Cement Mill - 1 Feed Head Liners Inspection Report: Pos S .no Original Thk(mm) Measured On
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CEMENT MILL - 1 FEED HEAD LINERS INSPECTION REPORT 19.03.2009 90
2
2
90
90
79
POS 2
3 4 5
90 90 90
89 83 76
79 73 65
POS 3
6 7 8
90 90 90
67 59 60
60 47 52
POS 4
9 10 11
90 90 90
67 78 82
60 75 74
POS 5
12 13 14
90 90 90
85 86 86
74 76 77
TOTAL RUNNING HOURS
16,154.31
20,849.63
22,799.00
31,248
PRODUCTION (MT)
19,50,959
25,27,481
2,760,198
36,97,660
POS 6 POS 1
pos 1 3 4 5 6 7 8
pos 2
pos 3
9 10 11
pos 4
12 13 14
pos 5
CHECKED BY
SECTION INCHARGE
pos no 3&4 liners replaced with new on 31.05.2010
S .NO 1
POS pos 6
MEASURED ON 11.02.2010 17.12.2012 80 65
ORIGINAL THK(MM) 90
64 64 62 60 58 45 48 54 69 67 69 66 70
H.O.D
CEMENT MILL - 2 FEED HEAD LINERS INTERNAL INSPECTION REPORT 1 S .NO 1
14.03.2009 88
2
90
89
88
79
POS 2
3 4 5
90 90 90
89 85 80
85 84 71
79 77 60
POS 3
6 7 8
90 90 90
54 50 60
54 48 53
51 42 48
POS 4
9 10 11
90 90 90
67 72 72
55 65 72
54 63 68
POS 5
12 13 14
90 90 90
74 78 82
72 77 80
68 67 70
TOTAL RUNNING HOURS
17,470.00
20 ,979.63
22,864.00
30,538.59
33,518
PRODUCTION (MT)
20,56,959
25,35,761
27,66,880
30,821,981
3,364,882
2
POS 6 POS 1
pos 1 3 4 5 6 7 8
pos 2
pos 3
9 10 11
pos 4
12 13 14
pos 5
CHECKED BY
SECTION INCHARGE
17.12.2012 65 78 pos no :5 liners replaced on 22.07.11
POS pos 6
MEASURED ON 29.09.2009 10.02.2010 86 76
ORIGINAL THK(MM) 90
77 73 58 35 40 40 45 60 67 65 64 68
H.O.D
CEMENT MILL - 1 LCD DIAPHRAGM LINERS INSPECTION REPORT NAME
1
1
3
6/50
5.8/47.5
5.5/46
2
6/50
6/48.6
6/48
3
6/50
5.9/49
5.8/45
1
6/50
5.8/44
5.6/33
2
6/50
5.8/45
5.5/42
3 6/50 TOTAL RUNNING HOURS TOTAL PRODUCTION
5.7/46
2
3 3
MEASURED ON ORIGINAL SLOT/ LINER THICKNESS 19.03.2009 11.02.2010 17.12.2011
1 PHERIPHERAL
2
S.NO
CENTRAL
pheripheral grate plates replaced on 31.05.2010
LEVEL CONTROL DIAPHRAGM LINERS
5.6/44 20,849.63 22,751 25,27,481 27,33,220
4.4/45 6/46 6/43 6/36 5.4/42 5.8/42 31,248 36,97,660
OUT LET DIAPHRAGM LINERS
CM-1 OUTLET DIAPHRAGM LINERS 1
1 NAME
MEASURED ON 11.02.2010 17.12.2011
S.NO
ORIGINAL SLOT/ LINER THICKNESS
1
8/50
7/48
6.5/45
2
8/50
7.8/50
6.3/44
3
8/50
7.6/50
6.5/44
1
8/50
8/50
6.3/36
2
8/50
7.5/48
6.2/30
2 2 3
PHERIPHERAL 3
CENTRAL
3 8/50 TOTAL RUNNING HOURS TOTAL PRODUCTION CHECKED BY SECTION INCHARGE H.O.D
7.8/49 6/35 20,849.63 31,248 25,27,481 36,97,660
LEVEL CONTROL DIAPHRAGM LINERS
NAME
1
1
1
6/50
6.3/47
6.3/46
6/46
2
6/50
6.3/50
6.6/47
6.2/46
3
6/50
7.4/46
7.3/42
6.4/40
1
6/50
6.5/40
8/33
7.6/28
2
6/50
7.7/27
8.2/21
6.8/17
3 6/50 TOTAL RUNNING HOURS TOTAL PRODUCTION
7.5/25
6.7/30 20,979 25,35,761
6/17 22,864 27,66,880
CENTRAL
2 3
2
3 3
S.NO
MEASURED ON ORIGINAL SLOT/ LINER THICKNESS 14.03.2009 29.09.2009 10.2.2010
PHERIPHERAL
PHERIPHERAL GRATE PLATES REPLACED ON 21.10.2010
CEMENT MILL - 2 DIAPHRAGM LINERS INSPECTION REPORT
CM-2 OULET DIAPHRAGM LINERS REPORT 1 NAME
S.NO
MEASURED ON ORIGINAL SLOT/ LINER THICKNESS 14.03.2009 29.09.2009 10.2.2010 02.01.2012
2 2 3
1
8/50
7.5/46.5
8/47
7.6/44
6.3/42
2
8/50
7.2/47
7.2/47
7/47
7.3/44
3
8/50
8.2/48
8.1/44
7.8/48
6.5/45
1
8/50
7.6/44
7.8/41
7.3/39
6.5/42
2
8/50
7.7/40
8/38
7.5/48
7/44
3 8/50 TOTAL RUNNING HOURS TOTAL PRODUCTION CHECKED BY SECTION INCHARGE H.O.D
7.8/47
CENTRAL 3
PHERIPHERAL
8.3/42 20,979 25,35,761
7.4/46 22,864 27,66,880
7/45 6.6/48 7.5/44 5.6/40 6.6/35
7.3/42 26,537.38 33,518.00 31,56,541 33,26,355
OUT LET DIAPHRAGM LINERS 1
02.01.2012
6.7/45 33,518.00 3,326,355
CEMENT MILL - 2 INTERNAL LINERS REPLACEMENT REPORT S no
Description 1 Feed head liner POS -1 POS -2 POS -3 POS-4 POS-5 POS-6 2 I ST Compart ment total shell liners 1w liners 3 LCD PHE
Total running hrs
production as on weight of date each plate
MENT REPORT total weight
wear rate replacement gram/mt date
2
2
90
90
79
POS 2
3 4 5
90 90 90
89 83 76
79 73 65
POS 3
6 7 8
90 90 90
67 59 60
60 47 52
POS 4
9 10 11
90 90 90
67 78 82
60 75 74
POS 5
12 13 14
90 90 90
85 86 86
74 76 77
TOTAL RUNNING HOURS
16,154.31
20,849.63
22,799.00
31,248
PRODUCTION (MT)
19,50,959
25,27,481
2,760,198
36,97,660
POS 6 POS 1
pos 1 3 4 5 6 7 8
pos 2
pos 3
9 10 11
pos 4
12 13 14
pos 5
CHECKED BY
SECTION INCHARGE
pos no 3&4 liners replaced with new on 31.05.2010
S .NO 1
POS pos 6
MEASURED ON 11.02.2010 17.12.2012 80 65
ORIGINAL THK(MM) 90
64 64 62 60 58 45 48 54 69 67 69 66 70
H.O.D
CEMENT MILL - 2 FEED HEAD LINERS INTERNAL INSPECTION REPORT 1 S .NO 1
14.03.2009 88
2
90
89
88
79
POS 2
3 4 5
90 90 90
89 85 80
85 84 71
79 77 60
POS 3
6 7 8
90 90 90
54 50 60
54 48 53
51 42 48
POS 4
9 10 11
90 90 90
67 72 72
55 65 72
54 63 68
POS 5
12 13 14
90 90 90
74 78 82
72 77 80
68 67 70
TOTAL RUNNING HOURS
17,470.00
20 ,979.63
22,864.00
30,538.59
33,518
PRODUCTION (MT)
20,56,959
25,35,761
27,66,880
30,821,981
3,364,882
2
POS 6 POS 1
pos 1 3 4 5 6 7 8
pos 2
pos 3
9 10 11
pos 4
12 13 14
pos 5
CHECKED BY
SECTION INCHARGE
17.12.2012 65 78 pos no :5 liners replaced on 22.07.11
POS pos 6
MEASURED ON 29.09.2009 10.02.2010 86 76
ORIGINAL THK(MM) 90
77 73 58 35 40 40 45 60 67 65 64 68
H.O.D
CEMENT MILL - 1 LCD DIAPHRAGM LINERS INSPECTION REPORT NAME
1
1
3
6/50
5.8/47.5
5.5/46
2
6/50
6/48.6
6/48
3
6/50
5.9/49
5.8/45
1
6/50
5.8/44
5.6/33
2
6/50
5.8/45
5.5/42
3 6/50 TOTAL RUNNING HOURS TOTAL PRODUCTION
5.7/46
2
3 3
MEASURED ON ORIGINAL SLOT/ LINER THICKNESS 19.03.2009 11.02.2010 17.12.2011
1 PHERIPHERAL
2
S.NO
CENTRAL
pheripheral grate plates replaced on 31.05.2010
LEVEL CONTROL DIAPHRAGM LINERS
5.6/44 20,849.63 22,751 25,27,481 27,33,220
4.4/45 6/46 6/43 6/36 5.4/42 5.8/42 31,248 36,97,660
OUT LET DIAPHRAGM LINERS
CM-1 OUTLET DIAPHRAGM LINERS 1
1 NAME
MEASURED ON 11.02.2010 17.12.2011
S.NO
ORIGINAL SLOT/ LINER THICKNESS
1
8/50
7/48
6.5/45
2
8/50
7.8/50
6.3/44
3
8/50
7.6/50
6.5/44
1
8/50
8/50
6.3/36
2
8/50
7.5/48
6.2/30
2 2 3
PHERIPHERAL 3
CENTRAL
3 8/50 TOTAL RUNNING HOURS TOTAL PRODUCTION CHECKED BY SECTION INCHARGE H.O.D
7.8/49 6/35 20,849.63 31,248 25,27,481 36,97,660
LEVEL CONTROL DIAPHRAGM LINERS
NAME
1
1
1
6/50
6.3/47
6.3/46
6/46
2
6/50
6.3/50
6.6/47
6.2/46
3
6/50
7.4/46
7.3/42
6.4/40
1
6/50
6.5/40
8/33
7.6/28
2
6/50
7.7/27
8.2/21
6.8/17
3 6/50 TOTAL RUNNING HOURS TOTAL PRODUCTION
7.5/25
6.7/30 20,979 25,35,761
6/17 22,864 27,66,880
CENTRAL
2 3
2
3 3
S.NO
MEASURED ON ORIGINAL SLOT/ LINER THICKNESS 14.03.2009 29.09.2009 10.2.2010
PHERIPHERAL
PHERIPHERAL GRATE PLATES REPLACED ON 21.10.2010
CEMENT MILL - 2 DIAPHRAGM LINERS INSPECTION REPORT
CM-2 OULET DIAPHRAGM LINERS REPORT 1 NAME
S.NO
MEASURED ON ORIGINAL SLOT/ LINER THICKNESS 14.03.2009 29.09.2009 10.2.2010 02.01.2012
2 2 3
1
8/50
7.5/46.5
8/47
7.6/44
6.3/42
2
8/50
7.2/47
7.2/47
7/47
7.3/44
3
8/50
8.2/48
8.1/44
7.8/48
6.5/45
1
8/50
7.6/44
7.8/41
7.3/39
6.5/42
2
8/50
7.7/40
8/38
7.5/48
7/44
3 8/50 TOTAL RUNNING HOURS TOTAL PRODUCTION CHECKED BY SECTION INCHARGE H.O.D
7.8/47
CENTRAL 3
PHERIPHERAL
8.3/42 20,979 25,35,761
7.4/46 22,864 27,66,880
7/45 6.6/48 7.5/44 5.6/40 6.6/35
7.3/42 26,537.38 33,518.00 31,56,541 33,26,355
OUT LET DIAPHRAGM LINERS 1
02.01.2012
6.7/45 33,518.00 3,326,355
CEMENT MILL - 2 INTERNAL LINERS REPLACEMENT REPORT S no
Description 1 Feed head liner POS -1 POS -2 POS -3 POS-4 POS-5 POS-6 2 I ST Compart ment total shell liners 1w liners 3 LCD PHE
Total running hrs
production as on weight of date each plate
MENT REPORT total weight
wear rate replacement gram/mt date
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