Adnoc Offshore (zadco): Debottlenecking & Enhancement Of Zirku Oil Handling Facility (zr/s/1169) - E&i Works
This document was uploaded by user and they confirmed that they have the permission to share it. If you are author or own the copyright of this book, please report to us by using this DMCA report form. Report DMCA
Overview
Download & View Adnoc Offshore (zadco): Debottlenecking & Enhancement Of Zirku Oil Handling Facility (zr/s/1169) - E&i Works as PDF for free.
More details
- Words: 2,345
- Pages: 19
Loading documents preview...
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
1 of 19
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
A1
19.02.18
ISSUED FOR REVIEW AND COMMENTS
SR
MSK
RS
CGP
Rev.
Date
Reason For Issue
PRPD
CHKD
APPD
ZADCO
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
2 of 19
TABLE OF CONTENTS 1.0
PURPOSE ......................................................................................................................................................................... 3
2.0
SCOPE OF WORK ............................................................................................................................................................. 3
3.0
REFERENCE DOCUMENT/DRAWING ................................................................................................................................ 3
4.0
DEFINITIONS .................................................................................................................................................................... 3
5.0
RESPONSIBILITIES ............................................................................................................................................................ 4
6.0
PERSONAL PROTECTIVE EQUIPMENTS ............................................................................................................................ 4
7.0
TESTING PROCEDURE ...................................................................................................................................................... 5 7.1
IR & HIGH VOLTAGE TEST ................................................................................................................................ 6
7.2
TORQUE TIGHTNESS TEST ............................................................................................................................... 7
8.0
7.3
CONTACT RESISTANCE TEST ............................................................................................................................ 8
7.4
DOL STARTER FUNCTIONAL TEST .................................................................................................................... 9
7.5
ELR WITH CBCT FUNCTIONAL TEST ............................................................................................................... 10
7.6
PRE‐COMMISSIONING PROCEDURE FOR NEW CUBICLE ............................................................................... 11
TEST REPORT ................................................................................................................................................................. 12 8.1
IR & HIGH VOLTAGE TEST REPORT ................................................................................................................ 13
8.2
TORQUE TIGHTNESS TEST REPORT ................................................................................................................ 15
8.3
CONTACT RESISTANCE REPORT ..................................................................................................................... 16
8.4
DOL STARTER FUNCTIONAL REPORT ............................................................................................................. 17
8.5
ELR WITH CBCT TEST REPORT ........................................................................................................................ 19
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
1.
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
3 of 19
PURPOSE The purpose of this procedure is to ensure that the field electrical equipment and associated pre-commissioning works are executed to high quality of workmanship while ensuring compliance with the project specification and drawings by ZADCO for works
2.
SCOPE OF WORK 2.1
Switchgear A1-SG-D3 - Cubicle #11 & 00
Installation of New cubicle-11&00 next to existing cubicle-10 & 01 with 9nos of 0.75kW starter draw out modules in compartment 00B-F & 11C-F.
3.
4.
REFERENCE DOCUMENT/DRAWING
GA, SLD, Schematic, Panel Interconnection Diagram and BOM for A1-SG-D3
LV Switchgear Specification
- ZR/S/1169-SW-E-0012
DEFINITIONS HSE PPE QC ZADCO PTW
-
Health, Safety & Environment Personnel Protective Equipment Quality Control Zakum Development Company Permit To Work
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
5.
Page:
RESPONSIBILITIES Give individual job descriptions: Site Engineer Pre-Commissioning Engineer HSE Engineer
6.
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1
-
Cegelec Elmec Cegelec
PERSONAL PROTECTIVE EQUIPMENTS (PPE) Safety Helmet Safety Shoes Safety Goggles Cotton/Leather gloves
4 of 19
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
ZADCO Doc no. TBA
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
7.0 TEST PROCEDURE
5 of 19
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
7.1
6 of 19
IR & HIGH VOLTAGE TEST
Equipment : New cubicle Test Instruments: a) High Voltage Test (AC)‐ 2500 V kit b) Megger 1000V DC
Procedure 1. 2. 3. 4. 5.
Switch ON all the outgoing feeders. Switch OFF all Control voltage circuit MCB’s. Confirm main earth connected to the new cubicle before starting the HV Test. Carry out the insulation resistance test with 1000V DC before HV Test between each phase and other phases & Neutral shorted and earthed. Keep the remaining phases and Neutral busbars shorted together with the earth by shorting wires, except the test phase of the busbar.
6. Connect the high voltage probe to the test Busbar and Earth from the test kit. 7. Increase the voltage slowly up 2500 V AC and wait for one minute. 8. Decrease the voltage to minimum value and switch off the test kit. 9. Discharge the main Busbar. 10. Repeat the same test for remaining phases of new cubicle. 11. Carry out Insulation resistance test after HV test. End of Test.
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
7.2
Equipment Test instruments
7 of 19
TORQUE TIGHTNESS TEST
:
New cubicle
:
Torque Wrench
Procedure 1. 2.
3.
Take a torque wrench and set the knob in such a position that it will rotate the bolt in clockwise direction. Set the correct torque setting for each corresponding bolt as shown in the following table: Bolt size (mm) Torque setting (Nm) 12 70 10 40 8 20 Rotate the torque wrench in clockwise direction until a click sound is heard. The click sound indicates that the bolt is properly tightened.
End of Test.
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
7.3
Equipment Test instruments
8 of 19
CONTACT RESISTANCE TEST
:
New cubicle
:
MicroMeter
Procedure
1. 2. 3. 4. 5. 6.
Switch ON all the outgoing feeders. Switch OFF all lower test voltage circuit MCB’s. Confirm main earth connected to the panel before starting the Test. Isolate neutral wire from bus bar, which is connected to the circuit. The insulation resistance test with 100A DC for phase to phase (L1‐L1) Record the results on test format
End of Test.
Please check this statement . As the test is for contact resistance test .
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
7.4
Equipment Test instruments
: :
9 of 19
DOL STARTER FUNCTIONAL TEST
New cubicle Outgoing Feeder 380V, 3PH, 3 wire supply, digital multi meter and Phase sequence meter
Procedure 1. Check the MPCB ratings. 2. Connect the 3phase, 380V to the Main LVAC board 3. Switch ON the Main Incomer. 4. Operate the DOL Feeders through ON & OFF push buttons. 5. Inject the set value current of the OLR using Primary Injection Test set, The OLR should not trip at this value of current at any point of time.
6. Similarly Inject 2 times, 3times current and check the OLR Characteristics. The OLR trip time should match with the respective Characteristics. 7. Check the Voltage at output terminals. 8. Check the Phase sequence at output Terminals 9. Connect a 3‐Phase motor to the output terminals and start the DOL feeder through ONOFF push buttons. End of Test.
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
7.5
Equipment Test instruments
10 of 19
ELR WITH CBCT FUNCTIONAL TEST
:
New cubicle Outgoing Feeder
:
380V, 3PH, 3 wire supply, digital multi meter and Phase sequence meter
Procedure 1. Check the CBCT ratings. 2.
Primary Injection Test.
3.
Connect primary injection kit across P1‐P2 of CBCT.
4.
Make sure that the CBCT secondary wirings are connected to the ELR.
5.
Inject primary current and measure the CBCT secondary current in the relay circuit.
6.
Record the results as per the test report.
End of Test.
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
7.6
11 of 19
PRE-COMMISSIONING PROCEDURE FOR NEW CUBICLE
1.
Obtain a work permit required prior to start the job.
2.
Remove the main busbar side cover in new cubicle.
3.
Connect the temporary power supply (3 Phase, 380V AC) to main busbar.
4.
Connect the temporary control supply (48V DC & AC) to new cubicle as per the schematic drawings.
5.
Connect the remote wiring to new cubicle as per the schematic drawings.
6.
Connect a temporary grounding cable to new cubicle.
7.
Switch on the power feeder MPCB, MCB, control relays, lamps.
8.
Press the lamp test (SLT) PB to check all lamp is working.
9.
Switch ON breaker to energize compartment heater.
10. Inject the set value current of the ELR using Primary Injection set and tripping to be observed. 11. Check the indication lamp and Voltage at output terminals. 12. Check the Phase Sequence at output terminals 13. Switch off the Temporary power supply (3 Phase, 380V AC) and Temporary control supply (48V DC) 14. Remove the temporary remote wiring, grounding wire, power cable and control cable from new cubicle. 15. Bring the new cubicle near to existing side cubicle.
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Page:
8.0 TEST REPORTS
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 12 of 19
ABU DHABI POWER AND CONTROL SYSTEMS WORKS (ADPAC)
SIEMENS TECHNOLOGY PARTNER & MANUFACTURING UNIT OF ELECTRO MECHANICAL CO.LLC.
8.1. IR & HIGH VOLTAGE TEST REPORT Client
Project no.
Consultant
Location
Main contractor Panel ref.
Feeder
Date of test
Substation
LV Switchgear Details: Make
SIEMENS
Rated volts
380V AC
Type
SIVACON S8
Frequency
50Hz
Rated current
Short ckt.(A)
1. IR MEASUREMENT BEFORE HV TEST: 1000VDC. (MEAS. VALUE > 5MΩ) S. No.
Phase
1
R – Y+B+ E
2
Y – R+B+E
3
B – R+Y+E
Measured value
Remarks
2. HV TEST: VOLTAGE APPLIED 2500 VAC FOR 01 MINUTE. S. No.
Test combination
1
R – Y+B+ E
2
Y – R+B+E
3
B – R+Y+E
Leakage (mA)
Remarks
ABU DHABI POWER AND CONTROL SYSTEMS WORKS (ADPAC)
SIEMENS TECHNOLOGY PARTNER & MANUFACTURING UNIT OF ELECTRO MECHANICAL CO.LLC. 3. IR MEASUREMENT AFTER HV TEST: 1000VDC. (MEAS. VALUE > 5MΩ) S. No.
Phase
1
R – Y+B+ E
2
Y – R+B+E
3
B – R+Y+E
Remarks:
Measured Value
Remarks
___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________
Test Equipment Details: Description
Company Name Signature Date
Make
ELMEC/ADPAC
Type
Sl. No.
CEGELEC
Calibration Date
Calibration Due Date
ADNOC
ABU DHABI POWER AND CONTROL SYSTEMS WORKS (ADPAC)
SIEMENS TECHNOLOGY PARTNER & MANUFACTURING UNIT OF ELECTRO MECHANICAL CO.LLC.
8.2 TORQUE TIGHTNESS TEST REPORT Client Consultant Main contractor Panel ref. Date of test
Project no. Location Feeder Substation
LV Switchgear Details: Make SIEMENS Type SIVACON S8 Rated current
Rated volts Frequency Short ckt.(A)
380V AC 50Hz
Test Equipment Details: TORQUE TIGHTNESS CHECK: (Bolt size 10MM&12MM) Contact Resistance µΩ
Description
Torque Setting Nm
BB JOINT 1
70Nm
12MM BOLTS
BB JOINT 5
40Nm
10MM BOLTS
Remarks:
Remarks
___________________________________________________________________
Test Equipment Details: Description
Company Name Signature Date
Make
ELMEC/ADPAC
Type
Sl. No.
CEGELEC
Calibration Date
Calibration Due Date
ADNOC
ABU DHABI POWER AND CONTROL SYSTEMS WORKS (ADPAC)
SIEMENS TECHNOLOGY PARTNER & MANUFACTURING UNIT OF ELECTRO MECHANICAL CO.LLC.
8.3 CONTACT RESISTANCE TEST REPORT Client Consultant Main contractor Panel ref. Date of test
Project no. Location Feeder Substation
LV Switchgear Details: Make SIEMENS Type SIVACON S8 Rated current
Rated volts Frequency Short ckt.(A)
Contact Resistance Test: Current Injected 100A DC Feeder Phase Phase No. of SI. No. Referen L1-L1 L2-L2 Joints ce (µΩ) (µΩ)
Remarks:
380V AC 50Hz
Tempr.: Phase L3-L3 (µΩ)
Phase N-N (µΩ)
Average µΩ per Joint
___________________________________________________________________
Test Equipment Details: Description
Company Name Signature Date
Make
ELMEC/ADPAC
Type
Sl. No.
CEGELEC
Calibration Date
Calibration Due Date
ADNOC
ABU DHABI POWER AND CONTROL SYSTEMS WORKS (ADPAC)
SIEMENS TECHNOLOGY PARTNER & MANUFACTURING UNIT OF ELECTRO MECHANICAL CO.LLC.
8.4 DOL STARTER TEST REPORT Client
Project no.
Consultant
Location
Main contractor Panel ref.
Feeder
Date of test
Substation
LV Switchgear Details: Make
SIEMENS
Rated volts
380V AC
Type
SIVACON S8
Frequency
50Hz
Rated current
Short ckt.(A)
MCCB Details: Make
Current rating
Type
No. of Pole
Serial No
Short ckt.(A)
1. MANUAL OPERATION: 1.1
MPCB ON
:
1.2
MPCB OFF
:
1.3
OLR TRIP
:
1.4
MODULE WITHDRAWABLE
:
1.5
MODULE TEST FUNCTION
:
1.6
MODULE SERVICE FUNCTION
:
1.7
MODULE PADLOCK FUNCTION
:
ABU DHABI POWER AND CONTROL SYSTEMS WORKS (ADPAC)
SIEMENS TECHNOLOGY PARTNER & MANUFACTURING UNIT OF ELECTRO MECHANICAL CO.LLC.
2. ELECTRICAL OPERATION: 2.1
LOCAL START FUNCTION
:
2.2
LOCAL STOP FUNCTION
:
2.3
O/L TRIP FUNCTION
:
2.4
LCS START FUNCTION
:
2.5
LCS STOP FUNCTION
:
2.6
START PERMISSIVE FROM DCS
:
2.7
TRIP COMMAND FROM LCP
:
2.8
RUNNING STATUS TO LCP
:
Remarks:
_______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________
Test Equipment Details: Description
Company Name Signature Date
Make
ELMEC/ADPAC
Type
Sl. No
CEGELEC
Calibration Date
Calibration Due Date
ADNOC
ABU DHABI POWER AND CONTROL SYSTEMS WORKS (ADPAC)
SIEMENS TECHNOLOGY PARTNER & MANUFACTURING UNIT OF ELECTRO MECHANICAL CO.LLC.
8.5. ELR TEST REPORT Client
Project no.
Consultant
Location
Main contractor Panel ref.
Feeder
Date of test
Substation
LV Switchgear Details: Make
SIEMENS
Rated volts
380V AC
Type
SIVACON S8
Frequency
50Hz
Rated current
Short ckt.(A)
Earth Leakage Relay Details: Make
Rated Current Input
Type
Frequency
Serial No
Aux Voltage
1. ELR Function Checks: Sl. No.
Set Current
Pick-Up Current Drop-Out Current Set Time
Actual Op. Time
Remarks
1 2 2. Accessories Check: A) Relay Trip Function B) Relay LED Function C) Relay Output Contacts D) Wiring Checks Remarks:
: : : :
___________________________________________________________________
Test Equipment Details: Description
Company Name Signature Date
Make
ELMEC/ADPAC
Type
Sl. No
CEGELEC
Calibration Date
Calibration Due Date
ADNOC
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
1 of 19
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
A1
19.02.18
ISSUED FOR REVIEW AND COMMENTS
SR
MSK
RS
CGP
Rev.
Date
Reason For Issue
PRPD
CHKD
APPD
ZADCO
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
2 of 19
TABLE OF CONTENTS 1.0
PURPOSE ......................................................................................................................................................................... 3
2.0
SCOPE OF WORK ............................................................................................................................................................. 3
3.0
REFERENCE DOCUMENT/DRAWING ................................................................................................................................ 3
4.0
DEFINITIONS .................................................................................................................................................................... 3
5.0
RESPONSIBILITIES ............................................................................................................................................................ 4
6.0
PERSONAL PROTECTIVE EQUIPMENTS ............................................................................................................................ 4
7.0
TESTING PROCEDURE ...................................................................................................................................................... 5 7.1
IR & HIGH VOLTAGE TEST ................................................................................................................................ 6
7.2
TORQUE TIGHTNESS TEST ............................................................................................................................... 7
8.0
7.3
CONTACT RESISTANCE TEST ............................................................................................................................ 8
7.4
DOL STARTER FUNCTIONAL TEST .................................................................................................................... 9
7.5
ELR WITH CBCT FUNCTIONAL TEST ............................................................................................................... 10
7.6
PRE‐COMMISSIONING PROCEDURE FOR NEW CUBICLE ............................................................................... 11
TEST REPORT ................................................................................................................................................................. 12 8.1
IR & HIGH VOLTAGE TEST REPORT ................................................................................................................ 13
8.2
TORQUE TIGHTNESS TEST REPORT ................................................................................................................ 15
8.3
CONTACT RESISTANCE REPORT ..................................................................................................................... 16
8.4
DOL STARTER FUNCTIONAL REPORT ............................................................................................................. 17
8.5
ELR WITH CBCT TEST REPORT ........................................................................................................................ 19
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
1.
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
3 of 19
PURPOSE The purpose of this procedure is to ensure that the field electrical equipment and associated pre-commissioning works are executed to high quality of workmanship while ensuring compliance with the project specification and drawings by ZADCO for works
2.
SCOPE OF WORK 2.1
Switchgear A1-SG-D3 - Cubicle #11 & 00
Installation of New cubicle-11&00 next to existing cubicle-10 & 01 with 9nos of 0.75kW starter draw out modules in compartment 00B-F & 11C-F.
3.
4.
REFERENCE DOCUMENT/DRAWING
GA, SLD, Schematic, Panel Interconnection Diagram and BOM for A1-SG-D3
LV Switchgear Specification
- ZR/S/1169-SW-E-0012
DEFINITIONS HSE PPE QC ZADCO PTW
-
Health, Safety & Environment Personnel Protective Equipment Quality Control Zakum Development Company Permit To Work
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
5.
Page:
RESPONSIBILITIES Give individual job descriptions: Site Engineer Pre-Commissioning Engineer HSE Engineer
6.
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1
-
Cegelec Elmec Cegelec
PERSONAL PROTECTIVE EQUIPMENTS (PPE) Safety Helmet Safety Shoes Safety Goggles Cotton/Leather gloves
4 of 19
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
ZADCO Doc no. TBA
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
7.0 TEST PROCEDURE
5 of 19
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
7.1
6 of 19
IR & HIGH VOLTAGE TEST
Equipment : New cubicle Test Instruments: a) High Voltage Test (AC)‐ 2500 V kit b) Megger 1000V DC
Procedure 1. 2. 3. 4. 5.
Switch ON all the outgoing feeders. Switch OFF all Control voltage circuit MCB’s. Confirm main earth connected to the new cubicle before starting the HV Test. Carry out the insulation resistance test with 1000V DC before HV Test between each phase and other phases & Neutral shorted and earthed. Keep the remaining phases and Neutral busbars shorted together with the earth by shorting wires, except the test phase of the busbar.
6. Connect the high voltage probe to the test Busbar and Earth from the test kit. 7. Increase the voltage slowly up 2500 V AC and wait for one minute. 8. Decrease the voltage to minimum value and switch off the test kit. 9. Discharge the main Busbar. 10. Repeat the same test for remaining phases of new cubicle. 11. Carry out Insulation resistance test after HV test. End of Test.
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
7.2
Equipment Test instruments
7 of 19
TORQUE TIGHTNESS TEST
:
New cubicle
:
Torque Wrench
Procedure 1. 2.
3.
Take a torque wrench and set the knob in such a position that it will rotate the bolt in clockwise direction. Set the correct torque setting for each corresponding bolt as shown in the following table: Bolt size (mm) Torque setting (Nm) 12 70 10 40 8 20 Rotate the torque wrench in clockwise direction until a click sound is heard. The click sound indicates that the bolt is properly tightened.
End of Test.
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
7.3
Equipment Test instruments
8 of 19
CONTACT RESISTANCE TEST
:
New cubicle
:
MicroMeter
Procedure
1. 2. 3. 4. 5. 6.
Switch ON all the outgoing feeders. Switch OFF all lower test voltage circuit MCB’s. Confirm main earth connected to the panel before starting the Test. Isolate neutral wire from bus bar, which is connected to the circuit. The insulation resistance test with 100A DC for phase to phase (L1‐L1) Record the results on test format
End of Test.
Please check this statement . As the test is for contact resistance test .
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
7.4
Equipment Test instruments
: :
9 of 19
DOL STARTER FUNCTIONAL TEST
New cubicle Outgoing Feeder 380V, 3PH, 3 wire supply, digital multi meter and Phase sequence meter
Procedure 1. Check the MPCB ratings. 2. Connect the 3phase, 380V to the Main LVAC board 3. Switch ON the Main Incomer. 4. Operate the DOL Feeders through ON & OFF push buttons. 5. Inject the set value current of the OLR using Primary Injection Test set, The OLR should not trip at this value of current at any point of time.
6. Similarly Inject 2 times, 3times current and check the OLR Characteristics. The OLR trip time should match with the respective Characteristics. 7. Check the Voltage at output terminals. 8. Check the Phase sequence at output Terminals 9. Connect a 3‐Phase motor to the output terminals and start the DOL feeder through ONOFF push buttons. End of Test.
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
7.5
Equipment Test instruments
10 of 19
ELR WITH CBCT FUNCTIONAL TEST
:
New cubicle Outgoing Feeder
:
380V, 3PH, 3 wire supply, digital multi meter and Phase sequence meter
Procedure 1. Check the CBCT ratings. 2.
Primary Injection Test.
3.
Connect primary injection kit across P1‐P2 of CBCT.
4.
Make sure that the CBCT secondary wirings are connected to the ELR.
5.
Inject primary current and measure the CBCT secondary current in the relay circuit.
6.
Record the results as per the test report.
End of Test.
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 Page:
7.6
11 of 19
PRE-COMMISSIONING PROCEDURE FOR NEW CUBICLE
1.
Obtain a work permit required prior to start the job.
2.
Remove the main busbar side cover in new cubicle.
3.
Connect the temporary power supply (3 Phase, 380V AC) to main busbar.
4.
Connect the temporary control supply (48V DC & AC) to new cubicle as per the schematic drawings.
5.
Connect the remote wiring to new cubicle as per the schematic drawings.
6.
Connect a temporary grounding cable to new cubicle.
7.
Switch on the power feeder MPCB, MCB, control relays, lamps.
8.
Press the lamp test (SLT) PB to check all lamp is working.
9.
Switch ON breaker to energize compartment heater.
10. Inject the set value current of the ELR using Primary Injection set and tripping to be observed. 11. Check the indication lamp and Voltage at output terminals. 12. Check the Phase Sequence at output terminals 13. Switch off the Temporary power supply (3 Phase, 380V AC) and Temporary control supply (48V DC) 14. Remove the temporary remote wiring, grounding wire, power cable and control cable from new cubicle. 15. Bring the new cubicle near to existing side cubicle.
ADNOC OFFSHORE (ZADCO) DEBOTTLENECKING & ENHANCEMENT OF ZIRKU OIL HANDLING FACILITY (ZR/S/1169) - E&I WORKS CONTRACT NO. CTCMS170810
SITE ACCEPTANCE TEST PROCEDURE FOR MODIFICATION SWGR AT ZR/S/1169
ZADCO Doc no. TBA
Page:
8.0 TEST REPORTS
Cegelec P0058.01-DOC-032 Doc no. Elmec EM408-010 Doc no. Rev. A1 12 of 19
ABU DHABI POWER AND CONTROL SYSTEMS WORKS (ADPAC)
SIEMENS TECHNOLOGY PARTNER & MANUFACTURING UNIT OF ELECTRO MECHANICAL CO.LLC.
8.1. IR & HIGH VOLTAGE TEST REPORT Client
Project no.
Consultant
Location
Main contractor Panel ref.
Feeder
Date of test
Substation
LV Switchgear Details: Make
SIEMENS
Rated volts
380V AC
Type
SIVACON S8
Frequency
50Hz
Rated current
Short ckt.(A)
1. IR MEASUREMENT BEFORE HV TEST: 1000VDC. (MEAS. VALUE > 5MΩ) S. No.
Phase
1
R – Y+B+ E
2
Y – R+B+E
3
B – R+Y+E
Measured value
Remarks
2. HV TEST: VOLTAGE APPLIED 2500 VAC FOR 01 MINUTE. S. No.
Test combination
1
R – Y+B+ E
2
Y – R+B+E
3
B – R+Y+E
Leakage (mA)
Remarks
ABU DHABI POWER AND CONTROL SYSTEMS WORKS (ADPAC)
SIEMENS TECHNOLOGY PARTNER & MANUFACTURING UNIT OF ELECTRO MECHANICAL CO.LLC. 3. IR MEASUREMENT AFTER HV TEST: 1000VDC. (MEAS. VALUE > 5MΩ) S. No.
Phase
1
R – Y+B+ E
2
Y – R+B+E
3
B – R+Y+E
Remarks:
Measured Value
Remarks
___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________
Test Equipment Details: Description
Company Name Signature Date
Make
ELMEC/ADPAC
Type
Sl. No.
CEGELEC
Calibration Date
Calibration Due Date
ADNOC
ABU DHABI POWER AND CONTROL SYSTEMS WORKS (ADPAC)
SIEMENS TECHNOLOGY PARTNER & MANUFACTURING UNIT OF ELECTRO MECHANICAL CO.LLC.
8.2 TORQUE TIGHTNESS TEST REPORT Client Consultant Main contractor Panel ref. Date of test
Project no. Location Feeder Substation
LV Switchgear Details: Make SIEMENS Type SIVACON S8 Rated current
Rated volts Frequency Short ckt.(A)
380V AC 50Hz
Test Equipment Details: TORQUE TIGHTNESS CHECK: (Bolt size 10MM&12MM) Contact Resistance µΩ
Description
Torque Setting Nm
BB JOINT 1
70Nm
12MM BOLTS
BB JOINT 5
40Nm
10MM BOLTS
Remarks:
Remarks
___________________________________________________________________
Test Equipment Details: Description
Company Name Signature Date
Make
ELMEC/ADPAC
Type
Sl. No.
CEGELEC
Calibration Date
Calibration Due Date
ADNOC
ABU DHABI POWER AND CONTROL SYSTEMS WORKS (ADPAC)
SIEMENS TECHNOLOGY PARTNER & MANUFACTURING UNIT OF ELECTRO MECHANICAL CO.LLC.
8.3 CONTACT RESISTANCE TEST REPORT Client Consultant Main contractor Panel ref. Date of test
Project no. Location Feeder Substation
LV Switchgear Details: Make SIEMENS Type SIVACON S8 Rated current
Rated volts Frequency Short ckt.(A)
Contact Resistance Test: Current Injected 100A DC Feeder Phase Phase No. of SI. No. Referen L1-L1 L2-L2 Joints ce (µΩ) (µΩ)
Remarks:
380V AC 50Hz
Tempr.: Phase L3-L3 (µΩ)
Phase N-N (µΩ)
Average µΩ per Joint
___________________________________________________________________
Test Equipment Details: Description
Company Name Signature Date
Make
ELMEC/ADPAC
Type
Sl. No.
CEGELEC
Calibration Date
Calibration Due Date
ADNOC
ABU DHABI POWER AND CONTROL SYSTEMS WORKS (ADPAC)
SIEMENS TECHNOLOGY PARTNER & MANUFACTURING UNIT OF ELECTRO MECHANICAL CO.LLC.
8.4 DOL STARTER TEST REPORT Client
Project no.
Consultant
Location
Main contractor Panel ref.
Feeder
Date of test
Substation
LV Switchgear Details: Make
SIEMENS
Rated volts
380V AC
Type
SIVACON S8
Frequency
50Hz
Rated current
Short ckt.(A)
MCCB Details: Make
Current rating
Type
No. of Pole
Serial No
Short ckt.(A)
1. MANUAL OPERATION: 1.1
MPCB ON
:
1.2
MPCB OFF
:
1.3
OLR TRIP
:
1.4
MODULE WITHDRAWABLE
:
1.5
MODULE TEST FUNCTION
:
1.6
MODULE SERVICE FUNCTION
:
1.7
MODULE PADLOCK FUNCTION
:
ABU DHABI POWER AND CONTROL SYSTEMS WORKS (ADPAC)
SIEMENS TECHNOLOGY PARTNER & MANUFACTURING UNIT OF ELECTRO MECHANICAL CO.LLC.
2. ELECTRICAL OPERATION: 2.1
LOCAL START FUNCTION
:
2.2
LOCAL STOP FUNCTION
:
2.3
O/L TRIP FUNCTION
:
2.4
LCS START FUNCTION
:
2.5
LCS STOP FUNCTION
:
2.6
START PERMISSIVE FROM DCS
:
2.7
TRIP COMMAND FROM LCP
:
2.8
RUNNING STATUS TO LCP
:
Remarks:
_______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________
Test Equipment Details: Description
Company Name Signature Date
Make
ELMEC/ADPAC
Type
Sl. No
CEGELEC
Calibration Date
Calibration Due Date
ADNOC
ABU DHABI POWER AND CONTROL SYSTEMS WORKS (ADPAC)
SIEMENS TECHNOLOGY PARTNER & MANUFACTURING UNIT OF ELECTRO MECHANICAL CO.LLC.
8.5. ELR TEST REPORT Client
Project no.
Consultant
Location
Main contractor Panel ref.
Feeder
Date of test
Substation
LV Switchgear Details: Make
SIEMENS
Rated volts
380V AC
Type
SIVACON S8
Frequency
50Hz
Rated current
Short ckt.(A)
Earth Leakage Relay Details: Make
Rated Current Input
Type
Frequency
Serial No
Aux Voltage
1. ELR Function Checks: Sl. No.
Set Current
Pick-Up Current Drop-Out Current Set Time
Actual Op. Time
Remarks
1 2 2. Accessories Check: A) Relay Trip Function B) Relay LED Function C) Relay Output Contacts D) Wiring Checks Remarks:
: : : :
___________________________________________________________________
Test Equipment Details: Description
Company Name Signature Date
Make
ELMEC/ADPAC
Type
Sl. No
CEGELEC
Calibration Date
Calibration Due Date
ADNOC
Related Documents
Canson Giclee Handling & Framing
March 2021 0
Oil & Gas Analysis
January 2021 1
Oil & Gas
January 2021 20
Dep 80.00.10.12_layout Of Offshore Facilities
February 2021 0
Oil & Gas Engineering Training
February 2021 1More Documents from "Anonymous aIuHKoKZj"
4225-36723a-p004-001-b
January 2021 0
4225-p-be-734-0 (2).pdf
January 2021 0
Relay Communication Loop Drawing
January 2021 4
Drawing For A1-sg-d3 Rev A4 Final Drawing
January 2021 1