Fmeaav1 Format
This document was uploaded by user and they confirmed that they have the permission to share it. If you are author or own the copyright of this book, please report to us by using this DMCA report form. Report DMCA
Overview
Download & View Fmeaav1 Format as PDF for free.
More details
- Words: 6,067
- Pages: 63
Loading documents preview...
PLANNING AND PREPARATION (STEP 1) Company Name Manufacturing Location Customer Name Model Year(s)/Program(s) STRUCTURE ANALYSIS (STEP 2) 1. Process Item System, 2. Process Step 2. Process Step Name of Subsytem, Part Element or Station No. Focus Element Name of Process
Acme Automotive Plant 6 , Saginaw, Michigan Jackson Industry 2020PX123 3. Process Work Element 4M Type
Electric Motor Assy Line
30
Sintered Bearing Press-in Process
Man
Electric Motor Assy Line
30
Sintered Bearing Press-in Process
Machine
Electric Motor Assy Line
Acme Automotive t 6 , Saginaw, Michigan Jackson Industry 2020PX123
Subject PFMEA Start Date PFMEA Revision Date Cross Functional Team FUNCTION ANALYSIS (STEP 3) 1. Function of the Process Item Function of 2. Function of the Process Step System, Subsystem, Part Element or Process and Product Characteristic (Quantitative value is option)
Supplier Plant Assembly of shaft into pole housing assembly Ship-to Plant Assemby of motor to vehicle door
End User
Window raises and lowers
Press in sintered bearing to acieve axial position in pole housing to max gap per print
PX123 Manual Col 19-Mar25-SepSee Team 3. Function of the Process Work Element and Process Characteristic
Machine presses sintered bearing into the pole houising seat until the defined axial position
PX123 Manual Column Assembly 19-Mar-2018 25-Sep-2018 See Team List
Severity (S) of FE
PFMEA ID Number Process Responsibly ConfidentIally Level FAILURE ANALYSIS (STEP 4) 1. Failure Effects (FE) to the Next Higher 2. Failure Mode (FM) of the Element and/or End User Focus Element
Supplier Plant Clearnace too small to assemble shaft without potential damage Ship-to Plant Assembly of motor to door requires additional insertion force with potential damage End User
comfort closing time too long
8
Axial position of sintered bearing is not reached
3. Failure Cause (FC) of the Work Element
Current Prevention Control (PC) of FC
Occurrence (O) of FC
)
machine stops before reaching final position
Force adjusted aacording to data sheet
5
2
RISK ANALYSIS (STEP 5) Current Detection Controls (DC) of FC or FM
100% Check of moor performance curve acc. Acc. Spec. MRKJ5039
Detection (D) of FC/FM
654321 B Black Confidential
4
1
854
Filter Code
Special Characteristics
OPT PFMEA AP
P 5) PFMEA Preventive Action
PFMEA Detection Action
Responsible Target Peson's Name Completion Date
Status
M
Open
21
Occurrence (O) of FC Detection (D) of FC/FM
8 3 2
8 3 2
PFMEA AP
Special Characteristics
Severity (S) of FE
OPTIMIZATION (STEP 6) Action Taken Completion with Pointer to Date Evidence
832
832
L
L
Remarks
DROPDOWN/LOOKUP LISTS
Business Use
Supplier Plant
10
Man
A
10
Proprietary
Ship-to Plant
9
Material FK
Open
10
Confidential
End User
8 7 6 5 4 3 2 1
Machine KCC Environment Method Measurement
Decision Pending Implementation Pend Completed Not Implemented
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9
9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9
9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
8 8 8 8 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
7 7 7 7 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 4
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
OWN/LOOKUP LISTS
10
10 101010
H
10
9 10109
H
10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8
8 10108 7 10107 6 10106 5 10105 4 10104 3 10103 2 10102 1 10101 10 10910 9 1099 8 1098 7 1097 6 1096 5 1095 4 1094 3 1093 2 1092 1 1091 10 10810 9 1089 8 1088 7 1087 6 1086 5 1085
H H H H H H H H H H H H H H H H H H H H H H H H
8 8 8 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3
4 1084 3 1083 2 1082 1 1081 10 10710 9 1079 8 1078 7 1077 6 1076 5 1075 4 1074 3 1073 2 1072 1 1071 10 10610 9 1069 8 1068 7 1067 6 1066 5 1065 4 1064 3 1063 2 1062 1 1061 10 10510 9 1059 8 1058 7 1057 6 1056 5 1055 4 1054 3 1053 2 1052 1 1051 10 10410 9 1049 8 1048 7 1047 6 1046 5 1045 4 1044 3 1043 2 1042 1 1041 10 10310
H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H M H H H H H H H H H M H
3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9
9 1039 8 1038 7 1037 6 1036 5 1035 4 1034 3 1033 2 1032 1 1031 10 10210 9 1029 8 1028 7 1027 6 1026 5 1025 4 1024 3 1023 2 1022 1 1021 10 10110 9 1019 8 1018 7 1017 6 1016 5 1015 4 1014 3 1013 2 1012 1 1011 10 91010 9 9109 8 9108 7 9107 6 9106 5 9105 4 9104 3 9103 2 9102 1 9101 10 9910 9 999 8 998 7 997 6 996 5 995
H H H M M L L L L H H H H M M L L L L L L L L L L L L L L H H H H H H H H H H H H H H H H
9 9 9 9 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4
4 994 3 993 2 992 1 991 10 9810 9 989 8 988 7 987 6 986 5 985 4 984 3 983 2 982 1 981 10 9710 9 979 8 978 7 977 6 976 5 975 4 974 3 973 2 972 1 971 10 9610 9 969 8 968 7 967 6 966 5 965 4 964 3 963 2 962 1 961 10 9510 9 959 8 958 7 957 6 956 5 955 4 954 3 953 2 952 1 951 10 9410
H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H M H
4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 10 10 10 10 10 10
9 949 8 948 7 947 6 946 5 945 4 944 3 943 2 942 1 941 10 9310 9 939 8 938 7 937 6 936 5 935 4 934 3 933 2 932 1 931 10 9210 9 929 8 928 7 927 6 926 5 925 4 924 3 923 2 922 1 921 10 9110 9 919 8 918 7 917 6 916 5 915 4 914 3 913 2 912 1 911 10 81010 9 8109 8 8108 7 8107 6 8106 5 8105
H H H H H H H H M H H H H M M L L L L H H H H M M L L L L L L L L L L L L L L H H H H H H
10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5
4 8104 3 8103 2 8102 1 8101 10 8910 9 899 8 898 7 897 6 896 5 895 4 894 3 893 2 892 1 891 10 8810 9 889 8 888 7 887 6 886 5 885 4 884 3 883 2 882 1 881 10 8710 9 879 8 878 7 877 6 876 5 875 4 874 3 873 2 872 1 871 10 8610 9 869 8 868 7 867 6 866 5 865 4 864 3 863 2 862 1 861 10 8510
H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H M H H H H H H H H M M H
5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1
9 859 8 858 7 857 6 856 5 855 4 854 3 853 2 852 1 851 10 8410 9 849 8 848 7 847 6 846 5 845 4 844 3 843 2 842 1 841 10 8310 9 839 8 838 7 837 6 836 5 835 4 834 3 833 2 832 1 831 10 8210 9 829 8 828 7 827 6 826 5 825 4 824 3 823 2 822 1 821 10 8110 9 819 8 818 7 817 6 816 5 815
H H H M M M M M M H H H H M M M M M M M M M M M M L L L L M M M M M M L L L L L L L L L L
1 1 1 1 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7 6
4 814 3 813 2 812 1 811 10 71010 9 7109 8 7108 7 7107 6 7106 5 7105 4 7104 3 7103 2 7102 1 7101 10 7910 9 799 8 798 7 797 6 796 5 795 4 794 3 793 2 792 1 791 10 7810 9 789 8 788 7 787 6 786 5 785 4 784 3 783 2 782 1 781 10 7710 9 779 8 778 7 777 6 776 5 775 4 774 3 773 2 772 1 771 10 7610
L L L L H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H M H
6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2
9 769 8 768 7 767 6 766 5 765 4 764 3 763 2 762 1 761 10 7510 9 759 8 758 7 757 6 756 5 755 4 754 3 753 2 752 1 751 10 7410 9 749 8 748 7 747 6 746 5 745 4 744 3 743 2 742 1 741 10 7310 9 739 8 738 7 737 6 736 5 735 4 734 3 733 2 732 1 731 10 7210 9 729 8 728 7 727 6 726 5 725
H H H H H H H M M H H H H M M M M M M H H H H M M M M M M M M M M M M L L L L M M M M M M
2 2 2 2 1 1 1 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 8 8 8 7
4 724 3 723 2 722 1 721 10 7110 9 719 8 718 7 717 6 716 5 715 4 714 3 713 2 712 1 711 10 61010 9 6109 8 6108 7 6107 6 6106 5 6105 4 6104 3 6103 2 6102 1 6101 10 6910 9 699 8 698 7 697 6 696 5 695 4 694 3 693 2 692 1 691 10 6810 9 689 8 688 7 687 6 686 5 685 4 684 3 683 2 682 1 681 10 6710
L L L L L L L L L L L L L L H H H H H H M M M M H H H H H H M M M M H H H H H H M M M M M
7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3
9 679 8 678 7 677 6 676 5 675 4 674 3 673 2 672 1 671 10 6610 9 669 8 668 7 667 6 666 5 665 4 664 3 663 2 662 1 661 10 6510 9 659 8 658 7 657 6 656 5 655 4 654 3 653 2 652 1 651 10 6410 9 649 8 648 7 647 6 646 5 645 4 644 3 643 2 642 1 641 10 6310 9 639 8 638 7 637 6 636 5 635
M M M M M M M M L M M M M M M M M M L M M M M L L L L L L M M M M L L L L L L L L L L L L
3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8
4 634 3 633 2 632 1 631 10 6210 9 629 8 628 7 627 6 626 5 625 4 624 3 623 2 622 1 621 10 6110 9 619 8 618 7 617 6 616 5 615 4 614 3 613 2 612 1 611 10 51010 9 5109 8 5108 7 5107 6 5106 5 5105 4 5104 3 5103 2 5102 1 5101 10 5910 9 599 8 598 7 597 6 596 5 595 4 594 3 593 2 592 1 591 10 5810
L L L L L L L L L L L L L L L L L L L L L L L L H H H H H H M M M M H H H H H H M M M M H
8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4
9 589 8 588 7 587 6 586 5 585 4 584 3 583 2 582 1 581 10 5710 9 579 8 578 7 577 6 576 5 575 4 574 3 573 2 572 1 571 10 5610 9 569 8 568 7 567 6 566 5 565 4 564 3 563 2 562 1 561 10 5510 9 559 8 558 7 557 6 556 5 555 4 554 3 553 2 552 1 551 10 5410 9 549 8 548 7 547 6 546 5 545
H H H H H M M M M M M M M M M M M M L M M M M M M M M M L M M M M L L L L L L M M M M L L
4 4 4 4 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 10 9
4 544 3 543 2 542 1 541 10 5310 9 539 8 538 7 537 6 536 5 535 4 534 3 533 2 532 1 531 10 5210 9 529 8 528 7 527 6 526 5 525 4 524 3 523 2 522 1 521 10 5110 9 519 8 518 7 517 6 516 5 515 4 514 3 513 2 512 1 511 10 41010 9 4109 8 4108 7 4107 6 4106 5 4105 4 4104 3 4103 2 4102 1 4101 10 4910
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L H H H H H H M M M M H
9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5
9 499 8 498 7 497 6 496 5 495 4 494 3 493 2 492 1 491 10 4810 9 489 8 488 7 487 6 486 5 485 4 484 3 483 2 482 1 481 10 4710 9 479 8 478 7 477 6 476 5 475 4 474 3 473 2 472 1 471 10 4610 9 469 8 468 7 467 6 466 5 465 4 464 3 463 2 462 1 461 10 4510 9 459 8 458 7 457 6 456 5 455
H H H H H M M M M H H H H H H M M M M M M M M M M M M M L M M M M M M M M M L M M M M L L
5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 10
4 454 3 453 2 452 1 451 10 4410 9 449 8 448 7 447 6 446 5 445 4 444 3 443 2 442 1 441 10 4310 9 439 8 438 7 437 6 436 5 435 4 434 3 433 2 432 1 431 10 4210 9 429 8 428 7 427 6 426 5 425 4 424 3 423 2 422 1 421 10 4110 9 419 8 418 7 417 6 416 5 415 4 414 3 413 2 412 1 411 10 31010
L L L L M M M M L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L M
10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6
9 3109 8 3108 7 3107 6 3106 5 3105 4 3104 3 3103 2 3102 1 3101 10 3910 9 399 8 398 7 397 6 396 5 395 4 394 3 393 2 392 1 391 10 3810 9 389 8 388 7 387 6 386 5 385 4 384 3 383 2 382 1 381 10 3710 9 379 8 378 7 377 6 376 5 375 4 374 3 373 2 372 1 371 10 3610 9 369 8 368 7 367 6 366 5 365
M M M M M L L L L M M M M M M L L L L M M M M M M L L L L M M M M M M L L L L L L L L L L
6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1
4 364 3 363 2 362 1 361 10 3510 9 359 8 358 7 357 6 356 5 355 4 354 3 353 2 352 1 351 10 3410 9 349 8 348 7 347 6 346 5 345 4 344 3 343 2 342 1 341 10 3310 9 339 8 338 7 337 6 336 5 335 4 334 3 333 2 332 1 331 10 3210 9 329 8 328 7 327 6 326 5 325 4 324 3 323 2 322 1 321 10 3110
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L
1 1 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7
9 319 8 318 7 317 6 316 5 315 4 314 3 313 2 312 1 311 10 21010 9 2109 8 2108 7 2107 6 2106 5 2105 4 2104 3 2103 2 2102 1 2101 10 2910 9 299 8 298 7 297 6 296 5 295 4 294 3 293 2 292 1 291 10 2810 9 289 8 288 7 287 6 286 5 285 4 284 3 283 2 282 1 281 10 2710 9 279 8 278 7 277 6 276 5 275
L L L L L L L L L M M M M M M L L L L M M M M M M L L L L M M M M M M L L L L M M M M M M
7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 2
4 274 3 273 2 272 1 271 10 2610 9 269 8 268 7 267 6 266 5 265 4 264 3 263 2 262 1 261 10 2510 9 259 8 258 7 257 6 256 5 255 4 254 3 253 2 252 1 251 10 2410 9 249 8 248 7 247 6 246 5 245 4 244 3 243 2 242 1 241 10 2310 9 239 8 238 7 237 6 236 5 235 4 234 3 233 2 232 1 231 10 2210
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L
2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8
9 229 8 228 7 227 6 226 5 225 4 224 3 223 2 222 1 221 10 2110 9 219 8 218 7 217 6 216 5 215 4 214 3 213 2 212 1 211 10 11010 9 1109 8 1108 7 1107 6 1106 5 1105 4 1104 3 1103 2 1102 1 1101 10 1910 9 199 8 198 7 197 6 196 5 195 4 194 3 193 2 192 1 191 10 1810 9 189 8 188 7 187 6 186 5 185
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L
8 8 8 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3
4 184 3 183 2 182 1 181 10 1710 9 179 8 178 7 177 6 176 5 175 4 174 3 173 2 172 1 171 10 1610 9 169 8 168 7 167 6 166 5 165 4 164 3 163 2 162 1 161 10 1510 9 159 8 158 7 157 6 156 5 155 4 154 3 153 2 152 1 151 10 1410 9 149 8 148 7 147 6 146 5 145 4 144 3 143 2 142 1 141 10 1310
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L
3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1
9 139 8 138 7 137 6 136 5 135 4 134 3 133 2 132 1 131 10 1210 9 129 8 128 7 127 6 126 5 125 4 124 3 123 2 122 1 121 10 1110 9 119 8 118 7 117 6 116 5 115 4 114 3 113 2 112 1 111
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L
PLANNING AND PREPARATION (STEP 1) Company Name Manufacturing Location Customer Name Model Year(s)/Program(s) 1. Process Item System, 1. Function of the Process Item Function Subsytem, Part Element or of System, Subsystem, Part Element or Name of Process Process
Acme Automotive Plant 6 , Saginaw, Michigan Jackson Industry 2020PX123 1. Failure Effects (FE) to the Next Higher Element and/or End User
Electric Motor Assy Line
Supplier Plant Assembly of shaft into pole housing assembly
Supplier Plant
Electric Motor Assy Line
Ship-to Plant
Ship-to Plant
Electric Motor Assy Line
End User
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Assemby of motor to vehicle door Window raises and lowers 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
End User
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Acme Automotive t 6 , Saginaw, Michigan Jackson Industry 2020PX123 ailure Effects (FE) to the Next Higher Element and/or End User
Clearnace too small to assemble shaft without potential damage
Assembly of motor to door requires additional insertion force with potential damage comfort closing time too long 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Subject PFMEA Star PFMEA Rev Cross Func
PX123 Manual Column Assembly 19-Mar-2018 25-Sep-2018 See Team List
PFMEA ID Process Re ConfidentIa
0
654321 B Black Confidential
PLANNING AND PREPARATION (STEP 1) Company Name Acme Automotive Manufacturing Location Plant 6 , Saginaw, Michigan Customer Name Jackson Industry Model Year(s)/Program(s) 2020PX123 2. Process 2. Process Step Name of Focus 2. Function of the Process 2. Failure Mode (FM) Step Station Element Step and Product of the Focus Element No. Characteristic (Quantitative value is option)
30
Sintered Bearing Press-in Process
30
Sintered Bearing Press-in Process
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Press in sintered bearing Axial position of to acieve axial position in sintered bearing is not pole housing to max gap reached per print
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Subject PFMEA Star PFMEA Rev Cross Func
PX123 Manual Column Assembly 19-Mar-2018 25-Sep-2018 See Team List
PFMEA ID Process Re ConfidentIa
654321 B Black Confidential
4321 Black dential
PLANNING AND PREPARATION (STEP 1) Company Name Manufacturing Location Customer Name Model Year(s)/Program(s) 3. Process Work 3. Function of the Process Element 4M Type Work Element and Process Characteristic
Man Machine 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Acme Automotive Plant 6 , Saginaw, Michigan Jackson Industry 2020PX123 3. Failure Cause (FC) of the Work Element
Machine presses sintered machine stops before reaching bearing into the pole houising final position seat until the defined axial position 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
gan
Subject PFMEA Star PFMEA Rev Cross Func
PX123 Manual Column Assembly 19-Mar-2018 25-Sep-2018 See Team List
PFMEA ID Process Re ConfidentIa
654321 B Black Confidential
4321 Black dential
Acme Automotive Plant 6 , Saginaw, Michigan Jackson Industry 2020PX123 3. Process Work Element 4M Type
Electric Motor Assy Line
30
Sintered Bearing Press-in Process
Man
Electric Motor Assy Line
30
Sintered Bearing Press-in Process
Machine
Electric Motor Assy Line
Acme Automotive t 6 , Saginaw, Michigan Jackson Industry 2020PX123
Subject PFMEA Start Date PFMEA Revision Date Cross Functional Team FUNCTION ANALYSIS (STEP 3) 1. Function of the Process Item Function of 2. Function of the Process Step System, Subsystem, Part Element or Process and Product Characteristic (Quantitative value is option)
Supplier Plant Assembly of shaft into pole housing assembly Ship-to Plant Assemby of motor to vehicle door
End User
Window raises and lowers
Press in sintered bearing to acieve axial position in pole housing to max gap per print
PX123 Manual Col 19-Mar25-SepSee Team 3. Function of the Process Work Element and Process Characteristic
Machine presses sintered bearing into the pole houising seat until the defined axial position
PX123 Manual Column Assembly 19-Mar-2018 25-Sep-2018 See Team List
Severity (S) of FE
PFMEA ID Number Process Responsibly ConfidentIally Level FAILURE ANALYSIS (STEP 4) 1. Failure Effects (FE) to the Next Higher 2. Failure Mode (FM) of the Element and/or End User Focus Element
Supplier Plant Clearnace too small to assemble shaft without potential damage Ship-to Plant Assembly of motor to door requires additional insertion force with potential damage End User
comfort closing time too long
8
Axial position of sintered bearing is not reached
3. Failure Cause (FC) of the Work Element
Current Prevention Control (PC) of FC
Occurrence (O) of FC
)
machine stops before reaching final position
Force adjusted aacording to data sheet
5
2
RISK ANALYSIS (STEP 5) Current Detection Controls (DC) of FC or FM
100% Check of moor performance curve acc. Acc. Spec. MRKJ5039
Detection (D) of FC/FM
654321 B Black Confidential
4
1
854
Filter Code
Special Characteristics
OPT PFMEA AP
P 5) PFMEA Preventive Action
PFMEA Detection Action
Responsible Target Peson's Name Completion Date
Status
M
Open
21
Occurrence (O) of FC Detection (D) of FC/FM
8 3 2
8 3 2
PFMEA AP
Special Characteristics
Severity (S) of FE
OPTIMIZATION (STEP 6) Action Taken Completion with Pointer to Date Evidence
832
832
L
L
Remarks
DROPDOWN/LOOKUP LISTS
Business Use
Supplier Plant
10
Man
A
10
Proprietary
Ship-to Plant
9
Material FK
Open
10
Confidential
End User
8 7 6 5 4 3 2 1
Machine KCC Environment Method Measurement
Decision Pending Implementation Pend Completed Not Implemented
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9
9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9
9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
8 8 8 8 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
7 7 7 7 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 4
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
OWN/LOOKUP LISTS
10
10 101010
H
10
9 10109
H
10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8
8 10108 7 10107 6 10106 5 10105 4 10104 3 10103 2 10102 1 10101 10 10910 9 1099 8 1098 7 1097 6 1096 5 1095 4 1094 3 1093 2 1092 1 1091 10 10810 9 1089 8 1088 7 1087 6 1086 5 1085
H H H H H H H H H H H H H H H H H H H H H H H H
8 8 8 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3
4 1084 3 1083 2 1082 1 1081 10 10710 9 1079 8 1078 7 1077 6 1076 5 1075 4 1074 3 1073 2 1072 1 1071 10 10610 9 1069 8 1068 7 1067 6 1066 5 1065 4 1064 3 1063 2 1062 1 1061 10 10510 9 1059 8 1058 7 1057 6 1056 5 1055 4 1054 3 1053 2 1052 1 1051 10 10410 9 1049 8 1048 7 1047 6 1046 5 1045 4 1044 3 1043 2 1042 1 1041 10 10310
H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H M H H H H H H H H H M H
3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9
9 1039 8 1038 7 1037 6 1036 5 1035 4 1034 3 1033 2 1032 1 1031 10 10210 9 1029 8 1028 7 1027 6 1026 5 1025 4 1024 3 1023 2 1022 1 1021 10 10110 9 1019 8 1018 7 1017 6 1016 5 1015 4 1014 3 1013 2 1012 1 1011 10 91010 9 9109 8 9108 7 9107 6 9106 5 9105 4 9104 3 9103 2 9102 1 9101 10 9910 9 999 8 998 7 997 6 996 5 995
H H H M M L L L L H H H H M M L L L L L L L L L L L L L L H H H H H H H H H H H H H H H H
9 9 9 9 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4
4 994 3 993 2 992 1 991 10 9810 9 989 8 988 7 987 6 986 5 985 4 984 3 983 2 982 1 981 10 9710 9 979 8 978 7 977 6 976 5 975 4 974 3 973 2 972 1 971 10 9610 9 969 8 968 7 967 6 966 5 965 4 964 3 963 2 962 1 961 10 9510 9 959 8 958 7 957 6 956 5 955 4 954 3 953 2 952 1 951 10 9410
H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H M H
4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 10 10 10 10 10 10
9 949 8 948 7 947 6 946 5 945 4 944 3 943 2 942 1 941 10 9310 9 939 8 938 7 937 6 936 5 935 4 934 3 933 2 932 1 931 10 9210 9 929 8 928 7 927 6 926 5 925 4 924 3 923 2 922 1 921 10 9110 9 919 8 918 7 917 6 916 5 915 4 914 3 913 2 912 1 911 10 81010 9 8109 8 8108 7 8107 6 8106 5 8105
H H H H H H H H M H H H H M M L L L L H H H H M M L L L L L L L L L L L L L L H H H H H H
10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5
4 8104 3 8103 2 8102 1 8101 10 8910 9 899 8 898 7 897 6 896 5 895 4 894 3 893 2 892 1 891 10 8810 9 889 8 888 7 887 6 886 5 885 4 884 3 883 2 882 1 881 10 8710 9 879 8 878 7 877 6 876 5 875 4 874 3 873 2 872 1 871 10 8610 9 869 8 868 7 867 6 866 5 865 4 864 3 863 2 862 1 861 10 8510
H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H M H H H H H H H H M M H
5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1
9 859 8 858 7 857 6 856 5 855 4 854 3 853 2 852 1 851 10 8410 9 849 8 848 7 847 6 846 5 845 4 844 3 843 2 842 1 841 10 8310 9 839 8 838 7 837 6 836 5 835 4 834 3 833 2 832 1 831 10 8210 9 829 8 828 7 827 6 826 5 825 4 824 3 823 2 822 1 821 10 8110 9 819 8 818 7 817 6 816 5 815
H H H M M M M M M H H H H M M M M M M M M M M M M L L L L M M M M M M L L L L L L L L L L
1 1 1 1 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7 6
4 814 3 813 2 812 1 811 10 71010 9 7109 8 7108 7 7107 6 7106 5 7105 4 7104 3 7103 2 7102 1 7101 10 7910 9 799 8 798 7 797 6 796 5 795 4 794 3 793 2 792 1 791 10 7810 9 789 8 788 7 787 6 786 5 785 4 784 3 783 2 782 1 781 10 7710 9 779 8 778 7 777 6 776 5 775 4 774 3 773 2 772 1 771 10 7610
L L L L H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H M H
6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2
9 769 8 768 7 767 6 766 5 765 4 764 3 763 2 762 1 761 10 7510 9 759 8 758 7 757 6 756 5 755 4 754 3 753 2 752 1 751 10 7410 9 749 8 748 7 747 6 746 5 745 4 744 3 743 2 742 1 741 10 7310 9 739 8 738 7 737 6 736 5 735 4 734 3 733 2 732 1 731 10 7210 9 729 8 728 7 727 6 726 5 725
H H H H H H H M M H H H H M M M M M M H H H H M M M M M M M M M M M M L L L L M M M M M M
2 2 2 2 1 1 1 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 8 8 8 7
4 724 3 723 2 722 1 721 10 7110 9 719 8 718 7 717 6 716 5 715 4 714 3 713 2 712 1 711 10 61010 9 6109 8 6108 7 6107 6 6106 5 6105 4 6104 3 6103 2 6102 1 6101 10 6910 9 699 8 698 7 697 6 696 5 695 4 694 3 693 2 692 1 691 10 6810 9 689 8 688 7 687 6 686 5 685 4 684 3 683 2 682 1 681 10 6710
L L L L L L L L L L L L L L H H H H H H M M M M H H H H H H M M M M H H H H H H M M M M M
7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3
9 679 8 678 7 677 6 676 5 675 4 674 3 673 2 672 1 671 10 6610 9 669 8 668 7 667 6 666 5 665 4 664 3 663 2 662 1 661 10 6510 9 659 8 658 7 657 6 656 5 655 4 654 3 653 2 652 1 651 10 6410 9 649 8 648 7 647 6 646 5 645 4 644 3 643 2 642 1 641 10 6310 9 639 8 638 7 637 6 636 5 635
M M M M M M M M L M M M M M M M M M L M M M M L L L L L L M M M M L L L L L L L L L L L L
3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8
4 634 3 633 2 632 1 631 10 6210 9 629 8 628 7 627 6 626 5 625 4 624 3 623 2 622 1 621 10 6110 9 619 8 618 7 617 6 616 5 615 4 614 3 613 2 612 1 611 10 51010 9 5109 8 5108 7 5107 6 5106 5 5105 4 5104 3 5103 2 5102 1 5101 10 5910 9 599 8 598 7 597 6 596 5 595 4 594 3 593 2 592 1 591 10 5810
L L L L L L L L L L L L L L L L L L L L L L L L H H H H H H M M M M H H H H H H M M M M H
8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4
9 589 8 588 7 587 6 586 5 585 4 584 3 583 2 582 1 581 10 5710 9 579 8 578 7 577 6 576 5 575 4 574 3 573 2 572 1 571 10 5610 9 569 8 568 7 567 6 566 5 565 4 564 3 563 2 562 1 561 10 5510 9 559 8 558 7 557 6 556 5 555 4 554 3 553 2 552 1 551 10 5410 9 549 8 548 7 547 6 546 5 545
H H H H H M M M M M M M M M M M M M L M M M M M M M M M L M M M M L L L L L L M M M M L L
4 4 4 4 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 10 9
4 544 3 543 2 542 1 541 10 5310 9 539 8 538 7 537 6 536 5 535 4 534 3 533 2 532 1 531 10 5210 9 529 8 528 7 527 6 526 5 525 4 524 3 523 2 522 1 521 10 5110 9 519 8 518 7 517 6 516 5 515 4 514 3 513 2 512 1 511 10 41010 9 4109 8 4108 7 4107 6 4106 5 4105 4 4104 3 4103 2 4102 1 4101 10 4910
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L H H H H H H M M M M H
9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5
9 499 8 498 7 497 6 496 5 495 4 494 3 493 2 492 1 491 10 4810 9 489 8 488 7 487 6 486 5 485 4 484 3 483 2 482 1 481 10 4710 9 479 8 478 7 477 6 476 5 475 4 474 3 473 2 472 1 471 10 4610 9 469 8 468 7 467 6 466 5 465 4 464 3 463 2 462 1 461 10 4510 9 459 8 458 7 457 6 456 5 455
H H H H H M M M M H H H H H H M M M M M M M M M M M M M L M M M M M M M M M L M M M M L L
5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 10
4 454 3 453 2 452 1 451 10 4410 9 449 8 448 7 447 6 446 5 445 4 444 3 443 2 442 1 441 10 4310 9 439 8 438 7 437 6 436 5 435 4 434 3 433 2 432 1 431 10 4210 9 429 8 428 7 427 6 426 5 425 4 424 3 423 2 422 1 421 10 4110 9 419 8 418 7 417 6 416 5 415 4 414 3 413 2 412 1 411 10 31010
L L L L M M M M L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L M
10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6
9 3109 8 3108 7 3107 6 3106 5 3105 4 3104 3 3103 2 3102 1 3101 10 3910 9 399 8 398 7 397 6 396 5 395 4 394 3 393 2 392 1 391 10 3810 9 389 8 388 7 387 6 386 5 385 4 384 3 383 2 382 1 381 10 3710 9 379 8 378 7 377 6 376 5 375 4 374 3 373 2 372 1 371 10 3610 9 369 8 368 7 367 6 366 5 365
M M M M M L L L L M M M M M M L L L L M M M M M M L L L L M M M M M M L L L L L L L L L L
6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1
4 364 3 363 2 362 1 361 10 3510 9 359 8 358 7 357 6 356 5 355 4 354 3 353 2 352 1 351 10 3410 9 349 8 348 7 347 6 346 5 345 4 344 3 343 2 342 1 341 10 3310 9 339 8 338 7 337 6 336 5 335 4 334 3 333 2 332 1 331 10 3210 9 329 8 328 7 327 6 326 5 325 4 324 3 323 2 322 1 321 10 3110
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L
1 1 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7
9 319 8 318 7 317 6 316 5 315 4 314 3 313 2 312 1 311 10 21010 9 2109 8 2108 7 2107 6 2106 5 2105 4 2104 3 2103 2 2102 1 2101 10 2910 9 299 8 298 7 297 6 296 5 295 4 294 3 293 2 292 1 291 10 2810 9 289 8 288 7 287 6 286 5 285 4 284 3 283 2 282 1 281 10 2710 9 279 8 278 7 277 6 276 5 275
L L L L L L L L L M M M M M M L L L L M M M M M M L L L L M M M M M M L L L L M M M M M M
7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 2
4 274 3 273 2 272 1 271 10 2610 9 269 8 268 7 267 6 266 5 265 4 264 3 263 2 262 1 261 10 2510 9 259 8 258 7 257 6 256 5 255 4 254 3 253 2 252 1 251 10 2410 9 249 8 248 7 247 6 246 5 245 4 244 3 243 2 242 1 241 10 2310 9 239 8 238 7 237 6 236 5 235 4 234 3 233 2 232 1 231 10 2210
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L
2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8
9 229 8 228 7 227 6 226 5 225 4 224 3 223 2 222 1 221 10 2110 9 219 8 218 7 217 6 216 5 215 4 214 3 213 2 212 1 211 10 11010 9 1109 8 1108 7 1107 6 1106 5 1105 4 1104 3 1103 2 1102 1 1101 10 1910 9 199 8 198 7 197 6 196 5 195 4 194 3 193 2 192 1 191 10 1810 9 189 8 188 7 187 6 186 5 185
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L
8 8 8 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 4 3
4 184 3 183 2 182 1 181 10 1710 9 179 8 178 7 177 6 176 5 175 4 174 3 173 2 172 1 171 10 1610 9 169 8 168 7 167 6 166 5 165 4 164 3 163 2 162 1 161 10 1510 9 159 8 158 7 157 6 156 5 155 4 154 3 153 2 152 1 151 10 1410 9 149 8 148 7 147 6 146 5 145 4 144 3 143 2 142 1 141 10 1310
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L
3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1
9 139 8 138 7 137 6 136 5 135 4 134 3 133 2 132 1 131 10 1210 9 129 8 128 7 127 6 126 5 125 4 124 3 123 2 122 1 121 10 1110 9 119 8 118 7 117 6 116 5 115 4 114 3 113 2 112 1 111
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L
PLANNING AND PREPARATION (STEP 1) Company Name Manufacturing Location Customer Name Model Year(s)/Program(s) 1. Process Item System, 1. Function of the Process Item Function Subsytem, Part Element or of System, Subsystem, Part Element or Name of Process Process
Acme Automotive Plant 6 , Saginaw, Michigan Jackson Industry 2020PX123 1. Failure Effects (FE) to the Next Higher Element and/or End User
Electric Motor Assy Line
Supplier Plant Assembly of shaft into pole housing assembly
Supplier Plant
Electric Motor Assy Line
Ship-to Plant
Ship-to Plant
Electric Motor Assy Line
End User
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Assemby of motor to vehicle door Window raises and lowers 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
End User
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Acme Automotive t 6 , Saginaw, Michigan Jackson Industry 2020PX123 ailure Effects (FE) to the Next Higher Element and/or End User
Clearnace too small to assemble shaft without potential damage
Assembly of motor to door requires additional insertion force with potential damage comfort closing time too long 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Subject PFMEA Star PFMEA Rev Cross Func
PX123 Manual Column Assembly 19-Mar-2018 25-Sep-2018 See Team List
PFMEA ID Process Re ConfidentIa
0
654321 B Black Confidential
PLANNING AND PREPARATION (STEP 1) Company Name Acme Automotive Manufacturing Location Plant 6 , Saginaw, Michigan Customer Name Jackson Industry Model Year(s)/Program(s) 2020PX123 2. Process 2. Process Step Name of Focus 2. Function of the Process 2. Failure Mode (FM) Step Station Element Step and Product of the Focus Element No. Characteristic (Quantitative value is option)
30
Sintered Bearing Press-in Process
30
Sintered Bearing Press-in Process
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Press in sintered bearing Axial position of to acieve axial position in sintered bearing is not pole housing to max gap reached per print
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Subject PFMEA Star PFMEA Rev Cross Func
PX123 Manual Column Assembly 19-Mar-2018 25-Sep-2018 See Team List
PFMEA ID Process Re ConfidentIa
654321 B Black Confidential
4321 Black dential
PLANNING AND PREPARATION (STEP 1) Company Name Manufacturing Location Customer Name Model Year(s)/Program(s) 3. Process Work 3. Function of the Process Element 4M Type Work Element and Process Characteristic
Man Machine 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Acme Automotive Plant 6 , Saginaw, Michigan Jackson Industry 2020PX123 3. Failure Cause (FC) of the Work Element
Machine presses sintered machine stops before reaching bearing into the pole houising final position seat until the defined axial position 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
gan
Subject PFMEA Star PFMEA Rev Cross Func
PX123 Manual Column Assembly 19-Mar-2018 25-Sep-2018 See Team List
PFMEA ID Process Re ConfidentIa
654321 B Black Confidential
4321 Black dential
Related Documents
Fmeaav1 Format
February 2021 1
Format Smd
January 2021 3
Format Askep
February 2021 3
Format Tabel.docx
January 2021 1
Format Lamaran
January 2021 3
Format Anamnesis
January 2021 3More Documents from "Nfa"
Emmforce Inc: Technical Specification/customer Input Sheet
February 2021 1
B E A R I N G S
February 2021 0
Fab Cost Sheet Format
February 2021 2