Itp For Insulation
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UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Page: 1 of 13
Rev. C
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 CONTRACT No. : CT750 UZ110110 PETROFAC JOB No.: PE-103 INSPECTION AND TEST PLAN FOR INSULATION WORK DES-1358‐ITP‐012
SUBCON. Document. No.
Document Rev.
C
SUBCON. No.
SUBCON. NAME
SUBCONTRACT TITLE
04‐001
Descon Engineering
STR, Mechanical & Piping Works for all Islands
REVIEW CODE
1
2
3
4
5
Legend: 1. Approved; 2. Approved With Comments; 3. Reviewed With Comments, Correct & Re-Submit; 4. Information Only, Review Not Required; 5. Rejected Name:
Signature:
Date:
By R. Nakkeeran at 10:38 am, Oct 11, 2016
C
02-Oct-2016
ISSUED FOR APPROVAL
MAB
NA
NA
B
10-AUG-2016
COMMENTS INCORPORATED
MAB
NA
SH
A
19-JUL-2016
ISSUED FOR REVIEW
MAB
NA
SH
REV.
DATE
DESCRIPTION
PRPD
CHKD
APPD
PROJ. APPD
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Rev. C
Page: 2 of 13
TABULATION OF REVISED SECTIONS / PAGES REV
PAGE
DESCRIPTION
A
Initial Review
B
Comments Incorporated
C
Issued for approval
TABULATION OF HOLDS PAGE / SECTION
DESCRIPTION OF HOLD
None
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Rev. C
Page: 3 of 13
TABLE OF CONTENTS
1.
LIST OF VERIFYING DOCUMENTS ……………………………………………………………………………………. 4
2.
DEFINITIONS ………………………………………………………………………………………………………………….. 4
3.
ABBREVIATIONS …………………………………………………………………………………………………………….. 4
4.
REFERENCE DOCUMENTS ………………………………………………………………………………………………. 5
5.
EXECUTION STEP ……………………………………………………………………………………………………………. 6
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Rev. C
Page: 4 of 13
1. LIST OF VERIFYING DOCUMENTS (ITRS) P7512-V-0301-X-I
Hot Insulation Application Report
P7512-V-0302A-I
Final Insulation Inspection Report
ITR Copy not attached
2. DEFINITIONS PROJECT
:
UZ 750 Upper Zakum Islands Surface Facilities (EPC - 2)
COMPANY
:
Zakum Development Company (ZADCO)
CONTRACTOR
:
Petrofac Emirates & DSME
SUB-CONTRACTOR
:
Descon Engineering
3. ABBREVATIONS
GA
:
General Arrangement
CRA
:
Corrosion resistance alloy
MIR
:
Material Inspection Report
IFC
:
Issued For Construction
ITP
:
Inspection and Test Plan
MOM
:
Minutes of Meeting
MTC
:
Material Test Certificate
NCR
:
Non Conformance Report
NDT
:
Non Destructive Testing
PO
:
Purchase Order
QA
:
Quality Assurance
QC
:
Quality Control
RFI
:
Request for Inspection
TPIA
:
Third Party Inspection Agency
FEDC
:
Field Engineering & Document Control
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Rev. C
Page: 5 of 13
4. REFERENCE DOCUMENTS The following documents are used as source of reference and may be read in conjunction with the procedure.
P7512-TS-2000-Y-0003 P7512-TS-2000-W-0002
Repeated 2 times?
P7512-TS-2000-Y-0003 P7512-PD-2000-Q-0038 P7512-04-001-YS-MTS-0001
Coating and Lining Specification Thermal and Acoustical Insulation specifications PED Coating and Lining Specifications PED Inspection and Test Plan for Hot Insulation MS for Surface preparation, painting, and Holiday test
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Page: 6 of 13
Rev. C
P1358 for UZ750? DESCON Document No: P1358-ITP-012
Revision: C
Date:02-Oct-2016
Project Title:Upper Zakum-Islands Surface Facilities Project-EPC-2 Project / Order No:P7512 Sub-order / Sub-contract No:TBA Activity / Item Covered: INSPECTION AND TEST PLAN FOR INSULATION WORK
Requisition No:TBA Tag No(s):TBA
Vendor / Contractor name:Consortium of Petrofac Emirates LLC and Daewoo Shipbuilding and Marine Engineering (*) QC SURVEILLANCE POINTS
Co. Ltd.
Sub- Vendor / Sub-Contractor name:Descon Engineering Vendor / Contractor QA/QC Manager:Nadir Abbas QC Responsible on the implementation of this ITP: QC Team
H
: Hold Point
W
: Witness Inspection
S
: Operation Surveillance
A
: Approval Required
R
: Review of Documentation
EXECUTION STEP
Item
1
Quality Control
Reference
Characteristics to be verified/
Activity
document
frequency
Project Specifications P7512‐TS‐2000‐ W‐0002,
Review & Verification of validity of Calibration Certificate with reference to instrument serial number / identification number.
Control of Inspection test and measuring equipment
clause 18.4 Manufacturer’s data sheet
Verify Condition of test equipment
Acceptance Criteria
Contractor QC Procedure
In accordance with approved calibration of measurement and test equipment procedure
MS For Insulation Work P7512-04-001YS-MTS-0002
SURVEILLANCE POINTS (*)
Verifying
Person
document/
responsible for
Record
the inspection
DES
PED
Valid calibration certificate Good working condition
Insulation Supervisor Piping/Insulation Inspector
H
A
Accept ance
TPIA
Remove TPI column if not applicable (Typ)
ZADCO
R
Status
Comment (s)
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Item
Quality Control
Reference
Characteristics to be verified/
Activity
document
frequency
Page: 7 of 13
Rev. C
Acceptance Criteria
Contractor QC
Verifying
Procedure
document/Record
Person
SURVEILLANCE POINTS (*)
responsible for the inspection
ance DES
PED
TPIA
ZADCO
H
A
R
H
A
A
Company specification
Approved
Z0‐TS‐Y‐03010
2
Approval of documents
& Z0‐TS‐Y‐
Insulation Drawings.
03020
Manufacturer's Compatibility
Project
QCP/Hot, Cold & Documents shall be
Certificates and Application
approved for
Specifications
Procedure from
construction or
P7512‐TS‐
Manufacturer
implementation
2000‐W‐0002, Insulation
clause 18.2
Manufacturer’ s Documents
Insulation Applicator Qualification Records
PP Insulation application manual MS For Insulation Work
Document control and approval
Piping/Insulati on Inspector
procedure
P7512‐04‐001‐ YS‐MTS‐0002
Company specification Z0‐TS‐Y‐03010 & Z0‐TS‐Y‐
3
Approval of Insulation Material
03020 Project
Correct Type and Brand Name. Density as Specified. Product Batch number.
Specifications
Material Certificate.
P7512‐TS‐
Shelf Life.
2000‐W‐0002, Manufacturer’ s data sheet
MS For Insulation Conformance to Requirements
Work P7512‐04‐001‐ YS‐MTS‐0002
MAR for Insulation Material.
Piping/Insulati on Inspector
Accept Status
Comment (s)
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Item
Quality Control
Reference
Characteristics to be verified/
Activity
document
frequency
Page: 8 of 13
Rev. C
Acceptance Criteria
Contractor QC
Verifying
Person
Procedure
document/Record
responsible for the inspection
3.1
Material Receiving Inspection
Comply with
MAR for Insulation
Material Test Certificates
material
Manufacturer’s Data Sheet and Project Specifications
MS for insulation work and P7512‐ TS‐2000‐W‐0002
4
Storage of Insulation Material
Product Data Sheet. MSDS
manufacturer's Data
Implemented
sheet and Project
to avoid moisture and dust
Specifications P7512‐ TS‐2000‐W‐0002
MS For Insulation Work P7512‐04‐001‐ YS‐MTS‐0002
House keeping
Company specification Z0‐TS‐Y‐03010 & Z0‐TS‐Y‐ 5
Tools and Equipment
03020 Project Specifications P7512‐TS‐ 2000‐W‐0002,
on Inspector
PED
H
W
TPIA
ZADCO
S
W
Company Comply with
Material Manufacture is Covered with plastic sheets
certificate
Piping/Insulati
DES
clause 18.1.1
Storage Condition as Stipulated by the Insulation
Material test
SURVEILLANCE POINTS (*)
Product Data Sheet must contain a minimum mositure content and that maximum figure should be used to define whether Availability of Tools N/A excess moisure is present.
specification
Insulation
Z0‐TS‐Y‐03010
Supervisor
& Z0‐TS‐Y‐
Piping/Insulati on Inspector
03020
W
W
S
H
S
S
Manufacturer’s Data Sheet
clause 19.1 & 19.2 Approved QCP/Hot, Cold & PP Insulation application manual MS For Insulation Work P7512‐04‐001‐ YS‐MTS‐0002
Visual
Insulation Supervisor Piping/Insulation Inspector
Accept
Comment
ance
(s)
Status
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Item
Quality Control
Reference
Characteristics to be verified/
Activity
document
frequency
Page: 9 of 13
Rev. C
Acceptance Criteria
Contractor QC
Verifying
Person
Procedure
document/Record
responsible for the inspection
SURVEILLANCE POINTS (*) DES
PED
TPIA
ZADCO
H
W
W
W
W
R/S
R/S
Company Approved
specification
6
Damage to Surfaces Prior to Installation of Insulation
Z0‐TS‐Y‐03010
QCP/Hot, Cold &
& Z0‐TS‐Y‐
PP Insulation application
03020 Visual Inspection
No damage Smooth surfaces
Project
manual
Release Note
MS For Insulation Work
Specifications
Insulation Supervisor Piping/Insulation Inspector
P7512‐04‐001‐
P7512‐TS‐ 2000‐W‐0002,
YS‐MTS‐0002
Company Approved
specification
QCP/Hot, Cold &
Z0‐TS‐Y‐03010
7
Release of Piping / Equipment to Commence Insulation
& Z0‐TS‐Y‐ 03020 Project
PP Insulation
Release Note by Piping and Painting Disciplines Surface Clean, Dry and Free
Specifications P7512‐TS‐ 2000‐W‐0002,
clause 18.1.2
from Moisture
Spool Release Note
Insulation
application manual MS For Insulation Work P7512‐04‐001‐ YS‐MTS‐0002
Release Note
Supervisor Piping/Insulati on Inspector
H
Accept
Comment
ance
(s)
Status
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Item
Quality Control
Reference
Characteristics to be verified/
Activity
document
frequency
Page: 10 of 13
Rev. C
Acceptance Criteria
Contractor QC
Verifying
Procedure
document/Record
Person
SURVEILLANCE POINTS (*)
responsible for the inspection
ance DES
PED
H
W
TPIA
ZADCO
Insulation / PP Support Rings Expansion Joints at Specified
8
1‐ Installation of Insulation plus fixing (Hot ,Cold & Acoustic service) 2‐Joint Sealant Application (in Cold Service) 3‐Vapor Barrier and Scrim Cloth Application (In Cold Service) 4‐Support Ring and Mesh Installation (PP Insulation)
Intervals. Company specification Z0‐TS‐Y‐03010
Correct type Thickness, Size,
& Z0‐TS‐Y‐
Correct and Correctly Spaced
03020
out.
Project Specifications P7512‐TS‐ 2000‐W‐ 0002sheet
Approved
Condition and shape. Banding and Fastening is
Insulation Layering Staggering is Correct. Joint Sealant applied properly in Cold Insulation. Vapor Barrier and Scrim Cloth Applied Properly in Cold Insulation. PP Mesh Installed Properly
clause 17 & 18
QCP/Hot, Cold & Conformity to Specified Requirements
PP Insulation
Insulation
application manual MS For Insulation Work P7512‐04‐001‐ YS‐MTS‐0002
ITR‐V‐0301X‐I
Supervisor Piping/Insulati on Inspector
Accept
S
Status
Comment (s)
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Item
Quality Control
Reference
Characteristics to be verified/
Activity
document
frequency
Page: 11 of 13
Rev. C
Acceptance Criteria
Contractor QC
Verifying
Person
Procedure
document/Record
responsible for the inspection
SURVEILLANCE POINTS (*) DES
PED
H
W
TPIA
ZADCO
Installed Insulation Layer is dry and free from Moisture. Correct Cladding Material is used. Correct Thickness and Profile. Joint Overlap and Terminations are Correct and Company specification Z0‐TS‐Y‐03010 & Z0‐TS‐Y‐ Installation of
9
Cladding and Banding
03020 Project Specifications P7512‐TS‐ 2000‐W‐ 0002sheet
Fixed Securely. Longitudinal and circumferential seams at correct distance. (For piping and Equipment as applicable) Approved sealant applied. Banding over Cladding is of Correct and spaced at required Intervals. Screws and Rivets are of Correct Type and Material Any metal cladding applied does not make contact with clad item and min. clearance and overlap to be ensure. Sufficient bolt clearance at valve & Flanges. Min. clearance is equal to the Stud bolt +25mm or as per Spec.
Conformity to Specified Requirements
Insulation
MS For Insulation Work P7512‐04‐001‐ YS‐MTS‐0002
Supervisor ITR‐V‐0301X‐I
Piping/Insulati on Inspector
S
Accept
Comment
ance
(s)
Status
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Item
Quality Control Activity
Reference document
Characteristics to be verified/ frequency
Page: 12 of 13
Rev. C
Acceptance Criteria
Contractor QC Procedure
Verifying document/Record
Person
Accept
SURVEILLANCE POINTS (*)
responsible for the inspection
ance DES
PED
TPIA
ZADCO
Company specification Z0‐TS‐Y‐03010
10
Repair of Insulation and Cladding
& Z0‐TS‐Y‐ 03020
Insulation shall be Repaired Prior to Cladding Repairs or Rework Shall be noted and Carried out in
Project
Accordance With the
Specifications
Manufacturer’s Approved
P7512‐TS‐ 2000‐W‐ 0002sheet
Conformity to Specified Requirements
Insulation
MS For Insulation Work P7512‐04‐001‐
Supervisor ITR‐V‐0301X‐I
Piping/Insulati
H
H
W
H
H
H
on Inspector
YS‐MTS‐0002
Procedure.
clause 18.6 Company specification Z0‐TS‐Y‐03010 & Z0‐TS‐Y‐ 03020
Activities
Project
11
Final Visual Inspection
Specifications P7512‐TS‐ 2000‐W‐
All Activates Completed and Documented
0002sheet Manufacturer’ s Data Sheet
clause 18.5 & 18.7
Conformity to Specified Requirements
Insulation
MS For Insulation Work P7512‐04‐001‐ YS‐MTS‐0002
Supervisor ITR‐V‐0302A‐I
Piping/Insulati on Inspector
Status
Comment (s)
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
PREPARED BY
APPROVED BY
Title
Name
Title
Name
QA Engineer
M.A.Bilal
DQCM
Nadir Abbas
Signature
Date
Signature
Date
02-Oct-2016
Attach applicable ITR formats
Page: 13 of 13
Rev. C
02-Oct-2016
CERTIFIED COMPLETED
COMPLETION ENDORSEMENT
Title
Name
Title
Name
Signature
Date
Signature
Date
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Page: 1 of 13
Rev. C
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 CONTRACT No. : CT750 UZ110110 PETROFAC JOB No.: PE-103 INSPECTION AND TEST PLAN FOR INSULATION WORK DES-1358‐ITP‐012
SUBCON. Document. No.
Document Rev.
C
SUBCON. No.
SUBCON. NAME
SUBCONTRACT TITLE
04‐001
Descon Engineering
STR, Mechanical & Piping Works for all Islands
REVIEW CODE
1
2
3
4
5
Legend: 1. Approved; 2. Approved With Comments; 3. Reviewed With Comments, Correct & Re-Submit; 4. Information Only, Review Not Required; 5. Rejected Name:
Signature:
Date:
By R. Nakkeeran at 10:38 am, Oct 11, 2016
C
02-Oct-2016
ISSUED FOR APPROVAL
MAB
NA
NA
B
10-AUG-2016
COMMENTS INCORPORATED
MAB
NA
SH
A
19-JUL-2016
ISSUED FOR REVIEW
MAB
NA
SH
REV.
DATE
DESCRIPTION
PRPD
CHKD
APPD
PROJ. APPD
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Rev. C
Page: 2 of 13
TABULATION OF REVISED SECTIONS / PAGES REV
PAGE
DESCRIPTION
A
Initial Review
B
Comments Incorporated
C
Issued for approval
TABULATION OF HOLDS PAGE / SECTION
DESCRIPTION OF HOLD
None
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Rev. C
Page: 3 of 13
TABLE OF CONTENTS
1.
LIST OF VERIFYING DOCUMENTS ……………………………………………………………………………………. 4
2.
DEFINITIONS ………………………………………………………………………………………………………………….. 4
3.
ABBREVIATIONS …………………………………………………………………………………………………………….. 4
4.
REFERENCE DOCUMENTS ………………………………………………………………………………………………. 5
5.
EXECUTION STEP ……………………………………………………………………………………………………………. 6
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Rev. C
Page: 4 of 13
1. LIST OF VERIFYING DOCUMENTS (ITRS) P7512-V-0301-X-I
Hot Insulation Application Report
P7512-V-0302A-I
Final Insulation Inspection Report
ITR Copy not attached
2. DEFINITIONS PROJECT
:
UZ 750 Upper Zakum Islands Surface Facilities (EPC - 2)
COMPANY
:
Zakum Development Company (ZADCO)
CONTRACTOR
:
Petrofac Emirates & DSME
SUB-CONTRACTOR
:
Descon Engineering
3. ABBREVATIONS
GA
:
General Arrangement
CRA
:
Corrosion resistance alloy
MIR
:
Material Inspection Report
IFC
:
Issued For Construction
ITP
:
Inspection and Test Plan
MOM
:
Minutes of Meeting
MTC
:
Material Test Certificate
NCR
:
Non Conformance Report
NDT
:
Non Destructive Testing
PO
:
Purchase Order
QA
:
Quality Assurance
QC
:
Quality Control
RFI
:
Request for Inspection
TPIA
:
Third Party Inspection Agency
FEDC
:
Field Engineering & Document Control
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Rev. C
Page: 5 of 13
4. REFERENCE DOCUMENTS The following documents are used as source of reference and may be read in conjunction with the procedure.
P7512-TS-2000-Y-0003 P7512-TS-2000-W-0002
Repeated 2 times?
P7512-TS-2000-Y-0003 P7512-PD-2000-Q-0038 P7512-04-001-YS-MTS-0001
Coating and Lining Specification Thermal and Acoustical Insulation specifications PED Coating and Lining Specifications PED Inspection and Test Plan for Hot Insulation MS for Surface preparation, painting, and Holiday test
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Page: 6 of 13
Rev. C
P1358 for UZ750? DESCON Document No: P1358-ITP-012
Revision: C
Date:02-Oct-2016
Project Title:Upper Zakum-Islands Surface Facilities Project-EPC-2 Project / Order No:P7512 Sub-order / Sub-contract No:TBA Activity / Item Covered: INSPECTION AND TEST PLAN FOR INSULATION WORK
Requisition No:TBA Tag No(s):TBA
Vendor / Contractor name:Consortium of Petrofac Emirates LLC and Daewoo Shipbuilding and Marine Engineering (*) QC SURVEILLANCE POINTS
Co. Ltd.
Sub- Vendor / Sub-Contractor name:Descon Engineering Vendor / Contractor QA/QC Manager:Nadir Abbas QC Responsible on the implementation of this ITP: QC Team
H
: Hold Point
W
: Witness Inspection
S
: Operation Surveillance
A
: Approval Required
R
: Review of Documentation
EXECUTION STEP
Item
1
Quality Control
Reference
Characteristics to be verified/
Activity
document
frequency
Project Specifications P7512‐TS‐2000‐ W‐0002,
Review & Verification of validity of Calibration Certificate with reference to instrument serial number / identification number.
Control of Inspection test and measuring equipment
clause 18.4 Manufacturer’s data sheet
Verify Condition of test equipment
Acceptance Criteria
Contractor QC Procedure
In accordance with approved calibration of measurement and test equipment procedure
MS For Insulation Work P7512-04-001YS-MTS-0002
SURVEILLANCE POINTS (*)
Verifying
Person
document/
responsible for
Record
the inspection
DES
PED
Valid calibration certificate Good working condition
Insulation Supervisor Piping/Insulation Inspector
H
A
Accept ance
TPIA
Remove TPI column if not applicable (Typ)
ZADCO
R
Status
Comment (s)
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Item
Quality Control
Reference
Characteristics to be verified/
Activity
document
frequency
Page: 7 of 13
Rev. C
Acceptance Criteria
Contractor QC
Verifying
Procedure
document/Record
Person
SURVEILLANCE POINTS (*)
responsible for the inspection
ance DES
PED
TPIA
ZADCO
H
A
R
H
A
A
Company specification
Approved
Z0‐TS‐Y‐03010
2
Approval of documents
& Z0‐TS‐Y‐
Insulation Drawings.
03020
Manufacturer's Compatibility
Project
QCP/Hot, Cold & Documents shall be
Certificates and Application
approved for
Specifications
Procedure from
construction or
P7512‐TS‐
Manufacturer
implementation
2000‐W‐0002, Insulation
clause 18.2
Manufacturer’ s Documents
Insulation Applicator Qualification Records
PP Insulation application manual MS For Insulation Work
Document control and approval
Piping/Insulati on Inspector
procedure
P7512‐04‐001‐ YS‐MTS‐0002
Company specification Z0‐TS‐Y‐03010 & Z0‐TS‐Y‐
3
Approval of Insulation Material
03020 Project
Correct Type and Brand Name. Density as Specified. Product Batch number.
Specifications
Material Certificate.
P7512‐TS‐
Shelf Life.
2000‐W‐0002, Manufacturer’ s data sheet
MS For Insulation Conformance to Requirements
Work P7512‐04‐001‐ YS‐MTS‐0002
MAR for Insulation Material.
Piping/Insulati on Inspector
Accept Status
Comment (s)
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Item
Quality Control
Reference
Characteristics to be verified/
Activity
document
frequency
Page: 8 of 13
Rev. C
Acceptance Criteria
Contractor QC
Verifying
Person
Procedure
document/Record
responsible for the inspection
3.1
Material Receiving Inspection
Comply with
MAR for Insulation
Material Test Certificates
material
Manufacturer’s Data Sheet and Project Specifications
MS for insulation work and P7512‐ TS‐2000‐W‐0002
4
Storage of Insulation Material
Product Data Sheet. MSDS
manufacturer's Data
Implemented
sheet and Project
to avoid moisture and dust
Specifications P7512‐ TS‐2000‐W‐0002
MS For Insulation Work P7512‐04‐001‐ YS‐MTS‐0002
House keeping
Company specification Z0‐TS‐Y‐03010 & Z0‐TS‐Y‐ 5
Tools and Equipment
03020 Project Specifications P7512‐TS‐ 2000‐W‐0002,
on Inspector
PED
H
W
TPIA
ZADCO
S
W
Company Comply with
Material Manufacture is Covered with plastic sheets
certificate
Piping/Insulati
DES
clause 18.1.1
Storage Condition as Stipulated by the Insulation
Material test
SURVEILLANCE POINTS (*)
Product Data Sheet must contain a minimum mositure content and that maximum figure should be used to define whether Availability of Tools N/A excess moisure is present.
specification
Insulation
Z0‐TS‐Y‐03010
Supervisor
& Z0‐TS‐Y‐
Piping/Insulati on Inspector
03020
W
W
S
H
S
S
Manufacturer’s Data Sheet
clause 19.1 & 19.2 Approved QCP/Hot, Cold & PP Insulation application manual MS For Insulation Work P7512‐04‐001‐ YS‐MTS‐0002
Visual
Insulation Supervisor Piping/Insulation Inspector
Accept
Comment
ance
(s)
Status
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Item
Quality Control
Reference
Characteristics to be verified/
Activity
document
frequency
Page: 9 of 13
Rev. C
Acceptance Criteria
Contractor QC
Verifying
Person
Procedure
document/Record
responsible for the inspection
SURVEILLANCE POINTS (*) DES
PED
TPIA
ZADCO
H
W
W
W
W
R/S
R/S
Company Approved
specification
6
Damage to Surfaces Prior to Installation of Insulation
Z0‐TS‐Y‐03010
QCP/Hot, Cold &
& Z0‐TS‐Y‐
PP Insulation application
03020 Visual Inspection
No damage Smooth surfaces
Project
manual
Release Note
MS For Insulation Work
Specifications
Insulation Supervisor Piping/Insulation Inspector
P7512‐04‐001‐
P7512‐TS‐ 2000‐W‐0002,
YS‐MTS‐0002
Company Approved
specification
QCP/Hot, Cold &
Z0‐TS‐Y‐03010
7
Release of Piping / Equipment to Commence Insulation
& Z0‐TS‐Y‐ 03020 Project
PP Insulation
Release Note by Piping and Painting Disciplines Surface Clean, Dry and Free
Specifications P7512‐TS‐ 2000‐W‐0002,
clause 18.1.2
from Moisture
Spool Release Note
Insulation
application manual MS For Insulation Work P7512‐04‐001‐ YS‐MTS‐0002
Release Note
Supervisor Piping/Insulati on Inspector
H
Accept
Comment
ance
(s)
Status
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Item
Quality Control
Reference
Characteristics to be verified/
Activity
document
frequency
Page: 10 of 13
Rev. C
Acceptance Criteria
Contractor QC
Verifying
Procedure
document/Record
Person
SURVEILLANCE POINTS (*)
responsible for the inspection
ance DES
PED
H
W
TPIA
ZADCO
Insulation / PP Support Rings Expansion Joints at Specified
8
1‐ Installation of Insulation plus fixing (Hot ,Cold & Acoustic service) 2‐Joint Sealant Application (in Cold Service) 3‐Vapor Barrier and Scrim Cloth Application (In Cold Service) 4‐Support Ring and Mesh Installation (PP Insulation)
Intervals. Company specification Z0‐TS‐Y‐03010
Correct type Thickness, Size,
& Z0‐TS‐Y‐
Correct and Correctly Spaced
03020
out.
Project Specifications P7512‐TS‐ 2000‐W‐ 0002sheet
Approved
Condition and shape. Banding and Fastening is
Insulation Layering Staggering is Correct. Joint Sealant applied properly in Cold Insulation. Vapor Barrier and Scrim Cloth Applied Properly in Cold Insulation. PP Mesh Installed Properly
clause 17 & 18
QCP/Hot, Cold & Conformity to Specified Requirements
PP Insulation
Insulation
application manual MS For Insulation Work P7512‐04‐001‐ YS‐MTS‐0002
ITR‐V‐0301X‐I
Supervisor Piping/Insulati on Inspector
Accept
S
Status
Comment (s)
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Item
Quality Control
Reference
Characteristics to be verified/
Activity
document
frequency
Page: 11 of 13
Rev. C
Acceptance Criteria
Contractor QC
Verifying
Person
Procedure
document/Record
responsible for the inspection
SURVEILLANCE POINTS (*) DES
PED
H
W
TPIA
ZADCO
Installed Insulation Layer is dry and free from Moisture. Correct Cladding Material is used. Correct Thickness and Profile. Joint Overlap and Terminations are Correct and Company specification Z0‐TS‐Y‐03010 & Z0‐TS‐Y‐ Installation of
9
Cladding and Banding
03020 Project Specifications P7512‐TS‐ 2000‐W‐ 0002sheet
Fixed Securely. Longitudinal and circumferential seams at correct distance. (For piping and Equipment as applicable) Approved sealant applied. Banding over Cladding is of Correct and spaced at required Intervals. Screws and Rivets are of Correct Type and Material Any metal cladding applied does not make contact with clad item and min. clearance and overlap to be ensure. Sufficient bolt clearance at valve & Flanges. Min. clearance is equal to the Stud bolt +25mm or as per Spec.
Conformity to Specified Requirements
Insulation
MS For Insulation Work P7512‐04‐001‐ YS‐MTS‐0002
Supervisor ITR‐V‐0301X‐I
Piping/Insulati on Inspector
S
Accept
Comment
ance
(s)
Status
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
Item
Quality Control Activity
Reference document
Characteristics to be verified/ frequency
Page: 12 of 13
Rev. C
Acceptance Criteria
Contractor QC Procedure
Verifying document/Record
Person
Accept
SURVEILLANCE POINTS (*)
responsible for the inspection
ance DES
PED
TPIA
ZADCO
Company specification Z0‐TS‐Y‐03010
10
Repair of Insulation and Cladding
& Z0‐TS‐Y‐ 03020
Insulation shall be Repaired Prior to Cladding Repairs or Rework Shall be noted and Carried out in
Project
Accordance With the
Specifications
Manufacturer’s Approved
P7512‐TS‐ 2000‐W‐ 0002sheet
Conformity to Specified Requirements
Insulation
MS For Insulation Work P7512‐04‐001‐
Supervisor ITR‐V‐0301X‐I
Piping/Insulati
H
H
W
H
H
H
on Inspector
YS‐MTS‐0002
Procedure.
clause 18.6 Company specification Z0‐TS‐Y‐03010 & Z0‐TS‐Y‐ 03020
Activities
Project
11
Final Visual Inspection
Specifications P7512‐TS‐ 2000‐W‐
All Activates Completed and Documented
0002sheet Manufacturer’ s Data Sheet
clause 18.5 & 18.7
Conformity to Specified Requirements
Insulation
MS For Insulation Work P7512‐04‐001‐ YS‐MTS‐0002
Supervisor ITR‐V‐0302A‐I
Piping/Insulati on Inspector
Status
Comment (s)
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 INSPECTION AND TEST PLAN FOR INSULATION WORK Doc. No. P7512-04-001-YS-ITP-0002
PREPARED BY
APPROVED BY
Title
Name
Title
Name
QA Engineer
M.A.Bilal
DQCM
Nadir Abbas
Signature
Date
Signature
Date
02-Oct-2016
Attach applicable ITR formats
Page: 13 of 13
Rev. C
02-Oct-2016
CERTIFIED COMPLETED
COMPLETION ENDORSEMENT
Title
Name
Title
Name
Signature
Date
Signature
Date
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