

Equipment and personnel required to perform rescue operations Length of time required to perform rescue operations Forces exerted on personnel from being suspended for that period of time (Suspension Trauma) Availability of alternative methods to perform rescue operations

EQUIPMENT Crane Utility Air Hoist Manriding Air Hoist Rope Positioning Device (RPD) Tripod Retrievable SRL

REQUIRED PERSONNEL

General Issue Manriding Rescue Stretcher Breathing Apparatus Radios Emergency Medical Equipment Back Up Power Fire Fighting Equipment Mobile Lighting Gas Detector Emergency Shutdown Systems Other (Specify): Short rescue sling arrangement

ESTIMATED RECOVERY TIME (MINUTES)

Other (Specify):

POTENTIAL SUSPENSION TRAUMA (Y/N)

Key Considerations Considered the following and include where appropriate when formulating the plan: Area of Operation – isolation, complexity, access, hazards to rescuers? Equipment – type, quantity, availability/location, suitability, special requirements? Personnel – training/competence, availability, response time, and incident management? Communications – methods, equipment, possible barriers?

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EMERGENCY RESPONSE PROCEDURE Emergency Rescue Plan The Plan Description / Method:

Drawings / Photographs (Example)

Derrick Structure

Utility Tugger Lanyard

Short rescue sling arrangement

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EMERGENCY RESPONSE PROCEDURE APPENDIX-2- Emergency Drill Matrix Rev-1 - BP October-16

Abraj Energy Services

EMERGENCY DRILL MATRIX-BP OPERATIONS = every 2 weeks

Emergency Drill Matrix

= every 4 weeks

=every 12 weeks

= every 6 months

JAN FEB MAR APRIL MAY JUNE JULY AUG SEPT OCT NOV DEC WEEK: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

Fire Drill Medical Emergency Drill H2S Drill Rescue from Confined Space Man Lost Environmental Spill Rescue from Height WELL CONTROL DRILLS Trip Drill ( D1) Drilling (D2) Well Kill (D4) Strip Drills (D5)

Well Control Drills wil be recorded on IADC Report only. Weekly/Crew Weekly/Crew Prior to drilling Casing ST. At lease One per well prior drilling Casing St.

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EMERGENCY RESPONSE PROCEDURE APPENDIX-3- Emergency Response Drill Report Form

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EMERGENCY RESPONSE PROCEDURE APPENDIX-4- Station Bill

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