Rt Acceptance Criteria

RADIOGRAPHIC TESTING COMPARATIVE ACCEPTANCE CRITERIA (UNACCEPTABLE WHEN) LEGENDS: IP: Incomplete Penetration IF: Incomplete Fusion IC: Internal Concavity EI: Elongated Indication RI: Rounded Indication BT: Burn Through ESI: Elongated Slag Inclusion IFD: Incomplete Fussion due to Cold Lap ISI: Isolated Slag Inclusion HB: Hollow Bead EU: External Undercut IU: Internal Undercut AI: Aligned Indication LOF: Lack of Fusion LI: Linear Indication NA: Not Applicable ICP: Inadequate Cross Penetration T/t : Nominal wall thickness of the thinner of two component joined by a butt weld . TW: Thick. of weld excluding any reinforcement. TWI: Thick. of weld including weld reinforcement ASME SEC. VIII (2008a) / API 650 (2007) ASME B31.3 (2008) API 1104 (2005) / ANSI B31.8 / B31.4 ANSI B31.1 (2001) REF. CODE PIPELINE

DEFECTS CRACKS Shallow Crater / Star

Other then shallow or star = Zero

PRESS. VESSEL & STORAGE TANKS

PRESS. VESSELS

UW - 51 (b)

UW- 52 (SPOT)

Zero

Zero

Zero

Zero

PLANT PIPING

POWER PIPING

(APPLICABLE FOR GIRTH & MITTER GROOVE)

NORMAL

SEVERE

CATEGORY D

HIGH PRESSURE

Zero

Zero

Zero

Zero

Zero

Zero

> 1/32" (1 mm) & 0.2Tw

Zero

Zero

Zero

> 5/32" (4 mm) length

IP Depth

NA

Length without HI LOW

Each indication >1" (25mm) /Aggregate length >1" in continuous 12" OR exceeds 8% of weld length in any weld < 12" (300mm) in length

Cummulative Length Length due to HI LOW Inadd. Cross Penetration

> 1/5" (38mm) in 6" weld

IF Open to surface Length

> 1/5" (38mm) in 6" weld

Each indication >2" (50 mm) /Aggregate length 3" in conctinuous 12" (300 mm) Length of Individual > 2" (50 mm), Aggregate Length > 2' in any continuous 12" (300 mm) Zero

Zero

Zero

Zero

Zero

Length of each indication > 1" (25 mm)

Wall thk.(mm) <1/2"(13) >1/2", < 2" (51) >2" (51)

> 1" per 12" weld / 8% of weld length in any weld < 12" (300 mm) in length

Aggregate Due to COLD LAP Aggregate length

IC Depth (Suck Up)

BT Size & Density

Zero > 1 mm & > 0.2 TW

Length of Each indication > 2" (50 mm),

Height 1/16" (1.5 mm) 1/8" (3 mm) 3/32" (4 mm)

Aggregate length > 2" in 12" (300 mm) contimuous length / > 8% of weld length Density exceed base metal: Refer to Burn Through for accetance

NA

NA

When there is an abrupt change in denstiy

For Pipe O.D > 2.375 " (60.3 mm)

NA

NA

Zero

Size > 1/4" (6 mm) max. dimension

Total joint thickness, including weld reinforcement, < Tw

Zero

Zero

Zero

Zero

and if the longest indication seperated by less than 3L, L is the length of Longest indication . Max length of indication > 19 mm. AI shorter then 6 mm is acc for any plate

Densaity > base metal / dimension > thinner wall thick joined & density in any portion exceeds rhen thinnest adjacent parent material.

Except when the distance b/w successive imperfection > 6L, where L is the longest imperfection in the group

Density > base metal : aggregate length of separate BTs > 1/2"per 12" (300 mm) weld or total weld For Pipe O.D < 2.375" (60.3 mm)

Except when the distance b/w successive imperfection > 6L, where L is the longest imperfection in the group

Density > Base metal and 1/4" (6 mm) max. dimension

If the longet indication's considered are separate by at least 3L. The ma. Length of unacceptable indication's shall be > 3/4". Any such indication longer then 1/4" shall be unacceptable for any plate thickness.

Density > base metal and dimension > thinner wall thick. Desity of BTs > base metal

UNDERCUTTING

Aggregate length of EU & IU combinnation

Zero

Zero

Zero

> 2" ( 50mm) per 12" weld or > 1/6 of weld length

Depth ACCUMULATION OF IMPERFECTIONS

> 1/32" (1 mm) & Tw/4

NA

> 1 .5 mm &TW/4 OR 1 mm)

AOI (excluding IP due to HI-low & UC) > 2" (50 mm) in any continuous 12" (300) OR aggregate length exceeds 8% of weld length

ALIGNED INDICATIONS

Prepared By: Zaheer Ahmed Sajid

NA

If the sum of the longest Any group of AI which have dimensions of all such aggregate length > t in a indication > T in a length of length of 12t 6T

Any group of AI which have aggregate length > t in a length of 12t

Date: 10.09.2010

NA

NA

NA

NA

sheet 1 of 3

1. Rounded Indications: Indications with a maximum length of three times the width or less on the radiographed are defined as R. I., the indication may be circular, elliptical, conical or irregular in shape and may have tails. When evaluating the size of an indication, the tail shall be included. The indication may be from any imperfection in the weld, such as porosity, slag or tungston. 2. Aligned Indications: A sequence of four or more rounded indications shall be considered to be aligned when they touch a line parallel to the length of the weld drawn through the centre of the two outer rounded indications. 3. Linear Indications: crack, Incomplete Fusion, Incomplete Penetration, elongated Slag Inclusion 4. Elongated Indications: Length of indications greater then 3 times the width Fluid service: a general term concerning the application of a piping system, considering the combination of fluid properties, operating conditions, & other factors which establish the basis for design of the piping system. Category D Fluid Service: a fluid service in which all the following apply: (1) the fluid handled is nonflammable , nontoxic, and not damaging to human tissues.

(2) the

Category M Fluid Service: a fluid service in which the potential for personnel exposure is judged to be significant and in which a single exposure to a very small quantity of a toxic fluid, caused by leakage, can produce serious irreversible harm to persons on breathing or bodily contact, even when prompt restorative measures are taken. High Pressure fluid Service: a fluid service for which the owner specifies the use of chapter IX ( is considered herein to be pressure in excess of that allowed by the ASME B16.5 PN 420 (Class 2500) rating for the specific design temperature & material group. However , there are no specified pressure limitations for the application of these rules. Normal Fluid Service: a fluid service not subject to rules for Category D, Category M, or High Pressure Fluid Service. Severe Service: APPENDIX 4 (a) Image Density , Density within the image of the indication may vary & is not a criterion for acceptance or rejection (b) Relevant Indication: , ref. table 4.1, FOR 1/10 t for t less than 1/8 (3 mm), 1/6 t for t 3 mm to 6 mm, 1/32 t for t greater then 6 mm to 50 mm & 1/16 t for t greater then 50 mm. (c ) Maximum Size of RI : 1/4 t or 4 mm, except Isolated Indications seperated from others by 25 mm or moremay be 6 mm. For t greater then 50 mm is 10 mm. (d) Aligned RI : the sum is less than t in a length of 12t, Fig 4-1, Spacing and Length of group shall be as per Fig 4-2 (e) Spacing : distance between adjacent RIs is not a factor. (f) RI Charts : Fig 4-3 through 4-8 (g) Weld Thickness less then 3mm thk: Max. 12 no. of RI in 150 mm length of weld.

.

(h) Clustered Indications : 4 times as for random indications. Cluster Length exceeds the lesser of 1" (25mm) or 2t. Where more than one cluster is pesent, the sum of the lengths of the clusters shall not exceed 25mm in 150mm weld length. Rounded Indication Chart (APPENDIX 4, TABLE 4-1) Acceptance Standard for Radiographically determined Rounded Indications in welds Maximum size of acceptable

Thickness (t)

Rounded Indication

Random

Maximum size of Non Relevant Indication

Isolated

inches

mm

inches

mm

inches

mm

inches

Less than 1/8

3.17

1/4t

6.35t

1/3t

8.5t

1/10t

2.5t

Less than 1/8

3.17

0.031

0.792

0.042

1

0.015

0.39

Less than 3/16

4.76

0.047

1.19

0.063

1.6

0.015

0.39

Less than 1/4

6.35

0.063

1.58

0.083

2.1

0.015

0.39

Less than 5/16

7.93

0.078

1.98

0.104

2.64

0.031

0.79

Less than 3/8

9.52

0.091

2.38

0.125

3.175

0.031

0.79

Less than 7/16

11.11

0.109

2.77

0.146

3.7

0.031

0.79

Less than 1/2

12.7

0.125

3.77

0.168

4.3

0.031

0.79

Less than 9/16

19.05

0.142

4.76

0.188

4.8

0.031

0.79

Less than 5/8

15.87

0.156

3.96

0.21

5.3

0.031

0.79

Less than 11/16

17.46

0.156

3.96

0.23

5.8

0.031

0.79

3/4 to 2, inclus. over 2

19.05 50.8

0.156 0.156

3.96 3.96

0.25 0.375

6.35 9.5

0.031 0.063

0.79 1.6

(Table T - 232.2) Wire IQI

TABLE T - 276 for the selection of Penetrameters (SOURCE SIDE)

A

B

C

D

zaheer ahmed sajid

Essential Wire

Essential Dia of Wire

mm

No.

mm

Designation

Thk. (mm)

Nomianal Single-Wall Material Thickness Range

Designation & dia., in. ASTM

mm

Dia (No.)

Inches

Hole -Type

0.0032

(1)

Upto 0.25, incl.

Upto 6.4, incl.

5

0.2

12

0.32

0.004 0.005

(2) (3)

Over 0.25 through 0.375

Over 6.4 through 9.5

6

0.25

15

0.38

Over 0.375 through 0.50

Over 9.5 through 12.7

7

0.33

17

0.44

0.0063

(4)

Over 0.50 through 0.75

Over 12.7 through 19.0

8

0.41

20

0.51

0.008

(5)

Over 0.75 through 1.00

Over 19.0 through 25.4

9

0.51

25

0.64

0.01

(6)

Over 1.00 through 1.5

Over 25.4 through 38.1

10

0.64

30

0.76

0.013

(7)

Over 1.5 through 2.00

Over 38.1 through 50.8

11

0.81

35

0.89

0.016

(8)

Over 2.00 through 2.5

Over 50.8 through 63.5

12

1.02

40

1.02

0.02

(9)

Over 2.5 through 4.0

Over 63.5 through 101.6

13

1.27

50

1.27

0.025

(10)

Over 4.0 through 6.0

Over 101.6 through 152.4

14

1.6

60

1.52

0.032

(11)

Over 6.0 through 8.0

Over 152.4through 203.2

16

2.54

80

2.03

0.04

(12)

Over 8.0 through 10.0

Over 203.4 through 254.0

17

3.2

100

2.54

0.05

(13)

Over 10.0 through 12.0

Over 254.0 through 304.8

18

4.06

120

3.05

0.063

(14)

Over 12.0 through 16.0

Over 304.8 through 406.4

20

6.35

160

4.06

0.08

(15)

Over 16.0 through 20.0

Over 406.4 through 508.0

21

8.13

200

5.08

0.1

(16)

0.126

(17)

0.16

(18)

0.2

(19)

0.25

(20)

0.32

(21)

Sept 2010

Sensitivity S=V.W/T x 100

REF. CODE

API 1104 / ANSI B31.8 / B31.4 PIPELINE

DEFECTS SLAG/TUNGSTON INCLUSION / EI

UW - 51 (b)

UW- 52 (SPOT)

ANSI B31.3 (2008)

POWER PIPING

PLANT PIPING (APPLICABLE FOR GIRTH & MITTER GROOVE)

NORMAL

SEVERE

> of ISI 1/8" (3 mm) More then 4 ISIs with max. width 1/8" (3 mm) per 12" weld

ESI / ISI aggregate length

> 8% of weld length For Pipe O.D < 2.375" (60.3 mm)

EI length >: (a) 1/4" (6 mm) for t upto 3/4" (19 mm) (b) 1/3t for t from 3/4" (19 mm) to 2 1/4" (57 mm) (C) 3/4" for t over 21/4"

Slag inclusion or cavities are unacceptable . If the length of any such indication > 2/3t

Length > 3 x thinnest wall thickness joined (wagon tracks: width > 0.8 mm is considered as separate indications) ESI > 1/16" (1.6 mm) OR Width of ISIs > 1/2 of thinnest wall joined and aggregate Length > 2 x thinnest wall

ESI/ISI aggeregate length

EI length : 1/4" (6 mm) for t upto 3/4" (19 mm) inclusive , Individual length > 2 Tw 1/3t for t from 3/4" (19 mm) to Individual width > (3 mm) & 2 1/4" (57 mm) inclusive, 3/4" Tw/2 (19 mm) for t over 2 1/4" (57 Cummulative length > 4Tw in mm) any 6" (150 mm) weld length where t is the thk. Of the thinner portion of weld

Individual length > Tw/3 Individual width > 3/32" (2.5 mm) & Tw/3 Cummulative length > Tw in any 12" Tw weld length

> 8% of weld length

POROSITY / RI

Finish Pass / Surface Hollow Bead

NA See BPV Sec. VIII, DIV. 1 Appendix 4

Individual > 1/8" (3 mm), > 25% of thinest wall thk. & Distribution of Scattered as per Fig 19 or 20 Diameter of cluster & aggregate Length in any continous 12" > 1/2" (13 mm) Individual & Aggregate length > 1/2" (13 mm)per 12" weld Length of each indication > 1/2" (13 mm) aggeregate length > 2" per 12" weld / > 8% of weld

RI inexcess of that shown as acceptable in appendix 4 of ASME section VIII code

RI are not a factor in the acceptability of weld not required to be fully radiographed

individual HB > 1/4" (6mm) length & < 2" (50 mm) separation

In excess of that shown in appendix A-250 of section I of ASME BPV. Any group of indication in the line that have length > t in a length of 12t except where the distance b/w the sucessive indication exceed 6L. L is the length of longest indication in group

Size & distrib. Internal Surface or exposed

SURFACE FINISH

NA

Individual length > Tw/4 & > 4mm Individual width > (2.5 mm) & Tw/4 Cummulative length > Tw in any 12" Tw weld length

> of ESI 1/16" (1.6 mm) > 1/2" (13 mm) per 12" weld

Width of ISI

Cluster

HIGH PRESSURE

> 2" (50 mm) per 12" weld

ISI aggregate length

Individual / scattered size

CATEGORY D

ESI > 2" (wagon tracks: width > 0.8 mm is considered as separate indications)

Width of ESI

Width

PRESS. VESSEL

ANSI B31.1 (2001)

For Pipe O.D > 2.375" (60.3 mm)

ESI aggregate length

ESI

ASME SEC. VIII (2008a) / API 650 (2007) PRESS. VESSEL & STORAGE TANKS

Zero

for Tw 1/4" (6mm) Limit is Same as for Appendix 4 For TW > 1.5 x Appendix 4

See table 4.1 Appendix 4

Zero Reinf. Below then the out side of pipe

NA

NA

NA

NA

Roughness: > 500 min Ra per ASME B46.1

Reinf. Above then the out side surface of pipe by more then 1/16" (1.59 mm)

NA

> 12.5 ,u m R

Surface Porosity of Exposed Slag Inclusion = Zero

width of reinf. >1/8" (3.17 mm) then the original groove NA

REINFORCEMENT Or internal protrusion Height

PIPE OR FITTING DISCONTINUTIES WELDER TEST

NA

NA

for Tw in

(mm)

< 1/4" (6)

Arc Burns, Long Seam discontinuties & other discont. Detected by RT shall be reported to client

NA

NA

NA

Date: 10.09.2010

(mm) (1.5)

Limit is twice then Normal / Severe

Wall thk.(mm) Height <1/2"(13)

1/16"(1.5)

>1/4" (6) , <1/2" (13)

>1/8"

(3)

>1/2", < 2" (51)

>1/2" (13) , <1" (25)

>5/32"

(4)

>2" (51)

>1" (25)

> 1/16"

(5)

NA

Crack, IP, BT etc. AS PER ASME SEC. IX, 2007 (a) Linear Indication : (1) Crack, IP, IF (2) ESI inclusion length > 1/8" (3 mm) for t upto 3/8" (10 mm), 1/3t for t > 3/8 < 2 1/4", 3/4" (19 mm) for t > 2 1/4" (57 EU > 1/32" (0.79 mm) deep or 12.5% of W.T. which mm) (3) Group of slag inclusion in line that have aggregate length > t in a length of 12t. except when 2 Indications ever is smaller & 2" in any contins. 12" length of weld seperated by 6L, where L is the Longest Inperfection in group

Prepared By: Zaheer Ahmed Sajid

height in > 1/16"

NA

NA

1/8" (3) 3/32" (4)

NA

AS PER ASME SEC. IX, 2007 (b) Rounded Indication: (1) > 20% of t or 3 mm which ever is smaller (2) TW < 1/8' (3 mm), no. of rounded indications > 12 in a 150 mm (6") length (3) TW > 1/8" refer Appendix I RI less than 0.8 mm Max. dia not to be consider in RT acceptance.

sheet 2 of 3